PowerFlex 40变频器用户手册
PowerFlex40P变频器安装调试-彭程
热控二 彭程
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AB PowerFlex 40P 变频器的安装与调试
1
变频器的基本介绍
2
PowerFlex 40P变频器的安装
3
PowerFlex 40P变频器的基本调试
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打开后如左图所示情况，
单击选中蓝色带中的设备，
可单击start/stop控制开 始/停止；若单击Delete 则去除已存在的设备。若 Name and Descriptio n 下可能已有不定数量的 设备加入，则全部Delete。
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信号隔离器
O+ OI+ I-
就地设备
控制指令输入
通常变频器所用为0~10 V的模拟量传输电压信
变频器
号
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进入RSLINX Classic系统，单
击图标 （配置驱动程序）； 点开Available Driver Types 的下拉菜单选择RS-232 DF1 devices后单击“Add New…” 单击“OK”，在COMM选项 中通过 计算机-设备管理器 查 知所插设备端口编号，Device 选项选择“…Scanport（端口 扫描）”，Baud Rate选择最 大值115200后单击“OK”
PowerFlexP变频器安装调试彭程
RS-232-C是美国电子工业协会EIA（Electronic Industry Association）制定的一种串行物理接口标准。
数据转换器+HIM电缆
22-SCM-232 RS232 DF1
设备通讯选用软件：
RSLINX的程序范围包括设备编程和配置应用程序 （如 RSLogix和 RSNetWorx ）、HMI（人机接口）应 用程序（如 RSView32 ）和使用Microsoft Office、网 页或Visual Basic 的数据采集应用程序。RSLinx Classic 还加入了先进的数据优化技术，并包含一套诊断机制。
直流稳 压电源
24V
G
如图中注释，在控制单元板的PLC模 块中所需的接线端子： 2、11（来自DCS的Do启动指令）； 13、14公共端、16（DCS模拟量输 出指令和输入DCS的模拟量信号）； 9、17（串联中间继电器KMJ的光电 耦合输出端）以及R2、R3（跳闸） 等。
KMJ 变频器内部光电耦合 输出端子9、17
以满足电机变频调速的需要。
变频器总体分为“交-交变频”、交-直-交变频“两种：
1.2 交流调速原理简介：
异步电动机定子对称的三相绕组中通入对称的三相交流电，此时电机 气隙内会产生一个旋转磁场，其旋转速度为同步转速：
我厂#3、#4机组给粉机采用的变频器是罗克韦尔公司的AB PowerFlex40P变频器。 工频50HZ时，已知极对数p=3，即最大转速n=1000r/min（实际一般600r/min）； 变频器工作时，f参数设定为10~60HZ，由公式得即 经变频后的转速范围 n’=200~1200r/min。
功能：保护下级的控制回路；消弱环境噪声对测试电路的影响； 抑制公共接地、变频器、电磁阀及不明脉冲对设备的干扰；同时对 下级设备具有限压、限流的功能，能够克服变频器噪声及各种高低 频脉动干扰，是变送器、仪表、变频器、电磁阀PLC、DCS输入输 出及通讯接口的忠实防护。
PowerFlex 中壓交流變頻器選型指南说明书
PowerFlex 中壓交流變頻器型號編號 6000G 、6000T 、7000A 、7000 與 7000LPowerFlex 中壓交流變頻器 產品選型指南內容主題頁碼最新消息2PowerFlex 中壓變頻器的優點3為您的應用選擇適合的 PowerFlex 變頻器4中壓變頻器選型流程圖6PowerFlex 中壓變頻器比較7一般應用負載扭矩系列9PowerFlex 6000T 中壓 交流變頻器11PowerFlex 7000 中壓交流變頻器15變頻器選項20其他資源23最新消息PowerFlex® 6000T 的增強功能包括:高速應用PowerFlex 6000T 可在所有控制模式下，以固有的方式控制高達 120 Hz 輸出頻率的高速應用。
已啟用 CIP SecurityPowerFlex 6000T 已啟用 CIP Security™，可支援深度防禦策略並保護⾃⾝不受所有網路資安事件影響。
擴充輸入電壓功能PowerFlex 6000T A 框架 IEC 變頻器的輸出電壓額定值為 3.3 和 4.16 kV，現在可提供高達 13.8 kV 的主要輸入功能。
選購的 RealSine 解決方案可用範圍 2.4…4.16 kV 且最高 215 A，無需變更變頻器專用變壓器的⼆次繞組數量，每個繞組經過特別的相位偏移分別可達到 54 脈衝或 72 脈衝，在這個電壓範圍下，其他傳統的設計只能達到 18 脈衝或 24 脈衝。
選購的 RealSine™ 解決方案在輸入總諧波電流失真 (THDi) 方面可改善高達 30%。
此新設計不需要額外的硬體，也不會影響變頻器的佔地面積。
減少佔地面積的 A 框架額定電壓為 6 與 6.6 kV 的 PowerFlex 6000T IEC 變頻器現在提供最高可達 215 A 的一體式設計。
這些小巧的變頻器可在不變更變頻器尺⼨下提供最高可達 13.8 kV 的一次側電壓。
PowerFlex 400 低压AC VFD 变频驱动器说明书
ROCKWELL AUTOMATION PROCUREMENT SPECIFICATIONPROCUREMENT SPECIFICATIONPowerFlex 400Low Voltage ACVariable Frequency Drive with BypassNOTICE: The specification guidelines in this document are intended to aid in the specification of products. Specific installations have specific requirements, and Rockwell Automation does not recommend or intend any specific application based solely upon the guidelines provided here. Because of the variety of uses for this information, the user of, and those responsible for applying this information, are responsible for ensuring the acceptability of each application and appropriate use of the guidelines. In no event will Rockwell Automation be liable for misuse, misapplication or reliance on these guidelines in connection with any specific application. Rockwell Automation also disclaims indirect or consequential damages resulting from the use or application of this information.Note: To download or view a .doc file version of this procurement specification, please visit: /industries/procurement-specificationsTABLE OF CONTENTSPART 1 GENERAL (3)1.01 SUMMARY (3)1.02 RELATED SECTIONS (3)1.03 CERTIFICATIONS/REFERENCES (3)1.04 SUBMITTALS (3)1.05 CLOSEOUT SUBMITTALS (OPERATION AND MAINTENANCE MANUALS) (4)1.06 QUALITY ASSURANCE (4)1.07 DELIVERY, STORAGE AND HANDLING (5)1.08 WARRANTY (5)PART 2 PRODUCTS (5)2.01 MANUFACTURERS (5)2.02 RATINGS (5)2.03 CONSTRUCTION (6)2.04 BYPASS (7)2.05 CONFIGURATION/PROGRAMMING (8)2.06 COMMUNICATIONS (8)2.07 CONTROL FEATURES (8)2.08 CONTROL I/O (9)PART 3 EXECUTION (10)3.01 EXAMINATION (10)3.02 INSTALLATION (10)3.03 START-UP SERVICE (10)SECTION XX XX XXLOW VOLTAGE AC VARIABLE FREQUENCY DRIVE WITH BYPASSPART 1 GENERAL1.01 SUMMARYA. The Variable Frequency Drive (VFD) system shall contain all components required tomeet the performance, protection, safety and certification criteria of this specification.1.02 RELATED SECTIONSA. Section 26 05 00 – Common Work Results for ElectricalB. Section 26 00 00 – Electrical – General Provisions1.03 CERTIFICATIONS/REFERENCESA. Certifications and approvals shall include:1. c-UL-us – Listed to UL508C and CAN/CSA-C22.2 for Power Conversion Equipment2. C-Tick – AS/NZS, 1997 Group 1, Class A3. CE – Marked for all applicable European Directives:a) EMC Directive (2004/108/EC), Standards EN 61800-3, EN 50081-1,EN 50082-2b) Low Voltage Directive (73/23/EEC), Standards EN 50178, EN 60204B. The VFD shall also be designed to meet the appropriate portions of the followingspecifications:1. NFPA 70 – US National Electrical Code2. NEMA ICS3.1 – Safety Standards for Construction and Guide for Selection,Installation and Operation of Adjustable Speed Drive Systems3. IEC 146 – International Electrical CodeC. The VFD shall be listed to UL508C for mounting in plenums and compartments handlingconditioned air.D. The VFD shall meet the seismic requirements of the 2003 International Building Code asspecified by AC156.1.04 SUBMITTALSA. Submit under provisions of Section 01 30 00B. Shop Drawings – Approval1. Elevation Drawings: Shall include dimensional information and conduit routinglocations.2. Unit Descriptions: Shall include amperage ratings, enclosure ratings, fault ratings,nameplate information, etc. as required for approval.3. Wiring Diagrams:a) Power Diagram: Shall include amperage ratings, circuit breaker frame sizes,circuit breaker continuous amp ratings, etc. as required for approval.b) Control Diagram: Shall include disconnect devices, pilot devices, etc.4. Major components list.C. Product Data Sheets1. VFD publications.2. Data sheets and publications on all major components.D. Test procedures shall be per the manufacturer’s standards.1.05 CLOSEOUT SUBMITTALS (OPERATION AND MAINTENANCE MANUALS)A. Submit under provisions of Section 01 30 00B. Shop Drawings – Final as shipped1. Elevation Drawings: Shall include dimensional information and conduit routinglocations.2. Unit Descriptions: Shall include amperage ratings, enclosure ratings, fault ratings,nameplate information, etc. as required for approval.3. Wiring Diagrams:a) Power Diagram: Shall include amperage ratings, circuit breaker frame sizes,circuit breaker continuous amp ratings, etc. as required for approval.b) Control Diagram: Shall include disconnect devices, pilot devices, etc.4. Major components list.C. Product Data Sheets1. VFD publications.2. Data sheets and publications on all major components.D. Test procedures shall be per the manufacturer’s standards.E. Operation and Maintenance Data1. Service and Contact information.2. VFD User Manual.3. Troubleshooting/Service Manual.1.06 QUALITY ASSURANCEA. Qualifications:1. Manufacturers:a) The VFD and all associated optional equipment shall be UL listed orrecognized.b) The VFD shall contain a UL label attached on the inside of the enclosurecabinet.2. Suppliers:a) All inspection and testing procedures shall be developed and controlled underthe guidelines of the supplier’s quality system and must be registered toISO 9001 and regularly reviewed and audited by a third party registrar.b) The VFD shall be factory pre-wired, assembled and tested as a completepackage.1.07 DELIVERY, STORAGE AND HANDLINGA. Supplier shall coordinate the shipping of equipment with the manufacturer.B. Supplier shall store the equipment in a clean and dry space at an ambient temperaturerange of:1. 2.2 to 7.5 kW (3.0 to 10 HP), -40°C to 85°C (-40°F to 185°F).2. 11 to 250 kW (15 to 350 HP), -40°C to 70°C (-40°F to 158°F).C. The supplier shall protect the units from dirt, water, construction debris and traffic.1.08 WARRANTYA. The manufacturer shall provide their standard parts warranty for eighteen (18) monthsfrom the date of shipment or twelve (12) months from the date of being energized,whichever occurs first.B. This warranty applies to variable frequency drive systems.PART 2 PRODUCTS2.01 MANUFACTURERSA. Allen-Bradley – PowerFlex 400 Low Voltage AC Variable Frequency Drive with BypassPackage (No substitutions)2.02 RATINGSA. The variable frequency drive (VFD) shall be designed to operate in one of the followinginput voltage classes with ±10% voltage tolerance:1. 208 VAC, 3 phase.2. 460 VAC, 3 phase.B. The VFD shall have an AC frequency rating of 60 Hz ±5%.C. The VFD shall have a power rating of:1. 208 VAC:2.2 to 37 kW /3.0 to 50 HP.2. 460 VAC:a) Type 1 – 2.2 to 250 kW / 3.0 to 350 HP.b) Types 12, 3R, 4 – 2.2 to 110 kW / 3.0 to 150 HP.D. The displacement power factor of the VFD shall be 0.98 across the entire speed range.E. The efficiency of the VFD shall be 97.5% at rated amps, nominal line voltage.F. The overload capability shall be 110% for up to 1 minute.G. The VFD shall have a programmable output frequency range of 0 to 320 Hz.H. The VFD shall be designed to operate in the following environmental conditions:1. Ambient temperature range (without derating) shall be -10°C to 40°C (14°F to104°F).2. Relative humidity range – 0% to 95% non-condensing.3. Elevation – up to 1000 m (3280 ft.).4. Shock and vibration –a) Shock: 15G peak for 11 ms duration (±1.0 ms).b) Vibration: 1G peak, 5 to 2000 Hz.2.03 CONSTRUCTIONA. The variable frequency drive (VFD) shall have a compact footprint and be optimized for avariable torque application.B. The VFD shall be enclosed in a Type 1, 12, 3R or 4 enclosure with knockouts for bottomcable entry.C. The VFD with bypass package shall be wall-mountable.D. The VFD shall be protected:1. Against short circuits, between output phases and to ground.2. Against undervoltage and overvoltage.E. The VFD shall have an IGBT transistor.F. The VFD shall have an external EMC option to comply to IEC 61800-3 specification.G. The VFD shall have an RS-485 (DSI) port for connecting a single peripheral device or forsupporting standard communications protocol. A splitter shall be available for connectinga second peripheral device.H. The VFD shall have embedded control I/O.I. The VFD shall have an integral keypad for display, alarm indication, control andprogramming.1. The terminal shall include a 2-line by 16-character LCD display with LED backlightand be capable of showing parameters and faults in multiple languages viaselectable mode, including English, German, French, Italian, Spanish, Portugueseand Dutch.2. Control keys shall include HAND, AUTO and OFF.3. Digital speed control keys and programming navigation keys shall be provided.4. The terminal shall include LED indicators for program status, fault status and statusof the control keys.J. The VFD shall have optional Type 4X remote and Type 1 handheld keypads available.K. The VFD shall have a cooling fan.2.04 BYPASSA. Construction:1. The door-interlocked main input disconnect shall mount within the enclosure forpositive power disconnect of the VFD. It shall have the capability for door padlockingand be one of the following types:a) Disconnect switch with Class J fuses: Input line fuses shall provide protectionfor the input rectification circuit. The series interrupting rating of the VFD andfuses shall be a minimum of 100,000 AIC.b) Thermal magnetic molded case circuit breaker.2. A complete three-contactor bypass shall be provided to allow the motor to be safelytransferred from VFD output to the AC line or from the AC line to the VFD, while themotor is at zero speed. The contactor bypass shall be electrically interlocked. Thecontactors shall be IEC rated and have the following functionality:a) Drive input contactor shall open and close input to the VFD.b) Drive output contactor shall open and close the connection between the VFDand motor.c) Bypass contactor shall open and close the connection to line start the motor.3. Bypass motor overload protection shall be provided by bimetallic Class 20 overloadrelay.B. Operator Interface:1. A three-position DRIVE/DRIVE TEST/BYPASS switch on the bypass operatorinterface shall have the following functionality:a) In Drive Mode, the drive input contactor and the drive output contactor shall beclosed to allow operation of the motor by the drive.b) In Drive Test Mode, the drive input contactor shall be closed to keep the powerto the drive on. The drive output contactor and bypass contactor shall remainopen. This shall enable the user to test the drive before running the motor. Ajumper shall be added to test the drive while the motor is running in bypass andmust be field-installed to alert operators of this condition.c) In Bypass Mode, the drive input and the drive output contactor will be open toisolate the drive. The bypass contactor will be closed to allow the motor to rundirectly from the AC line.2. A three-position HAND/OFF/AUTO switch on the bypass operator interface shallallow the user to:a) Transfer the control source (Start/Stop) to the drive keypad in Hand Mode.b) Stop the motor in Off Mode.c) Transfer the control source (Start/Stop) to the drive’s terminal block in AutoMode.3. The bypass operator interface shall have the following indicating LEDs:a) Ready (green)b) Interlock Open (yellow)c) Bypass Run (green)d) Bypass Trip (red)e) Purge (yellow)f) Drive Output Enable (green)2.05 CONFIGURATION/PROGRAMMINGA. The variable frequency drive (VFD) shall be configurable through its integral RS-485communications using:1. PC2. Multi-drop networkB. The VFD shall be compatible with software:1. Connected Components WorkBench™ – This software offers controllerprogramming, device configuration and integration with HMI editor.2. DriveTools™ SP – This software can be used to program, monitor and control theVFD.2.06 COMMUNICATIONSA. The variable frequency drive (VFD) shall have integral RS-485 communications and shallsupport DSI.B. The following protocols shall be embedded in the VFD and selectable via a parameterwithout any field programming to download software prior to operation:1. Modbus RTU2. Metasys N23. P1-Plant Floor NetworkC. Optional adapters for EtherNet/IP, DeviceNet, ControlNet, LonWorks, BACnet,PROFIBUS DP and Bluetooth shall be available.2.07 CONTROL FEATURESA. The variable frequency drive (VFD) shall operate via Volts per Hertz control.B. The VFD’s internal adjustments shall include:1. Acceleration time 0.1 to 600 seconds.2. Deceleration time 0.1 to 600 seconds.3. 4 preset speeds.4. PWM frequency, allowing tuning to the motor.C. The VFD’s protections shall include:1. Ability to sense a loss of load and signal a fault.2. Ability to issue a warning if the input analog reference is lost, with a programmableresponse:a) Stop and display the fault.b) Run at a preset speed.c) Run at minimum or maximum frequency.3. Ability, upon VFD fault, to store the DC bus voltage, out current and outputfrequency in readable parameters.D. The VFD’s control features shall include:1. Process PID control:a) The VFD’s PID regulator shall allow a pressure or flow signal to be connectedfor closed loop control.b) The PID set point shall be adjustable from the terminal, by analog input orthrough communication network.2. Skip frequencies/bands:a) The VFD shall have at minimum 3 programmable set points that lock outcontinuous operation at frequencies (mechanical resonance).b) The set points shall have adjustable bandwidth.3. Flying start – The VFD shall be capable of determining the speed and direction of aspinning motor, allowing its output to “pick-up” a rotating motor.4. Start at power-up – With a maintained 2-wire start input, the VFD shall be able touse its programmable restart function to automatically restore power after anoutage.5. Sleep/wake mode:a) The VFD shall be able to cycle off for low demand (sleep) and automaticallyrestart for increased demand (wake).b) Sleep/wake time and level shall be programmable.6. Auto restart – The VFD shall have the ability to attempt 9 automatic restarts atprogrammable intervals following a fault before locking out and requiring manualintervention.2.08 CONTROL I/OA. The variable frequency drive (VFD) shall have 1 optically isolated analog input (-10 to10V or 0 to 20 mA), user selectable, and 1 non-isolated analog input (0 to 10V or 0 to20 mA), user selectable.1. Analog inputs shall have 10 bit resolution or better.2. Both analog inputs shall be able to be used simultaneously in either voltage orcurrent modes or a combination of each.B. The VFD shall have 2 analog outputs (0 to 10V or 0 to 20 mA), user selectable.1. Analog outputs shall have 10 bit resolution or better.2. Both analog outputs shall be able to be used simultaneously in either voltage orcurrent modes or a combination of each.C. The VFD shall have 7 digital inputs (24 VDC), user programmable.1. Inputs shall be configurable as sink or source.2. The VFD shall have 1 dedicated digital input for a purge function. The purge inputshall override all “Stop” commands over the network as well as 1 customer interlock.3. The VFD shall have 2 dedicated digital inputs for customer interlocks:a) One interlock records a fault and permits running after external condition is met.Purge input will override this interlock.b) One interlock causes a drive fault and requires control system to reset prior toreturning to ready condition. This input will always be active even during purge.D. The VFD shall have 2 relay outputs, form C (1 N.O. and 1 N.C.), user programmable.1. Both relays shall be programmable for a minimum of 16 different combinationsincluding Drive Ready, At Frequency, Motor Running, Motor Overload, AboveFrequency, Above Current and others.E. The VFD shall have 1 digital optocoupler output, user programmable with N.O. or N.C.configuration.1. The digital optocoupler output shall be programmable for a minimum of 16 differentcombinations including Drive Ready, At Frequency, Motor Running, Motor Overload,Above Frequency, Above Current and others.F. The VFD shall have available 6 relay outputs, form A, user programmable, via userinstalled auxiliary relay board (Frame D through H option).PART 3 EXECUTION3.01 EXAMINATIONA. Verify that location is ready to receive equipment.B. Verify that the building environment can be maintained within the service conditionsrequired by the manufacturer of the VFD.3.02 INSTALLATIONA. Installation shall be in compliance with all manufacturer requirements, instructions anddrawings.3.03 START-UP SERVICEA. At a minimum, the start-up service shall include:1. Perform pre-power check2. Megger motor resistances: phase-to-phase and phase-to-ground3. Verify system grounding per manufacturer’s specifications4. Verify power and signal grounds5. Check connections6. Check environment[PROJECT NUMBER] [PROJECT NAME][DATE] [PROJECT LOCATION]PowerFlex 400 Low Voltage AC VFD with BypassRockwell Automation 23C-SR001D-EN-P 11 B. Drive power-up and commissioning:1.Measure incoming power phase-to-phase and phase-to-ground 2.Measure DC bus voltage 3.Measure AC current unloaded and loaded 4. Measure output voltage phase-to-phase and phase-to-ground5. Verify input reference signalC. All measurements shall be recorded.D. Drive shall be tuned for system operation.E. Drive parameter listing shall be provided.END OF SECTION。
Logix5000 控制系统：通过 EtherNetIP 网络连接 PowerFlex 40 变频器快速入门
准备计算机
该任务不包括特定硬件元件的安装，例如，应用项目中通过网络使用的 PowerFlex 40 变频器。
将必要的软件 ( 如 RSLogix 5000 软件 ) 安装到计算机中。
配置网络
5
前言ห้องสมุดไป่ตู้
表 1 - 阅读快速入门之前需要完成的前提任务
任务
描述
准备 Logix5000 组装控制系统并连接到通信网络。所需的 Logix5000 控制器、系统电源等元件 控制系统硬件 是必备的，而网络通信模块等其他元件则是可选的。
重要事项：下图为 Logix5000 控制器的组装示例。
1 (Front) 2 (Rear)
表 1 描述了在使用本出版物之前您必须要完成的任务。
重要事项
第 6 页的表 1 - 阅读快速入门之前需要完成的前提任务中的示例图适用于 CompactLogix™ 5370 L3 控制器。根据您所使用的 Logix5000 控制器，完成表中所述 任务的具体步骤可能会有所不同。
有关如何使用特定的 Logix5000 控制器完成这些任务的更多信息，请参见 Integrated Architecture™: Logix5000 Control Systems Quick Starts Quick Reference (Logix5000 控制系统快速入门参考，出版号：IASIMP-QR024)
使用本出版物之前
重要事项 若要完成本章的任务，仅使用 PowerFlex 40 变频器附带的盖板是不够的。您必须使 用 22B-CCB 框架 B 变频器盖板或 22B-CCC 框架 C 变频器盖板。
本快速入门所描述的任务使用 22B-CCB 框架 B 变频器盖板。
先通过 Logix5000 控制器完成一些前提任务之后，方可执行本出版物中描述的任 务。例如，在您将 PowerFlex 40 变频器添加到 RSLogix™ 5000 项目 ( 如第 21 页所述 ) 之前，必须先创建项目。
搭载 TotalFORCE 控制技术的 PowerFlex 变频器 编程手册说明书
搭载 TotalFORCE 控制技术的 PowerFlex 变频器固件版本 10.xxx本产品的参数及故障和报警代码参⻅此 PDF 文件随附的电子表格。
如需访问这些电子表格，保存此 PDF 文件并在您的设备上（而非浏览器）打开。
然后，单击此处打开“附件”窗格（⻅左侧）即可访问每个电子表格。
2罗克⻙尔⾃动化出版物 750-PM101A-ZH-P - 2021 年2 月搭载 TotalFORCE 控制技术的 PowerFlex 变频器 编程手册重要⽤⼾须知在安装、配置、操作或维护本产品之前，请阅读本文档以及“其他资源”章节所列的文档，了解关于安装、配置和操作该设备的信息。
除了所有适用的条例、法律和标准的要求之外，用⼾还必须熟悉安装和接线说明。
包括安装、调整、投⼊运⾏、使用、装配、拆卸和维护等在内操作必须由经过适当培训的人员根据适用的操作守则来执⾏。
如果未遵照制造商所指定的方式使用该设备，将可能导致该设备提供的保护失效。
任何情况下，对于因使用或操作本设备造成的任何间接或连带损失，罗克⻙尔⾃动化有限公司概不负责。
本手册中包含的示例和图表仅用于说明。
由于任何具体安装都涉及众多变数和要求，罗克⻙尔⾃动化有限公司对于依据这些示例和图表所进⾏的实际应用不承担任何责任和义务。
对于因使用本手册中所述信息、电路、设备或软件而引起的专利问题，罗克⻙尔⾃动化有限公司不承担任何责任。
未经罗克⻙尔⾃动化有限公司的书⾯许可，不得复制本手册的全部或部分内容。
在整本手册中，我们在必要的地方使用了以下注释，来提醒您留意安全注意事项。
标签也可能位于设备表⾯或内部，提供具体的预防措施。
警告：标识在危险环境下可能导致爆炸，进而导致人员伤亡、物品损坏或经济损失的操作或情况。
注意：标识可能导致人员伤亡、物品损坏或经济损失的操作或情况。
注意符号可帮助您确定危险情况，避免发生危险，并了解可能的后果。
重要信息标识对成功应用和了解本产品有重要作用的信息。
PowerFlex_40变频器用户手册
PowerFlex 40 Adjustable Frequency AC Drive PowerFlex 40变频器User Manual用户手册重要用户信息固态设备具有不同于电动机械设备的操作特性。
《固态控制器的应用、安装和维护安全指南》（出版号SG I-1.1，本资料可从当地的Rockwell销售办事处或/manuals/gi获得）说明了固态设备和硬接线电动机械设备之间的重要差别。
由于这些差别的存在以及固态设备应用的多样性，因此所有技术人员有责任确保这些固态设备的每项应用是可行的。
罗克韦尔自动化公司绝不承担因使用该设备而引起的间接或灾后损失的责任或义务。
本手册所包含的例子和图表仅仅用于说明。
因为任何特定安装有着特定的变化因素和需求，所以罗克韦尔自动化公司不承担用户基于例子和图表中实际应用的任何责任或义务。
关于本手册中所说明的信息、电路、设备或软件，罗克韦尔自动化公司不承担任何专利责任。
如果没有得到罗克韦尔自动化公司书面允许，严厉禁止任何团体、公司、个人对本手册的内容进行整体或部分复制。
我们使用了注释贯穿于本手册，提醒用户作安全考虑。
本手册系根据英文原文版翻译而成。
本手册中若有与英文不符之处，请以英文为准。
252627注意事项：是指有关导致人员伤亡、财产损害或经济损失的实际应用或环境情况。
注意事项可以帮助用户z识别危害z避免危害z认识危害所带来后果重要事项：是指用户对有关产品正确理解和应用所需掌握的重要信息。
DriveExploer，Drive tools32和SCANport是罗克韦尔自动化公司的商标。
PLC是罗克韦尔自动化公司的登记注册商标。
ControlNet是ControlNet国际有限公司的商标。
DeviceNet是Open DeviceNet Vendor Association的商标。
目录前言概述谁应该使用本用户手册… ……………. .P-1参考资料…………………………………………P-1手册定义 ……………………………………P-2变频器外形尺寸…………………………………P-2预防措施… …………………………………P-3产品目录号说明…………………………………P-4 第一章安装/接线打开面板………………………………………….1-1安装注意事项……………………………………1-2交流电源注意事项 ………………… 1-3接地要求…… ………………………………1-4熔断器和断路器…………………………………1-6电源接线…………………………………………1-8I/O接线 ……………………………………..1-12起动和速度给定控制………………………… 1-20EMC电磁兼容指南……………………………..1-22 第二章起动变频器启动前的准备工作 ……………………2-1操作面板 ……………………………………2-3参数浏览和编辑…………………………………2-4远程操作面板2-5 第三章编程与参数关于参数 ………………………………… 3-1参数构成…………………………………………3-2显示组……………………………………………3-3基本程序(设置)组 …………………… . 3-9高级程序(设置)组 …………………………… 3-14参数对照－按名称(英文字母)顺序…………… 3-42 第四章故障处理变频器状态………………………………………4-1故障情况……………………………………… 4-1故障说明…………………………………………4-3常见故障和处理措施……………………………4-5 附录A 变频器附加信息变频器、熔断器和断路器的额定值…………….A-1技术规范 ……………………………………… A-2 附录B 附件和尺寸产品选型………………………………………….B-1产品尺寸………………………………………… B-7 附录C RS485（DSI）协议附录D RJ45 DSI 分裂式电缆附录E 基本逻辑、步序逻辑和定时器/计数器功能附录F PID 设置索引前言概述本手册的目的是为用户提供PowerFlex40交流变频器的安装、起动和故障处理所需的基本信息。
PowerFlex_40变频器教材
Copyright © 2005 Rockwell Automation, Inc. All rights reserved.
16
实验五:步序逻辑功能
• 基于特定时间的步序逻辑功能
参数设置:
(1) 设置参数P038[Speed Reference]（速度参考值）为6“Stp Logic”（步序逻辑控 制） (2) 设置参数A140[Stp Logic 0]—A147[Stp Logic 7]（步序逻辑0至7），确定步序 逻辑方式 . (3) 设置参数A070-A077[Preset Freq x]（预设频率x)设置变频器的8个预设速度 (4) 设置参数A150-A157[Stp Logic Time x]（步序逻辑时间）设置每步序的操作时间. (5) 设置A055[Relay Out Sel]（继电器输出选择）设为15 “StpLogic Out”（步序 逻辑输出）。
6
实验一:PowerFlex40内置键盘操作
• 熟悉参数的查看和改变, 改变P039(加速时间)的值,观察变频器加速时间的变化.
Copyright © 2005 Rockwell Automation, Inc. All rights reserved.
7
实验二:起动源参数(Pr.36)和速度源参数(Pr.38)的改变
(1) Digit 0：下步触发逻辑命令.该数据位定义了触发下步的逻辑命令。当外部条件 符合程序设置时便进入下一步。从第0步依次至第7步
(2) Digit 1：跳转到不同步的逻辑命令.当该条件满足，程序将自动屏蔽Digit 0， 并跳转到由Digit 2所定义的步序 (3) Digit 2：跳转到不同步序 (4) Digit 3：步序设置.该位定义了当前步序的加速/减速曲线、速度命令以及继电 器输出等
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PowerFlex 40 Adjustable Frequency AC Drive PowerFlex 40变频器
User Manual
用户手册
重要用户信息
固态设备具有不同于电动机械设备的操作特性。
《固态控制器的应用、安装和维护安全指南》（出版号SG I-1.1，本资料可从当地的Rockwell销售办事处或/manuals/gi获得）说明了固态设备和硬接线电动机械设备之间的重要差别。
由于这些差别的存在以及固态设备应用的多样性，因此所有技术人员有责任确保这些固态设备的每项应用是可行的。
罗克韦尔自动化公司绝不承担因使用该设备而引起的间接或灾后损失的责任或义务。
本手册所包含的例子和图表仅仅用于说明。
因为任何特定安装有着特定的变化因素和需求，所以罗克韦尔自动化公司不承担用户基于例子和图表中实际应用的任何责任或义务。
关于本手册中所说明的信息、电路、设备或软件，罗克韦尔自动化公司不承担任何专利责任。
如果没有得到罗克韦尔自动化公司书面允许，严厉禁止任何团体、公司、个人对本手册的内容进行整体或部分复制。
我们使用了注释贯穿于本手册，提醒用户作安全考虑。
本手册系根据英文原文版翻译而成。
本手册中若有与英文不符之处，请以英文为准。
25
26
27
注意事项：是指有关导致人员伤亡、财产损害或经济损失的实际应用或
环境情况。
注意事项可以帮助用户
z识别危害
z避免危害
z认识危害所带来后果
重要事项：
是指用户对有关产品正确理解和应用所需掌握的重要信息。
DriveExploer，Drive tools32和SCANport是罗克韦尔自动化公司的商标。
PLC是罗克韦尔自动化公司的登记注册商标。
ControlNet是ControlNet国际有限公司的商标。
DeviceNet是Open DeviceNet Vendor Association的商标。
目录
前言概述谁应该使用本用户手册… ……………. .P-1
参考资料…………………………………………P-1
手册定义 ……………………………………P-2
变频器外形尺寸…………………………………P-2
预防措施… …………………………………P-3
产品目录号说明…………………………………P-4 第一章安装/接线打开面板………………………………………….1-1
安装注意事项……………………………………1-2
交流电源注意事项 ………………… 1-3
接地要求…… ………………………………1-4
熔断器和断路器…………………………………1-6
电源接线…………………………………………1-8
I/O接线 ……………………………………..1-12
起动和速度给定控制………………………… 1-20
EMC电磁兼容指南……………………………..1-22 第二章起动变频器启动前的准备工作 ……………………2-1
操作面板 ……………………………………2-3
参数浏览和编辑…………………………………2-4
远程操作面板2-5 第三章编程与参数关于参数 ………………………………… 3-1
参数构成…………………………………………3-2
显示组……………………………………………3-3
基本程序(设置)组 …………………… . 3-9
高级程序(设置)组 …………………………… 3-14
参数对照－按名称(英文字母)顺序…………… 3-42 第四章故障处理变频器状态………………………………………4-1
故障情况……………………………………… 4-1
故障说明…………………………………………4-3
常见故障和处理措施……………………………4-5 附录A 变频器附加信息
变频器、熔断器和断路器的额定值…………….A-1
技术规范 ……………………………………… A-2 附录B 附件和尺寸
产品选型………………………………………….B-1
产品尺寸………………………………………… B-7 附录C RS485（DSI）协议
附录D RJ45 DSI 分裂式电缆
附录E 基本逻辑、步序逻辑和定时器/计数器功能
附录F PID 设置
索引
前言
概述
本手册的目的是为用户提供PowerFlex40交流变频器的安装、起动和故障处理所需的基本
信息。
相关信息参见页码
谁应该使用这本手册? P-1
参考资料 P-1
手册定义 P-2
变频器外形尺寸 P-2
预防措施 P-3
产品目录号说明 P-4
谁应该使用这本手册?
本手册面向专业技术人员。
用户必须能够对交流变频器进行编程并操作。
另外，用户必须
了解参数设置及其功能。
参考资料
要获取变频器的相关信息，建议参阅以下手册：
标题出版号网上在线获得
DRIVES-IN001… /manuals/gi
脉宽调制(PWM)交流变频器配线和接
地指南（Wiring and Grounding
Guidelines for Pulse Width Modulated
(PWM) AC Drives）
DRIVES-TD001 /manuals/dr
工业控制和驱动系统设备的预防性维
护（Preventive Maintenance of Industrial
Control and Drive System Equipment）
SG1-1.1 /manuals/gi 固态控制的应用、安装和维护安全指南
（Safety Guidelines for the Application,
Installation and Maintenance of Solid
State Control）
100-2.10 /manuals/gi 阅读原理图参考指南大全（A Global
Reference Guide for Reading Schematic
Diagrams）
8000-4.5.2 /manuals/dr 防止静电损害（Guarding Against
Electrostatic Damage）。