西钛珂浮动铰刀柄03
浮动刀柄

THE DEBURRING EXPERT
浮动刀柄,浮动去毛刺刀柄,浮动攻丝刀柄,浮动铰刀柄
目前在使用CNC或数控铣等专用机械对各类工件进行去毛刺,攻丝,铰孔等加工工艺时会遇见由于工件定位,机床精度,及工件外形误差等方面因素带来的加工问题.
浮动刀柄,浮动去毛刺刀柄:
目前国内大部分厂家在进行铸件等边缘比较模糊的产品进行加工的时候良品率往往比较低,经常出现跳刀或者工件损坏等情况发生.由于铸造件的特性决定了同一模具铸造出来的每一个工件在外形尺寸上都有一定的误差,在加工中心上对此类工件进行加工尤为棘手.耀精机浮动刀柄有效解决了上述问题.该刀柄可以通过BT刀柄或者HSK刀柄直接连接在机床上,使用机床动力,或自有动力对工件进行高效去毛刺,针对铸件的孔边毛刺,底孔毛刺,模线,等存在不规则毛刺的地方进行精密加工,在加工过程中刀具可以实现径向或轴向浮动,自动补偿工件不规则边缘误差,从而提高加工效率和良品率.
浮动攻丝刀柄,浮动铰刀柄可实现径向及轴向浮动,相比去毛刺刀柄的浮动范围要小一些.同样可采用BT刀柄或者HSK刀柄及ST等其他规格连接方式,并在加工过程中提供冷却功能.详细产品信息请咨询.可见用户名资料.。
派克液压密封件说明书

派克汉尼汾公司版权所有未经许可不能摘录,翻印。
保留修改权利2021年6月警告销售条件本样本中产品和/或系统或相关产品出现故障,选型不当或使用不当,均可能导致人身伤亡和财产损失。
本文档以及由派克·汉尼汾公司及其子公司和授权经销商提供的其他资料,为具有技术知识的用户提供进一步研究所需的产品和/或系统选项。
重要的是,用户必须对您的应用进行全面的分析,并对当前产品样本中与产品或系统相关的资料进行评估。
由于工作条件以及产品或系统的多样性,用户必须自行分析和测试,并独自承担一切后果,包括:产品和系统的最终选型以及确保满足应用的所有性能、安全和警告等方面的要求。
派克·汉尼汾及其子公司可能会随时对本样本中的产品,包括但不限于:产品的特性、产品的规格、产品的结构、产品的有效性以及产品的价格作出变更而不另行通知.本样本中的所有产品均由派克·汉尼汾公司及其子公司和援权经销商销售。
与派克签订的任何销售合同均按照派克标准条件和销售条件中规定的条款执行(提供复印件备索)。
本公司的密封件,只能在本公司的文件资料述及的应用参数范围与接触介质、压力、温度和存放时间相一致的情况下才能使用。
在规定的应用参数范围外使用以及错误选用不同的材料都可能导致密封件寿命的缩短以及设备的损坏,甚至更严重的后果(如生命安全,环境污染等)。
样本中所列出的工作压力、温度范围、运动速度是极限值,它们之间相互关联、相互影响;在极端的工况下,建议不要同时把各个参数都同时用到极限值。
对于特殊的要求(压力、温度、速度、介质等),请联系派克汉尼汾公司以咨询合适的密封结构、材料、配置、安装建议等。
由于诸多工作参数会影响到流体传动系统及密封元件,这些设备的制造商必须在实际工作条件下测试、验证并批准密封系统的功能与可靠性。
此外,对于不断出现的新的介质(液压油、润滑脂、清洗剂等),用户特别注意它们与目前所用的密封件弹性体材料的兼容性。
我们建议用户在大批量应用之前,在厂内或现场先做密封材料的兼容性能测试,作为密封产品与系统供应商,我们建议用户遵循我们的这些建议。
好工具来自于实践一HSK63锁刀座的改进

好工具来自于实践一HSK63锁刀座的改进摘要:数控刀具的锁紧状态直接影响数控刀具的夹紧质量,而锁紧工具的选用和设计尤为重要。
原有的刀柄锁紧装置为轴承锁刀座和顶紧式锁刀座,无法满足安全、可靠的操作,这两种锁刀座在操作过程中易出现刀座损坏、人员受伤的情况。
本文介绍的数控刀柄锁刀座,可以从根本上解决锁刀座的安全操作问题,同时提高了锁紧效果,大大减少了刀具拆卸困难的现象。
关键词:加工质量操作安全可靠引言:锁刀座是数控机床加工中使用最多且非常重要的附件之一,起着拧紧或拧松及防止刀柄受到损伤的作用。
锁刀座的失效,会造成刀具功能的丧失,严重的会造成操作人员及加工产品的重大损失。
而锁刀座的使用性能会直接影响其锁紧效果,设计合适的锁刀座装置,对数控加工会起到关键性作用。
1.提出问题我分厂近年使用的数控加工锁刀座,采用的是滚针轴承锁刀座。
这种锁刀装置为数控操作人员提供了很大的帮助。
但是,由于这些装置均是外购件,其产品质量存在着一定的缺陷,在使用过程中,经常因这些装置的故障,引发刀具夹紧不到位,导致刀具在加工过程中发生位移,造成产品报废,由而于锁刀座质量事故的出现,造成工作人员操作失误,引发工伤事故,给公司带来经济利益和信誉的损失。
2.分析问题经技改人员、工艺人员和操作人员一起讨论和分析,在排除了对锁刀座不正确的使用方法后,重新对锁刀座原有的结构特征及材料进行了分析。
从锁刀座的设计原理作为理论基点,对整体结构加以分析,以其自身受力强度作为研究重点,从几种常见锁刀座的物理结构、内部设计、重点设置和实际运用中的优缺点进行专业研究,具体分析如下:2.1轴承锁刀座轴承锁刀座主要靠滚针轴承夹持来锁紧刀柄。
锁刀座卡口装有细而长的滚针,径向结构紧凑,其内径尺寸和载荷能力与其他类型轴承相同。
滚针轴承锁刀座选用有内圈的滚针和保持架组件,组合滚针轴承是由向心滚针轴承和推力轴承部件组合的轴承单元,其结构紧凑体积小,转动时可以瞬间夹紧刀柄。
KILEWS工业有限公司自动无碳拨刀型工具操作与维护手册说明书

OPERATION AND MAINTENANCE MANUALSKD-BN2003LSKD-BN2007LSKD-BN2010LDC-TYPE Automatic Non Carbon-Brush SeriesKILEWS INDUSTRIAL CO., LTD.KILEWS WEST USA INC. - 6945 LTC PKWY - PORT ST LUCIE, FL 34986PHONE(772)293-0071FAX(772)*********************************Metal Assembly Screwdrivers are designed for installing threaded fasteners in light industrial and appliance manufacturing applications.KILEWS is not responsible for customer modification of tools for applications on which KILEWS was not consulted.Important safety information enclosed.Read all these instructions before placing tool in service or operation this tool and save these instructions. It is the responsibility of the employer to place the information in this manual into the hands of the operator. Failure to observe the following warnings could result in injury. When using electric tools, Basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury, including the following:Important Safety RulesWARNING! Read all instructions Failure to follow all instructions listed below may result in electric shock fire and/or serious injure. The term “power tool” in all of the warning listed below refer to your mains operated (corded) power tool or battery operated (cordless) power tool.SAVE THESE INSTRUCTIONS1) Electrical Safetya) Keep work area clean and well lit. Cluttered and dark areas invite accidents.b) Do not operate power tools in explosive atmosphere, such as in the presence of flammable liquids,gases or dust. Power tools create sparks which may ignite the dust of fumes.c) Keep children, and bystanders away while operating a power tool. Distractions can cause you to losecontrol.2) Electrical Safetya) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapterplugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges andrefrigerators. There is an increased risk of electric shock if your body is earthed or grounded.c) Don’t expose power tools to rain or wet conditions. Water entering a power tool will increase the riskof electric shock.d) Do not abuse the cord. Never use the cord to carrying, pulling or unplugging the power tool. Keepcord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use ofcord suitable for outdoor use reduces the risk of electric shock.3) Personal Safetya) Stay alert, watch what you are doing and use common sense when operating a power tool. Do notuse power tool while you are tired or under the influence of drugs, alcohol, or medication. Amoment of inattention while operating power tools may result in serious personal injury.b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skidsafety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.Rubber gloves and non-skid footwear are recommended when working outdoors.c) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carryingpower tools with your finger on the switch or plugging in power tools that have the switch on invitesaccidents.d) Remove any adjusting keys or wrench before turning the power tool on. A wrench or a key that isleft attached to a rotating part of the power tool may result in personal injury.e) Do not overreach. Keep proper footing and balance at all times. This enables better control of thepower tool in unexpected situations.f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing, and gloves awayfrom moving parts. Loose clothes, jewelry, or long hair can be caught in moving partsg) Secure work. Use clamps or a vice to hold the work. It is safer than using your hand and freesboth hands to operate the tool.h) If devices are provided for the connection of dust extraction and collection facilities, ensure theseare connected and properly used. Use of these devices can reduce dust related hazards.4) Power tool Use and Carea) Do not force the power tool. Use the correct power tool for your application. The correct power toolwill do the job better and safer at the rate for which it was designed.b) Do not use power tool if switch does not turn it on or off. Any power tool that cannot be controlledwith the switch is dangerous and must be repaired.c) Disconnect the plug from the power source before making any adjustments, changingaccessories, or storing the power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.d) Store idle power tools out of reach of children and do not allow persons unfamiliar with the powertool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.Do not let visitors touch the tool or extension cord. All visitors should be kept away from work area.e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts andany other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are cause by poorly maintained power tools.Inspect extension cords periodically and replace, if damaged.f) Keep cutting tools sharp and clean, properly maintained cutting tools with sharp cutting edges are lesslikely to bind and are easier to control.g) Use the power tools, accessories and tool bits etc., in accordance with these instructions and inthe manner intended for the particular type of power tool, taking into account the workingconditions and the work to be performed. Use of the power tool for operations different from intended could result in a hazardous situation.5) SERVICEa) Have your power tool serviced by qualified repair person using only identical replacement parts, This willensure that the safety of the power tool is maintained.Additional information shall be providea) Instruction for putting into use1. Setting-up or fixing power tool in a stable position as appropriate for power tools which can bemounted on a support.2. Assembly3. Connection to power supply, cabling, fusing, socket type and earthing requirements.4. Illustrated description of functions.5. Limitations on ambient conditions.6. List of contents.b) Operating Instructions.1. Setting and testing.2. Tool changing.3. Clamping of work.4. Limits on size of work piece.5. General instructions for use.c) Maintenance and servicing.1. Regular cleaning, maintenance, and lubrication.2. Servicing by manufacture or agent, list of addresses.3. List of user-replaceable parts.4. Special tools which may be required.WARNING!DO NOT OPERATE THIS TOOL WITHOUTPROTECTIVE EARTH CONNECTEDGrounding Instructions1、This tool should be grounded while in use to protect the operator from electric shock. NOTICE! Toensure the grounding result, the grounding conductor of the power cord must be well connected with the grounding terminal of power facility. This tool is equipped with grounding conductors. The Green (or Green and Yellow) conductor in the Power Cord is the grounding wire. Never connect Green (or Green and Yellow) to a live terminal. The grounding wires in this tool can not only earth the electric leakage safely, but also can eliminate ESD-the electrostatic that tool occurred while in use.2、The grounding is the most important task a user. Periodically, depends on the working condition andcircumstance, for maintaining a good function the user has to check the grounding condition every 3~6 months by an electric meter and following simple steps; Set the Ohm meter to level R*100(Ohm).Touching 2 test rods (“+”&”-”) together and reset the meter to “0”. Using the Red (“+”) rod to touch the Grounding wire on the Plug of controller’s cord, and the Black(“-”) rod to the end of Bit Head. It stands for the grounding is normal if the meter is read as close as to “0”. For getting a normal indication on the meter while in testing, need to press the test rods firmly to the testing objects.3、The instrument QC of the tool is performed before the tool ex-factory. The grounding continuity test isconducted by input 26A voltage to the end of earth terminal, and subject to the resistance value lower than 0.3Ohm.Operations Cautions1) Whenever changing a bit, make certain the Forward / Reverse Switch is in the “OFF “position and toolis unplugged.2) Do not allow chemicals such as acetone, benzene, thinner, trichloroethylene ketone, or other similarchemicals to come in contact with the screwdriver housing as damage will result.3) Do not drop or abuse the screwdriver.4) Do not adjust the torque setting higher than 8 on the torque scale.5) There should be a tool rest interval when cycles three seconds or longer. This tool is intended for a dutycycle of 1.0 sec on, 3.0 sec off.6) Do not use this screwdriver for tightening wood screws. This is “Metal Assembly Screw Driver”7) Do not operate the Forward / Reverse Switch the motor is running.8) Whenever a tool is not being used, move the Forward / Reverse Switch to the “OFF” position and unplugthe screwdriver.9) Don't touch For&Rev Switch during operating for keeping system from wrong judgment.●Do not drop or abuse the tool.●Whenever a tool is not being used, position the Power Switch to the “OFF” position and unplug thepower cord.Description of OperationAttaching / detaching bit and bit typePush up the holder clamp by fingertip, and it will be unlocked. Thus, the bit can be freely attached and detached (single finger notion type) select such a bit whose shank is equal to the size shown below.Insert the power plug into a receptacle and set the changeover switch to “F” position.Apply the bit to the screw head and press the lever or push main body to, then the switch will be turned ON to start the motor running.When the screw is tighten and reach the torque that you had set, The tool will stopped automatically.To reset the tool by releasing the lever to the original position or releasing the bit From the screw head.To return the screw, set the changeover switch to “R” position.ServicingMaintenance and Inspection:1. The screw driver must be operated in top condition, one day working hour must benot more than eight hours.2. Please note don’t let the motor get over heated, every minute use 10~15 screws to operate.3. The frequency use of this electric screw driver is over than eight hours a day, still it needs periodicallytesting and treatment. Every 5-6 months.4. Inspect tool cords periodically and if damaged, have them repaired by an authorized service facility.Inspect extension cords periodically and replace if damaged.5. Do not remove any labels. Replace any damaged label.1. The use of other than genuine KILEWS replacement parts may result in decreasedtool performance and increased maintenance, and may invalidate all warranties.2. All repairs and maintenance of this tool and its word must be performed by an authorized service center.3. KILEWS is not responsible for customer modification of tools for applications on which KILEWS was notconsulted.4. Repairs should be made only by authorized, trained personnel. Consult your nearest KILEWS authorizedservice center.5. It is the responsibility of the employer to place the information in this manual into the hands of theoperator.DO NOT ATTEMPT TO REPAIR THISELECTRIC SCREW DRIVERSAVE THESE INSTRUCTIONSDO NOT DESTROYSpecificationsSKD-BN2003L SKD-BN2007LSKD-BN2010LMODELInput voltage(DC) DC 24V OR 32VPower Consumption 25WTorque(kgf.cm) 0.2~3.5 0.5~71~10(Lbf.in) 0.18~3.01 0.44~6.10 0.89~8.67 (N.m) 0.02~0.340.05~0.69 0.10~0.98Repeatable Torque Accuracy(%)±3% Torque AdjustmentStep lessUnloaded Rotation Speed (R.p.m) )±10%HI 1000 1000 1000 LO 700 700700Screw Size Dia(mm)Machine screw 1.0~2.3 1.4~2.61.6~3.0Tapping screw1.0~2.01.4~2.31.6~2.6Weight (g)385 Length (mm)185Model of Torque Fixing RingKC-13C 、KC-13S Power controller SKP-32D-60W Signal Controller KL-SCBSN Model of Suspension RackKH-5Bit TypeHEX 6.35mmØ4mm* 1N.m=10.2Kgf.cm 1N.m=8.85Lbf.inAccessories1. BIT Type :No. 00 ... Bit use in dia 1.3~1.8mm screw No. 0.... Bit use in dia 1.8~2.0mm screw No. 1... .Bit use in dia 2.0~2.6mm screw No. 2.. ..Bit use in dia 3.0~4.0mm screwSKD-BN2003L with BIT M3 Ø4×40 00# & 0# & 1# 1 Pce. Each SKD-BN2007L with BIT M3 Ø4×40 00# & 0# & 1# 1 Pce. Each SKD-BN2010L with BIT M3 Ø4×40 1# & 2# 1 Pce. Each3. Suspension rack and Torque fixing ring acceptable for use with the tool are available from KILEWS catalogue.Torque Adjustment OperationTo adjust the torque on these screwdrivers. Proceed as follows:1. Determine t h e t o r q u e o u t p u t o f thet o o l b y checking a tightened Fastener with atorque wrench.2. Increase or decrease the torque by rotating theSpring Adjusting Ring. Rotating the Ringclockwise (+) to a higher number on the torqueScale increase torque output while rotating theRing counterclockwise (-) to a lower numberdecreases the torque output.3. Check the adjustment with a torque wrench. Anumber of factors will affect torque output from onejob to another. Final torque adjustment should bemade at the job through a series of gradualincrease. Always start below the desired torqueand work upward.4. Adjust the bit torque by changing the driving inlength of the adjust ring at the end.5. The relationship between torque scale and bittorque is as shown Ring, in the torque diagram.The figures of torque scale do not indicate bittorque values. However, the clamping torque ofscrew itself is different form type, size, andmaterial of the screw and the material of its matingpart. Use it as standard to obtain anappropriate clamping torque.6. The t o r q u e c h e c k e r m e a s u r e s t h e t o r q u e o fscrewdriver. The clamping torque of screw itself is different from the clamped conditions (KC).Understand the correlation between clamping torque values and the torque checker values perform the torque control properly.7. The (Return torque method) in which once-clamped screw is returned with torque wrench or the like isavailable as one of torque control methods however, note that the measured values by the return torque method generally appear in 10%~30% lower than the actual clamping torque.1. Also in reverse rotation, the clutch is turned off in such manner as in normal rotation, stopping themotor running. Accordingly, when the screw tightened at a large torque, set it to a higher torque scale.2. The number from zero to eight on the Torque Scale are reference number only and not an indication ofactual torque output.3. The power supplier will generate low power when the button of the power controller is switched to "LO."Also, the electric screwdriver's torque output setting value should be adjusted to middle torsion value accordingly.4. Please refer to Kilews website for the detail component list.。
CrossBlade XL Diamond 螺旋镂空刀 产品说明书

CrossBladeXL Diamond BursControl during FAI repair leads to efficiencyFAI is the most common reason forhip arthroscopy Control during FAI repair is key 71%Diamond Burs cut the same in both forward and reverse, such that a left or right hip is catered to by the same tool. This functionality allows you to be more efficient in the OR.Chad Mather, MD Duke University HospitalStruan Coleman, MD, PhD Hospital for Special Surgery James Genuario, MD Steadman Hawkins Clinic Shane Nho, MD Rush University Hospital Femoroacetabular Impingement (FAI )can lead to a significant decrease in range of motion.1,2A correct repair is extremely important for getting your patients back in the game. The technical complexity of an arthroscopic FAI case, the knowledge of the arthroscopic anatomy, and the anatomy of the impingement deformities required often leave this procedure exclusively for the experienced hip arthroscopist.3This is where Stryker Sports Medicine comes in. Our CrossBlade XL Diamond Burs are designed to increase the control you will have while debriding bone, thereby reducing the difficulty in creating the desired bone shape during surgery. They are also designed to reduce the risk of unintentionally damaging hyaline cartilage, putting control back in your hands.Surgeon Feedback 35 out of 41 surgeons felt the CrossBlade XL Diamond Bur provides them more control than their current fluted bur.10 The modern diamond bur was invented in 1932 – intended for dental applications.5 Since, diamond burs have been implemented in several intricate procedures including Neuro, Spine and Ear, Nose, Throat (ENT).While most bone work is done using fluted burs, diamond burs allow for delicate removal of bone designed to decrease skipping, loss of control, or grabbing soft tissue.6 This is why they are used for work near more delicate structures, including facial nerves and spinal dura.7,8,9 For the first time ever, we are bringing this technology and control to arthroscopy.“Without question it provides substantially better control and is far gentler on soft tissue than the fluted burs. The increased control and protection of the soft tissues offers advantages for surgeons working with trainees to facilitate safe involvement in the important parts of the case.” “It’s great, a much smoother feel; no skipping on the bone or grabbing of soft tissue at all.”“The diamond bur is lightyears ahead of traditional burs. The cutting surface increases OR efficiency by reducing osteoplasty time while reducing chatter and improving responsiveness. The diamond bur should be standard for all hip arthroscopies.” “The diamond bur gives you the combination of enhanced power and better tactile feedback than any other bur on the market!“ Total Hip Arthroscopies are a result of hip FAI 4Total Revision Hip Arthroscopies are a result of inadequate resection or arthroscopic reshaping 357%79%When using the CrossBlade XL Diamond Bur, the averageskip distance was reduced by compared to the average fluted bur.11 0.00.10.20.30.4CrossBlade XL Diamond BurStandard Fluted BurAverage Skip Amplitude (in)5670 Greenwood Plaza Blvd. Ste. 200Greenwood Village, CO 80111t: 201 831 5000A surgeon must always rely on his or her own professional clinical judgment when deciding whether to us a particular product when treating a particular patient. Stryker does not dispense medical advice and recommends that surgeons be trained in the use of any particular product before using it is surgery. Dr. Mather, Dr. Nho, Dr. Coleman, and Dr. Genuario are all paid consultants of Stryker. Their statements represent their own opinions based on personal experience and are not necessarily those of Stryker. Individual results may vary.The information presented is intended to demonstrate the breadth of Stryker product offerings. A surgeon must always refer to the package insert, product label and/or instructions for use before using any Stryker product. Products may not be available in all markets because product availability is subject to the regulatory and/or medical practices in individual markets. Please contact your Stryker representative if you have questions about the availability of Stryker products in your area.Stryker Corporation or its divisions or other corporate affiliated entities own, use or have applied for the following trademarks or service marks; CrossBlade, Formula, Stryker. All other trademarks are trademarks of their respective owners or holders.100090222 Rev ACopyright © 2016 StrykerPrinted in USA References1. Hospital for Special Surgery. “Arthroscopic treatment of common hip problem improves range of motion, study finds.” ScienceDaily. ScienceDaily, 12 July 2011. Web.2. Kennedy, Matthew J., Mario Lamontagne, and Paul E. Beaule. “Femoroacetabular Impingement Alters Hip and Pelvic Biomechanics during Gait.” Gait & Posture 30.1 (2009): 41-44. Print.3. Ilizaliturri, Victor M., Jr. “Complications of Arthroscopic Femoroacetabular Impingement.” Clinical Orthopedics & Related Research 467 (2009): 760-68. Print.4. Definitive Healthcare5. Siegel, Sharon C., and Anthony J. Von Fraunhofer. “Dental Cutting: The Historical Development of Diamond Burs.” Journal of the American Dental Association (1939)(129): 740-45. Print.6. Chandra, Rakesh K., Rodney Schlosser, and David W. Kennedy. “Use of the 70-Degree Diamond Burr in the Management of Complicated Frontal Sinus Disease.” The Laryngoscope 114 (2004): 188-92. Print.7. Babu, Seilesh. “Surgical Dissection of the Temporal Bone.” Practical Otology for the Otolaryngologist. N.p.: Plural, 2013. 299. Print.8. Grochulla, Frank, and Uwe Vieweg. “Surgical Motor Systems in Spinal Surgery.” Manual of Spine Surgery (2012): 69-74. Print.9. Sanna, Mario, Tarek Khrais, Maurizio Falcioni, Alessandra Russo, and Abdelkader Taibah. The Temporal Bone: A Manual for Dissection and Surgical Approaches.10. Stryker CPR10172 201611.Stryker DHFD 13269 2016.。
数控刀具常用锥柄及拉钉标准简介

数控刀具常用工具锥柄标准简介随着数控金切机床的广泛使用,与之配套的数控刀具使用量也在不断增加。
由于我国多年来从不同国家引进了大量数控机床,而这些机床采用的工具锥柄标准不尽相同,这就给用户(尤其是刚接触数控金切机床的新用户)选用数控刀具带来一些困难和问题。
本文根据笔者手头收集到的一些相关标准作一简要介绍,希望有助于增加读者对数控刀具常用工具锥柄标准的了解和掌握。
目前,数控铣床和镗铣加工中心使用最多的仍是7∶24工具锥柄。
但在高速加工机床上,1∶10空心短锥柄的使用正日益增多。
对于车削中心和车铣中心,则以1∶10短锥柄使用较多(车削中心使用的CZG圆柱柄工具系统不属本文讨论范围)。
自动换刀机床常用的7∶24工具锥柄标准主要有:中国国家标准GB 10944-89《自动换刀机床用7∶24圆锥工具柄部40、45和50号圆锥柄》;国际标准ISO 7388/1:1983(40、45和50号工具锥柄)和ISO 7388/3:1986(30号工具锥柄);德国标准分DIN 69871-1:1995(30、40、45、50和60号工具锥柄)和DIN 69871-2(40、45、50、55和60号工具锥柄)两种;日本现行标准为JIS B 6339:1998(30、35、40、45、50、55和60号工具锥柄),用于代替日本工作机械工业会标准MAS-403:1975(40、45、50和60号工具锥柄);美国现行标准为AMSE B5.50-1994(30、40、45、50和60号工具锥柄),用于代替ANSI/AMSE B5.50-1985标准。
手动换刀用7∶24工具锥柄的常见标准有国家标准GB 3837.3-83和国际标准ISO 297-82,以及机械行业标准JB 3381.1-83。
1∶10空心工具锥柄目前已有国家标准GB 19449.1-2004《带有法兰接触面的空心圆锥接口第1部分:柄部—尺寸》。
它等同采用了国际标准ISO 12164-1:2001的内容。
浮动镗刀工作原理
浮动镗刀工作原理
浮动镗刀是一种常用于加工孔径的工具,它的工作原理是通过切削力和切削液的作用,使镗刀刀片相对于工件进行浮动运动,从而达到加工孔径的目的。
浮动镗刀通常由镗刀主体、刀杆和刀片组成。
刀杆连接着镗刀主体和刀片,通过刀杆的内部通道,切削液可以被输送到刀片处进行冷却和润滑。
在加工过程中,首先将浮动镗刀安装在加工设备上,并通过调整刀杆上的浮动装置使刀片能够相对于工件进行微小的浮动。
然后,运行加工设备,使镗刀进入工件中,并通过刀片上的多个切削刃,利用切削力将工件的材料逐渐去除,直至加工出所需的孔径。
浮动镗刀的浮动运动有助于减少加工过程中的振动和毛刺,并能够提高加工精度和表面质量。
通过调整刀杆上的浮动装置,可以控制刀片的浮动量,进而调整加工孔径的尺寸。
在加工过程中,切削液也起到冷却和润滑的作用,能够减少刀具磨损和工件表面的热变形现象。
总之,浮动镗刀通过切削力和切削液的作用,使刀片相对于工件进行浮动运动,从而实现加工孔径的目标。
它具有加工精度高、表面质量好等特点,在机械制造行业得到了广泛的应用。
泰珂洛刀具授权书
授权编号:[授权编号]授权日期:[授权日期]尊敬的[授权方全称]:根据我国《中华人民共和国合同法》及相关法律法规的规定,经双方友好协商,现就[授权方全称](以下简称“授权方”)授权[受权方全称](以下简称“受权方”)使用“泰珂洛”品牌刀具事宜,达成如下协议:一、授权范围1. 授权方特此授权受权方在中华人民共和国境内(以下简称“授权区域”)独家使用“泰珂洛”品牌刀具。
2. 受权方可在授权区域内,以“泰珂洛”品牌的名义进行市场推广、销售及售后服务等工作。
3. 授权方授权受权方使用“泰珂洛”品牌刀具的商标、专利、技术等相关知识产权。
二、授权期限1. 本授权书的有效期为[授权期限],自[授权日期]起计算。
2. 如双方无异议,本授权书在有效期满后可自动续期,续期期限与原授权期限相同。
三、授权费用1. 受权方应按照本授权书的约定,向授权方支付授权费用。
2. 授权费用支付方式为:[支付方式],支付时间为[支付时间]。
3. 授权费用包括但不限于品牌使用费、技术支持费、市场推广费等。
四、权利义务1. 授权方义务:(1)保证授权的“泰珂洛”品牌刀具质量,满足国家标准及行业标准。
(2)提供必要的品牌、技术、市场推广等方面的支持。
(3)协助受权方处理授权区域内可能出现的侵权纠纷。
2. 受权方义务:(1)遵守国家法律法规,依法经营。
(2)维护“泰珂洛”品牌形象,不得损害授权方的合法权益。
(3)按照授权书的约定,支付授权费用。
(4)在授权区域内,严格遵守授权方制定的各项规章制度。
五、保密条款1. 双方对本授权书内容负有保密义务,未经对方同意,不得向任何第三方泄露。
2. 本保密条款在授权期限内有效,授权期限届满后,双方仍应继续履行保密义务。
六、违约责任1. 如一方违反本授权书的约定,导致对方遭受损失的,违约方应承担相应的法律责任。
2. 如一方违反保密条款,泄露对方商业秘密的,应承担相应的法律责任。
七、争议解决1. 双方在履行本授权书过程中发生的争议,应首先通过友好协商解决。
双刃镗刀结构特点
双刃镗刀结构特点
双刃镗刀的结构特点主要包括两个分布在中心两侧同时切削的刀齿、能够进行浮动或定装以及高生产效率等。
具体如下:
双刀齿设计:双刃镗刀具有两个刀齿,这两个刀齿分布在工件中心的两侧,能够在切削过程中同时工作。
这样的设计使得产生的径向力互相平衡,从而可以增加切削用量,提高生产效率。
浮动与定装:双刃镗刀根据刀片在镗杆上是否浮动,可以分为浮动镗刀和定装镗刀。
浮动镗刀适用于孔的精加工,因为它可以自动调节以适应工件的微小偏差,从而获得更高精度的加工效果。
结构组成:双刃镗刀由刀杆、调刀滑块、压盖及调整螺钉等部分组成。
刀杆通常采用40Cr调质料制成,并在本体上加工出两条对称的斜槽作为装刀槽。
刀杆柄部一般为莫氏5号锥柄,以确保与机床连接的稳定性和同轴度。
刀具悬长:在使用双刃镗刀时,应注意刀具的悬长,即刀杆的长径比。
一般来说,钢制刀杆的长径比为1/3左右,硬质合金刀杆可达1/5,而特制减震镗杆可到1/10。
选择合适的刀杆可以减少振动,提高加工质量。
刀杆选择:在加工里孔时,应尽量选择最粗的相应刀杆去加工,以减少振刀的可能性,确保加工过程的稳定性和加工质量。
综上所述,双刃镗刀通过其独特的双刀齿设计和浮动或定装的功能,实现了高效、精准的孔加工,是机械加工中重要的工具之一。
在选择和使用双刃镗刀时,应根据具体的加工要求和条件,选择合适的刀具类型和参数,以发挥其最佳的性能。
SECUPRO 625 手推刀类型产品说明书
SECUPRO 625NO. 625001SQUEEZE-LEVER KNIFE WITH LARGER CUTTING DEPTH AND FULLY AUTOMATIC BLADE RETRACTION.Order No. 625001.02Long lever. Long blade. Long-lasting enjoyment. With round-ed-tip trapezoid blade.The new SECUPRO 625 goes straight to the top position of our list with squeeze-grip knives. Its aspiration is very clear: premium. Because it offers all that professional users requi-re: an aluminium handle, an easy and smooth lever to re-lease the blade, a large cutting depth combined with a very high safety due to the fully automatic blade retraction and a comfortable blade change. All in all, you will know that you have a high-end cutting tool in your hands.Excellent ergonomicsWe have rarely produced a cutting tool before that fits so per-fectly into the heavy users hand as the SECUPRO 625. The long and smooth lever, the round shape of the handle and the soft-grip at the back of the knife – it’s more than worth testing it! Robust and balancedYou can see and feel that the handle is made of high-quality aluminium. Its robust construction goes hand in hand withan optimal weight distribution. Consequently, there’s almost no risk of weakening for tool and user. Not even when cut-ting very heavily.Large cutting depthThe long blade extension is ideal for cutting up to 3-ply cardboard boxes, rubber, material on reels and many more applications. The blade can be changed in a few steps – by pushing the blade change button and pressing the lever, it can be easily pulled out.For many cutting typesThe overall package of the SECUPRO 625 is quite unique – and so are all separate features. Even saw cutting is safe –thanks to the protecting blade retraction. And you can enlarge the number of different application areas by simply installing one of the optional blades.Safe along the lineWhile you rely on the blade retraction at the front part of the handle, there’s another safety feature built in for even more protection. You can lock the level and thus avoid that the blade is released unintentionally.Safety technologyTECHNICAL DATA SHEETFully automatic blade retraction – a very high degree of safetyThe fully automatic blade retraction of the SECUPRO 625 guarantees a very high de-gree of safety from cut injuries. The blade withdraws into the handle immediately after leaving the material being cut. Even when the lever is still being squeezed.USAGEMain cutting materialsPRODUCT FEATURESTechnical featuresVery high safety Tool-less blade change Very abrasion resistant Very ergonomicSafety lock2-times usable blade Extended blade length Cutting depthSoft-grip Lanyard hole For right and left hander Heavy-dutyAnti-slip Rounded tip trapeze blade Printable for promotionalpurposesCardboard: up to 3-ply Plastic strapping band Bagged goods Slabbing material off a roll Rubber Leather PVC CarpetTextile, material Wrapping, stretch, andshrink foilLayers of foil or paper Felt TapeBLADE CHANGEPull the blade change button tothe top and release the lever.Blade and blade holder will comeout of the handle.Secure the lever with the safetydevice and turn the handle so thatthe transparent blade cover isfacing upwards.Now reverse or change the blade.Make sure that the blade is exactlypositioned on the cams on theblade holder.Slide the lock to the rear position,so that the lever can be releasedagain. Then push the bladechange button back into the hand-le and continue cutting.SAFETY CERTIFICATEPRODUCT AND PACKAGING DETAILS SECURITY ADVICETo ensure that you use your new MARTOR knife safely and most eff ectively, please read and note the following user-instructions. Please keep the written guide in a safe place so that you can access it at any time.1.General application instructions: Please use the product carefully for cutting work only and not for any purposes other than those that are intended. Please take the correct handling and the proper use of the knives into account in this regard.2.Special application instructions to avoid the danger of in-juries: Only use knives that are in perfect condition and have sharp, clean and undamaged blades. employ the utmost care when handling the knives.CAUTION: The blade is sharp and can result in serious and deep cuts. Therefore, never reach into the blade! To reduce the danger of injuries, hold the hand that is being used to restrain and stabilise the cutting base in such a manner that the restraining hand or even other body parts are not endan-gered in the event that the knife slips.3.Replacement of spare parts: Replace any blades that be-come dull at the right time! Use only the replacement blades available at MARTOR for this purpose. Dispose of old blades in a proper fashion. They should not be placed in a waste paper bin, as this poses a considerable danger of injuries. Never perform any repairs yourself. If the knife displays signs of aging or other wear, e.g. function problems when changing the blade or in the handling of the blade pushers, then it must be rejected and replaced with a new one. Any modifications or manipulations to the product are prohibited, as they impair the product safety. CAUTION: There is an ext-remely high danger of injuries here!4.Non-use of the knife: Always secure the blade in such a way that injuries due to cuts are excluded. Store the knife ina secure place.5.Care instructions: Always keep the knife clean and do not expose it to unnecessary humidity to safeguard a long ser-vice life.CAUTION: No liability will be assumed for consequential los-ses. Subject to technical changes and errors! This knife does not belong in the hands of children!SERVICES OFFEREDSafety poster Technical data sheet Consulting serviceACCESSORIES MANUFACTURERMARTOR KG | Lindgesfeld 28 | 42653 Solingen | GermanyT+4921273870-0|F+4921273870-90|**************|BELT HOLSTER L WITH CLIPNO. 9922What do you do with your cutting tools when you are not actually using them? The MARTOR BELT HOLSTER L is a robust holder that allows you to carry all large MARTOR cutters as well as our small scissors at all times. In addition, the interior and exterior pockets are designed to allow you to load diffe-rent tools: for example you can carry an extra cutter, a pen and a pack of blades.USED BLADE CONTAINERNO. 9810You can fill the USED BLADE CONTAINER with the content of your SAFEBOX. Or directly with your used blades. When the box is full, turn the lid until it shuts. Now the box cannot be reopened. The next step is to safely and completely dispose of the filled USED BLADE CONTAINER.WALL MOUNT BRA-CKET USED BLADE CONTAINERNO. 9845Include it in your order now! With this mounting bracket you can fix your USED BLADE CONTAINER to a central location. Use the clamp and screws and nuts supplied with the pro-duct to attach it to either a pipe or a rod.SAFEBOXNO. 108000The SAFEBOX is large enough to store a large number of used blades safely. And at the same time, it is compactenough to carry with you. The two slits are not only used for filling, but also to …shorten“ your snap-off blades. When your SAFEBOX is full, empty it into your USED BLADE CONTAINER.。