HF-6100系列静音空气压缩机说明书
空气压缩机操作指导书
空气压缩机操作指导书空气压缩机操作指导书一、前言空气压缩机是一种比较常见的设备，将空气压缩为高压气体或将低压气体排放出去，用于工业生产中的工具、制造、喷漆等多个领域。
正常操作过程中需要严格按照使用说明进行，否则会对设备造成不必要的损失。
本指导书，着重介绍空气压缩机操作的具体规范和步骤，以确保设备的正常工作和使用安全。
二、操作规范1.需要了解压缩机的基本组成、原理和性能，熟悉设备的操作方法和安全措施。
2.空气压缩机的操作环境要求应符合规范，设备的使用场所应具备通风良好、温度合适等条件。
3.操作时应正确选择工作压力和排气量，若需要更换气嘴，必须确认其与压缩机匹配，否则可能影响设备的正常工作。
4.在操作过程中，需要耐心细心，如发现有异常情况，应及时报告并停机排除问题。
5.待设备长时间闲置时，应关闭电源，并干净整理设备及工作场所。
三、操作步骤1.启动空气压缩机前，需要检查确认电源、气源等是否符合要求，检查设备外部和内部是否有异物，设备是否处于禁止使用状态等潜在问题。
确认无异常后再进行下一步操作。
2.开启空气压缩机电源开关，并观察设备运行情况。
启动时，设备可能会出现颤动或噪音，这是正常的现象。
但如果发现异常情况，应及时关机排查问题。
3.确认气源连接正确并开启气源，设置压缩机的工作压力、工作模式以及保险开关的压力上限。
4.当设备正常运转后，观察气压表上的压力是否符合要求。
如果各项指标都正常，即可开始进行相关操作。
5.结束操作后，停止设备运转并关闭气源和电源。
将设备彻底清理干净，保存好相关的工具和备品备件，关闭设备门和窗。
四、注意事项1.气源要干燥、无油、无水，否则会影响设备正常工作。
2.在设备运行中不能随意打开设备外壳，更不能将部分装置拆卸修理。
对于设备维修和检修的工作，必须进行合格培训。
3.设备运行过程中，禁止使用金属工具来清理设备内部。
不要使用金属工装不当地接触工序皮带轮装置，以免皮带轮损坏。
4.空气压缩机是一种高功率设备，操作前必须穿戴好个人防护用品，如手套、头盔、鞋帽等，以确保自身安全。
空压机使用说明书
空压机使用说明书空压机使用说明书概述本文档旨在为用户提供空压机的使用说明，包括空压机的安装、操作、维护等方面的内容。
请用户在使用空压机之前仔细阅读本说明书，并按照说明书的指引进行操作。
本文档适用于所有型号的空压机。
安装1. 确保安装地点符合以下要求：- 平整稳固，无振动和冲击。
- 通风良好，避免封闭空间。
2. 打开包装箱，检查空压机及配件是否齐全，并核对是否有损坏。
3. 将空压机移至安装位置，并使用水平仪进行水平调整。
4. 根据安装位置的管道布局，连接空压机的进气管、出气管和冷却水管。
5. 根据电源要求，连接空压机的电源线，确保电压和频率与现场供电匹配。
6. 打开空压机的主电源开关，并按照启动流程进行操作。
操作1. 确保空压机已经正确安装并接通电源。
2. 确保空压机的运行环境温度适宜，不低于5℃，不高于40℃。
3. 打开空压机的运行开关，观察仪表的各项指示是否正常。
4. 根据需要，调节空压机的工作压力和运行时间。
5. 空压机开始运行后，注意观察运行状态，如有异常情况应立即停机检查。
6. 使用完毕后，应及时关闭空压机的运行开关，并切断电源。
维护1. 定期检查空压机的油位、滤芯和密封件的状态，并进行必要的更换。
2. 定期清洁空压机外部表面，确保散热良好。
3. 每次使用后，应清理压缩空气中的杂质和水分，防止对设备和工具造成损害。
4. 注意空压机的运行噪音，如果噪音过大应检查是否有故障。
5. 定期进行空压机的维修保养，如更换零部件、检修电路等，建议由专业技师进行。
安全注意事项1. 在操作空压机时，请务必佩戴符合安全标准的防护设备，如安全眼镜、手套等。
2. 在清洁空压机、更换零部件或进行维修保养时，必须先切断电源，避免发生电击事故。
3. 避免在潮湿或易燃的环境中使用空压机，以防发生意外。
4. 注意观察空压机的运行情况，如异味、异响等异常情况应立即停机处理。
5. 严禁将空压机用于除压工作以外的其他用途。
以上是对空压机的基本使用说明和维护要求进行了概述。
空压机中文说明书
无油静音空气压缩机Oil Free Air Compressor使用说明书InstructionsISO9001:2000上海岱洛工贸有限公司注意：在安装调试，操作使用或保养维护本机前，请务必详阅此说明书！特别提醒：1．本产品为无油空气压缩机，用户切勿添加任何润滑油！2．请定期排净储气罐和过滤减压阀水杯中的水分，建议3天左右排一次！非常感谢您选择使用本公司生产的DYNAIR大圣牌无油低噪音空压机！它是本公司采用美国先进压缩机技术精心研制的多用途节能型机电一体化产品。
真正具有噪音低，体积小，造型美观，耗电省，维护简单以及安全耐用等优点。
可广泛使用于医疗器械，分析仪器，教学科研，国防，环保，轻工，食品加工，制药机械，日常生活等领域，是各种器械配套的理想气源，是性能优良的进口替代产品。
一、安全须知以下所列出的是使用大圣牌医用无油空气压缩机时需遵守的的安全注意事项。
使用前请仔细通读，阅读后妥善保存。
使用时必须绝对遵守安全事项，以防火灾、触电、人身伤害及其它事故。
1、保持工作场所清洁：杂乱无章容易导致事故发生。
2、注意工作场所环境：空压机不可任其风吹雨打，勿在潮湿和阴暗的地方工作，勿在存放易燃易爆液体气体和多灰尘的地方工作。
3、谨防触电：在使用空压机时，请不要让身体触及接地物品（如导管、暖气管、电冰箱等）。
4、外人/孩童勿近：不让孩童与作业无关的人员靠近空压机，以孩伤害、触电。
5、妥善保管机器：不使用的空压机，应放掉储气罐内的空气与污水，存放于干燥的环境中。
6、勿强迫使用机器：按照空压机上的标定的电压、速率或负载操作，效果会更佳更安全。
（连续运转时间不超过一小时，否则会影响使用寿命）7、保护电缆：不得扯拉电缆从电源拔出插头，电缆应远离热源和油液，并避免与锐利的物体接触。
8、妥善保养机器：应根据使用情况及时清洗滤清器，定期检查附件、电缆线，损坏立即更换。
应保持机器清洁干爽不沾油污，这样才能充分发挥性能。
9、及时切断电源：下班不使用时，养成及时切断电源的习惯。
空气压缩机操作说明书
文件編號
頁 次： 1 OF 6
xxxx 有限公司
五、簡圖 A.空氣壓縮機儀表圖 85 80 5 8 5 7.5 10 -0.6 0
排氣溫度℃
排氣壓力㎏
潤滑油壓力㎏
吸氣壓降指示
○ 運轉指示 ○ 電氣故障 ○ 空車過久停機
○ 停止指示 ○ 排氣高溫
▓ 啟動按鈕 ▓ 停止按鈕
運轉時數
緊急止 ／復歸
六．保养要求说明
224當空壓機送出氣源通過冷凍乾燥機時乾燥機冷煤高壓指示須于1318kgcm231按紅色停止鈕約35三调机手顺说明四管制條件與注意事項xxxx有限公司3133當冷凍乾燥機冷煤高低壓超出管制範圍會自動停機應立即排除故障或請廠商操作指導書文件編號xxxx有限公司六
xxxx 有限公司
操作說明書 名稱 空氣壓縮機 文件製/修訂記錄 修訂內容 發行日期 版本 作成 核准 頁 次： 1 OF 3
四、管制條件與注意事項
xxxx 有限公司
3.1 若空壓機電氣故障、排氣高溫指示燈亮，即自動停機，若未停機應按緊急停止鈕 立即停機；並請廠商檢修。 3.2 空壓機須依廠商提供之維護手冊進行定期維護。 3.3 當冷凍乾燥機冷煤高低壓超出管制範圍，會自動停機，應立即排除故障或請廠商 檢修。
操作指導書 名稱 空氣壓縮機
xxxx 有限公司
B.場內壓縮空氣流程圖 頁 次： 3 OF 3
至現場使用
油水過濾器 吸氣壓降指示 潤滑油壓力錶㎏ 排氣壓力錶㎏ 排氣溫度錶℃ 冷凍乾燥機 ○ ○
空壓機
吸附式乾燥機
空氣桶
卻水器
卻水器
使用設備、儀器 空氣壓縮機、卻水器、空氣桶、冷凍乾燥機、油水過濾器，吸附式乾燥機等。 二、作業步驟與說明 2.1 作業前準備： 2.1.1 打開空壓機電源，綠色燈亮。 2.1.2 打開空壓機卻水器排水，檢查油位須於上下紅水線間。 2.1.3 打開冷凍乾燥機運轉 3 分鐘。 2.1.4 打開冷凍乾燥機排水閥排水；打開油水過濾器排水閥排水。 2.1.5 打開吸附式乾燥機電源，吸附式乾燥機每隔二小時自動切換吸附及再生一次。 2.2 作業時： 2.2.1 啟動空壓機，按下(ON)綠色起動鈕，馬達自動起動運轉指示燈紅色燈亮。 2.2.2 檢視排氣壓力錶 8±1kg/cm2，潤滑油壓力 7.5±1kg/cm2，指示是否正常。 2.2.3 排氣溫度須於 80-85℃間。 2.2.4 當空壓機送出氣源通過冷凍乾燥機時，乾燥機冷煤高壓指示須於 13-18kg/cm2 ，冷煤低壓指示須於 3.6-4.4kg/cm2。 2.2.5 空轉過久，停車裝置於時間設定到達時會自動停車，白色指示燈會亮，系統 壓力不足時壓縮機自動起動。 2.2.6 開機後待 2 分鐘運轉聲音無異常，才可離開。 2.3 關機： 2.3.1 按紅色停止鈕，約 3-5 秒後自動停車。 2.3.2 關閉總電源。 三、调机手顺说明
空气压缩机操作说明说明书
AIR COMPRESSOROPERATING INSTRUCTIONSPLEASE READ THIS MANUAL BEFORE INSTALLING OR USING YOUR AIR COMPRESSOR UNIT. IT CONTAINS VALUABLE INFORMATION THAT WILL HELP YOU IN THE RECEIVING, INSTALLATION, USE, AND MAINTENANCE OF THE UNIT. KEEP THIS BOOKLET IN A SAFE PLACE FOR FUTURE REFERENCE.COMPRESSOR IDENTIFICATIONPlease fill in the appropriate information in the spaces provided below. These numbers will allow us to correctly identify your compressor in the event you need service or parts.UNIT MODEL NUMBER: ___________________________ (i.e. OLT-5080) (Located on Base of Air Receiver or Air Receiver – White Label)UNIT SERIAL (MFG.) NUMBER: ___________________________ (i.e. PLP-040902780) (Located on Base of Air Receiver or Air Receiver – White Label)PUMP MODEL NUMBER: ___________________________ (i.e. OLT-50) (Located on Front or Side of Compressor Pump)PUMP SERIAL NUMBER: ___________________________ (i.e. 23045) (Located on Front or Side of Compressor Pump – Professional Series Compressor Pumps do not have Serial Numbers)ELECTRICS: ___________________________ (i.e. 230V/60Hz/1PH) (Located on Nameplate of Motor)COMPRESSOR DISTRIBUTOR ________________________________________________ (Who You Bought the Air Compressor From)TABLE OF CONTENTS•COMPRESSOR IDENTIFICATION……………………………...………Front Cover •TABLE OF CONTENTS...............................................................................Inside Front Cover •SAFETY PRECAUTIONS……………………...………………….………pg. 1-2•GENERAL DESCRIPTION OF AIR COMPRESSOR.………...……….pg. 2•INSPECTION OF AIR COMPRESSOR……...………………...………...pg. 2•GENERAL REQUIREMENTS……………………...…………………….pg. 3•INSTALLATION – MECHANICAL……………………...………………pg. 3•INSTALLATION – ELECTRICAL………………………...……………..pg. 3-4•INITIAL START–UP PROCEDURES.............…………...……………...pg. 4-5•PREVENTATIVE MAINTENANCE……………………...……………...pg. 5•TROUBLESHOOTING………………………………...….………………pg. 6-7•WARRANTY…………………………………………...…..………………Back CoverSAFETY PRECAUTIONSPlease familiarize yourself with the following information for preventing damage to your air compressor unit and injury to the operator and/or property damage.ELECTRICAL HAZARDNever use the air compressor without connection to a properly grounded outlet with the specified voltage and fuse protection. Do not use the compressor in a wet or explosive environment, as the electrical components on the compressor are general purpose and the motors are open drip proof. The compressor must be located a minimum of 20 feet (6.1 metres) from any source of potentially explosive vapours. Never attempt maintenance or adjustment with power connected or while the equipment is in operation.TANK SAFETY VALVEThe safety valve is factory installed to prevent the air receiver from damage should malfunction occur in the pressure switch. It is factory set at a specific limit for your particular model, and should never be tampered with. Adjustment by user will automatically void warranty.PRESSURE SWITCHThe air compressor switch is set at the factory for optimum performance of your particular model. Never bypass or remove this switch as serious damage to equipment or personal injury could result from too high of pressure.MOTOR AND COMPRESSOR PUMPAir compressors become hot while in operation. Never touch the motor, compressor pump, and/or discharge tubing while in operation or immediately after operation. Touching these areas may cause severe burns. The compressor automatically operates while the power is on. Do not come into contact with moving parts. Shut off all power to the unit before attempting to repair or maintain the compressor. Never operate the compressor with the belt guard removed.COMPRESSED AIR CAUTIONCompressed air from the unit may contain poisonous vapours which are not suitable for inhaling and could be harmful to your health. Never directly inhale compressed air produced by the compressor. Always use proper filtration, carbon monoxide monitor and quality tested air for breathing applications from a compressor. Ensure your breathing apparatus meets NIOSH and OSHA requirements. Always wear proper safety equipment while using compressed air.AIR RECEIVEROver pressurizing the air receiver could cause an explosion or rupture. To protect from over pressurizing a factory preset safety valve is included. Do not remove, make adjustments or substitutions for this valve. Occasionally pull the ring on the valve to make sure that the valve operates freely. If the valve does not operate freely, it must be replaced.Never weld to, drill, or change the air receiver in any way. If any of the above conditions are changed or tampered with this may result in voiding of the manufacturer’s warranty.GENERAL DESCRIPTION OF AIR COMPRESSORTo compress air, the piston moves up and down in the cylinder. During the downstroke, air is drawn in through the inlet valve. The discharge valve remains closed. During the upstroke of the piston, air is compressed. The inlet valve closes and compressed air is forced out through the discharge valve, through the discharge tube, through the check valve and into the air receiver. Working air is not available until the compressor has raised the air receiver pressure above the requirement at the air service connection. The air inlet filter openings must be kept clear of obstructions.INSPECTION OF AIR COMPRESSOREach Omega Air Compressor is factory tested and inspected before shipment. Every attempt is made to ensure safe and complete shipment of our products. Freight damage or misplacement of goods may occur. Shipments of Omega products are the property of the consignee when the products leave our facility. Omega Compressors is not responsible for any damages or shortages caused to the products after it has left our facility.It is the responsibility of the receiver of the goods to ensure the product has been received in full and has arrived in suitable condition. Damage may not be visible at the time of off-loading, but may only become apparent upon unpacking or start-up.Should there be shortages or damages in shipment to the product, A Loss or Damage Claim should be submitted to the carrier and supported by copies of the bill of lading, invoice, estimate to repair and a damage report. Do not discard any of the products or packaging as they may be required by the carrier for inspection.GENERAL REQUIREMENTSAs the owner of a new Omega Air Compressor Unit, it is your responsibility to ensure it is installed correctly, as well as maintained and serviced on a regular basis. Information has been included in this booklet outlining the suggested air compressor maintenance schedules and a trouble shooting guide. It is important that you read this information and keep it in a safe place for future reference.INSTALLATION - MECHANICALLocate the air compressor in a clean, dry and well ventilated area. The air compressor should be located 12 to 18 inches away from walls or any other obstruction that would interfere with the air flow through the pump flywheel. If possible, the air compressor should be located in a separate room or area with an air intake or fan positioned on an outside wall for maximum air flow and cooling. The air compressor is designed with heat dissipation fins that allow for proper cooling. Keep the fins and other components clean. A clean compressor runs cooler and provides longer service. Allow room for easy access to the air compressor for maintenance and service work.For permanent installation, the compressor may be bolted to the floor through holes provided in the compressor feet. Shims and vibration isolators or vibration pads must be used to level the compressor before bolting it to the floor. Severe vibration will result when the compressor is bolted down tightly and the feet are not level. This can lead to welds cracking or fatigue failure of the air receiver.Omega Compressors offers vibration isolators or vibration pads, flex hoses, electronic auto drains or pneumatic auto drains along with a host of other accessories such as filters and refrigerated air dryers etc. to provide reliable clean dry compressed air. Ask your local Omega distributor for details on all our accessories.INSTALLATION - ELECTRICALIt is your responsibility to ensure that the Air Compressor Unit is electrically connected in a safe and correct manner. Any electrical work should be carried out by a competent electrician and installed in a way which meets all applicable codes and regulations. A magnetic starter must be an integral part of the air compressor except on contractor and professional series units. A magnetic starter may be supplied with your unit from the factory.Failure to connect the air compressor correctly to your buildings electrical services may result in serious personal injury or damage to the equipment.Please note that under normal conditions, the air compressor will operate intermittently. Should it be necessary to service the air compressor ensure the power source has been shut down. This must be done to prevent personal injury or damage to the unit.Do not attempt to operate the air compressor unit without first checking the oil level in the pump. Add oil as required. Serious damage may result from use without oil.MOTORSWiring must be done in a manner that full voltage nameplate +/- 10% is available at the motor terminals during startup. Use of an incorrect electric motor for your particular building service will result in premature motor failure and is not covered by Omega Compressors or Motor manufacturer’s warranty. The warranty that exists on the electric motor is that of the original manufacturer. In the event of a motor failure contact your Omega Distributor or Service Centre for the location of the nearest authorized motor service centre.PRESSURE SWITCHESThe pressure switch located on the compressor unit acts as a pilot device activating the coil on the magnetic starter except on contractor and professional units where the pressure switch would act as a pilot device activating the motor. The pressure switch cut in/cut out has been preset at the factory. Do not tamper with the settings. Consult your local distributor or service centre should the switch not be operating properly.PUMP ROTATIONThe compressor is to be wired in a manner that the rotation of the flywheel causes the air to be blown over the pump. This allows the pump to cool properly. When facing the nameplate side of the unit the flywheel must rotate clockwise unless otherwise noted on the unit with an arrow on the belt guard or motor.INITIAL START-UP PROCEDURE1.)Check to see that nuts and bolts are all snug. This must be done, as somefasteners may become loose in transit.2.)Check to see if the belt is installed properly, with proper tension.3.)Check belt tightness so that when pressure is applied at the centre, there is ½”slack.4.)Check that compressor is fixed on a strong, stable level base.5.)Check that air filter is clean.6.)Do not place any materials on or against the belt guard, or the compressor unititself. Placing materials there will limit the cooling of the compressor and could lead to premature failure.7.)Turn the compressor “on” momentarily by positioning the fused disconnect inthe “on” position. Ensure that the flywheel is turning in the correct position.See “PUMP ROTATION” (page 4). On compressors with three phase power, adjust the wiring at the motor terminals if the rotation is incorrect. Refer to the wiring diagram on or in the motor terminal box.8.)Open the air receiver outlet ball valve and start the unit. Ensure air is escapingto atmosphere. After running the compressor unit for twenty minutes, close the ball valve, and allow the unit to reach maximum operating pressure. Ensure that the compressor shuts down at the pre-set maximum pressure, and the headpressure is released through either the pressure switch or the CPR on the front of the pump.9.)Check the air compressor and piping systems for air leaks, and correct asrequired.10.)Shut off all power to the air compressor before attempting any repair ormaintenance.11.)Your compressor is ready for use.PREVENTATIVE MAINTENANCEBefore doing any maintenance or adjustments to your air compressor, the following safety precautions should be taken.1.)DISCONNECT ELECTRICAL POWER.2.)DRAIN AIR RECEIVER OF AIR PRESSURE.DAILY CHECK LIST1.)Drain Condensation from Air Receiver.2.)Check for Any Unusual Noise or Vibration.3.)Be Sure All Nuts and Bolts are Tight.WEEKLY CHECK LIST1.)Clean Air Filter by Opening Air Filter Cap. Replace Filter if Necessary.QUATERLY OR 300 HOUR CHECK LIST1.)Change Filter Element.2.)Check Condition and Alignment of Belt, Flywheel and Motor Pulley. Adjust BeltTension if Necessary or Replace Belt if Worn.3.)Check Safety Valve.4.)Check Pressure Switch Unloader to Ensure Compressor Head Unloads WheneverMotor Shuts Down.5.)Clean and Blow Off Pump Fins and Motor.6.)Inspect Air System for Leaks, by Applying Soapy Water to All Joints. TightenJoints if Leakages are Observed.TROUBLE SHOOTING GUIDE CONDITION CAUSE CORRECTIVE ACTION Compressor Will Not Start. 1.) Fuse blown or circuit breaker tripped.2.) Loose electrical connections.3.) Overheated motor. 1.) Check for cause of blown fuse or breaker and replace or reset. 2.) Check wiring connections. 3.) Press reset button or wait for automatic reset. Check belt tension. Low Pressure 1.) Air leak in safety valve. 2.) Loose tube of fittings. 3.) Restricted air filter.4.) V-Belt loose.5.) Defective check valve 1.) Check valve manually by pulling upward on ring. If condition persists replace valve. 2.) Tighten fittings. 3.) Clean or replace. 4.) Adjust belt tension. 5.) Replace check valve. Safety Valve Releasing On Air Receiver. 1.) Defective pressure switch or improper adjustment. 2.) Defective safety valve. 1.) Check for proper adjustment and if problem persists replace pressure switch. 2.) Replace safety valve. Intercooler Safety Valve Releasing On Air Compressor Pump. 1.) Dirty or defective high pressure intake or exhaust valves. 2.) Defective safety valve. 1.) Clean, repair or replace valves as required. 2.) Replace safety valve. Excessive Noise 1.) Loose flywheel or motor pulley. 2.) Loose valve. 3.) Noisy only during start-up, check for loose belts. 4.) Vibrating belt guard, piping or loose belts. 5.) Unit not installed level.6.) Carbon or foreign material on piston.7.) Worn Bearings. 1.) Tighten as required. 2.) Inspect valve for damage. Replace as required. 3.) Adjust for proper tension. 4.) Tighten as required. 5.) Ensure that unit is mounted level. 6.) Clean piston. Check cylinder walls for scoring. 7.) Replace main bearings. Reduced Air Delivery or Insufficient Air 1.) Restricted air filter. 2.) Loose V-belt. 1.) Clean or replace filter. 2.) Adjust to proper tension.3.) Pump valves or tank check valve leaking, sticking or carbon build up4.) Air leaks in the system.5.) Undersized unit for air requirements. 3.) Clean, repair or replace.4.) Fix leaks.5.) Contact Omega Compressor distributor.Compressor Over-Heating 1.) Undersized unit for airrequirements.2.) Compressor location3.) Pump rotating thewrong way.4.) Air leaks in the system.5.) Restricted air filter. 1.) Contact Omega Compressor distributor. 2.) See Installation – Mechanical Section. (pg.3) 3.) See Pump Rotation Section. (pg.4)4.) Fix leaks.5.) Clean or replace filter.V-Belts Roll Off the Flywheel or Motor Pulley 1.) Flywheel and motorpulley not aligned properly.2.) Belts do not matchflywheel groove.3.) A nick or tear on theedge of the belt.4.) Not a matched set. (Iftwo or more belts are used.)1.) Align using a straightedge.2.) Purchase new set ofmatched belts.3.) Purchase new set ofmatched belts.4.) Purchase new set ofmatched belts.Flywheel or Motor Pulley Wobbles or Comes Loose 1.) Bolt not tight enough onflywheel.2.) Set screw on motorpulley not tight enough.1.) Tighten as required.2.) Replace set screw withlock-tite coating or replacemotor pulley.Pressure Switch Unloader Does Not Function or Leaks Air When Unit is Operating. 1.) Pressure Switchunloader may be dirty orfaulty.1.) Clean, repair or replacePressure Switch.Pressure Switch Unloader Leaks Air When Unit Is Not Operating. 1.) Check valve may bedirty or faulty.1.) Clean, repair or replaceCheck Valve.Water in Air Receiver 1.) Condensation in the airreceiver. 1.) Drain daily or install an automatic drainONE YEAR LIMITED WARRANTY – OILLESS OUTFITSThe Manufacturer warrants this equipment to the original purchaser against defects in material or workmanship under normal use for a period of one year from the date of purchase.This Limited Warranty shall be limited to the repair or replacement of materials found defective, at the sole discretion of The Manufacturer. In the event of defect in material or workmanship within the period of this Limited Warranty, portable compressors (Contractor Series and Professional Series) and merchandise of a size suitable for shipping is to be sent to a point designated by Omega Compressors, at the purchaser’s expense; larger fixed merchandise will be inspected at the Purchaser’s site. If, after inspection by Omega Compressors or its authorized service representatives, a defect is confirmed, at our option, the equipment will be repaired or replaced. Unauthorized repairs or replacements will not be subject to factory warranty.Motors and engines are warranted to the extent of the original manufacturer’s warranty. These warranties and authorized service centres are available upon request.Failure of this equipment caused by accident, misuse or abuse of the equipment including, but not limited to, damages or defects resulting from improper packaging of returned equipment or improper repairs made by others, is not covered by this Limited Warranty. The effects of corrosion, erosion and normal wear and tear are specifically excluded from this warranty. The Manufacturer reserves the right to determine whether the defect is covered by this Limited Warranty. If the Manufacturer determines that the returned equipment or the merchandise at the Purchaser’s site is not covered by this Limited Warranty, then at the Purchaser’s option, such equipment shall be either:1.Returned to the Purchaser freight collect.2.Repaired or Replaced on the basis of the Manufacturer’s or AuthorizedService Centres’ regular repair, replacement or reconditioning charges.This Limited Warranty is in lieu of all other warranties, expressed or implied, including all implied warranties of merchantability and fitness for a particular use and purpose. The Purchaser agrees that the sole and exclusive remedy against The Manufacturer shall be limited to the repair or replacement of defective parts. The Purchaser further agrees that no other remedy, including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss, shall be available to it. In any event, the liability of The Manufacturer for any damages shall be limited to and shall not exceed the purchase price of the equipment.This warranty constitutes the entire agreement between The Manufacturer and The Original Purchaser and no representative or agent is authorized to alter the terms of same without expressed written consent of The Manufacturer.。
空压机使用说明书
空压机使用说明书一、产品简介空压机是一种用于将空气压缩成高压气体的设备，主要用于工业生产中的气动设备、电子元器件制造、建筑施工、汽车维修等领域。
本说明书将详细介绍空压机的使用方法、注意事项以及维护保养等内容，以确保用户正确、安全地操作空压机。
二、安全须知1. 在使用空压机之前，请仔细阅读本说明书，并确保对空压机的各项操作和安全警示有充分的了解。
2. 使用空压机时，应戴上适当的防护设备，如安全眼镜、手套和防护面罩等。
3. 在操作空压机前，务必检查电源插头是否松动或损坏，以避免电击危险。
4. 不得将湿润的手或者手套接近空压机的电源线或其他电气部件。
5. 切勿用湿手触摸空压机的开关、插头或插座。
6. 在操作空压机时，应使用干燥的、不易燃的地面，并保持周围环境通风良好。
7. 如果发现空压机存在故障或异常情况，请立即停止使用，并及时联系售后服务中心或专业维修人员进行检修。
三、使用方法1. 空压机的使用前准备：a. 确保空压机处于平稳的工作台上，并与电源插座连接良好。
b. 检查压缩机的油位是否在规定范围内，必要时进行添加或更换。
c. 检查空压机的滤清器是否清洁，如有污垢应及时清理或更换。
d. 打开空压机上的排水阀，排除可能存在的积水。
e. 检查气压表和压力开关，确保其正常工作。
2. 启动空压机：a. 将空压机的电源开关置于“关”位。
b. 打开空压机的出气阀门，释放管路中的压缩空气。
c. 将空压机的电源插头插入电源插座，确保电源线连接牢固。
d. 将空压机的电源开关置于“启”位，等待空压机启动。
e. 启动后，观察气压表显示的压力是否正常，如有异常情况需要立即停机检查。
3. 使用空压机：a. 在连接空压机的管路前，请确保被连接的气动设备处于关闭状态。
b. 将空压机的出气管路与气动设备连接，并确保连接牢固、无漏气现象。
c. 打开气动设备的气阀，开始使用空压机提供的压缩空气。
d. 在使用过程中，请根据实际需求调整空压机的工作状态，如增加或减小压力。
空气压缩机使用说明书
空气压缩机使用说明书一、操作注意事项：1、压缩机必须定期检修，并保证在良好工作状态下工作。
2、在压缩机组运行前，必须注意不可有人在机器上进行检修工作。
3、压缩机应在技术规范规定的范围内运行。
4、不可以在可能吸入易燃、有毒或腐蚀性蒸汽或气体的环境中运行压缩机。
5、注意人不可以接触管路系统，尤其是排气管或是在运行中的高温部件。
6、压缩机组运行时，操作人员不可做其他别的工作，以适时监控压缩机组的运行状态。
二、维修工作注意事项：1、维修工作只可在停机并完全放空的压缩机上运行。
若有必要，将压缩机系统内的高压气体放空。
首先应断开电源控制箱的总闸，为了防止误开机组，应将总闸锁上，或者贴一张相应的指示标签。
2、开始工作前，应全部打开凝液分离器上的手动排水阀，使得压缩机组完全放空，没有压力。
3、每次修理或改造安全设备时，如果要求有修改后检查合格证的，必须经有关监测主管部门重新验收认可。
4、在压缩机组上，只可用原装备件和推荐使用的零部件进行维修。
5、在维修时要严格保持清洁，拆下的零件应置于干净的地方，并对不同的零件采取用布、纸或胶布遮盖起来，以防尘污。
6、维修后，检查一下确定没有工具，零部件和抹布留在压缩机组上面或者里面。
7、压缩机组完全降温前，决不可用易燃溶剂清洗零部件。
零部件用溶剂清洗后，然后用压缩空气将零部件吹洗干净。
8、用压缩空气吹设备时，应十分小心，并戴护目镜。
三、压缩机的主要性能参数：a、公称容积流量：3m³/minb、吸气压力：0.1MPac、额定排气压力： 4.0MPad、吸气温度：≤45℃e、各级排气温度：＜180℃f、输气温度：≤50℃g、压缩介质：空气h、冷却水耗量：≥3.5 m³/hi、润滑油温度：≤70℃j、气缸直径：一级φ285mm二级φ155mm三级φ75mm k、活塞行程：95mml、转速：740r/minm、配备动力：Y280M-8，740r/min，450KW，AC380V/50HzIP44 B3 n、压缩机外形尺寸(长×宽×高)：~2350×1900×1500（mm）o、全机重量： 2500kgp、震动烈度：≤28.0q、各级排气压力：一级排气压力：0.27~0.37MPa二级排气压力：1.2~1.39MPa三级排气压力：4.0MPa四、气路系统：气路系统的作用，主要是将气体引向压缩机，经压缩机各级压缩之后，再引向使用场所，本机的主要气路流程示意如下：其中空气滤清器、一级气缸、一级冷却器、二级气缸、二级冷却器、二级油水分离器、三级气缸、三级冷却器、三级油水分离器和以上部件连接的管道组成压缩机的气路主管路，排除油、水用的排污管路以及连接压力表的管路和控制管路等组成压缩机气路的辅助管路；用户在使用该机前，必须增加后续管道和阀门分别与送气接头、排污接头相连接，以备把压缩空气送至使用场所和把油水引至合适的位置排放掉，本机的排污是自动排污，排放的时间间隔约为20~30min排放一次，排放时间约为10s，用户可根据当地的空气湿度进行适当的调整。
空气压缩机操作规程
空气压缩机操作规程空气压缩机操作规程之相关制度和职责,一、运行开始前1．检查确认各部位的阀门是否在正确位置。
2．检查一切防护装置和安全附件是否处于完好状态。
3．检查润滑油面是否合乎标准。
二、操作步骤1．首先按下空气干燥机"ON"按钮,然后让空气...一、运行开始前1．检查确认各部位的阀门是否在正确位置。
2．检查一切防护装置和安全附件是否处于完好状态。
3．检查润滑油面是否合乎标准。
二、操作步骤1．首先按下空气干燥机"ON"按钮,然后让空气干燥机运行5分钟以上。
观察干燥机是否运行正常平稳。
2．按下空气压缩机"启动"按钮（或"*"键）。
3．缓慢打开排气阀门至完全开启。
三、关机1．按下空气压缩机"停止"按钮（或"o"键）。
2．按下空气干燥机"OFF"按钮。
3．关闭排气阀门。
四、安全及注意事项1．当环境温度接近30摄氏度时,应打开排气扇降低室内温度。
2．当环境温度超过30摄氏度时,应打开引风机降低室内温度。
3．当室内噪声大于90dB时（A）时应戴防护耳罩。
篇2:英格索兰15T2启动风空气压缩机操作规程（一）准备工作1、检查确认压缩机与电机联结牢固可靠,地脚螺栓紧固无松动,电机接地良好（首次投用或检修后须测线路绝缘电阻）;2、打开润滑油检查机组曲轴箱内油位;4、压力表完好,出口闸门完好灵敏;5、检查配电柜上各机组启动按钮和停止按钮灵敏;6、排净各储罐内的积液;7、检查确认压缩机的工艺管线出口阀门开关灵活可靠,流程倒通正确;8、检查储气罐及通往仪表流程完好畅通,压力控制器工作状态正常,设定值应为最低启动压力1.8Mpa,最高停机压力2.5Mpa,（二）启机操作1、打开机组出口闸门;2、扳动启动按钮,注意观察机组有无异常;（三）停机操作1、扳动停机按钮（STOP）;2、作好操作记录;3、长时间停用切断前级电源;（四）异常情况处理机组运行过程中发生不正常声音、振动、高温、超压（大于2.5Mpa）等,应按紧急停车按钮,并汇报,问题未解决前不得启机;篇3:GL丙烷压缩机组操作规程一、启动机组前的检查1、启机前检查压缩机润滑油分离器油位和温度（最低32℃）,并启动油加热器。
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3.检查气压自动开关（图一5）工作是否正常：压力上升至0.75-0.8Mpa时压缩机应停止工作；打开出气球阀手柄（图一2.5），使之与出气阀门呈45°角（缓慢放气），压力降至0.45-0.5Mpa时压缩机应自行启动(读数时允许有0.05Mpa误差)。出厂时气压自动开关已调整好，用户不要自行调整。
3.0
整机噪音 (dB)
< 45
< 45
< 45
储气罐容积 （升）
20
20
20
整机重量 （Kg）
45
45
45
压缩机润滑用油
32#冷冻机油
32#冷冻机油
32#冷冻机油
三、安装与调整：
（一）环境要求
●本机应在洁净无腐蚀性气体的环境中使用，环境温度15-35℃, 湿度≤85％。
●工作时空气压缩机应摆放平稳，搬动时应避免有较大倾斜，以防损坏压缩机。
为更有效更安全的应用本空气压缩机，根据不同应用领域、不同配套主机的特点，我们推荐以下几种应用实例及实际气路接法，供应用单位参考。
序号
应用领域
配套主机名称型号
使用气体
流量L/min
附加空气
净化装置
气路连接
方案
1
小型气动工具
气动工具
＜2表调校
压力仪表
＜15
可不加装
图二
3
实验室仪器配套
公司地址：北京市宣武区西便门东里七号楼 传真：010-83110940转83
通信地址:北京市和平门916信箱邮编：100051
●冬季运输或贮存后，使用前应在使用温度环境中净放24小时后再通电启动。
★注意！1.本机瞬时（0.1-0.5秒）启动电流达15-20A，为避免启动时影响其它仪器正常使用，本机电源电路应独立于其它用电仪器，电源电路中不能串入熔断器、稳压电源等电器保护器。2.本机电源插座应有可靠接地线。
（二）操作指导
1.旋开进气杯盖（图一6.1）拔除运输过程中使用的防漏油塞，旋好进气杯盖。
缩机，当压力达到最大储气压力时压力自动开关会关闭压缩机，当长时间不使用空压机时应将电源插销拔下，以免无人时压缩机自动开启。
2.配套主机使用的空气流量应小于本压缩机的带压产气量，不同储气压力压缩机的产气量是不同的，0.4Mpa时HF-6100C使用流量不宜超过20L/min，HF-6100D使用流量不宜超过25L/min。
（三）使用压力调整
●将出气球阀手柄旋至半开位置使之与出气阀门呈45°角，旋转三联体（图一2）上调压旋钮（图一2.2），使压力表（图一2.1）指针指示到使用压力。注意! 一定要少量打开出气球阀使出口有气体流出时调整，调整后关好节门。
四、使用与保养：
1.本机启动电流较大，整机没有设置电源开关，使用时插上电源插销即可启动压
原子吸收
＜15
可不加装
图三
4
实验室仪器配套
原子吸收
20-25
净化罐
图四
5
实验室仪器配套
红外碳硫仪
＜25
净化罐
图五
6
实验室仪器配套
氮吹仪
＜15
净化罐
图六
7
实验室仪器配套
气相色谱仪
＜10
精密过滤器
图七
图二
图三
图四
图五
图六
图七
图八上双气嘴空气净化罐使用图释
图九上下气嘴空气净化罐使用图释
七、特别提示
联系单位：北京豪福机电技术开发应用有限公司电话：010-83110811转80
6.压缩机每年加油50-70ml/台，加注时旋开进气杯盖（图一6.1）开机通电加注。
7.如主机对空气质量要求较高或连续工作时间较长本机外应另加空气净化装置。
五、故障与排除
图一静音空气压缩机整机装配示意图
六、应用与实例
本空气压缩机出气气路中已带有两级油水分离器，在一般地区配置大多数原子吸收分光光度计及炭硫仪等仪器可以正常使用，但对于用气量较大的原子吸收分光光度计及带有精密自动气体控制单元的原子吸收分光光度计和其它自动化程度较高的实验室仪器，建议用户在空气压缩机与主机之间加装“空气净化罐”，以免造成主机不能正常工作或精密自动气体控制单元失效。本机用于气相色谱仪器则必须加装“精密过滤器”。
二、指标与参数：
仪器型号
HF-6100
HF-6100C
HF-6100D
备注
压缩机数目（个）
2
2
2
最大储气压力(MPa)
0.75
0.75
0.8
额定使用压力(MPa)
0-0.45
0-0.45
0-0.5
空载排气流量(L/min)
30
30
50
额定使用电压（V）
220
220
220
额定工作电流（A）
2.5
2.6
2.使用过程中双分水气源三联体储水杯（图一2.3）的污水不能超过滤芯下沿，当接近滤芯下沿时应将污水从放水阀（图一2.4）放掉（储水杯不宜天天放水）。
3.安全阀（图一4）出厂前已调整好，报警排气压力1.0Mpa，用户不可随意调整。
4.压缩机进气杯内的阻尘垫（透气海绵垫）每年应清洗（或更换）一次。
5.储气罐应每年打开排水丝堵（图一1.1）排水，排水后拧紧丝堵，谨防漏气。
HF-6100系列静音空气压缩机
使用说明书
北京豪福机电技术开发应用有限公司
HF-6100系列静音空气压缩机使用说明
2010版
一、用途与特点：
静音空气压缩机可将自由状态的空气压缩成具有一定能量的压缩空气。可为原子吸收分光光度计、红外碳硫仪、氮吹仪以及石油、化工、医疗器械、气动工具及压力仪表的调校等提供小型气体动力源。由于本空气压缩机具有噪声低、振动小、耗电省、使用方便等特点，可以免除一般压缩机的噪声干扰，因此使用本机不需另设房间，很适合放在环境要求安静的科研、教学单位及实验室内使用。本机考虑到某些高档仪器使用气源需无油无水的要求在空压机出口气路中设置了双分水可调压气源三联体，压缩空气经过两次过滤分水，使本机提供的压缩空气干燥清洁，即使在相对湿度较大的地区，本机也能使您得到满意的压缩空气。