二级齿轮减速器外文翻译解读资料讲解

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中英LC系列两级硬齿面圆柱齿轮减速机

中英LC系列两级硬齿面圆柱齿轮减速机

目录
Content
1. 概述(General)………………………………………………………………………2 2. 工作条件(Working condition)…………………………………………………2 3. 安装,调试(Installation and commissioning)………………………………3 4. 使用与维护(Application and maintenance)……………………………………5 5. 润滑(Lubrication)……………………………………………………………………9 6. 减速机的轴承及油封(Bearing and shaft seal of reducer)……………………11 7. 故障分析与处理(Trouble analyzing and shooting)……………………………………12 8. 减速机加油量(Filling oil amount of reducer)………………………………13
使 用 说 明 书
ISO9001Certified ISO9001 认证企业
Production Enterprise Certified by the Ministry of Chemical Industry 化工部定点企业
ZHE JIANG GREAT WALL REDUCER CO., LTD. 浙江长城减速机有限公司
Coaxial reducers with two stages and hard cylindrical gear are suitable for various equipments, especially for vertical power transmission agitating equipment on vessel. It is smooth in transmission, low in noise, high in efficiency, strong in load, compact in structure, and light in weight. It can match with several motors, stepless transmissions, pedestals, couplings and shaft seals as well as explosion-proof and diverse parameter. 1.2 本系列减速机分 LC 型(立式)、LC(A)型(立式改进型:增设润滑油泵,采用循环喷 油润滑以提高传动效率,增设密封装置提高密封性能)、LCW 型(卧式)等三种机型。

二级减速器(斜齿轮)说明书

二级减速器(斜齿轮)说明书

目录1 设计任务书 (1)1.1 设计题目 (1)1.2 设计任务 (1)1.3 具体作业 (1)1.4 数据表 (2)2 选择电动机 (3)2.1 电动机类型的选择 (3)2.2 确定传动装置的效率 (3)2.3 选择电动机容量 (3)2.4 确定传动装置的总传动比和分配传动比 (4)2.4.1 总传动比的计算 (4)2.4.2 分配传动装置传动比 (4)3 计算传动装置的参数 (5)3.1 电动机输出参数 (5)3.2 高速轴的参数 (5)3.3 中间轴的参数 (5)3.4 低速轴的参数 (5)3.5 工作机的参数 (6)3.6 各轴的数据汇总 (6)4 普通V带设计计算 (7)4.1 已知条件和设计内容 (7)4.2 设计计算步骤 (7)4.2.1 确定计算功率 (7)4.2.2 选择V带的带型 (7)4.2.3 确定带轮的基准直径并验算带速 (7)L (7)4.2.4 从确定V带的中心距a和基准长度d (8)4.2.5 验算小带轮的包角14.2.6 计算带的根数z (8)F (9)4.2.7 计算作用在带轮轴上的压力Q5 减速器齿轮设计 (10)5.1 选择齿轮的材料及确定许用应力 (10)5.2 按齿轮弯曲强度设计计算 (10)5.2.1 计算第一对齿轮(高速轴与中间轴) (10)5.2.2 计算第二对齿轮(中间轴与低速轴) (11)6 轴的设计 (14)6.1 高速轴尺寸设计计算 (14)6.1.1 轴的材料选择并按扭转强度概略计算轴的最小直径 (14)6.1.2 轴的尺寸设计 (14)6.2 中间轴尺寸的设计计算 (15)6.2.1 轴的材料选择并按扭转强度概略计算轴的最小直径 (15)6.2.2 轴的尺寸设计 (16)6.3 低速轴尺寸设计计算 (17)6.3.1 轴的材料选择并按扭转强度概略计算轴的最小直径 (17)6.3.2 轴的尺寸设计 (17)7 轴的校核计算 (19)7.1 高速轴的校核 (19)7.1.1 轴受力计算 (19)7.2 中间轴的校核 (21)7.2.1 轴受力计算 (22)7.2.2 计算危险截面处轴的最小直径 (25)7.3 低速轴的校核 (25)7.3.1 轴受力计算 (25)7.3.2 计算危险截面处轴的最小直径 (26)8 滚动轴承寿命校核 (28)8.1 高速轴上的轴承寿命校核 (28)8.1.1 计算当量动载荷 (28)8.1.2 计算轴承承受的额定动载荷 (28)8.2 中间轴上的轴承寿命校核 (29)8.2.1 计算当量动载荷 (29)8.2.2 计算轴承承受的额定动载荷 (29)8.3 低速轴上的轴承寿命校核 (29)8.3.1 计算当量动载荷 (29)8.3.2 计算轴承承受的额定动载荷 (30)9 键联接设计计算 (31)9.1 高速轴上键的校核 (31)9.2 中间轴上键的校核 (31)9.3 低速轴上键的校核 (31)10 联轴器的校核 (32)11 润滑及密封类型选择 (33)11.1 润滑方式 (33)11.2 密封类型的选择 (33)11.3 轴承箱体内,外侧的密封 (33)12 减速器箱体主要结构尺寸 (34)13 结论与展望 (36)参考文献 (37)1 设计任务书1.1设计题目示。

二级圆锥圆柱齿轮减速器说明书

二级圆锥圆柱齿轮减速器说明书

前言本设计为带式运输机传动装置,其工作平稳,使用较为广泛,主要结构包括电动机,减速器以及链轮,根据工作要求,为小功率传动,选择二级圆锥-圆柱圆柱齿轮减速器。

减速器是原动机和工作机之间的封闭式传动装置,用来减低转速和增大转矩的以满足各种工作的需要,二级齿轮减速器结构简单,但齿轮相对于轴承的位置不对称,要求轴有较大的刚度,高速既齿轮布置在远离转矩输入端,这样,轴在转矩的作用下产生的扭矩变形和在载荷作用下轴产生的弯曲变形可部分相互抵消,以缓解沿齿宽载荷分布不均匀的现象。

当今的减去器的发展正朝向大功率、大传动比、小体积、高效率、高寿命的方向。

在现代机械行业起着较大的作用,种类也更趋于多样化。

通过本次对减速器的设计,能使我加深对减速器的理解,和对机械行业的认识。

关键词:链式传输机二级圆锥-圆柱齿轮减速器课程设计机械设计任务书姓名:班级:学号:设计题目:设计用于链式运输机的二级圆锥-圆柱齿轮减速器运动简图:工作条件传动不逆转,载荷平稳,小批量生产,起动载荷为名义载荷的1.25倍。

输送带速度允许误差为±5% 。

原始数据已知条件题号F3输送链工作拉力F(N)3500运输链工作速度V(m/s)1.0运输链齿数Z 10运输链节距P(mm)60每日工作时数T(h) 16传动工作年限(年)10设计工作量1.减速器装配图1张(0号、计算机绘图);2.工作图:零件图2张(计算机绘图1张,手工1张)3.设计计算说明书1份(6000~8000字)。

指导教师:开始日期:2015年12月07日完成日期:2015年12月27日目录第一章电动机选择 (3)1.1选择电动机类型 (3)1.2选择电机容量 (3)1.3确定电动机转速 (4)第二章减速器外传动计算 (4)2.1选择链轮齿数 (4)2.2确定计算功率 (4)2.3选择链型和节距 (5)2.4确定电动机型号、转速 (5)2.5计算链节数和中心距 (5)第三章计算、分配传动比 (6)3.1计算装置总传动比 (6)3.2分配各级传动比 (6)第四章各轴动力参数好运动参数的计算 (6)第五章第一级传动计算 (7)5.1选定齿轮类型、精度等级、材料及齿数 (7)5.2按齿面接触疲劳强度设计 (7)5.2.1小齿轮分度圆直径 (7)5.2.2调整小齿轮分度圆直径 (8)5.3按齿根弯曲疲劳强度设计 (9)5.3.1齿轮模数 (9)5.3.2调整齿轮模数 (11)5.4计算几何尺寸 (12)第六章第二级传动计算 (12)6.1选定齿轮类型、精度等级、材料及齿数 (12)6.2按齿面接触疲劳强度设计 (12)6.2.1小齿轮分度圆直径 (12)6.2.2调整小齿轮分度圆直径 (14)6.3按齿根弯曲疲劳强度设计 (15)6.3.1齿轮模数 (15)6.3.2调整齿轮模数 (16)6.4计算几何尺寸 (18)第七章联轴器 (18)7.1联轴器类型 (18)7.2联轴器的计算转矩和型号 (18)第八章轴的结构设计 (19)8.1输入轴的结构设计 (19)8.1.1按扭转强度条件确定最小轴径 (19)8.1.2结构设计 (19)8.2中间轴的结构设计 (20)8.2.1按扭转强度确定轴的最小直径 (20)8.2.2结构设计 (21)8.3输出轴的结构设计 (21)8.3.1按扭转强度条件确定州的最小轴径 (21)8.3.2结构设计 (22)第九章轴的强度校核 (23)9.1输入轴强度校核 (23)9.1.1载荷分析 (23)9.1.2按弯扭组合应力校核轴强度 (24)9.2中间轴强度校核 (25)9.2.1载荷分析 (25)9.2.2按弯扭组合应力校核轴强度 (26)9.3输出轴的强度校核 (27)9.3.1载荷分析 (27)9.3.2按弯扭组合应力校核轴强度 (28)第十章键的选择与强度校核 (29)10.1输入轴 (29)10.2中间轴 (29)10.3输出轴 (30)第十一章齿轮的结构设计 (30)第十二章选择润滑方式 (30)第十三章箱体结构设计 (31)第十四章箱体附件 (32)齐齐哈尔大学机电学院设计专用纸设计项目计算及说明主要结论第一章电动机选择1.1选择电动机类型按已知工作要求和条件,选用Y系列一般用途全封闭自扇冷鼠笼型三相异步电机。

汽车主减速器外文文献翻译、中英文翻译、外文翻译

汽车主减速器外文文献翻译、中英文翻译、外文翻译

汽车主减速器外文文献翻译、中英文翻译、外文翻译AUTOMOTIWE FINAL DRIVEFINAL DRIVEA final drive is that part of a power transmission system between the drive shaft and the differential. Its function is to change the direction of the power transmitted by the drive shaft through 90 degrees to the driving axles. At the same time. it provides a fixed reduction between the speed of the drive shaft and the axle driving the wheels.The reduction or gear ratio of the final drive is determined by dividing the number of teeth on the ring gear by the number of teeth on the pinion gear. In passenger vehicles, this speed reduction varies from about 3:1 to 5:1. In trucks it varies from about 5:1 to 11:1. To calculate rear axle ratio, count the number of teeth on each gear. Then divide the number of pinion teeth into the number of ring gear teeth. For example, if the pinion gear has 10 teeth and the ring gear has 30 (30 divided by 10), the rear axle ratio would be 3:1. Manufacturers install a rear axle ratio that provides a compromise between performance and economy. The average passenger car ratio is 3.50:1.The higher axle ratio, 4.11:1 for instance, would increase acceleration and pulling power but would decrease fuel economy. The engine would have to run at a higher rpm to maintain an equal cruising speed.The lower axle ratio. 3:1, would reduce acceleration and pulling power but would increase fuel mileage. The engine would run at a lower rpm while maintaining the same speed.The major components of the final driveinclude the pinion gear, connected to the drive shaft, and a bevel gear or ring gearthat is bolted or riveted to the differential carrier. To maintain accurate and proper alignment and tooth contact, the ring gear and differential assembly are mounted in bearings. The bevel drive pinion is supported by two tapered roller bearings, mounted in the differential carrier. This pinion shaft is straddle mounted. meaning that a bearing is located on each side of the pinion shaft teeth. Oil seals prevent the loss of lubricant from the housing where the pinion shaft and axle shafts protrude. As a mechanic, you willencounter the final drive gears in the spiral bevel and hypoid design.Spiral Bevel GearSpiral bevel gears have curved gear teeth with the pinion and ring gear on the same center line. This type of final drive is used extensively in truck and occasionally in older automobiles. This design allows for constant contact between the ring gear and pinion. It also necessitates the use of heavy grade lubricants.Hypoid GearThe hypoid gear final drive is an improvement or variation of the spiral bevel design and is commonly used in light and medium trucks and all domestic rear- wheel drive automobiles. Hypoid gears have replaced spiral bevel gears because they lower the hump in the floor of the vehicle and improve gear-meshing action. As you can see in figure 5-13, the pinion meshes with the ring gear below the center line and is at a slight angle (less than 90 degrees).Figure 5-13.—Types of final drives.This angle and the use of heavier (larger) teeth permit an increased amount of power to be transmitted while the size of the ring gear and housing remain constant. The tooth design is similar to the spiral bevel but includes some of thecharacteristics of the worm gear. This permits the reduced drive angle. The hypoid gear teeth have a more pronounced curve and steeper angle, resulting in larger tooth areas and more teeth to be in contact at the same time. With more than one gear tooth in contact, a hypoid design increases gear life and reduces gear noise. The wiping action of the teeth causes heavy tooth pressure that requires the use of heavy grade lubricants.Double-Reduction Final DriveIn the final drives shown in figure 5-13, there is a single fixed gear reduction. This is the only gear reduction in most automobiles and light- and some medium-duty trucks between the drive shaft and the wheels.Double-reduction final drives are used for heavy- duty trucks. With this arrangement (fig. 5-14) it is not necessary to have alarge ring gear to get the necessary gear reduction. The first gear reduction is obtained through a pinion and ring gear as the single fixed gear reduction final drive. Referring to figure 5-14, notice that the secondary pinion is mounted on the primary ring gear shaft. The second gear reduction is the result of the secondary pinion which is rigidly attached to the primary ring gear, driving a large helical gear which is attached to the differential case. Double-reduction final drives may be found on military design vehicles, such as the 5-ton truck. Many commercially designed vehicles of this size use a single- or double-reduction final drive with provisions for two speeds to be incorporatedFigure 5-14.—Double-reduction final driveTwo-Speed Final DriveThe two-speed or dual-ratio final drive is used to supplement the gearing of the other drive train components and is used in vehicles with a single drive axle (fig. 5-15). The operator can select the range or speed of this axle with a button on the shifting lever of the transmission or by a lever through linkage The two-speed final drive doubles the number of gear ratios available for driving the vehicle under various load and road conditions. For example, a vehicle with a two-speed unit and a five-speed transmission, ten different forward speeds are available. This unit provides a gear ratio high enough to permit pulling a heavy load up steep grades and a low ratio to permit the vehicle to run at high speeds with a light load or no load The conventional spiral bevel pinion and ring gear drives the two-speed unit, but aplanetary gear train is placed between the differential drive ring gear and the differential case. The internal gear of the planetary gear train is bolted rigidly to the bevel drive gear. A ring on which the planetary gears are pivoted is bolted to the differential case. A member, consisting of the sun gear and a dog clutch, slides on one of the axle shafts and is controlled through a button or lever accessible to the operatorWhen in high range, the sun gear meshes with the internal teeth on the ring carrying the planetary gears and disengages the dog clutch from the left bearing adjusting ring, which is rigidly held in the differential carrier. In this position, the planetary gear train is locked together. There is no relative motion between the differential case and the gears in the planetary drive train. The differential case is driven directly by the differential ring gear, the same as in the conventional single fixed gear final drive.When shifted into low range, the sun gear is slid out of mesh with the ring carrying the planetary gears. The dog clutch makes a rigid connection with the left bearing adjusting ring. Because the sun gear is integral with the dog clutch, it is also locked to the bearing adjusting rings and remains stationary. The internal gear rotates the planetary gears around the stationary sun gear, and the differential case is driven by the ring on which the planetary gears are pivoted. This action produces the gear reduction, or low speed, of the axleDIFFERENTIAL ACTIONThe rear wheels of a vehicle do not always turn at the same speed. When the vehicle is turning or when tire diameters differ slightly, the rear wheels must rotate at different speeds.If there were a solid connection between each axle and the differential case, the tires would tend to slide, squeal, and wear whenever the operator turned the steering wheel of the vehicle.A differential is designed to prevent this problem.Driving Straight AheadWhen a vehicle is driving straight ahead, the ring gear, the differential case, the differential pinion gears, and the differential side gears turn as a unit. The two differential pinion gears do NOT rotate on the pinion shaft, because they exert equal force on the side gears. As a result, the side gears turn at the same speed as the ring gear, causing both rear wheels to turn at the same speed.Turning CornersWhen the vehicle begins to round a curve, the differential pinion gears rotate on the pinion shaft. This occurs because the pinion gears must walk around the slower turning differential side gear. Therefore, the pinion gears carry additional rotary motion to the faster turning outer wheel on the turn..Differential speed is considered to be 100 percent. The rotating action of the pinion gears carries 90 percent of this speed to the slowing mover inner wheel and sends 110 percent of the speed to the faster rotating outer wheel. This action allows the vehicle to make the turn without sliding or squealing the wheels.Figure 5-15.—Two speed final drive汽车主减速器主减速器主减速器是在传动轴和差速器之间的一个动力传动系统的组成部分。

二级齿轮减速器说明书

二级齿轮减速器说明书

二级齿轮减速器说明书目录1.目录---------------------------------------------------12.摘要---------------------------------------------------33.计任务书-----------------------------------------------44.传动方案的拟定-----------------------------------------54.1拟定传动方案--------------------------------------------54.2确定减速器结构和零部件类型------------------------------55.电机的选择及传动装置的运动和动力参数的计算-------------6 5.1电机类型和结构形式的选择--------------------------------65.2选择电机的容量------------------------------------------65.3确定电机转速--------------------------------------------75.4 传动比分配----------------------------------------------85.5 传动装置各轴的运动和动力参数----------------------------96.传动零件的设计计算-------------------------------------106.1带轮的设计计算------------------------------------------106.2高速级齿轮的设计计算------------------------------------136.3低速级齿轮的设计计算------------------------------------187.轴的计算-----------------------------------------------247.1高速轴的计算--------------------------------------------247.2中间轴的计算--------------------------------------------277.3低速轴的计算--------------------------------------------308.键连接的选择和计算-------------------------------------318.1 高速轴(I轴)上键的选择及校核--------------------------31 8.2 中间轴(II轴)上键的选择及校核-------------------------318.3 高速轴(III轴)上键的选择及校核------------------------329.滚动轴承的选择和计算-----------------------------------3310.联轴器的选择和计算-------------------------------------3611.参考资料-----------------------------------------------372摘要机械设计课程设计主要是培养理论联系实际的设计思想。

二级圆柱齿轮减速器说明书

二级圆柱齿轮减速器说明书

目录一、前言 (2)1.作用意义 (2)2.传动方案规划 (2)二、电机的选择及主要性能的计算 (3)1.电机的选择 (3)2.传动比的确定 (3)3.传动功率的计算 (4)三、结构设计 (6)1.齿轮的计算 (6)2.轴与轴承的选择计算 (9)3.轴的校核计算 (11)4.键的计算 (14)5.箱体结构设计 (14)四、加工使用说明 (16)1.技术要求 (16)2.使用说明 (16)五、结束语 (17)参考文献 (18)一、前言1. 作用及意义机器一般是由原动机、传动装置和工作装置组成。

传动装置是用来传递原动机的运动和动力、变换其运动形式以满足工作装置的需要,是机器的重要组成部分。

传动装置是否合理将直接影响机器的工作性能、重量和成本。

合理的传动方案除满足工作装置的功能外,还要求结构简单、制造方便、成本低廉、传动效率高和使用维护方便。

本设计中原动机为电动机,工作机为皮带输送机。

传动方案采用了两级传动,第一级传动为二级直齿圆柱齿轮减速器,第二级传动为链传动。

齿轮传动的传动效率高,适用的功率和速度范围广,使用寿命较长,是现代机器中应用最为广泛的机构之—。

本设计采用的是二级直齿轮传动(说明直齿轮传动的优缺点)。

说明减速器的结构特点、材料选择和应用场合。

综合运用机械设计基础、机械制造基础的知识和绘图技能,完成传动装置的测绘与分析,通过这一过程全面了解一个机械产品所涉及的结构、强度、制造、装配以及表达等方面的知识,培养综合分析、实际解决工程问题的能力,2. 传动方案规划原始条件:胶带运输机由电动机通过减速器减速后通过链条传动(传动比为2,传动效率为0.88),连续单向远传输送谷物类散粒物料,工作载荷较平稳,设计寿命10年,每天工作8小时,每年300工作日,运输带速允许误差为%5 。

原始数据:运输机工作拉力 )/(N F 2400 运输带工作转速)//(s m v 2.1 卷筒直径 mm D / 300二、电机的选择及主要性能参数计算1.电动机的选择⑴电机类型的选择,按已知工作要求和条件选用Y 系列一般用途的全封闭自扇鼠笼型三相异步电动机,电压380V⑵电动机的选择 滚筒工作所需功率为:kW Fv P 88.210002.124001000=⨯==ω确定各个部分的传动效率为:链条传动效率88.01=η,滚动轴承效率(一对)98.02=η,闭式齿轮传动效率97.03=η,二级减速器传动效率96.04=η,带入得 733.096.097.098.088.024423421=⨯⨯⨯==ηηηηη所需电动机功率为:kW P P d 93.3733.088.2===ηω因载荷平稳,电动机额定功率P ed 大于P d ,查电动机技术数据选择电动机的额定功率为5.5kW 。

二级斜齿圆柱齿轮减速器

二级斜齿圆柱齿轮减速器

山东交通学院2010届毕业生毕业设计任务书题目:两级斜齿圆柱齿轮减速器结构设计和三维实体设计专业:机械设计制造及其自动化班级:机械063学号:**********名:**指导教师:***完成日期:2010 年月日设计任务书发题时间:年月日预计完成时间:年月日毕业设计开题报告书题目:两级斜齿圆柱齿轮减速器结构设计和三维实体设计专业:机械设计制造及其自动化班级:机械063学号:060611328姓名:王飞指导教师:张秀芳年月日开题报告书第一页开题报告书第二页一、毕业设计相关软件Solidworks简介Solidworks公司是专业从事三维机械设计、工程分析和产品数据管理软件开发和营销的跨国公司,其软件产品Solidworks提供一系列的三维(3D)设计产品,帮助设计师减少设计时间,增加精确性,提高设计的创新性,并将产品更快推向市场。

Solidworks软件组成:➢2D到3D转换工具将2D工程图拖到SolidWorks工程图中的功能;支持包括外部参考的可重复使用2D几何;视图折叠工具,可以从DWG资料产生3D 模型。

➢内置零件分析测试零件设计,分析设计的完整性。

➢机器设计工具具有整套熔接结构设计和文件工具,以及完全关联的钣金功能。

➢模具设计工具测试塑料射出制模零件的可制造性。

➢消费产品设计工具保持设计中曲率的连续性,以及产品薄壁的内凹零件,可加速消费性产品的设计。

➢对现成零组件的线上存取让3D CAD系统使用者透过市场上领先的线上目录使用现在的零组件。

➢模型组态管理在一个文件中产生零件或零组件模型的多个设计变化,简化设计的重复使用。

➢零件模型建构利用伸长、旋转、薄件特征、进阶薄壳、特征复制排列和钻孔来产生设计。

➢曲面设计使用有导引曲线的叠层拉伸和扫出产生复杂曲面、填空钻孔,拖曳控制点以进行简单的相切控制。

直观地修剪、延伸、图化、缝织曲面、缩放和复制排列曲面。

二、研究该齿轮减速器的目的、意义齿轮减速器在各行各业中十分广泛地使用着,是一种不可缺少的机械传动装置。

二级圆锥圆柱齿轮减速器说明书

二级圆锥圆柱齿轮减速器说明书

前言本设计为带式运输机传动装置,其工作平稳,使用较为广泛,主要结构包括电动机,减速器以及链轮,根据工作要求,为小功率传动,选择二级圆锥-圆柱圆柱齿轮减速器。

减速器是原动机和工作机之间的封闭式传动装置,用来减低转速和增大转矩的以满足各种工作的需要,二级齿轮减速器结构简单,但齿轮相对于轴承的位置不对称,要求轴有较大的刚度,高速既齿轮布置在远离转矩输入端,这样,轴在转矩的作用下产生的扭矩变形和在载荷作用下轴产生的弯曲变形可部分相互抵消,以缓解沿齿宽载荷分布不均匀的现象。

当今的减去器的发展正朝向大功率、大传动比、小体积、高效率、高寿命的方向。

在现代机械行业起着较大的作用,种类也更趋于多样化。

通过本次对减速器的设计,能使我加深对减速器的理解,和对机械行业的认识。

关键词:链式传输机二级圆锥-圆柱齿轮减速器课程设计机械设计任务书姓名:班级:学号:设计题目:设计用于链式运输机的二级圆锥-圆柱齿轮减速器运动简图:工作条件传动不逆转,载荷平稳,小批量生产,起动载荷为名义载荷的1.25倍。

输送带速度允许误差为±5% 。

原始数据已知条件题号F3输送链工作拉力F(N)3500运输链工作速度V(m/s)1.0运输链齿数Z 10运输链节距P(mm)60每日工作时数T(h) 16传动工作年限(年)10设计工作量1.减速器装配图1张(0号、计算机绘图);2.工作图:零件图2张(计算机绘图1张,手工1张)3.设计计算说明书1份(6000~8000字)。

指导教师:开始日期:2015年12月07日完成日期:2015年12月27日目录第一章电动机选择 (3)1.1选择电动机类型 (3)1.2选择电机容量 (3)1.3确定电动机转速 (4)第二章减速器外传动计算 (4)2.1选择链轮齿数 (4)2.2确定计算功率 (4)2.3选择链型和节距 (5)2.4确定电动机型号、转速 (5)2.5计算链节数和中心距 (5)第三章计算、分配传动比 (6)3.1计算装置总传动比 (6)3.2分配各级传动比 (6)第四章各轴动力参数好运动参数的计算 (6)第五章第一级传动计算 (7)5.1选定齿轮类型、精度等级、材料及齿数 (7)5.2按齿面接触疲劳强度设计 (7)5.2.1小齿轮分度圆直径 (7)5.2.2调整小齿轮分度圆直径 (8)5.3按齿根弯曲疲劳强度设计 (9)5.3.1齿轮模数 (9)5.3.2调整齿轮模数 (11)5.4计算几何尺寸 (12)第六章第二级传动计算 (12)6.1选定齿轮类型、精度等级、材料及齿数 (12)6.2按齿面接触疲劳强度设计 (12)6.2.1小齿轮分度圆直径 (12)6.2.2调整小齿轮分度圆直径 (14)6.3按齿根弯曲疲劳强度设计 (15)6.3.1齿轮模数 (15)6.3.2调整齿轮模数 (16)6.4计算几何尺寸 (18)第七章联轴器 (18)7.1联轴器类型 (18)7.2联轴器的计算转矩和型号 (18)第八章轴的结构设计 (19)8.1输入轴的结构设计 (19)8.1.1按扭转强度条件确定最小轴径 (19)8.1.2结构设计 (19)8.2中间轴的结构设计 (20)8.2.1按扭转强度确定轴的最小直径 (20)8.2.2结构设计 (21)8.3输出轴的结构设计 (21)8.3.1按扭转强度条件确定州的最小轴径 (21)8.3.2结构设计 (22)第九章轴的强度校核 (23)9.1输入轴强度校核 (23)9.1.1载荷分析 (23)9.1.2按弯扭组合应力校核轴强度 (24)9.2中间轴强度校核 (25)9.2.1载荷分析 (25)9.2.2按弯扭组合应力校核轴强度 (26)9.3输出轴的强度校核 (27)9.3.1载荷分析 (27)9.3.2按弯扭组合应力校核轴强度 (28)第十章键的选择与强度校核 (29)10.1输入轴 (29)10.2中间轴 (29)10.3输出轴 (30)第十一章齿轮的结构设计 (30)第十二章选择润滑方式 (30)第十三章箱体结构设计 (31)第十四章箱体附件 (32)齐齐哈尔大学机电学院设计专用纸设计项目计算及说明主要结论第一章电动机选择1.1选择电动机类型按已知工作要求和条件,选用Y系列一般用途全封闭自扇冷鼠笼型三相异步电机。

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The gear and shaftReducer is a dynamic communication agencies, the use of gear speed converters, motor rotational speed reducer to the Rotary to be few, and have greater torque institutions. General helical gear reducer has reducer (including parallel shaft helical gear reducer, a worm reducer, bevel gear reducer, etc.), planetary gear reducer, Cycloid reducer, a worm reducer, a planetary friction CVT mechanical machines.The important position of the wheel gear and shaft can't falter in the design of he passing to process to make them can is divided into many model numbers , using for many situations respectively .So we must be the multilayer to the understanding of the wheel gear and shaft in reducer.In the force analysis of spur gears, the forces are assumed to act in a single plane. We shall study gears in which the forces have three dimensions. The reason for this, in the case of helical gears, is that the teeth are not parallel to the axis of rotation. And in the case of bevel gears, the rotational axes are not parallel to each other. There are also other reasons, as we shall learn.Helical gears are used to transmit motion between parallel shafts. The helix angle is the same on each gear, but one gear must have a right-hand helix and the other a left-hand helix. The shape of the tooth is an involutes helicoids. If a piece of paper cut in the shape of a parallelogram is wrapped around a cylinder, the angular edge of the paper becomes a helix. If we unwind this paper, each point on the angular edge generates an involutes curve. The surface obtained when every point on the edge generates an involutes is called an involutes helicoids.The initial contact of spur-gear teeth is a line extending all the way across the face of the tooth. The initial contact of helical gear teeth is a point, which changes into a line as the teeth come into more engagement. In spur gears the line of contact is parallel to the axis of the rotation; in helical gears, the line is diagonal across the face of the tooth. It is this gradual of the teeth and the smooth transfer of load from one tooth to another, which give helical gears the ability to transmit heavy loads at high speeds. Helical gears subject the shaft bearings to both radial and thrust loads. When the thrust loads become high or are objectionable for other reasons, it may be desirable to use double helical gears. A double helical gear (herringbone) is equivalent to two helical gears of opposite hand, mounted side by side on the same shaft.They develop opposite thrust reactions and thus cancel out the thrust load. When two or more single helical gears are mounted on the same shaft, the hand of the gears should be selected so as to produce the minimum thrust load.Crossed-helical, or spiral, gears are those in which the shaft centerlines are neither parallel nor intersecting. The teeth of crossed-helical fears have point contact with each other, which changes to line contact as the gears wear in. For this reason they will carry out very small loads and are mainly for instrumental applications, and are definitely not recommended for use in the transmission of power. There is on difference between a crossed helical. Gear and helical gear until they are mounted in mesh with each other. They are manufactured in the same way. A pair of meshed crossed helical gears usually have the same hand; that is a right-hand driver goes with a right-hand driven. In the design of crossed-helical gears, the minimum sliding velocity is obtained when the helix angle are equal. However, when the helix angle are not equal, the gear with the helix angle should be used as the driver if both gears have the same hand.Worm gears are similar to crossed helical gears. The pinion or worm has a small number of teeth, usually one to four, and since they completely wrap around the pitch cylinder they are called threads. Its mating gear is called a worm gear, which is not a true helical gear. A worm and worm gear are used to provide a high angular-velocity reduction between nonintersecting shafts which are usually at right angle. The worm gear is not a helical gear because its face is made concave to fit the curvature of the worm in order to provide line contact instead of point contact. However, a disadvantage of worm gearing is the high sliding velocities across the teeth, the same as with crossed helical gears.Worm gearing are either single or double enveloping. A single-enveloping gearing is one in which the gear wraps around or partially encloses the worm. A gearing in which each element partially encloses the other is, of course, a double-enveloping worm gearing. The important difference between the two is that area contact exists between the teeth of double-enveloping gears while only line contact between those of single-enveloping gears. The worm and worm gear of a set have the same hand of helix as for crossed helical gears, but the helix angles are usually quite different. The helix angle on the worm is generally quite large, and that on the gear very small. Because of this, it is usual to specify the lead angle on the worm, which is the complement of the worm helix angle, and the helix angle on the gear; the two angles are equal for a 90-deg. Shaft angle.When gears are to be used to transmit motion between intersecting shaft, some of bevel gear is required. Although bevel gear are usually made for a shaft angle of 90 deg. They may be produced for almost any shaft angle. The teeth may be cast, milled, or generated. Only thegenerated teeth may be classed as accurate. In a typical bevel gear mounting, one of the gear is often mounted outboard of the bearing. This means that shaft deflection can be more pronounced and have a greater effect on the contact of teeth. Another difficulty, which occurs in predicting the stress in bevel-gear teeth, is the fact the teeth are tapered.Straight bevel gears are easy to design and simple to manufacture and give very good results in service if they are mounted accurately and positively. As in the case of spur gears, however, they become noisy at higher values of the pitch-line velocity. In these cases it is often good design practice to go to the spiral bevel gear, which is the bevel counterpart of the helical gear. As in the case of helical gears, spiral bevel gears give a much smoother tooth action than straight bevel gears, and hence are useful where high speed are encountered. It is frequently desirable, as in the case of automotive differential applications, to have gearing similar to bevel gears but with the shaft offset. Such gears are called hypoid gears because their pitch surfaces are hyperboloids of revolution. The tooth action between such gears is a combination of rolling and sliding along a straight line and has much in common with that of worm gears.A shaft is a rotating or stationary member, usually of circular cross section, having mounted upon it such elements as gears, pulleys, flywheels, cranks, sprockets, and other power-transmission elements. Shaft may be subjected to bending, tension, compression, or tensional loads, acting singly or in combination with one another. When they are combined, one may expect to find both static and fatigue strength to be important design considerations, since a single shaft may be subjected to static stresses, completely reversed, and repeated stresses, all acting at the same time.The word “shaft” covers numerous variations, such as axles and spindles. An axle is a shaft, wither stationary or rotating, nor subjected to torsion load. A shirt rotating shaft is often called a spindle.When either the lateral or the tensional deflection of a shaft must be held to close limits, the shaft must be sized on the basis of deflection before analyzing the stresses. The reason for this is that, if the shaft is made stiff enough so that the deflection is not too large, it is probable that the resulting stresses will be safe. But by no means should the designer assume that they are safe,it is almost always necessary to calculate them so that he knows they are within acceptable limits. Whenever possible, the power-transmission elements,such as gears or pullets, should be located close to the supporting bearings, This reduces the bending moment, and hence the deflection and bending stress.Although the von Mises-Hencky-Goodman method is difficult to use in design of shaft, it probably comes closest to predicting actual failure. Thus it is a good way of checking ashaft that has already been designed or of discovering why a particular shaft has failed in service. Furthermore, there are a considerable number of shaft-design problems in which the dimension are pretty well limited by other considerations, such as rigidity, and it is only necessary for the designer to discover something about the fillet sizes, heat-treatment, and surface finish and whether or not shot preening is necessary in order to achieve the required life and reliability.Because of the similarity of their functions, clutches and brakes are treated together. In a simplified dynamic representation of a friction clutch, or brake, two inertias I1 and I2 traveling at the respective angular velocities W1 and W2, one of which may be zero in the case of brake, are to be brought to the same speed by engaging the clutch or brake. Slippage occurs because the two elements are running at different speeds and energy is dissipated during actuation, resulting in a temperature rise. In analyzing the performance of these devices we shall be interested in the actuating force, the torque transmitted, the energy loss and the temperature rise. The torque transmitted is related to the actuating force, the coefficient of friction, and the geometry of the clutch or brake. This is problem in static, which will have to be studied separately for earth geometric configuration. However, temperature rise is related to energy loss and can be studied without regard to the type of brake or clutch because the geometry of interest is the heat-dissipating surfaces. The various types of clutches and brakes may be classified as fellows.1.Rim type with internally expanding shoes2.Rim type with externally contracting shoes3.Band type4.Disk or axial type5.Cone type6.Miscellaneous typeThe analysis of all type of friction clutches and brakes use the same general procedure. The following step are necessary:1.Assume or determine the distribution of pressure on the frictional surfaces.2.Find a relation between the maximum pressure and the pressure at any point.3. Apply the condition of statically equilibrium to find (a) the actuating force, (b) the torque, and (c) the support reactions.Miscellaneous clutches include several types, such as the positive-contact clutches, overload-release clutches, overrunning clutches, magnetic fluid clutches, and others. A positive-contact clutch consists of a shift lever and two jaws. The greatest differences between the various types of positive clutches are concerned with the design of the jaws. To provide alonger period of time for shift action during engagement, the jaws may be ratchet-shaped, or gear-tooth-shaped. Sometimes a great many teeth or jaws are used, and they may be cut either circumferentially, so that they engage by cylindrical mating, or on the faces of the mating elements.Although positive clutches are not used to the extent of the frictional-contact type, they do have important applications where synchronous operation is required. Devices such as linear drives or motor-operated screw drivers must run to definite limit and then come to a stop. An overload-release type of clutch is required for these applications. These clutches are usually spring-loaded so as to release at a predetermined toque. The clicking sound which is heard when the overload point is reached is considered to be a desirable signal.An overrunning clutch or coupling permits the driven member of a machine to “freewheel” or “overrun” because the driver is stopped or because another source of power increase the speed of the driven. This type of clutch usually uses rollers or balls mounted between an outer sieve and an inner member having flats machined around the periphery. Driving action is obtained by wedging the rollers between the sleeve and the flats. The clutch is obtained by wedging the rollers between the sleeve and the flats. The clutch is therefore equivalent to a pawl and ratchet with an infinite number of teeth.Magnetic fluid clutch or brake is a relatively new development which has two parallel magnetic plates. Between these plates is a lubricated magnetic powder mixture. An electromagnetic coil is inserted somewhere in the magnetic circuit. By varying the excitation to this coil, the shearing strength of the magnetic fluid mixture may be accurately controlled. Thus any condition from a full slip to a frozen lockup may be obtained .齿轮和轴的介绍减速器是一种动力传达机构,利用齿轮的速度转换器,将马达的回转数减速到所要的回转数,并得到较大转矩的机构。

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