文献翻译-数控技术
中英文文献翻译-加工中心数控技术

加工中心数控技术出处:数控加工中心的分类以及各自特点出版社:化学工业出版社; 第1版 (2009年3月16日)作者:徐衡、段晓旭加工中心是典型的集高技术于一体的机械加工设备,它的发展代表了一个国家设计制造的水平也大大提高了劳动生产率,降低了劳动成本,改善了工人的工作环境,降低了工人的劳动强度。
本文经过对不同运动方案和各部件的设计方案的定性分析比较确定该教立式加工中心的进给传动方案为:采用固定床身,电主轴通过安装座安装在床身导轨的滑座上,床身导轨采用滚动导轨,可以实现Y方向的进给运动。
由X-Y双向精密数控工作台带动工件完成X,Y两个方向的进给运动;X,Y,Z三个方向的进给运动均滚珠丝杠,并由交流伺服电机驱动。
导轨、滚珠丝杠有相应的润滑、防护等装置。
加工中心(英文缩写为CNC 全称为Computerized Numerical Control):是带有刀库和自动换刀装置的一种高度自动化的多功能数控机床。
在中国香港,台湾及广东一代也有很多人叫它电脑锣。
工件在加工中心上经一次装夹后,数字控制系统能控制机床按不同工序,自动选择和更换刀具,自动改变机床主轴转速、进给量和刀具相对工件的运动轨迹及其他辅助机能,依次完成工件几个面上多工序的加工。
并且有多种换刀或选刀功能,从而使生产效率大大提高。
加工中心数控机床是一种装有计算机数字控制系统的机床,数控系统能够处理加工程序,控制机床完成各种动作。
与普通机床相比,数控机床能够完成平面曲线和空间曲面的加工,加工精度和生产效率都比较高,因而应用日益广泛。
数控机床的组成一般来说,数控机床由机械部分、数字控制计算机、伺服系统、PC控制部分、液压气压传动系统、冷却润滑和排泄装置组成。
数控机床是由程序控制的,零件的编程工作是数控机床加工的重要组成部分。
伺服系统是数控机床的驱动部分,计算机输出的控制命令是通过伺服系统产生坐标移动的。
普通的立式加工中心有三个伺服电机,分别驱动纵向工作台、横向工作台、主轴箱沿X向、Y向、Z向运动。
【机械类文献翻译】数控技术与装备

NC technology and equipment数控技术与装备In China,the development of NC technology and equipment has been attached great importance to the considerable progress made in recent years.Especially in the common areas of computer numerical control,PC-based CNC system made that we have been in the forefront of the world.However,the technology research and industrial development in NC is also plagued with problems,especially in the technical innovation capability commercialization process,and other aspects of market share is particularly prominent.At the dawn of the new century,how to effectively address these issues,NC areas along the path of sustainable development in China.into the overall comprehensive advanced in the world,so we have a pivotal position in international competition.NC will be the research and development sector and the important tasks facing manufacturers.在我国,数控技术与装备的发展亦得到了高度重视,近年来取得了相当大的进步。
【机械类文献翻译】关于数控车床

英文原文On the NC latheCNC machine tool numerical control machine tools (Computer numerical control machine tools) abbreviation, is provided with a program control system of automatic machine tools. The logic control system can deal with the control code or other symbolic instruction specified program, and decoding the digital code, said information carrier, through the numerical control device input. After processing by CNC device control signals, control the machine movements, by drawing the shape and size requirements, will be automatically processed by the parts.Features: CNC machine tool operation and monitoring of all completed in the numerical control unit, it is the brain of CNC machine tools. Compared with the general machine tools, CNC machine tools has the following characteristics:● the processing object adaptability, adapt to the characteristics of mold products such as a single production, provide the appropriate processing method for die and mould manufacturing;● high machining accuracy, proce ssing with stable quality;● can coordinate linkage, processing complex shape parts;● machining parts change, only need to change the program, can save the preparation time of production;● the machine itself high precision, rigidity, can choose the amoun t of processing good, high productivity (3~5 times as common machine);The machine is a high degree of automation, reducing labor intensity;● conducive to the production management modernization. The use of CNC machine tools and the standard code of digital information processing, information transmission, the use of computer control method, has laid the foundation for the integration of computer aided design, manufacturing and management;● on the operators of higher quality, higher demands for the repair of the technical staff;● high reliability.Composition: CNC machine tools in general by the input medium, man-machine interactive equipment, CNC equipment, feed servo drive system, spindle servo drive system, the auxiliary control device, feedback apparatus and adaptive control device etc.. [4] in NC machining, NC milling processing is the most complex, need to solve most problems. NC programming of NC line in addition to CNC milling, cutting, CNC EDM, CNC lathe, CNC grinding, each with its owncharacteristics, servo system is the role of the motion signal is converted into the machine moving parts from the numerical control device of pulse. Concrete has the following parts: the structure of CNC machine tools.Driver: he is driving parts of CNC machine tools, actuator, including spindle drive unit, feeding unit, spindle motor and feed motor. He through the electric or electro-hydraulic servo system to realize the spindle and feed drive under the control of numerical control device. When several feed linkage, can complete the positioning, processing line, plane curve and space curve.The main performance(1) the main dimensions.(2) the spindle system.(3) feed system.(4) tool system.(5) electrical. Including the main motor, servo motor specifications and power etc..(6) cooling system. Including the cooling capacity, cooling pump output.(7) dimensions. Expressed as length * width * height.Development trend of CNC lathe:High speed, precision, complex, intelligent and green is the general trend in the development of CNC machine tool technology, in recent years, made gratifying achievements in practicality and industrialization. Mainly in the:1 machine tool composite technology to further expand with the CNC machine tool technology, composite processing technology matures, including milling - car compound, car milling compound, car - boring - drill - gear cutting compound, composite grinding, forming, composite processing, precision and efficiency of machining is greatly improved. "One machine is a processing factory", "one card, complete processing" concept is being accepted by more people, the development of compound processing machine tool is the trend of diversified.Intelligent technology 2 CNC machine tools have a new breakthrough, in the performance of NC system has been reflected more. Such as: automatically adjust the interference anti-collision function, after the power of workpiece automatically exit safety power-off protection function, machining parts detection and automatic compensation function of learning, high precision machining parts intelligent parameter selection function, process automatic elimination of machine vibration functions into the practical stage, intelligent upgrade the function of machine and quality.The 3 robots enable flexible combination of flexible combination of higher efficiency of robot and the host are widely used, make flexible line more flexible, extending the function, flexible line shorten further, more efficient. Robot and machining center, milling composite machine, grinder, gear processing machine tool, tool grinding machine, electric machine, sawing machine, punching machine, laser cutting machine, water cutting machine etc. various forms of flexible unit and flexible production line has already begun the application.4 precision machining technology has the machining precision of CNC metal cutting machine tools from the yarn in the original (0.01mm) up to micron level (0.001mm), some varieties has reached about 0.05 μ M. Micro cutting and grinding machining of ul tra precision CNC machine tools, precision can reach about 0.05 μ m, shape precision can reach about 0.01 μ M. Special processing precision by using optical, electrical, chemical, energy can reach nanometer level (0.001 μ m). By optimizing the design of ma chine tool structure, machine tool parts of ultra precision machining and precision assembly, using high precision closed loop control and temperature, vibration and other dynamic error compensation technology, improve the geometric accuracy of machine tool processing, reduce the shape of error, surface roughness, and into the submicron, nano super finishing tiThe 5 functional component to improve the performance of functional components are at a high speed, high precision, high power and intelligent direction, and obtain the mature application. A full digital AC servo motor and drive device, high technology content of the electric spindle, linear motor, torque motor, linear motion components with high performance, application of high precision spindle unit and other function parts, greatly improving the technical level of CNC machine tools.The feed drive system of CNC lathe:Effect of feed drive system,The feed drive system of CNC machine tools will be received pulse command issued by the numerical control system, and the amplification and conversion machine movements carry the expected movement.Two, the feeding transmission system requirementsIn order to guarantee the machining accuracy of NC machine tool is high, the feed drive system of transmission accuracy, sensitivity high (fast response), stable work, high stiffness and friction and inertia small, service life, and can remove the transmission gap.Category three, feed drive system1, stepping motor servo systemGenerally used for NC machine tools.2, DC servo motor servo systemPower is stable, but because of the brush, the wear resulting in use need to change. Generally used for middle-grade CNC machine tools.3, AC servo motor servo systemThe application is extremely widespread, mainly used in high-end CNC machine tools.4, the linear motor servo systemNo intermediate transmission chain, high precision, the feed speed, no length limit; but the poor heat dissipation, protection requirements are particularly high, mainly used for high-speed machine.Driving component four, feed system1, the ball screw nut pairNC machining, the rotary motion into linear motion, so the use of screw nut transmission mechanism. NC machine tools are commonly used on the ball screw, as shown in Figure 1-25, it can be a sliding friction into rolling friction, meet the basic requirements of the feed system to reduce friction. The transmission side of high efficiency, small friction, and can eliminate the gap, no reverse air travel; but the manufacturing cost is high, can not lock, size is not too big, generally used for linear feed in small CNC machine tool.2, rotary tableIn order to expand the scope of the process of NC machine tools, CNC machine tools in addition to make linear feed along the X, Y, Z three coordinate axes, often also need a circumferential feed movement around Y or Z axis. Circular feed motion of CNC machine tools in general by the rotary table to realize, for machining center, rotary table has become an indispensable part of.Rotary table of commonly used CNC machine tools in the indexing table and NC rotary table.(1) indexing tableIndexing table can only finish dividing movement, not circular feed, it is in accordance with the instructions in the NC system, when indexing will work together with the workpiece rotation angle. When indexing can also use manual indexing. Provisions of indexing table is generally only rotary angle (such as 90, 60 and 45 degree).(2) NC rotary tableNC rotary table appearance similar to the indexing table, but the internal structure and function is not the same. The main function of the NC rotary table is based on the numerical control devicesends command pulse signal, complete circumferential feed movement, various arc processing and surface processing, it can also be graduation work.3, guideRail is an important part of feed drive system, is one of the basic elements of the structure of machine tool, rigidity, precision and accuracy of NC machine tool which determines to a large extent retention. At present, guide the NC machine tool are sliding rail, rolling guideway and hydrostatic guideway.(1) sliding guideSliding guide rail has the advantages of simple structure, easy manufacture, good stiffness, vibration resistance and high performance, widely used in CNC machine tools, the use of most metal plastic form, known as the plastic guide rail, as shown in figure 1-26.On characteristics of the plastic sliding guide: friction characteristic is good, good wear resistance, stable movement, good manufacturability, low speed.(2) rolling guideRolling guide is placed in the rail surface between the ball, roller or needle roller, roller, the rolling friction instead of sliding surface of the guide rail between wipe.Rolling guide rail and the sliding rail, high sensitivity, small friction coefficient, and the dynamic, static friction coefficient is very small, so the motion is uniform, especially in the low speed movement, the stick-slip phenomenon is not easy to occur; high positioning accuracy, repeatability positioning accuracy is up to 0.2 μ m; traction force is small, wear small, portable in movement; good precision, long service life. But the vibration of rolling guide, high requirements on protection, complicated structure, difficult manufacture, high cost.Automatic tool changer:One, the function of automatic tool changerAutomatic tool changing device can help save the auxiliary time of CNC machine tools, and meet in an installation completed procedure, step processing requirements.Two, on the requirement of automatic tool changerNumerical control machine tool for automatic tool changer requirement is: tool change quickly, time is short, high repetitive positioning accuracy, tool storage capacity is sufficient, small occupation space, stable and reliable work.Three, change the knife form1, rotary cutter replacementIts structure is similar to the ordinary lathe turret saddle, according to the processing of different objects can be designed into square or six angle form, consists of the NC system sends out the instruction to the rotary cutter.2, the replacement of the spindle head tool changeThe spindle head pre-loaded required tools, in order to machining position, the main motor is switched on, drives the cutter to rotate. The advantage of this method is that eliminates the need for automatic clamping, cutting tool, clamping and cutting tool moving and a series of complex operation, reduce tool change time, improveThe ATC reliability.3, the use of changing toolThe processing required tools are respectively arranged in the standard tool, adjust the size of the machine after certain way add to the knife, the exchange device from the knife and the spindle take knife switch.Four, the tool switching deviceAutomatic tool change device, device for knife library and the main shaft transmission and handling tool for tool exchange device. Tool exchange often have two kinds: mechanical hand tool exchange and by relative motion of knife and machine tool spindle exchange tool (knife to spindle forThe knife or the spindle motion to the knife knife tool change position), the mechanical hand tool change is most common.Five, the knifeThe knife is one of the most important parts in automatic tool changer, have great influence on the overall design of NC machine tool and its capacity, layout and structure.1, the capacity of the tool storageA number of knife inventory cutters, generally depending on the processing requirements. The capacity of small knife, can not meet the processing needs; capacity is too large, will make the knife database size, covers an area of large, tool selection process for a long time, and the knife library utilization rate is low, the structure is too complex, causing great waste. 2, the knife typeGenerally, the chain disc and drum type knife several.Disc cutter tool was circular arrangement, low utilization of space, size is not large but simple structure.Chain magazine compact structure, large capacity, link shape can also be random bed made of various forms and flexible layout, but also will change the cutter location prominent for tool change, widely used.Drum type or lattice type knife, covers an area of small, compact structure, large capacity, but cutter selection, tool movements are complicated, for centralized knife system for FMS.3, tool selectionOften order tool selection and random selection tool two.The order of tool selection is before processing, the processing required tools to process sequence of insert knife knife, order not wrong, processing adjust knife in order. The work piece changes, the need to reset the tool sequence, the operation is simple, and the processing tool with a workpiece can not be repeated use.A knife is the cutting tool has its own code, optional and can be repeatedly used in processing, also do not put in the fixed knife, knife, the knife is convenient.Technology file is the guiding file workers during processing, process scheme is reasonable, not only affect the efficiency of NC machining, and will directly affect the machining quality. Therefore, before NC programming, NC machining process follows the process of certain principles and combined with the characteristics of CNC lathe seriously and develop in detail the good parts.In the CNC lathe processing parts, should according to the principle of dividing process concentrated, in a fixture as far as possible to complete the most or even all of the surface processing. Part positioning, according to the structure of different shapes, usually cylindrical, face or end clamping, and strive to design basis, process reference and programming the unification datum.The main contents are: analysis of NC machining technology of part drawings, clear processing content; determination method, workpiece on lathe the surface processing sequence and tool feed line and cutting tools, fixtures and cutting the amount of choice.Analysis, part drawing processIn the machining process planning of parts, first of all to carry on in-depth analysis to the processing object. For NC turning process should consider the following aspects:1 reading part drawing, analysis of geometric conditions of part contourIn turning process of manual programming, to calculate each node coordinates; in automatic programming, to define the components outline all geometric elements. Therefore, in the analysis of parts should pay attention to:Parts of the map is missing a dimension, the geometric conditions are not sufficient to constitute the part outline, influence;Map location map parts of the ambiguity or dimension is not clear, so that the program can't start;The part drawing geometry given is not reasonable, resulting in mathematical difficulties.The part drawing dimensioning methods should adapt to the characteristics of CNC lathe processing, should size or directly given coordinate dimension with the same standard.2 dimensional accuracy requirementsAnalysis of the pattern of parts size precision requirements, to determine whether achieve the turning process, and determine the process method to control the dimension precision.In the analysis process, but also can convert some dimensions such as size, incremental and absolute size and dimension chain calculation. In the use of NC lathe turning parts, average value of components often required size and maximum and minimum limit of size size as the basis of programming.3 shape and position accuracy requirementsPattern of parts tolerance of shape and location given is important foundation to ensure the parts precision. When machining parts, to determine the location reference and measurement reference according to the requirements, can also carry out some technical processing according to the special needs of CNC lathe parts, in order to control effectively the shape and position accuracy.4 requirements of surface roughnessSurface roughness is an important requirement of micro precision parts of the surface, but also the reasonable selection of NC lathe, cutting tools and cutting the amount determined on the basis of.5 material and heat treatment requirementsThe part drawing on material and heat treatment given requirements, is the choice of cutter, CNC lathe, cutting the amount determined on the basis of model.Determination of two and fixture, clamping scheme selectionDivision 1.(1) according to the tool used by the process division can improve machining efficiency.(2) can keep the NC lathe machining according to the rough, finishing process division adopted this approach accuracy.The 2 part is determined and the fixture clamping scheme selectionThe CNC lathe parts mounting method is the same with the ordinary lathe, universal fixture should try to choose the existing clamping, and attention should be paid to reduce clamping times, as far as possible in one clamping parts can put all to processing surface processing. Datum location should be coincident with the design reference, in order to reduce the positioning error effect on the dimensional accuracy.CNC lathe with chuck with three jaws to clamp workpiece; shaft parts can also be used to support the tailstock center. Due to the NC lathe spindle speed is very high, for the convenience of the workpiece clamping, the use of hydraulic high-speed power chuck, because it is in the production plant has passed the strict balanced, with a high speed (the speed limit is 4000 ~ 6000rpm), high clamping force (the maximum force is 2000 ~ 8000N), high precision, convenient adjusting claw, a through hole long service life, etc.. By adjusting the pressure of oil cylinder, which can change the clamping force, the special needs of holding various thin-walled workpiece deformation and easy to meet.Deformation of slender shaft processing to reduce stress, improve the machining accuracy, as well as in processing the shaft with hole workpiece inner hole, the hydraulic automatic centering central frame, the centering precision can reach 0.03 mm.Three, determine the processing order and feed routeDetermination of 1 processing sequenceIn the process of NC machine tool, as the processing object is complicated, especially the shape and position of the myriads of changes curve, with the influence of different materials, different from that of the bulk and other factors, in the formulation of the processing sequence of specific parts, should make a concrete analysis and distinction, flexible processing. Only in this way, can the processing order of the rational, so as to achieve excellent quality, high efficiency and low cost objective.(1) the coarse to fineIn order to improve production efficiency and ensure the precision parts processing quality, in the cutting process, should arrange the roughing process, in a relatively short period of time, the finishing before machining allowance amount of removed, at the same time as much as possible to meet the precision machining allowance uniformity requirements.When the roughing process arrangement is finished, and then arrange the semi-finish machining and finish machining for the knife after the. Among them, arrange the semi-finishing aims, when after the rough machining allowance of uniformity can not meet the precision requirement, canarrange the semi-finish machining as a transitional process, in order to make the finishing allowance is small and uniform.In the arrangement of a knife or blade finish machining process of the part, the final contour should be the last knife and continuous processing. At this time, the cutting tool and cutter location to consider appropriate, try not to arrange the cut and cut out or tool change and pause in a continuous contour, so as to avoid sudden changes of cutting force caused by elastic deformation, resulting in smooth connection defects, surface scratch shape mutation or retention tool mark profile.(2) to nearly far after processing, reduce air travel timeHere said the far and near, is according to the processing site relative to the size of the knife point distance. In general, especially in the rough, usually arranged from near the site of the first processing tool, tool bit far from site after processing, in order to shorten tool moving distance, reduce air travel time. For turning, the first after the far past helps maintain the rough orsemi-finished parts of the rigid, improve the cutting condition.(3) and crossOn both the inner surface (inner type cavity), and outer surface of machined parts, the processing sequence arrangement, should be done before and after surface rough machining, inner and outer surface finishing. Must not be parts of a portion of the surface (the inner or outer surface) after machining, processing and other surface (inner or outer surface).(4) surface of first principlesSurface is used as a fine benchmark priority should be processed, because the surface of locating datum is more precise, clamping error is smaller. For example, shaft parts processing, always first machining center hole, and then to the center hole for precision machining surface and surface.The principle is not immutable and frozen, for some special cases, you need to take a flexible scheme.Determination of processing feed line 2The feed line is the tool relative to the workpiece in the whole movement process, it not only includes the steps of content, but also reflect the step sequence. One of the feed line is the basis of programming.Determine the processing route must keep the size precision and surface quality of machining parts, then consider the numerical calculation is simple, knife route as short as possible, higher efficiency. Because of the feed line finishing is basically along the contour sequence, therefore the determination of feed line focus is to determine the feed line rough machining and air travel. The following will analyze:(1) the relationship between processing route and machining allowanceIn the CNC lathe is not to popularize the use of conditions, the general should be a roughcast margin too much, especially with forging, casting hard layer cushion placed in ordinary lathe. If must use NC lathe machining, should pay attention to the flexible program. The first cutting processing must arrange some subroutine to margin too much site.(2) the tool cut, cut outThe processing of CNC machine tools, to arrange the tool cut, cut out the route, the tangent direction to make the tool along the outline of the cut, cut out.(3) to determine the shortest route for emptyDetermine the shortest tool path, in addition to rely on a lot of practical experience, should be good at analysis, if necessary, supplemented by some simple calculations.(4) determine the cutting feed shortestCutting feed route is short, can effectively improve the production efficiency, reduce the tool wear. In the cutting feed route arrangement the rough or semi-finished, it shall also take into account to be rigid and processing parts processing technology requirements, do not care for this and lose that.Four, to determine the cutting parametersCNC programming, the programmer must determine the cutting parameters of each process, and instructions in the form of written procedures. Cutting parameters including spindle speed, depth of cut and feed speed. For the different processing methods, selection of cutting parameters for different needs. Principle of selection of cutting parameters is: to ensure the accuracy and surface roughness of the parts processing, give full play to the tool cutting performance, guarantee a reasonable tool life and give full play to the performance of the machine tool, to maximize the productivity, reduce the cost of.To determine the 1 spindle speed(1) determine the spindle speed of light carSpindle speed should be based on the allowable cutting speed and workpiece diameter selection, the calculation formula is as followsN=1000v/ (d)Type V -- the cutting speed (M / min), determined by the tool life.N -- the spindle speed (R / min);D -- or the diameter of cutter and workpiece diameter (mm).Spindle speed calculation n finally depends on the machine specifications selecting machine or close to the speed of.(2) the car threaded spindle speedIn thread cutting, the lathe spindle speed will be thread pitch (or lead) factors affecting size, driving motor movements frequency characteristics and thread interpolation operation speed, the different NC systems, recommended the spindle speed range of different options. Spindle speed as most ordinary lathe CNC system recommended threading:N ≤ 1200/p-KType P -- pitch or lead the thread (mm);K -- the insurance factor, usually taken as 80;N -- the spindle speed, rpm.To determine the 2 feed speedThe feed velocity is an important parameter in the CNC machine tool cutting, mainly according to the machining accuracy and surface roughness value selection of parts and tool, workpiece material properties. The maximum speed limit by the performance of machine tool stiffness and feed system.To determine the feed speed is the principle:(1) when the workpiece quality requirements can be guaranteed, in order to improve the production efficiency, can choose the higher feed rate. 100 ~ 200mm / min range selection.(2) in cutting, machining deep hole or processing of high-speed steel cutting tool, should choose a lower feeding rate, generally in the 20 ~ 50mm / min range selection.(3) when processing high precision and surface roughness values is small, the feed rate should be smaller, the range of 20~50mm/min selection.(4) the tool to air travel, especially to zero distance, can be set to the highest feed speed setting of the machine tool CNC system.To determine the depth of the 3The cutting depth was decided according to machine tool, workpiece and cutting tool rigidity, stiffness in the permit conditions, should as far as possible back an amount equal to the machining allowance of the workpiece, thus reducing the feeding times, improve production efficiency. In。
【机械类文献翻译】数控仿真技术

The numerical control simulation technology1、computer simulation concept and the applicationLooked from the project angle that,the simulation was through studies one to the system model experiment to have or in the design system.Analyzes the complex dynamic object,the simulation is one effective method,may reduce the risk,reduces cycle which designs and makes, and saves the investment.The computer simulation is draws support from the computer,the use system model conducts the experimental study to the actual system the process.But it develops rapidly along with the computer technology development,holds the more and more important status in the simulation.The computer simulation process may the essential factor three basic activities which through shown in Figure1describe:The modelling activity is through to the actual system observation or the examination,and cannot examine the variable in the neglect secondary factor in the foundation,carries on the description with physical or mathematics method,thus obtains the actual system the simplification approximate model.Here model should have the similarity with between the actual system function and the parameter and the correspondence.The simulation model is(simplification model)carries on certain algorithm processing to the system mathematical model,after causes it to become the appropriate form(for example becomes numerical integration iterative computation model),becomes can by the computer accept“may calculate the model”.The simulation model says to the actual system is a model which two times simplifies.The simulation experiment is refers the system simulation model the process which moves on the computer.The simulation is studies the actual system through the experiment one kind of technology,may clarify the system intrinsic structure variable and the environmental condition influence through the simulation technology.The computer simulation technology trend of development mainly displays in two aspects: Application domain expansion and simulation computer intellectualization.Not only the computer simulation technology in the traditional project area of technology(aspects and so on aviation, astronautics,chemical industry)continues to develop,moreover expands to the social economy, the biology and so on many non-project domains,in addition,technical and so on parallel processing,artificial intelligence,knowledge library and expert system development are affecting the simulation computer development.The numerical control processing simulation simulates the actual processing process using the computer,is confirms the numerical control processing procedure the reliability and the forecast cutting process powerful tool,reduces the work piece to try to cut,enhances the production efficiency.2、numerical control simulation technology research present situationNumerical control engine bed processing components are depend on the numerical control instruction procedure control to complete.In order to guarantee the numerical control procedure the accuracy,prevented in the processing process the interference and the collision occurrence,in the actual production,often uses the method which tries to cut to carry on the examination.But this method requires a lot of work uses a lot of material,the price is expensive,causes theproduction cost rise,increased the product process period and the production cycle.Afterwards used the track display law,namely delimited the needle or the pen replaces the cutting tool, replaced the work piece by the color plate or the paper to come the simulation cutting tool path the two-dimensional graph(also to be possible to demonstrate two-dimensional half processing path), had the quite big limitation.Regarding work piece three dimensional and multi-dimensional processing,also useful easy to cut the material replaces the work piece(for example,paraffin wax, lumber,modified resin and plastic and so on)examine the processing the cutting path.But,tries to take the numerical control engine bed vitally and to process the scene.Therefore,the people can gradually replace the computer simulation method continuously in the research which tries to cut, and was trying to cut aspects and so on environment simulation,simulation computation and graphical display has made the important progress,at present to is enhancing the model the precision,the simulation calculates the solid current events and improvement graphical display directions and so on third dimension develops.From tries to cut the environment the model characteristic to look that,at present the NC cutting process simulation is divided the geometry simulation and the mechanics simulation two aspects.The geometry simulation did not consider the cutting parameter,the cutting force and other physical factor influence,only the simulation cutting tool work piece geometric solid movement,confirms the NC procedure the accuracy.It may reduce or the elimination the engine bed damage,the jig which causes because of the program error destroys or the cutting tool breaks off,questions and so on components abandonment;Simultaneously may reduce from the product designs to the manufacture time,reduces the production cost.The cutting process mechanics simulation belongs to the physical simulation category,it through the simulation cutting process dynamic mechanics characteristic forecast the cutting tool breakage,the cutting tool vibrate,the control cutting parameter,thus achieves the optimized cutting process the goal.The geometry simulation technology development is,including the qualitative graphical display and the quota interference which develops along with the geometry modeling technology development confirms two aspects.At present the commonly used method has the direct entity model theory,asks based on the image space method and the separate vector to hand over the law.3、direct entity model theoryThis method is refers to the enveloping body which the work piece body and the cutting tool movement forms to carry on the entity Boolean difference operation,the work piece body three-dimensional model along with the cutting process is renewed unceasingly.Sungurtekin and Velcker have developed a milling machine analogous system.This system uses the CSG law to record the semifinished materials the three-dimensional model,uses some base map Yuan like cuboid,the circular cylinder,the cone and so on,with the set operation, specially and operates,scans the semifinished materials and a series of cutting tools the region to record,then the application difference of sets operation from the semifinished materials the order except has scanned the region.So-called the region which has swept the region is refers the cutting tool along some path movement when passes through.After scanned each section of NC code to demonstrate changed semifinished materials shape.Kawashima and so on the joint tree law and cuts the semifinished materials the region to set up with the joint(graftree)to indicate that,namely except spatial and the full two kind of points, the boundary point also took eight forks set up(octtree)the leaf point.The boundary pointcontains the half space,the point object use expressed on these half space CSG operation.The joint tree subdivides level half space integer decision which permits by the boundary point.The gradually cutting simulation and cuts the region using the semifinished materials the difference operation to realize.The semifinished materials demonstration has used the depth buffer algorithm, the semifinished materials division is the polygon realization semifinished materials visualization.With semifinished materials real-time visualization which renews continuously based on the entity modelling method realization,consumes when too is long,therefore some are raised based on the observation method.数控仿真技术1计算机仿真的概念及应用从工程的角度来看,仿真就是通过对系统模型的实验去研究一个已有的或设计中的系统。
中英文文献翻译-加工中心数控技术

Reference: classification and their respective characteristics of nc machining center Press: chemical industry press; Version 1 (March 16, 2009)Author: Xu Heng, Duan XiaoxuMachining center is a typical set of high-tech machining equipment in one, itsdevelopmentrepresents a country'slevel of design andmanufacture greatlyimproved laborproductivity, reducelabor costs, improvedworking environmentand reduce the laborof workers strength.This movementthrough the differentprograms and thedesign of variouscomponents of qualitative analysis and comparison of vertical machining centers to determine the progress of education to drive the program are: fixed-bed body, spindle seat installed by installing the sliding seat rail bed , use rolling guide rail bed can beachieved to the movement into the Y direction. Precision CNC XY table by a two-way drive to complete the workpiece X, Y two directions into a movement; X, Y, Z three directions of movement are ball screw feed, driven by AC servo motor. Guides, ball screws with the corresponding lubrication, protection and other devices.Processing center ( English abbreviate is CNC called Computerized Numerical Control ): is the library with a knife and automatic tool changer of a highly automated multi function numerical control machine tool. In China, Hongkong, Taiwan and Guangdong generation also has many people call it the computer gongs.Workpiece in machining center by a clamping, digital control system can control the machine tool according to different process, automatic selection and replacement of tools, automatically change the spindle speed, feed rate and cutting tool relative to the workpiece movement track and other auxiliary functions, followed by the completion of several surface workpiece multiple processing procedures. And there are a variety of changing knife or blade selection function, thereby greatly improving the production efficiency.Machining center CNC machine tool is provided with a computer numerical control system of machine tools, CNC system capable of processing procedures, control machine tools to complete a variety of actions. Compared with the general machine tools, CNC machine tools to complete the plane curve and space curve surface machining, the machining precision and the production efficiency is relatively high, so it has been widely applied.The composition of CNC machine toolsIn general, numerical control machine tool is composed of a mechanical part, a digital control computer, servo system, PC control part, hydraulic pressure drive system, cooling and lubrication and discharge device. CNC machine tool is controlled by a program, part of the programming work is the important part of NC machine tool. Servo system of CNC machine tool is driven in part, computer output control command is generated by the servo system coordinate movement. Ordinary vertical machining center with three servo motors to respectively drive workbench,longitudinal, transverse worktable, spindle box along the X direction, Y, Z to exercise. X, Y, Z are mutually vertical coordinate axis, so when the machine three coordinate linkage can machining space curved surface. And for the five axis linkage CNC machine, is a B axis and C axis. The Y axis of rotation of the shaft as the axis B, Z axis of rotation of the shaft as the C axis.The processing of CNC machine tools motionMachining by cutting the main movement and feed motor complete, control the main movement can be a reasonable speed, to control the feed can obtain all kinds of different machining surface. CNC machine tool coordinate motion is motion, for the three coordinate NC machine tool, the coordinates of the direction of movement is usually perpendicular to each other, whereby the respective along the Cartesian coordinates X, Y, Z axis positive and negative direction. How to control the moving coordinate system to complete different kinds of spatial curved surface processing is the main task of digital control. As we all know, in the three-dimensional Cartesian coordinates, space any point can be used X, Y, Z coordinate values to indicate, to a space curve can also use the three-dimensional coordinate function to express. How to control the axis of movement to finish machining of curved surface? Now to introduce it.Curved surface cutting tool moving trajectory and theoretic curves do not coincide, but an approximation line. Due to various interpolation formula is different, the approximation of the line are also different, usually has the following several calculation methods: point by point comparison method, integration method and time division method.The advantages, disadvantages of NC machine toolCNC machine tool has many advantages, it is developing very quickly, become the dominant machine machining.( 1) machining with NC machine tool can achieve good accuracy, stable processing qualityCNC machine tool transmission parts, particularly a ball screw with high precision. The assembly eliminates the transmission gap, and the use of improved stiffness measures, so the transmission precision is very high. Machine tool use rolling guide rail or bonded with the friction coefficient is small synthetic plastic, thus reducing the friction force, elimination of slow speed creeping. Loop, loop servo system, with high accuracy position detection device, and at any time to position error feedback to the computer, which can timely error correction. Thus the CNC machine tools to obtain high precision. CNC machine tools of all operations are performed by program control, if the control system is stable and reliable, it is very reliable, and the manual operation, numerical control machine tool without human interference, and stable processing quality.( 2) has a high production efficiencyIn the NC machine tool is usually not heavy grinding clamping type props, with hard surface coating, so the high cutting speed. Using a tool for cutting, machining center knife with a sufficient number of cutter, automatic tool change speed is very quick, air travel speed is in 15m/min above, some reached 240m/min, so the auxiliary time is short.Compared with the general machine tools, CNC machine tool production efficiency can be increased by 2~3 times, some can reach several tens of times.( 3) multiple functionsMany numerical control machine tool has many processing functions, on one machine can be boring, boring, milling, slot milling, milling plane cam curves and contours, and lettering.In addition to clampingsurface of thehexahedron fivesurface processing,sometimes also withthe coordinate planeangled plane processing. Installed in a card to complete a variety of processing, can be eliminated by the repeated clamping errors. Also reduces the measuring and clamping auxiliary time.( 4) in different parts of adaptabilityIn the same units of CNC machine tools can be adapted to different types and sizes of the parts processing, as long as the replacement of the processing procedures, can change the processing parts varieties.( 5) to complete the common machine tool can not complete the complex surface processingSome of the space curved surface, such as a screw surface, five coordinate NC machine tool processing, so that the performance is greatly improved; NC copying a broader range of applications, with repeated application, image processing function.( 6) CNC machine tools can greatly reduce the labor intensity of workers, and has higher economic benefit.Everything has its duality, CNC machine tools is not without drawbacks, mainly has the following several aspects:1) high price, a large investment.2) repair and operate more complicated requirements with high technical level and cultural level of the workers and staff in operation and repair repair. NC machine tool is the development of science and technology results. High technology products, certain requirements of high technology talent operation and repair, and if it is a weakness, still be inferior to saying it to people culture to improve the technology level of a promotion.CNC machine tool is applicable to many varieties, small batch production; the more complex shapes, high precision parts processing; frequent update of the products, the production cycle short processing; NC machine tool can be composed with automation workshop and factory automation ( FA ), the more is composed of flexible automation production line ( FML ), flexible manufacturing unit ( FMC ) and flexible manufacturing system ( FMS ).CNC machine tool classificationAt present, CNC machine too ls complete varieties, many specifications, but from different angles and in various principles of classification.According to the technological purpose classification( 1) metal cutting type NC machine tool of this kind of machine tool and the traditional general breed of machine tool, CNC lathes, CNC milling machine, CNC drilling machine, CNC grinding machines, CNC boring machine and machining center. Machining centers with automatic tool changer, installed in a card can be a variety of processes of CNC machine tools.( 2) metal molding CNC machines such as CNC bending machine, CNC bending machine, CNC turret press.( 3) NC machining and other types of CNC machines such as CNC wire cutting machine, CNC EDM machine, CNC laser cutting machine, CNC flame cutting machine.Vertical machining center: refers to the spindle axis and a worktable arranged vertically processing center, is mainly suitable for processing board type, disc type, mold and small housing complex parts. Vertical machining center can finish milling, boring, drilling, tapping and using thread cutting process. Vertical machining center is at least three two axis, the general can achieve three three axis. Some five axes, six axis control. Vertical machining center column height is limited, to a case-body-like workpiece processing to be reduced, this is a vertical machining center. But the vertical machining center the workpiece clamping, convenient location; cutting tool trajectory easy observation, convenient debugging program check measurement, can discover a problem in time, is shut down or modified; cooling condition easy to establish, cutting fluid can directly reach the tool and machining surface; a three coordinate axis and Cartesian coordinates anastomosis, intuitional sense and pattern from the perspective of consistent, chip easy removal and fall, to avoid scratching the processed surface. And the corresponding horizontal machining center, and has the advantages of simple structure, small occupied area, low price.Machining center is a under the control of the computer with automatic tool changing system can complete multiple process composite processing automationmachine tool, and a forward high speed, high precision, modularization, network and complex of the direction of development. The machining center is a typical set of high-tech in one of the mechanical processing equipment, its high production efficiency, good flexibility, the use of a machine and is easy to process the complex curve, surface features, has become the industry developed countries the main processing equipment and machinery industry. A national processing center has quantity, consumption and overall technical level and the national machinery industry manufacturing technology level is closely related to. China's processing center begins from 70 time, already had very great progress, but the technology, variety and quantity are not adapted to the economy of our country, the needs of technology development. Enter after twenty-first Century, Chinese processing center consumption with the military and civilian machinery industry large-scale technical reformation and rapid growth, such as the 2001 China machining center consumption was only 2662 (of which imports 2290 ), and the same year the United States, Japan and German machining center consumption respectively 11505, 6090 and 5291. By 2005, China processing center consumption soared to about 13200 ( estimates, machining center output data not released), which imports 10343. In 2005 the processing center consumption is 4.96 times that of 2001, year all amplitude is amounted to 49.2%, in one fell swoop over the United States, Japan, Germany and countries, to become the world most the country consumption processing center.According to the "machinist " magazine andother units of the survey,from nearly 600 copies onthe user's effectivequestionnaire results,machining centerapplication has beenthroughout the 26 industries, including automobiles, motorcycles and spare parts manufacturing industry accounted for 34%, aerospace and military industry accountedfor 24%, accounting for 18% of machine tool industry, the mold industry accounted for 15%, light industry machinery industry accounted for 9%. In these enterprises have the processing center, although the popular type of vertical and horizontal machining centers still accounted for the majority, but the multi-axis, high speed, large precision and other high-end machining centers also occupy a certain proportion, such as in a survey of nearly 600 users, with 5 axis machining center 24%. Description of Chinese consumption market of machining center although popular mid-range machine, but high-grade machine in consumption proportion is estimated that 15% to 20%. China's consumption of machining center most rely on imports ( 2005 imports accounted for more than 70% of consumption ), import an amount of $1297000000, ranking first in all kinds of machine tool imports, mainly from Japan, China, Taiwan, Germany and South Korea to import. The first half of 2006, China imported machining center 5511, amount 688000000 dollar, grow respectively compared to the same period 20% and 11%, still maintain two digit growth, China machining center market scale and growth space.The technological level of industrial equipment and modernization of the entire national economy determines the level and degree of modernization, numerical control technology and equipment is the development of new high-tech industry and cutting-edge industries ( such as information technology and industry, biological technology and industry of aviation, aerospace and other defense industry industries) of the enabling technology and the most basic equipment, Kyth once said, " the distinction between the economic times, what is not production which is how the production, what the production of labor manufacturing technology and equipment is the human production of the most basic means of production activities, and numerical control technology is today's advanced manufacturing technology and equipment, the core technology. This in order to enhance the level of manufacturing capacity and to increase the dynamic market, adapt to the widely used around the world NC manufacturing technology, in addition, the developed countries in the world the numerical control technology and numerical control equipment as the strategic materials of the country, not only take significant measures to develop its own digitaltechnology and its industry, but also in the "sophisticated " digital key technology and equipment to China's policy of closures and restrictions. In conclusion, develop energetically with numerical control technology as the core of the advanced manufacturing technology has become the world each developed countries to accelerate economic development, enhance comprehensive national strength and the national status of important ways.NC technology is the use of digital information on the mechanical movement and the work process control technology, numerical control equipment is based on CNC technology as the representative of the new technology to traditional industry and burgeoning manufacturing industry form the infiltration of electromechanical integration products, the so-called digital equipment, the technical scope covers many fields: ( 1) machinery manufacturing technology; ( 2) information processing, processing, transmission technology; ( 3) automatic control technology; ( 4) servo drive technology; sensor technology; ( 5) ( 6) software technology.The development tendency of CNC numerical control technology application is not only to the traditional manufacturing industry has brought a revolutionary change, make the manufacturing industry to become a symbol of industrialization, and, with the continuous development of NC technology and the expansion of application fields, beneficial to the people's livelihood he on some important industry ( IT, automobiles, light industry, medical and so on ) development plays a more and more important, because these industries needed equipment digital is a modern development trend.Numerical control technology in China started in 1958, nearly 50 years of the development process can be divided into 3 stages: the first stage is from 1958 to 1979, i.e. closed type development stage. At this stage, because foreign technology blockadeand our basic conditionsof development ofnumerical controltechnology is relativelyslow. The second stageis in the national " six five ", " seven five " and " eight five " during early restriction, namely technology introduction, digestion and absorption, preliminary build localization system stage. At this stage, because of reform and opening up the country, and the importance of research and development of environment and international environment improvement. Our country numerical control technology research and development as well as in the domestic products have made considerable progress. The third stage is in the national " eight five " and " Nine Five " of the late period, namely the implementation industrialization research, into the market competition stage. At this stage, China's domestic CNC equipment industry has made substantial progress. The "Nine Five " stage, domestic CNC machine tool 's 50% share of the domestic market with domestic NC system ( Universal ) also reached 10%. Looking at China's CNC technology development course of nearly 50 years, especially after the 4 5 years plan research, overall obtained the following results. Lay the CNC technology development foundation, basic knowledge of modern NC technique. China now has basically mastered from the NC system, servo drive, NC machine, special machines and accessories based technology. Most of these techniques have commercial development foundation, part of technology commercialization, industrialization. B. initially formed the industrial base of CNC, the research achievements and technology commercialization based on. To establish such as CNC, aerospace has a production capacity of the production plant of CNC system, CNC and a number of servo system and servo motor production plant, Beijing first machine tool plant, Ji'nan first machine tool plant of machine manufacturing plant. These factories basically formed our country numerical control industry base. C. established a CNC research, development, management personnel of the basic team. In the numerical control technology research and development and industrialization has made considerable progress, but we also should realise soberly, our high-end CNC technology research and development. Especially in the industrialization level of technical current situation and the reality of China's demand to still have bigger difference. Although from a longitudinal look at our country develops very fast, but transverse than ( contrast with abroad ) not only technical level to have difference, insome aspects of development speed also has difference, i.e. the number of sophisticated CNC equipment technical level difference has distensible tendency. Internationally, to our country numerical control technology and industrialization level is estimated as follows. The level of A. technique, with foreign advanced level lags behind about 10 ~ 15 years, in the sophisticated technology is larger. B. industrialization level, the market is had rate is low, breed coverage, has formed the scale of production, functional components of professional production level and complete sets of capacity is low; the appearance quality is relatively poor; reliability; commercialization; domestic CNC system has not been established their own brand, customer confidence. C. sustainable development ability of competition, before NC technology research and development, engineering ability is weaker; CNC technical application field strength is not strong; related standards, research, develop lag, analyse the existence of the gap between the main reason has the following sides, A. recognition. On domestic CNC industry process difficult, the complexity and the long-term characteristic of insufficient understanding; to the market is not standardized, overseas blockade and kill the system difficult underestimate; to our country numerical control technology application level and ability analysis is not enough. B. system, from the technical point of view about numerical control industrialization problem when much, from the system the angle of industrial catenary considering CNC industrialization problem when little; not the establishment of a complete quality system, perfect training, service network support system. C. mechanism of adverse mechanisms causing the loss of talented people, and restricted technology and technical route of innovation, product innovation, and restricts the effective implementation of the project, often the planning ideal, implementation difficulties. D. technology, enterprise technology independent innovation capability is not strong, the core technology of engineering ability is not strong, bed standard is backward, level is low, the new standard is not enough research of CNC system.control technology andindustrial development strategy:( 1) the strategic considerationof our country is a bigmanufacturing country in theworld, in the transfer ofindustry to accept the frontrather than the back transfer,namely to grasp the core technology of advanced manufacturing, or in the new roundinternational industry structural adjustment, our country manufacturing industry willfurther " air core ". Our resources, environment, market price exchange may be thenew world economic pattern in the international " machining center " or " assemblycenters ", rather than to master the core technology of manufacturing center position,this will seriously affect our country with the development of modern manufacturingprocess. First, from the social security, because we should stand in the height ofnational security strategy to take the numerical control technology and the industrycontrol, industry in China is the most populous industry employment, manufacturingindustry development can not only improve the people's living standard, but also canalleviate the pressure of employment of our country social stability; secondly, fromthe defense safety, western developed countries have sophisticated CNC products areclassified as national strategic material for China to realize embargo and restrictions, "Toshiba event " and " the Cox report " is the best example. ( 2) development strategyfrom the perspective of China's basic national conditions, to the needs of nationalstrategy and national economy to market demand-oriented, to improve China'sequipment manufacturing industry comprehensive competitive ability andindustrialization level as the goal, in a systematic way, leading to the beginning of thetwenty-first Century time choice of China's equipment manufacturing industryupgrade key techniques and support industrialization development technology,supporting technology as the research content of the development of equipmentmanufacturing industry leaping development. Emphasize the market demand oriented, i.e. to terminal NC products, to machine ( such as the large volume of CNC lathes, milling machine, high speed and high precision high performance machine tools, key industries and key equipment ) drives the NC industry development, solve CNC system and related functional components ( digital servo system with high speed electric motor, the spindle system and the new equipment accessories ) reliability and scale of production problems. No scale will not have the high reliability of the products; no scale will have low prices and competitive products; of course not the scale of China's CNC equipment finally to have one's day. In the sophisticated equipment research and development, production and research and to emphasize the end user closely, with " do, use, sell out " as the goal, according to the national will to tackle key problem, in order to solve the urgent state. In the competition before the NC technology, emphasis on innovation, emphasis on research and development with independent intellectual property rights of technology and products, to industry of our country numerical control, the equipment manufacturing industry and the manufacturing industry to lay the foundation for sustainable development.加工中心数控技术出处:数控加工中心的分类以及各自特点出版社:化学工业出版社; 第1版(2009年3月16日)作者:徐衡、段晓旭加工中心是典型的集高技术于一体的机械加工设备,它的发展代表了一个国家设计制造的水平也大大提高了劳动生产率,降低了劳动成本,改善了工人的工作环境,降低了工人的劳动强度。
机械类数控车床外文翻译外文文献英文文献数控

数控加工中心技术开展趋势与对策原文来源:Zhao Chang-ming Liu Wang-ju(C Machining Processand equipment,2002,China)一、摘要Equip the engineering level, level of determining the whole national economy of the modernized degree and modernized degree of industry, numerical control technology is it develop new developing new high-tech industry and most advanced industry to equip (such as information technology and his industry, biotechnology and his industry, aviation, spaceflight, etc. national defense industry) last technology and getting more basic most equipment.Numerical control technology is the technology controlled to mechanical movement and working course with digital information, integrated products of electromechanics that the numerical control equipment is the new technology represented by numerical control technology forms to the manufacture industry of the tradition and infiltration of the new developing manufacturing industry,Keywords:Numerical ControlTechnology, E quipment,industry二、译文数控技术和装备开展趋势与对策装备工业的技术水平和现代化程度决定着整个国民经济的水平和现代化程度,数控技术与装备是开展新兴高新技术产业和尖端工业〔如信息技术与其产业、生物技术与其产业、航空、航天等国防工业产业〕的使能技术和最根本的装备。
数控专业的介绍作文英文

数控专业的介绍作文英文英文:As a CNC major, I have learned a lot about the world of computer numerical control. CNC technology is a vital partof modern manufacturing, allowing for precise and efficient production of parts and products. In my studies, I have gained a deep understanding of the principles andtechniques involved in CNC machining, including programming, tool selection, and machine operation.One of the most important aspects of CNC machining is programming. This involves writing code that tells the machine how to move and operate. It requires a high levelof technical skill and attention to detail, as even a small mistake in the code can result in a faulty product. However, with practice and experience, programming becomes easierand more intuitive.Another key skill in CNC machining is tool selection.Different tools are used for different tasks, and it is important to choose the right tool for the job in order to achieve the desired result. This requires knowledge of the properties of different materials and the capabilities of different tools.Finally, machine operation is a crucial part of CNC machining. This involves setting up the machine, loading the program, and monitoring the process to ensure that everything is running smoothly. It requires a keen eye for detail and the ability to troubleshoot problems quickly and effectively.Overall, I have found studying CNC technology to be both challenging and rewarding. It has given me a deep appreciation for the precision and complexity of modern manufacturing, as well as the skills and knowledge necessary to succeed in this field.中文:作为一名数控专业的学生,我学到了很多关于计算机数控技术的知识。
文献翻译-数控机床

附录1数控机床是一种以数字量作为指令信息、形式,通过电子计算机或专用计算机装置控制的机床,是在机电一体化技术的基础上发展起来的一种灵活而高效的自动化机床,在机械行业中得到了日益广泛的应用数控机床是按照预定程序自动工作的,一般情况下工作过程不需要人工干预,这就消除了操作者认为生产的误差。
在设计制造设备主机时,通常采取了许多措施,使数控设备的机械部分达到较高的精度。
数控装置的脉冲当量可达0.01—0.00002mm,同时,可以通过实现检测反馈修正误差或补偿来获得更高的精度。
因此,数控机床可以获得比机床本身精度更高的加工精度。
尤其提高了同批零件生产的一致性,使产品质量获得稳定的控制。
数控机床的工作是按预先编制好的加工程序自动连续完成的,操作者除输入加工程序及相关的操作之外,不需进行繁重的重复手工操作,劳动条件和劳动强度大为改善。
数控机床与普通机床相比具有许多优点,其应用范围正在不断扩大,但目前它并不能完全替代普通机床,也还不能以最经济的方式解决机械加工中的所有问题。
在实际选用时,一定要充分考虑其技术经济效益。
由于数控机床的自动化程度、生产效率都很高,可最大限度地减小操作工人。
因此,大批量生产的零件采用数控机床加工,在经济上也是可行的。
车床主要是用于车削加工,在机床上一般可以加工各种回转表面,如内外圆柱面、圆锥面、成形回转表面及螺纹表面等。
在数控车床上还可以加工高精度的曲面与端面螺纹。
用的刀具主要是车刀、各种孔加工工具(钻头、铰刀、镗刀等)及螺纹刀具。
车床主要用于加工各种轴类、套筒类和盘类零件上的回转表面。
数控车床加工零件的尺寸精度可达IT5~IT6,表面粗糙度可达 1.6μm以下。
数控车床的种类很多,各种卧式车床都有数控化的。
数控车床主要可分为数控卧式车床、数控立式车床和数控专用车床(数控凸轮车床、数控曲轴车床、数控丝杠车床等);或分为普通数控车床和车削加工中心。
现在,数控车床技术还在不断向前发展着。
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附录1 译文数控技术1 当前世界NC机床的研究现状世界各国对数控机床、加工中心以至FMS、CIMS等各种新技术的研究与发展进程,是与世界经济形势紧密相连的。
机床工业有世界经济相互促进和发展,进入21世界知识机警时代,人们的知识所起的作用更加突出,而机床工业作为机器制造业的基础,其重点地位与战略意义也更加明显。
在1991—1994年间,世界经济衰退,昂贵的FMS,CIMS降温,1995—2000年间,世界经济在低速增长,根据当前世界市场各方面用户为提高生产率对NC机床的要求以及世界四大国际机床展(欧洲的EMO、美国的IMTS、日本的JIMTOF、中国的CIMT)上展品的分析,当前世界NC机床的技术研究主要有以下几点:(1)更加重视新技术和创新在世界范围内,对新工艺、新材料、新结构、新单元、新元件的研究开发工作正在大力开展,如新的刀具材料、新的主轴结构、高速电主轴、高速直线电机等的开发研究。
以加工工艺的改进创新为基础,为加工超硬、难切削材料及特殊复合材料及复杂零件、不规则曲面等在不断研究开发新机种。
(2)提高机床加工的精度和研究为了提高加工中心的加工精度,不断提高机床的刚度、减少振动,消除热变形,降低噪声,提高NC机床的定位精度、重复精度、工作可靠性、稳定性、精度保持性,世界很多国家都在进行机床热误差、机床运动及负载变形误差的软件补偿技术研究,并采取精度补偿、软件补偿等措施加以改善,有的已经可以使此类误差消除60%。
并在不断开发精细加工,纳米加工。
(3)提高机床加工生产率的研究世界NC机床、加工中心及相应的高速点主轴、直线电机、测量系统、NC系统的开发,均以提高生产率为前提。
2 加工中心的分类(1)按工艺用途分类有:镗铣加工中心,分为立式樘铣加工中心、卧式樘铣加工中心和龙门樘铣加工中心。
其加工工艺以樘铣为主,用于箱体,壳体以及各种复杂零件特殊曲线和曲面轮廓的多工序加工,适合多品种小批量生产。
复合加工中心,主要指五面复合加工,主轴头可自动回转,进行立,卧加工,在主轴自动回转后,在水平和垂直方向实现知道变换。
(2)按特殊功能分类有:单工作台、双工作台加工中心;单轴、双轴、三轴及可换主轴箱的加工中心;立式转塔加工中心和卧式转塔加工中心;刀库加主轴换刀加工中心;刀库接写手加主轴换刀加工中心;刀库加机械手加双主轴转塔加工中心。
3 当今数控机床的发展趋势:目前,世界先进制造技术不断兴起,超高速切削、超精密加工等技术的应用,柔性制造系统的迅速发展和计算机集成系统的不断成熟,对数控加工技术提出了更高的要求。
当今数控机床正在朝着以下几个方向发展。
(1)高速度、高精度化速度和精度是数控机床的两个重要指标,它直接关系到加工效率和产品质量。
目前,数控系统采用位数、频率更高的处理器,以提高系统的基本运算速度。
同时,采用超大规模的集成电路和多微处理器结构,以提高系统的数据处理能力,即提高插补运算的速度和精度。
并采用直线电动机直接驱动机床工作台的直线伺服进给方式,其高速度和动态响应特性相当优越。
采用前馈控制技术,使追踪滞后误差大大减小,从而改善拐角切削的加工精度。
(2)可靠性最大化数控机床的可靠性一直是用户最关心的主要指标。
数控系统将采用更高集成度的电路芯片,利用大规模或超大规模的专用及混合式集成电路,以减少元器件的数量,来提高可靠性。
通过硬件功能软件化,以适应各种控制功能的要求,同时采用硬件结构机床本体的模块化、标准化和通用化及系列化,使得既提高硬件生产批量,又便于组织生产和质量把关。
还通过自动运行启动诊断、在线诊断、离线诊断等多种诊断程序,实现对系统内硬件、软件和各种外部设备进行故障诊断和报警。
利用报警提示,及时排除故障;利用容错技术,对重要部件采用“冗余”设计,以实现故障自恢复;利用各种测试、监控技术,当生产超程、刀损、干扰、断电等各种意外时,自动进行相应的保护。
附录2 英文参考资料NC Technology1、Research current situation of NC lathe in our timesResearch and development process to such various kinds of new technologies as numerical control lathe , machining center , FMS , CIMS ,etc. of countries all over the world, linked to with the international economic situation closely. The machine tool industry has international economy to mutually promote and develop, enter 21 alert eras of World Affairs, the function that people's knowledge plays is more outstanding , and the machine tool industry is regarded as the foundation of the manufacturing industry of the machine, its key position and strategic meaning are more obvious. Within 1991-1994 years, the economic recession of the world, expensive FMS, CIMS lowers the temperature, among 1995-2000 years, the international economy increases at a low speed, according to requisition for NC lathe and the world four major international lathes exhibition in order to boost productivity of users of various fields of present world market (EMO , IMTS , JIMTOF , China CIMT of Japan of U.S.A. of Europe), have the analysis of the exhibit, there are the following several points mainly in the technical research of NC lathe in our times:(1)Pay more attention to new technology and innovationWorldwide , are launching the new craft , new material , new structure , new unit , research and development of the new component in a more cost-effective manner, developmental research of for instance new cutter material , the new electric main shaft of main shaft structure , high speed , high-speed straight line electrical machinery ,etc.. Regard innovating in improvement of the processing technology as the foundation, for process ultra and hard difficult to cut material and special composite and complicated part , irregular curved surface ,etc. research and develop new lathe variety constantly.(2)Improve the precision and research of machine toolingIn order to improve the machining accuracy of the machining center , are improving rigidity of the lathe , reduction vibration constantly, dispel hotly and out of shape, reduce the noise , improve the precision of localization of NC lathe , repeat precision , working dependability , stability , precision keeping, world a lot of country carry on lathe hot error , lathe sport and load out of shape software of error compensate technical research, take precision compensate , software compensate measure improve , some may make this kind of error dispel 60% already. And is developing retrofit constantly, nanometer is being processed.(3)Improve the research of the machine tooling productivityWorld NC lathe, machining center and corresponding some development of main shaft , electrical machinery of straight line , measuring system , NC system of high speed, under the prerequisite of boosting productivity.2、Classification of the machining center(1)Process according to main shaft space position when it classifies to be as follows, horizontal and vertical machining center.Horizontal machining center, refer to the machining center that the axis level of the main shaft is set up . Horizontal machining center for 3-5 sport coordinate axis, a common one three rectilinear motion coordinate axis and one turn the coordinate axis of sports round (turn the workingbench round), it can one is it is it finish other 4 Taxi processing besides installing surfaces and top surfaces to insert to install in work piece, most suitable for processing the case body work piece . Compared with strength type machining center it, the structure is complicated, the floor space is large, quality is large, the price is high.Vertical machining center, the axis of the main shaft of the vertical machining center, in order to set up vertically, its structure is mostly the regular post type, the workingbench is suitable for processing parts for the slippery one of cross, have 3 rectilinear motion coordinate axis generally , can find a room for one horizontal numerical control revolving stage (the 4th axle ) of axle process the spiral part at workingbench. The vertical machining center is of simplestructure, the floor space is small, the price is low, after allocating various kinds of enclosures , can carry on the processing of most work pieces .Large-scale gantry machining center, the main shafts are mostly set up vertically, is especially used in the large-scale or with complicated form work piece , is it spend the many coordinate gantry machining center to need like aviation , aerospace industry , some processing of part of large-scale steam turbine.Five machining centers, this kind of machining center has function of the vertical and horizontal machining center, one is it after inserting , can finish all five Taxi processing besides installing the surface to install in work piece, the processing way can make form of work piece error lowest , save 2 times install and insert working, thus improve production efficiency , reduce the process cost.(2) Classify by craft useIs it mill machining center to bore, is it mill for vertical door frame machining center , horizontal door frame mill the machining center and Longmen door frame mill the machining center to divide into. Processing technology its rely mainly on the fact that the door frame is milled, used in case body, shell and various kinds of complicated part special curve and large processes , curved surface of outline process, suitable for many varieties to produce in batches small.Complex machining center, point five times and compound and process mainly, the main shaft head can be turned round automatically, stand, lie and process, after the main shaft is turned round automatically, realize knowing that varies in the horizontal and vertical direction.(3) Classify by special functionSingle workingbench , a pair of workingbench machining center;Single axle , dual axle , three axle can change machining center , main shaft of case;Transfer vertically to the tower machining center and transfer ;One hundred sheets of storehouses adds the main shaft and changes one one hundred sheets of machining centers;One hundred sheets of storehouses connects and writes hands to add the main shaft and change one hundred sheets of machining centers;One hundred sheets of storehouses adds the manipulator and adds one pair of main shafts to transfer to the tower machining center.3、Development trend of the current numerical control latheAt present, the advanced manufacturing technology in the world is rising constantly, such application of technology as ultrafast cutting , ultraprecision processing ,etc., the rapid development of the flexible manufacturing system and integrated system of the computer one is constant and ripe, have put forward higher demand to the process technology of numerical control. Nowadays the numerical control lathe is being developed in several following directions.(1)The speed and precision at a high speed , high accuracy are two important indexes of the numerical control lathe , it concerns directly that processes efficiency and product quality. At present, numerical control system adopt-figure number, frequency high processor, in order to raise basic operation speed of system. Meanwhile , adopt the super large-scale integrated circuit and many microprocessors structure, in order to improve systematic data processing ability , namely improve and insert the speed and precision of mending operation. Adopt the straight line motor and urge the straight line of the lathe workingbench to be servo to enter to the way directly, it is quite superior that its responds the characteristic at a high speed and dynamically. Adopt feedforward control technology , make it lag behind error reduce greatly , thus improve the machining accuracy cut in corner not to track.(2)The dependability of the dependability maximization numerical control lathe has been the major indicator that users cared about most all the time . The numerical control system will adopt the circuit chip of higher integrated level , will utilize the extensive or super large-scale special-purpose and composite integrated circuit, in order to reduce the quantity of the components and parts , to improve dependability . Through the function software of the hardware, in order to meet various kinds of demands for controlling the function, adopt the module , standardization , universalization and seriation of the structure lathe noumenonn of the hardware at the same time , make not only improve the production lot ofthe hardware but also easy to is it produce to organize and quality check on.. Still through operating and starting many kinds of diagnostic programs of diagnosing , diagnosing , diagnosing off-line online etc. automatically, realize that diagnoses and reports to the police the trouble to hardware , software and various kinds of outside equipment in the system. Utilize the warning suggestion, fix a breakdown in time; Utilize fault-tolerant technology, adopt and design the important part " redundantly ", in order to realize the trouble resumes by oneself; Utilize various kinds of test , control technology , exceed Cheng , one one hundred sheets of damages , interfering , cutting out ,etc. at the time of various kinds of accidents as production, carry on corresponding protection automatically.。