PPAP 英文文件模板
PPAP生产件批准英文版
• Ensure identification of inspection and rework
• Use A-6 Process Flow Chart checklist in APQP manual to evaluate
in APQP manual to evaluate
学习改变命运,知 识创造未来
20-Sep-99
PPAP生产件批准英文版
Control Plan
• Ensure Control Plan is aligned to, and correlates with, DFMEA, Process Flow, PFMEA
Analysis • Lab Accreditation & scope • Restricted & Reportable
Materials form • Interim Worksheet, if required
PPAP生产件批准英文版
PPAP Review Checklist
• Delphi checklist to assist with evaluation of PPAP package
Interim Part Class
A parts from production C parts not from production
tooling and meet
tooling, parts meet specs
specs, not all PPAP
requirements have been met
PPAP中英文报告模板-4.尺寸检验报告
MIL-105D, SINGL源自 NORMAL, LEVEL II, CRITICAL: 0.01 MAJ: 1.0 MIN:2.5 按正常抽样一般水平II进行抽样，严重缺陷：0.01 主要缺陷：1.0 次要缺陷：2.5 Dimensions 尺寸 Inspection Results 检验结果 Maximum 最大尺寸 Method 检验方法 No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8 No.9 No.10 Comments 评论
Item 序号 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
SPEC 尺寸规格
Minimum 最小尺寸
Hardness硬度 Surface表面 Packing包装 职责 Title 邮箱 Email 日期 Date 1900/1/0
检测 Inspected by
客户验证 Verified by Customer 评估 Evaluated by Approved 批准 备注 Remarks 职责 Title Failed 拒收 邮箱 Email Approved with deviation 有条件接受 日期 Date Resubmit 重新送样
Dimension Inspection Report 尺寸 检 验 报 告
Part name. 产品名称 Part No. 产品图号 Drawing Rev. 图纸版本号 AQL Description. 产品描述 Material. 材 质 Drawing Date. 图纸日期 Po No. 订单号 Sample Qty. 样品数量 Inspection date. 检验日期 Supplier Name. 供应商名称
PPAP全套表格模板(英文4th)
Part Submission WarrantPart Name Cust Part NumberShown on Drawing . Part NumberEngineering Change Level DatedAdditional Engineering Changes DatedSafety and/or Government Regulation__ Yes __ No Purchase Order No.Weight kg Checking Aid No. Checking and Engineering Change Level Dated SUPPLIER MANUFACTURING INFORMATION CUSTOMER SUBMITTAL INFORMATION Supplier Name & Supplier/Vendor Code Customer Name/DivisionCustomer Name/Division Buyer/Buyer CodeStreet Address ApplicationCity Region Postal Code CountryMATERIALS REPORTINGHas customer-required Substances of Concern information been reported Yes No n/a Submitted by IMDS or other customer format:Are polymeric parts identified with appropriate ISO marking codes Yes No n/aREASON FOR SUBMISSION (Check if at least one)__ Initial Submission__ Change to Optional Construction or Material __ Engineering Change(s)__ Sub-Supplier or Material Source Change__ Tooling; Transfer, Replacement, Refurbishment, or additional__ Change in Part Processing__ Correction of Discrepancy__ Parts Produced at Additional Location__ Tooling Inactive > than 1 year__ Other - please specifyREQUESTED SUBMISSION LEVEL (Check one)__ Level 1 - Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer.__ Level 2 - Warrant with product samples and \imited supporting data submitted to customer.__ Level 3 - Warrant with product samples and complete supporting data submitted to customer.__ LeveI 4 - Warrant and other requirements as defined by customer.__ Level 5 - Warrantwith product samples and complete supporting data reviewed at supplier's manufacturing location.SUBMISSION RESULTSThe results for __ dimensional measurements __ material and functional tests __ appearance criteria __ statistical process packageThese results meet all drawing and specification requirements; __ Yes __ NO (If "NO" - Explanation Required)Mold / Cavity / Production ProcessDECLARATIONI hereby affirm that the samples represented by this warrant are representative of our parts, which were made by a process that meets all Production PartApproval Process Manual 4th Edition Requirements. I further affirm that these samples were produced at thed production rate of ____ / ___ hours.I also certify that documented evidence of such compliance is on file and available for review. I have noted any deviations from this declaration below.EXPLANATION/COMMENTS:Is each Customer Tool properly tagged and numbered?__ Yes __ NoOrganization Authorized Signature DatePrint Name Phone No. FAX No.Title EmailFOR CUSTOMER USE ONLY (IF APPLICABLE)Part Warrant Disposition: __ Approved __ Rejected __ OtherCustomer Signature DatePrint Name Customer tracking Number (optional)。
PPAP全套表单英文版(含附属全套Excel表)
Supplier Comments
-------------------------------------------- For Customer Use Only -----------------------
Part Disposition:
Customer Engineering:
Date:
[]
[]
[]
------------Capability Study--------------
[]
[]
[]
Engineering Changes
[]
------Dimensional Evaluation (FAI)------
[]
[]
[]
Resubmissio n
[]
----------------Gage R&R-----------------
Yes
No (Remarks in Supplier Comments)
Submission Reason
Submitted
Previously Submission Submitted Required
[]
Initial Submission
[]
----------------Sample--------------------
0 0-Jan-00
Supplier Information and Declaration
Name:
Submitted By:
Address 1:
Address 2:
Reviewed By:
Addrestal Code: Country:
Submission Results: Meet All Drawing, Specification and Qualification Requirements:
PPAP生产件批准英文版
• Restricted & Reportable Materials form
• Interim Worksheet, if required
Task 15: PPAP
6
PPAP Review Checklist
• Delphi checklist to assist with evaluation of PPAP package
• Action plan created with use of checklist
20-Sep-99
Task 15: PPAP
7
Flow Chart
• Linkage of Product Characteristics from DFMEA to Operational Steps
• Operation numbers consistent with PFMEA, Control Plan, Operator Instructions
• Buyer enters PPAP submission date on purchase order
• Approver evaluates PPAP package
– Level 5 at supplier site
• Approver determines submission level
• Degree to which high RPN’s are addressed with preventive strategies
• Action Plans assigned, implemented, effectiveness assessed and RPN recalculated
Purpose
PPAP文件模板
PPAP文件模板n Part n WarrantNumber: ZY/CG-03-02Part Name:Part Number:Product Drawing Change Level: Change Date:XXX:Change Date:XXX:Weight: ______kgXXX: Yes NoXXX:XXX:Date:Supplier nSupplier Name:Supplier Code:Address/Zip Code:XXX Name:XXX:SubmittedXXX:Initial nChange to a different structure or materialProduct design changeChange in XXXTooling: n。
replacement。
XXXTooling has been out of use for more than one yearPart machining process changeXXX nn of parts XXXOther - please specifyRequired n Level (select one):Level 1 - Only submit a warranty to the customer (if specified as an appearance item。
an appearance part approval report should also be submitted)Level 2 - Warranty。
parts。
drawings。
n n results。
material and performance test results。
appearance part approval reportLevel 3 - At the requester's n - Warranty。
PPAP中英文报告模板-12.零件提交保证书PSW
塑料件是否已标注相应的ISO编码？Are polymeric parts identified with appropriate ISO marking codes? 提交原因（至少选择一项）REASON FOR SUBMISSION (Check at least one) 首次提交 Initial Submission 工程变更 Engineering Change(s) 工装转移/替代/维修/附加Tooling:Transfer,Replacement,Refurbishment,additional 误差校正 Correction of Discrepancy 工装停用1年以上 Tooling Inactive > than 1 year
这些结果满足所有设计记录要求：These results meet all drawing and specification requirements: 模具/型腔/生产工艺 Mold / Cavity / Production Process 声明 DECLARATION
如果选择 ”否“应解释 If "NO" - Explanation Required
零件提交保证书 Part Submission Warrant (PSW)
产品名称 Part Name 图纸编号 Drawing No. 工程变更等级 Engineering Change Level 其它工程变更 Additional Engineering Changes 安全/政府法规 Safety and Government Regulation 检具编号 Checking Aid No. 生产信息 ORGANIZATION MANUFACTURING INFORMATION Yes No 订单号 Order No. 客户零件号 Cust. Part Number 原始零件号 Org Part Number 日期 Dated 日期 Dated 重量 Weight (kg) 日期 Dated
PPAP中英文报告模板-11.控制计划
Control Plan Category 控制计划类别: A:样品 ISIR B:生产件批准样件 PPAP C:量产 Serial production 责任人 Responsible Person 客户工程确认Customer Engineering Approval (If Required) 日期 Date 填表人 Preparer 日期 Date 修订日期 Revision Date 页数 Page
过程编号 Process Number 10 20 30 40 50 60 70 80 90 100
过程描述 Process Operation Description
生产工具/设备 Tool and Equipment for Manufacturing
版本号 Revision Level
其它确认(如果有需要)Other Approval (If Required)
日期 Date
供应商 Supplier/Plant
供应商代码 Supplier Codeபைடு நூலகம்
工程变更号 Decision / Engineering Change Number
核心小组成员 Core Team Members 特征 Characteristics 工艺序号 No. 产品 Product 加工工艺 Process 关键特征 Key Characteristic 质量指标/ 公差 Specification / Tolerance 测量技术 Measurement Technique 方法 Methods 抽检数量 Sample Size 抽检频次 Sample Frequency 响应措施 控制手段 Reaction Plan Control Method
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Байду номын сангаас
Yes
No
n/a
Yes
No
n/a
__ Change to Optional Construction or Material __ Sub-Supplier or Material Source Change __ Change in Part Processing __ Parts Produced at Additional Location __ Other - please specify
CUSTOMER SUBMITTAL INFORMATION Customer Name/Division Buyer/Buyer Code Application
MATERIALS REPORTING Has customer-required Substances of Concern information been reported Submitted by IMDS or other customer format: Are polymeric parts identified with appropriate ISO marking codes REASON FOR SUBMISSION (Check if at least one) __ Initial Submission __ Engineering Change(s) __ Tooling; Transfer, Replacement, Refurbishment, or additional __ Correction of Discrepancy __ Tooling Inactive > than 1 year REQUESTED SUBMISSION LEVEL (Check one) __ Level 1 - Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer. __ Level 2 - Warrant with product samples and \imited supporting data submitted to customer. __ Level 3 - Warrant with product samples and complete supporting data submitted to customer. __ LeveI 4 - Warrant and other requirements as defined by customer. __ Level 5 - Warrantwith product samples and complete supporting data reviewed at supplier's manufacturing location. SUBMISSION RESULTS The results for __ dimensional measurements __ material and functional tests __ appearance criteria __ statistical process package These results meet all drawing and specification requirements; __ Yes __ NO (If "NO" - Explanation Required) Mold / Cavity / Production Process DECLARATION
EXPLANATION/COMMENTS: Is each Customer Tool properly tagged and numbered? Organization Authorized Signature Print Name Title Phone No. Email FOR CUSTOMER USE ONLY (IF APPLICABLE) Part Warrant Disposition: __ Approved __ Rejected __ Other Customer Signature Print Name Customer tracking Number (optional) Date FAX No. __ Yes __ No Date
I hereby affirm that the samples represented by this warrant are representative of our parts, which were made by a process that meets all Production Part Approval Process Manual 4th Edition Requirements. I further affirm that these samples were produced at thed production rate of ____ / ___ hours. I also certify that documented evidence of such compliance is on file and available for review. I have noted any deviations from this declaration below.
Part Submission Warrant
Part Name Shown on Drawing No. Engineering Change Level Additional Engineering Changes Safety and/or Government Regulation Checking Aid No. SUPPLIER MANUFACTURING INFORMATION Supplier Name & Supplier/Vendor Code Customer Name/Division Street Address City Region Postal Code Country __ Yes __ No Purchase Order No. Checking and Engineering Change Level Cust Part Number Org. Part Number Dated Dated Weight kg Dated