热压机使用说明
热压机操作说明

热压机操作说明一、操作说明前言热压机是一种常见的工业设备,用于对材料进行高温和高压处理。
正确的操作热压机可以保证设备的安全性和工作效率。
本文将详细介绍热压机的操作步骤和注意事项。
二、热压机操作步骤1. 安全检查在使用热压机之前,必须进行全面的安全检查。
确保设备完好无损,电源与水源连接正常,并确保紧急停止按钮可靠工作。
2. 材料准备根据工作需求选择合适的材料,并进行必要的加工和处理。
确保材料的尺寸与工作台面匹配,并清理材料表面的杂质和污垢。
3. 加热准备按照热压机的规格和要求,设置适当的温度和加热时间。
通常使用的方法是在控制面板上操作电子温度控制器,确保温度的准确性和稳定性。
4. 压力调整根据工作需要,使用压力表来调整热压机的工作压力。
确保压力在安全范围内,并确保压力的均匀分布。
5. 材料放置将材料放置在热压机的工作台面上,并确保材料与模具紧密接触。
根据需要,可以在材料上放置一定的压力块来提高压力的均匀性。
6. 热压关闭热压机的安全门,并启动设备。
根据设备的特点,选择合适的模具操作模式。
在热压过程中,保持设备的稳定运行,并注意温度和压力的变化。
7. 冷却热压完成后,逐渐降低设备的温度和压力。
可以使用冷却水或其他冷却设备来加速冷却过程。
8. 材料处理热压完成后,将材料从热压机中取出,并按照需求进行后续处理。
对于一些特殊材料,可能需要进行降温处理或其他特殊工艺。
三、热压机操作注意事项1. 安全操作在操作热压机时,必须戴上适当的个人防护装备,如手套和护目镜。
不得将手部或其他身体部位放置在运动部件附近,以免造成伤害。
2. 清洁和维护经常清洁和维护热压机设备,确保其正常工作。
定期检查电气线路和液压系统,并随时保持机器的清洁和整洁。
3. 操作规范严格按照操作规范进行操作,不得随意调整参数或更改工作流程。
必要时,可以请专业人员进行操作或维修。
4. 温度控制在加热过程中,始终保持对温度的监控,并根据需要进行及时调整。
T18数字多功能热压机说明书

New Combo Heat press machine Digital,double-display,self-clockingInstructionThank you for purchasing T18 digital multi-functional heat press machine. It is most unique combo heat press with perfect slide rail in the world. It is a patented technology for protection.This machine adopts microprocessor program control, featuring high precision in parameter memory and control and unique touch button control panel. The advanced design philosophy and independent control unit structure provides convenience for combination and upgrading of machines and after-sale service.With the slide rail design , it is faster and more convenient to replace thermal transfer components.Some important components use imported material, so it is more stable and durable .In addition,the design of the machine is very nice and luxurious,and machine takes up very little room.I. Features1. Brand new slide rail design for easier part replacement.2. Automatic count down button and alarm clock.3. The controller uses microprocessor program and parameter memory, to increaseaccuracy.4. Uses the new degree Celsius heating chip, to increase stability..5. Heating thermocouple: adopting new generation “K” updated version heatingthermocouple. With double merged lines, it is safer and not easily broken down.(The glass tube is adopted for traditional ordinary machinery to pack thermistor.Once in case of unstable voltage, it will be easily broken down, burn out or crashed into pieces due to the uneven pressure!)6. The aluminum plates are a upgraded and thickened. The quality became moresecure and the phenomena of uneven base board and carrying capacity are avoided.7. Can be lifted, lowered and rotated by 360 degrees and convenient to retrieve articlesand transfers.8. Adding one heat-resisting foaming silicon on the baseboard that can withstand 249Celsius degree, it eliminates potential deformity of the image.II.Technical parameters·Voltage:220V / 110V Frequency:50HZ / 60 HZ·Power:1000W·Main Heating plate size:290*380mm / 800W·Packing Size:520mm x 500mm x 480mm·8 inch plate heating mat:Diameter 11~12CM (Ф122/200W, Ф155/260W)·10 inch plate heating mat:Diameter 15CM (Ф122/200W, Ф155/260W)·Mug heating pad: 11oz, heating band dimension: 105X235(unfolded)/350W·Cap pad :print on the edge of cap printing area: 14*8.5 CM·Weight:24Kg·T ime Range:0-999 sec.·Temperature range:0-200℃ /0-399FTemperature rise time: About 5-15 mins·Real-time display of temperature state: Automatic alarm.Other expanded functions: 10oz min mug pad,12oz cone mug pad,17oz cone mug pad,7.1 long mug pad,8 inch plate pad ,10 inch plate pad .III.Operation guide1.Introduction of control panel and buttons OUT: Heating Indicator LightWORK: Countdown Time Indicator lightSET: Function setting key: Reducing Key / M anual timing S tart & clear key: Increase Key(H1): LED Temperature Display screen(H2): LED Time Display screen2. Guide of setting parameterI. Working temperature setting (temperature of heating & press object)Press the “SET” Key first time, the H1 LDE screen will show “SP”, it indicates the current temperature. Temperature can be adjusted by pressing ▼or ▲. Note: before setting temperature pleasure check your controller setting for C or F degree reading.(For Example 330 F Degree)3. Time setting (time of heating & press object)Press the “SET” Key 2nd time, the H1 LDE window will show “” it indicates the setting time. Timer can be adjusted by pressing ▼or ▲.IV. Secondary Manual setting. (Regarding Second Menu (Non-professionals, please do not use this menu; When necessary please use it very carefully!)1. How to change Fahrenheit degree or Celsius degree reading?Press SET Key at the same time for 5 Sec. TheH1 LED window will show “C-F”, Press ▼or ▲Key, to select Fahrenheit degree OR Celsius degree reading. Press SET 5 Sec. again to save setting.V. The process for Printing customized giftsStep 1. Print the designed photo on the sublimation paper or color inkjet paper in sublimation ink ,While printing ,choose mirror image .When theink is dry on the paper, transfer the image to your item .Step 2. Turn power switch on; Press SET first time to set the desired temperature, the LED will show SP, indicating that you can select by press ▼or ▲Step 3. To set the heating time, press SET second time, LED light will show , then press ▼or ▲key to adjust heating time.The temperature rising time within 5-15 minutes;Step 4, Adjust the right pressure (turn the pressure adjust regulator for adjust the pressure);After the temperature reach the desire setting, Place the picture-wrapped mug in to the machine, close the handle.THE TIMER WILL START WORKING AFTER PRESSING ▼Step 5. The machine will start the timer.Step 6. When the timer shows “0”, the machine will alert you by making a buzzer sound. That indicates your transfer is finished. R elease the handle and take out the printed object; Press ▼ Key to cancel the alarm prompt, and then retrieve the object and finish DIY gift printing.Get rid of the picture paper after the printed objects to be taken out from the machine.VI. Replacement of accessoriesThe counterdie of the heat press equipment is slide rail design. It is only necessary to plug it out and replace accessories easily and conveniently.1. Parts replacement instruction2. Adjustable MatUneven work surface, adjust the height and direction of the mat will be OK 1. Adjust the height of the mat roughly, in order to achieve the basic flat 2. Adjust the direction of the mat finely, in order to achieve the completely flat.3. Installation for each heating accessories:A. Flat press (for t shirt): Plug out other heating pad, and put this flat into the slidingrails and fix it.B. Plate press parts installation: Maintain the bottom flat-panel, and push the plate part into the hole and fixed with a screwdriver.C. Mug press parts installation: Put foaming rubber pad fixed in mug shelves(push the long screws into the both side holes of the steel mug shelves directly, without disassembly of the screws).D. Cap Press Parts installation: Push one part along the slide rails, and push theother part into the hole and fixed with a screwdriver.3. Adjust pressureStep 1, Loosen the screw with a screwdriver.Step 2, Hold the handle and gently pull it forward, and then remove the partsAdjust the right pressure before printing or after replace different accessories. Turn the pressure regulator to adjust appropriate pressure,then turn the back side to lock the screw cap .Different Combo heat press accessories For your choiceName Flat Press Mug press pad Cap press Platepress4 in 1One piece29*38cmOne piece 1set8’ or 10‘5 in 1One piece29*38cmOne piece1set8’ & 10’6 in 1One piece29*38cmTwo pieces1set8’ & 10’7 in 1One piece29*38cm3 PCS (different sizes)1set8’ & 10’8 in 1One piece29*38cm4 PCS (different sizes)1set8’ & 10’Mug & Cap Heat press accessoriesTurn the pressure regulator toadjust appropriate pressurePlease lock the screw cap afteradjusting the pressure well .VI. Kindly prompts:To print and make individualized DIY products, it is also necessary for you to prepare the following equipment and materials.1. Ink jet printer/ six colors printer (For example: Epson R-330 / R270 / R290 / T50)2. CISS (Continuous ink supply system)Different models of Ink jet Printer will need different CISS.3. Sublimation ink / Heat transfer ink;4. High-temperature resistant tape;5. Sublimation paper / Heat transfer paper (for Ceramic and fabric)6. Paper cutter7. Press mug / cup and plate: Normal mug and plate will can not use for press, Only sublimation mug and plate can be use.VII. WARRANTY SERVICE REGULATIONSAll machines comes with a one year warranty from the date of purchase. Please contact us or the dealers if you encounter quality problems..In accepting the warranty service, please provide all of information as follow: (You can send us those information, through the scans or express way. Address:Repair date:Repair fault:Repair reason:Fault handing:Customer name & address:Email:Products Model:Purchase date:VIII.ATTENTION1.Be sure to connect safe and correct ground wire !2.Be cautious when operating the heat press. Parts will be hot and may cause serious burn. Keep surrounding clear of the machine.3.The steel of mug frame is sharp, handle with care..4.Object may still be hot after the transfer.5.Please keep children and senior citizens away from the machine .。
热压机操作指令

热压机操作指令概述本操作指令旨在提供热压机的正确操作方法,以确保操作人员的安全和设备的正常运行。
请严格按照以下步骤进行操作。
操作步骤1. 确保热压机处于正常工作状态,周围环境清洁无障碍物。
2. 检查热压机的电源和供电线路,确保连接牢固稳定。
3. 打开热压机的主电源开关,待设备自检完成后,确认其工作状态正常。
4. 使用压力计检查热压机的工作压力,并确保其处于合理范围内。
5. 将待加工的材料放置在热压机的工作平台上,并根据需要进行定位和固定。
6. 调整热压机的温度和压力控制参数,根据加工要求进行设定。
7. 按下启动按钮,使热压机开始工作。
注意观察设备的运行状况和操作过程中是否存在异常情况。
8. 在加工过程中,定期检查热压机的温度和压力参数,确保其稳定在设定值范围内。
9. 加工完成后,先关闭热压机的加热系统,待温度降至安全范围后,再关闭主电源开关。
10. 清理和维护热压机,包括清除加工残留物和润滑移动部件。
注意事项- 在操作热压机前,请确保自己已经熟悉热压机的使用说明书,并具备相关的安全知识和技能。
- 在操作过程中,应注意避免突发事件的发生,如材料熔化、火灾等,及时采取必要的应急措施。
- 操作人员需佩戴符合要求的安全防护装备,如防护眼镜、安全手套等。
- 任何时候都不要强行操作损坏或工作不正常的热压机,应及时报修或寻求专业人员的帮助。
以上即为热压机的操作指令,请严格遵守。
在操作之前务必确认所有安全措施已经采取并符合规定要求。
祝您操作顺利!。
Seeutek热压机说明书

Heat Press Instructionke k S ee u t e k S e e u t e e e u t e k S e e u t e k S e S e e u t e k S e e u t e k S e e u t k S e e u t e k S e e u t e k S e e u t e k e k S e e u t e k S e e u t e k S e e u t e k u t e k S e e u t e k S e e u t e k S e e u t e k e e u t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e S e e u t e k S e e u t e k S e e u t e k S e e u S e e u t e k S e e u t e k S e e u t e k S e e e e u t e k S e e u t e k S e e u t e k S t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e u t e k S e e u k S e eIntroductionThanks for purchasing Seeutek heat press machine. This machine adopts microprocessor program control, featuring high precision in parameter memory and control, comes with digital dual display control box, more steady and accurate. It can bake and fabricate colorful logos, portraits & photos as well as scenery patterns, etc. It is applicable for baking cup, baking tray, baking hat, heat transfer clothing T-shirt, mouse pad, pillow and metal ornaments, etc. It also can be used as the individualized article, integrating artistic appreciation and utility.A : Heating Plate G : Mug Press 2"-2.75" diameter(6OZ)B : Mug Press Machine H : Mug Press 11oz latte mug(cone)C : Mug Press 3"-3.5" diameter(11OZ) I : Mug Press 12oz latte mug(cone)D : Hat/Cap press:5.5"x 3"(14*8cm)E : Plate Press #1 5" max diameter(12.5cm)F : Plate Press #2 6" max diameter(15.5cm)NOTE: Heat Press Machine 5 in 1 Package Include:1 x Heat Press Machine(telfon-coated)1 x Hat press 5.5"x 3"(14*8cm); 1 x Mug Press(3"-3.5" diameter,11OZ); 1 x Plate Press #1 5"1 x Plate Press #2 6";1 x User Manual(T-shirts, cups and hats are NOT included.)NOTE: Heat Press Machine 8 in 1 Package Include:1 x Heat Press Machine(telfon-coated)1 x Hat press 5.5"x 3"(14*8cm); 1 x Plate Press #1 5"; 1 x Plate Press #2 6";1 x Mug Press(3"-3.5" diameter,11OZ);1 x Mug Press(2"-2.75" diameter,6OZ)1 x Mug Press 11oz latte mug(cone)1 x Mug Press 12oz latte mug(cone)1 x User Manual(T-shirts, cups and hats are NOT included.)Features:1. Revolutionary sliding rails make components replacement easier.2. Auto timer & alarming clock.3. Digital dual displays are controlled with microprocessor, which brings higher accuracy.4. Stable power offers intensive protection for circuit board.5. The new-generation thermocouple is safer and sturdy.6. Thickened aluminum board brings even capacity. Superior quality and construction areguaranteed.7. 360°swivel design for easy transport.8. Place a heat-resistant silicone rubber foam mat on the base, and the base can withstand up to752°F without deformationControl Box Introduction: OUT: Heating; WORK: Countdown; SET : Function setting ▲: Increase ; ▼: Decrease&(count down by manual ) Firstline Led : temperature; Secondline Led : countdownHow to set the control box?1.Temperature setting:Press “SET”key, upper display frame shows “SP”; lower display frame shows temperature values, press ▲ or ▼ to increase or decrease temperature.2.Time setting:Double press “SET”, upper display frame show ”S ”, lower display frame shows time, press ▲ or ▼ to increase or decrease time3.Centigrade / Fahrenheit conversion:Press “SET”3 times, upper display frame show “C -F”, lower display frame shows temperature units, press ▲ or ▼ to increase or decrease to convert between centigrade and Fahrenheit4.Start the countdown:In the interface shown in the picture, press ▼ to start the countdown.ke k S ee u t e k S e e u t e e e u t e k S e e u t e k S e S e e u t e k S e e u t e k S e e u t k S e e u t e k S e e u t e k S e e u t e k e k S e e u t e k S e e u t e k S e e u t e k u t e k S e e u t e k S e e u t e k S e e u t e k e e u t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e S e e u t e k S e e u t e k S e e u t e k S e e u S e e u t e k S e e u t e k S e e u t e k S e e e e u t e k S e e u t e k S e e u t e k S t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e u t e k S e e u k S e eHeat Press Machine Users’ Guide Thank you for purchasing our product, we appreciate your business. It is a multi-purpose heatpress machine with which you can apply it on T-shirts, caps, china or mugs. However, it does require different attachment to make it compatible with different tasks.1. Attachment for T-shirtsThe machine is defaulted to T-shirt mode. The default temperature is 356°F while the timer is set to 30 seconds.2. Ceramic plate installationRemove screws on the heating plate, install the plate press via switch the two screws on the backside of plate press.ke k S ee u t e k S e e u t e e e u t e k S e e u t e k S e S e e u t e k S e e u t e k S e e u t k S e e u t e k S e e u t e k S e e u t e k e k S e e u t e k S e e u t e k S e e u t e k u t e k S e e u t e k S e e u t e k S e e u t e k e e u t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e S e e u t e k S e e u t e k S e e u t e k S e e u S e e u t e k S e e u t e k S e e u t e k S e e e e u t e k S e e u t e k S e e u t e k S t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e u t e k S e e u k S e e3. Attachment for caps/hats installationThe whole attachment easily slides in/out, after taking out the previous attachment, insert the attachment for caps/hat and slide it in, fix it with screws.4. Attachment for cups and cylindrical objects installationThis attachment do not need to install and just need to plug in the control box, then it will work. If you want to replace the cup, loose the clamp and replace the cup.ke k S ee u t e k S e e u t e e e u t e k S e e u t e k S e S e e u t e k S e e u t e k S e e u t k S e e u t e k S e e u t e k S e e u t e k e k S e e u t e k S e e u t e k S e e u t e k u t e k S e e u t e k S e e u t e k S e e u t e k e e u t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e S e e u t e k S e e u t e k S e e u t e k S e e u S e e u t e k S e e u t e k S e e u t e k S e e e e u t e k S e e u t e k S e e u t e k S t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e u t e k S e e u k S e eNote:1. Different heating press material, time and temperature will be different.2. Please try a sample to test the right temp and time before large quantity of printing.3. Clothing require temp about 180°C/356℉, Fabric clothing use with sublimation paper:30-50 sec,100% cotton clothing use with transfer paper: 15-20sec.Kindly prompts: To print and make individualized DIY products, it is also necessary for you to prepare the following equipments and materials.1. Ink jet printer/ six colors printer (For example: Epson R-230 / R270 / R290 / T50)2. CISS (Continuous ink supply system)Different models of Ink jet Printer will need different CISS. 3. Sublimation ink / Heat transfer ink; 4. High-temperature resistant tape;5. Sublimation paper / Heat transfer paper (for Ceramic and fabric)6. Paper cutter7. Press mug / cup and plate: Normal mug and plate will can not use for press, Only sublimation mug and plate can be use. ke k S ee u t e k S e e u t e e e u t e k S e e u t e k S e S e e u t e k S e e u t e k S e e u t k S e e u t e k S e e u t e k S e e u t e k e k S e e u t e k S e e u t e k S e e u t e k u t e k S e e u t e k S e e u t e k S e e u t e k e e u t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e S e e u t e k S e e u t e k S e e u t e k S e e u S e e u t e k S e e u t e k S e e u t e k S e e e e u t e k S e e u t e k S e e u t e k S t e k S e e u t e k S e e u t e k S e e u t e k S e e u t e u t e k S e e u k S e e。
Hotronix Dual Air Fusion IQ 热压机操作手册说明书

DUAL AIR FUSION IQ®OPERATOR’S MANUALHOTRONIX®DUAL AIR FUSION IQ®When using your heat press, basic precautions should alwaysbe followed, including the following:1. Read all instructions.2. Use heat press only for its intended use.3. To reduce the risk of electric shock, do not immerse the heat press in water or other liquids.4. Never pull cord to disconnect from outlet, instead grasp plug and pull to disconnect.5. Do not allow cord to touch hot surfaces, allow heat press to cool completely before storing.6. Do not operate heat press with a damaged cord or if the equipment has been dropped or damaged.To reduce the risk of electric shock, do not disassemble or attempt to repair the heat press. Take it toa qualified service person for examination and repair. Incorrect assembly or repair could increase therisk of fire, electric shock, or injury to persons when the equipment is used. Power supply cord mustbe disconnected before cleaning or servicing press.7. This appliance is not intended for use by persons (including children) with reduced physical, sensory ormental capabilities, or lack of experience and knowledge, unless they have been given supervision orinstruction concerning use of the appliance by a person responsible for their safety.8. Close supervision is necessary for any heat press being used by or near children. Do not leaveequipment unattended while connected.9. To avoid burns, do not touch hot metal parts or the heated platen during use.10. To reduce the likelihood of circuit overload, do not operate other high voltage equipment on the same circuit.11. If an extension cord is necessary, then a 20-amperage rated cord should be used. Cords rated for lessamperage may overheat. Care should be taken to arrange the cord so that it cannot be pulled or tripped over.12. Keep hands clear of the upper heat press platen during lock down as the pressure may cause injury.13. Heat press should be placed on a sturdy, suitable stand at least 24"L x 36"W x 28"H with 30” height.14. Work area must be kept clean, tidy, and free of obstructions.ImportantThe Hotronix® Dual Air Fusion IQ® is equipped with a Quick Release Button located on top of the control housing. When pressed, this button activates a quick release of the heat platen when in the print position and automatically returns the platen tothe UP position. Once activated, the button can be reset by pushing it in. The press will return to Normal Operating Mode. Light on = Normal Operating ModeLight off = Quick Release ModeIn the event of a loss in air pressure while the heat platen is in the down or print mode, disconnect the powersupply (or flip power switch to the OFF position) and remove opposite lower platen. Then push the top of theDual Air Fusion IQ® to the open position.After air pressure has been restored, turn the heat press back on and press the yellow Shop Air Pressure iconon your screen. You may then replace the lower platen and resume printing.Safety InstructionsMachine View Operating InstructionsConnecting the SystemStart Up/Shut DownHome ScreenPrepare to PrintTouch Screen GuideSetup MenuPassword SetupPreset SetupDate & Time SetupDisplay SetupAuto On & Off SetupSystem SetupCalibrationUpdating SoftwareLaser Alignment Setup Connecting to the IQ® PortalElectrical SchematicReplacement Parts ListContact 245-7 55678-13 88910101011121213 14 15 16-19 20HOTRONIX®DUAL AIRFUSION IQ®BellowTouch ScreenStylus PenPrint ButtonLower Platen ALower Platen BUpper PlatenBase Alignment LasersLeverSERVICE HOTLINE: 800.727.8520 45Insert power cord into IEC inlet located on the side of press (1.1). Connect the power cord into a properly grounded electrical outlet with a sufficient amperage rating.Voltage240 volt 3500 watt presses require a full 15-amp grounded circuit 240 volt 1800 watt presses require a full 10-amp grounded circuitExtension CordsIf used, extension cords should be as short as possible and not less than 12 gauge. Heavy duty cords are recommended.CircuitsCircuits that have inadequate amperage, or have other high demand equipment or appliances (especially more than one heat press) plugged in, should not be used.Note: If supply cord is damaged, it must be replaced by the manufacturer, its service agent, or a similarly qualified person to avoid hazard. Use SJT type rated 300 V cord for replacement.Connecting the SystemTo start up your heat press:Flip the power switch ON (2.1). A splash screen displaying the Hotronix ® logo and current software version is shown for several seconds.To turn your heat press off, flip the power switch OFF.To place your heat press into Standby Mode, touch and release the Power icon on the Home Screen (3.2). In Standby Mode,the heater turns off while the Touch Screen remains on, displaying anorange background as a warning if the platen is still hot (above 100°F / 38°C).NOTE: Standby Mode must be used for the Auto On feature to function (10.1). The Auto On feature will not work if the power switch (2.1) is in the OFF position.To start up your heat press while in Standby Mode, touch and release the Home icon on the Standby Screen.Start Up/Shut Down1.11.22.1SERVICE HOTLINE: 800.727.85206HOTRONIX®DUAL AIR FUSION IQ®Displays the selected preset. Touch andsettings.NOTE:name will display targeted application settings. Screen pressure, and time.Status bar provides helpful information regarding heat press.Displays multiple heat application preset step. Touch the empty circled numbers to switch between preset steps.Touch and edit your favorite presets.Lock the screen operators from changing settings.control operator access level and track press usage by operator in the IQ ® Portal.Displays the current application temperature and time. To view pressure, touch 0 and target pressure is displayed. Manual pressure adjustment required.Home Screenrepresents the active platen; top is A, bottom is B.Touch to toggle tack mode.7Entering Application SettingsBefore you begin heat applying, verify the appropriate application settings are entered for both lower platens. Application settings for lower platen A and platen B are stored separately.To enter application settings for lower platen A, the upper platen must be in the A position. If it is in the B position, depress the foot pedal (4.2) while the Auto Shuttle function is enabled (3.2) to shuttle to A position.Select a preset material application (7.1) for the A position or manually enter temperature, pressure and time based on transfer material instructions.Shuttle the upper platen to the B position using the foot pedal (4.2).Select a preset material application (7.1) for the B position or manually enter temperature, pressure and time based on transfer material instructions. For best results, temperature settings for A and B positions should match.Basic PrintingPosition the garment and design.Shuttle the upper platen over the garment and design using the foot pedal.Press both Print Buttons located on the side of the press.The upper platen will lower into PRESS position. The timer will automatically begin to count down.When the Print Cycle is complete, the top platen will return to the UP position.CAUTION: When Auto Shuttle mode is enabled (Arrow icon), the upper platen will automatically shuttle to the opposite platen.If a second application is desired, repeat previous steps.Shuttle and Tack ModesTouch the Shuttle icon (3.2) to cycle through three shuttle modes:• Auto: shuttle automatically after each Print Cycle or when the foot pedal is pressed • Foot pedal: shuttle only when the foot pedal is pressed• O ff: air-operated shuttling is disabled and the controller housing must be shuttled by hand.The Print Cycle will not begin unless the upper platen is in either the A or B position.NOTE: Auto Shuttle can be disabled for individual preset stages (7.6) for a heated post-cure effect.Touch the Tack Mode icon (3.2) to toggle ON/OFF. Tack mode is useful for experimenting, fine-tuning print recipes or very brief application times.• Tack Mode On: press and hold both Print Buttons to start Print Cycle. Print Cycle completes when buttons are released• T ack Mode OFF: press and hold both Print Buttons to start Print Cycle. Print Cycle completes when countdown timer reaches 0. Pressing the print buttons a second time during the print cycle will interrupt it.Prepare to Print4.14.2SERVICE HOTLINE: 800.727.85208HOTRONIX®DUAL AIR FUSION IQ®Touch the Settings icon on the Home Screen (5.1) to configure your heat press.Managers can access all setup options, while Users can access a limited set (5.2).• Managers default password: MTouch the User icon on the Home Screen (6.1) or Setup Menu (6.2) to select, add, and edit Users.Touch and edit Managers and Users to configure access to settings (6.3, 6.4). Heat press reports on the IQ ® Portal can be filtered by User to track individual operator performance.Touch the arrow keys on the taskbar to scroll through a long list of Users (6.5).Setup MenuPassword Setup (Manager Level Only)5.15.26.16.26.36.46.59 Touch the Columns icon (7.1) to select from a list of saved presets (7.2).Touch the arrow keys on the taskbar to scroll through a long list of presets (7.3).Touch a preset to select a material. The preset selection is applied to the active platen.Touch the Pencil icon (7.4) to enter edit mode, then touch preset name to edit settings. Touch Enter to save changes.Touch the Plus icon to create a new preset (7.5).Name your preset and enter desired temperature, time, and pressure. When creating a new preset, the current Home Screen application settings are selected automatically (7.6).Touch the empty circled numbers to set multiple preset stages for pretreatment or multi-step applications (7.7).Auto Shuttle can be disabled on individual preset stages for a heated post-cure useful in some applications, including Direct-To-Garment printing. This setting will override Shuttle settings on the Home Screen (3.2).Preset Setup7.17.27.37.67.57.77.4SERVICE HOTLINE: 800.727.852010HOTRONIX®DUAL AIR FUSION IQ®Touch the Settings icon on the Home Screen.• Touch Date & Time, information displays on right of screen (8.1).• T ouch up/down arrows to select time zone.• T ouch Auto to automatically synchronize the heat press clock. The heat press must be connected to a WIFI network with access to the Internet.• T ouch Daylight Saving to enable daylight saving mode.Date & Time SetupTouch the Settings icon on the Home Screen.• Touch Display, information displays on right of screen (9.1). • T ouch Temperature to switch between F° or C°, then touch Check Mark icon on taskbar to save.Display SetupTouch the Settings icon on the Home Screen.• Touch Auto On/Off, information displays on right of screen (10.1).• T ouch Enable, then On Hour/Minute and Off Hour/Minute, selecting Enter between each setting. Once entered, touch Check Mark icon on taskbar to save.NOTE:Standby Mode must be used for the Auto On feature to function (3.2). The Auto On feature will not work if the power switch (2.1) is in the OFF position.Auto On & Off Setup8.19.110.111 Touch the Settings icon on the Home Screen.• Select System, information displays on right of screen (11.1).• T ouch Power Save and select time, then touch Check Mark icon on taskbar to save.• W hen enabled, your heat press will enter Standby Mode if it is not used for the specified number of hours.System Setup (Manager Level Only)11.1SERVICE HOTLINE: 800.727.852012HOTRONIX®DUAL AIR FUSION IQ®Touch the Settings icon on the Home Screen.• W hen a software update is available, an exclamation point appears after the version number in the Setup Menu.• T ouch Firmware, information displays on right of screen. An available online update displays a cloud icon (13.1).• T ouch Update File on right of screen, then touch Check Mark icon on taskbar to start download. A downloaded update displays a memory card icon.• T ouch Downloaded Update File on right of screen, then touch Check Mark icon on taskbar to start installation.NOTE: If a power failure occurs during installation, the heat press will attempt to install the previous software version.Updating SoftwareAll Fusion IQ ® heat presses have a temperature calibration function (12.1).• T urn on heat press and heat to 350°F/177°C.• P lace temperature strip on center of platen and press for 5 seconds, or measure center of heater with contact thermocouple (not infrared) thermometer.• T ouch the Settings icon on the Home Screen.• T ouch Calibration, information displays on right of screen.• T ouch Temperature and adjust Temperature Calibration to match Target Temperature.Your heat press comes pre-calibrated from the factory. Calibration is only required after sensor or controller replacement. Incorrect calibration can result in poor print results or damage to your heat press which is not covered by warranty.Calibration (Manager Level Only)12.113.1 13Touch the Settings icon on the Home Screen.• Touch Laser Setup, information displays on right of screen (14.1).• T ouch empty circled numbers 1-4 to toggle lasers ON or OFF on A and B platensLaser Alignment Setup14.1SERVICE HOTLINE: 800.727.852014HOTRONIX®DUAL AIR FUSION IQ®Create Your Account•U sing a phone or computer, visit to create an account (15.1).• E nter your name, email, and password.• Click on the confirmation link in the email you receive.• Y our account has been created.Register a Heat Press• C lick on Manage Heat Presses, then New Heat Press.• S elect heat press type, enter serial number, and enter a name for the heat press (optional).• C lick on Create Heat Press and enter the verification code given.• O n the heat press Setup Menu, touch WIFI and connect to your WIFI router or mobile hotspot (15.2).• O n the heat press Setup Menu, touch the Cloud icon and enter the verification code displayed in the IQ ® Portal (15.3).• Y our heat press has been registered.Create & Assign Users• C lick on Manage Operators, then New User.• E nter a name and select a privilege level. Managers can access all heat press settings while Users have limited access.• Click on New User, then Assign Machines in the sidebar. • Select a machine and click Assign.• On the heat press Setup Menu, touch the Cloud icon, then Manual Sync (15.4).• Reporting will show impressions made by the Users.15.115.215.315.415TRIACWhite 14gaRed 20gaBlack 14gaON/OFF SwitchIEC InletL NWhite 14ga Black 14ga Ground to FrameWhite 14gaBlack 14ga Circuit BreakerCircuit BreakerGround to Frame230/240V VersionRTD ProbeHigh Temperature Wire 14gaHigh Temperature Wire 14ga Proximity Switch 2Print SwitchPrint SwitchQuick ReleaseSwitchS w i n g V a l v eP r i n t V a l v eElectro-PneumaticRegulatorProximity Switch 1A Platen LasersB Platen Lasers3500W Heater - 230/240V - 50/60Hz F o o t P e d a lHOTRONIX®DUAL AIR FUSION IQ®1Air Fusion Control Housing1-21971 2Button, White, Print Switch1-23192 3Button, Red, Quick Release1-22701 4Fusion IQ Power Board —1 5Fusion IQ Power Bracket1-24731 6Screw, Sheet Metal #6 x 1/2"3-1011-2356 7Fusion IQ Latch1-24742 8Spring, 1/4" x 1", 1.7lbs/in —2 9Fusion IQ Controller1-24631 10Fusion Overlay NextGen1-2198-11 11Cap, Plastic Black 1/2"1-19712 12Touchscreen Stylus Holder1-23861 13Touchscreen Stylus1-23851 14Power Switch Cover Plate1-24221 15Screw, Machine #6-32 x 1/2"3-1011-197 16Nut, #6-32 Hex with Lockwasher2-1006-506 17Chevron Cover Plate1-24231 18Screw, Machine #8-32 x 3/4"3-1011-1554 19Air Fusion Upper Casting3-13411 20Bushing, Flange 1in1-22821 21Dual Fusion Bearing Spacer, 3/16"1-23966 22Dual Fusion Bearing Spacer, 1/41-23972 23Spanner Nut 2in-182-1006-951 24TRIAC1-10591 25Air Cylinder 6in1-22641 26Washer, 1in Nord-Lock2-1006-941 27Nut, Hex 1"-122-1006-961 28Dual Fusion Heater Spacer —1 29Screw, Button Socket Head 5/16"-18 x 1-1/8" —6 30Air Fitting, Elbow 1/4" NPT x 1/4" Tube4-1015-125 31Screw, Machine #10-24 x 1/2"3-1011-2174 32Washer, Plastic Finishing1-10634 33Air Fusion Heater Cover1-22631 34Insulation 16 x 201-10201 35C-Clip1-22861 36Guide Tube, XRF & XRF21-22901 38Screw, Socket Head 3/8"-16 x 1"3-1011-431 39Screw, Socket Head 5/16"-18 x 3/4"3-1011-1001 40Screw, SS Phillips #8-32 X 1/4"3-1011-871 42Thermostat Disc1-20761 43Screw, SS Sheet Metal #4 X 1/4"3-1011-982 44Temperature Probe1-1272-11 45Heat Platen 16 x 20 3500W Milled (No Ears)2-1002-3-HW1 46Screw, Socket Head Cap Low Profile 1/4-20 X 3/4"3-1011-2454 47Pneumatic Package, Dual Air Fusion1-2269-1150Screw, Sheet Metal Hex #8 x 1/2"1-24214 51Screw, M4x0.7 x 8 Pan Phillips1-24175 52Print Valve1-22991 53Air Fitting, Straight Hex 1/4" NPT 1/4" Tube1-24273 54Air Fitting, Muffler, 1/8" NPT1-24182 55Speed Control Muffler1-23391 56Air Fitting, Check Valve, 1/4" Push-to-Connect1-24191 57Screw, Pan Phillips M3x05 x 6mm —2 58Swing Valve1-22981 59Air Fitting, Elbow Restrictor #10-32 UNC 5/32" Tube1-24282 60Air Fitting, Elbow #10-32 UNF 5/32" Tube1-23504 61Electro-Pneumatic Regulator1-22931 62Air Fitting, Tee, 1/4" Push-to-Connect1-24201 63Pneumatic Regulator, Mini1-22971 64Air Fitting, Elbow #10-32 UNF 1/4" Tube1-24301 65Grommet, 5/16" ID 1/2" OD1-24291 75Dual Fusion Alignment Arm1-23941 76Press Mount Casting1-23471 77Dual Air Fusion Main Spindle2-1670-11 79Press Mount Cover1-23931 80Alignment Arm Spacer1-23981 81Press Mount Keeper Bar1-23951 82Washer, 5/16" Flat SAE Zinc2-1006-6310 83Screw, Socket Head 1/4"-20 x 3/4"3-1011-2439 84Screw, 5/16"-18 x 1-1/8" Socket Head Cap —10 85Screw, 5/16"-18 x 5/8" Flat Socket Head Cap —6 86Screw, 3/8"-16 x 1-1/4" Socket Head Cap3-1011-213IN1 87Screw, Machine #8-32 x 1/4"3-1011-1018 88Platen, 16x202-10292 89Silicone Pad 16 x 20 Blue1-21362 90Adapter Plate3-13362 91Quick Release Pin1-22152 92Washer, Flat 1/4" SAE2-1006-2514 93Washer, Split Lock 1/4"2-1006-4414 94Screw, Socket Head Cap 1/4"-20 x 1"3-1011-1918 95Dual Laser Alignment Bracket1-23482 102Laser Diode1-2348-18 105Laser Assembly Dual1-23452 111Caster, Threaded Stem —4 112Rubber Foot Kit 1-23454 113End Cap, Dual Fusion Leg Kit 1-23452 115Plastic Square End Cap, 2in1-23492 116Washer Split Lock 3/8"2-1006-4318 117Screw, Socket Head Cap 3/8"-16 x 1"3-1011-4318 118Screw, Set #8-32 x 3/8" —8SERVICE HOTLINE: 800.727.8520 1617HOTRONIX®DUAL AIRFUSION IQ®121Dual Fusion Regulator Mount —1 122Air Filter & Regulator1-12151 123Curtain Bellows1-23352 125Carriage Plate Keeper1-23422 126Back Cover (Part of Tin Assembly)Kit 1-23401 127Front Cover (Part of Tin Assembly)Kit 1-23401 128End Stop Plate N/A2 129Proximity Magnet1-12192 130Dual Fusion Base Casting4-11761 131Rail and Block Rear, XRF21-2336-11 132Rail and Block Front, XRF21-2336-21 133Base Plate —1 134Right Base Cover (Part of Tin Assembly)Kit 1-23401 135Air Fitting, 1/4" ARO Male Coupling 1/4" NPT1-17881 136Air Cylinder Rodless1-23381 138Quick Release Clamp, Fusion1-2332-12 142Machine Screw M3 x 8 Long JIS Standard —2 143Silicone Damper1-24242 145Cable Carrier1-23371 147Left Base Cover (Part of Tin Assembly)Kit 1-23401 148Base Access Plate (Part of Tin Assembly)Kit 1-23401 149Foot Pedal Socket (Part of Foot Pedal Assembly)Kit 1-23051 150Air Fitting, Elbow Bulkhead 1/4" Tube —1 152Screw, Machine #8-32 x 1/2"3-1011-1596 153Screw, Button Head Socket 1/4"-20 x 1/2"3-1011-24612 154Screw, Machine #6-32 x 1/4"3-1011-2512 155Nut, Hex #8-32 w/ Tooth Washer2-1006-528 156Screw, Machine #4-40 x 3/8"3-1011-229 157Screw, Machine #8-32 x 3/8" Black Oxide3-1011-1274 158Screw, Socket Head 1/4"-20 x 1-3/4"3-1011-1946 159Screw, Socket Head M4 x 20mm1-242638 160Power Inlet and Filter, 20A1-24901 161Power Switch1-20871 162Circuit Breaker 20A (STX XF XRF)1-13312 163Dual Fusion Carriage Plate1-23441 164Block, XRF2 (not sold separately) —4 167Drive Angle1-23412 168Screw, Flat Head Phillips 1/4"-20 x 1/2" —4 169Hard Stop1-23432 170Dual Fusion Magnet Bracket1-24252 171Screw, Machine #4-40 x 1/4"3-1011-154 172Proximity Switch1-12112 173Nut, #4-40 with Tooth Washer2-1006-514 174Screw, Socket Head M5 x 15mm3-1011-26316 174Foot Pedal Assembly Kit 1-23051 178Power Cord C19 250V1-23531SERVICE HOTLINE: 800.727.8520 1819This document includes multiple trademarks and describes equipment covered by many patents that are owned by GroupeSTAHL and/or its subsidiaries. GroupeSTAHL enforces its rights to protect these intellectual properties. ©2022REV. 1122STAHLS’ Hotronix ®Technical Support Customer Service****************************Replacement Parts Web。
热压机使用说明书

热压机使用说明书1. 简介1.1 概述本章节将对热压机进行简要的概述,包括其作用、特点和适用范围。
1.2 结构组成在此部分详细描述了热压机的结构组成,包括主体框架、加温系统、液压系统等。
2. 安全操作指南此章节列出了在使用过程中需要注意的安全事项,并提供相应建议以确保用户及设备安全。
3. 准备工作这一部分解释了在开始正式操作之前所需完成的准备工作。
例如:检查电源接线是否正确连接;确认所有控制开关处于关闭状态等。
4.启动与停止描述如何正确地启动和停止该设备。
从打开电源到调整相关参数并实际运行起来再到最后完美结束这个流程都会被详尽阐明。
5.程序设置解释如何通过界面或其他方式输入必要信息(时间/温度)进而为不同材料选择合适处理方案,同时也给予具体例子帮助理解6.故障排除可能发生问题并针对每一个问题提供有效方法去修复它们7.维护保养详述如何对热压机进行日常的维护和保养工作,包括清洁、润滑等。
8. 技术参数在此部分列出了该设备的主要技术指标,例如最大温度范围、加压力量以及尺寸规格等。
9. 其他注意事项此章节提供一些其他需要特别关注或遵循的说明。
比如:禁止在潮湿环境下使用;请勿随意更改电路连接方式等。
10. 附件本文档所涉及到的相关文件和资料将会被整理成一个附件列表,并给予相应编号方便查阅与。
法律名词及注释:1)合同 - 双方达成共识并签署后具有法律效力且受国家监管约束之协议。
2)责任限制条款 - 对于因产品质量问题而导致损失时,明确生产商/销售商承担赔偿责任程度之条款.3) 安全操作指南- 设备运行过程中需遵守并执行以确保人身安全与设备完好无损.。
CS-659 气动式平面热压机操作说明书

e = **************.hk t = 86.20.32070212f = 86.20.82066673CS-659 气动式平面热压机操作说明书广州高科制衣设备有限公司目录安全守则铭牌产品简介产品规格主要特性机器部件名称前视图安装准备操控方法触屏式控制主页加热控制加热时间段设置程序版本语言选择主管控制模式选择警报处理温度监控压力监控信号反馈监控温度校正统计测试模式习惯选项趋势图手动控制台加压压力调较目录 (续)使用模具时的防护措施清洁与维护清洁发热板日常维护每月维护故障排除附表A 气路图附表B 线路图> 安全守则请遵守以下安全守则,以便能在一个安全的工作环境下提高工作效率,防止伤害事故发生。
若能严格遵守本手册指引,本设备可以维持多年的优越使用性能。
小心触电紧急停止按钮注意!与压辘保持距离> 安全守则(续)危险!与压板保持距离,小心压手警告!旋转时小心压手及碰撞其它物件危险!小心触电危险!高温,请勿触碰> 铭牌感谢使用广州高科制衣设备有限公司出产的CS-659气动式平面热压机。
为了能够正确操作本设备,避免机器损坏和人员伤害,请仔细阅读本手册并保留以作日常参考之用。
型号 : CS-659电压 : 220 V, 单相频率 : 50/60 Hz功率 : 2400 W压缩空气 : >0.4 Mpa加热温度范围 : 30~260O C热加压时间范围 : 1~999秒热压尺寸 : 900 毫米(长) x 80毫米(宽)下工作平台尺寸 : 900 毫米(长) x 70毫米(宽)总体积尺寸 : 970 毫米(长) x 660毫米(宽) x 2050毫米(高) 总重量 : 205 kg注 :由于持续改良,规格会因应更改,对此不会再另行通知。
●控制系统 – 触屏式便于操作界面.●安全防护 – 主工作区周围设置有安全杆,安全框架被碰及时,机器会立即停止。
必须两个启动开关一起按下(相差不超过0.5秒),否则继续不会工作。
布标热压机操作规程

布标热压机操作规程标题:布标热压机操作规程引言概述:布标热压机是一种常用于标签、徽标等产品的热压设备,操作规程的严谨性对于保证产品质量和生产效率至关重要。
本文将详细介绍布标热压机的操作规程,匡助操作人员正确操作设备,提高生产效率。
一、设备准备1.1 确保设备处于稳定状态,无异常响声或者异味。
1.2 检查电源线、气源线等连接是否坚固。
1.3 检查热压机的温度控制器是否正常,设定温度是否符合产品要求。
二、操作流程2.1 打开热压机电源开关,待设备预热至设定温度。
2.2 将待热压的标签或者徽标放置在热压机的压模上。
2.3 关闭热压机盖子,启动热压机进行热压。
三、注意事项3.1 操作人员在操作过程中应穿戴好防护用具,避免烫伤。
3.2 避免在热压机运行时触碰设备的挪移部件。
3.3 在操作过程中注意设备周围环境的整洁,避免杂物进入热压机内部。
四、故障处理4.1 若发现热压机温度异常升高或者降低,应即将住手操作并检查故障原因。
4.2 若热压机浮现异常声响或者异味,应即将住手操作并联系维修人员进行检修。
4.3 若热压机无法正常启动或者关闭,应即将切断电源并进行检查处理。
五、设备保养5.1 定期清洁热压机的压模和周围区域,保持设备清洁。
5.2 定期检查热压机的电源线、气源线等连接部份,确保无松动。
5.3 定期对热压机进行润滑保养,延长设备使用寿命。
结论:遵循布标热压机操作规程,能够确保设备正常运行,提高生产效率,同时也能保证产品质量和操作人员的安全。
操作人员在日常工作中应严格按照规程操作,做好设备维护保养工作,以确保设备的稳定运行和长期使用。
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热熔后将holder拉出拿出工件 热熔后将holder拉出拿出工件 holder
注意事项 1、操作过程中严禁将手伸入工作区域 或接触压头上的铜板(实际使用的时候 会在热压机的前后加装有机玻璃挡板) 否则会造成压伤或烫伤 2、非指定的专业人员不允许拆卸热压 机部件
调试说明
压头载板
定位机构由导柱和导 定位机构由导柱和导 套组成当气缸下压时 以导柱刚好能顺畅的 嵌入导套为宜, 嵌入导套为宜,它是 判断热熔位置是否准 确的重要标志 限位柱的作用是调节 限位柱的作用是调节 气缸下压行程, 气缸下压行程,由于 其本身是细牙螺钉, 其本身是细牙螺钉, 所以通过它可以精确 控制热熔点高度 接近开关由接近传感 接近开关由接近传感 器和限位螺钉组成, 器和限位螺钉组成, 当热熔点位置调好以 后,调整接近开关到 相应位置
热熔后
h1
压头容积 计算方法
Holder及压头制作注意事项 Holder及压头制作注意事项
压点直 接在铜 板上铣 出 1、压头分为整体式压 头及分体式压头, 头及分体式压头,整体 式压头精度高成本高不 易更换; 易更换;分体式压头精 度较高,成本低, 度较高,成本低,易更 换。所以要求制作压头 时务必保证加工重复精 度,避免因此产生的使 用问题。 用问题。 holder在设计并加 2、holder在设计并加 工后一定要保证工件放 置状态良好,无翘起, 置状态良好,无翘起, 热熔点下方一定要有支 撑。 压头及holder holder设计 3、压头及holder设计 加工的好坏直接影响到 热熔点的好坏, 热熔点的好坏,所以一 定要谨慎。 定要谨慎。
调试步骤2 调试步骤
上治具载板 限位柱
细调
压头
热熔后蘑菇头 未热熔到部分
接通电源, 接通电源,将待热熔件 放入holder holder。 放入holder。调节限 位柱高度, 位柱高度,使holder 在被推进热熔区域压头 下降, 下降,直到上治具载板 顶到限位柱, 顶到限位柱,压头不再 下降时, 下降时,此时的压头刚 好能压到热熔柱。 好能压到热熔柱。由于 没有完全压下, 没有完全压下,所以热 熔点只压出了如左图所 示的一小段蘑菇头, 示的一小段蘑菇头,此 时观察蘑菇头和未热熔 部分的同心度状况即可。 部分的同心度状况即可。
压头 限位柱 定位机构 Holder载板 Holder载板 接近开关
调试步骤1 调试步骤
电源盒底板 上治具载板
粗调
限位螺钉
Holder安装孔 Holder安装孔
将电源断开, 将电源断开,用大外 六角扳手或改锥插入 电源盒底板和上治具 载板之间, 载板之间,压下上治 具载板, 具载板,使导柱按照 图中所示箭头方向能 够顺畅嵌入下方导套 如不能, 中。如不能,调节限 位螺钉校正其前后位 调节holder holder安装 置,调节holder安装 孔校正其左右位置直 至导柱能够顺畅嵌入 导套为止。 导套为止。
热熔后蘑菇头 未热熔到部分
d h θ
d1
热熔前 假设热熔前的半径是d 高度是h 体积是V 假设热熔前的半径是d,高度是h,体积是V 热熔后的半径是d1 高度是h1 体积是V1 d1, h1, 热熔后的半径是d1,高度是h1,体积是V1 通常按V1≈80%V计算 通常按V1≈80%V计算 V1≈80%V d1与h1的值要在客户允许的公差范围之内 d1与h1的值要在客户允许的公差范围之内 通常脱模角θ 10° 通常脱模角θ≥10°
操作步骤1 操作步骤 holder
待压件
将待压的工件装配好并放入holder 将待压的工件装配好并放入holder
操作步骤2 操作步骤
急停按钮
将放入工件的holder推入热熔区域 将放入工件的holder推入热熔区域 holder 如遇紧急情况可按压急停按钮
操作步骤3 操作步骤 热熔好 的工件
待热熔的点
热熔后蘑菇头 未热熔到部分
图中红圈内为Holder安装孔, 图中红圈内为Holder安装孔, Holder安装孔 箭头方向为holder holder侧面 箭头方向为holder侧面 如左图所示, 如左图所示,当蘑菇头与未热 熔到的部分不同心时, 熔到的部分不同心时,便可知 道热熔点位置有偏差, 道热熔点位置有偏差,这时需要 holder的四个安装孔内的螺 将holder的四个安装孔内的螺 钉松开(松开一点即可) 钉松开(松开一点即可)然后 用大外六角扳手或改锥等工具 轻轻敲击holder holder侧面并重复左 轻轻敲击holder侧面并重复左 图所示的过程直至位置被调正。 图所示的过程直至位置被调正。
吹气管
负责对热熔后的工 件进行吹气冷却
电源开关
按下开关打开或关 闭设备
接近开关 电源插座 熔断器
进气管
从右到左依次为吹气 总进气管、 管、总进气管、气缸 加速下降、气缸下降、 加速下降、气缸下降、 气缸上升
控制原理 时间继电器: 时间继电器:对气缸的上升和下降进行时间控制 温控表: 温控表:通过热电耦对加热棒进行温度控制 PLC: PLC:对整个设备的动作进行顺序和逻辑控制 控制过程 推入holder 接近开关检测到holder holder② holder下方的检 ①推入holder②接近开关检测到holder下方的检 测块③气缸下压至设定位置④保持数秒⑤ 测块③气缸下压至设定位置④保持数秒⑤气缸抬 吹气阀吹气⑦气缸复位⑧拉出holder 起⑥吹气阀吹气⑦气缸复位⑧拉出holder 使用环境 使用电压: 使用电压:AC110V/220V 使用气压: 使用气压:0.4MPa
整体式 压点镶嵌 在加工好 的铜板里
分体式
谢谢观看!
热熔机使用调试说明及压头计算方法
时间继电器
调节时间继电器的 旋钮可以控制热熔 的时间
功能说明
温控表
调节温控表的设定 值可以控制热熔的 温度
急停按钮
按下急停按钮可以 瞬间切断热熔机的 电源用于紧急制动
气压表
调节气压表上的旋 钮可以控制主进气 气压大小
加热棒及 热电耦
加热棒负责对压头 进行加热热电耦负 责对压头的温度进 行反馈如果温度低 于设定温度温控表 将通过控制电路使 加热棒开始升温直 至达到设定温度
参数设定 时间继电器:通过调节时间继电 时间继电器: 器上的旋钮,使其设定值在10S 器上的旋钮,使其设定值在10S 左右
温控表: 温控表:通过调节温控表的设 定值,使其温度设定值在180℃ 定值,使其温度设定值在180℃ 左右(设定方法详见下一页) 左右(设定方法详见下一页)
温度单位:显示℃ 温度单位:显示℃/℉ 操作指示灯: ALM1(当报警1功能ON时灯亮) ALM2(当报警2功能ON时 操作指示灯:①ALM1(当报警1功能ON时灯亮)②ALM2(当报警2功能ON时 ON时灯亮 当报警 ON 灯亮③HB(加热器发生断线时灯亮) OUT1(控制输出1功能ON时灯亮) ON时灯亮 灯亮③HB(加热器发生断线时灯亮) ④OUT1(控制输出1功能ON时灯亮) OUT2(控制输出2功能ON时灯亮) STOP(运转停止时灯亮) ON时灯亮 ⑤ OUT2(控制输出2功能ON时灯亮)⑥STOP(运转停止时灯亮)⑦ CMW(通信写入许可ON时灯亮 通信写入许可ON时灯亮) CMW(通信写入许可ON时灯亮) 模式键:按下此键, 模式键:按下此键,可变更显示内容 菜单键:按下此键,可转换各菜单 菜单键:按下此键, 第一显示: 第一显示:显示当前值或设定数据的种类 第二显示:显示设定值、设定数据的读数值、 第二显示:显示设定值、设定数据的读数值、变更时的输入值 下调键/上调键:第二显示的数值变更时使用(按压上调键, 下调键/上调键:第二显示的数值变更时使用(按压上调键,第二显示的 数值会增大,或设定项目会往前移;按压下调键,第二显示的数值会减小, 数值会增大,或设定项目会往前移;按压下调键,第二显示的数值会减小, 或设定项目会往后移) 或设定项目会往后移)