PPAP 英文文件模板
Байду номын сангаас
Yes
No
n/a
Yes
No
n/a
__ Change to Optional Construction or Material __ Sub-Supplier or Material Source Change __ Change in Part Processing __ Parts Produced at Additional Location __ Other - please specify
CUSTOMER SUBMITTAL INFORMATION Customer Name/Division Buyer/Buyer Code Application
MATERIALS REPORTING Has customer-required Substances of Concern information been reported Submitted by IMDS or other customer format: Are polymeric parts identified with appropriate ISO marking codes REASON FOR SUBMISSION (Check if at least one) __ Initial Submission __ Engineering Change(s) __ Tooling; Transfer, Replacement, Refurbishment, or additional __ Correction of Discrepancy __ Tooling Inactive > than 1 year REQUESTED SUBMISSION LEVEL (Check one) __ Level 1 - Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer. __ Level 2 - Warrant with product samples and \imited supporting data submitted to customer. __ Level 3 - Warrant with product samples and complete supporting data submitted to customer. __ LeveI 4 - Warrant and other requirements as defined by customer. __ Level 5 - Warrantwith product samples and complete supporting data reviewed at supplier's manufacturing location. SUBMISSION RESULTS The results for __ dimensional measurements __ material and functional tests __ appearance criteria __ statistical process package These results meet all drawing and specification requirements; __ Yes __ NO (If "NO" - Explanation Required) Mold / Cavity / Production Process DECLARATION
EXPLANATION/COMMENTS: Is each Customer Tool properly tagged and numbered? Organization Authorized Signature Print Name Title Phone No. Email FOR CUSTOMER USE ONLY (IF APPLICABLE) Part Warrant Disposition: __ Approved __ Rejected __ Other Customer Signature Print Name Customer tracking Number (optional) Date FAX No. __ Yes __ No Date
I hereby affirm that the samples represented by this warrant are representative of our parts, which were made by a process that meets all Production Part Approval Process Manual 4th Edition Requirements. I further affirm that these samples were produced at thed production rate of ____ / ___ hours. I also certify that documented evidence of such compliance is on file and available for review. I have noted any deviations from this declaration below.
Part Submission Warrant
Part Name Shown on Drawing No. Engineering Change Level Additional Engineering Changes Safety and/or Government Regulation Checking Aid No. SUPPLIER MANUFACTURING INFORMATION Supplier Name & Supplier/Vendor Code Customer Name/Division Street Address City Region Postal Code Country __ Yes __ No Purchase Order No. Checking and Engineering Change Level Cust Part Number Org. Part Number Dated Dated Weight kg Dated
PPAP生产件批准英文版
• Ensure identification of inspection and rework
• Use A-6 Process Flow Chart checklist in APQP manual to evaluate
in APQP manual to evaluate
学习改变命运,知 识创造未来
20-Sep-99
PPAP生产件批准英文版
Control Plan
• Ensure Control Plan is aligned to, and correlates with, DFMEA, Process Flow, PFMEA
Analysis • Lab Accreditation & scope • Restricted & Reportable
Materials form • Interim Worksheet, if required
PPAP生产件批准英文版
PPAP Review Checklist
• Delphi checklist to assist with evaluation of PPAP package
Interim Part Class
A parts from production C parts not from production
tooling and meet
tooling, parts meet specs
specs, not all PPAP
requirements have been met
PPAP中英文报告模板-4.尺寸检验报告
MIL-105D, SINGL源自 NORMAL, LEVEL II, CRITICAL: 0.01 MAJ: 1.0 MIN:2.5 按正常抽样一般水平II进行抽样，严重缺陷：0.01 主要缺陷：1.0 次要缺陷：2.5 Dimensions 尺寸 Inspection Results 检验结果 Maximum 最大尺寸 Method 检验方法 No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8 No.9 No.10 Comments 评论
Item 序号 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
SPEC 尺寸规格
Minimum 最小尺寸
Hardness硬度 Surface表面 Packing包装 职责 Title 邮箱 Email 日期 Date 1900/1/0
检测 Inspected by
客户验证 Verified by Customer 评估 Evaluated by Approved 批准 备注 Remarks 职责 Title Failed 拒收 邮箱 Email Approved with deviation 有条件接受 日期 Date Resubmit 重新送样
Dimension Inspection Report 尺寸 检 验 报 告
Part name. 产品名称 Part No. 产品图号 Drawing Rev. 图纸版本号 AQL Description. 产品描述 Material. 材 质 Drawing Date. 图纸日期 Po No. 订单号 Sample Qty. 样品数量 Inspection date. 检验日期 Supplier Name. 供应商名称
PPAP全套表格模板(英文4th)
Part Submission WarrantPart Name Cust Part NumberShown on Drawing . Part NumberEngineering Change Level DatedAdditional Engineering Changes DatedSafety and/or Government Regulation__ Yes __ No Purchase Order No.Weight kg Checking Aid No. Checking and Engineering Change Level Dated SUPPLIER MANUFACTURING INFORMATION CUSTOMER SUBMITTAL INFORMATION Supplier Name & Supplier/Vendor Code Customer Name/DivisionCustomer Name/Division Buyer/Buyer CodeStreet Address ApplicationCity Region Postal Code CountryMATERIALS REPORTINGHas customer-required Substances of Concern information been reported Yes No n/a Submitted by IMDS or other customer format:Are polymeric parts identified with appropriate ISO marking codes Yes No n/aREASON FOR SUBMISSION (Check if at least one)__ Initial Submission__ Change to Optional Construction or Material __ Engineering Change(s)__ Sub-Supplier or Material Source Change__ Tooling; Transfer, Replacement, Refurbishment, or additional__ Change in Part Processing__ Correction of Discrepancy__ Parts Produced at Additional Location__ Tooling Inactive > than 1 year__ Other - please specifyREQUESTED SUBMISSION LEVEL (Check one)__ Level 1 - Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer.__ Level 2 - Warrant with product samples and \imited supporting data submitted to customer.__ Level 3 - Warrant with product samples and complete supporting data submitted to customer.__ LeveI 4 - Warrant and other requirements as defined by customer.__ Level 5 - Warrantwith product samples and complete supporting data reviewed at supplier's manufacturing location.SUBMISSION RESULTSThe results for __ dimensional measurements __ material and functional tests __ appearance criteria __ statistical process packageThese results meet all drawing and specification requirements; __ Yes __ NO (If "NO" - Explanation Required)Mold / Cavity / Production ProcessDECLARATIONI hereby affirm that the samples represented by this warrant are representative of our parts, which were made by a process that meets all Production PartApproval Process Manual 4th Edition Requirements. I further affirm that these samples were produced at thed production rate of ____ / ___ hours.I also certify that documented evidence of such compliance is on file and available for review. I have noted any deviations from this declaration below.EXPLANATION/COMMENTS:Is each Customer Tool properly tagged and numbered?__ Yes __ NoOrganization Authorized Signature DatePrint Name Phone No. FAX No.Title EmailFOR CUSTOMER USE ONLY (IF APPLICABLE)Part Warrant Disposition: __ Approved __ Rejected __ OtherCustomer Signature DatePrint Name Customer tracking Number (optional)。
PPAP全套表单英文版(含附属全套Excel表)
Supplier Comments
-------------------------------------------- For Customer Use Only -----------------------
Part Disposition:
Customer Engineering:
Date:
[]
[]
[]
------------Capability Study--------------
[]
[]
[]
Engineering Changes
[]
------Dimensional Evaluation (FAI)------
[]
[]
[]
Resubmissio n
[]
----------------Gage R&R-----------------
Yes
No (Remarks in Supplier Comments)
Submission Reason
Submitted
Previously Submission Submitted Required
[]
Initial Submission
[]
----------------Sample--------------------
0 0-Jan-00
Supplier Information and Declaration
Name:
Submitted By:
Address 1:
Address 2:
Reviewed By:
Addrestal Code: Country:
Submission Results: Meet All Drawing, Specification and Qualification Requirements:
PPAP生产件批准英文版
• Restricted & Reportable Materials form
• Interim Worksheet, if required
Task 15: PPAP
6
PPAP Review Checklist
• Delphi checklist to assist with evaluation of PPAP package
• Action plan created with use of checklist
20-Sep-99
Task 15: PPAP
7
Flow Chart
• Linkage of Product Characteristics from DFMEA to Operational Steps
• Operation numbers consistent with PFMEA, Control Plan, Operator Instructions
• Buyer enters PPAP submission date on purchase order
• Approver evaluates PPAP package
– Level 5 at supplier site
• Approver determines submission level
• Degree to which high RPN’s are addressed with preventive strategies
• Action Plans assigned, implemented, effectiveness assessed and RPN recalculated
Purpose
PPAP文件模板
PPAP文件模板n Part n WarrantNumber: ZY/CG-03-02Part Name:Part Number:Product Drawing Change Level: Change Date:XXX:Change Date:XXX:Weight: ______kgXXX: Yes NoXXX:XXX:Date:Supplier nSupplier Name:Supplier Code:Address/Zip Code:XXX Name:XXX:SubmittedXXX:Initial nChange to a different structure or materialProduct design changeChange in XXXTooling: n。
replacement。
XXXTooling has been out of use for more than one yearPart machining process changeXXX nn of parts XXXOther - please specifyRequired n Level (select one):Level 1 - Only submit a warranty to the customer (if specified as an appearance item。
an appearance part approval report should also be submitted)Level 2 - Warranty。
parts。
drawings。
n n results。
material and performance test results。
appearance part approval reportLevel 3 - At the requester's n - Warranty。
PPAP中英文报告模板-12.零件提交保证书PSW
塑料件是否已标注相应的ISO编码？Are polymeric parts identified with appropriate ISO marking codes? 提交原因（至少选择一项）REASON FOR SUBMISSION (Check at least one) 首次提交 Initial Submission 工程变更 Engineering Change(s) 工装转移/替代/维修/附加Tooling:Transfer,Replacement,Refurbishment,additional 误差校正 Correction of Discrepancy 工装停用1年以上 Tooling Inactive > than 1 year
这些结果满足所有设计记录要求：These results meet all drawing and specification requirements: 模具/型腔/生产工艺 Mold / Cavity / Production Process 声明 DECLARATION
如果选择 ”否“应解释 If "NO" - Explanation Required
零件提交保证书 Part Submission Warrant (PSW)
产品名称 Part Name 图纸编号 Drawing No. 工程变更等级 Engineering Change Level 其它工程变更 Additional Engineering Changes 安全/政府法规 Safety and Government Regulation 检具编号 Checking Aid No. 生产信息 ORGANIZATION MANUFACTURING INFORMATION Yes No 订单号 Order No. 客户零件号 Cust. Part Number 原始零件号 Org Part Number 日期 Dated 日期 Dated 重量 Weight (kg) 日期 Dated
PPAP中英文报告模板-11.控制计划
Control Plan Category 控制计划类别: A:样品 ISIR B:生产件批准样件 PPAP C:量产 Serial production 责任人 Responsible Person 客户工程确认Customer Engineering Approval (If Required) 日期 Date 填表人 Preparer 日期 Date 修订日期 Revision Date 页数 Page
过程编号 Process Number 10 20 30 40 50 60 70 80 90 100
过程描述 Process Operation Description
生产工具/设备 Tool and Equipment for Manufacturing
版本号 Revision Level
其它确认(如果有需要)Other Approval (If Required)
日期 Date
供应商 Supplier/Plant
供应商代码 Supplier Codeபைடு நூலகம்
工程变更号 Decision / Engineering Change Number
核心小组成员 Core Team Members 特征 Characteristics 工艺序号 No. 产品 Product 加工工艺 Process 关键特征 Key Characteristic 质量指标/ 公差 Specification / Tolerance 测量技术 Measurement Technique 方法 Methods 抽检数量 Sample Size 抽检频次 Sample Frequency 响应措施 控制手段 Reaction Plan Control Method
PPAP主要提交资料样本格式
潜在失效模式及后果分析潜在失效模式及后果分析（过程FMEAFMEA编号：项目名称：过程责任部门：编制者：车型年度/车辆：_________________ 关键日期：_____________ FMEA 日期：（编制）____________ （修订）核心小组：外观件批准报告（AAR__________ 产品编号:零件提交的保证书（PSW ）零件名称安全和/或政府法规 □是 □ 否附加工程更改 图纸编号 — 辅助检具编号 供应商信息供应商名称 ___________________ 供应商代码 ____________顾客名称/部门 采购员/ 采购员代码街道地址 __________________________ 适用 城市/省/邮政编码 - _______________ 注：该部件是否含有任何限制的或需要报告的物质。
提交原因要求的提交等级（选择一项）□等级1只向顾客提交保证书（若指定为外观项目，还应该提交外观件批准报告 ）□ 等级2 向顾客提交保证书及产品样品以及有限的支持数据 □等级3 向顾客提交保证书及产品样品以及全部的支持数据 □等级4 保证书以及顾客规定的其它要求□等级5保留在供应商处，供评审时使用的保证书及产品样品以及全部的支持数据提交结果结果：□尺寸测量 □材料和功能试验 口外观标准 □统计过程数据这些结果满足所有图纸和规范要求： □是 □否（如果选择“否”应解释）模型/型腔/生产过程 ________________________________________________________________ 声明我在此确认，本保证书所代表的零件代表了我们所生产的零件，满足了生产件批准过程手册第三版的全部要求。
我进一步保证这些样品 是按 _______ 件/小时的节拍生产的。
与本声明有差异的地方我已 在下面作了说明。
解释/说明： ____________________________________印刷体姓名谢建庆职务总经理电话号码 ___________________________________授权的供方代表签字 ______________________________ 日期 ______________________________________ . ________________________仅供顾客使用塑料件是否应标注相应的 ISO 标注编码。
PPAP主要提交资料样本格式
(设计FMEA)系统 FMEA编号：子系统页码：第页共页零组件：设计责任：编制者：车型年度/车辆类型：关键日期： FMEA日期：（编制）：（修订）：希望是本无所谓有，无所谓无的。
这正如地上的路；其实地上本没有路，走的人多了，也便成了路。
（过程FMEA）FMEA编号：项目名称：过程责任部门：编制者：车型年度/车辆：关键日期： FMEA日期：（编制）（修订）核心小组：希望是本无所谓有，无所谓无的。
这正如地上的路；其实地上本没有路，走的人多了，也便成了路。
控制计划希望是本无所谓有，无所谓无的。
这正如地上的路；其实地上本没有路，走的人多了，也便成了路。
外观件批准报告（AAR）希望是本无所谓有，无所谓无的。
这正如地上的路；其实地上本没有路，走的人多了，也便成了路。
零件提交的保证书(PSW)希望是本无所谓有，无所谓无的。
这正如地上的路；其实地上本没有路，走的人多了，也便成了路。
希望是本无所谓有，无所谓无的。
这正如地上的路；其实地上本没有路，走的人多了，也便成了路。
生命赐给我们，我们必须奉献生命，才能获得生命。
附录A:零件提交保证书(PSW)的填写零件信息1．零件名称2．顾客零件编号：工程签发的最终零件名称和编号。
3．安全/法规项：若零件图上注明为安全/法规项，则选择“是”，否则为“否”。
4．工程图样更改等级和批准日期：说明更改的等级和提交日期。
5．附加的工程更改：列出所有在图样上没有纳入的，但已在该零件上体现的，并已批准的工程更改。
6．图纸编号：规定提交的顾客零件编号的设计记录。
7．采购订单代号：依据采购订单填入本代号。
8．零件重量：填入用千克表示的零件实际重量，精确到小数点后四位。
9．检查辅具代码：如果辅助工具用于尺寸检验，应填入其代号。
10．工程更改等级和批准日期。
供方制造厂信息11．供方名称和供方代码：填入在采购订单上指定的制造厂址代码。
12．供方制造厂地址：填入零件生产地的完整的地址。
提交信息13．提交类型：选择提交类型，并在相应的方框上划“√”。