菲鲁瓦泵技术规格书(终版)
德国菲鲁瓦高低压煤浆泵的显著特点
Copyright FELUWA Pumpen GmbH - Heinz M. Nägel
History of FELUWA Pumps in Coal Gasification
2009:
2 台TGK 400/400-K 260-DS 230 HD 流量: 167.9 m³/h 操作压力: 69,66 bar 物料: 固含量62% 的煤浆
consequence of diaphragm failure, and there come into contact with sliding seals and the cylinder face, which
may result in considerable destruction (costs !)
Slide No. E 002.017
Copyright FELUWA Pumpen GmbH - Heinz M. Nägel
Pumpe Typ TGK 400/400 – K 200 – DS 230 HD
Folie Nr. D 2120024
Copyright FELUWA Pumpen GmbH – Heinz M. Nägel
菲鲁瓦高低压煤浆泵在中国的煤气化行业的应用
•目前有超过300台菲鲁瓦高低压煤浆由于中国的煤气化行业 •总的装机容量超过了40，000 kW, •每小时输送的煤浆的流量超过了15，000 立方米 •每小时产生的合成气超过了1800万立方米
The pumps are regarded as the most important item within the plant and none of them has ever caused an emergency shutdown of the facility.
3A5254K ZH 说明书 29 1 Lube Pro 垂直滑脂泵
3A5254KZH说明书29:1 Lube Pro ™垂直滑脂泵仅用于泵送非腐蚀性和非磨损性滑脂。
仅限专业用途。
型号：有关的型号资料，包括最大工作压力和核准使用情况，请参见第 3 页。
3500psi (24 MPa, 241 bar) 最大工作压力175 psi (1.2 MPa, 12.07 bar) 最大空气入口压力重要安全说明在使用此设备前，请阅读本手册中的所有警告及说明。
妥善保存这些说明。
目录目录型号 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3警告 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4典型安装 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6安装 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7接地 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7安装 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7仅限低液位型号 . . . . . . . . . . . . . . . . . . . . . . . . . . 7DIN 连接器 . . . . . . . . . . . . . . . . . . . . . . . . . . 7空气和流体管路附件 . . . . . . . . . . . . . . . . . . . . . . 8供气管路 (U) . . . . . . . . . . . . . . . . . . . . . . . . . 8注入液箱 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8填料 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9供应管路 (G) . . . . . . . . . . . . . . . . . . . . . . . . . 9进给器管路(S) . . . . . . . . . . . . . . . . . . . . . . . . 9加注器 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9空气锁步骤 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10操作 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11泄压步骤 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11泵 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11起动 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11低液位开关 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12关机 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12润滑系统规模和校准指导 . . . . . . . . . . . . . . . . . 13表 1: 润滑剂输出和压力 - 美制 . . . . . . . . . . 13表 2: 润滑剂输出和压力 - 公制 . . . . . . . . . . 13维修 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14密封件更换 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14拆卸 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14重新组装 . . . . . . . . . . . . . . . . . . . . . . . . . . . 19回收和弃置 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24产品寿命结束 . . . . . . . . . . . . . . . . . . . . . . . . . . 24故障排除 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25零配件 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26零配件 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27尺寸 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28技术规格 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29尺寸 美制 - 英寸（参见尺寸和布局图，第 28 页） . . . . 29尺寸 公制 - 毫米（参见尺寸和布局图，第 28 页） . . . . 29美国加州第 65 号提案 . . . . . . . . . . . . . . . . . . . . . . . 29Graco 标准保修 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3023A5254K型号型号零件号尺寸低液位正常 打开正常 关闭EU24Z051 1 磅24Z052 1 磅X X24Z053 1 磅X X24Z054 1 磅X24Z055 1 磅X X X24Z056 1 磅X X X24Z057 4 lb24Z058 4 lb X X24Z059 4 lb X X24Z060 4 lb X24Z061 4 lb X X X24Z062 4 lb X X X25V016 3 磅X X3A5254K3警告警告以下为针对本设备的设置、使用、接地、维护及修理的警告。
菲鲁瓦中文简介
none of them has ever caused an emergency shutdown of the facility.(more than100 years of experience in Slurry Pumps!)History of FELUWA Pumpen GmbH经过提炼的专有技术被用来加强和扩大该公司在世界市场上的位置，并通过成功 的产品传递给用户。
用于持续不断地对产品进行改进和具有前瞻性的新设计上的经验 和新知识的持久的交流使我们能够在今天满足明天的需求。
集团下有三家生产厂在德国，两家在瑞士，荷兰和墨西哥各有一家。
另外，在印度、 韩国和中国有合资公司。
这些企业都是靠高效的世界销售网络来支持的。
借助于范围最多样性的控制阀、泵和液面计这些产品，ARCA（阿卡）流体集团已 坚实地在世界范围内屹立于以下工业领域： 化学工业 石油化学工业 炼油 电力工业与合成装置 油和气 采矿 煤气化 食品工业Copyright FELUWA Pumpen GmbH - Heinz M. Nägel Folio No. E 001.013-2菲鲁瓦泵的工作原理隔膜泵 菲鲁瓦软管隔膜泵 菲鲁瓦多重安全双软管泵Copyright FELUWA Pumpen GmbH - Heinz M. Nägel Folio No. E 2103000-15过流元件的比较隔膜泵 双软管泵Example: ZGL 300/250 – 2K 180 – 4 SM 460 HD Example: TGK 300/250 – K 180 – DS 100 HD Weight of wetted parts: 6,400 kg Weight of wetted parts: 150 kg -97,7%Copyright FELUWA Pumpen GmbH - Heinz M. Nägel Slide No. E 2103186-2组装加工 FELUWA Crank Drive TGK 400/400 (crankshaft)Copyright FELUWA Pumpen GmbH - Heinz M. Nägel Folio No.FELUWA Crank Drive TGK 400/400 (assembly of ball bearing)Copyright FELUWA Pumpen GmbH - Heinz M. Nägel Folio No.FELUWA Triplex Gearbox Type TGK 400/400Copyright FELUWA Pumpen GmbH - Heinz M. Nägel Folie Nr. DE 2103159-1FELUWA MULTISAFE Triplex Hose-Diaphragm PumpsCopyright FELUWA Pumpen GmbH - Heinz M. Nägel Folie Nr. DE 2109480FELUWA MULTISAFE Hose-Diaphragm Process PumpCopyright FELUWA Pumpen GmbH - Heinz M. Nägel Folio No. E 2109710-2FELUWA MULTISAFE Process Hose-Diaphragm Piston PumpExample: Series DS 1 High Pressure DesignCopyright FELUWA Pumpen GmbH - Heinz M. Nägel Folie Nr. 2109404FELUWA Process Hose Diaphragm Piston PumpsCoal Slurry PumpingCopyright FELUWA Pumpen GmbH - Heinz M. Nägel Folio No. E 2102004-3Piston Displacement/ Pump stroke/ Pump stroke/ F l o w/ F l o w活塞两侧容积量两不等形成的波形活塞两侧容积量相等形成的波形FELUWA High Pressure and Low Pressure PumpsMULTISAFE Hose-Diaphragm Process Pump (Unique FELUWA Check Valves)Easy removal via jacking bolts removal of adjacent elementsDesign Allowed double ValvesEarly failuresMedium failuresFailures due towearOrdinary operationt (Time)F a i l u r e R a t eexample due to improper installation and/or commissioningTypical breakdown due to improper installation, start-up, service or repair.Breakdown due to non-recognition of a diaphragm failure with traditional diaphragm piston pumps.Detail Z Leakage in the。
FQW风动潜水泵
最大流量m3/h：30 最大颗粒mm：6 出水胶管内径mm：38（1.5英寸） 进胶管气内径mm：25（1英寸） 外形尺寸mm长×宽×高：400×260×430。
FQW风动潜水泵正常运行条件
1、泵潜入水下的深度不超过0.40m； 2、输送介质温度不超过40℃； 3、工作环境温度（2~40）℃； 4、输送介质的PH在4~10范围内； 5、含固体颗粒的最大直径不超过3mm，其 体积浓度不超过2%； 6、泵动力用压缩空气，压力在（0.45~0.70） MPa范围内，并能满足耗气量要求。
FQW风动潜水泵
FQW风动潜水泵型号意义
FQ——矿用风动潜水泵 W——输送介质代号：污水 15——额定流量：15m3/h 35——额定扬程：35m K——水轮型式特征代号：开式。
FQW风动潜水泵技术参数
型号：FH m：35 额定风压P MPa：0.55 额定耗气量Q m3/h：140 噪声dB：50。
FQW风动潜水泵工作原理及特点
FQW风动潜水泵为叶片式排沙排污潜水泵， 以定转子偏心、可滑动叶片为动力发生装置， 采用相邻叶片承压面积不同，同一叶片两侧 压力不同，从而产生转矩的原理设计。本机 外观造型新颖，是一种小型手提式风动排沙 排污潜水泵，具有耗风量小，使用轻巧方便， 结构简单实用，叶片和气缸等易损件更换方 便等特点。
其它信息
参考书籍、电子文档等 咨询服务联系方式 ……
FELUWA低压煤浆泵
多重安全的双软管-隔膜活塞泵2 ZGL 50/135 – 2K300 - 4DS230低压煤浆泵操作与维护手册FELUWA制造系列号： 1515425客户名称：神华国际公司订单号： 2007RCC/12300DE制造时间： 2009年制造厂商：FELUWA泵业股份有限公司本手册有重要说明和警告。
试车之前，请仔细阅读并妥善保存以备参考。
目录1.概述1.1 引言1.2 用途1.3 应用范围1.4 担保1.5 人员1.6 保存此手册1.7 部件的识别（分类号）1.8 噪音与声音的记录1.9 技术证明书1.10 合格证1.11 版权和专利权1.12 维修2. 安全要求2.1 手册中的参考符号2.2 人员培训和资格认证2.3 不遵从安全指南的危险性2.4 工作准则2.5 供业主/操作员用的安全指南2.6 维护、检查和装配工作的安全指南2.7 未授权修改和生产备件2.8 不许可的运行3. 运输和临时贮存3.1 安全提示3.2 运输3.3 贮存和环境影响与保护3.4 开箱4. 泵和辅助设备的说明4.1 泵型号说明4.2 综合说明4.3 运行方式4.4 超压阀、安全阀4.5 标准设计的辅助设备4.5.1 软管-隔膜的监控条件4.6 尺寸，重量和重心4.7 基础详细资料5. 装配和拆卸5.1 安全提示5.2 装配5.3 装配软管-隔膜避震垫6. 起动和停车6.1 安全提示6.2 电气安全装置6.3 机械安全装置6.4 启动泵6.5 停泵7. 保养与维修7.1 安全提示7.2 泵传动齿轮箱的维护7.3 第一与第二软管-隔膜之间的传动液7.4 补充传动液和液压液7.4.1 更换软管-隔膜7.5 齿轮箱润滑油的数量7.6 液压液和传动液的数量7.7 被推荐的润滑油7.8 被推荐的传动液8. 故障起因与问题解答8.1 安全提示8.2 没有输出量8.3 流量不稳定8.4 压力下降8.5 液压油被乳化8.6 液压油液位下降或升高至溢出8.7 输出量太低1. 概述1.1引言多重安全保障的双软管-隔膜活塞泵能以200 Bar的压力和80l/h到300m3/h的流量可靠地输送有粘性、磨蚀性和有腐蚀性的液体。
德国菲鲁瓦高低压隔膜泵在水煤浆气化工艺中的应用-ecust
7
Copyright FELUWA Pumpen GmbH
Made in Germany 德国制造
2009:
2 台TGK 400/400-K 260-DS 230 HD 流量: 167.9 m³/h 操作压力: 69,66 bar 物料: 固含量62% 的煤浆
2000年11月FELUWA（菲鲁瓦）泵业有限公司并入了ARCA（阿卡）流体集团，这就给集团 内独一无二的专有技术的相互交流提供了可能。这种交流整合了各集团成员的最多样性的工程 知识。知识和经验上的杰出领导是靠定期的战略计划、信息和经验的交流来支持的。
菲鲁瓦泵已被广泛地应用于以下工业领域： 化学工业 石油化学工业 炼油 电力工业与合成装置 油和气 采矿 煤气化 食品工业
No. E 2201046
3
Copyright FELUWA Pumpen GmbH
Heinz M. Nägel
Made in Germany 德国制造
海茵茨·M·内格尔先生是FELUWA泵业有限公司董事、总经理和持股人，ARCA流体集团技术总 监。在FELUWA公司并入到ARCA集团之前，内格尔先生在1966年-1976年，作为高级设计工程 师受雇于该菲鲁瓦。那段时间里，内格尔先生所完成的最重要的开发就是获有多项国际专利 的软管隔膜活塞泵。一系列新产品的开发，例如MULTISAFE（多重安全）双软管隔膜活塞泵 、利用声学原理的进出口阀的阀门工况检测系统，以及便于维修的设计结构像三明治一样的 止回阀。
Heinz M. Nägel
3、隔膜泵的发展历程 单隔膜泵（第一代）
S1F型金属泵手册
维修&操作手册WARREN RUPP 牌泵S1F 型金属1级设计内容表工程数据和温度限制 1 泵术语解释 2 性能曲线 3 尺寸 4 公制尺寸 5 泵工作原理 6 安装和启动 6 气源 6 气阀润滑 6 气管水汽 6 进气口和启动注水 6 使用期间 6 安装指南 6 问题解答 8 保证书 8 回收 9 重要安全资料 9 材料代码 10 综合维修零件图纸 12 可提供的维修和改装组件 12 综合维修零件清单 13 **气阀图纸，零件清单，维修指导（仅限铸铁中心） 14 气阀图纸，零件清单，维修指导（仅限铝制中心）15**注释：带**的项目不适用于ATEX**气阀（配冲程指示器）图纸和零件清单 16 **气阀（配冲程指示器）维修 17 **电磁变速气阀图纸 18 **电磁变速气阀零件清单 18 **电磁变速空气分配阀备选件 19隔膜维修图纸，带覆盖 20 隔膜维修图纸，无覆盖 20 隔膜维修 21 覆盖隔膜维修 21 致动器活塞维修 22 止回阀维修 23 止回阀图纸 23 **备用消声器配置 24 **备用消声器配置图纸 24 抽运危险液体 25 将泵改装为可泵送废气的型式 25 改装排气示意图 25 **检漏仪备选件及图纸 26 **电子检漏仪安装 26 **机械检漏仪安装 26 **脉冲输出组件图纸 27 **脉冲输出组件备选件 27 给泵接地28WARREN RUPP.， INC （公司） 。
IDEX 公司下属单位 。
邮箱：1568，美国俄亥俄州，曼斯菲尔德。
邮编： 44901-1568。
电话(419) 524-8388 。
传真：(419) 522-7867。
网址：520-314-0005/04 Rev D©Warren Rupp2004年版权。
保留一切权利美国专利号 5，996，627所申请的其他美国专利520-314-000 5/04 Rev D S1F 型金属1级设计 第1页WARREN SANDPIPER ®RUPP®WARREN RUPP 牌泵ISO9001S1F 型金属1级设计质量体系认证ISO14001球阀环境管理体系认证气动双隔膜泵1 如果要用于特殊用途，请务必参考《Warren Rupp 的耐化学品性能图表》 根据设计，SANDPIPER ®只能用压缩空气作为动力。
Alfa Laval 全系列衛生用泵说明书
Alfa Laval is one of the world’s largest pump suppliers, offering a fl exible portfolio of centrifugal pumps, liquid ring pumps and positive pumps.Our portfolio is the result of a combination of compre h ensive pumpknowledge and the highest standards of hygiene, trouble-free operation and a truly low cost of ownership.2Performancein good handsWorking with hygienic applications is a question of care, attentionto detail and dedication to outstanding performance. Alfa Laval hasa proven track record in delivering innovative solutions for hygienicapplications based on our core technologies of separation, heattransfer and fluid handling.Superior safety, gentle efficiency and uncompromising cleanlinessare the hallmarks of our hygienic pumps, heat exchangers, valvesand automation, tubes and fittings, and separation, filtration andtank equipment. Which is why so many customers in the food,biopharm and other demanding industries put process perfor m anceand hygiene in the capable hands of our experts, sales companiesand partners worldwide.Here you will find an overview of Alfa Laval pumps for hygienicapplications. For complete technical details and productspecification , contact your local Alfa Laval supplier or visit us at3Gentle product treatment Our centrifugal pumps are renowned for their ability to move products gently and efficiently. The integrity of your product is assured, regardless whether you choose a premium or standard-duty model. Advanced hygienic designWith emphasis on featuressuch as optimized internalgeometry and profiled o-rings,our centrifugal pumps aresuitable for CIP (cleaning-in-place) and offer exceptionallevels of hygiene. All have beentested in accordance withEHEDG requirements and areauthorized to carry the 3-Asymbol.Advanced seal designMany of our pumps share thesame mechanical shaft seal,which simplifies maintenanceand spare parts inventory.Combined with the quick andeasy front-loading design, thisreduces maintenance costs,increases uptime and reducesthe cost of ownership.Easy seal conversionThe external design of ourcentrifugal pumps, as wellas the seal’s construction,is designed to make sealconversion as fast and assimple as possible. Ourpremium LKH pumps can beconverted from single toflushed or double-mechani c alseals, while our standard-dutySolidC pumps can beconverted from single toflushed shaft seals.4Centrifugal pumps Alfa Laval’s centrifugal pumps are built to perform inall areas – from process quality to overall energyefficiency. In addition to gentle product handling anda wide range of hygienic features, they provide a longand trouble-free service life that ensures low cost ofownership.Our centrifugal pump series can be divided into twocategories, premium and standard-duty.Computer-designed impellersOur centrifugal pump impellers are computer-designed and hydraulically balanced for optimum performance . Both the impellers and their retaining screws (optional) are smooth, which keeps them from accumulating product and makes cleaning more effective. Efficient performanceOur centrifugal pumps havethe optimal design for thegreatest efficiency, lowestNPSH requirement and lownoise levels. This reducesenergy cost, lowers the risk ofcavitation and provides a safeworking environment, whichenables efficient capitaliza t ionof the process.The first category comprises our various cost-effective LKH pumps, which handle spe c ializedneeds such as evaporation, high-pressure,self-priming and high-purity applica t ions. Thesecond focuses on initial cost, which includesour optimized SolidC pump series.56Premium pumpsQuiet but rugged, Alfa Laval’s LKH series of centrifugal pumps are the ultimate solution for gentle and efficient product handling. Through a combination of enlarged inlets and advanced impeller design, they offer an unobstructed product flow, very low NPSH requirements and superior hydraulic efficiency.Designed for CIP (cleaning-in-place), LKH pumps are available in capacities of up to 2200 gallons per minute (GPM) and pressures of up to 525 feet of water (227 PSI), with different versions available for specific applications.LKH performance: LKH pumps are available for capacities up to 2,200 GPM and pressures up to 525 feet of waterH (ft)T D 200-464010020030040050020040060080010001200140016001800200022002400LKH-45LKH-60LKH-70LKH-90LKH-75LKH-15LKH-5LKH-20LKH-10LKH-25LKH-35LKH-40LKH-50LKH-457LKH UltraPureLKH UltraPure pumps are high-purity pumps that meet specifications for water-for-injection (WFI) and other demanding applications. Authorized to carry the 3-A symbol, they are suitable for both CIP (cleaning-in-place), SIP (sterilization-in-place) and manual cleaning. LKH UltraPure pumps are also available with either a 20 Ra or 15 Ra finish, flushed seal kit and a comprehensive Q-doc documentation package to smooth the qualification and validation process.LKHThe LKH is a highly efficient and economical centrifugal pump range, which meets the requirements of sanitary processes for gentle product treatment, hygiene and chemical resistance. Its front-loaded design makes quick, effective maintenance possible, thereby contributing to more production time and low cost of ownership. Available in 13 sizes, the LKH features efficient drives which make it possible to optimize performance for the selected duty as well as comply with 3-A, CE and EHEDG requirements.LKH-75Designed for high flow rates with very gentle product treatment, the LKH-75 is ideally suited for high volume milk receiving required by the largest dairies. Like the entire LKH series, the LKH-75 features enlarged inlets combined with an advanced impeller design, resulting in unobstructed product flow and very low NPSH requirements. The pump has a capacity of up to 800 GPM and pressures of 180 feet of water and operates at a gentle 1800 RPM, and features low power consumption and noise emission levels. This translates to high flow rates withextremely gentle product treatment which are critical to maintain the taste and value drivers of high volume milk production.8LKH MultistageDesigned to 3-A standards and available in two, three or four-stage models, LKH Multistage pumps save space and energy by replacing up to three booster pumps in a line. Used primarily in high-pressure applications with low capacity, they deliver boost pressures up to 900 feet (390 PSI). This makes them suitable for, but not limited to, many types of filtration applications.LKH-PF High PressurePumps in the LKH-PF High Pressure series feature a reinforced pump casing and backplate, as well as high pressure internal seals and multiple heavy-duty studs. This enables them to handle inlet pressures as high as 600 PSI, making them ideal for the most demanding filtration applications. Their seals can be removed in a matter of seconds, without removal of the back plate.LKH-90The LKH-90 extends the LKH range flow rate to 2,200 GPM, making it an ideal solution for today’s high volume applications. Specifically, the LKH-90 has proven to be the pump of choice for filtration system builders. It utilizes the same front-loading seal as the LKH-75 and is available in a variety of connection types.Only one size of shaft seal is required for all LKH standard models (LKH 5–60) and SolidC (SolidC 1–4), which makes keeping the right parts in inventory simple and inexpensive. Plus, a single mechanical seal can easily be changed to SolidC 1SolidC 2SolidC 3SolidC 460504540352520155–10Frequency: 60 Hz H (ft)400Positive pumpsDesigned for low, medium and high-viscosity media, Alfa Laval positive pumps offer gentle pumping action and reliable performance which results from more than 50 years of continuous development at advanced production and R&D facilities.Our positive pump portfolio includes four ranges: SX, SRU, OptiLobe and SCPP. With its robust construction, each pump is developed for a different type of demand and meets high standards of quality and reliability. Collectively, they provide operating economy and high flexibility of use.Gentle, hygienic design With their high-precision rotors and low-shear operation, our positive pumps ensure the gentle movement of delicate products. Designed for maximum cleanability, our pumps comply with the world’s leading hygienic standards.Modular pump designModular design increasesfl exibility and component inter-changeability, reducing main-tenance time and spare partsinventory. The wide range ofsizes available enables selec-tion of the most cost-effectivesolution for your processrequirements.Universal mountingTo provide high flexi b ility whenfitting the pump into a produc-tion line, all of our positivepumps can be mounted ineither a vertical or horizontalport position.Improved drainabilityAll of our positive pumpscan be drained easily whenmounted in vertical portp osition. In the case of ourOptiLobe and SX pumps,cusps are retained in verticalconfigurations for greatere fficiency.12Easy seal retrofitThe seals of our positive pumps are designed for quick and simple upgrading. Our broad range of seals includes many seal types and configu-rations, which can be tailored to your need and application. Heavy-duty gearboxconstructionThese pumps have a cast irongearbox with heavy-duty taperroller bearings and torquel ocking assemblies for easymaintenance and highr eliability.CIP and SIPOur positive pumps are idealfor both CIP (cleaning-in-place) and SIP (sterilization-in-place) applications.Standards and approvalsAll of our positive pumps arecompliant with CE directivesand the EHEDG, 3-A andFDA hygienic standards. Inaddition, our SX and SRUpumps can meet ATEXrequirements for use inexplosive environments.1314SXThe SX is Alfa Laval’s premium positive pump and is designed for use in sensitive and ultra-clean applications. With optimized pump head geometry and multi-lobe rotors, SX pumps ensure low-shear operation with minimum pulsation. This makes them the best choice for maintaining the integrity of delicate products.SX pumps feature front-loading mechanical seals, and low-profi le rotor nut for the highest level of hygienic sealing and enhancing cleanability. Options available for mechanical and/or electro-polishing to achieve higher surface fi nishes up to 0.5 Ra as well as 3.1 material traceability.OptiLobeThe OptiLobe is Alfa Laval’s standard duty positive pump intended for general applications. Available in an optimized range with fewer options, OptiLobe pumps combine cost-effective simplicity with Alfa Laval quality and reliability. OptiLobe pumps feature a paint-free design with front-loading seals and tri-lobe rotors. They are the latest example of Alfa Laval’s leadership in innovative design and advanced manufacturing processes.SRUThe SRU is Alfa Laval’s core positive pump with extensive options, materials and ability to handle a wide range of temperatures and pressures. This makes it the ideal solution for the most demanding of applications.Among the many options are saddles and jackets for heating and cooling of the pump head, rectangular inlet for pumping high viscosity fl uids and a wide selection of standard seals, including proprietary seals to suit most applications. In addition, you can choose from tri-lobe or bi-lobe rotors depending on the application.15Pumps can be supplied as bareshaft for mounting locally in the process line or within a skid. Alternatively, Alfa Laval offers the units fully motorized using robust, reliable and effi cient geared drives, which can be designed for direct drive or for speed control.The rigid base plate ensures accurate alignment of the pump and drive and is available in stainless steel for hygienic environments.Other options include ball feet for raising the unit above the fl oor level to provide access for cleaning.MotorizationSCPPThe SCPP is a circumferential piston pump designed for transporting very low viscosity products in applica t ions that require medium to high discharge pressures. The piston design offers low shear with low pulsation and minimizes damage to product and bruising of solids.Two SCPP ranges are available: the SCPP1 specifi cally designed for quick and easy strip-clean type processes and the SCPP2 where CIP (cleaning-in-place) may be utilized.This complete portfolio of positive pumps enables Alfa Laval to offer the most effective solution, whatever the application.All you need to know ...The Alfa Laval pump handbook. Computer-Aided Selection (CAS) software.In st ru ct io ua lQ-doc.n M anManual de instrucciones l de instruccionesky 優質幫浦000000Comprehensive documentation in multiple languages.18With this foundation, we work closely with our channel partners to help companies extract the most value from raw materials, minimize waste and emissions, and deliver safe and hygienic products. Ultimately, our ambition is to help companies supply quality products to consumers at competitive prices.Alfa Laval has served as the standard bearer for the production ofh ygienic products since Gustaf de Laval invented the centrifugals eparator to separate cream from milk more than a century ago. That same ingenuity is applied to all our hygienic components and solutions that safeguard the flavour, texture and appearance of food, dairyp roducts, beer and other beverages.For the pharmaceutical, biopharm and personal care industries, ourc ontributions not only entail hygienic design and superior performance but comprehensive documentation and solutions that are easy tov alidate. Which in turn raise the quality, clean l iness and uniformityof the final products.Safeguarding hygienic applications requires entrusting your processes to the safe, competent care of a reliable partner.With Alfa Laval you are in good hands.Handling your hygienic processing needsOptimizing the performance of hygienic processes is a challenge best met with expertise. Alfa Laval expertise is the result of years of accumulated knowledge and a comprehensive research and development program.Working locally ona global scaleAlfa Laval brings you the advantages of a worldwide organization supported by a strongnetwork of 1,500 partners around the globe. This gives you a one-stop shop for everything,including quality parts and unmatched service expertise.Trustworthy serviceGuaranteed performance, reliability and hygiene come standard withevery Alfa Laval pump. Each pump is backed by the service and supportfrom our global organization and local network of distributors, systembuilders and contractors. This gives you easy access to advancedresources and specialist knowledge about hygienic components andprocesses.Investing in quality partsThere are no short cuts to quality, especially when the integrity ofhygienic processes is at stake. That is why investing in Alfa Lavalhygienic components and solu t ions ultimately pays off.Alfa Laval parts are precision-made to ensure optimal performance.Rigorous testing in our materials laboratory under actual operatingconditions ensures that each part will uphold safety, efficiency andhygiene of your processes for the long term.Unsurpassed reliabilityIt goes without saying that an investment in quality is an investment inreliability. Alfa Laval hygienic components and solutions are designedand sized right from the start. When reinforced by maintenanceprograms and Alfa Laval parts, you are able to achieve a strongtotal cost of ownership and true peace of mind.19。
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安徽六国化工股份有限公司280 kt/a合成氨项目Anhui Liuguo Chemical Co., Ltd. 280kt/a Ammonia Project技术附件Technical Annexes for隔膜式高压煤浆泵High Pressure Diaphragm Measure Coal Slurry PumpsEnd-User：Anhui Liuguo Chemical Co., Ltd.买方：安徽六国化工股份有限公司Seller：FELUWA Pumpen GmbH Germany卖方：德国菲鲁瓦泵业有限公司Design Institute: East China Engineering Science AndTechnology Co., Ltd.设计单位：东华工程科技股份有限公司2010年4月27日April 27, 2010Annex 1. Technical specification of FELUWA pumps泵的技术规格High pressure pumps / 高压煤浆泵(P-1301A/B/C)Single-acting, self-priming, hermetically sealed, silentFELUWA MULTISAFE double hose-diaphragm pump(s),单作用、自吸、无泄漏、低噪音FELUWA双软管隔膜活塞泵.Type/型号: TGK 300/250 – K 190 – DS 100 HD__________________________________________________________Characteristics each pump: 每台泵的特性Basic data: 基础数据Liquid handled处理的介质: Coal slurry 水煤浆Solid content固体含量: 60 to 67 % solids by weight Specific gravity比重: 1.22Pumping temperature工作温度: Max. + 80 °CMax. particle size最大颗粒: 3 mmTechnical data:技术数据pH value / PH值: 7 – 8Viscosity粘度: 1200 to 3000 mPa.s Flow rate流量: 20 – 42 m³/h, max. 60 m³/h Outlet pressure 出口压力: 9,6 MPa(A)Inlet pressure 入口压力: 0.2 MPa(A)Pipe connections 连接管口: at the suction side入口侧at the discharge side出口侧DN 8” PN LB 150 ANSI B 16.5DN 6” PN LB 900 ANSI B 16.5Absorbed power at the driving shaft轴功率: 71 - 200 kW, max. 210 kWInstalled motor power 电机装机功率:250 KWMotor speed 电机额定转速: 1500 min-1Pump speed 泵的转速范围: 19 to 37, max. 53 strokes per minute每分钟冲程次数Stroke length 冲程长度: 250 mmValve design 阀的设计: 125 mm special double ball valves 特殊球阀(双阀结构)Number of pump heads泵头数: 3Construction Materials材质Hose-diaphragm casing泵腔: 1.0619 cast steel铸钢Other casings其它腔体: 1.0619 cast steel铸钢Primary hose-diaphragm一次软管: NBR (nitrile rubber)丁氰橡胶Secondary hose-diaphragm二次软管: NBR (nitrile rubber)丁氰橡胶Valve seat 阀座: 1.4112Valve ball阀球: 1.4301Hose-type pressure air vessel 出口缓冲器- case- wetted parts (flange)- Hose-diaphragm软管-隔膜:::1.02541.0254NBRSuction air vessel入口缓冲器: 1.0254Design DrawingsArrangement drawing配置图: similar to 1.3875.099aAnnex 2 Applicable Codes and Standards适用的规范与标准Materials: cast steel acc. to DIN GS-C25N (GP240GH)材料铸钢，按to GS-C25N (GP240GH)- quenched and tempered steel acc. to DIN 17200淬火和退火钢, 按DIN17200- case hardening steel acc. to DIN 17210硬化处理钢, 按DIN17210Gearbox齿轮箱按DIN3990Bearings: calculated acc. to DIN ISO轴承计算按DIN ISOPressure air vessels: calculated acc. to AD--2000,approved to DGRL 97/23 EG压力空气槽计算按AD-2000由DGRL 97/23 EG核准Fasteners: metric dimensions acc. to DIN紧固件按DIN, 公制Electric motor. IP 55 acc. to IEC电机IP55，按IECRecommended producer: ABB推荐的生产厂家: ABBFrequency Converter ABB变频器ABBLocal Electrical panel/box: IP 65 acc. to IEC就地电气控制盘/箱IP 65按IECElectrical drawingsand components: acc. to IEC电气图纸和元件按IECBuyer connections: suction and discharge flanges acc. to ANSI B 16.5 买方接口进出口法兰按ANSI B 16.5flushing connection acc. to ANSI B 16.5冲洗接口按ANSI B 16.5pressure gauges: G 1/2”压力表接口: G 1/2”Annex 3. Pump Control泵的控制3.1 Pump Flow Control System泵的流量控制系统For each pump，the flow is controlled by a frequency controller, ABB ACS . The main features are:对每台泵来说，其流量均由ABB 变频器控制，主要特性是:-static speed accuracy 静态转速精度: +/- （0.1 ~ 0.5）%-output frequency 输出频率: 0 ~ 300 kHz-Hand/auto control 手动/自动控制-Indication of motor speed 电机转速指示-Indication of rated value of speed 转速额定值指示-Indication of output frequency, etc. 输出频率指示等-Analog input/output模拟量输出/输入-Pumps can run at a voltage range of +10% ~ -20% 泵可以在+10% ~ -20%的电压范围内运行-The longest allowable cable distance between a frequency converter and a motor is 200 m.-变频器和电机间的电缆最长允许距离为200米-For flow rate control, the minimum flow rate is 33 % of the normal flow and the flow rate fluctuation should not exceed ±1%.-变频调节流量，最小流量为正常操作流量的33%，流量调节波动不超过±1%3.2 Pump Control泵的控制List of I/O and Signal Type of Frequency Converter变频器I/O清单及信号类型:1. Signals from frequency converter to DCS:变频器至DCS信号：1). Motor current signal and speed signal to DCS电机电流信号和转速信号至DCS2). Working status indicating: including main motor, frequency converter, oil pump andmanual/auto status signal, contactor signal（接点信号）泵运行状态信号:包括主电机、变频器、油泵和手动/自动状态信号3）Common Alarm single(s)公共报警信号2. From DCS to frequency converterDCS至变频器信号：1). flow rate control signal: 4 - 20 mA DC流量控制信号2). interlock shut down signal: contactor signal （接点信号）联锁停车信号3. Signal of oil pressure from lube oil loop to DCS, with low pressure alarm，without interlock由润滑油回路至DCS油压信号，带低油压报警，但不联锁4. Remote/Local Contactor Signal to DCS至DCS的远程/就地接点信号5. A signal of pump operation status to DCS.指示泵运行状态信号至DCS6. Local Control Panel, IP65就地控制盘, IP656.1 For operation of the pumps, the control system shall include all circuits for control of pumps’working, start-up/shut-down, adjustment , alarm with warning lights and horn.对于泵的操作，控制系统应包括泵的运行指示、开/停、调节、报警回路，并有声光报警。