拉法基水泥集团--设备调试说明18

Test & CommissioningNo Load Test: Individual EquipmentDynamic Separator No ofpages/ Equipment Item:Issue Date:31th Oct.,2008 Rev: R02 Item N°Sheet No.MPT - Single Machine Electrical Protection Interlock Test; MPT - 单机设备保护联锁测试Lubrication And checking before starting润滑和启动前检查Lubrication 润滑All elements or components are added right lubrication oil before starting. And the right label should be near the lubrication point.在启动前，所有的部件已经正确添加了润滑油。

并且已润滑标签应当贴在润滑点附近。

If necessary, lubrication recording sheet should be reviewed.如果需要，重新检查润滑记录。

Grease油脂Motor bearings drive and non drive电机驱动端及非驱动端轴承Separator rotor bearings drive and non drive (if have)选粉机转子驱动端及非驱动端轴承（如果需要）Oil润滑油Separator gearbox (if have)选粉机减速机Separator rotor bearings drive and non drive (if have)选粉机转子驱动端及非驱动端轴承（如果需要）□□□□□□Security 安全检查No debris inside separator.检查内部无杂物。

All safety device installed like coupling guard所有安全防护装置安装到位。

□□Mechanical check and adjustment机械检查和调整Manually run the machine before running with rotor to make surethat the cage wheel run smoothly and no friction and touch.带转子运转前先手动盘车，要求笼轮转动灵活，不允许有摩擦、卡碰等现象。

Inspecting the bolt tighten of driving wheel, reducer;检查驱动轮、尾轮、导向轮、减速机电机的固定螺栓是否紧固。

Inspecting the angle of rotor lamina and counterpunch cone;检查转子导向叶片角度和反击锥的角度是否已经调整完毕；Opening inspection door during the first running.□□□初次运转需要打开所有的检查孔门。

Check and tighten all the bolts.检查并拧紧各联接螺栓；□□Key Point for Individual Test单机试车期间检查内容(1) Motor direction test must be completed电机方向测试必须进行(2) The duration of individual test should be单机试车运转时间为：4hoursAfter starting the machine, starting the rotor cage wheel when it reach 5Hz(10%)and increase it to the maximum rotate speed, and open theventilation door completely.启动时，在对应于5Hz (10%)的转速时启动转子笼轮逐步提高至最高转速，同时打开风门逐渐增大至100%□(3) Following items should be checked during the individual test:单机试车期间，下列项目应当检查：❑The rotor rotates smoothly without any abnormal vibration or sound.转子转动平稳，无异常振动和杂音；❑Lubrication system of gear box works in good condition;减速机的润滑装置是否正常；❑The rising temperature of each bearing doesn't exceed 40℃and maximum temperature is less than 75℃;各轴承温升不超过40℃，最高温度不超过75℃；❑Be sure that all joint and seal places are secured without air and oil leakage.各联接部位和密封部位，密封良好，不得有漏风、漏油现象。

□□□□(4) The noise value of separator main part should not more than 85dB when it isrunning.选粉机主体工作时，噪音不超过85dB□(5) Distribution of air volume, the following specified instructions apply to adjustingvalves on the primary, secondary and tertiary air inlet duct to suitable position asfollows: The primary air volume is about 67.5％of the total air volume; Thesecondary air volume is about 22.5％of the total air volume; The tertiary airvolume is about 10％of the total air volume。

Only for cement mill separator空气量的分配,在空负荷测试运转中将一、二、三次进风口处的阀门按下列风量要求调节合适位置并固定好阀门。

一次空气占总空气量的约67.5%；二次空气占总空气量的约22.5%；三次空气占总空气量的约10%。

---水泥磨选粉机□(6) Following test must be done during the individual test(MPT):下列项目在单机试车中必须完成❑Check VSD indicate speed and actual speed变频器显示速度和实际速度检查；❑Checking the interlock between lubrication unit and separator;润滑系统同选粉机的联锁检查□□单机试车记录Register of Individual Test Running Current 运行电流 A Starting current 启动电流 A Ambient temperature:环境温度：0CChecking items 检查内容UnitResult记录结果0.5h 1h 2h 3h 4hMotor bearing temperature电机轴承温度0C ND E DEReducer shell temperature减速机外壳温度0C Reducer bearingtemperature减速机轴承温度0CNDEDERotor bearing temperature转子轴承温度0C ND E DEVibration of motor 电机振动mm/sVHVibration of gearbox 减速机振动mm/sVHChecking items and standard检查内容和质量标准Result检查结果Lubrication 润滑No leakage有无漏油现象Yes No□□Noise 杂音No surprised noise有无杂音和异常声音Yes No□□Vibration传动装置振动检测No obvious vibration无明显振动Yes No□□Set point and feedback of speed速度给定与反馈Set point and feedback of speed same速度给定与反馈值Yes No□□Comments and Updating Punch Lists S OLVEDY ES/N OD ATE S IGNATUREConclusion:Accept:Yes No□□Accept:Yes No□Accept:Yes No□□Accept:Yes No□□Date: Date : Date: Date:Contractor: Test Engineer : Contractor:NLT ManagerLafarge:Test Engineer:Lafarge:NLT Manager:。