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冷冲模具毕业设计外文翻译-----冷冲模具使用寿命的影响及对策

冷冲模具毕业设计外文翻译-----冷冲模具使用寿命的影响及对策

Die Life of cold stamping die and mprovementsOverview of stamping dieStamping Die - Stamping in the cold, the material (metal or non-metallic) processing into parts (or half) of a special technical equipment, called cold stamping die (commonly known as Die). Press - is at room temperature, using the die installed in the press to put pressure on the material to produce a separation or plastic deformation, and thus to obtain the necessary parts of a pressure processing method.Stamping die in the form of many, the general categories according to the following main features:1. According to the technical nature of(1) Die along the closed or open contour the material are derived from mold. If blanking die, punch die, cut off the mold, cut mode, cutting mode, split mode, etc..(2) bending mode to blank or blank sheet along a straight line (curved line) to bend, deform, and thus obtain a certain angle and shape of the workpiece in the mold.(3) The drawing die is made of the blank sheet opening hollow, or hollow pieces of further changes to the shape and size of the mold.(4) Die rough or semi-finished workpiece is convex according to plan, direct copy the shape of the die shape, the material itself, generate only local plastic deformation of the mold. Such as the bulging mode, reducing the die, expansion die, forming die rolling, flanging mold, plastic mold.2. According to the degree classification process combination(1) single process model in a press tour, just completed a die stamping process.(2) composite model is only one station, in a press tour, at the same station at the same time to complete more than two or two die stamping process.(3) Progressive Die (also known as the modulus of continuity) in the feeding direction, rough, with two or more of the station, at the press of a visit, work in different places on the completion of two or two successive Road over stamping die process.Chong called cold stamping die Die-wide.Cold stamping die is used in cold stamping die mold industry, and accessories required for high-performance structural ceramic materials, preparation methods, high-performance ceramic materials, molds and accessories from the zirconium oxide and yttrium aluminum powder increases, Pr element composition, Preparation is the solution of zirconia, yttria solution, praseodymium oxide solution, according to a certain percentage of alumina solution when mixed liquor, ammonium bicarbonate infusion, by co-precipitation synthesis of ceramic materials, molds and accessories needed for raw materials, reaction precipitate generated by the treatment, drying, calcining and accessories by high performance ceramic mold material superfine powder, and then after forming, sintering, finishing, they will have high-performance ceramic materials,molds and accessories. Advantages of this invention is the invention made of cold stamping dies and parts and long service life, the process does not appear in the press and its parts and stamping die bond generated the phenomenon of stamping surface is smooth, no glitches, can replace traditional high-speed steel, tungsten steel.Die with the main partsDie stamping tools is the main process equipment, stamping rely on the relative movement under the mold completed. Processing time because the upper and lower mold between the constant division and, if continued operation of the fingers of workers to enter or remain in the mold closed, there will certainly pose a serious threat to their personal safety.(A) of the mold main parts, function and safety requirements1. Working parts is a direct punch to blank forming the working parts, therefore, it is the key to mold parts. Punch not only sophisticated and complex, it should meet the following requirements:(1) be of sufficient strength, can not be broken or destroyed during stamping.(2) should be appropriate to its material and heat treatment requirements, to prevent too high hardness and brittle fracture.2. Positioning parts positioning part is to determine the location of the parts installed blank, there are pins (board), gauge pin (plate), lead is sold, guide plate, knife set from the side, side pressure etc.. Design should be considered when positioning parts easy to operate and should not have had orientation, location to facilitate observation, preferably in the forward position, contouring to correct the pin location and positioning.3. Binder, unloading and discharging parts binder components are blank holder, binder board. Blank holder pressure can drawing blank holder force, thereby preventing billets under the action of the tangential pressure arch formed folds. The role of pressure plate to prevent movement and bounce blank. Top of the device, discharge board's role is to facilitate the pieces and clean up waste. Them by the spring, rubber and equipment, putting on the air-cushion support, can move up and down, knocking out pieces of the design should have enough top output, movement to the limited spaces. Stripper plate area should be minimized or closed position in the operating groove milling out empty-handed. Exposure of the stripper plate should have protection around the plate, to prevent finger inserted into or foreign objects inside, exposed surface edges should be blunt down.4. Guide parts and guide sleeve guide pin is the most widely used part of a guide. Its role is to ensure punch the punching clearance when accurate match. Therefore, the guide posts, guide cover the gap should be less than the blanking clearance. Guide Post located next mold base, to ensure that the stroke bottom dead center, the lead column in the template on the face over the top for at least 5 to 10 mm. Guide columns should be arranged far away from the module and the pressure plate in the area, so the operator's arms do not get to take over the lead column material.5. Supporting and clamping the upper and lower parts which includes templates, die handle,fixed plate punch, plate, stopper, etc..Up and down the template is the basis of the cold die parts, other parts are respectively fixed at the top. Template plane size, especially around the direction to be compatible with the workpiece, too large or too small are not conducive to action.Some molds (blanking, punching type mold) to the pieces of convenience, be set up under the mold plate. At this time the best and the template plate connected between the screw, the two plate thickness should be absolutely equal. Plate spacing out the pieces to be able to prevail, not too much, so as not to break the template.6. Fastening parts which includes screws, nuts, springs, pins, washers, etc., are generally used standard parts. Die more with the amount of standard parts, design choice and flexibility should be tightened to ensure the top out of the need to avoid exposure to the surface fastener operating position, the staff and impede operation to prevent bumps.Die with the development ofSince reform and opening, with the rapid development of the national economy, the market demand with the growing Die. In recent years, Die with the industry has been around 15% growth rate of the rapid development of industrial enterprises with ownership Die components also changed dramatically, in addition to the professional mold factory outside of state-owned, collective, joint ventures, wholly-owned and private has been a rapid development.As with the accelerating pace of international integration, the increasing competition in the market, it has been increasingly recognized product quality, cost, and new product development capacities. The cold die manufacturing is the most basic elements of the chain, one of the cold die manufacturing technology to measure a country's manufacturing sector has become an important symbol of the level, and largely determine the viability of enterprises.Die with enterprises to increase in recent years many technological advances for investment, technological progress will be seen as an important driving force for enterprise development. Some domestic enterprises have popularized the two-dimensional mold CAD, and gradually began to use UG, Pro / Engineer, I-DEAS, Euclid-IS and other international common software, individual manufacturers have also introduced Moldflow, C-Flow, DYNAFORM, Optris and MAGMASOFT etc. CAE software, and successfully applied in stamping die design.A car cover mold as the representative of a large stamping die manufacturing technology has made great progress, Dongfeng Motor Corporation mold factory, mold manufacturers such as FAW mold center has been able to produce some car cover mold. In addition, many research institutions and universities to carry out technology research and development of mold. After years of effort, in the mold CAD / CAE / CAM technology has made remarkable progress; in improving quality and reducing mold die design and manufacturing cycle, and so contributed. Although China Die with the industry over the past decade has made remarkable development, but in many ways compared with the industrialized countries there is still a large gap. Forexample, the precision machining equipment, processing equipment in Die with the relatively low proportion; CAD / CAE / CAM technology penetration is not high; many advanced mold technology not widely so, resulting in a considerable number of large, sophisticated, complex and long Die life with dependence on imports.With the continuous progress of science and technology, modern industrial production of increasingly complex and diverse, product performance and quality is ever increasing, thus the cold stamping technology put forward higher requirements. In order to adapt to the cold stamping technology industry needs, cold stamping technology itself also in innovation and development. cold stamping technology idea is to improve and expand as much as possible the advantages of the cold stamping process, to overcome its shortcomings. in the cold stamping technology development, should note the following aspects:(1) cold stamping technology process parameters should be properly identified and Die with the work of some of the shape and size, to improve the quality of stamping parts and shorten the new product production cycle should be in strengthening the metal forming the basis of theoretical studies, to metal forming theory to practice can produce a direction, and gradually establish a close connection with the actual production of the advanced process of calculation. abroad have begun to use plastic finite element method, automobile parts forming process of the stress and strain analysis and computer simulation to predict the forming part of a process plan on the possibilities and potential problems.(2) to accelerate product replacement, mold design to overcome the shortcomings of a long cycle. Should vigorously carry out computer-aided design and manufacture of molds (CAD / CAM) Research. In my country, paying particular attention to strengthening the multi-position progressive die CAD / CAM Technology.(3) to meet the needs of mass production, and reduce labor intensity. Should strengthen cold stamping of mechanized and automated, so that the average, small pieces of high-speed presses in a multi-position progressive die production, production reached a high degree of automation to further improve stamping productivity.(4) expand the scope of application of cold stamping production. So cold pressing both suitable for mass production, but also for small batch production; both the general accuracy of product production, but also can produce precision parts. Should pay attention to development such as fine blanking (especially thick material fine blanking), forming high-energy, soft mold forming, pressure and processing new superplastic forming process, but also promote the easy mode (soft mode and the low melting point alloy mold), Universal Hybrid model, the use of CNC punch press and other equipment.In addition, the performance improvement of sheet metal stamping, mold new material, die development of new processing methods should be further strengthened.Die with life and CountermeasuresDie with the life of the workpiece by punching out the number of terms. Many factors affect the life Die. There are die structure design, manufacture molds used in the punch and die materials, die quality and surface hardening heat treatment, precision die manufacturing parts and cold stamping materials selection. In addition, there are die installation, adjustment, use and maintenance.1. Die Design on Life(1) Layout design of layout methods and take the boundary value a great impact on the die life, too small to take the boundary value, often causing rapid wear and convex mold, die bite wounds on the. Starting from material savings, take the boundary value smaller the better, but take the edge is less than some value, the cut surface of the mold and the quality of life adversely. There will be left behind in the blanking die Q-gap were to produce spare parts glitch, or even damage the die edge, reduce die life. Therefore, consider increasing the material utilization of the same time, parts must yield, quality and life expectancy to determine the layout methods and take the boundary.(2) die structure prone to stress concentration on the cracking of the die structure, composite structure can be used or mosaic structure, and prestressed structure to enhance the mold life. (3) the impact of clearance when the gap is too small, compressed extrusion of interest, increased friction, increased wear, the wear side of aggravated discharge and push pieces after blanking time, materials and convex, the friction between die will cause wear and tear than the end edge on the side of the grinding much, but also easily lead to convex, concave mold temperature is high, the adsorption of metal debris in the side edge to form a metal tumor, so that male and female die chipping or expansion occurs crack phenomenon. Therefore, the gap is too small to Die Life very bad. Gap is too large will increase the punch and the die face the edge of the concentration of stress, resulting in a sharp increase in stress, so blade edge quickly lose angular yield deformation. Therefore, addition of blanking force, thereby enabling faster edge edge wear, reduce die life. But in order to reduce the male and female die wear, extending mold life, while ensuring quality of stamping pieces under the premise that larger space designed properly it is necessary.(4) Die-oriented structure of the life of a reliable guide for the working parts reduce wear, prevent male and female die bite wound is very effective. In particular, non-small-Q gap Q gap or Die, compound die and multi-position progressive die even more important. To improve the die life, must be based on processes and the demand of precision, the correct choice-oriented form and orientation accuracy, the choice should be higher than the accuracy-oriented convex, concave mold with precision.(5) the impact of cold stamping materials, cold stamping materials selected should meet the design requirements of workpieces and stamping process requirements, or easy to mold damage and reduce mold life. Poor surface quality of cold stamping, punching, cracking when the workpiece is also easy to scratch mold. Bad cold stamping plastic materials, deformation is small,easy to press when the workpiece rupture, but also easy to scratch mold. In addition, the material thickness tolerances shall comply with national standards. Die because of a certain thickness of material suitable for forming, bending, flanging, drawing die of the male and female die structure gap is directly determined by the thickness of the material. Therefore, uneven thickness, will result in waste generation and mold damage.2. Die Die Life ofDie Die Life of a mold material properties, chemical composition, structure, hardness and comprehensive reflection of metallurgical quality. Among them, the material properties and heat treatment affect the quality of the most obvious. Mold material properties on the impact of die life is great. If the same workpiece, using a different mold material of the bending test, the test results: The 9Mn2V material, the life of 5 million; with Crl2MoV nitriding, the life of up to 40 million. Therefore, the choice of materials, the batch size should be based on workpiece, rational use of mold materials. The hardness of the die parts to Die Life a great impact. But not the higher hardness, longer die life. This is because the hardness and strength, toughness and abrasion resistance are closely related. Some die demands of high hardness, long life. Such as the use of T10 steel dies, hardness 54 ~ 58HRC, only washed thousands of times a burr on the workpiece great. If the hardness to 60 ~ 64HRC, the grinding life of up to 2 to 3 million. However, if continue to improve hardness, fracture occurs earlier. Some die hardness should not be too high, as the die manufacturing using Crl2MoV 58 ~ 62HRC hardness, the general life of 2-3 million, invalid form of chipping and cracking, and if the hardness down to 54 ~ 58HRC, life expectancy increased to 5 ~ 60 000, but decreased to 50 ~ 53HRC hardness appears easy to blunt the die edge phenomenon. Thus, mold hardness must be based on material properties and failure modes may be. Should enable the hardness, strength, toughness and wear resistance, resistance to fatigue strength needed to achieve a particular stamping process the best match.3. The surface of the mold heat treatment to strengthen the quality and impact on lifeMold heat treatment the nature and quality of life of the mold a great impact. Practice shows that the die parts of the quenching distortion and cracking, early fracture during use, while the metallurgical and materials quality, forging quality, mold structure and process related, but related more to die of heat treatment. According to statistical analysis of failure causes of mold, heat treatment failure due to improper accounting for more than 50%. Practice shows that the mold material must be accompanied by high heat treatment process properly, can really play a material's potential. Parts surface hardening mold work purpose is to obtain the effect of external hard tough inside, so be hardness, wear resistance, toughness, good resistance to fatigue with. Many ways to die surface hardening, surface treatment technology of new technologies developed rapidly. In addition to Nitrocarburizing and ion nitride, boride, seepage niobium, vanadium permeability, hard chrome plated and spark strengthening, the chemical vapor deposition (CVD) and physical vapor deposition (PVD) has been gradually adopted. By CVD and PVD treatment, the mold surface covered with super-hard material, such as TiC, TiN, etc..High hardness, wear resistance, corrosion resistance, adhesion is very good, can improve the die life several times to several times.4. Manufacturing precision of the die parts of die lifePrecision die manufacturing and life in it in particular, mold surface roughness on the mold a great impact. If using Crl2MoV steel blanking die, if the surface roughness value R = 1.6 m, its life span is about 30,000. Such as polished by the precision, surface roughness value R = 0.4 m, life can be increased to 4-5 million. Therefore, the working parts of the mold surface, the general must go through grinding, grinding, polishing and other finishing and fine processing.5. Other aspects of the impact of die life(1) Press the accuracy is not high, but also easy to make die damage.(2) die in the press or not installed properly and the operator's technical level, on the tool life is also greatly affected.(3) dies in the custody and maintenance of good and bad, and the use of lubricant condition also affects mold life.6. ConclusionIn actual production, sheet metal dies for use, rare case of non-normal wear and tear. But when the die plate was found prone to irregular wear, we always study for the problems summarized. Because of a cold die, from the design, manufacture, assembly, commissioning and installation and use, all spent many hours, while the convex die, die material used, mostly high-quality alloy steel. Therefore, the die cost is relatively high. Therefore, in the production of understanding the factors that affect the die life and take the appropriate measures to guide the production of great practical significance.冷冲模具使用寿命的影响及对策冲压模具概述冲压模具--在冷冲压加工中,将材料(金属或非金属)加工成零件(或半成品)的一种特殊工艺装备,称为冷冲压模具(俗称冷冲模)。

毕业设计机械外文翻译--材料的可机加工性

毕业设计机械外文翻译--材料的可机加工性

附录1:外文原文The machinability of materialThe machinability of a material usually defined in terms of four factors:(1). Surface finish and integrity of the machined part;(2). Tool life obtained;(3). Force and power requirements;(4). Chip control.Thus, good machinability good surface finish and integrity, long tool life, and low force And power requirements. As for chip control, long and thin (stringy) cured chips, if not broken up, can severely interfere with the cutting operation by becoming entangled in the cutting zone.Because of the complex nature of cutting operations, it is difficult to establish relationships that quantitatively define the machinability of a material. In manufacturing plants, tool life and surface roughness are generally considered to be the most important factors in machinability. Although not used much any more, approximate machinability ratings are available in the example below.1. Machinability Of SteelsBecause steels are among the most important engineering materials , their machinability has been studied extensively. The machinability of steels has been mainly improved by adding lead and sulfur to obtain so-called free-machining steels.Resulfurized and Rephosphorized steels. Sulfur in steels forms manganese sulfide inclusions (second-phase particles), which act as stress raisers in the primary shear zone. As a result, the chips produced break up easily and are small; this improves machinability. The size, shape, distribution, and concentration of these inclusions significantly influence machinability. Elements such as tellurium and selenium, which are both chemically similar to sulfur, act as inclusion modifiers in resulfurized steels.Phosphorus in steels has two major effects. It strengthens the ferrite, causing increased hardness. Harder steels result in better chip formation and surface finish.Note that soft steels can be difficult to machine, with built-up edge formation and poor surface finish. The second effect is that increased hardness causes the formation of short chips instead of continuous stringy ones, thereby improving machinability.Leaded Steels. A high percentage of lead in steels solidifies at the tip of manganese sulfide inclusions. In non-resulfurized grades of steel, lead takes the form of dispersed fine particles. Lead is insoluble in iron, copper, and aluminum and their alloys. Because of its low shear strength, therefore, lead acts as a solid lubricant and is smeared over the tool-chip interface during cutting. This behavior has been verified by the presence of high concentrations of lead on the tool-side face of chips when machining leaded steels.When the temperature is sufficiently high-for instance, at high cutting speeds and feeds —the lead melts directly in front of the tool, acting as a liquid lubricant. In addition to this effect, lead lowers the shear stress in the primary shear zone, reducing cutting forces and power consumption. Lead can be used in every grade of steel, such as 10xx, 11xx, 12xx, 41xx, etc. Leaded steels are identified by the letter L between the second and third numerals (for example, 10L45). (Note that in stainless steels, similar use of the letter L means “low carbon,” a condition that improves their corrosion resistance.)However, because lead is a well-known toxin and a pollutant, there are serious environmental concerns about its use in steels (estimated at 4500 tons of lead consumption every year in the production of steels). Consequently, there is a continuing trend toward eliminating the use of lead in steels (lead-free steels). Bismuth and tin are now being investigated as possible substitutes for lead in steels.Calcium-Deoxidized Steels. An important development is calcium-deoxidized steels, in which oxide flakes of calcium silicates (CaSo) are formed. These flakes, in turn, reduce the strength of the secondary shear zone, decreasing tool-chip interface and wear. Temperature is correspondingly reduced. Consequently, these steels produce less crater wear, especially at high cutting speeds.Stainless Steels. Austenitic (300 series) steels are generally difficult to machine. Chatter can be s problem, necessitating machine tools with high stiffness. However, ferritic stainless steels (also 300 series) have good machinability. Martensitic (400series) steels are abrasive, tend to form a built-up edge, and require tool materials with high hot hardness and crater-wear resistance. Precipitation-hardening stainless steels are strong and abrasive, requiring hard and abrasion-resistant tool materials.The Effects of Other Elements in Steels on Machinability. The presence of aluminum and silicon in steels is always harmful because these elements combine with oxygen to form aluminum oxide and silicates, which are hard and abrasive. These compounds increase tool wear and reduce machinability. It is essential to produce and use clean steels.Carbon and manganese have various effects on the machinability of steels, depending on their composition. Plain low-carbon steels (less than 0.15% C) can produce poor surface finish by forming a built-up edge. Cast steels are more abrasive, although their machinability is similar to that of wrought steels. Tool and die steels are very difficult to machine and usually require annealing prior to machining. Machinability of most steels is improved by cold working, which hardens the material and reduces the tendency for built-up edge formation.Other alloying elements, such as nickel, chromium, molybdenum, and vanadium, which improve the properties of steels, generally reduce machinability. The effect of boron is negligible. Gaseous elements such as hydrogen and nitrogen can have particularly detrimental effects on the properties of steel. Oxygen has been shown to have a strong effect on the aspect ratio of the manganese sulfide inclusions; the higher the oxygen content, the lower the aspect ratio and the higher the machinability.In selecting various elements to improve machinability, we should consider the possible detrimental effects of these elements on the properties and strength of the machined part in service. At elevated temperatures, for example, lead causes embrittlement of steels (liquid-metal embrittlement, hot shortness), although at room temperature it has no effect on mechanical properties.Sulfur can severely reduce the hot workability of steels, because of the formation of iron sulfide, unless sufficient manganese is present to prevent such formation. At room temperature, the mechanical properties of resulfurized steels depend on the orientation of the deformed manganese sulfide inclusions (anisotropy). Rephosphorized steels are significantly less ductile, and are produced solely toimprove machinability.2. Machinability of Various Other MetalsAluminum is generally very easy to machine, although the softer grades tend to form a built-up edge, resulting in poor surface finish. High cutting speeds, high rake angles, and high relief angles are recommended. Wrought aluminum alloys with high silicon content and cast aluminum alloys may be abrasive; they require harder tool materials. Dimensional tolerance control may be a problem in machining aluminum, since it has a high thermal coefficient of expansion and a relatively low elastic modulus.Beryllium is similar to cast irons. Because it is more abrasive and toxic, though, it requires machining in a controlled environment.Cast gray irons are generally machinable but are. Free carbides in castings reduce their machinability and cause tool chipping or fracture, necessitating tools with high toughness. Nodular and malleable irons are machinable with hard tool materials.Cobalt-based alloys are abrasive and highly work-hardening. They require sharp, abrasion-resistant tool materials and low feeds and speeds.Wrought copper can be difficult to machine because of built-up edge formation, although cast copper alloys are easy to machine. Brasses are easy to machine, especially with the addition pf lead (leaded free-machining brass). Bronzes are more difficult to machine than brass.Magnesium is very easy to machine, with good surface finish and prolonged tool life. However care should be exercised because of its high rate of oxidation and the danger of fire (the element is pyrophoric).Molybdenum is ductile and work-hardening, so it can produce poor surface finish. Sharp tools are necessary.Nickel-based alloys are work-hardening, abrasive, and strong at high temperatures. Their machinability is similar to that of stainless steels.Tantalum is very work-hardening, ductile, and soft. It produces a poor surface finish; tool wear is high.Titanium and its alloys have poor thermal conductivity (indeed, the lowest of all metals), causing significant temperature rise and built-up edge; they can be difficult tomachine.Tungsten is brittle, strong, and very abrasive, so its machinability is low, although it greatly improves at elevated temperatures.Zirconium has good machinability. It requires a coolant-type cutting fluid, however, because of the explosion and fire.3. Machinability of Various MaterialsGraphite is abrasive; it requires hard, abrasion-resistant, sharp tools.Thermoplastics generally have low thermal conductivity, low elastic modulus, and low softening temperature. Consequently, machining them requires tools with positive rake angles (to reduce cutting forces), large relief angles, small depths of cut and feed, relatively high speeds, andproper support of the workpiece. Tools should be sharp.External cooling of the cutting zone may be necessary to keep the chips from becoming “gummy” and sticking to the tools. Cooling can usually be achieved with a jet of air, vapor mist, or water-soluble oils. Residual stresses may develop during machining. To relieve these stresses, machined parts can be annealed for a period of time at temperatures ranging from C ︒80 to C ︒160 (F ︒175to F ︒315), and then cooled slowly and uniformly to room temperature.Thermosetting plastics are brittle and sensitive to thermal gradients during cutting. Their machinability is generally similar to that of thermoplastics.Because of the fibers present, reinforced plastics are very abrasive and are difficult to machine. Fiber tearing, pulling, and edge delamination are significant problems; they can lead to severe reduction in the load-carrying capacity of the component. Furthermore, machining of these materials requires careful removal of machining debris to avoid contact with and inhaling of the fibers.The machinability of ceramics has improved steadily with the development of nanoceramics and with the selection of appropriate processing parameters, such as ductile-regime cutting .Metal-matrix and ceramic-matrix composites can be difficult to machine, depending on the properties of the individual components, i.e., reinforcing or whiskers, as well as the matrix material.4. Thermally Assisted MachiningMetals and alloys that are difficult to machine at room temperature can be machined more easily at elevated temperatures. In thermally assisted machining (hot machining), the source of heat—a torch, induction coil, high-energy beam (such as laser or electron beam), or plasma arc—is forces, (b) increased tool life, (c) use of inexpensive cutting-tool materials, (d) higher material-removal rates, and (e) reduced tendency for vibration and chatter.It may be difficult to heat and maintain a uniform temperature distribution within the workpiece. Also, the original microstructure of the workpiece may be adversely affected by elevated temperatures. Most applications of hot machining are in the turning of high-strength metals and alloys, although experiments are in progress to machine ceramics such as silicon nitride.SUMMARYMachinability is usually defined in terms of surface finish, tool life, force and power requirements, and chip control. Machinability of materials depends not only on their intrinsic properties and microstructure, but also on proper selection and control of process variables.附录2:外文中文翻译材料的可机加工性一种材料的可机加工性通常以四种因素的方式定义:(1)、分的表面光洁性和表面完整性。

毕业设计外文翻译译文

毕业设计外文翻译译文

1 工程概论1.1 工程专业1.2 工业和技术1.3 现代制造业工程专业1 工程行业是历史上最古老的行业之一。

如果没有在广阔工程领域中应用的那些技术,我们现在的文明绝不会前进。

第一位把岩石凿削成箭和矛的工具匠是现代机械工程师的鼻祖。

那些发现地球上的金属并找到冶炼和使用金属的方法的工匠们是采矿和冶金工程师的先祖。

那些发明了灌溉系统并建造了远古世纪非凡的建筑物的技师是他们那个时代的土木工程师。

2 工程一般被定义为理论科学的实际应用,例如物理和数学。

许多早期的工程设计分支不是基于科学而是经验信息,这些经验信息取决于观察和经历,而不是理论知识。

这是一个倾斜面实际应用的例子,虽然这个概念没有被确切的理解,但是它可以被量化或者数字化的表达出来。

3 从16、17世纪当代初期,量化就已经成为科学知识大爆炸的首要原因之一。

另外一个重要因素是实验法验证理论的发展。

量化包含了把来源于实验的数据和信息转变成确切的数学术语。

这更加强调了数学是现代工程学的语言。

4 从19世纪开始,它的结果的实际而科学的应用已经逐步上升。

机械工程师现在有精确的能力去计算来源于许多不同机构之间错综复杂的相互作用的机械优势。

他拥有能一起工作的既新型又强硬的材料和巨大的新能源。

工业革命开始于使用水和蒸汽一起工作。

从此使用电、汽油和其他能源作动力的机器变得如此广泛以至于它们承担了世界上很大比例的工作。

5 科学知识迅速膨胀的结果之一就是科学和工程专业的数量的增加。

到19世纪末不仅机械、土木、矿业、冶金工程被建立而且更新的化学和电气工程专业出现了。

这种膨胀现象一直持续到现在。

我们现在拥有了核能、石油、航天航空空间以及电气工程等。

每种工程领域之内都有细分。

6 例如,土木工程自身领域之内有如下细分:涉及永久性结构的建筑工程、涉及水或其他液体流动与控制系统的水利工程、涉及供水、净化、排水系统的研究的环境工程。

机械工程主要的细分是工业工程,它涉及的是错综复杂的机械系统,这些系统是工业上的,而非单独的机器。

注塑模具设计外文翻译

注塑模具设计外文翻译

毕业设计(论文)外文资料翻译及原文(2012届)题目电话机三维造型与注塑模具设计指导教师院系工学院班级学号姓名二〇一一年十二月六日【译文一】塑料注塑模具并行设计Assist.Prof.Dr. A. Y AYLA /Prof.Dr. Paş a YAYLA摘要塑料制品制造业近年迅速成长。

其中最受欢迎的制作过程是注塑塑料零件。

注塑模具的设计对产品质量和效率的产品加工非常重要。

模具公司想保持竞争优势,就必须缩短模具设计和制造的周期。

模具是工业的一个重要支持行业,在产品开发过程中作为一个重要产品设计师和制造商之间的联系。

产品开发经历了从传统的串行开发设计制造到有组织的并行设计和制造过程中,被认为是在非常早期的阶段的设计。

并行工程的概念(CE)不再是新的,但它仍然是适用于当今的相关环境。

团队合作精神、管理参与、总体设计过程和整合IT工具仍然是并行工程的本质。

CE过程的应用设计的注射过程包括同时考虑塑件设计、模具设计和注塑成型机的选择、生产调度和成本中尽快设计阶段。

介绍了注射模具的基本结构设计。

在该系统的基础上,模具设计公司分析注塑模具设计过程。

该注射模设计系统包括模具设计过程及模具知识管理。

最后的原则概述了塑料注射模并行工程过程并对其原理应用到设计。

关键词:塑料注射模设计、并行工程、计算机辅助工程、成型条件、塑料注塑、流动模拟1、简介注塑模具总是昂贵的,不幸的是没有模具就不可能生产模具制品。

每一个模具制造商都有他/她自己的方法来设计模具,有许多不同的设计与建造模具。

当然最关键的参数之一,要考虑到模具设计阶段是大量的计算、注射的方法,浇注的的方法、研究注射成型机容量和特点。

模具的成本、模具的质量和制件质量是分不开的在针对今天的计算机辅助充型模拟软件包能准确地预测任何部分充填模式环境中。

这允许快速模拟实习,帮助找到模具的最佳位置。

工程师可以在电脑上执行成型试验前完成零件设计。

工程师可以预测过程系统设计和加工窗口,并能获得信息累积所带来的影响,如部分过程变量影响性能、成本、外观等。

毕业设计论文外文文献翻译

毕业设计论文外文文献翻译

毕业设计(论文)外文文献翻译院系:财务与会计学院年级专业:201*级财务管理姓名:学号:132148***附件: 财务风险管理【Abstract】Although financial risk has increased significantly in recent years risk and risk management are not contemporary issues。

The result of increasingly global markets is that risk may originate with events thousands of miles away that have nothing to do with the domestic market。

Information is available instantaneously which means that change and subsequent market reactions occur very quickly。

The economic climate and markets can be affected very quickly by changes in exchange rates interest rates and commodity prices。

Counterparties can rapidly become problematic。

As a result it is important to ensure financial risks are identified and managed appropriately. Preparation is a key component of risk management。

【Key Words】Financial risk,Risk management,YieldsI. Financial risks arising1.1What Is Risk1.1.1The concept of riskRisk provides the basis for opportunity. The terms risk and exposure have subtle differences in their meaning. Risk refers to the probability of loss while exposure is the possibility of loss although they are often used interchangeably。

现代包装机械设备毕业课程设计外文文献翻译、中英文翻译

现代包装机械设备毕业课程设计外文文献翻译、中英文翻译

1 英文文献翻译1.1 Modern PackagingAuthor:Abstract1. Changing Needs and New RolesLooking back, historical changes are understandable and obvious. That all of them have had an impact on the way products are brought, consumed and packaged is also obvious. What is not so obvious is what tomorrow will bring. Yet, it is to the needs, markets, and conditions of tomorrow that packaging professionals must always turn their attention.The forces that drove packaging during the Industry Revolution continue to operate today. The consumer society continues to grow and is possibly best described by a 1988s bumper sticker, “Born to Shop”. We consume goods today at a rate 4 to 5 times greater than we did as recently as 1935. Most of these goods are not essential to survival; they constitute what we may call “the good life”.In the second half of the 20th century, the proliferation of goods was so high that packaging was forced into an entirely new role, that of providing the motivation rather than presenting the goods itself. On a shelf of 10 competing products, all of them similar in performance and quality, the only method of differentiating became the package itself. Marketer aimed at lifestyles, emotional values, subliminal images, features, and advantages beyond the basic product rather than the competitor’s. In some in instances, the package has become the product, and occasionally packaging has become entertainment.A brand product to carry the product manufacturer or product sales of theretailer’s label, usually by the buyer as a quality assessment guidance. In some cases, competing brands of product quality is almost no difference, a difference is the sale of its packaging. An interesting visually attractive packaging can give a key marketing advantage and convince impulse spending. However, the packaging should accurately reflect the quality of products/brand value in order to avoid the disappointment of consumers, encourage repeat purchases and build brand loyalty. Ideally, the product should exceed customer expectations.2. Packaging and the Modern Industrial SocietyThe importance of packaging to a modern industrial society is most evident when we examine the food-packaging sector. Food is organic in nature, having an animal or plant source. One characteristic of such organic matter is that, by and large, it has a limited natural biological life.A cut of meat, left to itself, might be unfit for human consumption by the next day. Some animal protein products, such as seafood, can deteriorate within hours.The natural shelf life of plant-based food depends on the species and plant involved. Pulpy fruit portions tend to have a short life span, while seed parts, which in nature have to survive at least separated from the living plant are usually short-lived.In addition to having a limited natural shelf life, most food is geographically and season-ally specific. Thus, potatoes and apples are grown in a few North American geographical regions and harvest during a short maturation period. In a world without packaging,we would need to live at the point of harvest to enjoy these products, and our enjoyment of them would be restricted to the natural biological life span of each. It is by proper storage, packaging and transport techniques that we are able to deliver fresh potatoes and apples, or the products derived from them, throughout the year and throughout the country. Potato-whole,canned, powdered, flaked, chipped, frozen, and instant is available, anytime, anywhere. This ability gives a society great freedom and mobility. Unlike less-developed societies, we are no longer restricted in our choice of where to live, since we are no longer tied to the food-producing ability of an area. Food production becomes more specialized and efficient with the growth of packaging. Crops and animal husbandry are moved to where their production is most economical, without regard to the proximity of a market. Most important, we are free of the natural cycles of feast and famine that are typical of societies dependent on natural regional food-producing cycles.Central processing allows value recovery from what would normally be waste by products of the processed food industry from the basis of other sub-industries. Chicken feathers are high in protein and, properly mill and treated, can be fed back to the next generation of chickens. Vegetable waste is fed to cattle or pigs. Bagasse, the waste cane from sugar pressing, is a source of fiber for papermaking. Fish scales are refined to make additives for paints and nail polish.The economical manufacture of durable goods also depends on good packaging.A product's cost is directly related to production volume. The business drive to reduce costs in the supply chain must be carefully balanced against the fundamental technical requirements for food safety and product integrity, as well as the need to ensure an. efficient logistics service. In addition, there is a requirement to meet the aims of marketing to protect and project brand image through value-added pack design. The latter may involve design inputs that communicate distinctive, aesthetically pleasing, ergonomic, functional and/or environmentally aware attributes. But for a national or international bicycle producer to succeed, it must be a way of getting the product to a market, which may be half a world away. Again, sound packaging, in this case distributionpackaging, is a key part of the system.Some industries could not exist without an international market. For example, Canada is a manufacturer of irradiation equipment, but the Canadian market (which would account for perhaps one unit every several years) could not possibly support such a manufacturing capability. However, by selling to the world, a manufacturing facility becomes viable. In addition to needing packaging for the irradiation machinery and instrumentation, the sale of irradiation equipment requires the sale packaging and transport of radioactive isotopes, a separate challenge in itself. In response to changing consumer lifestyles, the large retail groups and the food service industry development. Their success has been involved in a competition fierce hybrid logistics, trade, marketing and customer service expertise, all of which is dependent on the quality of packaging. They have in part led to the expansion of the dramatic range of products offered, technology innovation, including those in the packaging. Supply retail, food processing and packaging industry will continue to expand its international operations. Sourcing products around the world more and more to assist in reducing trade barriers. The impact of the decline has been increased competition and price pressure. Increased competition led to the rationalization of industrial structure, often in the form of mergers and acquisitions. Packaging, it means that new materials and shapes, increased automation, packaging, size range extension of lower unit cost. Another manufacturer and mergers and acquisitions, the Group's brand of retail packaging and packaging design re-evaluation of the growing development of market segmentation and global food supply chain to promote the use of advanced logistics and packaging systems packaging logistics system is an integral part of, and played an important role in prevention in the food supply or reduce waste generation.3. World Packaging.This discussion has referred to primitive packaging and the evolution of packaging functions. However, humankind's global progress is such that virtually every stage in the development of society and packaging is present somewhere in the world today. Thus, a packager in a highly developed country will agonize over choice of package type, hire expensive marketing groups to develop images to entice the targeted buyer and spend lavishly on graphics. In less-developed countries, consumers are happy to have food, regardless of the package. At the extreme, consumers will bring their own packages or will consume food on the spot, just as they did 2000 years ago.Packagers from the more developed countries sometimes have difficulty working with less-developed nations, for the simple reason that they fail to understand that their respective packaging priorities are completely different. Similarly, developing nations trying to sell goods to North American markets cannot understand our preoccupation with package and graphics.The significant difference is that packaging plays a different role in a market where rice will sell solely because it is available. In the North American market, the consumer may be confronted by five different companies offering rice in 30 or so variations. If all the rice is good and none is inferior, how does a seller create a preference for his particular rice? How does he differentiate? The package plays a large role in this process.The package-intensive developed countries are sometimes criticized for over packaging, and certainly over-packaging does exist. However, North Americans also enjoy the world's cheapest food, requiring only about 11 to 14% of our disposable income. European food costs are about 20% of disposable income, and in the less-developed countries food can take 95%of family income.4. The status and development trend of domestic and international packaging machineryWorldwide, the history of the development of the packaging machinery industry is relatively short, science and technology developed in Europe and America in general started in the 20th century until the 1950s the pace greatly accelerated.From the early 20th century, before the end of World War II World War II,medicine,food, cigarettes,matches,household chemicals and other industrial sectors, the mechanization of the packaging operations; the 1950s, the packaging machine widely used common electric switches and tube for the main components of the control system to achieve the primary automation; 1960s, Electrical and optical liquid-gas technology is significantly increased in the packaging machine, machines to further expand on this basis a dedicated automated packaging line; the 1970s, the micro- electronic technology into the automation of packaging machines and packaging lines, computer control packing production process; from the 1980s to the early 1990s, in some field of packaging, computer, robot application for service, testing and management, in preparation for the over-flexible automatic packaging lines and "no" automatic packaging workshop.Actively promoted and strong co-ordination of all aspects of society, and gradually establish a packaging material, packaging, printing, packaging machinery and other production sectors, and corresponding to the research, design, education, academic, management and organization, and thus the formation of independent and complete. The packaging of light industrial system, and occupies an important place in the national economy as a whole.Based on recent years data that members of the World Packaging Alliance output value of the packaging industry accounts for about 2% of the total output value of the national economy; in which the proportion of packaging machinery, though not large, but the rapid development of an annual average of almost growing at a rate of about 10%. Put into use at the packaging machine is now more than thousand species of packaging joint machines and automated equipment has been stand-alone equate. According to the new technological revolution in the world development trend is expected to packaging materials and packaging process and packaging machinery will be closely related to obtain the breakthrough of a new step, and bring more sectors into the packaging industry.China Packaging Technology Association was established in 1980. Soon, the China National Packaging Corporation have been born. Since then, one after another in the country organized a national and international packaging machinery exhibition, seminars, also published I had the first ever "China Packaging Yearbook and other packaging technology books. All this indicates that China is creating a new packaging historical perio d.1.2中文翻译现代包装1、不断变化的需求和新的角色,回顾以往,包装所带来明显的历史性变化是可以理解的, 一个产品包装方式的给他们的销量带来的影响也是显而易见的。

冲压模具毕业设计外文翻译---冲压中多工件的最佳排样

冲压模具毕业设计外文翻译---冲压中多工件的最佳排样

附录A冲压中多工件的最佳排样摘要:在冲压生产中,生产成本受材料利用率影响最大,材料支出占整个生产成本的75%。

本文将介绍一种新的计算方法用于实现双工件在冲压排样设计中的最佳规划方法,以便提高材料利用率。

这种计算方法可以预示在带料中结构废料的位置及形状,以及工艺废料的位置和最佳宽度。

例如将两个相同的工件中的其中一个旋转180°,或是将两个不同的工件嵌套在一起。

这种计算方法适合与冲模设计CAE系统结合使用。

关键字:冲压,模具设计,最佳化,材料利用率,明可夫斯基和,设计工具绪论在冲压生产中,能够快速生产不同复杂程度的薄片金属零件,特别是在大产量的情况下,能够高强度生产。

生产过程效率高,其中材料成本占据整个冲压生产成本的75% [1]。

但材料不能被完全利用到零件上,因为零件不规则的外形必须被包含在带料内。

冲压生产的排样设计直接决定废料的大小。

很明显,使用最理想的排样设计对于提高公司的竞争力是至关重要的。

前期工作曾经, 带料排样设计问题需要通过手工来解决。

例如, 通过纸板模拟冲裁来获取一个好的排样方法。

通过计算机介绍的设计过程所得出的步骤。

也许首先要做出适合工件的矩形,然后将矩形顺序排放在带料上[2]。

这种方法适合不相互重叠的矩形[3]、拉深多边形[4, 5]、已知相互关联的外形[6]。

这种原理的方法具有一定局限性,尽管如此,在这种具有局限性下的设计中所产生较多的工艺废料不能被避免,这些额外损失的材料导致了设计方案无法达到最佳化。

增量旋转法是一种流行的排样设计方法[6-10, 16]。

具体实现方法为,将零件旋转一定的角度,例如2°,[7],在设计中决定零件倾斜程度和带料宽度以及合适的材料利用率。

在不断重复这些步骤以后工件旋转量达到180º (由于对称),然后从中选出最佳排样方法。

这种方法的缺点是,在一般情况下,最佳材料定位将降低旋转增量同时不能被找到。

尽管差别很小,但在大批量生产中每个零件所浪费的材料会累计进而导致较多材料损失。

毕业设计论文 外文文献翻译

毕业设计论文 外文文献翻译

毕业设计(论文)外文参考文献翻译计算机科学与信息工程系系(院)2008 届题目企业即时通Instant Messaging for Enterprises课题类型技术开发课题来源自选学生姓名许帅专业班级 04计算机科学与技术指导老师王占中职称工程师完成日期:2008年4 月 6 日目录I NSTANT M ESSAGING FOR E NTERPRISE (1)1. Tips (1)2. Introduction (1)3. First things first (2)4.The While-Accept loop (4)5. Per-Thread class (6)6. The Client class (7)企业即时通 (9)1.提示 (9)2.简介 (9)3.首先第一件事 (10)4.监听循环 (11)5.单线程类 (13)6.用户端类 (14)Instant Messaging for Enterprise1. TipsIf Java is, in fact, yet another computer programming language, you may question why it is so important and why it is being promoted as a revolutionary step in computer programming. The answer isn’t immediately obvious if you’re coming from a tr aditional programming perspective. Although Java is very useful for solving traditional standalone programming problems, it is also important because it will solve programming problems on the World Wide Web. What is the Web?The Web can seem a bit of a mys tery at first, with all this talk of “surfing,”“presence,” and “home pages.” It’s helpful to step back and see what it really is, but to do this you must understand client/server systems, another aspect of computing that is full of confusing issues. The primary idea of a client/server system is that you have a central repository of information,some kind of data, often in a database。

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冷冲模具使用寿命的影响及对策冲压模具概述冲压模具--在冷冲压加工中,将材料(金属或非金属)加工成零件(或半成品)的一种特殊工艺装备,称为冷冲压模具(俗称冷冲模)。

冲压--是在室温下,利用安装在压力机上的模具对材料施加压力,使其产生分离或塑性变形,从而获得所需零件的一种压力加工方法。

冲压模具的形式很多,一般可按以下几个主要特征分类:1.根据工艺性质分类(1)冲裁模沿封闭或敞开的轮廓线使材料产生分离的模具。

如落料模、冲孔模、切断模、切口模、切边模、剖切模等。

(2)弯曲模使板料毛坯或其他坯料沿着直线(弯曲线)产生弯曲变形,从而获得一定角度和形状的工件的模具。

(3)拉深模是把板料毛坯制成开口空心件,或使空心件进一步改变形状和尺寸的模具。

(4)成形模是将毛坯或半成品工件按图凸、凹模的形状直接复制成形,而材料本身仅产生局部塑性变形的模具。

如胀形模、缩口模、扩口模、起伏成形模、翻边模、整形模等。

2.根据工序组合程度分类(1)单工序模在压力机的一次行程中,只完成一道冲压工序的模具。

(2)复合模只有一个工位,在压力机的一次行程中,在同一工位上同时完成两道或两道以上冲压工序的模具。

(3)级进模(也称连续模)在毛坯的送进方向上,具有两个或更多的工位,在压力机的一次行程中,在不同的工位上逐次完成两道或两道以上冲压工序的模具。

冲冷冲模全称为冷冲压模具。

冷冲压模具是一种应用于模具行业冷冲压模具及其配件所需高性能结构陶瓷材料的制备方法,高性能陶瓷模具及其配件材料由氧化锆、氧化钇粉中加铝、镨元素构成,制备工艺是将氧化锆溶液、氧化钇溶液、氧化镨溶液、氧化铝溶液按一定比例混合配成母液,滴入碳酸氢铵,采用共沉淀方法合成模具及其配件陶瓷材料所需的原材料,反应生成的沉淀经滤水、干燥,煅烧得到高性能陶瓷模具及其配件材料超微粉,再经过成型、烧结、精加工,便得到高性能陶瓷模具及其配件材料。

本发明的优点是本发明制成的冷冲压模具及其配件使用寿命长,在冲压过程中未出现模具及其配件与冲压件产生粘结现象,冲压件表面光滑、无毛刺,完全可以替代传统高速钢、钨钢材料。

冷冲模具主要零件冷冲模具是冲压加工的主要工艺装备,冲压制件就是靠上、下模具的相对运动来完成的。

加工时由于上、下模具之间不断地分合,如果操作工人的手指不断进入或停留在模具闭合区,便会对其人身安全带来严重威胁。

(一)模具的主要零件、作用及安全要求1.工作零件凸凹模是直接使坯料成形的工作零件,因此,它是模具上的关键零件。

凸凹模不但精密而且复杂,它应满足如下要求:(1)应有足够的强度,不能在冲压过程中断裂或破坏.(2)对其材料及热处理应有适当要求,防止硬度太高而脆裂。

2.定位零件定位零件是确定坯件安装位置的零件,有定位销(板)、挡料销(板)、导正销、导料板、定距侧刀、侧压器等。

设计定位零件时应考虑操作方便,不应有过定位,位置要便于观察,最好采用前推定位、外廓定位和导正销定位等。

3.压料、卸料及出料零件压料零件有压边圈、压料板等。

压边圈可对拉延坯料加压边力,从而防止坯料在切向压力的作用下拱起而形成皱褶。

压料板的作用是防止坯料移动和弹跳。

顶出器、卸料板的作用是便于出件和清理废料。

它们由弹簧、橡胶和设备上的气垫推杆支撑,可上下运动,顶出件设计时应具有足够的顶出力,运动要有限位。

卸料板应尽量缩小闭合区域或在操作位置上铣出空手槽。

暴露的卸料板的四周应设有防护板,防止手指伸入或异物进入,外露表面棱角应倒钝。

4.导向零件导柱和导套是应用最广泛的一种导向零件。

其作用是保证凸凹模在冲压工作时有精确的配合间隙。

因此,导柱、导套的间隙应小于冲裁间隙。

导柱设在下模座,要保证在冲程下死点时,导柱的上端面在上模板顶面以上最少5至10毫米。

导柱应安排在远离模块和压料板的部位,使操作者的手臂不用越过导柱送取料。

5.支承及夹持零件它包括上下模板、模柄、凸凹模固定板、垫板、限位器等。

上下模板是冷冲模具的基础零件,其他各种零件都分别安装固定在上面。

模板的平面尺寸,尤其是前后方向应与制件相适应,过大或过小均不利于操作。

有些模具(落料、冲孔类模具)为了出件方便,需在模架下设垫板。

这时垫板最好与模板之间用螺钉连接在一起,两垫板的厚度应绝对相等。

垫板的间距以能出件为准,不要太大,以免模板断裂。

6.紧固零件它包括螺钉、螺母、弹簧、柱销、垫圈等,一般都采用标准件。

冷冲模具的标准件用量较多,设计选用时应保证紧固和弹性顶出的需要,避免紧固件暴露在表面操作位置上,防止碰伤人手和妨碍操作。

冷冲模具的发展改革开放以来,随着国民经济的高速发展,市场对冷冲模具的需求量不断增长。

近年来,冷冲模具工业一直以15%左右的增长速度快速发展,冷冲模具工业企业的所有制成分也发生了巨大变化,除了国有专业模具厂外,集体、合资、独资和私营也得到了快速发展。

随着与国际接轨的脚步不断加快,市场竞争的日益加剧,人们已经越来越认识到产品质量、成本和新产品的开发能力的重要性。

而冷冲模具制造是整个链条中最基础的要素之一,冷冲模具制造技术现已成为衡量一个国家制造业水平高低的重要标志,并在很大程度上决定企业的生存空间。

近年许多冷冲模具企业加大了用于技术进步的投资力度,将技术进步视为企业发展的重要动力。

一些国内模具企业已普及了二维CAD,并陆续开始使用UG、Pro/Engineer、I-DEAS、Euclid-IS等国际通用软件,个别厂家还引进了Moldflow、C-Flow、DYNAFORM、Optris和MAGMASOFT等CAE软件,并成功应用于冲压模的设计中。

以汽车覆盖件模具为代表的大型冲压模具的制造技术已取得很大进步,东风汽车公司模具厂、一汽模具中心等模具厂家已能生产部分轿车覆盖件模具。

此外,许多研究机构和大专院校开展模具技术的研究和开发。

经过多年的努力,在模具CAD/CAE/CAM技术方面取得了显著进步;在提高模具质量和缩短模具设计制造周期等方面做出了贡献。

虽然中国冷冲模具工业在过去十多年中取得了令人瞩目的发展,但许多方面与工业发达国家相比仍有较大的差距。

例如,精密加工设备在冷冲模具加工设备中的比重比较低;CAD/CAE/CAM技术的普及率不高;许多先进的模具技术应用不够广泛等等,致使相当一部分大型、精密、复杂和长寿命冷冲模具依赖进口。

随着科学技术的不断进步,现代工业产品的生产日益复杂与多样化,产品性能和质量也在不断提高,因而对冷冲压技术提出了更高的要求.为了使冷冲压技术能适应各工业部门的需要,冷冲压技术自身也在不断革新和发展.冷冲压技术的发展思路就是尽可能地完善和扩充冷冲压工艺的优点,克服其缺点.在冷冲压技术的发展过程中,应注意以下几方面:(1)冷冲压技术的发展过程中应正确地确定工艺参数及冷冲模具工作部分的形状与尺寸,提高冲压件的质量、缩短新产品试制周期,应在加强冲压成形理论研究的基础上,使冲压成形理论达到能对生产实际起指导作用,逐步建立起一套密切结合生产实际的先进的工艺分析计算方法.国外已开始采用弹塑性有限元法对汽车覆盖零件的成形过程进行应力应变分析和计算机模拟,以预测某一工艺方案对零件成形的可能性和可能出现的问题。

(2)加快产品更新换代,克服模具设计周期长的缺点.应大力开展模具计算机辅助设计和制造(CAD/CAM)技术的研究.在我国,目前要特别注意加强多工位级进模CAD/CAM技术的研究。

(3)满足大量生产需要以及减轻劳动强度.应加强冷冲压生产的机械化和自动化研究,使一般中、小件能在高速压力机上采用多工位级进模生产,达到生产高度自动化,进一步提高冲压的生产率。

(4)扩大冷冲压生产的运用范围.使冷冲压既适合大量生产,也适合小批量生产;既能生产一般精度的产品,也能生产精密零件.应注意开发如精密冲裁(特别是厚料精冲)、高能成形、软模成形、施压和超塑性加工等新成形工艺,还要推广简易模(软模和低熔点合金模)、通用组合模、数控冲床等设备的运用。

此外,对冲压板料性能的改进,模具新材料、模具新加工方法的开发也应进一步加强。

冷冲模具使用寿命的影响及对策冷冲模具的使用寿命是以冲制出的工件数量来计算的。

影响冷冲模寿命的因素很多。

主要有模具结构设计、制造模具所用凸模和凹模的材料、模具的热处理质量与表面强化、冲模零件的制造精度和冷冲压材料的选取。

除此之外,还有冲模的安装、调整、使用以及维修等。

1.模具设计对寿命的影响(1)排样设计的影响排样方法与搭边值对模具寿命的影响很大,过小的搭边值,往往是造成模具急剧磨损和凸、凹模啃伤的重要原因。

从节约材料出发,搭边值愈小愈好,但搭边值小于一定数值后,对模具寿命和剪切表面质量不利。

在冲裁中有可能被拉人模具问隙中,使零件产生毛刺,甚至损坏模具刃口,降低模具寿命。

因此,在考虑提高材料利用率的同时,必须根据零件产量、质量和寿命,确定排样方法和搭边值。

(2)凹模结构的影响对容易产生应力集中而开裂的凹模结构,可以采用组合结构或镶拼结构,以及预应力结构,从而提高模具使用寿命。

(3)间隙的影响当间隙过小时,压缩挤压利害,摩擦力增大,磨损增大,侧面的磨损加剧,冲裁后卸料和推件时,材料与凸、凹模之间的摩擦还将造成刃口侧面的磨损比端面的磨大大,同时也容易造成凸、凹模温度很高,把金属碎屑吸附在刃口侧面,形成金属瘤,使凸、凹模出现崩刃或胀裂现象。

因此,过小的间隙对模具寿命极为不利。

间隙太大,会增加凸模与凹模端面边缘的集中应力,致使压应力急剧增加,于是刃口边很快屈服变形而失去棱角。

因此又增加了冲裁力,进而使刃口边更快磨损,降低模具寿命。

但为了减小凸、凹模的磨损,延长模具使用寿命,在保证冲裁件质量的前提下,设计时适当采用较大间隙是十分必要的。

(4)模具导向结构对寿命的影响可靠的导向对于减小工作零件的磨损,避免凸、凹模啃伤是非常有效的。

特别对无问隙或小问隙冲裁模、复合模和多工位级进模更为重要。

为提高模具寿命,必须根据工序和零件精度要求,正确选择导向形式和导向精度,所选择导向精度应高于凸、凹模的配合精度。

(5)冷冲压材料选取的影响冷冲压材料应满足制件的设计要求和冲压工艺要求,否则容易损伤模具,降低模具使用寿命。

冷冲压材料表面质量不好,冲压时制件易破裂,也易擦伤模具。

冷冲压材料塑性不好,变形量小,冲压时制件易破裂,也易擦伤模具。

另外,材料的厚度公差应符合国家标准。

因为一副冲模适用于一定材料的厚度,成形、弯曲、翻边、引伸模具的凸、凹模结构间隙是直接根据材料厚度来确定的。

所以材料厚度不均匀,会导致废品产生和模具损坏。

2.模具材料对模具寿命的影响模具材料对模具寿命的影响是模具材料性质、化学成分、组织结构、硬度和冶金质量等的综合反映。

其中,材料性质和热处理质量影响最为明显。

模具材料性质对模具寿命的影响是很大的。

如将同一种工件,使用不同的模具材料做弯曲试验,试验结果:用9Mn2V 材料,其寿命为5万次;用Crl2MoV渗氮,其寿命可达40万次。

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