齿轮油泵的产品说明书(中英文)
parker齿轮泵说明书
parker齿轮泵说明书⼀、产品概述Parker⻮轮泵是⼀种⾼性能、⾼可靠性的液压元件，⼴泛应⽤于各种⼯业领域。
该泵采⽤先进的⻮轮设计，具有______（填空：良好的⾃吸能⼒、较⾼的⼯作效率和稳定的压⼒输出）等特点。
⼆、产品特点结构紧凑：采⽤三件式铸铁结构，低摩擦衬套提供强度，⾼效率和在恶劣的操作环境下的⻓寿命。
⾼效节能：通过优化⻮轮啮合设计和降低内部泄漏，提⾼了泵的⼯作效率，减少了能源消耗。
噪⾳低：采⽤精密加⼯的泵体和⻮轮轴，减少了运转过程中的振动和噪⾳。
维护⽅便：泵体设计合理，易于拆卸和清洗，降低了维护成本。
多种安装选项：提供SAE安装⽅案和多种端⼝类型（如法兰、直螺纹等），满⾜不同安装需求。
三、技术规格型号：PGP330等（具体型号根据实际需求选择）。
操作压⼒：⾼达______bar（填空：241 ），即______psi（填空：3500 ）。
⼯作速度：______⾄______RPM（填空：2200 ⾄ 2600 ，或根据具体型号有所不同）。
流体温度：最低-40°F（-40°C），最⾼______°F（填空：239 ），即______°C（填空：115）。
重量：⼤约______kg⾄______kg（填空：37 ⾄ 78 ，或根据具体型号有所不同）。
轴类型：DIN、SAE等（具体类型根据实际需求选择）。
端⼝连接：ISO、SAE等（具体连接类型根据实际需求选择）。
四、安装与调试安装：请按照产品⼿册中的指示进⾏安装，确保泵与电机、管路等设备的正确连接。
注意检查泵的旋转⽅向是否与电机旋转⽅向⼀致。
调试：在调试前，请确保泵已正确安装并连接⾄稳定的液压系统。
启动泵后，逐渐调整系统压⼒和⼯作速度，观察泵的运⾏情况是否正常。
如有异常，请⽴即停机检查。
五、维护与保养定期检查：请定期检查泵的密封件、轴承等部件的磨损情况，如有磨损严重或损坏，请及时更换。
清洗与润滑：定期清洗泵体内部和⻮轮轴，确保泵内部清洁⽆杂质。
YCB型齿轮泵使用维护说明书(英文)
Operation&Maintenance ManualGear Pump Type YCB Cangzhou Head Pump Co.,Ltd1.General1.1YCB series of circular arc gear pump is a new type external gear pump and of the latest construction,jointly developed by the Hydraulic Research Office of Mechanical Engineering Department,Shanghai Jiaotong Universitv,and Botou Gear Pump General Plant.The gears of pump have the teeth figure of the advanced arcs compounded with other curves,thus making it have good-working pared with the traditional Gear Pump2CY with involutes teeth,this pump has the characteristics of little pressure wave,low noise,high efficiency and long service life.It is a new type of energy-saving pump.1.2The circular arc gear pump is suitable for petrochemicals,ship-building industries and other industries to pump in different lubricating oil mediums,such as petroleum,heavy oil and industrial light oil,at a temperature below 70℃and with a viscosity5-1500cSt.But it is not suitable for pumping in oil with hard particles and the other fibred particles,nor is fit for high volatile but low flash point oil,such as gasoline,benzene medium liquid.1.3Safety valve is supplied with standard pump unless otherwise stated.1.4The pump is driven by the motor through the claw coupling,and they are fixed on a cast base plate or a welded from profile steel.1.5The circular arc gear pump can be installed horizontally or vertically or in other directions as required to meet different conditions.2.Model and standard technical data of gear pump2.1Model and standard technical data of pump2.1.1Motor power is chosen according to the shaft power,when the viscosity of oil is at30cSt.2.1.2The motor power should be raised along with the increase of the viscosity,the exhaust pressure or the exhaust pressure with safety valve.2.1.3Selection of the motor speed:Four-phase motor is for viscosity below500cSt;six-phase motor is for viscosity above500cSt.2.1.4The standard scope of viscosity:5-1500cSt.2.1.5Temperature below80℃2.1.6The direction of rotation is clockwise viewed from coupling end.(the pump-in entrance is on the left.And exhaust exit on the right)If the end users require to change the rotation,please indicate when ordering.2.2Model explanation YCB5—0.65capacity m3/h;0.6pressure MPa;B stands for“beng”which means PUMP in Chinese;C stands for“chi”which means GEAR in Chinese;Y stands for“yuan”which means circular arc in Chinese;3.working principle of gear pumpFig.1shows that a pair of gears that are engaged are installed inside the casing with two ends sealed by the front and back covers.Gears divide the inside of the casing into cavity A and cavity B which are not interlinking.When gears revolves as Fig.1indicates,cavity A’s volume is enlarged gradually because of the disconnection of the teeth,resulting in part vacuum,and oil in the tank flows through oil tubes into cavity A under the external atmosphere pressure.So cavity A is called as absorption cavity.The absorbed oil in the cavity A flows into cavity B in sealed space along the inside wall of casing when gears revolve.Oil between gear teeth are extruded out when they are engaged and therefore the volume of this cavity reduced.This is called as press oil cavity.When gears revolve constantly cavities A and B always pump in and exhaust oil,which is the working principle of the gear pump.Fig.1working principle of gear oil pump4.Pump construction and function4.1This pump series is characterized as simple construction and compactness.Pump body and safety valve are separated.So it’s easy to use and maintain.Quality of the product is guaranteed,for the main parts are made of top-quality steel and precisely processed.4.2Oil pump has the self-absorption function.So it is unnecessary to add oil before working.4.3Lubrication of pump is achieved automatically through the transmission of oil.So no lubrication oil is necessary while working.1.back cover2.gasket3.bush4.bearing stand5.driven shaft6.gear7.driving shaft8.front cover9.soft graphite10.press cover11.pump body12.safety valveFig.2Construction of gear pump4.4Pump bodyTwo holes on the parallel surfaces of pump body are fixed with a pair of gears and four bearing stands.Safety valves are put on the top.Front cover and back cover are in the front and back respectively.Flanges on both side are for connection.Flange connector dimensions are up to the ISO and DIN standards and that of the china state ship-building corporation’s CBM.4.5Gear and shaftAll gears are of spiral gears,the gear and shaft compose of the shaft gear.4.6Bearing stand and bushThe revolving of the shaft gear is backed up by bearing stand and bush that have already been put together as a whole.4.7GasketGasket are inserted into the press surfaces between the pump body and the front and the back covers in order toachieve the better results of the sealing.4.8Shaft seal4.8.1There are two kind of axle-end seals,mechanical seal and packing seal.The seal rings are made of soft graphite which are elastic,high and-low-temperature-resisting,and of chemical stability and self-lubrication.4.8.2Mechnical seal construction is shown as Fig.315.transmission stand16.spring17.o-seal ring18.Rotatimng seat19.stationary seat20.end coverFig.3Construction of mechanical seal4.9safety valve4.9.1The safety valve of this series of pumps is assembled on the pump body as a whole.If safety valve is not required,special cover fixed on the safety valve position can be provided.20.valve body21.spacer22.protective cap23.washer24.nut25.washer26.adjusting screw27.safety valve spring28.safety valve push pitch29.coverFig.4For pumps with safety valve and without safety valve,please see Fig.44.9.2The working principle of the safety valve is to use spring to control the working of the safety valve.The function of the safety valve is to avoid incidents that might result from too much high exhaust pressure.the breakage of the exhaust pipes or the close of the exhaust oil pipes’valves.When such incidents occur,safety valve opens immediately and the liquid part or even all,will flow back to the pumping in cavity.Safety valve is not used to adjust the capacity of the pump for long.5.Pump installation5.1Before assembling,it is required to check up whether the motor is affected by damp or there is damage to the dust-proof covers of pump’s inlet or outlet,which might lead the dirt things into the cavity.5.2Oil pump and motor are fixed on the base plate.Hooks must hang on the base plate rings.In lifting single pump head,hooks must hang on the inlet or exit flange tubes.Please see Fig.5.5.3Select a dry and bright place so that management people can watch when pump is working.A certain space should leave out if it is close to wall,for it is easy to maintain.Don’t put it at a place where is humid and wet, being exposed to sun and rain,Oil pump should be installed in place above the water level so that it can not befloodedFig.5Hoisting of oil pump5.4The foundation of pump should be stable so that pipes will not be released or vibrated.In order to avoid the deformation of the base plate,bolts should be fixed firmly.If only the pump head is installed on the machinery, the least vibrated place must be chosen.5.5Washing the inside wall of pipes by kerosene before installation in order that no dirt things especially no rubbing matters are allowed to remain in the pipe,because they might cause the damage to the gears.The dimensions of the absorption and exhaustion pipes are by no means smaller than the nominal size of pump. Absorption pipe should be bigger and the shorter the better.Elbow should have bigger radius.Throttle valve should be used on the pipe valves to reduce the resistance.5.6No foot valve is needed for oil pump.But it is suggested to fix a filter gauze at the entrance of the intake pipe to prevent dirt things from entering in pump body.The effective area of the filter gauze should not be two times smaller than that of the dimensions of the tubes.The mouth of the intake tube should be cut to an angle of450.5.7Pump shaft and motor shaft should be installed concentrically.If it is not properly fixed,it might cut off the claw of the shaft couplings when revolving6.Pump operation6.1Start-up6.1.1Before the oil pump to be used,it is required to check up whether all tubes are fixed properly,and open valves of intake oil pipes.6.1.2Revolve the couplings by hand to see if there is an abnormal phenomenon.6.1.3Press the button on shortly before oil pump starts and make it sure the revolving direction is right and everything is perfect.6.1.4If oil pump is in operation,close the control valve of the outlet oil pipes gradually so as to adjust the pressure required.But the adjusted pressure should not be higher than the rated pressure.When oil pump is in constant operation,shaft seal and vibration should be carefully observed.6.2Adjustment of the safety valve6.2.1In normal circumstance,the working pressure of the safety valve is1.5times as against the rated pressure.In case lower pressure is needed,adjust it according to Fig.46.2.2Release the protective cap and unscrew the adjusting nut.6.2.3Make the adjusting screw revolving clockwise and then close gradually the control valve on the outlet tubes to determine whether the returned pressure is that needed.If the requirement cannot be fulfilled through one time of adjustment,you should proceed with several times.6.2.4After the adjustment,screw the adjusting nut and protective cap.6.3Stop workingCut of motor power and close control valve on the outlet tubes.7.Pump disassembly and reassembly7.1Following orders should be followed to disassemble to oil pump.7.1.1Disassemble the couplings on the oil pump shaft end.If it is too tight,use a copper stick to hit it gently and let it out.7.1.2Disassemble the press cover first and then the soft graphite ring or mechanical seal ring.7.1.3Disassemble the front and back covers and take the gasket out.7.1.4Disassemble bearing stand and then take out driving-and driven-shaft gears.7.1.5Disassemble nut and spring washes of the driving-and driven-shaft and then take out the left and-right gears 7.1.6Disassembly of safety valveFirst disassembly the protective cap,gasket and nut,then unscrew the adjusting screws,springs and safety valve push pitch and lastly the valve body and gasket.7.2Oil pump check-outCheck out every part.Worn part must be repaired or replaced.7.3Oil pump reassembly7.3.1The procedure for assembling is nearly the reversal of that for disassembling,i.e.,last disassembled first assemble.But the following points should be noted.7.3.2All the parts must be checked before assembling.7.3.3All the parts that are going to be assembled must be washed with kerosene and lubricated.No dirt things are allowed to enter the inside while assembling7.3.4While assembling the upper and lower bearing stands and the driving and driven gears,the thickness difference of every pair of bearing stand and gear should be less than0.005mm.7.3.5The gap on both gear sides should be adjusted by paper gaskets.Bigger gap will easily cause the leakage and reduce the efficiency,but if the gap is too small,the pump will get a higher temperature quickly or can’t run freely.7.3.6Assembling the soft graphite ring or mechanical seal O-ring by special sleeve.Soft graphite ring must be handled with care and be put in order,and shown in Fig.67.3.7After assembling,use hand to revolve the driving gear,to make sure that it revolves evenly.Fig.6Driving axle sleeve soft graphite ringual trouble and ways of remedyTroubles Productive Reason Ways of remedyNo dischargingoil or discharging little oil 1.Revolving direction reversed2.Valve closed3.Oil absorption tube has not been soaked intothe oil4.The high of absorption exceeds the rated5.The filtering area of the filter at absorptionend is too small6.Air leakage in absorption tube7.Safety valve blocked or doesn’t work well8.Lower temperature of oil results in viscosityincreasing1.Change into right direction2.Open valve3.Check out oil absorption tube and soak itin the liquid4.Measure absorption pressure and raise theoil level5.Change filter and extend the filtering area6.Check every joint and seal them withsealing material7.Disassemble and wash safety valve andpolish with abrasive grease8.Heat liquid or reduce exhausting pressureor the volume of oil exhaustionNo pressure or pressure not rising 1.The button of the pressure meter is still inOFF position2.The pressure of the safety valve is too low3.Side tube valve is on4.High temperature,low viscosity of oil andsmall resistance of the tube5.Air leakage in the tube1.Press the button ON of the pressure meter2.Readjust the safety valve pressure3.Close the side tube valve4.Reduce oil temperature5.Check out absorption tubeOil leakagein mechanicalseal 1.Shaft seal has not been adjusted properly2.O-seal ring wear3.The defects caused by wearing of stationaryand rotating rings of mechanical seal4.Spring flabby1.Adjust it2.Change O-seal3.Change stationary and rotating rings orpolish them again4.Change springNoise and vibration 1.Improper assembling2.The in concentricity of pump shaft and motorshaft3.Absorption tube or filter stopped up4.Absorption tube dimension is too small andlong.It could not pump in,for resistance istoo big5.Oil exhaustion tube’s resistance is too big6.Air leakage7.Fastener is relaxed8.Gears and bearings stand sides show seriouswear and tear or gripped1.Check out and maintain2.Readjust it3.Clear dirt things in the absorption tube orfilter4.Readjust it5.Check up whether exhaustion tube orvalve are stopped up6.Check up and maintain7.Check up and tighten it8.Disassemble and maintain or change themSafelyvalve unworkable 1.Wrong position2.Pressure too high3.Safety valve chip gripped1.Reassembling it2.Lower the pressure3.Disassembling,wash and readjustOverload ofmotorpower 1.Exhaustion pressure too high2.Low temperature results in increase of oilviscosity3.Improper assembling4.Revolving shaft curved5.Somewhere in the exhaustion tube stopped1.Lower pressure2.Heat liquid or reduce exhaustion pressureor volume of exhaustion oil3.Reassembling4.Straighten or change it5.Check up and maintain it6.Gears and bearing stand sides show serious6.Disassemble and maintain or change themwear and tear or gripped9.Points for attention in operation and ways of maintenance9.1Points for attentionApart from the above-mentioned points,following points should be noted.9.1.1.Check up whether nuts and bolts,couplings and motor are tight.9.1.2Clear away the unnecessary dirt things and tools near the oil pump.9.1.3Operator is required to be at a distance from oil pump in operation to avoid being spattered with gushing oil.9.2Ways of maintenance9.2.1Pay attention to the pressure and vacuum meters,figures of which should be in accordance with those stipulated in the technical data.9.2.2Pay attention to the packing seal.If too much oil leakage,screw the press cover as required.If too tight,it will result the packing seal becoming excessive hot9.2.3When abnormal noise and excessive rise of temperature occur,turn off oil pump immediately to check up.9.2.4Check up timely and frequently and clear any stoppage.Be sure oil pump works properly.10.Spare parts,accessories and technical documents10.1Four oil seals(soft graphite)10.2Four foundation nuts with bolts10.3Operation and maintenance manual10.4Certificate of qualityOne copy of packing list。
KCB齿轮泵说明书
一、产品概述KCB型齿轮泵适于输送重油、机械油、燃油以及不含固体颗粒、纤维的石油、化工产品等液态物质。
该型号的泵配有安全阀，能防止因过载而对泵和电机所造成的损坏。
适用温度：-10-150℃粘度：5-1500cst性能范围：流量：18.3-5400L/min压力：0.33-1.45Mpa型号说明：例 K CB 55流量（L/min）齿轮泵带安全阀二、性能参数（见表一）三、泵的结构原理1.外啮合齿轮泵的工作原理啮合的齿轮在泵体内旋转时，轮齿不断进入和退出啮合。
在吸入室，轮齿逐渐退出啮合状态，这样吸入室的容积逐步增大，压力降低，液体在液面压力的作用下进入吸入室，随齿轮齿间进入排出室。
在排出室，轮齿又逐渐进入啮合状态，齿轮的齿间逐渐被一齿轮的轮齿占据，排出室的容积减少，排出室内液体压力升高，于是液体从泵的排出口被排出泵外，齿轮连续旋转，上述过程不断进行，形成连续的输油过程。
其原理图见图一。
（在电机后端看，箭头所示为泵的出口）图一KCB系列齿轮油泵性能参数2.泵的结构：泵主要有泵体、齿轮、轴、轴承、安全阀、前盖、后盖、密封部件、联轴器部件组成。
设有安全阀的泵、当排油管路的液压值超过泵的规定时，安全阀开启，保证泵及原动机不致因压力过高而受到损坏。
轴端密封有三种形式：填料密封、机械密封、橡胶圈密封，用户可根据具体的使用条件选择合适的密封结构。
泵有良好的自吸性，泵内运动部件利用输送的液体实现润滑，致工作时可以不加引液和润滑剂。
四、安装1、泵安装前应检查泵和电机在运输过程中是否受到损坏，如电机是否受潮，泵的进出口防尘盖是否损坏而使污物进入泵腔内等。
2、泵在搬运过程中，应选择合适起吊位置，减少泵的变形。
3、泵的底座应固定在牢固的基础上，以免产生振动影响泵的正常工作。
4、泵的进出口管路应清理干净不得存有硬颗粒的报告杂物。
5、管路口径一般不小于泵的进出口径，进油管路应尽量短，并减少弯路。
必要时在进油口安装金属过滤器，过滤器的有效面积不应小于管道过流面积的三倍。
KCB齿轮泵说明书大全
K C B(2C Y)齿轮泵说明书大全(总8页)--本页仅作为文档封面，使用时请直接删除即可----内页可以根据需求调整合适字体及大小--KCB齿轮泵● 用途适用于输送不含固体颗粒和纤维，无腐蚀性，温度不高于80℃，粘度为5×10-6～×10-3m2/s (5-1500cSt)的润滑油或性质类似润滑油的其他液体。
● 结构特性本系列齿轮泵主要有齿轮、轴、泵体、安全阀、轴端密封所组成。
齿轮经热处理有较高的硬度和强度，与轴一同安装在可更换的轴套内运转。
泵内全部零件的润滑均在泵工作时利用输出介质而自动达到。
泵内有设计合理的泄油和回油槽，是齿轮在工作中承受的扭矩力最小，因此轴承负荷小，磨损小，泵效率高。
泵设有安全阀作为超载保护，安全阀的全回流压力为泵额定排除压力的倍，也可在允许排出压力范围内根据实际需要另外调整。
但注意本安全阀不能作减压阀的长期工作，需要时可在管路上另行安装。
从主轴外伸端向泵看，为顺时针旋转。
齿轮泵是在介质粘度4×10-3m2/s(40cSt)时确定的。
性能参数表中给出的参数值适用于介质粘度1×10-5～8×10-5m2/s(10～80cSt)范围内，超出这个范围则根据用户提出的性能参数要求另行确定。
各型齿轮泵性能参数中给出的排出压力是给出的最大的工作压力值，在此范围内泵均能正常工作，其工作范围见图一。
KCB系列齿轮油泵是有泵体、前后泵盖、齿轮、主被动轴、轴承、安全阀和轴端密封等零件组成。
——主传动齿轮是一对斜齿园柱齿轮，直动式安全阀。
KCB200—960主传动齿轮是四个斜齿轮组成的人字形齿轮组，差压式安全阀。
全系列齿轮油泵用三爪式弹性联轴器与电动机组成的热油泵机组。
本系列齿轮油泵结构简单紧凑，使用维护方便，运转平稳，使用安全可靠。
● 适用范围本型齿轮油泵适用于输送介质粘度不大于150mm2/S ，温度不高于120°C，无腐蚀性，不含硬质颗粒杂质和纤维的重油、柴油、机械油、植物油以及性质类似的其它液体。
2CY型齿轮油泵说明书
一、用途我厂生产的2CY型系列齿轮油泵，适用于化肥厂、炼油厂、榨油厂、电厂、电站、变电站（室）、润滑油库、电容器厂、油漆厂、粮食部门等各工矿企业作为输送透平油、变压器油、航空油、机械油、柴油、食用油等液体油液。
2CY型系列齿轮油泵，具有外形美观，结构紧凑，性能稳定，轮齿脉动冲击值低，噪音低，安全可靠，维护保养方便等优点。
本厂长期为客户提供易损零件。
本厂生产的系列齿轮油泵，亦广泛用于国防、科研、石油、化工、冶金、制药、纺织、交通、食品等工业部门，输送介质温度在60℃以下，运动粘度80cst以下重油、中油、工业轻油、食用油以及其它类似油液。
但不适用于输送含硫成分过高、腐蚀性的，含有硬质颗粒杂物的，以及含有纤维的油液，也不适用于输送高度挥发性的，闪点低的油类。
二、主要技术参数三、工作原理1、结构齿轮泵由泵体、前后端盖、主动齿轮、被动齿轮、轴承、轴承座、油封、联轴器、电动机、底盘、进出口法兰及接管，安全阀等组成。
齿轮由轴承通过轴承支承在前后端盖上，油封起着主动轴转动时的密封作用。
电动机的转动通过联轴器传递到齿轮泵的主动齿轮，使齿轮泵工作。
安全阀为一单独整体，内部的孔与泵体的吸油空间和排油空间相通，中间由安装有弹簧的阀杆隔开。
2、工作原理啮合的齿A、C、B、将由泵体、端盖、齿轮密封的空间分隔成吸入腔和排出腔。
当一对齿轮按图示方向旋转时，位于吸入腔的齿C逐渐退出啮合，使吸入腔的容积逐渐增大，压力降低，液体沿吸入管进入吸入腔，直至充满整个齿间。
随着齿轮的转动，进入齿间的液体被带至排出腔，此时由于齿B的啮入，占据了齿间容积，使排出腔容积变小，液体即被强行排出。
当油路中的阻力（压力）超过安全压力时，安全阀就启动，使排油腔的油回到吸油腔，从而减少压力，安全阀起过载保护作用。
四、齿轮油泵的安装与调试运转油泵须安装在坚固的水泥基础上，并用油泵的地脚螺栓和螺母紧固在基础上。
移动式油泵在运行使用前须将轮子垫平，并适当固定。
申贝泵业 KCB、2CY 齿轮油泵 说明书
一、用途本产品适用于输送粘度在500C.s.t 以下，温度低于70℃的各种植物油、矿物油如菜油、 机械油、柴油等。
配用铜齿轮可输送煤油、汽油等非润滑性介质。
若需输送高温介质，请使用耐高温齿轮泵，它可输送200℃以下的液体介质。
二、技术规范配三相异步电动机 型号 进出口径 排出流量(L/min) 额定压力(MPa) 真空度(-MPa)容积效率%功率KW 型号 KCB18.3 2CY1.1/14.5 3/4″ 18.3 1.45 1.5 Y90L-4 KCB33.3 2CY2/14.5 3/4″ 33.3 1.45 2.2 Y100L1-4 KCB55 2CY3.3/3.3 1″ 55 0.33 1.5 Y90L-4 KCB83.3 2CY5/3.3 11/2″ 83.3 0.33 2.2 Y100L1-4 KCB133 2CY8/3.3 2″ 133 0.33 3 Y132S-6 2CY8/6 2″ 133 0.6 4 Y132M1-6 2CY8/10 2″ 133 1.0 5.5 Y132M2-6 2CY12/1.3 2″ 200 0.13 4 Y112M-4 KCB200 2CY12/3.3 2″ 200 0.33 5.5 Y132S-4 2CY12/6 2″ 200 0.6 5.5 Y132S-4 2CY12/10 2″ 200 1.0 7.5 Y132M-4 KCB300 2CY18/3.6 3″ 300 0.36 5.5 Y130M2-6 KCB483.3 2CY29/3.6 3″ 483.3 0.33 7.5 Y132M-4 2CY29/6 3″ 483.3 0.6 11 Y160M-4 KCB633 2CY38/2.8 4″ 633 0.28 11 Y160L-6 2CY38/6 4″ 633 0.6 22 Y200L2-6 KCB960 2CY60/34″9600.322Y180L-4 2CY100/3 6″ 1667 0.3 30 Y250M-8 2CY100/6 6″ 1667 0.6 55 Y315S-8 2CY120/3 6″ 2000 0.3 30 Y250M-8 2CY120/6 6″ 2000 0.6 55 Y315S-8 2CY150/3 6″ 2500 0.3 37 Y280S-8 2CY150/6 6″ 2500 0.6 0.05 ≥8575 Y315M1-8注：1、表中参数为50℃、30C.s.t 粘度条件下的数值。
RICKMEIER 齿轮泵 R25 2.5 至 R105 2400 说明书
参数表齿轮泵R25/2.5 至 R105/2400TB3-NNNN-111_CN • 00出版人RICKMEIER GmbHLangenholthauser Straße 20-22D-58802 Balve电话 +49 (0) 23 75 / 9 27-0传真 +49 (0) 23 75 / 9 27-26********************www.rickmeier.de© 2019, RICKMEIER GmbH保留所有权利。
未经 RICKMEIER 有限责任公司书面许可，既不允许传播、复制、编辑，也不允许向第三方转发这些内容。
在标题页展示了示例配置。
因此，提供的产品可能与插图不同。
2 / 48TB3-NNNN-111_CN • 00目录1概述 (5)2应用领域 (6)3说明描述 (7)3.1结构 (7)3.2产品说明 (7)4工作原理 (8)5旋转和输送方向 (9)5.1确定旋转方向 (9)5.2更改旋转和输送方向 (9)6指令和验收 (9)7标准规格和派生型 (10)7.1材料 (10)7.2固定法兰 (11)7.3接口 (12)7.4轴端 (13)7.5轴密封件 (14)7.5.1径向轴密封圈 (RWDR) (14)7.5.2滑环密封件 (GLRD) (15)7.6限压阀 (DB) (15)7.7换向阀 (UNI 功能) (16)7.8辅助轴承 (17)7.9双联泵 (17)7.10集成加热装置 (17)7.11噪声优化 (18)8名称和配置 (18)8.1型号代码 (18)8.2泵选择 (18)8.2.1结构尺寸（型号）/ 几何排量 Vg (19)8.2.2结构型式 (19)8.2.3轴端 (19)8.2.4限压阀 (20)8.2.5限压阀 - 压力范围 / 预设 (20)8.2.6轴密封件 (20)8.2.7接口 / 接口尺寸 (21)8.2.8旋转方向（往轴端看） (21)8.2.9材料 (21)8.2.10其它选装件 (22)8.3泵设计 (23)9技术参数 (24)9.1使用限制 (24)9.2运行数据 (25)10齿轮泵尺寸表 (29)10.1结构尺寸 R25 (29)10.2结构尺寸 R35 (30)TB3-NNNN-111_CN • 00 3 / 4810.3结构尺寸 R45 (31)10.4结构尺寸 R65 (32)10.5结构尺寸 R95 (33)11泵组尺寸表 (34)11.1结构尺寸 R25 (34)11.1.1结构型式 IM B35 (34)11.1.2带泵支架底座的 IM B5 结构型式 (35)11.1.3结构型式 IM V1/B5 (36)11.2结构尺寸 R35 (37)11.2.1结构型式 IM B35 (37)11.2.2带泵支架底座的 IM B5 结构型式 (38)11.2.3结构型式 IM V1/B5 (39)11.3结构尺寸 R45 (40)11.3.1结构型式 IM B35 (40)11.3.2带泵支架底座的 IM B5 结构型式 (41)11.3.3结构型式 IM V1/B5 (42)11.4结构尺寸 R65 (43)11.4.1结构型式 IM B35 (43)11.4.2带泵支架底座的 IM B5 结构型式 (44)11.4.3结构型式 IM V1/B5 (45)11.5结构尺寸 R95 (46)11.5.1结构型式 IM B35 (46)11.5.2带泵支架底座的 IM B5 结构型式 (47)11.5.3结构型式 IM V1/B5 (48)4 / 48TB3-NNNN-111_CN • 00TB3-NNNN-111_CN • 00 5 / 481概述本目录中的技术说明用作常规信息。
2CY型齿轮油泵说明书
2CY型齿轮油泵说明书一、产品概述：二、产品结构：2CY型齿轮油泵主要由泵体、驱动装置、叶轮、轴承和密封装置等部分组成。
其中，泵体由铸铁或不锈钢制成，具有良好的耐腐蚀性和耐磨性。
叶轮是由齿轮和轴组成，通过驱动装置驱动叶轮旋转。
轴承用于支撑轴的旋转，保证泵的正常运行。
密封装置用于防止泵内部的液体泄漏出来。
三、使用方法：1.在使用前，确认泵体和驱动装置之间的连接牢固可靠。
2.检查泵的润滑部件是否充实润滑油，确保泵的正常润滑。
3.打开泵体的入口阀和出口阀，将润滑油通过入口阀输入泵体，然后从出口阀排出。
4.启动驱动装置，使齿轮旋转，从而实现润滑油的输送。
5.在使用过程中，及时观察泵的运行情况，如发现异常情况应及时停机检修。
四、维护保养：1.定期检查泵体的密封装置，如果发现泄漏现象，应及时更换密封件。
2.定期检查轴承的润滑情况，如有需要，及时进行加润滑油。
3.定期清洗泵体和叶轮上的杂质，保持泵的正常工作。
4.长时间不使用泵时，应将泵体内的润滑油排空，以防止润滑油变质。
5.定期对泵进行检修，检查泵的各部件是否磨损严重，如有需要，进行更换。
五、注意事项：1.使用过程中应保持良好的工作环境，防止泵受到严重腐蚀。
2.在停止使用前，应将泵体内的润滑油排空，以防止油液滞留。
3.在使用泵时，应避免过载运行，以免损坏泵的齿轮和轴承。
4.不得将泵用于输送可燃、易爆液体。
5.在维修和检修时，应将泵与电源切断，防止发生意外。
六、故障排除：1.如果发现泵无法启动，首先检查电源是否正常，然后检查传动装置是否堵塞。
2.如果泵工作异常，如有异常噪音或振动等，应及时停机检查。
3.如果发现漏油现象，应检查泵体的密封装置和轴承是否磨损严重。
七、技术参数：1.流量范围：0.2-50m³/h2.扬程范围：0.2-2.4MPa3.介质温度：-20℃~120℃4.输送介质：润滑油、润滑脂。
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CONTRACTORSHANGHAI ELECTRIC GROUP CO. LTDPT. MAXIMA INFRASTRUKTURGear Oil Pump Production Instruction 齿轮油泵产品说明书四川高精净化设备有限公司SICHUAN FINE PURIFICATION EQUIPMENT CORP.LTD1．RIEF INTRODUCTIONWith history of more than 20 years in producing large separation equipment, our compary manufactures Model ZJA High Vacuum Oil Purifier, ZLY Vacuum Oil Filter, JYG Fine Filter,BMS, BAS Manual/Automatic Board Frame Press Oil Filter Which are designed for filtering turbine oil, transformer oil, aviation hydraulic oil, machine oils and Diesel fuel. Besides, We produce WCB，KCB，2CY Geared Oil Delivery Pumps suitable for delivering various medium oils.Model WCB, KCB,2CY Gear Oil Pumps are suitable for fertilizer factory, oil refinery, oil-pressing factory, power plant, transformer station, lubrication oil storehouse, capacitor plant, painting factory and grain departments for delivering oils, such as turbine oil ,transformer oil, aviation oil, mechanical oil, diesel oil and edible oil.WCB,KCB Geared Oil Pump features of good appearance, compact construction, stable performance, low pulsation impact value and low noise less than the specified of the national standard, safety and reliability as well as easy maintenance and service. We provide our customers with wear parts for a long term.Series of gear oil pumps produced by our company find their wide use in national defense, scientific research, Petroleum, light/chemical industry, metallurgy, textile, transportation, Pharmaceutical-making and food departments for delivering non-corrosion heavy oil, mid-viscosity oil, light oil, edible oil and other similes with viscosity below Engler 10°E at temperature below 60℃.However, they are not suitable for delivering dirty oils, lubricating/corrosive medium. Explosion-proof motors and special motors can be provided according to user's requirements.Model WCB Geared oil pump is of one with excellent performance and reasonable price. It can be used in grain sales department for delivering edible oil with illumination power.2.SPECIFICATION3. CONSTRUCTION AND OPERATION PRINCIPLE3.1StructureGeared pump is composed of body ,front/back end cover, driving gear, driven gear, bearings, bearing cap, oilseal coupling, motor, chassis, inlet/oulet oil pipe, flange and safety valve etc.Front/back end cover supports driving/driven gear by means of bearings. The body enables driving gear and driven gear to rotate, resulting in vacuum operation mode. Oilseal acts as sealing of driving shaft. Motor drives driving gear through coupling and shaft pin.2.Moving Sketch3.2 Operation PrincipleWhen driving shaft drives Gear1and Gear2 to rotate in direction shown by arrow and geared teeth disengage gradually in oil suction cavity, teeth disengage from teeth of another gear so that vacuum is formed. aˊ,bˊ…of a, b…between teeth carries oil from oil suction cavity to oil discharge cavity. Oil in geared space is pressed out when gear rotates continuously. Outer load action causes oil pressure. With continuous running of gear, oil pump sucks and discharges oil continuously.When resistance of oil circuit exceed safety Pressure, safety valve starts to make oil in discharge cavity go back suction cavity. In doing so, pressure is reduced and pump/piping is protected.4.INSTALATION AND CONISSIONINGGeared pump and motor is fixed on chassis. Shaft line between motor and geared pump has been adjusted. Geared pump rotates smoothly.During operation, keep an eye to suction height. Rated lift can be obtained. Specified oil inlet/outlet pipes should be chosen. Oil inlet should be through. Before starting, check to see whether fasteners are loose and whether geared pump moves freely. Idle running can't last more than 1 minute. If no oil is sucked in, check geared pump for correct rotation(Running in direction shown by arrow).Check to see whether oil suction pipe joint is loose, connections are leaky and oil groove bottom is blocked by oil suction pipe inserted as well as oil suction height and oil outlet height exceeds tolerance.No abnormal noise and vibration should occur when geared pump works.Safety valve was set in specified safe pressure scope at factory. Users can regulate it. But max regulation puessure can't exceed 40%.5.OPERATION5.1 Before operation, check to see whether geared pump moves freely(Turn by hand).5.2 Make sure power supply is OK and rotation direction of motor is correct.5.3 Check to see whether oil inlet/outlet diameter meets requirements and lift is within specified range.5.4Make sure that all fasteners are firm (Including connectors of inlet/outlet pipe)5.5Before starting, insert oil inlet pipe into oil groove properly. Oil pipe can't reach to groovebottom to prevent blocking intake.5.6Only everything is OK, you may start machine.6.MAINTENANCE AND SAFETY6.1 Connect grounding device6.2 Always keep an eye to loosening of fasteners and abnormal noise of geared pump.6.3 Corse filter should be mounted at oil inlet to prevent iron and impurities from entering pump. 6.4 Oil seal is wear part. In case that driving shaft leaks oil, change oil seal.6.5 Oil pump adopts ball bearings. If ball bearings are worn out, serious noise will occur. Replacement should be made.6.6 After service is completed, made sure that axial gap of the pump, and concentricity should be within tolerance. Otherwise, Pump will fail to work properly.6.7 Geared pump is not allowed to operate in environment and the open-air with high temperature.7.TROUBLESHOOTING AND REMEDYMAIN PARTS AND MATERIALS TABLEBEARING CATALOGUESPARE PART AND WEAR PART CATALGUESPARE PART AND WEAR PART CATALGUEOVERALL AND INSTALLATION DIMEMSIONS OF OIL PUMP一、简介我厂已有二十多年制造分离大型机械设备的历史，产品为各发电厂或从事电力事业的单位提供ZJA系列高真空净油机、ZLY系列真空滤油机、JYG系列精密过滤机、BMS、BAS系列手动和自动板框压滤机、LY系列板框滤油机过滤透平油、变压器油、航空液压油、机油、柴油，还为客户提供WCB、KCB、2CY系列齿轮输油泵，输送各类不同用途的介质油液。