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山推SD32推土机零件目錄

山推SD32推土机零件目錄

前言本零件目录对SD32推土机的零件进行了综合编制。

发动机所属零件,详见发动机零件目录。

因产品改进所增减的零件,不再另行通知,请用户谅解。

FOREWORDIn this Parts Book are listed parts of bulldozer SD32 as common part and special.With regard to parts of engine see ”Parts Book of Engine.”Due to continuous research and improvement, some parts may be changed without notice. Please consult your SHANTUI distributor for items you may require.目 录CONTENTS图号页数FIG.NO. Pages 1.发动机关联部件ENGINE RELATED PARTS发动机安装 ENGINE MOUNTING ......................................................101...... 2~3 分动箱 DIVIDING CASE ...............................................................102...... 4~7 排气管及消音器 EXHAUST PIPE AND MUFFLER .......................................103...... 8~9 飞轮壳总成 FLYWHEEL HOUSING ASS’Y................................................104......10~11 出力装置 POWER TAKE OFF............................................................105......12~15 出力装置润滑油管P.T.O LUBRICATING OIL PIPING .................................106......16~17 前支架 FRONT SUPPORT..................................................................107 (18)风扇 FAN ....................................................................................108 (19)空气滤清器及罩AIR CLEANER AND CAP…………………………………………109……20~23 燃油操纵杆 FUEL CONTROL LEVER ………………………………………………110……24~25 燃油操纵连杆机构 FUEL CONTROL LINKAGE……………………………………111……26~27 减速器踏板 DECELAERATOR PEDAL ………………………………………………112……28~31 散热器 RADIATOR ………………………………………………………………113……32~37 散热器风扇防护网罩 RADIATOR FAN GUARD AND NET……………………………114……38~41 机油冷却器 OIL COOLER………………………………………………………115……42~43 燃油箱 FUEL TANK……………………………………………………………116……44~45 燃油管路 FUEL PIPING…………………………………………………………117……46~47 电气系统(1/2) ELECTRICAL SYSTEM……………………………………………118……48~49 电气系统(2/2) ELECTRICAL SYSTEM……………………………………………119……50~51 仪表箱INSTRUMENT BOX…………………………………………………………120……52~53 继电器与保险丝盒 RELAY AND FUEL BOX………………………………………121……54~55 蓄电池与电池继电器BATTERY AND RELAY SWITCH…………………………122……56~57FIG.NO. Pages 2.变矩器及传动机构TORQUE CONVERTOR AND TRANSMISSION万向节 UNIVERSAL JOINT…………………………………………………………201…60~61变矩器外壳及调节阀TORQUE CONVERTER HOUSING AND REGULATOR VALVE…………202…62~67 涡轮轴及导轮 TURBINE SHAFT AND STATOR ………………………………………203…68~71 变速箱壳TRANSMISSION CASE……………………………………………………204…72~73 变速箱齿轮与轴(1/2) TRANSMISSION GEAR AND SHAFT ………………………205…74~79 变速箱齿轮与轴(2/2) TRANSMISSION GEAR AND SHAFT…………………………206…80~85 增速箱TRANSFER CASE……………………………………………………………207…86~89 变速控制阀TRANSMISSION CONTROL VALVE………………………………………208…90~95 盖与阀控制杆COVER AND VALVE CONTROL LEVER………………………………209…96~99 润滑阀LUBRICATING VALVE………………………………………………………210…100~101 变速操纵杆(1/2) TRANSMISSION CONTROL LEVER ………………………………211…102~105 变速操纵杆(2/2) TRANSMISSION CONTROL LEVER ………………………………212…106~109 变速油泵TRANSMISSION PUMP……………………………………………………213…110~111 精滤器TRANSMISSION OIL FILTER…………………………………………………214…112~113 液力变矩器管路系统TORQUE CONVERTER PIPING…………………………………215…114~117 变速箱管路系统TORQFLOW TRANSMISSION PIPING………………………………216…118~121 3.转向装置及终传动STEERING EQUIPMENT AND FINAL DRIVE后桥箱及主机架STEERING CASE AND MAIN FRAME…………………………301…124~125 加油器及油尺OIL FILTER AND LEVEL GAUGE……………………………………302…126~127 伞齿轮及轴BEVEL GEAR AND SHAFT……………………………………………303…128~129 转向离合器STEERING CLUTCH ……………………………………………………304…130~131 制动带和联动装置BRAKE BAND AND LINKAGE ……………………………………305…132~135 制动助力器BRAKE BOOSTER………………………………………………………306…136~139 转向控制杆STEERING CONTROL LEVER ……………………………………………307…140~143 制动踏板BRAKE PEDAL…………………………………………………………308…144~145 制动连杆BRAKE LINKAGE…………………………………………………………309…146~149FIG.NO. Pages停车锁杆PARKING BRAKE LEVER…………………………………………………310…150~153 转向油泵STEERING PUMP…………………………………………………………311…154~155 粗滤器总成STRAINER ASS’Y ……………………………………………………312…156~157 转向控制阀STEERING CONTROL VALVE ……………………………………………313…158~161 安全阀SAFETY VALVE……………………………………………………………314…162~163 制动器管路系统BRAKE PIPING SYSTEM …………………………………………315…164~167 转向管路系统(1/2)STEERING OIL PIPING SYSTEM……………………………316…168~171 转向管路系统(2/2)STEERING OIL PIPING SYSTEM ……………………………317…172~173 终传动箱FINAL DRIVE CASE………………………………………………………318…174~177 终传动齿轮轴和链轮FINAL DRIVE GEAR SHAFT AND SPROCKET …………………319…178~1814.履带装置TRACK EQUIPMENT台车架 TRACK FRAME……………………………………………………………401…184~187 涨紧装置 RECOIL SPRING………………………………………………………402…188~191 台车架盖 TRACK FRAME COVER…………………………………………………403…192~195 支重轮防护装置 TRACK ROLLER GUARD………………………………………404…196~197 引导轮 FRONT IDLER……………………………………………………………405…198~201 支重轮 TRACK ROLLER…………………………………………………………406…202~203 托轮 CARRIER ROLLER ………………………………………………………407…204~205 履带(主销型)(标准) TRACK SHOE(MASTER PIN TYPE)(STD) ………………408…206~2075.防护装置GUARD EQUIPMENT散热器防护装置 RADIATOR GUARD ………………………………………………501…210~211 发动机防护罩 ENGINE HOOD……………………………………………………502…212~213 翼板 FENDER ……………………………………………………………………503…214~215 支撑架 SUPPORT …………………………………………………………………504…216~217 后盖 REAR COVER…………………………………………………………………505…218~221 地板 FLOOR PLATE ………………………………………………………………506…222~223 侧护罩SIDE COVER………………………………………………………………507…224~225 底护板 BOTTOM GUARD……………………………………………………………508…226~227FIG.NO. Pages司机座 OPERATOR’S SEAT …………………………………………………………509…228~229 平衡梁 EQUALIZER BAR……………………………………………………………510…230~231 油缸支架 CYLINDER STAY ………………………………………………………511…232~233 牵引装置 DRAWBAR…………………………………………………………………512…234~235 6.工作装置WORK EQUIPMENT工作油泵总成 HYDRAULIC PUMP ………………………………………………………………601…238~239 液压油箱(1/2) HYDRAULIC TANK ……………………………………………………………602…240~243 液压油箱(2/2) HYDRAULIC TANK ……………………………………………………………603…244~245 铲刀提升机构及松土器控制阀(1/2) BLADE LIFT AND RIPPER CONTROL VALVE………604…246~247 铲刀提升机构及松土器控制阀(2/2) BLADE LIFT AND RIPPER CONTROL VALVE……605…248~251 铲刀倾斜控制阀 BLADE TILT CONTROL VALVE ……………………………………………606…252~253 铲刀提升油缸 BLADE LIFT CYLINDER…………………………………………………………607…254~255 快速下降阀 QUICK DROP VALVE………………………………………………………………608…256~257 铲刀倾斜油缸 BLADE TILT CYLINDER………………………………………………………609…258~261 液压管路总成(油箱到泵) HYDRAULIC PIPING (TANK TO PUMP) ………………………610…262~263 液压管路系统(用于铲刀提升)(1/2) HYDRAULIC PIPING………………………………611…264~267 液压管路系统(用于铲刀提升)(2/2)HYDRAULIC PIPING ………………………………612…268~271 液压管路系统(用于铲刀倾斜及松土器) HYDRAULIC PIPING…………………………613…272~275 液压管路系统(用于铲刀倾斜) HYDRAULIC PIPING ………………………………………614…276~277 铲刀提升机构伺服阀 BLADE LIFT SERVO VALVE…………………………………………615…278~281 铲刀倾斜和松土器伺服阀BLADE TILT AND RIPPER SERVO VALVE ………………………616…282~285 伺服阀和阀座 SERVO VALVE AND VALVE SEAT ………………………………………………617…286~287 伺服阀管路系统(用于铲刀提升) SERVO VALVE PIPING(FOR BLADE LIFT)……………618…288~291 工作装置操纵杆 WORK EQUIPMENT CONTROL LEVER…………………………………………619…292~295 工作装置操纵联动机构 WORK EQUIPMENT CONTROL LINKAGE……………………………620…296~299 工作装置倾斜及松土器控制联动机构 WORK EQUIPMENT LINKAGE………………………621…300~303 测压管路 TEST PRESSURE PIPE …………………………………………………………………622…304~305FIG.NO. Pages 7.附属装置控制系统ATTACHMENT CONTROL SYSTEM直倾铲 STRAIGHT TILT BLADE ………………………………………………701…308~309直倾铲推杆 STRAIGHT TILT FRAME…………………………………………702…310~313 角铲 ANGLE BLADE……………………………………………………………703…314~315 弓形架 C-FRAME ………………………………………………………………704…316~317 8.可选部件OPTIONAL PARTS防翻滚装置支架ROLL OVER PROTECTIVE STRUCTURE BRACKET………………801…320~323驾驶室CAB…………………………………………………………………………802…324~325 三齿松土器总成TRIPLE-SHANK RIPPLER ASS’Y……………………………803…326~329 松土器提升油缸RIPPER LIFT CYLINDER………………………………………804…330~333 松土器倾斜油缸RIPPER TILT CYLINDER………………………………………805…334~337 松土器选择阀 RIPPER SELECTOR VALVE…………………………………………806…338~341 松土器管路总成 RIPPER PIPING ASS’Y………………………………………807…342~345 松土器油缸管路 RIPPER CYLINDER PIPING……………………………………808…346~349 单齿松土器总成 SINGLE SHANK RIPPER ASS’Y………………………………809…350~351 松土器控制杆 RIPPER CONTROL LEVER…………………………………………810…352~353发动机关联部件ENGINE RELATED PARTS第101图 发动机安装 Fig.101 ENGINE MOUNTING发动机安装 ENGINE MOUNTING序号 Index No.件号Part No.名称Description数量Q’ty12 3 4 5 67 8 9 10 175-01-00073☆☆☆195-01-1124001643-32260195-01-11190195-01-15670175-01-00082☆☆☆198-01-1114001011-52230175-01-21173195-01-11190前部垫片组件 front shim ass’y垫片1.0mm(175-01-22150) shim 1.0mm垫片0.5mm(175-01-22160) shim 0.5mm垫片0.2mm(175-01-22170) shim 0.2mm螺栓bolt垫圈washer隔环 spacer锁紧钢丝wire, lock后部垫片组件 rear shim ass’y垫片1.0mm(175-01-21141) shim 1.0mm垫片0.5mm(175-01-21151) shim 0.5mm垫片0.2mm(175-01-21161) shim 0.2mm销pin, dowel螺栓bolt止动垫片shim, lock隔环 spacer2312444223122424第102图 分 动 箱Fig.102 DIVIDING CASE分动箱 DIVIDING CASE序号 Index No.件号Part No.名称Description数量Q’ty1 2 3 3A4 5 6 7 8 91011121314151617181920212223242526272829303132 07000-0210507000-0519501011-3120501602-01236175-38-C1000154-01-12111175-38-11110154-01-1213004020-0120401010-5127501010-5125001602-0123607044-1241207002-02434150-21-22180154-01-12280154-01-1222104000-02050154-01-1223006040-06314154-01-1224001658-1682301530-06814154-01-1225007012-0006007000-0515001010-5123001010-5123001602-21236154-01-1231006040-06209154-01-12320175-38-1112006040-06212O型圈O-ringO型圈O-ring螺栓bolt垫圈washer动力输出组件power take off ass’y壳体case壳体case壳体垫片gasket, case定位销 pin, dowel螺栓bolt螺栓bolt垫圈washer磁性螺塞 plug, magneticO型圈O-ring卡环ring, snap轴承bearing轴shaft键key齿轮gear轴承bearing隔套collar锁紧垫圈 washer, lock螺母nut盖cover油封seal, oilO型圈O-ring螺栓bolt螺栓bolt垫圈washer齿轮gear轴承bearing环ring齿轮gear轴承bearing111010111122241111121111111122412111第102图 分 动 箱Fig.102 DIVIDING CASE分动箱 DIVIDING CASE序号 Index No.件号Part No.名称Description数量Q’ty3334353637383940414243444546515253545556575859 59A60616263646566 06040-06312154-01-12420154-01-1243001010-5102501602-01030175-38-1113007000-0515001011-5120501010-5125501602-21236154-01-12260154-01-1227001010-5102501602-21030154-01-125306600-01-386007206-1061007005-0101208036-1061401010-5122001602-21236154-01-12541154-01-1252007211-506106600-01-386007005-01012154-01-1255207211-506106600-01-386007005-0101207000-03030轴承bearing盖cover衬垫gasket螺栓bolt弹簧垫圈washer, spring壳体cageO型圈O-ring螺栓bolt螺栓bolt弹簧垫圈washer, spring罩cover衬垫gasket螺栓bolt弹簧垫圈washer, spring管tube连接螺栓 bolt, joint连接螺栓 bolt, joint垫gasket卡箍clip螺栓bolt弹簧垫圈washer, spring管tube管接头nipple管接头nipple螺栓bolt垫gasket管tube管接头nipple螺栓bolt垫gasketO型圈O-ring1114411325114412161111111411251第103图 排气管及消音器Fig.103 EXHAUST PIPE AND MUFFLER排气管及消音器 EXHAUST PIPE AND MUFFLER序号 Index No.件号Part No.名称Description数量Q’ty151617181920212223242627282930 6631-11-58206693-12-55306112-13-52506128-11-57606657-11-559001010-3087001580-2080601602-008256710-13-57106710-13-573001050-6126501582-012106678-51-95206710-13-57806502-12-1722管接头 joint凸缘flange密封环ring, seal螺栓bolt箍带band螺栓bolt螺帽nut垫圈washer消音器muffler排气管 pipe, exhaust螺栓bolt螺帽nut衬垫spacer防雨帽cap, rainV形连接器 V-connector111422221144411第104图 飞轮壳总成Fig.104 FLYWHEEL HOUSING ASS’Y飞轮壳总成FLYWHEEL HOUSING ASS’Y序号 Index No.件号Part No.名称Description数量Q’ty3 4 5 6 9101112131516171819202122 6710-23-40006623-31-13716623-31-139001010-312556623-31-13806710-23-411007046-1552007046-1201604020-0143407042-004156710-23-41306710-23-41206710-23-41406600-01-27406691-23-471001010-318606710-23-47306710-21-C010-16710-21-C010-26691-23-4720飞轮罩总成 Flywheel housing ass’y传动泵齿轮 gear, pump drive定位销pin, dowel螺栓bolt锁板plate, lock飞轮罩 flywheel housing膨胀塞 plug, expansion膨胀塞 plug, expansion定位销pin, dowel放泄塞plug, drain螺栓bolt螺栓bolt螺栓bolt垫圈washer后支架(右) bracket, rear(R.H)螺栓bolt锁板plate, lock飞轮壳与汽缸pin, dowel, flywheel housing体的定位销 to cylinder block后支架(左)bracket, rear(L.H)11142114415229184111第105图 出力装置 Fig.105 POWER TAKE OFF出力装置 POWER TAKE OFF序号 Index No.件号Part No.名称Description数量Q’ty1 2 3 4 5 6 7 8 910111213141516171819202122232425262728293031 6691-21-431001010-3143501602-014426691-21-432106030-063106623-21-43306623-21-43506623-21-434001050-312306623-21-43606691-21-412007000-031456691-21-41606691-21-417004000-0185006000-062146691-21-419001658-2682301530-068146691-21-41306691-21-414007000-0314001010-3103501602-010306710-23-45206710-23-451001050-310206645-22-455006000-0601004067-000806128-21-4540惰轮轴 shaft, idler gear螺栓bolt垫圈washer惰轮 gear, idler pump drive径向球轴承 bearing, radial ball衬垫spacer开口环ring, snap垫板plate螺栓bolt锁板plate, lock轴承罩 case, bearingO型圈O-ring泵传动齿轮 gear, pump drive泵传动轴 shaft, pump drive键key径向球轴承 bearing, radial ball定位环ring, dowel止动垫圈 washer, lock螺帽nut衬垫spacer盖coverO型圈O-ring螺栓bolt垫圈washer泵传动齿轮 gear, pump drive轴shaft螺栓bolt锁板plate, lock径向球轴承 bearing, radial ball开口环ring, snap衬垫spacer1441211121111112111111551142211第105图 出力装置 Fig.105 POWER TAKE OFF出力装置POWER TAKE OFF序号 Index No.件号Part No.名称Description数量Q’ty3334353637 04066-000506710-23-441007000-0310001010-3104501602-01030开口环ring, snap轴承壳 case, bearingO型圈O-ring螺栓bolt垫圈washer11142第106图 出力装置润滑管Fig.106 P.T.O LUBRICATING OIL PIPING出力装置润滑油管P.T.O LUBRICATING OIL PIPING序号 Index No.件号Part No.名称Description数量Q’ty1 2 3 4 5 6 7 8 9101112 6710-53-95106691-51-95216691-51-957007206-106106691-51-95806600-01-386007003-010156691-51-95606600-01-59306691-51-954001010-3103001602-01030管pipe管pipe“T”型管接头tee弯头elbow连接器 connector螺栓bolt填密垫gasket分配器flange夹板clamp夹板clamp螺栓bolt垫圈washer111111311144第107图 前支架 Fig.107 FRONT SUPPORT前支架FRONT SUPPORT序 号 Index No.件 号Part No.名 称 Description数量 Q’ty 107-1 6710-23-3710 前支架 support, front1第108图 风扇 Fig.108 FAN风扇FAN序号Index No.件号Part No.名称Description数量Q’ty1 600-613-1140 风扇fan 1第109图 空气滤清器及罩 Fig.109 AIR CLEANER AND CAP空气滤清器及罩 AIR CLEANER AND CAP序号Index No.件号Part No.名称Description数量Q’ty1 2 3 4 5 6 7 8 910111213141516171819 19A 19B 19C20212223242526272829 6127-82-71066127-82-71156127-81-7142600-181-43706128-181-7320600-181-4440600-181-4420600-181-44306127-11-43606643-11-464109637-001606127-81-482101640-2101601602-0103001580-010086090-01-425001016-3104501580-11008600-181-49506710-13-47706128-11-530201010-3105001602-010306717-11-596007281-004986128-11-561001010-3103501580-0100801602-010306710-13-42106693-12-436007281-010596711-11-4530空气滤清器总成air cleaner ass’y空气滤清器主体body air cleaner内芯元件element, inner螺母nut外芯元件 element, outer密封垫圈 washer, seal蝶形螺栓 bolt, butterfly夹clip箍带band螺栓bolt铭牌data plate密封垫gasket垫圈washer弹簧垫圈washer, spring螺母nut粗滤器总成 precleaner ass’y螺栓bolt螺母nut帽cap连接管pipe, joint止回阀组件valve ass’y螺栓bolt垫圈washer软管hose管夹clamp密封垫gasket螺栓bolt螺母nut垫圈washer空气连接器 air, connector软管hose管夹clamp空气连接器托架bracket, air connector111111111111888111111221222221121第109图 空气滤清器及罩 Fig.109 AIR CLEANER AND CAP空气滤清器及罩 AIR CLEANER AND CAP序号 Index No.件号Part No.名称Description数量Q’ty30313233343536 01010-3123001010-3123501602-012366710-13-451002011-7055202310-1102001642-20810螺栓bolt螺栓bolt弹簧垫圈washer, spring托架bracket螺栓bolt垫片shim垫圈washer2241444第110图 燃油操纵杆 Fig.110 FUEL CONTROL LEVER燃油操纵杆 FUEL CONTROL LEVER序号 Index No.件号Part No.名称Description数量Q’ty1 2 3 4 5 6 7 8 9101112131415161718192021222324252930313233343536 175-43-4237209304-0125007042-2010801016-5086001580-10806175-43-41542175-43-4235101010-5063001602-20619175-43-C118101010-5122501643-31232175-43-34160178-43-13130131-48-28130110-43-1517107000-02085175-43-3413001010-5061601602-20619110-43-1517104000-0051207012-0007501592-1101204050-1201801016-5086001580-10806175-43-24670175-54-33470175-43-2517001593-1100804050-12018175-42-42660摇臂lever手柄knob螺塞plug螺栓bolt螺母nut垫圈washer盖cover螺栓bolt弹簧垫圈washer, spring托架bracket螺栓bolt垫圈washer螺栓bolt弹簧spring套collar石棉板plateO-型圈O-ring壳体case螺栓bolt弹簧垫圈washer, spring石棉板plate键key密封圈seal, oil螺母nut开口销pin, cotter螺栓bolt螺母nut软轴rod锥形塞 plug, taper杆接头 end, rod螺母nut开口销pin, cotter支架bracket111111133144111111331111111111111第111图 燃油操纵连杆机构 Fig.111 FUEL CONTROL LINKAGE燃油操纵连杆机构 FUEL CONTROL LINKAGE序号 Index No.件号Part No.名称Description数量Q’ty1 2 3 4 5 6 7 8 9101112131415161718192021222324 175-43-2517001593-1100804050-12018175-43-4163201010-5123001643-31232175-43-4162301620-0201601640-2182604064-01812175-43-C119101582-1100804250-4105601593-1100804050-12018175-43-C115101010-5083001602-2082501582-11008175-43-34500175-43-C1121175-43-C113004205-1082604050-12012杆接头 end, rod螺母nut开口销pin, cotter支架bracket螺栓bolt垫圈washer摇臂lever滚针轴承 bearing, needle垫圈washer挡圈ring, snap杆组rod ass’y螺母nut杆接头 end, rod螺母nut开口销pin, cotter摇臂lever螺栓bolt弹簧垫圈washer, spring螺母nut缓冲器absorber杆rod叉轴yoke销pin开口销pin, cotter111122111112333111311111第112图 减速踏板Fig.112 DECELERATOR PEDAL减速踏板 DECELERATOR PEDAL序号 Index No.件号Part No.名称Description数量Q’ty1 2 3 4 5 6 7 8 910111213141516171819202122232425262728293031 154-43-1457307020-0101801640-2203201620-0201606122-02004171-05-0100001010-5083001602-2082504010-10519175-43-3521001582-1100801010-51055175-43-35230175-43-35190175-43-3522001643-3103201580-1100801016-5084501580-1080604248-3083601580-1080604250-4084701590-1080004050-1201604250-6084701508-20805175-43-4167101010-5123501643-31232175-43-C121001010-50830踏板装置 pedal油杯fitting, grease垫圈washer滚针轴承 bearing, needle油封seal, oil摇臂lever螺栓bolt弹簧垫圈washer, spring键key螺钉screw螺母nut螺栓bolt垫圈washer弹簧spring油杯fitting, grease垫圈washer螺母nut螺栓bolt螺母nut杆rod螺母nut杆接头 end, rod螺母nut开口销pin, cotter杆接头 end, rod螺母nut支架bracket螺栓bolt垫圈washer摇臂lever螺栓bolt1112411111111111111112221114411第112图 减速踏板Fig.112 DECELERATOR PEDAL减速踏板DECELERATOR PEDAL序号 Index No.件号Part No.名称Description数量Q’ty3233343536 01602-2082504010-10519175-43-4168006120-0201606122-02004弹簧垫圈washer, spring键key轴shaft滚针轴承 bearing, needle油封seal, oil12122第113图 散热器 Fig.113 RADIATOR散热器 RADIATOR序号 Index No.件号Part No.名称Description数量Q’ty1 2 3 3A 4 5 6 8 9101112131415161718192021222324252627 27A 27B 175-03-C1002175-03-C1111154-03-1168207000-03045175-03-3257001010-5102501602-2103007053-1000007057-0327107056-00048175-03-32261175-03-31133175-03-32930175-03-31153175-03-3118101010-5103001602-21030175-03-32290175-03-3294001010-5107501643-31032175-03-32961195-03-2240101010-5122501643-3123201091-5229001582-1221801643-32260175-03-32951198-03-21530散热器组件 radiator ass’y, D-type上水箱 tank upper压力阀valve, pressureO型圈O-ring滤网net screen螺栓bolt弹簧垫圈 washer, spring盖cap, filler卡环ring, snap过滤器strainer, filler散热器芯子 core, radiator D-type水箱tank, lower板(左) plate(L.H)衬垫gasket板plate螺栓bolt弹簧垫圈 washer, spring压板plate板(右) plate(R.H)螺栓bolt垫圈washer托架bracket减振器总成 vibroshock ass’y螺栓bolt垫圈washer螺栓bolt螺母nut垫圈washer托架bracket板plate11111221111112410010041662288441622第113图 散热器 Fig.113 RADIATOR散热器 RADIATOR序号 Index No.件号Part No.名称Description数量Q’ty32333436373840414243444546474849525354555661626364656667686970 01011-51835175-03-32650195-03-11570195-03-11340175-03-C132007042-2010801010-5123001602-21236175-03-C134001010-5122501602-2123601643-31232175-03-C133007280-07249195-03-11361175-03-C135007042-0041501010-5123501602-21236175-03-C138007280-08029175-03-C1420195-03-1153007281-00197195-03-1158001010-5102001643-3103204059-01010195-03-13131195-03-1169001010-51220螺栓bolt套collar垫片shim垫gasket进水管tube, inlet螺塞plug螺栓bolt弹簧垫圈washer, spring托架bracket螺栓bolt弹簧垫圈washer, spring垫圈washer软管hose软管卡箍 clamp, hose垫gasket管tube螺塞plug螺栓bolt弹簧垫圈washer, spring软管hose胶管夹 clamp, hose软管hose管接头nipple喉箍clamp夹子clip螺栓bolt垫圈washer铁丝wire软管hose管夹clip, overflow tube螺栓bolt4481114413331411144141221111122第113图 散热器 Fig.113 RADIATOR散热器 RADIATOR序号 Index No.件号Part No.名称Description数量Q’ty71727374757677787980858687 01643-31232195-03-11980175-03-C112101010-5103001602-21030175-03-C136007280-03826175-03-C137001010-5122501643-31232195-03-1324104059-01010175-03-31530垫圈washer垫gasket管tube螺栓bolt弹簧垫圈washer, spring软管hose软管夹 clamp, hose夹子clip螺栓bolt垫圈washer排水阀 valve, drain锁紧钢丝wire, lock软管hose, drain2112214222111第114图 散热器风扇防护网罩Fig.114 RADIATOR FAN GUARD AND NET散热器风扇防护网罩RADIATOR FAN GUARD AND NET序号 Index No.件号Part No.名称Description数量Q’ty1 2 2A 3 4 5 5A 5B 5C 5D 6 8 91011121314 14A15162021222324252627 32 175-03-C114201091-5220501582-1221801643-3226001643-3123201643-32060175-54-2877001010-51275175-03-32232175-54-27350175-03-3272001010-5122501010-5124501643-31232195-03-22270195-03-22501175-03-3297201010-5143501643-3144501010-5122501643-31232175-03-32760175-03-32770175-03-C1241175-03-C1250175-03-C126101010-5123501602-2123601643-31232175-03-C1271保护架guard螺栓bolt螺母nut垫圈washer垫圈washer垫圈washer环ring螺栓bolt套collar弹簧spring板plate螺栓bolt螺栓bolt垫圈washer调整片shim减振器总成 vibroshock ass’y支架bracket螺栓bolt垫圈washer螺栓bolt垫圈washer托架(左) bracket(L.H)托架(右) bracket(R.H)网罩net网罩net网罩net螺栓bolt弹簧垫圈 washer, spring垫圈washer轴shaft14420141010101040144412224466221111414141第114图 散热器风扇防护网罩Fig.114 RADIATOR FAN GUARD AND NET散热器风扇防护网罩RADIATOR FAN GUARD AND NET序号 Index No.件号Part No.名称Description数量Q’ty333435363738394041424344454647484950 50a51525354555657 57a 01010-5123501602-2123607011-1009006040-06212175-03-C128001010-5124001602-2123606040-06310195-03-11842195-03-1185101010-51030195-03-11870175-03-3438007020-0101801010-5103001602-21030195-03-11880175-03-C129024M-03-0000101010-5126001602-21236195-03-1315001010-51020175-03-3271001010-5123004122-2227904122-22274螺栓bolt垫圈washer油封seal, oil滚珠轴承 bearing, ball筒 drum, bearing螺栓bolt垫圈washer滚针轴承 bearing, needle挡圈ring, snap锁片shim, lock螺栓bolt垫gasket盖cover油杯fitting, grease螺栓bolt垫圈washer垫片1.0m shim, 1.0m皮带轮 pully belt皮带轮 pully belt (TMY320)螺栓bolt垫圈washer缓冲垫gasket螺栓bolt销pin螺栓bolt风扇皮带fan belt风扇皮带 fan belt (TMY320)8811166111211133101166241133第115图 机油冷却器 Fig.115 OIL COLLER机油冷却器 OIL COOLER序号 Index No.件号Part No.名称Description数量Q’ty1 2 3 4 5171819202122232425262728293031323334 175-03-2100A24Y-03-0100007000-0304201010-5123001643-31232195-03-13241175-03-3153004059-0101001010-5164501643-31645175-03-C2160175-03-C2150175-03-C222007042-2010801010-3103001602-2103007260-2412207280-05429175-03-C2171175-03-C218001010-5103001010-5107001602-21030油冷器oil cooler管pipeO型圈O-ring螺栓bolt垫圈washer排出阀valve, drain软管hose锁定铁丝wire, lock螺栓bolt垫圈washer垫gasket管tube管tube螺塞plug螺栓bolt弹簧垫圈washer, spring软管hose卡箍clamp管tube垫gasket螺栓bolt螺栓bolt弹簧垫圈washer, spring11244111552112442811516。

工程施工中小型机具安全措施

工程施工中小型机具安全措施

工程施工中小型机具安全措施随着现代化建设的快速发展,各种工程施工中机械化设备的使用越来越频繁,其中小型机具成为施工中不可或缺的一环。

然而小型机具施工过程中如果不重视安全问题,就会给施工人员和周围环境造成极大的安全隐患。

加强小型机具的安全使用成为工程施工的重要举措,下面将详述工程施工中小型机具的安全措施。

小型机具的种类和使用场景小型机具是指重量较轻、体积较小的各类机械设备,包括挖掘机、装载机、掘进机、压路机、推土机、钻孔机、打桩机、水泵等等多种设备。

在工程施工中主要用于以下场景:道路修建、建筑施工、城市化建设、矿山开采等。

小型机具的安全措施使用前的安全检查在施工之前,施工人员需要按照机具的使用说明书进行安全检查,包括但不限于以下方面:1.检查设备本身是否存在磨损、漏油等问题。

2.检查作业场地及进出口是否安全,避免行人及其他车辆通过。

3.检查周围环境是否存在电线杆、自来水管、天然气管道等易引起意外的设施,避免在作业过程中触碰到。

4.检查机具是否有安全隐患,如松动、缺损等。

作业中的安全措施在作业过程中,施工人员需要注意以下几点:1.在施工之前,需要对设备进行充分加油,以免作业中油量不足。

2.作业过程中必须穿戴好安全帽、手套、安全鞋等防护用品,以避免被机具碾压等意外。

3.在操作机具时,应把刹车踏板踩到底,停放时也要切断电源。

4.确保在工作区内没有其他人员,以免发生意外伤害。

使用后的安全措施在完成作业后,施工人员需要进行一些必要的处理措施,包括但不限于以下几点:1.清洁机具外部,清理油污等工具残留物,以免污染环境。

2.停车时应将机器停在安全的地方,锁好车门,切断电源。

3.将机具放置在指定的存放区域内,以便于下次使用。

小结小型机具在工程施工中是不可或缺的一环,但是如果不重视安全问题,就会带来巨大的安全隐患。

施工人员在使用小型机具时必须严格按照使用说明书进行安全检查,穿戴好防护用品,严格遵守机具的操作规程,做到预防为主,确保施工过程中的安全,以保证机具的正常使用,节约施工成本,减少安全事故的发生。

200马力轮式推土机驱动桥设计说明书毕业设计

200马力轮式推土机驱动桥设计说明书毕业设计

200马力轮式推土机驱动桥设计说明书毕业设计目录摘要 (Ⅲ)ABSTRACT (Ⅳ)第1章概述 (1)第2章整机传动系方案设计 (2)第3章驱动桥结构分析 (11)第4章主传动器设计 (12)4.1主传动器的结构形式 (12)4.2主传动器的基本参数选择与计算 (12)4.3主传动器的轴承校核 (28)第5章差速器设计 (28)5.1差速器的差速原理 (28)5.2锥齿轮差速器的结构 (28)5.3对称式圆锥行星齿轮差速器的设计 (30)第6章驱动半轴的设计 (37)6.1半轴的结构形式分析 (37)6.2半轴的结构设计 (37)6.3半轴的材料与热处理 (38)6.4全浮式半轴的强度计算 (38)第7章最终传动设计 (46)7.1齿圈式行星机构中齿轮齿数的选择 (40)7.2行星齿轮传动的配齿计算 (40)7.3行星齿轮传动的几何尺寸和啮合参数计算 (41)7.4行星齿轮传动强度计算及校核 (47)第8章驱动桥壳设计 (50)8.1铸造整体式桥壳的结构 (50)8.2桥壳铸件结构设计时注意事项 (51)8.3润滑 (52)第9章各主要花键螺栓的选择与校核 (60)9.1花键螺栓的选择校核 (60)9.2 螺栓的选择与校核 (52)结论 (57)参考文献..................................................... 致谢. (60)附录外文翻译 (62)200马力轮式推土机驱动桥初步设计摘要本次设计内容为轮式推土机驱动桥设计,大致分为主传动的设计,差速器的设计,最终传动设计,半轴的设计四大部分。

其中主传动锥齿轮采用35º螺旋锥齿轮,这种类型的齿轮的基本参数和几何参数的计算是本次设计的重点所在。

将齿轮的几个基本参数,如齿数,模数,从动齿轮的分度圆直径等确定以后,用大量的公式可计算出齿轮的所有几何参数,进而进行齿轮的受力分析和强度校核。

了解了差速器,半轴和最终传动的结构和工作原理以后,结合设计要求,合理选择它们的形式及尺寸。

推土机的操作规程(三篇)

推土机的操作规程(三篇)

推土机的操作规程推土机是一种用于地面修整和平整的重型工程机械设备,通过其强大的功率和特殊设计的铲斗,可以将土壤、碎石等材料推动、抓取和装载,以完成各种土方工程任务。

为了确保推土机的安全操作和有效工作,制定和遵守操作规程是非常重要的。

下面是关于推土机操作规程的详细介绍。

一、安全操作1. 操作人员必须经过专业培训,并拥有相关操作资格证书。

2. 在操作推土机之前,必须检查机械设备的各个部件是否完好无损,特别是制动、悬挂、铲斗等关键部件。

3. 在操作过程中,操作人员必须正确穿着防护服和工作服,并佩戴安全帽、防护眼镜、防护手套、防护鞋等个人防护装备。

4. 在操作过程中,操作人员必须保持清醒,不能饮酒或受药物影响。

5. 在进行维修和保养操作之前,必须关闭发动机并拔掉点火钥匙。

6. 必须定期进行推土机的维修和保养,并保存相关维修记录。

7. 在操作过程中,严禁随意离开驾驶室,必须保持集中注意力和稳定的情绪。

8. 在操作过程中,必须严格遵守交通规则,避免超速、疲劳驾驶等违法行为。

二、正确操作1. 在操作推土机之前,必须熟悉推土机的结构和工作原理,掌握其各个部件的名称和功能。

2. 在操作过程中,必须根据具体工作要求,选择合适的工作模式和挡位。

3. 在进行推土操作时,必须注意土壤的情况和坡度,以保证操作稳定和安全。

4. 在进行装载操作时,必须注意铲斗的位置和姿态,避免因铲斗倾斜而影响工作效果。

5. 在进行转向操作时,必须采取缓慢而稳定的动作,避免突然转向造成倾覆或滑坡的危险。

6. 在进行停止操作时,必须先释放加速踏板,减速并松开刹车踏板,然后才能关掉发动机。

7. 在进行装卸斗操作时,必须先确认斗的位置和姿态,然后采取稳定的动作进行装卸。

8. 在进行夜间作业时,必须开启前照灯和示宽灯,并遵守相关夜间作业规定。

三、应急处理1. 在遇到突发状况时,例如机械故障、车辆翻覆等,操作人员必须及时保持冷静,并按照紧急处理程序进行操作。

履带式拖拉机使用说明书

履带式拖拉机使用说明书

目录前言…………………………………………………………………………( 1 )一、活碴机主要技术规格………………………………………………………( 2 )二、活碴机的驾驶………………………………………………………………( 4 )三、活碴机的磨合 (10)四、活碴机润滑油和技术保养 (12)五、冬季特殊技术保养 (15)六、活碴机底盘的调整 (15)附图l YCT-280R活碴机传动系统及滚动轴承布置简图 (24)附图2 电气原理图 (25)电热塞传感器接线图 (26)电热塞及传感器使用维护说明 (26)电器系统使用维护说明 (27)用户注意事项 (30)前言YCT280R活碴机是专为盐场开发的一种专用作业机械,它是在原有的YCT 系列,小型多功能履带推土机的基础上,设计而成的。

它采用了YCT282-2盐机的原有传动和操纵系统,在设计中,引进了国外先进的工程机械技术“三角形高架式,摆轴固定结构”的传动方式。

选用了日本“久保田”式的橡胶履带。

YCT280R活碴机它体积小,行走时履带无噪音,稳定性好,转动灵活,离地间隙高(485mm),是盐田用于活碴的理想机械。

为了减少橡胶履带的磨省,尽可能的减少活碴机在公路上行走,由于离地间隙高,为了人生安全,请不要在横向10°以上的坡度上行驶。

为了帮助用户合理地使用,维护保养活碴机,经常保持良好的技术状态,延长其使用寿命,特编写此说明书,以供参考。

一、活碴机主要技术规格:(一)整机计算速度和计算牵引力(按发动机24PS/2000 r.p·m)(二)发动机主要技术参数:型号SL2100Ti型式直列立式四冲程水冷涡流燃烧室功率20000 r.p·m工况24ps气缸数2缸径×冲程95xll.5mm活塞排量 1.63 (1) 升压缩比18--20燃油消耗率<19.5g/ps.h机油消耗率< 5 g/ps.h最大扭矩1600--1 700rp-m·工况9.8kgf-m 喷油泵型式2缸一号系列喷油泵喷油嘴型式单孔轴针式ZS4 Ia型冷却方式水箱散热器闭式强制循环起动方式起动机起动,有减压,预热装置空气滤清器型式新2105型油浴式燃油滤清器型式C0506A型单级纸质滤清器机油滤清器型式J0708c型单级纸质滤清器结构重量270kgf(三)传动系统:主离合器单片常接台千式变速箱平面型组成式(3+1)x 2主传动螺旋锥齿轮式末端传动单级直齿圆柱齿轮转向离合器多片常接合千式制动器带式双端拉紧,足踏板操纵(四)行走系统:履带与驱动轮啮合型式橡胶履带整体铸造履带节距×宽度90 x 400平均接地压0.172kgf/CM每边履带板参数400mm(宽)x48(节)x90mm(节距)每边支重轮数4个前张紧装置前面圆柱螺旋弹簧,螺杆调整式,后张紧装置固定式悬架半刚性(带橡胶缓冲元件)(五)液堆悬挂系统:型式:半分直式油泵型号:CB314一CB310齿轮泵换向阀:ZS1—L10E-T-AO_型(二路换向阀)主油缸:单作用缸径80mm行程100mm溢流阀开启压力:160kgf/CM2悬挂轴额定提升重量:750kgf悬挂装置:后置三点悬挂,联结三角形高度最低185mm最高720mm宽度600mm上悬挂点销孔尺寸:φ19×44mm下悬挂点销孔尺寸:φ22×35mm(六)电气系统:蓄电池:3一Q一75渤海牌2只发电机:2JF200一14V硅整流起动机: 2 Q 2 A—TH 2 HP电压调节器:FT111型(配2JF200一14V)电锁:JK 413点火开关前大灯:WD 134一l 12V 45/20W二个后大灯:WD 134~1 12V 45/20w一个仪表灯:ZEZ2—15 12V/3 cp 二个(七)工作装置及其它:动力输出轴:非独立式,两速花键尺寸:8 D一38×32 x 6mm转速:高挡1015r·P·m低挡536r·P·m(发动机按1800 r·P·m)转向:顺时针座位:海绵座椅灌注容量:主燃油箱28kg发动机油底壳5kg传动箱9kg液压传动系统11kg冷却系统8kg末端传动2×1.5kg(八)主要配套机具:活碴耙工作幅面4000mm最大耕深150mm二、活碴机的驾驶:(一) 活查机出车前的准备工作:1.出车或每班工作之前,必须完成每班技术保养;2.检查各部分有无脱落、损坏,漏水及漏油现象;3.检查并拧紧各连接螺栓、螺母:4.检查各种灯光照明设备工作是否正常;5.检查各部分油、水容量。

约翰迪尔K系列履带推土机450K 550K 650K说明书

约翰迪尔K系列履带推土机450K 550K 650K说明书

450K / 550K / 650KTRIED ANDTESTEDPRODUCTIVE+RELIABLEHEARING IS BELIEVING.When customers talk, we listen. And when we designed our K-Series Dozers, we heard some greatinput. Your ideas resulted in the 450K that’s 16-percent more powerful than its predecessor. Ecomode that regulates engine rpm and the hydrostatic transmission to burn up to 20-percent lessfuel than previous models. Total Machine Control for customizable control of a variety of machinefunctions. And an optional Slope Control system that helps operators create slopes and pads withease. We believe you’ll recognize a lot to like in these proven machines.4WORKDAY WARRIORS BEEN THERE, DONE THAT.John Deere 450K, 550K, and 650K Dozers have a wealth of experience out in the real world. Whether your work is in road-building, construction, mining, or land clearing, these material masters are equipped to help you get some real work done.Go with the flowGenerous hydraulic flow and precise metering deliver quick and powerful blade response while enabling the natural “feel” that makes the most of an operator’s grading ability.Get good gradesUnlike traditional masted after-market grade-control systems that can be prone to theft, damage, and complicated installation, the purpose-built John Deere 650K SmartGrade™ Dozer combines powerful mastless technology with our track load-sensing system. This highly productive crawler features a fully integrated grade-control system that’s easy to set up and run. And it’s backed by the Deere dealer network.Fuel saverStandard Eco mode maximizesfuel usage by up to 20 percentcompared to conventionaltorque-converter transmissions,automatically adjusting engine rpmand powertrain settings based onload, without loss of performance.Engine techEPA Final Tier 4 (FT4)/EU Stage IVdiesels meet emission regulationswithout loss of power or torque.Four-valve head delivers increasedintake-air and exhaust-gas flowfor each wet-sleeve cylinder, forlong-lasting performance.Slope controlOptional Slope Control systemprovides simple-to-use gradecontrol that allows operators toset a desired slope and hold gradethrough changes in existing terrain.It helps both new and veteranoperators hold grade with lesseffort and without needing anexternal elevation reference.Shake it offOn electrohydraulic (EH)-equippedmachines, the blade-shake featurefor Power-Angle-Tilt (PAT) bladesautomatically shakes off dirt at thetouch of a button.OPTIONALSLOPE CONTROLREDUCES GRADINGEFFORTBLADE SHAKEREMOVES DEBRIS (FOR PAT BLADES ON EH-EQUIPPED MACHINES)STANDOUT FEATURE6DOWN TO EARTH.COUNTER-ROTATIONENABLES ON-THE-GO BLADE REPOSITIONING8ON THE JOB AND IN THE ZONE GET DOWN TO BUSINESS.You can almost feel fatigue fade inside the roomy, well-appointed cab of a 450K, 550K, or 650K. With their range of customer-inspired amenities, these dozers go quietly about the business of helping operators be comfortably productive.CAB-FORWARD DESIGN EXPANDS VISIBILITYTough conditions call for strong solutions. Our K-Series Dozers are built to tackle some of the most difficult applications you can put in front of them. When you know how they’re built, you’ll see what they can do for your operation.RUGGED AND RELIABLE.BUILT TO TAKE IT ONEXTEND BUSHING LIFE WITH MAXIMUM LIFE UNDERCARRIAGE(OPTIONAL)MORE UPTIME, LESS UPKEEP WE’RE OPEN-MINDED ABOUT EASY MAINTENANCE.Fluid assetsAvailable quick fluid-evacuation system helps speed servicing.500-hour engine oil and 2,000-hour transmission and hydraulic fluid intervals decrease maintenance downtime and expense.Idle awhileAuto-idle decreases engine speed when the dozer is not moving, to help maintain quiet working conditions and conserve precious fuel. Operators can program auto-idle to activatein increments from as soon as five seconds up to 15 minutes.Simplify serviceServiceability improvements on the550K and 650K over previous modelsinclude new composite fuel tank,redesigned diagnostic lines withpressure sensors, and John Deeretransmission control unit software.Get the messageExhaust filter operation and statusare indicated with on-screen displaysand icons. Diagnostic monitoralso provides easy-to-understandmessages that help speedtroubleshooting.12se.ngi i ne speedmovi i ng,to helpg condi i tionss fuel.Operatorse to activatesoon as fi fiveutes.tran n smission con n trol unit softw w are.troublesh h ootin n g.Get valuable insight withPRECISION CONSTRUCTIONThis suite of construction technology delivers ProductivitySolutions to help you get more done, more efficiently.The in-base JDLink™ subscription provides machinelocation, utilization data, and alerts to help you maximizeproductivity and efficiency. Other productivity solutionsinclude grade-management options for multiple machineforms and payload weighing for wheel loaders andarticulated dump trucks.To maximize uptime and lower costs, JDLink alsoenables John Deere Connected Support.ª John Deere’scentralized Machine Health Monitoring Center analyzesdata from thousands of connected machines, identifiestrends, and develops recommended actions, called ExpertAlerts, to help prevent downtime. Dealers use ExpertAlerts to proactively address conditions that may otherwiselikely lead to downtime. Your dealer can also monitormachine health and leverage remote diagnostics andprogramming capability to further diagnose problemsand even update machine software without a time-consuming trip to the jobsite.450K16While general information, pictures, and descriptions are provided, some illustrations and text may includeproduct options and accessories NOT AVAILABLE in all regions, and in some countries products and accessoriesmay require modifications or additions to ensure compliance with the local regulations of those countries. Machine Dimensions450K / 450K LGPBlade Type Power-Angle-Tilt (PAT)A Overall Height to Roof2799 mm (9 ft. 2 in.)B Tread Depth With Single-Bar Grouser49 mm (1.9 in.)C Ground Clearance in Dirt329 mm (13 in.)D Overall Length4016 mm (158 in.) (13 ft. 2 in.)E Blade Lift Height772 mm (30.4 in.)F Blade Digging Depth528 mm (20.8 in.)G Blade Cutting-Edge Angle, Adjustable52 to 60 deg.450K / 450K LGP WITH POWER-ANGLE-TILT (PAT) BLADEMachine Dimensions (continued)450K450K LGPStraightH Blade Width2464 mm (97 in.) (8 ft. 1 in.)2921 mm (115 in.) (9 ft. 7 in.)I Blade Height955 mm (3 ft. 2 in.)955 mm (3 ft. 2 in.)SAE Capacity 1.6 m3 (2.1 cu. yd.) 2.0 m3 (2.6 cu. yd.)Weight494 kg (1,090 lb.)628 kg (1,385 lb.)C-Frame Assembly Weight (without blade)330 kg (727 lb.)330 kg (727 lb.)J Blade Angle25.4 deg.25.4 deg.K Overall Width With Blade Angled2225 mm (7 ft. 4 in.)2639 mm (8 ft. 8 in.)L Blade Tilt (uses tilt jack)338 mm (13.3 in.)399 mm (15.7 in.)M Cut Reach56 mm (2.2 in.)58.4 mm (2.2 in.)N Width Over Track1854 mm (6 ft. 1 in.)2261 mm (7 ft. 5 in.)O Cast Reach318 mm (12.5 in.)320 mm (12.6 in.)Straight (option)H Blade Width2921 mm (115 in.) (9 ft. 7 in.)3150 mm (124 in.) (10 ft. 4 in.)I Blade Height955 mm (3 ft. 2 in.)894 mm (35 in.)SAE Capacity 2.0 m3 (2.6 cu. yd.) 1.9 m3 (2.5 cu. yd.)Weight628 kg (1,385 lb.)631 kg (1,391 lb.)C-Frame Assembly Weight (without blade)330 kg (727 lb.)330 kg (727 lb.)J Blade Angle25.4 deg.25.4 deg.K Overall Width With Blade Angled2639 mm (8 ft. 8 in.)2845 mm (9 ft. 4 in.)L Blade Tilt (uses tilt jack)399 mm (15.7 in.)429 mm (16.9 in.)M Cut Reach262 mm (10.3 in.)163 mm (6.4 in.)N Width Over Track1854 mm (6 ft. 1 in.)2261 mm (7 ft. 5 in.)O Cast Reach523 mm (20.6 in.)424 mm (17.0 in.)ABCGFI ED450KWhile general information, pictures, and descriptions are provided, some illustrations and text may include product options and accessories NOT AVAILABLE in all regions, and in some countries products and accessories may require modifications or additions to ensure compliance with the local regulations of those countries.Machine Dimensions (continued)450K / 450K LGPRear Ripper 450K / 450K LGPBlade Type PATMulti-shank parallelogram ripper with 5 pockets and 3 shanks Weight 981 kg (2,163 lb.)P Maximum Penetration 508 mm (20 in.)Q Maximum Clearance Under Tip 508 mm (20 in.)R Overall Length, Lowered Position 1450 mm (57 in.) (4 ft. 9 in.)R |Overall Length, Raised Position 1015 mm (40 in.) (3 ft. 4 in.)S Overall Beam Width 1830 mm (6 ft. 0 in.)T Slope Angle (full raise)40 deg.U Ripping Width 1670 mm (5 ft. 6 in.)V Distance Between Shanks 806 mm (32 in.)TR |RQ PVVU SLHrackJKM N O Cut ReachCast ReachWidth Over Track550K20While general information, pictures, and descriptions are provided, some illustrations and text may includeproduct options and accessories NOT AVAILABLE in all regions, and in some countries products and accessoriesmay require modifications or additions to ensure compliance with the local regulations of those countries. Machine Dimensions550K / 550K LGPBlade Type Power-Angle-Tilt (PAT)A Overall Height to Roof2799 mm (9 ft. 2 in.)B Tread Depth With Single-Bar Grouser49 mm (1.9 in.)C Ground Clearance in Dirt329 mm (13 in.)D Overall Length4016 mm (158 in.) (13 ft. 2 in.)E Blade Lift Height772 mm (30.4 in.)F Blade Digging Depth523 mm (20.6 in.)G Blade Cutting-Edge Angle, Adjustable52 to 60 deg.550K / 550K LGP WITH POWER-ANGLE-TILT (PAT) BLADEMachine Dimensions (continued)550K550K LGPStraightH Blade Width2667 mm (105 in.) (8 ft. 9 in.)2921 mm (115 in.) (9 ft. 7 in.)I Blade Height955 mm (3 ft. 2 in.)955 mm (3 ft. 2 in.)SAE Capacity 1.8 m3 (2.4 cu. yd.) 2.0 m3 (2.6 cu. yd.)Weight603 kg (1,330 lb.)628 kg (1,385 lb.)C-Frame Assembly Weight (without blade)399 kg (879 lb.)399 kg (879 lb.)J Blade Angle22.2 deg.22.2 deg.K Overall Width With Blade Angled2469 mm (8 ft. 1 in.)2705 mm (8 ft. 11 in.)L Blade Tilt (uses tilt jack)363 mm (14.3 in.)399 mm (15.7 in.)M Cut Reach117 mm (4.6 in.)56 mm (2.2 in.)N Width Over Track2007 mm (6 ft. 7 in.)2362 mm (7 ft. 9 in.)O Cast Reach345 mm (18.3 in.)287 mm (11.0 in.)Straight (option)H Blade Width2921 mm (115 in.) (9 ft. 7 in.)3150 mm (124 in.) (10 ft. 4 in.)I Blade Height955 mm (3 ft. 2 in.)894 mm (35 in.)SAE Capacity 2.0 m3 (2.6 cu. yd.) 1.9 m3 (2.5 cu. yd.)Weight628 kg (1,385 lb.)631 kg (1,391 lb.)C-Frame Assembly Weight (without blade)399 kg (879 lb.)399 kg (879 lb.)J Blade Angle22.2 deg.22.2 deg.K Overall Width With Blade Angled2705 mm (8 ft. 11 in.)2916 mm (9 ft. 7 in.)L Blade Tilt (uses tilt jack)399 mm (15.7 in.)429 mm (16.9 in.)M Cut Reach234 mm (9.2 in.)163 mm (6.4 in.)N Width Over Track2007 mm (6 ft. 7 in.)2464 mm (8 ft. 1 in.)O Cast Reach465 mm (18.3 in.)391 mm (15.4 in.)ABCGFI ED550KWhile general information, pictures, and descriptions are provided, some illustrations and text may include product options and accessories NOT AVAILABLE in all regions, and in some countries products and accessories may require modifications or additions to ensure compliance with the local regulations of those countries.Machine Dimensions (continued)550K / 550K LGPLHrackJKM N O Cut ReachCast ReachWidth Over Track Rear Ripper 550K / 550K LGPBlade Type PATMulti-shank parallelogram ripper with 5 pockets and 3 shanks Weight 981 kg (2,163 lb.)P Maximum Penetration 508 mm (20 in.)Q Maximum Clearance Under Tip 508 mm (20 in.)R Overall Length, Lowered Position 1450 mm (57 in.) (4 ft. 9 in.)R |Overall Length, Raised Position 1015 mm (40 in.) (3 ft. 4 in.)S Overall Beam Width 1830 mm (6 ft. 0 in.)T Slope Angle (full raise)40 deg.U Ripping Width 1670 mm (5 ft. 6 in.)V Distance Between Shanks 806 mm (32 in.)TR |RQ PVVU SSPECIFICATIONS650K24While general information, pictures, and descriptions are provided, some illustrations and text may includeproduct options and accessories NOT AVAILABLE in all regions, and in some countries products and accessoriesmay require modifications or additions to ensure compliance with the local regulations of those countries. Machine Dimensions650K XLT / 650K LGPBlade Type Power-Angle-Tilt (PAT)A Overall Height to Roof2762 mm (9 ft. 1.25 in.)B Tread Depth With Single-Bar Grouser49 mm (1.9 in.)C Ground Clearance in Dirt341 mm (13.5 in.)D Overall Length4255 mm (168 in.) (14 ft. 0 in.)E Blade Lift Height818 mm (32.2 in.)F Blade Digging Depth500 mm (19.7 in.)G Blade Cutting-Edge Angle, Adjustable52 to 60 deg.650K XLT / 650K LGP WITH POWER-ANGLE-TILT (PAT) BLADEABCGFI EDMachine Dimensions (continued)650K XLT650K LGPStraightH Blade Width2667 mm (105 in.) (8 ft. 9 in.)2921 mm (115 in.) (9 ft. 7 in.)I Blade Height1067 mm (3 ft. 6 in.)955 mm (3 ft. 2 in.)SAE Capacity 2.2 m3 (2.9 cu. yd.) 2.0 m3 (2.6 cu. yd.)Weight603 kg (1,330 lb.)628 kg (1,385 lb.)C-Frame Assembly Weight (without blade)399 kg (879 lb.)399 kg (879 lb.)J Blade Angle22.2 deg.22.2 deg.K Overall Width With Blade Angled2469 mm (8 ft. 1 in.)2705 mm (8 ft. 11 in.)L Blade Tilt (uses tilt jack)363 mm (14.3 in.)399 mm (15.7 in.)M Cut Reach117 mm (4.6 in.) 5 mm (0.2 in.)N Width Over Track2007 mm (6 ft. 7 in.)2464 mm (8 ft. 1 in.)O Cast Reach345 mm (13.6 in.)236 mm (9.3 in.)Straight (option)H Blade Width2921 mm (115 in.) (9 ft. 7 in.)3150 mm (124 in.) (10 ft. 4 in.)I Blade Height955 mm (3 ft. 2 in.)894 mm (35 in.)SAE Capacity 2.0 m3 (2.6 cu. yd.) 1.9 m3 (2.5 cu. yd.)Weight628 kg (1,385 lb.)631 kg (1,391 lb.)C-Frame Assembly Weight (without blade)399 kg (879 lb.)399 kg (879 lb.)J Blade Angle22.2 deg.22.2 deg.K Overall Width With Blade Angled2705 mm (8 ft. 11 in.)2916 mm (9 ft. 7 in.)L Blade Tilt (uses tilt jack)399 mm (15.7 in.)429 mm (16.9 in.)M Cut Reach234 mm (9.2 in.)112 mm (4.4 in.)N Width Over Track2007 mm (6 ft. 7 in.)2464 mm (8 ft. 1 in.)O Cast Reach465 mm (18.3 in.)340 mm (13.4 in.)650KWhile general information, pictures, and descriptions are provided, some illustrations and text may include product options and accessories NOT AVAILABLE in all regions, and in some countries products and accessories may require modifications or additions to ensure compliance with the local regulations of those countries.Rear Ripper 650K XLT / 650K LGPMulti-shank parallelogram ripper with 5 pockets and 3 shanks Weight 981 kg (2,163 lb.)P Maximum Penetration 508 mm (20 in.)Q Maximum Clearance Under Tip 508 mm (20 in.)R Overall Length, Lowered Position 1450 mm (57 in.) (4 ft. 9 in.)R |Overall Length, Raised Position1015 mm (40 in.) (3 ft. 4 in.)S Overall Beam Width 1830 mm (6 ft. 0 in.)T Slope Angle (full raise)40 deg.U Ripping Width 1670 mm (5 ft. 6 in.)V Distance Between Shanks 806 mm (32 in.)TR |RQ PVVU SLHrackJKM N O Cut ReachCast ReachWidth Over Track Machine Dimensions (continued)650K XLT 650K LGP Blade TypePATPATStraight (option)H Blade Width 3150 mm (124 in.) (10 ft. 4 in.)3251 mm (128 in.) (10 ft. 8 in.)I Blade Height 894 mm (35 in.)955 mm (3 ft. 2 in.)SAE Capacity 1.9 m 3 (2.5 cu. yd.) 2.2 m 3 (2.9 cu. yd.)Weight631 kg (1,391 lb.)694 kg (1,530 lb.)C-Frame Assembly Weight (without blade)399 kg (879 lb.)399 kg (879 lb.)J Blade Angle22.2 deg.22.2 deg.K Overall Width With Blade Angled 2916 mm (9 ft. 7 in.)3010 mm (9 ft. 11 in.)L Blade Tilt (uses tilt jack)429 mm (16.9 in.)445 mm (17.5 in.)M Cut Reach340 mm (13.4 in.)157 mm (6.2 in.)N Width Over Track 2007 mm (6 ft. 7 in.)2464 mm (8 ft. 1 in.)O Cast Reach569 mm (22.4 in.)569 mm (22.4 in.)While general information, pictures, and descriptions are provided, some illustrations and text may include product options and accessories NOT AVAILABLE in all regions, and in some countries products and accessories may require modificationsor additions to ensure compliance with the local regulations of those countries.Net engine power is with standard equipment including air cleaner, exhaust system, alternator, and cooling fan at test conditions specified per ISO9249. Specifications and design subject to change without notice. Wherever applicable, specifications are in accordance with SAE standards. Except where otherwise noted, these specifications are based on units with standard equipment, rollover protective structures (ROPS), full fuel tanks, and 79-kg (175 lb.) operators.Key: l Standard s Optional or special See your John Deere dealer for further information.Additional equipment450K 550K 650K Engine l l l Meets EPA Final Tier 4/EU Stage IV emissions l l l John Deere PowerTech™ PWS 4045 4.5L engine l l l Turbocharged and air-to-air aftercooled l l l Electronic control with automatic engine protection l l l Eco mode l l l Dual safety element dry-type air cleaner, evacuatorvalvel l l Exhaust filter, under hood, with vertical stack l l l Engine glow-plug starting system l l l Automatic turbo cool-down timer l l l Programmable auto-idle and auto shutdown l l l Wet-sleeve cylinder liners l l l Remote-mounted fuel filters with automaticelectronic primings s s Engine coolant heater, 110 volts l l l Exhaust stack, black s s s Exhaust stack, chrome s s s Rotary ejector engine air pre-cleaner s s s Severe-duty fuel filter and water separator withheating elementl l l 100-amp alternator, cab and canopyCoolingl l Direct-drive cooling fan, blower typel Hydraulically driven cooling fan, variable-speedsuction types Automatic, programmable reversing-fan-drive fanl l l Engine cooling rated –37 deg. C (–34 deg. F)l l l Enclosed safety fan guard (conforms to SAE J1308and ISO3457)l l l Perforated engine side shields l l l Heavy-duty perforated grille l l l Heavy-duty, trash-resistant radiator and high-ambientcooling packages s s Extreme-duty perforated grille with light guardPowertrainl l l Dual-path hydrostatic (HST) transmission l l l Reverse-speed ratios (100%, 115%, and 130% presets)l l l Remote diagnostic test ports l l l Operator-selectable decelerator function (hydrostatsand engine or hydrostats only)450K 550K 650K Powertrain (continued)l l l Wet, multi-disc parking brake l l l Full power turns with infinitely variable track speed l l l Single-lever steering with counter-rotate function l l l HST (dynamic) service brakes l l l Automatic cold-weather transmission warmup system l l l Automatic transmission derating for exceeded systemtemperaturesl l l 2,000-hour vertical spin-on transmission filterHydraulic Systeml l l Open-center fixed-displacement hydraulic gear pump l l l 3-spool manual control valve for Power-Angle-Tilt(PAT)s s s 3-spool electrohydraulic (EH) control valve for PAT s s s 4-spool manual-control valve for PAT s s s 4-spool EH control valve for PAT with single auxiliary l l l 2,000-hour vertical spin-on hydraulic filter s s s Drive-through hydraulic pump for use with winch s s s Grade-control-ready electrohydraulics s s s Slope Control systems SmartGrade™ 3D mastless grade controlOverall Vehiclel l l Front tow loop, bolt-on l l l Reinforced engine and mid-frame bottom guards l l l Integral transmission guard l l l Vandal protection: Engine access door / Side tankaccess doors / Fuel tank / Instrument panel / Trans- mission reservoir / Hydraulic reservoirs s s Fluid-sample valves s s s Quick-service ports s s s Forestry limb risers (sweeps)s s s Trimble-ready interface package s s s Topcon-ready interface package s s s Leica-ready interface packageAttachmentss s s Counterweight, front, 94 kg (207 lb.)s s s Counterweight, rear, 150 kg (330 lb.)s s s Retrieval hitch with pin s s s Extended rigid drawbar with pin for pull-typeimplementss s s Drawbar, extended for winch (with or withoutfairlead)26Canopy Cab Operator’s Station / Electrical l l Retractable seat belts, 76 mm (3 in.) (conform to SAE J386) l l Accessories: Convex wide-angle interior rearview mirror /Thigh cushions (2) / Cup holders (2)l l Power port (cab includes two power ports)l l Lockable dash-mounted storage compartmentl Air conditioner and heater, 24,000 Btu l Tinted glass l Dome lightSTD LGP 450K Shoes l 406-mm (16 in.) moderate servicel 610-mm (24 in.) moderate serviceSTD LGP 550K Shoes l s 457-mm (18 in.) moderate servicel 610-mm (24 in.) moderate serviceXLT LGP 650K Shoes l s 457-mm (18 in.) moderate service s s 510-mm (20 in.) moderate service with clipped cornerss 610-mm (24 in.) moderate servicel 710-mm (28 in.) moderate service with clipped cornersKey: l Standard s Optional or special See your John Deere dealer for further information.Additional equipment (continued)Canopy CabOperator’s Station / Electrical (continued)lWipers, intermittent with washers: front window and left and right doorss Rear wiper and washer s s Full screenss s Rear window screenlStandard seat, vinyl with heavy-duty air suspension l Standard seat, fabric with heavy-duty air suspension sDeluxe seat, heated with heavy-duty air suspension and leather bolstered sl Under-seat heaterl AM/FM/Weather Band (WB) radio with USB and auxiliary port and MP3 player front plug-ins Premium radio with Bluetooth ®, AM/FM/WB radio with USB and auxiliary port, remote auxiliary, and remote USB portl Radio-area storage slotl l Lockable master electrical disconnect switchllMultifunction/multi-language LCD monitor: Analog display (fuel level, coolant temperature, and engine oil pressure) / Digital display (engine rpm, charge pressure, hours, DPF soot level, and transmission direction/speed range)s sMultifunction/multi-language 178-mm (7 in.) color LCD monitor for Slope Control: Tachometer, hour meter, trans- mission direction and speed (forward/reverse), exhaust filter status, ambient temperature, and clockl l Built-in diagnostics: Diagnostic-code details / Sensor values / Calibrations / Individual circuit tester l l Keyless start with multiple security modes l l Battery, dual, 24 voltsl l Lights: LED, grille-mounted front (2) and halogen, cab-mounted rear (2)ss LED lights: grille-mounted front (2), cab-mounted front (2), and rear (2)s External-mounted attachment mirrorllJDLink™ wireless communication system (available in specific countries; see your dealer for details)While general information, pictures, and descriptions are provided, some illustrations and text may include product options and accessories NOT AVAILABLE in all regions, and in some countries products and accessories may require modificationsor additions to ensure compliance with the local regulations of those countries.Net engine power is with standard equipment including air cleaner, exhaust system, alternator, and cooling fan at test conditions specified per ISO9249. Specifications and design subject to change without notice. Wherever applicable, specifications are in accordance with SAE standards. Except where otherwise noted, these specifications are based on units with standard equipment, rollover protective structures (ROPS), full fuel tanks, and 79-kg (175 lb.) operators.450K 550K 650K Attachments (continued)s s s Rear ripper, parallelogram, 3 shank, 5 pocket s s s Winch, John Deere 4000, power in/free spool outOR power outs s s Winch, John Deere 4000, low speed, power in/freespool out OR power outs s s 4-roller fairlead for winch s s s Root-rake blade attachmentUndercarriagel l l Full-length, smooth-surface track frame covers l l l Chain guides, front and rear l l l Maximum Life undercarriage system with SC-2™bushingss s s Extended Life undercarriage with SC-2 bushings s s s Heavy-duty sealed and lubricated undercarriage s s s Full-length rock guards l l l Double-flange rollers DKAKUDZR Litho in U.S.A. (21-04)。

推土机安全操作规程

推土机安全操作规程

推土机安全操作规程一、推土机的操作应遵守一般安全技术要求的有关规定。

二、绞盘式推土机钢丝绳的安全技术要求,应符合起重机械的一般安全技术要求。

三、推土机使用前的准备工作,应参照挖掘机使用前的准备工作办理。

四、推土机工作中,应注意以下安全事项:1、发动机起动后,严禁有人站在履带上或推土刀支架上。

2、推土机工作前,工作区内如有大块石块或其它障碍物,应予以清除。

3、推土机工作应平稳,吃土不可太深,推土刀起落不要太猛。

推土刀距地面距离一般以0.4米为宜,不要提得太高。

4、推土机通过桥梁、堤坝、涵洞时,应事先了解其承载能力,并以低速平稳通过。

5、推土机在坡道上行驶时,其上坡坡度不得超过25°,下坡坡度不得大于35°,横向坡度不得大于10°。

在陡坡上(25°以上)严禁横向行驶,纵向在陡坡上行驶,不得做急转弯动作。

上下坡应用低速挡行驶,并不许换档。

下坡时严禁脱挡滑行。

6、在上坡途中,若发动机突然熄火时,应立即将推土刀放到地面,踏下并锁住制动踏板,待推土机停稳后,再将主离合器脱开,把变速杆放到空档位置,用三角木块将履带或轮胎楔死,然后重新起动发动机。

7、推土机在25°以上坡度上进行推土时,应先进行填挖,待推土机能保持本身平衡后,方可开始工作。

8、填沟或驶近边坡时,禁止推土刀越出边坡的边缘,并换好倒车档后,方可提升推土刀,进行倒车。

9、在深沟、陡坡地区作业时,应有专人指挥。

10、土机在基坑或深沟内作业时,应有专人指挥。

基坑与深沟一般不得超过2米。

若超过上述深度时,应放出安全边坡。

同时,禁止用推土刀侧面推土。

11、推土机推树时,应注意高空杂物和树干的倒向。

12、推土机推围墙或屋顶时,用大型推土机墙高不得超过2.5米;用中、小型推土机墙高不得超过1.5米。

13、在电线杆附近推土时,应保持一定的土堆。

土堆大小可根据电杆结构、掩埋深度和土质情况,由施工人员确定。

土堆半径一般不应小于3米。

推土机使用说明书

推土机使用说明书

推土机使用说明书一、前言感谢您选择使用我们的推土机。

本使用说明书将为您提供关于推土机的详细信息和正确的使用方法,以确保您能够安全高效地使用该设备。

二、安全须知在操作推土机之前,请务必仔细阅读并理解以下安全须知,以确保您和他人的安全:1. 在操作推土机时,必须穿戴符合安全标准的防护装备,包括头盔、安全鞋、手套等。

2. 请确保您具备操作推土机所需的相关知识和技能。

如若不确定,建议在专业人士的指导下进行操作。

3. 在使用推土机之前,务必对设备进行检查和维护,确保其正常工作。

4. 在操作推土机时,请保持集中注意力,并遵循所有相关的操作规程和信号。

5. 在操作推土机时,避免靠近边坡、悬崖等危险地带,确保您的操作环境安全。

6. 在停止操作推土机时,请将发动机熄火,并采取必要的防护措施,以防止意外发生。

三、推土机结构推土机由以下几个主要部分组成,它们各自承担着不同的功能和作用:1. 发动机:提供动力,并驱动推土机的运行。

2. 底盘:承载整个推土机的重量并提供稳定性。

3. 推土刀:用于推动和移动土壤、杂物等。

4. 操作室:供操作员驾驶和操作推土机。

四、推土机操作步骤请按照以下步骤正确操作推土机:1. 开启推土机:将发动机启动开关转到启动位置,同时跟随推土机的操作手册操作,确保发动机正常运行。

2. 调整推土刀高度:使用控制杆或按钮来调整推土刀的高度,以适应不同工作场景的需求。

3. 前进或倒退:通过操作驾驶室内的操纵杆,将推土机前进或倒退。

4. 转向:使用操纵杆或方向盘控制推土机的转向。

5. 推土操作:将推土机移到需要推土的区域,将推土刀放到所需位置,并使用推土刀推动土壤或杂物。

6. 停止推土机:在完成工作后,将发动机熄火,并进行必要的防护措施。

五、维护与保养定期进行以下维护和保养将有助于保持推土机的良好状态,并延长其使用寿命:1. 清洁推土机:在使用推土机后,请将其清洁干净,以防土壤或杂物附着在其上。

2. 更换润滑油和液压油:根据推土机的操作手册,按照规定的时间间隔更换润滑油和液压油。

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摘要本课题要求是设计一种简单,经济实用的小型推土机(推雪),主要用于果园、菜地,院子等小面积地面作业。

其关键问题就在于如何很好的实现推土(推雪)功能,尤其是传动系统、整体结构、工作装置的设计。

推土(推雪)功能的实现是设计工作的一个很大的难点。

推土机(推雪)工作时所产生的大量灰尘、噪音大和产品可靠性等方面也较难解决的问题。

推土(推雪)范围的大小不仅与推土机(推雪)的各部分的尺寸有关,并与它的总体设计结构形式有关。

工作部分机构小工作效率就会降低推土(推雪)范围也就变小,满足不了工作地点的要求,工作部分机构太大则设备就会太大从而增加机器负担。

使推土机(推雪)难以提供足够的动力。

因此合理的选择机构的大小及机构布置极为重要且比较困难。

因此本次设计还存在一些不足,欢迎指正。

关键词:推土机(推雪);传动系统;机构布置AbstractThe subject requirement is to design a simple, economical and practical small bulldozers (snow), mainly used for orchards, vegetable, yard, and a small area of ground operations.The key issue is how good bulldozing (snow), especially the transmission system, the overall structure of the device design.Bulldozing (snow) function is a great difficulty of the design work.Bulldozer (snow) generated by the work of a lot of dust, noise, and product reliability are also more difficult to solve the problem. Bulldozing (snow) the size of the range of not only the various parts of the bulldozer (snow) related to the size and the overall design structure. Bulldozing of the work of some institutions work efficiency will be reduced (snow) range will be smaller, can not meet the requirements of the workplace, the work of some institutions too big equipment will thereby increasing the burden of the machine. Bulldozers (snow) is difficult to provide sufficient power. Reasonable choice for the size of the institutions and institutional arrangement is extremely important and more difficult. The design also has some shortcomings, and please correct me.Keywords: bulldozer (snow); transmission system; agency arrangement目录摘要 (1)第1章绪论 (5)1.1国内农用推土机(推雪)发展概况 (6)1.2国外小型推土机(推雪)发展概况 (8)1.3选题的背景与意义 (8)第2章小型推土机(推雪机)的总体方案设计 (11)2.1 设计主要技术要求 (11)2.2设计的数据要求 (11)2.3总体方案的确定 (11)2.4 工作条件 (12)第3章原动机的选择 (13)3.1原动机选择 (13)第4章传动装置运动及动力参数计算 (15)4.1分配传动比 (15)4.2.运动和动力参数计算 (15)第5章传动零件的设计计算 (17)5.1.V带传动的设计 (17)5.1.1V带的设计 (17)5.1.2小带轮的设计 (20)5.1.3大带轮的设计 (21)5.2齿轮传动的设计 (21)5.3链传动的设计 (26)5.3.1链条的计算 (26)5.3.2小链轮的计算 (27)5.3.3大链轮的计算 (27)5.4离合器的选择 (28)5.5轴和轴承的设计 (29)5.5.1轴的位置设计 (29)5.5.2各轴的尺寸计算 (30)5.5.3 键的校核 (36)5.6推土机尺寸设计 (36)第6章总体结构设计 (38)6.1基架的设计 (38)总结 (39)作文翻译 (40)致谢 (43)参考文献 (44)第1章绪论小型推土机(推雪机)以小型柴油机或汽油机为动力,具有重量轻,体积小,结构简单等特点。

小型推土机(推雪机)广泛适用于平原、山区、丘陵的旱地、果园等。

配上相应机具可进行推土、发电、抽水、耕地等作业,还可牵引拖挂车进行短途运输,小型推土机(推雪机)可以在田间自由行使,便于用户使用和存放,省去了大型农用机械无法进入庄家行距的烦恼,是广大农民消费者的最佳选择。

推土机在国民经济与国家建设事业中,占据重要的地位。

它广泛应用于铁道建筑工程、公路工程、机场建设、水利工程、房屋建筑、市政工程、港口建设、矿山工程、地下工程、军事工程等各种工程项目中,我国建国五十多年社会主义建设的实践充分说明,如果没有大量优质的推土机,是不可能高速高质完成国家的建设项目的。

至于人烟稀少,工作面狭窄,工作条件恶劣,高寒沙漠地带,工程质量要求严格的工程项目,没有优质的推土机是绝对不可能完成任务的。

推土机的覆盖面广,技术先进,直接关系国家的建设事业,有不少领域等待着人们去探讨与提高,是大有可为的。

因此我们从国家建设事业出发,选择了小型推土机的设计。

小型推土机是一种多用途的自行式土方工程建设机械机。

例如,不管在院子里还在田野里可以完成很多的作业,冬天时可以扫雪,可以省人力。

体积不大,也不太重,使用很方便。

2011年,该机在赛买提师父和伊力哈木老师的共同协作努力下,终于初步完成了结构大改造。

目前,该款推土机(推雪机)生产厂家大多采用凯马单缸柴油机4马力或6马力,扶手架可实现上下左右全方位旋转,锄作刀具也逐步多样化,全面化,能够满足各地各种耕作的要求。

1.1国内小型推土机(推雪机)发展概况1、起步阶段我国很早就开始了推土机(推雪机)的开发,但由于多种原因没有形成产品,直到20世纪80年代未和90年代中期,随着土地联产承包责任制的发展、农民收入的提高及我国小型柴油机和汽油机趋于成熟等,我国多功能农用推土机(推雪机)的发展开始起步。

这一时期,主要是仿照国外产品,但由于材料、热处理工艺和国外的差距,所以刚开始时齿轮箱和刀具部分存在的问题比较多,推土机(推雪机)工作不长时间,齿轮箱就发热严重、漏油或齿轮损坏,还有旋刀不入土、刀片易断裂等故障。

2、发展阶段20世纪90年代中期至2001年,随着我国农村种植结构的调整,工厂化设施农业的迅猛发展,经济类作物种植面积的增加及农民收入的继续提高,多功能推土机(推雪机)有了一个较大的发展。

这一阶段,除了许多农机厂和农机研究所外,一些发动机厂、拖拉机厂、机床厂、林业机械厂、汽车配件厂和摩托车厂等也都纷纷涉足推土机(推雪机)行业。

如安徽长江农业装备股份有限公司(安徽六安手扶拖拉机厂)生产长江系列田园管理机,山东常林集团(山东手扶拖拉机厂)生产沭河系列耕耘机,浙江四方集团公司(浙江省永康拖拉机厂)生产四方系列管理机,东风农机集团公司(常州拖拉机厂)、福建拖拉机厂、广西南宁手扶拖拉机厂等也开始生产推土机(推雪机),就连重庆的3大摩托车生产厂(嘉陵、隆鑫和宗盛)也都先后涉足推土机(推雪机)。

据估计,仅山东省2000年生产推土机(推雪机)的企业就超过了30家,到2001年底全国生产微耕机的厂家达100多家。

众多厂家依据自身的特点开发和生产不同类型的推土机(推雪机),有的还根据当地农作物的种植特点给推土机(推雪机)增加了一些新功能,比如开发了一些用于套种的配套机具等。

3、成熟阶段从2002年起的约5年内,我国的推土机(推雪机)应该处于成熟阶段。

机型和质量将基本稳定,生产厂家的数量也将趋于稳定。

目前国内厂家生产的推土机(推雪)产品从地域上可分为南方型和北方型。

南方机型结构形式以参照欧洲的机型为主,在推土板方面又吸取了日本产品的特点,初期以水田作业为主,逐步发展成水旱兼用。

代表机型为广西蓝天和重庆合盛等推土机(推雪机)产品。

北方机型以参照韩国和我国台湾的机型为主,代表机型有山东宁津通达机械厂生产的3WG-4型多功能推土机(推雪机)、山东华兴机械集团生产的TG系列多功能田园管理机、北京多力多公司生产的DWG系列推土机(推雪机)等。

从性能和功能上分也有两种类型:一类是功能少(动力小于 3.7kW、配套机具少)、操作不够方便(手把不能调节、无转向离合器、前进和后退挡位少等)的机型,称之为简易型推土机(推雪机),因其价格低(主机售价低于3000元/台),销售量逐步增加;另一类机型功能较多(可配套机具多),使用可靠性高,操作方便,称之为标准型推土机(推雪机)(主机售价为4000-7000元/台)。

售价低于3000元/台的推土机(推雪机)多配水冷柴油机,3.7kW以上的多配风冷柴油机或汽油机。

风冷发动机外型美观(机体为铝压铸),拉绳(带恢复器)启动,但对燃油的品质和维护保养要求较高;水冷发动机外型稍大且显粗糙,摇把启动,但相对故障率低。

柴油机动力强、经济,汽油机排放少适于棚内作业。

4、发展趋势一、多功能化。

不断配套新机具,增加新功能,在完善农用功能的基础上,逐步向城市园林、园艺领域扩展,如配套剪草、清雪、枝叶粉碎机具等。

目前,山东华兴机械集团正与中国农业机械化科学研究院合作开发与其生产的主导机型TG4型配套的多种园艺机具。

二、选用适应性强的发动机。

低噪声、排放少、动力强劲和适应性强的发动机将更多地被应用。

三、操作更加简单。

操向手柄、前进和后退速度的调节更加方便。

四、更换工作部件快速化。

为了减轻操作者的劳动强度和节约更换偿同农机具的时间,推土机(推雪机)与配套机具的挂接采用快速挂接装置,拆换农具简单、快速。

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