low pressure molding
Macromelt低压注塑-Low pressure molding

1.3 ~ 1.7
1
Slide 53
Xiaofeng Jiang
Macromelt
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Xiaofeng Jiang
Macromelt 16g ( $X $Y 2 hours ) (PA $ 2X $ Y/2 < 1 min 4g ) = 50%
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Xiaofeng Jiang
PA
Xiaofeng Jiang
MM6832 (MPa) Tensile strength 7
MM6208S 3.6
OM648 8
OM638 5.2
PA
2.5 MPa 2 1.5 1 0.5 0 MM6832 MM6208 OM648 OM638 ABS+ABS(MPa) PET+PET(MPa) TPU+TPU(MPa)
( C)
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Xiaofeng Jiang
120
140
160
180
200
220
M M 62 39 62 08 68 30 11 3 71 0 64 1 67 90 O M O M PA S M 64 8 67 3 50 35 M 68 12 M M
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M M
PA
O M O M O M M M
2. Dielectric Strength, ASTM D 149-97, VDE 0303 part 2 Macromelt 6208 25 kV/mm . , ,
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Xiaofeng Jiang
3. Dielectric Constant, ASTM D 150-95, VDE 0303 part 4
最新1 压铸专业英语

1压铸专业英语模具技术用语各种模具常用成形方式accurate die casting 精密压铸 powder forming 粉末成形calendaring molding 压延成形 powder metal forging 粉末锻造cold chamber die casting 冷式压铸 precision forging 精密锻造cold forging 冷锻 press forging 冲锻compacting molding 粉末压出成形 rocking die forging 摇动锻造compound molding 复合成形 rotary forging 回转锻造compression molding 压缩成形 rotational molding 离心成形dip mold 浸渍成形 rubber molding 橡胶成形encapsulation molding 注入成形 sand mold casting 砂模铸造extrusion molding 挤出成形 shell casting 壳模铸造foam forming 发泡成形 sinter forging 烧结锻造forging roll 轧锻 six sides forging 六面锻造gravity casting 重力铸造 slush molding 凝塑成形hollow(blow) molding 中空(吹出)成形 squeeze casting 高压铸造hot chamber die casting 热室压铸 swaging 挤锻hot forging 热锻 transfer molding 转送成形injection molding 射出成形 warm forging 温锻investment casting 精密铸造 matched die method 对模成形法laminating method 被覆淋膜成形 low pressure casting 低压铸造lost wax casting 脱蜡铸造 matched mould thermal forming 对模热成形模各式模具分类用语bismuth mold 铋铸模 landed plunger mold 有肩柱塞式模具burnishing die 挤光模 landed positive mold 有肩全压式模具button die 镶入式圆形凹模 loading shoe mold 料套式模具center-gated mold 中心浇口式模具 loose detail mold 活零件模具chill mold 冷硬用铸模 loose mold 活动式模具clod hobbing 冷挤压制模 louvering die 百叶窗冲切模composite dies 复合模具 manifold die 分歧管模具counter punch 反凸模 modular mold 组合式模具double stack mold 双层模具 multi-cavity mold 多模穴模具electroformed mold 电铸成形模 multi-gate mold 复式浇口模具expander die 扩径模 offswt bending die 双折冷弯模具extrusion die 挤出模 palletizing die 迭层模family mold 反套制品模具 plaster mold 石膏模blank through dies 漏件式落料模 porous mold 通气性模具duplicated cavity plate 复板模 positive mold 全压式模具fantail die 扇尾形模具 pressure die 压紧模fishtail die 鱼尾形模具 profile die 轮廓模flash mold 溢料式模具 progressive die 顺序模gypsum mold 石膏铸模 protable mold 手提式模具hot-runner mold 热流道模具 prototype mold 雏形试验模具ingot mold 钢锭模 punching die 落料模lancing die 切口模 raising(embossing) 压花起伏成形re-entrant mold 倒角式模具 sectional die 拼合模runless injection mold 无流道冷料模具 sectional die 对合模具segment mold 组合模 semi-positive mold 半全压式模具shaper 定型模套 single cavity mold 单腔模具solid forging die 整体锻模 split forging die 拼合锻模split mold 双并式模具 sprueless mold 无注道残料模具squeezing die 挤压模 stretch form die 拉伸成形模sweeping mold 平刮铸模 swing die 振动模具three plates mold 三片式模具 trimming die 切边模unit mold 单元式模具 universal mold 通用模具unscrewing mold 退扣式模具 yoke type die 轭型模模具厂常用之标准零配件air vent vale 通气阀 anchor pin 锚梢angular pin 角梢 baffle 调节阻板angular pin 倾斜梢 baffle plate 折流檔板ball button 球塞套 ball plunger 定位球塞ball slider 球塞滑块 binder plate 压板blank holder 防皱压板 blanking die 落料冲头bolster 上下模板 bottom board 浇注底板bolster 垫板 bottom plate 下固定板bracket 扥架 bumper block 缓冲块buster 堵口 casting ladle 浇注包casting lug 铸耳 cavity 模穴(模仁)cavity retainer plate 模穴扥板 center pin 中心梢clamping block 锁定块 coil spring 螺旋弹簧cold punched nut 冷冲螺母 cooling spiral 螺旋冷却栓core 心型 core pin 心型梢cotter 开口梢 cross 十字接头cushion pin 缓冲梢 diaphragm gate 盘形浇口die approach 模头料道 die bed 型底die block 块形模体 die body 铸模座die bush 合模衬套 die button 冲模母模die clamper 夹模器 die fastener 模具固定用零件die holder 母模固定板 die lip 模唇die plate 冲模板 die set 冲压模座direct gate 直接浇口 dog chuck 爪牙夹头dowel 定位梢 dowel hole 导套孔dowel pin 合模梢 dozzle 辅助浇口dowel pin 定位梢 draft 拔模锥度draw bead 张力调整杆 drive bearing 传动轴承ejection pad 顶出衬垫 ejector 脱模器ejector guide pin 顶出导梢 ejector leader busher 顶出导梢衬套ejector pad 顶出垫 ejector pin 顶出梢ejector plate 顶出板 ejector rod 顶出杆ejector sleeve 顶出衬套 ejector valve 顶出阀eye bolt 环首螺栓 filling core 椿入蕊film gate 薄膜形浇口 finger pin 指形梢finish machined plate 角形模板 finish machined round plate 圆形模板fixed bolster plate 固定侧模板 flanged pin 带凸缘销flash gate 毛边形浇口 flask 上箱floating punch 浮动冲头 gate 浇口gate land 浇口面 gib 凹形拉紧销goose neck 鹅颈管 guide bushing 引导衬套guide pin 导梢 guide post 引导柱guide plate 导板 guide rail 导轨head punch 顶镦冲头 headless punch 直柄冲头heavily tapered solid 整体模蕊盒 hose nippler 管接头impact damper 缓冲器 injection ram 压射柱塞inlay busher 嵌入衬套 inner plunger 内柱塞inner punch 内冲头 insert 嵌件insert pin 嵌件梢 king pin 转向梢king pin bush 主梢襯套 knockout bar 脫模杵land 合模平坦面 land area 合模面leader busher 导梢衬套 lifting pin 起模顶销lining 内衬 locating center punch 定位中心冲头locating pilot pin 定位导梢 locating ring 定位环lock block 压块 locking block 定位块locking plate 定位板 loose bush 活动衬套making die 打印冲子 manifold block 歧管档块master plate 靠模样板 match plate 分型板mold base 塑料模座 mold clamp 铸模紧固夹mold platen 模用板 moving bolster 换模保持装置moving bolster plate 可动侧模板 one piece casting 整体铸件parallel block 平行垫块 paring line 分模线parting lock set 合模定位器 pass guide 穴型导板peened head punch 镶入式冲头 pilot pin 导销pin gate 针尖浇口 plate 衬板pre extrusion punch 顶挤冲头 punch 冲头puncher 推杆 pusher pin 衬套梢rack 机架 rapping rod 起模杆re-entrant mold 凹入模 retainer pin 嵌件梢retainer plate 扥料板 return pin 回位梢riding stripper 浮动脱模器 ring gate 环型浇口roller 滚筒 runner 流道runner ejector set 流道顶出器 runner lock pin 流道拉梢screw plug 头塞 set screw 固定螺丝shedder 脱模装置 shim 分隔片shoe 模座之上下模板 shoot 流道shoulder bolt 肩部螺丝 skeleton 骨架slag riser 冒渣口 slide(slide core) 滑块slip joint 滑配接头 spacer block 间隔块spacer ring 间隔环 spider 模蕊支架spindle 主轴 sprue 注道sprue bushing 注道衬套 sprue bushing guide 注道导套sprue lock bushing 注道定位衬套 sprue puller 注道拉料销spue line 合模线 square key 方键square nut 方螺帽 square thread 方螺纹stop collar 限位套 stop pin 止动梢stop ring 止动环 stopper 定位停止梢straight pin 圆柱销 stripper bolt 脱料螺栓stripper bushing 脱模衬套 stripper plate 剥料板stroke end block 行程止梢 submarine gate 潜入式浇口support pillar 支撑支柱/顶出支柱 support pin 支撑梢supporting plate 扥板 sweep templete 造模刮板tab gate 辅助浇口 taper key 推拔键taper pin 拔锥梢/锥形梢 teeming 浇注three start screw 三条螺纹 thrust pin 推力销tie bar 拉杵 tunnel gate 隧道形浇口vent 通气孔 wortle plate 拉丝模板模具常用之工作机械3D coordinate measurement 三次元量床 boring machine 搪孔机cnc milling machine CNC铣床 contouring machine 轮廓锯床copy grinding machine 仿形磨床 copy lathe 仿形车床copy milling machine 仿形铣床 copy shaping machine 仿形刨床cylindrical grinding machine 外圆磨床 die spotting machine 合模机drilling machine 钻孔机 engraving machine 雕刻机engraving E.D.M. 雕模放置加工机 form grinding machine 成形磨床graphite machine 石墨加工机 horizontal boring machine 卧式搪孔机horizontal machine center 卧式加工制造中心 internal cylindrical machine 内圆磨床jig boring machine 冶具搪孔机 jig grinding machine 冶具磨床lap machine 研磨机 machine center 加工制造中心multi model miller 靠磨铣床 NC drilling machine NC钻床NC grinding machine NC磨床 NC lathe NC车床NC programming system NC程序制作系统 planer 龙门刨床profile grinding machine 投影磨床 projection grinder 投影磨床radial drilling machine 旋臂钻床 shaper 牛头刨床surface grinder 平面磨床 try machine 试模机turret lathe 转塔车床 universal tool grinding machine 万能工具磨床vertical machine center 立式加工制造中心 wire E.D.M. 线割放电加工机检验量测工具用语autocollimator 自动准直机 bench comparator 比长仪block gauge 块规 bore check 精密小测定器calibration 校准 caliper gauge 卡规check gauge 校对规 clearance gauge 间隙规clinoretee 测斜仪 comparator 比测仪cylinder square 圆筒直尺 depth gauge 测深规dial indicator 针盘指示表 dial snap gauge 卡规digital micrometer 数位式测微计 feeler gauge 测隙规gauge plate 量规定位板 height gauge 测高规inside calipers 内卡钳 inside micrometer 内分厘卡interferometer 干涉仪 leveling block 平台limit gauge 限规 micrometer 测微计mil 千分之一吋 monometer 压力计morse taper gauge 莫氏锥度量规 nonius 游标卡尺optical flat 光学平晶 optical parallel 光学平行passimeter 内径仪 position scale 位置刻度profile projector 轮廓光学投影仪 protractor 分角器radius 半径 ring gauge 环规sine bar 正弦量规 snap gauge 卡模square master 直角尺 stylus 触针telescopic gauge 伸缩性量规 working gauge 工作量规模具钢材alloy tool steel 合金工具钢 aluminium alloy 铝合金钢bearing alloy 轴承合金 blister steel 浸碳钢bonderized steel sheet 邦德防蚀钢板 carbon tool steel 碳素工具钢clad sheet 被覆板 clod work die steel 冷锻模用钢emery 金钢砂 ferrostatic pressure 钢铁水静压力forging die steel 锻造模用钢 galvanized steel sheet 镀锌铁板hard alloy steel 超硬合金钢 high speed tool steel 高速度工具钢hot work die steel 热锻模用钢 low alloy tool steel 特殊工具钢low manganese casting steel 低锰铸钢 marging steel 马式体高强度热处理钢martrix alloy 马特里斯合金 meehanite cast iron 米汉纳铸钢meehanite metal 米汉纳铁 merchant iron 市售钢材molybdenum high speed steel 钼系高速钢 molybdenum steel 钼钢nickel chromium steel 镍铬钢 prehardened steel 顶硬钢silicon steel sheet 硅钢板 stainless steel 不锈钢tin plated steel sheet 镀锡铁板 tough pitch copper 韧铜troostite 吐粒散铁 tungsten steel 钨钢vinyl tapped steel sheet 塑料覆面钢板表面处理关连用语age hardening 时效硬化 ageing 老化处理air hardening 气体硬化 air patenting 空气韧化annealing 退火 anode effect 阳极效应anodizing 阳极氧化处理 atomloy treatment 阿扥木洛伊表面austempering 奥氏体等温淬火 austenite 奥斯田体/奥氏体bainite 贝氏体 banded structure 条纹状组织barrel plating 滚镀 barrel tumbling 滚筒打光blackening 染黑法 blue shortness 青熟脆性bonderizing 磷酸盐皮膜处理 box annealing 箱型退火box carburizing 封箱渗碳 bright electroplating 辉面电镀bright heat treatment 光辉热处理 bypass heat treatment 旁路热处理carbide 炭化物 carburized case depth 浸碳硬化深层carburizing 渗碳 cementite 炭化铁chemical plating 化学电镀 chemical vapor deposition 化学蒸镀coarsening 结晶粒粗大化 coating 涂布被覆cold shortness 低温脆性 comemtite 渗碳体controlled atmosphere 大气热处理 corner effect 锐角效应creeping discharge 蠕缓放电 decarburization 脱碳处理decarburizing 脱碳退火 depth of hardening 硬化深层diffusion 扩散 diffusion annealing 扩散退火electrolytic hardening 电解淬火 embossing 压花etching 表面蚀刻 ferrite 肥粒铁first stage annealing 第一段退火 flame hardening 火焰硬化flame treatment 火焰处理 full annealing 完全退火gaseous cyaniding 气体氧化法 globular cementite 球状炭化铁grain size 结晶粒度 granolite treatment 磷酸溶液热处理graphitizing 石墨退火 hardenability 硬化性hardenability curve 硬化性曲线 hardening 硬化heat treatment 热处理 hot bath quenching 热浴淬火hot dipping 热浸镀 induction hardening 高周波硬化ion carbonitriding 离子渗碳氮化 ion carburizing 离子渗碳处理ion plating 离子电镀 isothermal annealing 等温退火liquid honing 液体喷砂法 low temperature annealing 低温退火malleablizing 可锻化退火 martempering 麻回火处理martensite 马氏体/硬化铁炭 metallikon 金属喷镀法metallizing 真空涂膜 nitriding 氮化处理nitrocarburizing 软氮化 normalizing 正常化oil quenching 油淬化 overageing 过老化overheating 过热 pearlite 针尖组织phosphating 磷酸盐皮膜处理 physical vapor deposition 物理蒸镀plasma nitriding 离子氮化 pre-annealing 预备退火precipitation 析出 precipitation hardening 析出硬化press quenching 加压硬化 process annealing 制程退火quench ageing 淬火老化 quench hardening 淬火quenching crack 淬火裂痕 quenching distortion 淬火变形quenching stress 淬火应力 reconditioning 再调质recrystallization 再结晶 red shortness 红热脆性residual stress 残留应力 retained austenite 残留奥rust prevention 防蚀 salt bath quenching 盐浴淬火sand blast 喷砂处理 seasoning 时效处理second stage annealing 第二段退火 secular distortion 经年变形segregation 偏析 selective hardening 部分淬火shot blast 喷丸处理 shot peening 珠击法single stage nitriding 等温渗氮 sintering 烧结处理soaking 均热处理 softening 软化退火solution treatment 固溶化热处理 spheroidizing 球状化退火stabilizing treatment 安定化处理 straightening annealing 矫直退火strain ageing 应变老化 stress relieving annealing 应力消除退火subzero treatment 生冷处理 supercooling 过冷surface hardening 表面硬化处理 temper brittleness 回火脆性temper colour 回火颜色 tempering 回火tempering crack 回火裂痕 texture 咬花thermal refining 调质处理 thermoechanical treatment 加工热处理time quenching 时间淬火 transformation 变态tufftride process 软氮化处理 under annealing 不完全退火vacuum carbonitriding 真空渗碳氮化 vacuum carburizing 真空渗碳处理vacuum hardening 真空淬火 vacuum heat treatment 真空热处理vacuum nitriding 真空氮化 water quenching 水淬火wetout 浸润处理焊接用语acetylene 乙炔 ampere 电流安培angle welding 角焊 arc 电弧argon arc welding 氩弧焊接 bare electrode 光熔接条butt welding 对接焊接 camber 电弧弯曲cascade 阶迭熔接法 clad weld 被覆熔接crator 焊疤 excess metal 多余金属filler rod 焊条 fillet weld 填角焊接gas shield 气体遮蔽 groove welding 起槽熔接hand face shield 手握面罩 hard facing 硬表面堆焊jig welding 工模焊接 laser beam welding 雷射光焊接metal electrode insert gas welding MIG熔接 nugget 点焊熔核overlaying 堆焊 peening of welding 珠击熔接法plug welding 塞孔熔接 positioned welding 正向熔接pressure welding 压焊 propane gas cutting 丙烷气切割pure nickel electrode 纯镍熔接条 reinforcement of weld 加强焊接resist 抗蚀护膜 root running 背面熔接seam 焊缝 seaming 接合seam welding 流缝熔接 series seam welding 串联缝熔接skip welding process 跳焊法 spark 火花spot welding 点焊接 stitch welding 针角焊接stud arc welding 电弧焊接 under laying 下部焊层void 焊接空隙 weld flow mark 焊接流痕weld flush 焊缝凸起 weld line 焊接纹weld mark 焊接痕 weld penetration 熔接透入weld zone 焊接区 welding 焊接welding bead 焊接泡 welding direction 焊接方向welding distortion 焊接变形 welding flux 焊剂welding ground 电熔接地 welding interval 焊接周期welding stress 熔接应变 welding torch 熔接气炬射出成形关联用语activator 活化剂 bag moulding 气胎施压成形bonding strength 黏合强度 breathing 排气caulking compound 填隙料 cell 气孔cold slug 半凝式射出 colorant 着色剂color matching 调色 color masterbatch 色母料compound 混合料 copolymer 共聚合体cull 残料废品 cure 凝固化cryptometer 不透明度儀 daylight 開隙dry cycle time 空料試車週期時間 ductility 延性elastomer 弹性体 extruded bead sealing 压出粒涂层法feed 供料 filler 充填剂film blowing 薄膜吹制法 floating platen 活动模板foaming agent 发泡剂 gloss 光泽granule 颗粒料 gunk 料斗hot mark 热斑 hot stamping 烫印injection nozzle 射出喷嘴 injection plunger 射出柱塞injection ram 射出冲柱 isomer 同分异构物kneader 混合机 leveling agent 匀涂剂lubricant 润滑剂 matched die method 配合成形法mould clamping force 锁模力 mould release agent 脱模剂nozzle 喷嘴 oriented film 取向薄膜parison 吹气成形坏料 pellet 粒料plasticizer 可塑剂 plunger 压料柱塞porosity 孔隙率 post cure 后固化premix 预混料 purging 清除reciprocating screw 往复螺杆 resilience 回弹性resin injection 树脂射出法 rheology 流变学sheet 塑料片 shot 注射shot cycle 射出循环 slip agent 光滑剂take out device 取料装置 tie bar 拉杆toggle type mould clamping system 肘杆式锁模装置torpedo spreader 鱼雷形分流板 transparency 透明性void content 空洞率塑料原料acrylic 压克力 casein 酪素cellulose acetate 醋酸纤维素CA cellulose acetate butyrate 醋酸丁酸纤维素CABcomposite material 复合材料 cresol resin 甲酚树脂CFdially phthalate 苯二甲酸二烯丙酯 disperse reinforcement 分散性强化复合材料engineering plastics 工程塑料 epoxy resin 环氧树脂EPethyl cellulose 乙基纤维素 ethylene vinylacetate copolymer 乙烯-醋酸乙烯EVAethylene-vinlacetate copolyme 醋酸乙烯共聚物EVA expanded polystyrene 发泡聚苯乙烯EPS fiber reinforcement 纤维强化热固性/纤维强化复合材料high density polyethylene 高密度聚乙烯HDPEhigh impact polystyrene 高冲击聚苯乙烯HIPShigh impact polystyrene rigidity 高冲击性聚苯乙烯low density polyethylene 低密度聚乙烯LDPE melamine resin 三聚氰胺酚醛树脂MFnitrocellulose 硝酸纤维素 phenolic resin 酚醛树脂plastic 塑料 polyacrylic acid 聚丙烯酸PAPpolyamide 耐龙PA polybutyleneterephthalate 聚对苯二甲酸丁酯PBTpolycarbonate 聚碳酸酯PC polyethyleneglycol 聚乙二醇PFGpolyethyleneoxide 聚氧化乙烯PEO polyethyleneterephthalate 聚乙醇对苯PETP polymetylmethacrylate 聚甲基丙烯酸甲酯PMMA polyoxymethylene 聚缩醛POMpolyphenylene oxide 聚硫化亚苯 polyphenyleneoxide 聚苯醚PPOpolypropylene 聚丙烯PP polystyrene 聚苯乙烯PSpolytetrafluoroethylene 聚四氟乙烯PTFE polytetrafluoroethylene 聚四氟乙烯polythene 聚乙烯PE polyurethane 聚氨基甲酸酯PUpolyvinylacetate 聚醋酸乙烯PVAC polyvinylalcohol 聚乙烯醇PVApolyvinylbutyral 聚乙烯醇缩丁醛PVB polyvinylchloride 聚氯乙烯PVCpolyvinylfuoride 聚氟乙烯PVF polyvinylidenechloride 聚偏二氯乙烯PVDCprepolymer 预聚物 silicone resin 硅树脂thermoplastic 热塑性 thermosetting 热固性thermosetting plastic 塑料 unsaturated polyester 不饱和聚酯树脂成形不良用语aberration 色差 atomization 霚化bank mark 滞料纹 bite 咬入blacking hole 涂料孔(铸疵) blacking scab 涂料疤blister 起泡 blooming 起霜blow hole 破孔 blushing 泛白body wrinkle 侧壁皱纹 breaking-in 冒口带肉bubble 膜泡 burn mark 糊斑burr 毛边 camber 翘曲cell 气泡 center buckle 表面中部波皱check 细裂痕 checking 龟裂chipping 修整表面缺陷 clamp-off 铸件凹痕collapse 塌陷 color mottle 色斑corrosion 腐蚀 crack 裂痕crazing 碎裂 crazing 龟裂deformation 变形 edge 切边碎片edge crack 裂边 fading 退色filler speak 填充料斑 fissure 裂纹flange wrinkle 凸缘起皱 flaw 刮伤flow mark 流痕 galling 毛边glazing 光滑 gloss 光泽grease pits 污斑 grinding defect 磨痕haircrack 发裂 haze 雾度incrustation 水锈 indentation 压痕internal porosity 内部气孔 mismatch 偏模mottle 斑点 necking 缩颈nick 割痕 orange peel 橘皮状表面缺陷overflow 溢流 peeling 剥离pit 坑 pitting corrosion 点状腐蚀plate mark 模板印痕 pock 麻点pock mark 痘斑 resin streak 树脂流纹resin wear 树脂脱落 riding 凹陷sagging 松垂 saponification 皂化scar 疤痕 scrap 废料scrap jam 废料阻塞 scratch 刮伤/划痕scuffing 深冲表面划伤 seam 裂痕shock line 模口挤痕 short shot 充填不足shrinkage pool 凹孔 sink mark 凹痕skin inclusion 表皮折迭 straightening 矫直streak 条状痕 surface check 表面裂痕surface roughening 橘皮状表皮皱折 surging 波动sweat out 冒汗 torsion 扭曲warpage 翘曲 waviness 波痕webbing 熔塌 weld mark 焊痕whitening 白化 wrinkle 皱纹模具常用刀具与工作法用语adjustable spanner 活动扳手 angle cutter 角铣刀anvil 铁钻 arbour 心轴backing 衬垫 belt sander 带式打磨机buffing 抛光 chamfering machine 倒角机chamfering tool 去角刀具 chisel 扁錾chuck 夹具 compass 两角规concave cutter 凹面铣刀 convex cutter 凸形铣刀cross joint 十字接头 cutting edge clearance 刃口余隙角drill stand 钻台 edge file 刃用锉刀file 锉刀 flange joint 凸缘接头grinder 砂轮机 hammer 铁锤hand brace 手摇钻 hatching 剖面线hexagon headed bolt 六角头螺栓 hexagon nut 六角螺帽index head 分度头 jack 千斤顶jig 治具 kit 工具箱lapping 研磨 metal saw 金工锯nose angle 刀角 pinchers 钳子pliers 铗钳 plug 柱塞头polisher 磨光器 protable driller 手提钻孔机punch 冲头 sand paper 砂纸scraper 刮刀 screw driver 螺丝起子scribing 划线 second out file 中纹锉spanner 扳手 spline broach 方栓槽拉刀square 直角尺 square sleeker 方形镘刀square trowel 直角度 stripping 剥离工具T-slot T形槽 tool for lathe 车刀tool point angle 刀刃角 tool post 刀架tosecan 划线盘 trimming 去毛边waffle die flattening 压纹效平 wiper 脱模钳wrench 螺旋扳手计算机关联用语3D modeling 三次元模拟 access 通路animation 卡通影片 application 应用board 基板 bug 故障bus 总线 CAD 计算机辅助设计CAE 计算机辅助工程分析 CAM 计算机辅助制造cassette 卡座 color display 彩色显示器command 指令 communication 通信compact 精简小型 computer 计算机copy 复制 cursor 游标curve modeling 曲面仿真 database 数据库design 设计 digitizing 数字化disk 磁盘 dot 点eyelet 眼孔 floppy 磁盘片format 格式化 graphic 圆解hardware 硬件 honeycomb 蜂巢interface 界面 know how 秘诀laser printer 激光打印机 lay out 布置memory 记忆 memory swap 交换记忆microprocessor 微处理器 modeling 造型module 模块 monitor 屏幕mouse 鼠标 need 需求network 网络 new version 新版on line 上线中 option 选择PC 个人计算机 plotter 绘图机program 程序 scanning 扫描simulation 仿真 software 软件solid model 实体模型 system 系统tape 磁带 terminal 终端机texture 构造 trim 修边venter 排气风扇 word processor 文书处理器各种冲模加工关连用语barreling 滚光加工 belling 压凸加工bending 弯曲加工 blanking 下料加工bulging 撑压加工 burring 冲缘加工cam die bending 凸轮弯曲加工 caulking 铆合加工coining 压印加工 compressing 压缩加工compression bending 押弯曲加工 crowning 凸面加工curl bending 卷边弯曲加工 curling 卷曲加工cutting 切削加工 dinking 切断蕊骨double shearing 迭板裁断 drawing 引伸加工drawing with ironing 抽引光滑加工 embossing 浮花压制加工extrusion 挤制加工 filing 锉削加工fine blanking 精密下料加工 finish blanking 光制下料加工finishing 精整加工 flanging 凸缘加工folding 折边弯曲加工 folding 折迭加工forming 成形加工 impact extrusion 冲击挤压加工indenting 压痕加工 ironing 引缩加工knurling 滚花 lock seaming 固定接合louvering 百叶窗板加工 marking 刻印加工necking 颈缩加工 notching 冲口加工parting 分断加工 piercing 冲孔加工progressive bending 连续弯曲加工 progressive blanking 连续下料加工progressive drawing 连续引伸加工 progressive forming 连续成形加工reaming 铰孔加工 restriking 二次精冲加工riveting 铆接加工 roll bending 滚筒弯曲加工roll finishing 滚压加工 rolling 压延加工roughing 粗加工 scrapless machining 无废料加工seaming 折弯重迭加工 shaving 缺口修整加工shearing 切断加工 sizing 精压加工/矫正加工slitting 割缝加工 spinning 卷边铆接staking 铆固 stamping 锻压加工swaging 挤锻压加工 trimming 整缘加工upsetting 锻粗加工 wiring 抽线加工冲压机械及周边关连用语back shaft 支撑轴 blank determination 胚料展开bottom slide press 下传动式压力机 board drop hammer 板落锤brake 煞车 buckle 剥砂面camlachie cramp 铸包 casting on flat 铆合chamotte sand 烧磨砂 charging hopper 加料漏斗clearance 间隙 closed-die forging 合模锻造clump 夹紧 clutch 离合器clutch brake 离合器制动器 clutch boss 离合器轮壳clutch lining 离合器覆盖 coil car 带卷升降运输机coil cradle 卷材进料装置 coil reel stand 钢材卷料架column 圆柱 connection screw 连杆调节螺钉core compound 砂心黏结剂 counter blow hammer 对击锻锤cradle 送料架 crank 曲柄轴crankless 无曲柄式 cross crank 横向曲轴cushion 缓冲 depression 外缩凹孔dial feed 分度送料 die approach 模口角度die assembly 合模 die cushion 模具缓冲垫die height 冲压闭合高度 die life 模具寿命die opening 母模逃孔 die spotting press 调整冲模用压力机double crank press 双曲柄轴冲床 draght angle 逃料倾斜角edging 边锻伸 embedded core 加装砂心feed length 送料长度 feed level 送料高度filling core 埋入砂心 filling in 填砂film play 液面花纹 fine blanking press 精密下料冲床forging roll 辊锻机 finishing slag 炼后熔渣fly wheel 飞轮 fly wheel brake 飞轮制动器foot press 脚踏冲床 formboard 进模口板frame 床身机架 friction 摩擦friction brake 摩擦煞车 gap shear 凹口剪床gear 齿轮 gib 滑块引导部gripper 夹具 gripper feed 夹持进料gripper feeder 夹紧传送装置 hammer 槌机hand press 手动冲床 hand rack pinion press 手动齿轮齿条式冲床hand screw press 手动螺旋式冲床 hopper feed 料斗送料idle stage 空站 inching 微调尺寸isothermal forging 恒温锻造 key clutch 键槽离合器knockout 脱模装置 knuckle mechanic 转向机构land 模具直线刀面部 level 水平loader 供料器 unloader 卸料机loop controller 闭回路控制器 lower die 下模micro inching device 微寸动装置 microinching equipment 微动装置motor 马达 moving bolster 活动工作台notching press 冲缺口压力机 opening 排料逃孔overload protection device 防超载装置 pinch roll 导正滚轮pinion 小齿轮 pitch 节距pressfit 压入 progressive 连续送料pusher feed 推杆式送料 pusher feeder 料片押片装置quick die change system 快速换模系统 regrinding 再次研磨releasing 松释动作 reversed blanking 反转下料robot 机器人 roll forming machine 辊轧成形roll forming machine 辊轧成形机 roll release 脱辊roller feed 辊式送料 roller leveler 辊式矫直机rotary bender 卷弯成形机 safety guard 安全保护装置scrap cutter 废料切刀 scrap press 废料冲床seamless forging 无缝锻造 separate 分离shave 崩砂 shear angle 剪角sheet loader 薄板装料机 shot 单行程工作shrinkage fit 收缩配合 shut height 闭合高度sieve mesh 筛孔 sintering of sand 铸砂烧贴slide balancer 滑动平衡器 slug hole 逃料孔spin forming machine 旋压成形机 spotting 合模stack feeder 堆栈拨送料机 stickness 黏模性straight side frame 冲床侧板 stretcher leveler 拉伸矫直机strip feeder 料材送料装置 stripping pressure 弹出压力stroke 冲程 take out device 取料装置toggle press 肘杆式压力机 transfer 传送transfer feed 连续自动送料装置 turrent punch press 转塔冲床two speed clutch 双速离合器 uncoiler 闭卷送料机unloader 卸载机 vibration feeder 振动送料机wiring press 嵌线卷边机线切割放电加工关连用语abnormal glow 不规则辉光放电 arc discharge 电弧放电belt 皮带 centreless 无心chrome bronze 铭铜 clearance angle 后角corner shear drop 直角压陷 deflection 桡曲度discharge energy 放电能量 dressing 修整dwell 保压 flange 凸缘gap 间隙 graphite 石墨graphite contraction allowance 电极缩小余量 graphite holder 电极夹座hair crack 发裂 horn 电极臂jump 跳刀 magnetic base 磁性座master graphite 标准电极 pipe graphite 管状电极pulse 脉冲 rib working 肋部加工roller electrode 滚轮式电极 rotary surface 旋转面shank 柄部 sharp edge 锐角部tough bronze 韧铜 traverse 摇臂tungsten bronze 钨青铜 waviness 波形起伏work 工件 working allowance 加工余量working dischard 加工废料锻铸造关连用语accretion 炉瘤 acid converter 酸性转炉acid lining cupola 酸性熔铁炉 acid open-hearth furnace 酸性平炉aerator 松砂机 air set mold 常温自硬铸模airless blasting cleaning 离心喷光 all core molding 集合式铸模all round die holder 通用模座 assembly mark 铸造合模记号back pouring 补浇注 backing sand 背砂base bullion 粗金属锭 base permeability 原砂透气度belling 压凸 billet 坏料bleed 漏铸 blocker 预锻模膛blocking 粗胚锻件 blow hole 铸件气孔board drop hammer 板落锤 bottom pour mold 底浇bottom pouring 底注 boxless mold 脱箱砂模break-off core 缩颈砂心 brick molding 砌箱造模法buckle 剥砂面 camber 错箱camlachie cramp 铸包 cast blade 铸造叶片casting flange 铸造凸缘 casting on flat 水平铸造chamotte sand 烧磨砂 charging hopper 加料漏斗cleaning of casting 铸件清理 closed-die forging 合模锻造core compound 砂心黏结剂 core template 砂心模板core vent 砂蕊排气孔 corner gate 压边浇口counter blow hammer 对击锻造 counter lock 止口镶嵌方式depression 外缩凹孔 die approach 模口角度draw out 锻造拔长 draw plate 起模板draw spike 起模长针 dummying 预锻embedded core 加装砂心 erosion 冲砂fettling 铸件清理 filling core 埋入砂心filling in 填砂 film play 液面花纹finishing slag 炼后熔渣 flash gutter 锻模飞边槽flask molding 砂箱造模 forging roll 辊锻机formboard 进模口板 gutter 锻模飞边槽hammer man 锻工 heading machine 顶镦机impacter 卧式锻造机 inblock cast 整体铸造ingot 铸锭 ingot blank 铸坯inlay casting 镶铸法 investment casting 失模铸造isothermal forging 恒温锻造 loose piece 木模活块molding pit 铸模地坑 pouring process 浇注法recasting 重铸 roll forging 轧锻rolled surface 轧制表面 rough sand 粗砂roughing forge 粗锻 sand crushing 塌箱seamless forging 无缝锻造 separate 分离shave 崩砂 shrinkage fit 收缩配合shut height 闭合高度 sieve mesh 筛孔sintering of sand 铸砂烧贴 slag 熔渣slag inclusion 夹渣 stickness 黏模性strip layout 带状胚料排样法 tap casting 顶注top gate 顶注浇口 unworked casting 不加工铸件upender 翻转装置 upending 顶锻uphill casting 底铸 white cast iron 白口铸件模具加工方法barrel 滚筒(加工) bending 波纹加工broaching 拉刀切削 centering 定中心cutting 切削 cylindrical lathe cutting 外圆车削electric discharge machine 放电加工 electrolytic grinding 电解研磨embossing 压花加工 facing 面车削filing 锉刀修润 hand finishing 手工修润hemming 卷边加工 hobbing 滚齿加工joggling 摇动加工 lapping 抛光/研磨修润laser beam machining 雷射加工 lathe cutting 车床车削planning 刨削加工 polishing 抛亮光reaming 铰孔修润 rough machining 粗切削rounding 圆形加工 sawing 锯削scaling 清除钢碇缺陷 shaping 成形加工skiving 表面研磨 slotting 切缝切削taper turning 锥度车削 thread cutting 螺纹切削ultrasonic machining 超音波加工 up cut milling 逆铣加工学理实验与试验用语air permeability test 透气性试验 austenitic steel 沃斯田铁钢brinell hardness 布耐内尔硬度 brinell hardness test 布氏硬度试验charpy impact test 夏比冲击试验 conical cup test 圆锥杯突试验cup flow test 杯模式流动度试验 dart drop impact test 落锤冲击试验Elmendorf test 埃罗门多撕裂强度试验 environmental stress cracking test 环境应力龟裂试验ericessen test 埃留伸薄板拉伸试验 falling ball impact test 落球冲击试验fatigue test 疲劳试验 ferrite 纯铁体gantt chart 甘特图 heat cycle test 热循环试验histogram 柱状图 hot bend test 热弯试验izod impact test 埃左德冲击试验 loop tenacity 环结强度martens heat distortion temperature test 马顿斯耐热试验martensite 马氏体 mullen bursting strength tester 密廉式破裂强度试验机nol ring test 诺尔环试验 normal distribution 常态分配ozone resistance test 抗臭氧试验 pareto diagram 柏拉图peeling test 剥离试验 pinhole test 针孔试验机rattler test 磨耗试验 rockweel hardness test 洛氏硬度试验rockweel hardness 洛氏威尔硬度 rolinx process 罗林克斯射出压缩成形法rossi-peakes flow test 罗西皮克斯流动试验 sampling inspection 抽样检查scratch hardness 抗刮硬度 shore hardness 萧氏硬度spiral flow test 螺旋流动试验 surface abrasion test 表面磨耗试验taber abraser 泰伯磨耗试验机 tensile impact test 拉伸冲击试验tensile strength 抗拉强度 tension test 张力试验thermal shock test 冷热剧变试验 torsion test 扭曲试验ubbelohde viscometer 乌别洛德黏度计 vicat indentation test 维卡针压陷试验Vickers hardness test 维氏硬度试验 warpage test 翘曲试验weatherometer 人工老化试验机 weissenberg effect 威森伯格回转效应砂轮用语abrasive 砂轮 Al2O3 氧化铝balance 平衡 bond 结合borazon 氧化硼立方晶 buffing wheel 抛光布轮diamond 钻石 dresser 砂轮整修机dressing 修整 endless grinding belt 循环式研磨带finishing allowance 加工余量 grain 磨粒grinding disc 研磨盘 jamp up 孔眼堵塞mesh 网筛目 parameter 参数resinoid grinding wheel 半树脂型砂轮 slitting 切缝量vitrified 陶瓷的 wheel 旋转机械设计及周边其它用语assembly drawing 装配图 auto tool change cycle 自动换刀时间周期beam 横梁 bending moment 弯矩bending stress 弯曲应力 bottoming 底靠buckling 纵弯曲 chamfering 去角斜切channel 凹槽 chattering 颤动check point 查核点 chip 切屑chip conveyor 排屑输送机 coefficient of friction 摩擦系数compact 小型的 cooling pipe 冷却管coupon 试样胚 deflection 挠曲量distortion 扭曲变形 draft taper 拔模锥度draw out 拉拔 fit tolerance 配合公差flexible rigidity 弯曲刚性 gas vent 气孔hatching 剖面线 heater cooler 加热器冷却装置hook cavity 钩穴 inching 寸动。
低压铸造和高压铸造的比较(英文版)

LPDC Casting process.The low pressure casting process is similar to the traditional aluminum die casting process. Whichis commonly used to make cylinder heads wheel rims, and the sp. parts which requires pressure tight Function requirement.Low pressure casting involves the injection of the molten metal with a low pressure and low velocity. Following are the parameters that you forced to produce the component on the low pressure system.Sr. no. High pressure process Low pressure process1] High cavity pressure is used to fill the Low pressure is used to fill the cavity casting [ From 600kg/cm.sq. to 1100] [0.2 to 0.5 kg/ cm. Sq.]2] High gate velocity Low gate velocity[ 30 to 60 m/ sec.] [ 0.15 to 0.6 m/ sec.]3] Less filling time Much higher filling time as per the30 to 100 mili sec. Volume of the casting.4] No isolated coating is required. As the Isolating coating is used as the filling Solidificationtime is less.Onlyreleasing Time is more than HPDC.Agent isused.5] High silicon and & non heat treatable Low silicon and heat treatableMaterial is used. For casting. Material is used. For casting.6] Turbulent free flow is not so profitable as Turbulent free flow is require as far as The atomization of the flow is required. possible7] In HPDC mold cavity air can thrown out In LPDC the aim is to drive the mold 100 %.it is compressed at some except. Cavity air out with the metal flow.8] High rate of production. Low rate of production.9] High degree of accuracy. Wide tolerance was used.10] Low foundry rejection as parameters Rej, is more than HPDC as all the having no successive setting. parameters are very sensitive.11] HPDC part can be produced on LPDC LPDC Part can not be produced on process. Hpdc due core inout is not possible.Design consideration.a] One should see that the feeding wall thickness that is the wall thick near the gate portion should be more [ at least 1.5 times than the other part thickness.]b] Before ensuring the gate position, the solidification behavior within the part is to be seen.The part should be solidify in such a way that it will start away from the gate and advancestowards the gate, without enclosing the any pocket or area having the molten metal orthe high temperature of the metal. In this case it is very difficult to come out from the shri-nkage porosity in the casting at that portion.So the heavier section of the part should be toward the gate side.so that the temperatureof the die should gradually increase towards the gate. And this is the requirement of theLPDC die casting process.c] Heavy wall thickness variation should be avoided.If so change the part design to some extent to avoid further defects.d] Thin wall [ less than 2mm] should be avoided within the casting cavity.e] Ensure the direction of the solidification. That is the heat should be extracted from the die part which are away from the gate. So the heavy sect of the die parts which are away fromgate should be avoided.f] Pilot cooling should be considered around the heavy section of the gate, But the cooling cycle should start when entire casting got solidified. This will increase the productivity aswell as the quality of the casting.The timing of the cooling cycle is very important as theshrinkage porosity will be left in the unsolidified portion of the casting. Isolating the sprueand connector this type of porosity can be avoided.g] Designing the die and sprue bush the following points should be considered.Sliding part of the die should not have the heavy mass. Heat deception should be morefrom the sliding part.h] Venting position gate position should be marked outArea of the gate to be decided in such way that the Gate speed within a limit of 0.2 to 0.5 mper second velocity.Material melting process.a] In LPDC casting process the material chemistry plays the major roll of the casting process.The aim of the melting procedure of the metal is to optimize and to reach a certain level ofmechanical and the theoretical properties of metal which we have used. It mainly influencesthe solidification behavior to get the require microstructure, improvement in filling property,and it will reduces the degree of the known defects.b] The pouring temperature of the metal is varying as per the silicon and the alloying elements.But as per the metals used in LPDC casting the temperature should 720 degree to 750degree centigrade. More the temperature more the oxidation formation. And this oxide increases the casting defects. To avoid that the melting temperature should not be more by30 degree than the pouring temperature.c] Grain refinement Or Titan Boron treatmentGrain refining is not necessary for the eutectic Al-Si alloy. But this treatment is speciallyeffective for the non eutectic alloy.That means the silicon having the range from 5 to 10%require this treatment to improve the microstructure, mechanical properties, and reduces theshrinkage defects.When the undereutectic material solidifies - during the solidification in the alpha phase of Alalloy dendrites forms.These dendrites grows until the eutectic temperature reaches [ That isthe solidification temperature of the Al alloy having 12% Silicon.] Then the rest of materialsolidifies as an eutectic material.In the solidification process the Ti-B Particles play the role of nuclei form and then it very easyfor the Al dendrites to grow faster. In this phenomena that the higher the number of nuclei, The structure is finer. As the more number of dendrites, with fine in shape and size and staggeringUniformly gives a good quality of primary structure, and mechanical property.The following benefits of this process.1] Feeding behavior is improved during the solidification.2] Shrinkage will be minimized.3] Micro shrinkage is less due to fine structure.[ as the fine and staggered dendrites.]4] Good mechanical property.5] Less rejection and higher the productivity.In the grain refinement process it is very essential that to create the highest possible number of active and more fine number of nuclei are require.For this achievement the TI-b alloy is used as,Ti 5% B1% Rest is aluminum.This wire type or rods are solidifying very fast and having more and fine nuclei.Mixing quantity of the Ti-B0.1 % Amount is the best combination.0.05 % is to be added after 2-3 hour in the holding furnace, if there is no any addition of fresh metal in the furnace. If metal remains as it is in the holding furnace more than 4 hours Then fresh treatment is to be given for that material, as the effectiveness of the TiB treatment last only maximum four hours. For the good results and the economic one should use the treated material within four hours.After long time remains in metal nuclei gates coagulated and gets pasivated by other impurities. For this reason the basic alloy should not have Ti content more than 0.1-0.15 % because bigger Titanium nuclei coagulate with the smaller TiB nuclei.Metal modificationEutectic point in the AlSi alloy lies at about 12.5 % of the Si. The temperature at this stage lies at 575 degree centigrade. At this temperature the metal liquid metal solidifies in a fineeutectic structure ,That is fine mixing of aluminum with silicon.For hypo-eutectic alloy [ Bellow Si =10%] This eutectic structure is surrounded the previous formed aluminum dendrites.Alloying elements like Na, Sr, and Sb influence the morphology of the eutectic silicon. These elements effluence the following things.1] Making particles more fine and in sperical shape.2] Eutectic temperature is lowered by 10 to 15 degree.3] Eutectic composition is shifted by more than 0.5%.4] Finer structure improves the mechanical property of the alloy.Modification with Na.Modification with Na having the 0.02 to 0.03 % is giving very good results.and mechanical property, in LPDC Die casting, As the Na burns very fast and comes on the surface byoxidation reaction. The effect of this process last up to one hour. So one should use the treated material within the one hour or give the treatment again.Modification with Na.As the treatment given with Na last lesser time,The modification with Sr is used in LPDCDie casting process. The normal process is done with Sr 0.02 to 0.03 % This modification last more than 4 hours.Due to this good advantage premodified input alloy is also available.Benefits of this process.1] Less rejection % due to porosity in the casting.2] No leakage in the casting. [ Process can used for pressure tight components.3] Better mechanical properties.4] Productivity increases due to no interruption due the casting rejection.Degassing of the metal.Degassing operation is very important in LPDC than the pressure die casting. For proper de- gassing rotary degassing unit is preferably to be used.At the same time for oxide removal the flux can be used with the proper feeding arrangement.The best metal cleaning system is to remove the hydrogen, This is only gas which solublein the molten metal and creates gas porasity.H2 gas lowers the density of the metalcreates porosity as well as the fatigue resistance.This type of component then causes leakage under the pressure. It reduces the corrosion resistance, and reduces the tensile and yield strength.Since the solidification rate is lower in the LPDC So H2 porosity formation is more Studying these it is firm that there is greater influence on the mechanical properties of casting.Also for the micro step cleaning the ceramic filter is used in stacker tube and is also used while tapping the material in the holding furnace.The method to check the H2 content is to check the sp. Gravity of the metal. The test piece should be solidifies under the low pressure and slowly. The correction can be made as per the results immediately. The std. Can be made for sp. Gravity as per the alloying elements contents in the metal.It is also clear that the molten metal is absorbing the hydrogen gas from the air. This absorbing is going on after degassing also, This happens when the casting cycle is not in process. After taking out the casting from the mold , the metal is coming contact with the air which is usedfor cleaning and air from the surroundings.In this way the hydrogen level in metal increases. This is depend also on the surrounding air. If there is moisture is the air then H2 pick up is also more.H2 pick up also more in case where the distance of the mold is more than the level of the molten metal.If the degassing operation in the transfer ladle, then the time should be as less as possible in between the degassing process and the tapping of the metal.Before that one should see that the mold is ready in all respect to process the castings.Pl. note that degassing is the lastoperation of metal treatment.H2 pick up is going on at the time of pouring the material in the holding furnace, and the after that holding furnace itself. This pick up H2 can not be avoided , but can be checked that the level of H2 cannot go high, tends to have the micro porosity in the casting.To minimize the H2 in the metal the following care should be taken.1] Dry air to be used for pressurizing the metal. Using the dry air the level of H2 content is normally constant through the process.2] In got should be moisture free.3] Flux also should in dry condition.Degassing cycle can be set after taking four to five samples from the same melt after constant interval.This can be finalized by taking the specific gravity of the sample and compare thesp. Gravity. You will get the same specific gravity of the sample after certain level of degassing cycle. And that point should be pick up for degassing cycle time.After that there is unnecessaryof wastage of gas and flux.Metal compositionMetal composition is very known , because every element got its separate influence in the alloying element.The major effect of mechanical properties of aluminum is influenced by following major elements.Mg. Content.Mg has got the major influence on the mechanical properties.in heat treated alloys. Heat treatment only possible when it is maintain in the narrow range, that is below 0.3%Higher the Mg % Then following results will get.Elongation is less [Yield strength increases,Less tough ness after heat treatment.Less dynamic impact strength.Hardness and stiffness increases,Fluidity decreases due to increase in oxidation if Mg at higher side.Fe contentFollowing negative points are there when the Fe % is high than specified.The formation of the needle like phase Al3Fe is harmful. Where it reduces the tensile strength.It reduces also the elongation, toughness, and dynamic impact strength as the sharp needle points initiates the possible crack. For the safety part the Fe can be used as much low i.s 0.15% But due to the Fe content at higher side the it increases hot strength, so as per the requirementof property the Fe % can be used up to 1.2% maximum.Amount more than 1.2% start slugging in the alloy depending upon the Cr, Mn, & Ni presentin the alloy. This slugging starts when the temperature goes down than 650 degree centigrade.The Fe is increasing due to melting the material with scrap jobs having studs and such iron fittings. Also the wire filter which is used to filter the material.Irrosion of stacker tube and sprue bush If possible ceramic filter as well as tube is to be used to avoid this increasing of iron.Higher the Fe the casting gets leakage. So for leak proof casting the % of Fe should be controlled as per the requirement of the casting property.Zn contentZinc also got the sensitive influence in the alloy.Zinc causes the hot shrinkage as it is more than 3%More amount decreases strength and increases the density.The phenomena of zinc shrinkage is depend upon the component thickness. The shrinkage will start though it is less than 3% in component having more wall thickness.Cr, and Mn. ContentSmall amount I,s less than 0.6% modifies the iron compound to achieve the benefit of iron.More amount tends to more sludgish.The slugging is directly proportional to the Feequivalent. I,s [% Fe + 1.5 x %Mn + 1.2 x % Cr.] should not more than 1.85 max.Nikel contents.Nikel is not a serious impurity.But in combination with other heavy elements like iron, chromium and manganese which cause slugging.Titanium : This is as per the iron. If it is more [0.25%] hard compound may form and tends to reduction in machinability.This is grain refining element, smaller amount of titanium increasesthe merchantability. As well as improves the metal structure.Cadmium. Lead and Tin. : The greater the amount leads to heat cracks and hot shrinkage.Over 0.1% tin, and 0.05% lead leads to cracking. These elements were very critical and shouldbe monitored strictly.Phosprous,and sodium : these promotes drossing.Higher of this increases the H2 pick up and surface tension, which causes the poor fluidity,Melting and pouring Temperature.The metal temperature having the important role in the LPDC dies casting. It should not exceed800 degree centigrade. And the holding furnace temperature should be maintain as 730 degree cent. This is required for.To reduce the oxidation forming at higher temperature.To minimize the slag formation.To have the better heating property and reducing the heat losses.To save the electricity which is used for melting.To achieve this the temperature losses should be very very less during the process of transferring the material by transfer ladle, and at the time of pouring. This loss may be 20 degree max. intransfer ladle, 30 degree while pouring. So the casting temperature should be maintain as 730 d.Temperature in the holding furnace is to be kept constant in the range of 720 -740 degree. After 75% using of furnace melt, the refilling should be done with Ti B treatment.Pressure parameter used in LPDCIn LPDC die casting three or four pressure are used. In heavy casting more than that also are used. These pressure are available in new machines.First phase :During the first phase metal is to be raised up to the sprue bush only.Prefilling in the first phase should be avoided. This will create the turbulence of the metal. To calculate the First phase pressure P1 the following in put data is required to calculate.Height of sprue bush bottom to the level of the metal.Height of the Aluminum column that can be hold against the atmosphere pressure at that place.For example Hg holds 760 mm at sea level with atmosphere pressure. By this formula one can calculate the pressure require to lift the 1 mm aluminum column. And then P1 can be calculatedby taking the height up to spur bush.P1 safety pressure can be taken up to the filter height from the metal level.Filling phase or 2nd phase :The II nd phase is called as the casting filling phase. This phase slow as possible. The II phase pressure is calculated depending on the casting height plus the pressure head is considered.The pressure head is considered as maximum 2 times of the casting height.For example if the casting height is 100 mm then the pressure is calculated as 100mm plus 2x100 Then the final Presser P2 is P1 plus the calculated pressure for the casting height + Head.Finally P2 is the pressure require to raise the material from its surface to the casting top plus the pressure head for the casting.III rd PhaseThe pressure in this phase is used as much high as possible. This pressure is used to fill the casting with high density at the time of solidification. The maximum pressure is calculated onthe following basis.1] Die should not flash2] Sand core should not break and sand should not fuse.3] Holding furnace should not break.Holding phaseMost of the times this phase is given in between second and third phase. This holding phase isholding the pressure which is given at the time of second phase. Then third phase is startedwhen the material start solidify.In some times the pressure is raised slightly with a long time.The time for this phase is mostly depend upon the mass of the casting.Cooling phaseAfter solidification of the casting the cooling phase is started. This phase is pressure less cycle. The cycle time is precisely calculated and then die opening is started. At this particular time the molten metal should go down with breaking the neck bellow the sprue bush.At the time of 4 th phase sometimes the outside source of forced air can be used to solidify the heavy sections around the gate and runner. The casting solidifies from the top and the less wall thickness of the casting. The cooling is started mostly after the 3 rd phase. It is adjusted in sucha way that the solidification will end at the sprue bush neck only.Delta pressure or Correction pressure.When the casting is completed the mass is reduced in furnace as per the mass of the casting shot. So the every shot the height of the metal level is reducing by some height. For the next casting the extra pressure is required to lift the material from this reduced level .The extra pressure require after each casting is called as delta pressure or the correction pressure. For this calculation the average diameter of the furnace is taken.By this correction the filling pressure for the first casting and the last casting remains the same.Riser tube heatingRiser heating is one of the vital aspect in the LPDC process. When the pressure is released the metal the riser tube is going down, it is breaking at the neck area of the casting. Till the casting solidification it is very important that to maintain thru connector temperature at certain level so that after the solidification of the casting the connecter area should be hot enough to break the connection between casting and the metal coloum in the tube.To achieve this step the temerature is maintain above 380 degree to 420 degree.If the connecter area is isolated to prevent the heat transfer, and the temperature is maintained in between the range then there is no need of heating the connecter. In this process one has to reduce the height of the connecter as much as possible.。
(精编)模具注塑术语中英文对照

(精编)模具注塑术语中英文对照(精编)模具注塑术语中英文对照根据国家标准,以下为部分塑料模具成形术语的标准翻译。
动模MovableMouldMovingHalf定模座板FixedClampPlateTopClampingPlateTopPlate动模座板MovingClampPlateBottomClampingPlateBottomPlate上模座板UpperClampingPlate下模座板LowerClampingPlate凹模固定板Cavity-retainerPlate 型芯固定板MouldCore-retainerPlate凸模固定板Punch-retainerPlate模套DieBodyDieSleeveDieBlank支承板BackingPlateSupportPlate垫块SpacerParallel支架EjectorHousingMouldBaseLeg模头DieHead模具分类8InjectionMold注塑模PlasticRubberMould塑胶模RubberMolding橡胶成形HotChamberDieCasting热室压铸SandMoldCasting砂模铸造ExtrusionMold挤出模Multi-CavityMold多模穴模具PalletizingDie叠层模PlasterMold石膏模ThreePlatesMold三板模PlainDie简易模PierceDie冲孔模FormingDie成型模ProgressiveDie连续模GangDies复合模ShearingDie剪边模CavityDie型腔模RivetingDie铆合模CompressionMolding压缩成型FlashMold溢流式模具ExtrusionMold挤压式模具SplitMold分割式模具MouldCavity型腔母模MoldCore模芯公模LargeDieMold大型模具PreciseDieMold 精密模具ComplexDieMold复杂模具FoamingMould发泡模具MetalDie金属模具PlasticMold塑料模具ToolStampingDiePunchDie冲压模具ExtrusionDie挤压模具GraphiteDie石墨模具流道浇口部分RunnerSystem浇道系统SprueColdMaterialTrap浇道冷料井SpruePuller拉杆RunnerDesign流道设计MainRunner主流道SecondaryRunner 次流道MouldGateDesign浇口设计SubmarineGate潜伏浇口TunnelGate隧道式浇口PinpointGate点浇口FanGate扇形浇口SideGate侧浇口EdgeGate侧缘浇口TabGate 搭接浇口FilmGate薄膜浇口FlashGate闸门浇口SlitGate缝隙浇口DishGate盘形浇口DiaphragmGate隔膜浇口RingGate环形浇口Runnerless无浇道Sprueless无射料管方式LongNozzle延长喷嘴方式Sprue浇口,溶渣Insulated/HotRunner热浇道RunnerPlat 浇道模块ValveGate阀门浇口SlagWell冷料井ColdSlag冷料渣SprueGate射料浇口Nozzle 射嘴SprueLockPin料头钩销(拉料杆)注塑缺陷Flash飞边Warpage翘曲AirTrap积风Blush发赤FlowLine流痕Splay银纹ShortShot 短射SinkMark缩痕Streak条纹Void缩孔WeldLine熔接线GasMark烧焦ColdSlug冷斑Delamination起皮Burr毛刺FlawScratch刮伤Gloss光泽Glazing光滑SurfaceCheck表面裂痕Hesitation迟滞注塑工艺MoldingConditions成型条件Drying烘干BarrelTemperature 料筒温度MeltTemperature熔化温度MoldTemperature模具温度InjectionPressure注塑压力BackPressure背压InjectionSpeed注塑速度ScrewSpeed螺杆转速TensileStrength抗拉强度T ensileElongation延伸率FlexuralModulus弯曲模FlexuralStrength抗弯强度Shrinkage收缩率RegrindUsage次料使用Moulding模塑机械设备Lathe车床Planer刨床Miller/MillingMachine铣床Grinder磨床Driller钻床LinearCutting线切割ElectricalSparkle电火花Welder电焊机PunchingMachine冲床Robot机械手CommonEquipment 常用设备EDMElectronDischargeMachining放电加工3DCoordinateMeasurement三次元量床BoringMachine搪孔机ContouringMachine轮廓锯床CopyGrindingMachine仿形磨床CylindricalGrindingMachine外圆磨床DieSpottingMachine合模机EngravingMachine 雕刻机EngravingE.D.M雕模放置加工机FormGrindingMachine成形磨床GraphiteMachine石墨加工机HorizontalBoringMachine卧式搪孔机HorizontalMachineCenter卧式加工制造中心InternalCylindricalMachine内圆磨床模具零件TopPlate上托板(顶板)T opBlock上垫脚PunchSet上模座PunchPad上垫板PunchHolder上夹板StripperPad脱料背板UpStripper上脱料板MaleDie公模(凸模)FeatureDie公母模FemaleDie母模(凹模)UpperMoldPlate上模板LowerMoldPlate 下模板DiePad下垫板DieHolder下夹板DieSet下模座BottomBlock下垫脚BottomPlate下托板(底板)StrippingPlate内外打(脱料板)OuterStripper外脱料板InnerStripper内脱料板LowerStripper下脱料板InnerGuidingPost 内导柱InnerHexagonScrew内六角螺钉DowelPin固定销MouldCoilSpring模具弹簧LifterPin 顶料销IsoheightSleeve等高套筒Pin销LifterGuidePin浮升导料销GuidePin导正销WireSpring圆线弹簧OuterGuidingPost外导柱StopScrew止付螺丝LocatedPin定位销OuterBush外导套Punch冲头Insert入块(嵌入件)DeburringPunch压毛边冲子GroovePunch压线冲子StampedPunch字模冲子RoundPunch圆冲子SpecialShapePunch 异形冲子BendingBlock折刀Roller滚轴BafflePlate挡块LocatedBlock定位块SupportingBlockforLocation定位支承块AirCushionPlate气垫板Air-CushionEject-rod 气垫顶杆TrimmingPunch切边冲子StiffeningRibPunchStinger加强筋冲子RibbonPunch压筋冲子Reel-stretchPunch卷圆压平冲子GuidePlate定位板SlidingBlock滑块SlidingDowelBlock滑块固定块ActivePlate活动板LowerSlidingPlate 下滑块板UpperHolderBlock上压块UpperMidPlate上中间板SpringBox弹簧箱Spring-BoxEject-rod弹簧箱顶杆Spring-BoxEjec模具技术用语各种常用模具成形方式AccurateDieCasting精密压铸PowderForming粉末成形CalendaringMolding压延成形PowderMetalForging粉末锻造ColdChamberDieCasting冷式压铸PrecisionForging 精密锻造ColdForging冷锻PressForgingstampforging冲锻CompactingMolding粉末压出成形RockingDieForging摇动锻造CompoundMolding复合成形RotaryForging回转锻造CompressionMolding压缩成形RotationalMolding离心成形DipMold浸渍成形RubberMolding橡胶成形EncapsulationMolding注入成形SandMoldCasting砂模铸造ExtrusionMolding挤出成形ShellCasting壳模铸造FoamForming 发泡成形SinterForging烧结锻造ForgingRoll轧锻SixSidesForging 六面锻造GravityCasting重力铸造SlushMolding凝塑成形HollowBlowMolding中空(吹出)成形SqueezeCasting高压铸造HotChamberDieCasting热室压铸Swaging挤锻HotForging 热锻TransferMolding转送成形InjectionMolding射出成形WarmForging温锻InvestmentCasting精密铸造MatchedDieMethod对模成形法LaminatingMethod被覆淋膜成形LowPressureCasting低压铸造LostWaxCasting脱蜡铸造MatchedMouldThermalForming对模热成形模CloseMold合模Demould脱模脱模剂MouldUnloading开模ToolChangeRetoolingDieChanging换模MouldClamping锁模各式模具分类用语BismuthMold铋铸模LandedPlungerMold有肩柱塞式模具BurnishingDie挤光模LandedPositiveMold有肩全压式模具ButtonDie镶入式圆形凹模LoadingShoeMold料套式模具Center-GatedMold中心浇口式模具LooseDetailMold活零件模具ChillMold冷硬用铸模LooseMold活动式模具ColdHobbing冷挤压制模法LouveringDie百叶窗冲切模CompositeDies复合模具ManifoldDie分歧管模具CounterPunch反凸模ModularMold组合模具DoubleStackMold双层模具Multi-CavityMold多模穴模具ElectroformedMold电铸成形模Multi-GateMold复式浇口模具ExpanderDie扩径模OffsetColdBendingDie双折冷弯模具ExtrusionDie挤出模PalletizingDie叠层模FamilyMold反套制品模具PlasterMold石膏模BlankThroughDies漏件式落料模PorousMold通气性模具DuplicatedCavityPlate复板模PositiveMold全压式模具FantailDie扇尾形模具PressureDie压紧模FishtailDie鱼尾形模具ProfileDie轮廓模FlashMold溢料式模具ProgressiveDie顺序模GypsumMold石膏铸模PortableMold手提式模具Hot-RunnerMold热流道模具PrototypeMold雏形试验模具原型模具IngotMold钢锭模PunchingDie落料模LancingDie切口模切缝模Raising(Embossing)压花起伏成形Re-entrantMold倒角式模具SectionalDie拼合模RunlessInjectionMold无流道冷料模具SectionalDie对合模具SegmentMold组合模Semi-PositiveMold半全压式模具Shaper 定型模套SingleCavityMold单腔模具SolidForgingDie整体锻模SplitForgingDie拼合锻模SplitMold双并式模具SpruelessMold无注道残料模具SqueezingDie挤压模StretchFormDie拉伸成形模SweepingMold 平刮铸模SwingDie振动模具ThreePlatesMold三片式模具TrimmingDie切边模UnitMold单元式模具UniversalMold 通用模具UnscrewingMold退扣式模具YokeTypeDie轭型模t-Plate弹簧箱顶板BushingBlockLinerBushing衬套CoverPlate盖板GuidePad导料块模具厂常用之标准零配件AirVentValve通气阀AnchorPin锚梢AngularPin角梢Baffle调节阻板AngularPin倾斜梢BafflePlate折流档板BallButton球塞套BallPlunger定位球塞BallSlider球塞滑块BinderPlate压板BlankHolder防皱压板BlankingDie落料冲头Bolster上下模板Bottomboard浇注底板Bolster垫板BottomPlate下固定板Bracket托架BumperBlock 缓冲块Buster堵口CastingLadle浇注包Castinglug铸耳Cavity模穴(模仁)CavityRetainerPlate模穴托板CenterPin中心梢ClampingBlock 锁定块CoilSpring螺旋弹簧ColdPunchedNut冷冲螺母CoolingSpiral螺旋冷却栓Core心型CorePin心型梢Cotter开口梢Cross十字接头CushionPin缓冲梢DiaphragmGate盘形浇口DieApproach模头料道DieBed型底DieBlock块形模体DieBody铸模座DieBush合模衬套DieButton冲模母模DieClamper夹模器DieFastener模具固定用零DieHolder母模固定板DieLip模唇DiePlate冲模板DieSet冲压模座DirectGate直接浇口DogChuck爪牙夹头Dowel定位梢DowelHole导套孔DowelPin合模梢Dozzle辅助浇口DowelPin定位梢Draft拔模锥度DrawBead张力调整杆DriveBearing传动轴承EjectionPad顶出衬垫Ejector脱模器EjectorGuidePin顶出导梢EjectorLeaderBush顶出导梢衬套EjectorPad顶出垫EjectorPin 顶出梢EjectorPlate顶出板EjectorRod顶出杆EjectorSleeve顶出衬套EjectorValve顶出阀EyeBolt环首螺栓FillingCore填充型芯椿入蕊FilmGate薄膜形浇口FingerPin指形梢FinishMachinedPlate 角形模板FinishMachinedRoundPlate圆形模板FixedBolsterPlate固定侧模板FlangedPin带凸缘针FlashGate毛边形浇口Flask上箱FloatingPunch浮动冲头Gate浇口GateLand浇口面Gib凹形拉紧楔GooseNeck鹅颈管GuideBushing引导衬套GuidePin导梢GuidePost 引导柱GuidePlate导板GuideRail导轨HeadPunch顶头冲孔HeadlessPunch直柄冲头HeavilyT aperedSolid整体模蕊盒HoseNippler管接头ImpactDamper缓冲器InjectionRam压射柱InlayBush嵌入衬套InnerPlunger内柱塞InnerPunch内冲头Insert 嵌件InsertPin嵌件梢KingPin转向梢KingPinBush主梢衬套KnockoutBar脱模杵Land 合模平坦面LandArea合模面LeaderBush导梢衬套LiftingPin起模顶针起模杆Lining内衬LocatingCenterPunch定位中心冲头LocatingPilotPin定位导梢LocatingRing定位环LockBlock压块LockingBlock定位块LockingPlate定位板LooseBush活动衬套MakingDie打印冲子ManifoldBlock歧管档块MasterPlate靠模样板MatchPlate分型板MoldBase塑胶模座MoldClamp铸模紧固夹MoldPlaten模用板MovingBolster换模保持装置MovingBolsterPlate可动侧模板OnePieceCasting整体铸件ParallelBlock平行垫块PartingLine 分模线PartingLockSet合模定位器PassGuide穴型导板PeenedHeadPunch镶入式冲头锤击强化冲头钻杆凸模PilotPin定位销导向销子PinGate针尖浇口Plate衬板PreExtrusionPunch顶挤冲头Punch冲头Puncher推杆PusherPin衬套梢Rack机架RappingRod起模杆Re-entrantMold凹入模RetainerPin嵌件梢RetainerPlate托料板ReturnPin回位梢RidingStripper浮动脱模器RingGate环型浇口Roller滚筒Runner流道RunnerEjectorSet流道顶出器RunnerLockPin流道拉梢ScrewPlug头塞SetScrew固定螺丝Shedder脱模装置Shim分隔片Shoe模座之上下模板Shoot流道ShoulderBolt肩部螺丝Skeleton骨架SlagRiser冒渣口Slide(SlideCore)滑块SlipJoint滑配接头SpacerBlock间隔块SpacerRing间隔环Spider模蕊支架Spindle主轴Sprue注道SprueBushing注道衬套SprueBushingGuide注道导套SprueLockBushing注道定位衬套SpruePuller注道拉料浇道推出杆注道残料顶销SpewLine合模线SquareKey方键SquareNut方螺帽SquareThread方螺纹LimitStopCollar限位套StopPin止动梢StopRing止动环Stopper定位停止梢StraightPin圆柱销StripperBolt脱料螺栓StripperBushing脱模衬套StripperPlate剥料板StrokeEndBlock行程止梢SubmarineGate潜入式浇口SupportPillar支撑支柱顶出支柱SupportPin支撑梢SupportingPlate托板SweepT emplate造模刮板TabGate辅助浇口TaperKey推拔键TaperPin拔锥梢锥形梢TeemingPouring浇注ThreeStartScrew 三条螺纹ThrustPin推力销TieBar拉杵TunnelGate隧道形浇口Vent通气孔WortlePlate拉丝模板模具常用之工作机械3DCoordinateMeasurement三次元量床BoringMachine搪孔机CNCMillingMachineCNC铣床ContouringMachine轮廓锯床CopyGrindingMachine仿形磨床CopyLathe仿形车床CopyMillingMachine仿形铣床CopyShapingMachine仿形刨床CylindricalGrindingMachine外圆磨床DieSpottingMachine合模机DrillingMachine钻孔机EngravingMachine雕刻机EngravingE.D.M 雕模放置加工机FormGrindingMachine成形磨床GraphiteMachine 石墨加工机HorizontalBoringMachine卧式搪孔机HorizontalMachineCenter卧式加工制造中心InternalCylindricalMachine内圆磨床JigBoringMachine冶具搪孔机JigGrindingMachine冶具磨床LapMachine研磨机MachineCenter加工制造中心MultiModelMiller靠磨铣床NCDrillingMachineNC钻床NCGrindingMachineNC磨床NCLatheNC车床NCProgrammingSystemNC程式制作系统Planer 龙门刨床ProfileGrindingMachine投影磨床ProjectionGrinder投影磨床RadialDrillingMachine旋臂钻床Shaper牛头刨床SurfaceGrinder平面磨床TryMachine试模机TurretLathe转塔车床UniversalToolGrindingMachine万能工具磨床VerticalMachineCenter立式加工制造中心WireE.D.M线割放电加工机入水Gate进入位GateLocation水口形式GateType大水口EdgeGate细水口Pin-pointGate水口大小GateSize转水口SwitchingRunnerGate唧嘴口径SprueDiameter流道MoldRunner热流道HotRunnerHotManifold温度控制器温控器ThermostatThermoregulatorsT emperatureController 热嘴冷流道HotSprueColdRunner 唧嘴直流DirectSprueGate圆形流道RoundFullHalfRunner流道电脑分析MoldFlowAnalysis流道平衡RunnerBalance热嘴HotSprue热流道板HotManifold发热管CartridgeHeater探针Thermocouples插头ConnectorPlug插座ConnectorSocket密封封料Seal运水WaterLine喉塞LinePlugThroatT aps喉管Tube塑胶管PlasticTube快速接头JiffyQuickConnectorQuickDisconnectCoupling 模具零件MoldComponents三板模3-PlateMold二板模2-PlateMold边钉导边LeaderPinGuidePin边司导套BushingGuideBushing中托司ShoulderGuideBushing中托边GuidePin顶针板EjectorRetainnerPlate托板SupportPlate螺丝Screw管钉DowelPin开模槽PlyBarScot内模管位CoreCavityinter-Lock顶针EjectorPin司筒EjectorSleeve司筒针EjectorPin推板EjectPlatePushPlateStripperPlate缩呵MovableCoreReturnCorePuller 扣机(尼龙拉勾)NylonLatchLock 斜顶Lifter模胚(架)MoldBase上内模CavityInsert下内模CoreInsert行位(滑块)Slide镶件Insert压座Wedge耐磨板油板WedgeWearPlate压条Plate撑头SupportPillar唧嘴SprueBushing挡板StopPlate定位圈LocatingRing锁扣Latch扣机PartingLockSet推杆PushBar栓打螺丝S.H.S.B顶板EjectorPlate活动臂LeverArm分流锥SprueSpreader分流板SpreaderPlate水口司Bush垃圾钉StopPin隔片Buffle弹弓柱SpringRod弹弓DieSpring中托司EjectorGuideBush中托边EjectorGuidePin镶针Pin销子DowelPin波子弹弓Ballcatch喉塞PipePlug锁模块LockPlate斜顶AnglefromPin斜顶杆AngleEjectorRod尼龙拉勾PartingLocks活动臂LeverArm复位键提前回杆EarlyReturnBar气阀Valves斜导边AnglePin术语Terms承压平面平衡PartingSurfaceSupportBalance模排气PartingLineVenting回针碰料位ReturnPinandCavityInterference 顶针碰运水WaterLineInterfereswithEjectorPin 料位出上下模PartfromCavith (Core)Side不准用镶件DoNotUse(CoreCavity)Insert 用铍铜做镶件UseBerylliumCopperInsert初步模图设计PreliminaryMoldDesign正式模图设计FinalMoldDesign弹弓压缩量SpringCompressedlength稳定性好GoodStabilityStable强度不够InsufficientRigidity均匀冷却EvenCooling扣模Sticking热膨胀ThermalExpansion公差Tolerance铜公(电极)CopperElectrode AirVentValve通气阀AnchorPin锚梢AngularPin角梢Baffle调节阻板AngularPin倾斜梢BafflePlate折流挡板BallButton球塞套BallPlunger定位球塞BallSlider球塞滑块BinderPlate压板BlankHolder防皱压板BlankingDie落料冲头Bolster上下模板BottomBoard浇注底板Bolster垫板BottomPlate 下固定板Bracket托架BumperBlock缓冲块Buster堵口CastingLadle浇注包CastingLug铸耳Cavity模腔模穴(模仁)CavityRetainerPlate模穴托板CenterPin中心梢ClampingBlock锁定块CoilSpring螺旋弹簧ColdPunchedNut冷冲螺母CoolingSpiral螺旋冷却栓。
独领风骚的金属加工工艺以及金属成型工艺大盘点

独领风骚的金属加工工艺以及金属成型工艺大盘点金属加工工艺一、金属注射成型(MIM)1.简介金属注射成型(Metal Injection Molding,MIM)是一种适于生产小型、三维复杂形状以及具有特殊性能要求制品的近净成形工艺。
该技术是将现代塑料注射成形技术引入粉末冶金领域而形成的一门新型粉末冶金近净形成形技术。
2.工艺流程将各种微细金属粉末(一般小于20μm)按一定的比例与预设粘结剂,制成具有流变特性的喂料,通过注射机注入模具型腔成型出零件毛坯,毛坯件经过脱除粘结剂和高温烧结后,即可得到各种金属零部件。
MIM流程结合了注塑成型设计的灵活性和精密金属的高强度和整体性,来实现极度复杂几何部件的低成本解决方案。
(MIM工艺流程示意图)3.适用材料及典型结合剂(MIM适用材料)(MIM典型结合剂)4.金属注射成形(MIM)应用范围MIM具有常规粉末冶金、机加工和精密铸造方法无法比拟的优势,最突出优点为:● 适合各种粉末材料的成形,产品应用十分广泛;● 能直接成形几何形状复杂的小型零件(0.03g~200g);● 零件尺寸精度高(±0.1%~±0.5%),表面光洁度好(粗糙度1~5μm);● 产品相对密度高(95~100%),组织均匀,性能优异;● 原材料利用率高,生产自动化程度高,适合连续大批量生产。
因此在轻武器、手表、电子仪器、牙齿矫正支架、汽车发动机零件、电子密封、切削工具及运动器材中得到大量应用。
二、纳米注塑成型技术(NMT)1.简介金属与塑料以纳米技术结合的工艺称为纳米注塑成型技术(NMT)。
先对金属表面进行纳米化处理,再将塑料注射在在金属表面,可将镁、不锈钢、钛等金属与硬质树脂结合,实现一体化成型。
2.NMT工艺流程3.适用材料(铝材和铝材的结合)金属基材:铝及其合金:1000-7000系列(5052、6061、6063、7072、7075)铜及其合金:CAC16、C110、C5191、C1020、KFC5、KLF194 镁及其合金:AZ-31B、AZ-91D钛及其合金:KSTI、KS40不锈钢:SUS-304、SUS-316、316L及其他铁系列合金(MIM304L)(结合样件形式)塑料基材:PPS:宝理PPS5120(白)/PPS 1135(黑)/ PPS F458A(黑)东漕BGX120(黑)/BGX140(黑)/BGX545(黑)PBTPA(Nylon尼龙):黑色(包括PA6、PA66)PPA:多种颜色4.应用范围NMT产品可拓展到很广阔的领域,包括各类3C电子产品外壳及汽车零部件等。
成型压力 英语

成型压力英语成型压力英语是:molding pressure。
例句:1. The optimal molding pressure for this specific material is 1000 psi.这种特定材料的最佳成型压力是1000 psi。
2. If the molding pressure is too high, it can cause the material to crack or deform.如果成型压力过高,会导致材料开裂或变形。
3. Factors that can affect molding pressure include material hardness, viscosity, and temperature.影响成型压力的因素包括材料硬度、粘度和温度。
4. When using a hydraulic press to apply molding pressure, it is important to ensure the machine is properly calibrated and maintained.使用液压机施加成型压力时,必须确保机器得到恰当的校准和维护。
5. The molding pressure can be adjusted to achievedifferent levels of density and strength in the final product.可以调整成型压力以实现不同程度的密度和强度。
6. The success of a molding process often depends on achieving the correct molding pressure for the specific material being used.成型过程的成功往往取决于为特定材料达到正确的成型压力。
7. A high molding pressure is often necessary formaterials that are difficult to shape or have a highviscosity.对于难以成型或粘度高的材料,通常需要较高的成型压力。
汽车常用英语词汇
各种模具常用成形方式accurate die casting 精密压铸powder forming 粉末成形calendaring molding 压延成形powder metal forging 粉末锻造cold chamber die casting 冷式压铸precision forging 精密锻造cold forging 冷锻press forging 冲锻compacting molding 粉末压出成形rocking die forging 摇动锻造compound molding 复合成形rotary forging 回转锻造compression molding 压缩成形rotational molding 离心成形dip mold 浸渍成形rubber molding 橡胶成形encapsulation molding 注入成形sand mold casting 砂模铸造extrusion molding 挤出成形shell casting 壳模铸造foam forming 发泡成形sinter forging 烧结锻造forging roll 轧锻six sides forging 六面锻造gravity casting 重力铸造slush molding 凝塑成形hollow(blow) molding 中空(吹出)成形squeeze casting 高压铸造hot chamber die casting 热室压铸swaging 挤锻hot forging 热锻transfer molding 转送成形injection molding 射出成形warm forging 温锻investment casting 精密铸造matched die method 对模成形法laminating method 被覆淋膜成形low pressure casting 低压铸造lost wax casting 脱蜡铸造matched mould thermal forming 对模热成形模各式模具分类用语bismuth mold 铋铸模landed plunger mold 有肩柱塞式模具burnishing die 挤光模landed positive mold 有肩全压式模具button die 镶入式圆形凹模loading shoe mold 料套式模具center-gated mold 中心浇口式模具loose detail mold 活零件模具chill mold 冷硬用铸模loose mold 活动式模具clod hobbing 冷挤压制模louvering die 百叶窗冲切模composite dies 复合模具manifold die 分歧管模具counter punch 反凸模modular mold 组合式模具double stack mold 双层模具multi-cavity mold 多模穴模具electroformed mold 电铸成形模multi-gate mold 复式浇口模具expander die 扩径模offswt bending die 双折冷弯模具extrusion die 挤出模palletizing die 迭层模family mold 反套制品模具plaster mold 石膏模blank through dies 漏件式落料模porous mold 通气性模具duplicated cavity plate 复板模positive mold 全压式模具fantail die 扇尾形模具pressure die 压紧模fishtail die 鱼尾形模具profile die 轮廓模flash mold 溢料式模具progressive die 顺序模gypsum mold 石膏铸模protable mold 手提式模具hot-runner mold 热流道模具prototype mold 雏形试验模具ingot mold 钢锭模punching die 落料模lancing die 切口模raising(embossing) 压花起伏成形re-entrant mold 倒角式模具sectional die 拼合模runless injection mold 无流道冷料模具sectional die 对合模具segment mold 组合模semi-positive mold 半全压式模具shaper 定型模套single cavity mold 单腔模具solid forging die 整体锻模split forging die 拼合锻模split mold 双并式模具sprueless mold 无注道残料模具squeezing die 挤压模stretch form die 拉伸成形模sweeping mold 平刮铸模swing die 振动模具three plates mold 三片式模具trimming die 切边模unit mold 单元式模具universal mold 通用模具unscrewing mold 退扣式模具yoke type die 轭型模模具厂常用之标准零配件air vent vale 通气阀anchor pin 锚梢angular pin 角梢baffle 调节阻板angular pin 倾斜梢baffle plate 折流檔板ball button 球塞套ball plunger 定位球塞ball slider 球塞滑块binder plate 压板blank holder 防皱压板blanking die 落料冲头bolster 上下模板bottom board 浇注底板bolster 垫板bottom plate 下固定板bracket 扥架bumper block 缓冲块buster 堵口casting ladle 浇注包casting lug 铸耳cavity 模穴(模仁) cavity retainer plate 模穴扥板center pin 中心梢clamping block 锁定块coil spring 螺旋弹簧cold punched nut 冷冲螺母cooling spiral 螺旋冷却栓core 心型core pin 心型梢cotter 开口梢cross 十字接头cushion pin 缓冲梢diaphragm gate 盘形浇口die approach 模头料道die bed 型底die block 块形模体die body 铸模座die bush 合模衬套die button 冲模母模die clamper 夹模器die fastener 模具固定用零件die holder 母模固定板die lip 模唇die plate 冲模板die set 冲压模座direct gate 直接浇口dog chuck 爪牙夹头dowel 定位梢dowel hole 导套孔dowel pin 合模梢dozzle 辅助浇口dowel pin 定位梢draft 拔模锥度draw bead 张力调整杆drive bearing 传动轴承ejection pad 顶出衬垫ejector 脱模器ejector guide pin 顶出导梢ejector leader busher 顶出导梢衬套ejector pad 顶出垫ejector pin 顶出梢ejector plate 顶出板ejector rod 顶出杆ejector sleeve 顶出衬套ejector valve 顶出阀eye bolt 环首螺栓filling core 椿入蕊film gate 薄膜形浇口finger pin 指形梢finish machined plate 角形模板finish machined round plate 圆形模板fixed bolster plate 固定侧模板flanged pin 带凸缘销flash gate 毛边形浇口flask 上箱floating punch 浮动冲头gate 浇口gate land 浇口面gib 凹形拉紧销goose neck 鹅颈管guide bushing 引导衬套guide pin 导梢guide post 引导柱guide plate 导板guide rail 导轨head punch 顶镦冲头headless punch 直柄冲头heavily tapered solid 整体模蕊盒hose nippler 管接头impact damper 缓冲器injection ram 压射柱塞inlay busher 嵌入衬套inner plunger 内柱塞inner punch 内冲头insert 嵌件insert pin 嵌件梢king pin 转向梢king pin bush 主梢衬套knockout bar 脱模杵land 合模平坦面land area 合模面leader busher 导梢衬套lifting pin 起模顶销lining 内衬locating center punch 定位中心冲头locating pilot pin 定位导梢locating ring 定位环lock block 压块locking block 定位块locking plate 定位板loose bush 活动衬套making die 打印冲子manifold block 歧管档块master plate 靠模样板match plate 分型板mold base 塑料模座mold clamp 铸模紧固夹mold platen 模用板moving bolster 换模保持装置moving bolster plate 可动侧模板one piece casting 整体铸件parallel block 平行垫块paring line 分模线parting lock set 合模定位器pass guide 穴型导板peened head punch 镶入式冲头pilot pin 导销pin gate 针尖浇口plate 衬板pre extrusion punch 顶挤冲头punch 冲头puncher 推杆pusher pin 衬套梢rack 机架rapping rod 起模杆re-entrant mold 凹入模retainer pin 嵌件梢retainer plate 扥料板return pin 回位梢riding stripper 浮动脱模器ring gate 环型浇口roller 滚筒runner 流道runner ejector set 流道顶出器runner lock pin 流道拉梢screw plug 头塞set screw 固定螺丝shedder 脱模装置shim 分隔片shoe 模座之上下模板shoot 流道shoulder bolt 肩部螺丝skeleton 骨架slag riser 冒渣口slide(slide core) 滑块slip joint 滑配接头spacer block 间隔块spacer ring 间隔环spider 模蕊支架spindle 主轴sprue 注道sprue bushing 注道衬套sprue bushing guide 注道导套sprue lock bushing 注道定位衬套sprue puller 注道拉料销spue line 合模线square key 方键square nut 方螺帽square thread 方螺纹stop collar 限位套stop pin 止动梢stop ring 止动环stopper 定位停止梢straight pin 圆柱销stripper bolt 脱料螺栓stripper bushing 脱模衬套stripper plate 剥料板stroke end block 行程止梢submarine gate 潜入式浇口support pillar 支撑支柱/顶出支柱support pin 支撑梢supporting plate 扥板sweep templete 造模刮板tab gate 辅助浇口taper key 推拔键taper pin 拔锥梢/锥形梢teeming 浇注three start screw 三条螺纹thrust pin 推力销tie bar 拉杵tunnel gate 隧道形浇口vent 通气孔wortle plate 拉丝模板模具常用之工作机械3D coordinate measurement 三次元量床boring machine 搪孔机cnc milling machine CNC铣床contouring machine 轮廓锯床copy grinding machine 仿形磨床copy lathe 仿形车床copy milling machine 仿形铣床copy shaping machine 仿形刨床cylindrical grinding machine 外圆磨床die spotting machine 合模机drilling machine 钻孔机engraving machine 雕刻机engraving E.D.M. 雕模放置加工机form grinding machine 成形磨床graphite machine 石墨加工机horizontal boring machine 卧式搪孔机horizontal machine center 卧式加工制造中心internal cylindrical machine 内圆磨床jig boring machine 冶具搪孔机jig grinding machine 冶具磨床lap machine 研磨机machine center 加工制造中心multi model miller 靠磨铣床NC drilling machine NC 钻床NC grinding machine NC磨床NC lathe NC 车床NC programming system NC程序制作系统planer 龙门刨床profile grinding machine 投影磨床projection grinder 投影磨床radial drilling machine 旋臂钻床shaper 牛头刨床surface grinder 平面磨床try machine 试模机turret lathe 转塔车床universal tool grinding machine 万能工具磨床vertical machine center 立式加工制造中心wire E.D.M. 线割放电加工机检验量测工具用语autocollimator 自动准直机bench comparator 比长仪block gauge 块规bore check 精密小测定器calibration 校准caliper gauge 卡规check gauge 校对规clearance gauge 间隙规clinoretee 测斜仪comparator 比测仪cylinder square 圆筒直尺depth gauge 测深规dial indicator 针盘指示表dial snap gauge 卡规digital micrometer 数位式测微计feeler gauge 测隙规gauge plate 量规定位板height gauge 测高规inside calipers 内卡钳inside micrometer 内分厘卡interferometer 干涉仪leveling block 平台limit gauge 限规micrometer 测微计mil 千分之一吋monometer 压力计morse taper gauge 莫氏锥度量规nonius 游标卡尺optical flat 光学平晶optical parallel 光学平行passimeter 内径仪position scale 位置刻度profile projector 轮廓光学投影仪protractor 分角器radius 半径ring gauge 环规sine bar 正弦量规snap gauge 卡模square master 直角尺stylus 触针telescopic gauge 伸缩性量规working gauge 工作量规模具钢材alloy tool steel 合金工具钢aluminium alloy 铝合金钢bearing alloy 轴承合金blister steel 浸碳钢bonderized steel sheet 邦德防蚀钢板carbon tool steel 碳素工具钢clad sheet 被覆板clod work die steel 冷锻模用钢emery 金钢砂ferrostatic pressure 钢铁水静压力forging die steel 锻造模用钢galvanized steel sheet 镀锌铁板hard alloy steel 超硬合金钢high speed tool steel 高速度工具钢hot work die steel 热锻模用钢low alloy tool steel 特殊工具钢low manganese casting steel 低锰铸钢marging steel 马式体高强度热处理钢martrix alloy 马特里斯合金meehanite cast iron 米汉纳铸钢meehanite metal 米汉纳铁merchant iron 市售钢材molybdenum high speed steel 钼系高速钢molybdenum steel 钼钢nickel chromium steel 镍铬钢prehardened steel 顶硬钢silicon steel sheet 硅钢板stainless steel 不锈钢tin plated steel sheet 镀锡铁板tough pitch copper 韧铜troostite 吐粒散铁tungsten steel 钨钢vinyl tapped steel sheet 塑料覆面钢板表面处理关连用语age hardening 时效硬化ageing 老化处理air hardening 气体硬化air patenting 空气韧化annealing 退火anode effect 阳极效应anodizing 阳极氧化处理atomloy treatment 阿扥木洛伊表面austempering 奥氏体等温淬火austenite 奥斯田体/奥氏体bainite 贝氏体banded structure 条纹状组织barrel plating 滚镀barrel tumbling 滚筒打光blackening 染黑法blue shortness 青熟脆性bonderizing 磷酸盐皮膜处理box annealing 箱型退火box carburizing 封箱渗碳bright electroplating 辉面电镀bright heat treatment 光辉热处理bypass heat treatment 旁路热处理carbide 炭化物carburized case depth 浸碳硬化深层carburizing 渗碳cementite 炭化铁chemical plating 化学电镀chemical vapor deposition化学蒸镀coarsening 结晶粒粗大化coating 涂布被覆cold shortness 低温脆性comemtite 渗碳体controlled atmosphere 大气热处理corner effect 锐角效应creeping discharge 蠕缓放电decarburization 脱碳处理decarburizing 脱碳退火depth of hardening 硬化深层diffusion 扩散diffusion annealing 扩散退火electrolytic hardening 电解淬火embossing 压花etching 表面蚀刻ferrite 肥粒铁first stage annealing 第一段退火flame hardening 火焰硬化flame treatment 火焰处理full annealing 完全退火gaseous cyaniding 气体氧化法globular cementite 球状炭化铁grain size 结晶粒度granolite treatment 磷酸溶液热处理graphitizing 石墨退火hardenability 硬化性hardenability curve 硬化性曲线hardening 硬化heat treatment 热处理hot bath quenching 热浴淬火hot dipping 热浸镀induction hardening 高周波硬化ion carbonitriding 离子渗碳氮化ion carburizing 离子渗碳处理ion plating 离子电镀isothermal annealing 等温退火liquid honing 液体喷砂法low temperature annealing 低温退火malleablizing 可锻化退火martempering 麻回火处理martensite 马氏体/硬化铁炭metallikon 金属喷镀法metallizing 真空涂膜nitriding 氮化处理nitrocarburizing 软氮化normalizing 正常化oil quenching 油淬化overageing 过老化overheating 过热pearlite 针尖组织phosphating 磷酸盐皮膜处理physical vapor deposition 物理蒸镀plasma nitriding 离子氮化pre-annealing 预备退火precipitation 析出precipitation hardening 析出硬化press quenching 加压硬化process annealing 制程退火quench ageing 淬火老化quench hardening 淬火quenching crack 淬火裂痕quenching distortion 淬火变形quenching stress 淬火应力reconditioning 再调质recrystallization 再结晶red shortness 红热脆性residual stress 残留应力retained austenite 残留奥rust prevention 防蚀salt bath quenching 盐浴淬火sand blast 喷砂处理seasoning 时效处理second stage annealing 第二段退火secular distortion 经年变形segregation 偏析selective hardening 部分淬火shot blast 喷丸处理shot peening 珠击法single stage nitriding 等温渗氮sintering 烧结处理soaking 均热处理softening 软化退火solution treatment 固溶化热处理spheroidizing 球状化退火stabilizing treatment 安定化处理straightening annealing 矫直退火strain ageing 应变老化stress relieving annealing 应力消除退火subzero treatment 生冷处理supercooling 过冷surface hardening 表面硬化处理temper brittleness 回火脆性temper colour 回火颜色tempering 回火tempering crack 回火裂痕texture 咬花thermal refining 调质处理thermoechanical treatment 加工热处理time quenching 时间淬火transformation 变态tufftride process 软氮化处理under annealing 不完全退火vacuum carbonitriding 真空渗碳氮化vacuum carburizing 真空渗碳处理vacuum hardening 真空淬火vacuum heat treatment 真空热处理vacuum nitriding 真空氮化water quenching 水淬火wetout 浸润处理焊接用语acetylene 乙炔ampere 电流安培angle welding 角焊arc 电弧argon arc welding 氩弧焊接bare electrode 光熔接条butt welding 对接焊接camber 电弧弯曲cascade 阶迭熔接法clad weld 被覆熔接crator 焊疤excess metal 多余金属filler rod 焊条fillet weld 填角焊接gas shield 气体遮蔽groove welding 起槽熔接hand face shield 手握面罩hard facing 硬表面堆焊jig welding 工模焊接laser beam welding 雷射光焊接metal electrode insert gas welding MIG熔接nugget 点焊熔核overlaying 堆焊peening of welding 珠击熔接法plug welding 塞孔熔接positioned welding 正向熔接pressure welding 压焊propane gas cutting 丙烷气切割pure nickel electrode 纯镍熔接条reinforcement of weld 加强焊接resist 抗蚀护膜root running 背面熔接seam 焊缝seaming 接合seam welding 流缝熔接series seam welding 串联缝熔接skip welding process 跳焊法spark 火花spot welding 点焊接stitch welding 针角焊接stud arc welding 电弧焊接under laying 下部焊层void 焊接空隙weld flow mark 焊接流痕weld flush 焊缝凸起weld line 焊接纹weld mark 焊接痕weld penetration 熔接透入weld zone 焊接区welding 焊接welding bead 焊接泡welding direction 焊接方向welding distortion 焊接变形welding flux 焊剂welding ground 电熔接地welding interval 焊接周期welding stress 熔接应变welding torch 熔接气炬射出成形关联用语activator 活化剂bag moulding 气胎施压成形bonding strength 黏合强度breathing 排气caulking compound 填隙料cell 气孔cold slug 半凝式射出colorant 着色剂color matching 调色color masterbatch 色母料compound 混合料copolymer 共聚合体cull 残料废品cure 凝固化cryptometer 不透明度仪daylight 开隙dry cycle time 空料试车周期时间ductility 延性elastomer 弹性体extruded bead sealing 压出粒涂层法feed 供料filler 充填剂film blowing 薄膜吹制法floating platen 活动模板foaming agent 发泡剂gloss 光泽granule 颗粒料gunk 料斗hot mark 热斑hot stamping 烫印injection nozzle 射出喷嘴injection plunger 射出柱塞injection ram 射出冲柱isomer 同分异构物kneader 混合机leveling agent 匀涂剂lubricant 润滑剂matched die method 配合成形法mould clamping force 锁模力mould release agent 脱模剂nozzle 喷嘴oriented film 取向薄膜parison 吹气成形坏料pellet 粒料plasticizer 可塑剂plunger 压料柱塞porosity 孔隙率post cure 后固化premix 预混料purging 清除reciprocating screw 往复螺杆resilience 回弹性resin injection 树脂射出法rheology 流变学sheet 塑料片shot 注射shot cycle 射出循环slip agent 光滑剂take out device 取料装置tie bar 拉杆toggle type mould clamping system 肘杆式锁模装置torpedo spreader 鱼雷形分流板transparency 透明性void content 空洞率塑料原料acrylic 压克力casein 酪素cellulose acetate 醋酸纤维素CA cellulose acetate butyrate 醋酸丁酸纤维素CABcomposite material 复合材料cresol resin 甲酚树脂CF dially phthalate 苯二甲酸二烯丙酯disperse reinforcement 分散性强化复合材料engineering plastics 工程塑料epoxy resin 环氧树脂EPethyl cellulose 乙基纤维素ethylene vinylacetate copolymer 乙烯-醋酸乙烯EV Aethylene-vinlacetate copolyme 醋酸乙烯共聚物EV A expanded polystyrene 发泡聚苯乙烯EPSfiber reinforcement 纤维强化热固性/纤维强化复合材料high density polyethylene 高密度聚乙烯HDPEhigh impact polystyrene 高冲击聚苯乙烯HIPShigh impact polystyrene rigidity 高冲击性聚苯乙烯low density polyethylene 低密度聚乙烯LDPE melamine resin 三聚氰胺酚醛树脂MFnitrocellulose 硝酸纤维素phenolic resin 酚醛树脂plastic 塑料polyacrylic acid 聚丙烯酸PAPpolyamide 耐龙PA polybutyleneterephthalate 聚对苯二甲酸丁酯PBTpolycarbonate 聚碳酸酯PC polyethyleneglycol 聚乙二醇PFGpolyethyleneoxide 聚氧化乙烯PEO polyethyleneterephthalate 聚乙醇对苯PETPpolymetylmethacrylate 聚甲基丙烯酸甲酯PMMA polyoxymethylene 聚缩醛POMpolyphenylene oxide 聚硫化亚苯polyphenyleneoxide 聚苯醚PPOpolypropylene 聚丙烯PP polystyrene 聚苯乙烯PSpolytetrafluoroethylene 聚四氟乙烯PTFE polytetrafluoroethylene 聚四氟乙烯polythene 聚乙烯PE polyurethane 聚氨基甲酸酯PUpolyvinylacetate 聚醋酸乙烯PV AC polyvinylalcohol 聚乙烯醇PV Apolyvinylbutyral 聚乙烯醇缩丁醛PVB polyvinylchloride 聚氯乙烯PVCpolyvinylfuoride 聚氟乙烯PVF polyvinylidenechloride 聚偏二氯乙烯PVDCprepolymer 预聚物silicone resin 硅树脂thermoplastic 热塑性thermosetting 热固性thermosetting plastic 塑料unsaturated polyester 不饱和聚酯树脂成形不良用语aberration 色差atomization 霚化bank mark 滞料纹bite 咬入blacking hole 涂料孔(铸疵) blacking scab 涂料疤blister 起泡blooming 起霜blow hole 破孔blushing 泛白body wrinkle 侧壁皱纹breaking-in 冒口带肉bubble 膜泡burn mark 糊斑burr 毛边camber 翘曲cell 气泡center buckle 表面中部波皱check 细裂痕checking 龟裂chipping 修整表面缺陷clamp-off 铸件凹痕collapse 塌陷color mottle 色斑corrosion 腐蚀crack 裂痕crazing 碎裂crazing 龟裂deformation 变形edge 切边碎片edge crack 裂边fading 退色filler speak 填充料斑fissure 裂纹flange wrinkle 凸缘起皱flaw 刮伤flow mark 流痕galling 毛边glazing 光滑gloss 光泽grease pits 污斑grinding defect 磨痕haircrack 发裂haze 雾度incrustation 水锈indentation 压痕internal porosity 内部气孔mismatch 偏模mottle 斑点necking 缩颈nick 割痕orange peel 橘皮状表面缺陷overflow 溢流peeling 剥离pit 坑pitting corrosion 点状腐蚀plate mark 模板印痕pock 麻点pock mark 痘斑resin streak 树脂流纹resin wear 树脂脱落riding 凹陷sagging 松垂saponification 皂化scar 疤痕scrap 废料scrap jam 废料阻塞scratch 刮伤/划痕scuffing 深冲表面划伤seam 裂痕shock line 模口挤痕short shot 充填不足shrinkage pool 凹孔sink mark 凹痕skin inclusion 表皮折迭straightening 矫直streak 条状痕surface check 表面裂痕surface roughening 橘皮状表皮皱折surging 波动sweat out 冒汗torsion 扭曲warpage 翘曲waviness 波痕webbing 熔塌weld mark 焊痕whitening 白化wrinkle 皱纹模具常用刀具与工作法用语adjustable spanner 活动扳手angle cutter 角铣刀anvil 铁钻arbour 心轴backing 衬垫belt sander 带式打磨机buffing 抛光chamfering machine 倒角机chamfering tool 去角刀具chisel 扁錾chuck 夹具compass 两角规concave cutter 凹面铣刀convex cutter 凸形铣刀cross joint 十字接头cutting edge clearance 刃口余隙角drill stand 钻台edge file 刃用锉刀file 锉刀flange joint 凸缘接头grinder 砂轮机hammer 铁锤hand brace 手摇钻hatching 剖面线hexagon headed bolt 六角头螺栓hexagon nut 六角螺帽index head 分度头jack 千斤顶jig 治具kit 工具箱lapping 研磨metal saw 金工锯nose angle 刀角pinchers 钳子pliers 铗钳plug 柱塞头polisher 磨光器protable driller 手提钻孔机punch 冲头sand paper 砂纸scraper 刮刀screw driver 螺丝起子scribing 划线second out file 中纹锉spanner 扳手spline broach 方栓槽拉刀square 直角尺square sleeker 方形镘刀square trowel 直角度stripping 剥离工具T-slot T形槽tool for lathe 车刀tool point angle 刀刃角tool post 刀架tosecan 划线盘trimming 去毛边waffle die flattening 压纹效平wiper 脱模钳wrench 螺旋扳手计算机关联用语3D modeling 三次元模拟access 通路animation 卡通影片application 应用board 基板bug 故障bus 总线CAD 计算机辅助设计CAE 计算机辅助工程分析CAM 计算机辅助制造cassette 卡座color display 彩色显示器command 指令communication 通信compact 精简小型computer 计算机copy 复制cursor 游标curve modeling 曲面仿真database 数据库design 设计digitizing 数字化disk 磁盘dot 点eyelet 眼孔floppy 磁盘片format 格式化graphic 圆解hardware 硬件honeycomb 蜂巢interface 界面know how 秘诀laser printer 激光打印机lay out 布置memory 记忆memory swap 交换记忆microprocessor 微处理器modeling 造型module 模块monitor 屏幕mouse 鼠标need 需求network 网络new version 新版on line 上线中option 选择PC 个人计算机plotter 绘图机program 程序scanning 扫描simulation 仿真software 软件solid model 实体模型system 系统tape 磁带terminal 终端机texture 构造trim 修边venter 排气风扇word processor 文书处理器各种冲模加工关连用语barreling 滚光加工belling 压凸加工bending 弯曲加工blanking 下料加工bulging 撑压加工burring 冲缘加工cam die bending 凸轮弯曲加工caulking 铆合加工coining 压印加工compressing 压缩加工compression bending 押弯曲加工crowning 凸面加工curl bending 卷边弯曲加工curling 卷曲加工cutting 切削加工dinking 切断蕊骨double shearing 迭板裁断drawing 引伸加工drawing with ironing 抽引光滑加工embossing 浮花压制加工extrusion 挤制加工filing 锉削加工fine blanking 精密下料加工finish blanking 光制下料加工finishing 精整加工flanging 凸缘加工folding 折边弯曲加工folding 折迭加工forming 成形加工impact extrusion 冲击挤压加工indenting 压痕加工ironing 引缩加工knurling 滚花lock seaming 固定接合louvering 百叶窗板加工marking 刻印加工necking 颈缩加工notching 冲口加工parting 分断加工piercing 冲孔加工progressive bending 连续弯曲加工progressive blanking 连续下料加工progressive drawing 连续引伸加工progressive forming 连续成形加工reaming 铰孔加工restriking 二次精冲加工riveting 铆接加工roll bending 滚筒弯曲加工roll finishing 滚压加工rolling 压延加工roughing 粗加工scrapless machining 无废料加工seaming 折弯重迭加工shaving 缺口修整加工shearing 切断加工sizing 精压加工/矫正加工slitting 割缝加工spinning 卷边铆接staking 铆固stamping 锻压加工swaging 挤锻压加工trimming 整缘加工upsetting 锻粗加工wiring 抽线加工冲压机械及周边关连用语back shaft 支撑轴blank determination 胚料展开bottom slide press 下传动式压力机board drop hammer 板落锤brake 煞车buckle 剥砂面camlachie cramp 铸包casting on flat 铆合chamotte sand 烧磨砂charging hopper 加料漏斗clearance 间隙closed-die forging 合模锻造clump 夹紧clutch 离合器clutch brake 离合器制动器clutch boss 离合器轮壳clutch lining 离合器覆盖coil car 带卷升降运输机coil cradle 卷材进料装置coil reel stand 钢材卷料架column 圆柱connection screw 连杆调节螺钉core compound 砂心黏结剂counter blow hammer 对击锻锤cradle 送料架crank 曲柄轴crankless 无曲柄式cross crank 横向曲轴cushion 缓冲depression 外缩凹孔dial feed 分度送料die approach 模口角度die assembly 合模die cushion 模具缓冲垫die height 冲压闭合高度die life 模具寿命die opening 母模逃孔die spotting press 调整冲模用压力机double crank press 双曲柄轴冲床draght angle 逃料倾斜角edging 边锻伸embedded core 加装砂心feed length 送料长度feed level 送料高度filling core 埋入砂心filling in 填砂film play 液面花纹fine blanking press 精密下料冲床forging roll 辊锻机finishing slag 炼后熔渣fly wheel 飞轮fly wheel brake 飞轮制动器foot press 脚踏冲床formboard 进模口板frame 床身机架friction 摩擦friction brake 摩擦煞车gap shear 凹口剪床gear 齿轮gib 滑块引导部gripper 夹具gripper feed 夹持进料gripper feeder 夹紧传送装置hammer 槌机hand press 手动冲床hand rack pinion press 手动齿轮齿条式冲床hand screw press 手动螺旋式冲床hopper feed 料斗送料idle stage 空站inching 微调尺寸isothermal forging 恒温锻造key clutch 键槽离合器knockout 脱模装置knuckle mechanic 转向机构land 模具直线刀面部level 水平loader 供料器unloader 卸料机loop controller 闭回路控制器lower die 下模micro inching device 微寸动装置microinching equipment 微动装置motor 马达moving bolster 活动工作台notching press 冲缺口压力机opening 排料逃孔overload protection device 防超载装置pinch roll 导正滚轮pinion 小齿轮pitch 节距pressfit 压入progressive 连续送料pusher feed 推杆式送料pusher feeder 料片押片装置quick die change system 快速换模系统regrinding 再次研磨releasing 松释动作reversed blanking 反转下料robot 机器人roll forming machine 辊轧成形roll forming machine 辊轧成形机roll release 脱辊roller feed 辊式送料roller leveler 辊式矫直机rotary bender 卷弯成形机safety guard 安全保护装置scrap cutter 废料切刀scrap press 废料冲床seamless forging 无缝锻造separate 分离shave 崩砂shear angle 剪角sheet loader 薄板装料机shot 单行程工作shrinkage fit 收缩配合shut height 闭合高度sieve mesh 筛孔sintering of sand 铸砂烧贴slide balancer 滑动平衡器slug hole 逃料孔spin forming machine 旋压成形机spotting 合模stack feeder 堆栈拨送料机stickness 黏模性straight side frame 冲床侧板stretcher leveler 拉伸矫直机strip feeder 料材送料装置stripping pressure 弹出压力stroke 冲程take out device 取料装置toggle press 肘杆式压力机transfer 传送transfer feed 连续自动送料装置turrent punch press 转塔冲床two speed clutch 双速离合器uncoiler 闭卷送料机unloader 卸载机vibration feeder 振动送料机wiring press 嵌线卷边机线切割放电加工关连用语abnormal glow 不规则辉光放电arc discharge 电弧放电belt 皮带centreless 无心chrome bronze 铭铜clearance angle 后角corner shear drop 直角压陷deflection 桡曲度discharge energy 放电能量dressing 修整dwell 保压flange 凸缘gap 间隙graphite 石墨graphite contraction allowance 电极缩小余量graphite holder 电极夹座hair crack 发裂horn 电极臂jump 跳刀magnetic base 磁性座master graphite 标准电极pipe graphite 管状电极pulse 脉冲rib working 肋部加工roller electrode 滚轮式电极rotary surface 旋转面shank 柄部sharp edge 锐角部tough bronze 韧铜traverse 摇臂tungsten bronze 钨青铜waviness 波形起伏work 工件working allowance 加工余量working dischard 加工废料锻铸造关连用语accretion 炉瘤acid converter 酸性转炉acid lining cupola 酸性熔铁炉acid open-hearth furnace 酸性平炉aerator 松砂机air set mold 常温自硬铸模airless blasting cleaning 离心喷光all core molding 集合式铸模all round die holder 通用模座assembly mark 铸造合模记号back pouring 补浇注backing sand 背砂base bullion 粗金属锭base permeability 原砂透气度belling 压凸billet 坏料bleed 漏铸blocker 预锻模膛blocking 粗胚锻件blow hole 铸件气孔board drop hammer 板落锤bottom pour mold 底浇bottom pouring 底注boxless mold 脱箱砂模break-off core 缩颈砂心brick molding 砌箱造模法buckle 剥砂面camber 错箱camlachie cramp 铸包cast blade 铸造叶片casting flange 铸造凸缘casting on flat 水平铸造chamotte sand 烧磨砂charging hopper 加料漏斗cleaning of casting 铸件清理closed-die forging 合模锻造core compound 砂心黏结剂core template 砂心模板core vent 砂蕊排气孔corner gate 压边浇口counter blow hammer 对击锻造counter lock 止口镶嵌方式depression 外缩凹孔die approach 模口角度draw out 锻造拔长draw plate 起模板draw spike 起模长针dummying 预锻embedded core 加装砂心erosion 冲砂fettling 铸件清理filling core 埋入砂心filling in 填砂film play 液面花纹finishing slag 炼后熔渣flash gutter 锻模飞边槽flask molding 砂箱造模forging roll 辊锻机formboard 进模口板gutter 锻模飞边槽hammer man 锻工heading machine 顶镦机impacter 卧式锻造机inblock cast 整体铸造ingot 铸锭ingot blank 铸坯inlay casting 镶铸法investment casting 失模铸造isothermal forging 恒温锻造loose piece 木模活块molding pit 铸模地坑pouring process 浇注法recasting 重铸roll forging 轧锻rolled surface 轧制表面rough sand 粗砂roughing forge 粗锻sand crushing 塌箱seamless forging 无缝锻造separate 分离shave 崩砂shrinkage fit 收缩配合shut height 闭合高度sieve mesh 筛孔sintering of sand 铸砂烧贴slag 熔渣slag inclusion 夹渣stickness 黏模性strip layout 带状胚料排样法tap casting 顶注top gate 顶注浇口unworked casting 不加工铸件upender 翻转装置upending 顶锻uphill casting 底铸white cast iron 白口铸件模具加工方法barrel 滚筒(加工) bending 波纹加工broaching 拉刀切削centering 定中心cutting 切削cylindrical lathe cutting 外圆车削electric discharge machine 放电加工electrolytic grinding 电解研磨embossing 压花加工facing 面车削filing 锉刀修润hand finishing 手工修润hemming 卷边加工hobbing 滚齿加工joggling 摇动加工lapping 抛光/研磨修润laser beam machining 雷射加工lathe cutting 车床车削planning 刨削加工polishing 抛亮光reaming 铰孔修润rough machining 粗切削rounding 圆形加工sawing 锯削scaling 清除钢碇缺陷shaping 成形加工skiving 表面研磨slotting 切缝切削taper turning 锥度车削thread cutting 螺纹切削ultrasonic machining 超音波加工up cut milling 逆铣加工学理实验与试验用语air permeability test 透气性试验austenitic steel 沃斯田铁钢brinell hardness 布耐内尔硬度brinell hardness test 布氏硬度试验charpy impact test 夏比冲击试验conical cup test 圆锥杯突试验cup flow test 杯模式流动度试验dart drop impact test 落锤冲击试验Elmendorf test 埃罗门多撕裂强度试验environmental stress cracking test 环境应力龟裂试验ericessen test 埃留伸薄板拉伸试验falling ball impact test 落球冲击试验fatigue test 疲劳试验ferrite 纯铁体gantt chart 甘特图heat cycle test 热循环试验histogram 柱状图hot bend test 热弯试验izod impact test 埃左德冲击试验loop tenacity 环结强度martens heat distortion temperature test 马顿斯耐热试验martensite 马氏体mullen bursting strength tester 密廉式破裂强度试验机nol ring test 诺尔环试验normal distribution 常态分配ozone resistance test 抗臭氧试验pareto diagram 柏拉图peeling test 剥离试验pinhole test 针孔试验机rattler test 磨耗试验rockweel hardness test 洛氏硬度试验rockweel hardness 洛氏威尔硬度rolinx process 罗林克斯射出压缩成形法rossi-peakes flow test 罗西皮克斯流动试验sampling inspection 抽样检查scratch hardness 抗刮硬度shore hardness 萧氏硬度spiral flow test 螺旋流动试验surface abrasion test 表面磨耗试验taber abraser 泰伯磨耗试验机tensile impact test 拉伸冲击试验tensile strength 抗拉强度tension test 张力试验thermal shock test 冷热剧变试验torsion test 扭曲试验ubbelohde viscometer 乌别洛德黏度计vicat indentation test 维卡针压陷试验Vickers hardness test 维氏硬度试验warpage test 翘曲试验weatherometer 人工老化试验机weissenberg effect 威森伯格回转效应砂轮用语abrasive 砂轮Al2O3 氧化铝balance 平衡bond 结合borazon 氧化硼立方晶buffing wheel 抛光布轮diamond 钻石dresser 砂轮整修机dressing 修整endless grinding belt 循环式研磨带finishing allowance 加工余量grain 磨粒grinding disc 研磨盘jamp up 孔眼堵塞mesh 网筛目parameter 参数resinoid grinding wheel 半树脂型砂轮slitting 切缝量vitrified 陶瓷的wheel 旋转机械设计及周边其它用语assembly drawing 装配图auto tool change cycle 自动换刀时间周期beam 横梁bending moment 弯矩bending stress 弯曲应力bottoming 底靠buckling 纵弯曲chamfering 去角斜切channel 凹槽chattering 颤动check point 查核点chip 切屑chip conveyor 排屑输送机coefficient of friction 摩擦系数compact 小型的cooling pipe 冷却管coupon 试样胚deflection 挠曲量distortion 扭曲变形draft taper 拔模锥度draw out 拉拔fit tolerance 配合公差flexible rigidity 弯曲刚性gas vent 气孔hatching 剖面线heater cooler 加热器冷却装置hook cavity 钩穴inching 寸动lug 凸缘maintenance 维修保固metallurgy 冶金学notch effect 切口效果out of roughness 真圆度performance 动作性能pit 坑plane strain 倒角应力plug mill 蕊棒轧管机repeated load 重复载荷riveted joint 铆钉接合sand paper 砂纸shift 偏移shrink fit 热压配合shrinkage hole 缩孔sinking 凹陷sketch 草图spalling 剥落straightness 直度submarine 深陷式surface roughness 表面粗度tapping 攻螺丝thermocouple 热电耦torsion load 扭转载荷toughness 韧性tracing 描图under cut 凹割业务与贸易关连用语accept order 接受订货account 账户after service 售后服务amendment 修正annual sales 年销售额at sight 见票即付balance 余额bank draft 汇票bargain goods 廉价品batch 批次bid 出价bid sales 投标买卖bill of landing 提单bills receivable 应收票据brand 品牌bulk cargo 散装货business transaction 商业交易buyer 买方carbon copy 打字副本cargo collection 揽货carton 纸箱cash in advance 预付现金catalogue 型录cheque 支票CLF 运费保险费在内价格claim 索赔clearance goods 清仓品commision 佣金commission 批发商complain 抱怨container 货柜correspondence bank 往来银行cost 成本cost and freight; C&F 含运费价格custom broker 报关行customer 客户D/A 承兑交单D/P 付款交单deferred payment 分期付款deferred shipment 分期装运delivery on spot 当场交货delivery time 交期delivery order 交货单discount 折扣discount on draft 贴现documentary draft 跟单汇票down payment 订金enclosure 附件endorsement 背书enquete 调查exhibition 展览会export 出口factory visiy 工厂参观favourable price 合宜价格foreign exchange 外汇free on board 船上交货价idea price 希望价格import 进口Japanese Industrial 日本工业规格invoice 发票L/C 信用状margin 利润market 市价net weight 净重no payment 拒绝付款odd item 零头offer 报价open account 交互计算order 订单over looked 疏漏packing 包装pamphlet 小册子partial shipment 分批装船patent 专利paying price 合算价格payment method 付款方式port of destination 目地港port of trans-shipment 转口港price 价格price decending 减价price rising 涨价procurement 采办prompt delivery 实时交货purchase 购入purchasing agent 采购代理商quotation 报价单rebate 回扣reference 查询remittance 汇款repeat order 追加订货request letter 请求函rumor 风评second hand goods 二手货shipper 货主shipping 装船shipping mark 麦头shipment 出货sold out 卖完sole agent 总代理商special discount 特别折扣specification 规格sample order 指样订货standing 信用情形storage charge 仓租subcontract 外包subject to final confirmation 有待确认之报价supplier 供货商T/T 电汇tie-in sale 搭售trade fair 商展会trans-shipment 转运transferred 已转运wharf 码头A3D coordinate measurement 三次元量床3D modeling 三次元模拟aberration 色差abnormal glow 不规则辉光放电abrasive 砂轮access 通路account 账户accretion 炉瘤accurate die casting 精密压铸acid converter 酸性转炉acid lining cupola 酸性熔铁炉acid open-hearth furnance 酸性平炉activator 活化剂acetylene 乙炔adjustable spanner 活动扳手aerator 松砂机after service 售后服务age hardening 时效硬化ageing 老化处理air hardening 气体硬化airless plasting cleaning 离心喷光air patenting 空气韧化air permeability test 透气性试验air set mold 常温自硬铸模air vent valve 通气阀all core molding 集合式铸模alloy tool steel 合金工具钢allround die holder 通用模型aluminium alloy 铝合金钢amendment 修正ampere 电流安培anchor pin 锚梢angle cutter 角铣刀angle welding 角焊angular pin 角梢angular pin 倾斜梢。
注塑机常用英语
注塑机常用英语(总3页)--本页仅作为文档封面,使用时请直接删除即可----内页可以根据需求调整合适字体及大小--成型工艺流程及条件介绍Molding technique procedure and parameter introduction第一节成型工艺Section 1 molding technique.1.成型工艺参数类型Sorts of molding parameter.(1).注塑参数ction parameter.a.注射量ction rate.b.计量行程Screw back positionc.余料量Cushiond.防诞量Sucking back ratee.螺杆转速Screw speedf.塑化量Plastic0 rateg.预塑背压Screw back pressureh.注射压力和保压压力ction pressure and holding pressurei.注射速度ction speed(2)合模参数Clamping parametera.合模力 Clamping forceb.合模速度Clamping speedc.合模行程.Clamping stroked.开模力Opening force e.开模速度Opening speed f.开模行程Opening positiong.顶出压力Ejector advance pressureh.顶出速度Ejector advance speedi.顶出行程Ejector advance position2.温控参数Temperature parametera.烘料温度Dry resin material temperatureb.料向与喷嘴温度Cylinder temperature and nozzle temperaturec.模具温度Mold temperatured.油温Oil temperature3.成型周期Molding cyclea.循环周期Cycle timeb.冷却时间Cool timec.注射时间ction timed.保压时间Holding pressure timee.塑化时间Plant timf.顶出及停留时间Knocking out and delay timeg.低压保护时间Mold protect time成型工艺参数的设定须根据产品的不同设置. Molding technique parameter setting differs depending on type of product第二节成型条件设定 Section 2 Molding parameter Setting按成型步骤:可分为开锁模,加热,射出,顶出四个过程.Molding steps: mold opening/closing, heating ction and knocking out.开锁模条件: Mold opening parameter:快速段中速度 High-speedmid-speed低压高压速度 Low pressure high pressure speed锁模条件设定: Mold closing parameter setting1锁模一般分:快速→中速→低压→高压Mold closing: high-speed →low-speed →low pressure→high pressure。
注塑及模具英文
Hopper Dryer 料斗干燥器Injection Molding Cycle 注塑周期Crushing Mill 粉砕机Precision Injection 精密成形Gas Injection / AGI 吹气成形、气辅成形Set the condition 设定注塑前提Machine 机械Mold Set-Up 上模Screw 螺杆、螺钉、螺旋Mold Down 下模Screw Head 螺杆头Pressure 压力Joint 接头、接缝Low Pressure 低压Injection 注塑Low Pressure Clamping 低压锁模Feeder 送料(加料)器Holding Time 保压时间Compound 混炼料;Back Pressure 背压Blend 搅混、调合Clamping Force合模力Mixer 混淆器Hold Clamping pressure 锁模型压成力Mixing 混淆Clamping Stroke 合模行程Cooling 冷却Clamping Unit 锁模装配Cooling Tower 冷却塔Mold Opening 开模Chiller冷水机Mold Closing 合模Temperature Controller 温调机Speed 速率Cylinder 料筒Injection Speed 射出速率Heater 加热器Injection Capacity 注塑量Band Heater 加热圈Charging 计量Thermocouple 热电偶Charging Stroke 计量行程Nozzle 射嘴Rib 骨位、筋位、增强筋Nozzle Head 射嘴头子Insert 嵌件、镶嵌Tie Bar 、Tie rod 拉杆、拉杠Wall Thickness 胶厚、壁厚Distance Between Tie rods 拉杆距离Plasticizing 塑化Limit Switch 限位(限定)开关Thermal Decomposition 热分化Operation Switch 操作开关Shrinkage収缩Operation Guide 操作指南Resin 树胶Control Panel 节制器Material 原料、质料Automatic 全自己主动Plastics 份子化合物塑料、塑胶成品Semi Auto 半自己主动Rubber 橡胶Hand 手动Master Batch 色母Handle 手柄Powder 色粉、粉、粉末Extruder 押出机、挤塑机Dry Color 色粉、干色料Extrusion Molding 挤塑Pellet 粒、塑胶粒Blow Molding Machine 吹塑机Glass Fiber, Fibrous Glass 玻璃纤维Blow Molding 吹塑Hose 软管、管Program Control 步伐节制Over Packing 过充填Process 工艺、工序、历程MoldMark 马克模伤、模痕Inject visor 注塑工艺步伐节制装配Shock 冲击、冲击Damage 损坏、毁伤Cold Slug 冷料Sink 马克抽水、紧缩Cold Slug Well 冷料井Short Shot 充填不足、欠料Freeze 冷凝Flash 毛刺、披峰Hydraulic 液压、油压String Flash 胶丝Hydraulic Ejector 液压顶出、液压脱模White 马克白化、顶白Hydraulic Pump 液压泵Silver 雪白、银痕Hydraulic 摩托液压电动机Flow mark 流纹Air Compressor 空器压缩机、空压机Burn 烧黑、烧焦Oil Leakage 漏油异物Black Spot 异物、黑点Oil tank 油箱、油槽Sticking 粘模Piston 活塞Weld 溶接线、联合线Air Cylinder 气缸Flash 料花Alarm 报警Oil 马克油污、油渍Safety Gate 太平门Damage 打痕、击伤Emergency Stop 紧迫遏制Cracking 裂、开裂Color Change 换色Jetting 气纹Purge Material 清机份子化合物塑料Deform 变型Resin Thermal 胶料温度Warping 屈曲、翘曲、外倾Mold Thermal 模温Bend 屈曲Heat Up 升温、升热Torsion 扭曲Air Shot 空射胶、空打Uneven Color 色彩不匀称Try 试模Eccentric Wall Thickness 壁厚不匀称Mold Release 脱模Bladder、Cell 气泡儿、浮泛、空地Mold Release Agent 脱模剂Stripes 条纹Rust Preventatives 防锈剂Dirty 污痕、污点、渗溢Can’t Release (产物)没有办法脱模Flaking 脱落、剥落Shot 注、射、啤Tear Off 上下翻动Gate 进点,浇口Float 浮起Center Gate 中间浇口Screw Damage 螺钉滑牙Sprue Runner 水口,注口、流道料Shortage 员数不足、欠品Clearance 距离、余隔Run out 跃动度、偏疼Sprue 主流道注(塑)口Contraction 紧缩Runner 流道、流道料Assembly NG 嵌合不良、装配不良Air Vent 散气眼、透风口Stress 应力Breathing 排气、散气Internal Stress 内部策应力Anneal 热措置惩罚、退火Preparation 摆设、筹办Mold 生产模型Stopper 挡块Machining Center 加工中间Stripper 推板、脱模型板Universal Milling Machine 刨床、锣床Spacer Plate 垫板Latter 车床Mould Base 模胚Surface Grinder 最简单的面磨制机床Support Plate 托板Grinding Drilling 钻床Support Pillar 撑头Electric Discharge Machine 火花机加工Puller Lock 拉塞Wire EDM 线割切Puller Bolt 拉杆Nitride Steel 氮化钢取付板Top clamp Plate 工字板、水口板Nitrogen 氮气Bottom Plate 底板Nitride 氮化措置惩罚Return回针Titanium 钛Guider Pin 导柱Heat Treatment 热措置惩罚Guider Bush 导套Hardening 淬火Die 生产模型、动模、移动模型板Temper 回火Die Plate 模型板、载模型板Annealing 退火Module 板块、模件、模数Pre harden 预加硬钢Parts 零件、生产模型零件Hardness 硬度Eye Bolt 吊环螺栓Soft 软、软的Crane 吊车、吊车、行车Electrodes 铜公Hook 勾、吊勾Insert 镶件Wire 钢丝、钢丝绳Slide 行位、滑块File 锉子Taper 斜度Oil Stone 油石Taper 斜度、锥度、锥形的Sand Paper 砂纸Draft 脱模斜度Mesh 节号、目Guide Pin 导向柱刻印Engrave 刻印Sleeve Pin 司筒针Texture 蚀纹Square Pin 扁顶针放电目EDM Texture 火斑纹Angular Ejector 斜顶针Rough 粗的Cavity 模腔、前模、母模Trifling 细的、幼的Core 模心、后模、公模Diamond Cut 钻石纹Number of Cavities 取数、模腔数Roulette 滚花刀、刻痕Rocket Ring 定位环Blast 喷沙O Ring O环;胶圈Hot Runner 暖流道Wall Thickness 肉厚、胶厚Repair 补缀Add Material 加胶接Welding 溶接、焊接Building 加胶溶接机Welder 焊机、电焊机Cut Material 减胶溶接棒Welding Rod 焊条、电焊条Modify the tooling 改模(因设变补缀)Argon Arc Welder 氩弧焊Repairing the tooling 生产模型补缀Torch Bumper 喷燃烧现象器、火苗燃烧现象器Design 预设Ejector Pin 顶出Design Drawing 预设图Ejector Pin 顶针Design Change 预设变动、设变Gate Type 水口体式格局Designer 预设者、预设职员Tunnel Gate 隧道式浇口、潜入水下口Designer 预设者Pin Point Gate 针孔形浇口、细水口Mold Design 生产模型预设Side Gate 侧水口、洪流口Mold Specification 生产模型建造仕样书Direct Gate 直接浇口Specification 规格Multi Gate 复式浇口Mold Construction 生产模型机关、生产模型布局Fan Gate 扇形浇口Input 输入Film Gate 扇形浇口Programming 编程Jump Gate 搭接浇口3D Drawing 3D图、3维图Gate Balance 浇口均衡2D Drawing 2D图、最简单的面图Undercut 凹槽、倒扣Front Elevation 正面图Cooling Line 水管、运水Plan 平面图Cross-sectional Drawing 剖面图Cooling 冷却回路、运水CAD Date CAD 数值Modeling 模Mock-up 模子、原尺寸模子Software 软体Hand Made Sample 手板、手工样品Mold Drawing 生产模型图Module 模数、模量;模件Part Drawing 零件图Gear 齿轮;传动装配Diagrammatic Sketch 草图Helical Gear 螺旋齿轮Drawing 绘图Solid 群体的;固体Revised Drawing 图订変换Transformation 变换、转换Dimensioning 记入尺寸Floppy Disk 磁盘、软盘Out Mold Direction 出模标的目的Computer 台式机、计较机Draft 出模斜度Personal Computer 私家用电器脑、手提台式机Pitch 间距;齿距Version 情势、品类(译文,翻译,译本)Angle 角度Reading 读取Projected Area 投影平面或者物体表面的大Readout 读出Taper 锥度;斜度Reading 读数Under cut 倒扣圧缩Compression 压缩2 Plate 两板模开Open 打开;读出文件(软体)3 Plate 三板模Not Open 打(解)不开、读不出Offset 偏置、偏移Miss 纰缪、掉误Mold Layout 分模Condition of the progress 进程项度状态Split Mold 对于开式生产模型Finishing 打光、磨光Slide Core 滑动模芯Polish 研磨、打磨Loose Core 勾当模芯Target 方针、目的、对于准Loose Mold 勾当生产模型Schedule 每一日安排表Press 冲压、压床、压Maintenance 维护、调养Press Machine 冲床Did Casting 压铸Progressive 级进Sintering 加热使黏结Single 单冲Monkey 勾当板子Packing Plate 垫板Clamp 夹具(固定生产模型用)Punch 冲头、凸模、冲床Scrap 废铁;废物、废渣Punch Press 冲孔机Rust 生锈Die 下模Rust Inhibitor 防锈剂Die Set 模座、模架Washing Agent 洗濯剂Press Mold 冲压模、五金模Ultrasonic Cleaning 超音波洗濯Leveler 整平滚;矫平机Feeder 送料机;加料机Burr 反边、毛刺Drawing 拉伸Thinner 天纳水;淡薄剂Burring 去毛刺Triclinic 三氯乙烯脱脂剂Blank 复合Trivalent Chromium 六价铬Cutting] 落料、冲孔Bending 折弯Degreasing 脱脂、去油Bend 折弯、屈曲Harmful Metal 有害物Box-Bending 箱Cut 割切L-Bending L拆弯Press;Sheet Metal 板金V-Bending V折弯Cut 堵截、割断Punching 冲孔、钻孔Iron Plate 铁板SECC 镀锌板Cutting 冲压、抽去Silver Top 镀锌板Shirk 避空Stainless 不锈钢Calking 铆接Copper 铜Tap 螺丝攻Brass 黄铜Dies 板牙Steel 钢Reamer 铰孔Aluminum 铝Reamer 铰刀;扩孔器Width 宽度End Mill 刨刀板厚Thickness 板厚Grinder 砂轮儿机、磨制机床Density 疏密程度Barrel 滚筒Coil 卷材Barrel Tumbling 滚(桶抛)光Width Cut 片材Plating 电镀Nut 螺丝帽、螺帽Electro plating Vacuum真空电镀Bolt 螺栓、螺杆Spot Welding 点溶接、点焊Chrome plating 镀铬Jip 夹具,治具Galvanization 镀锌Clearance 间隙Shave 切、削Matching 接口Assembly 装配、组装Counter 统计器Assembly Unit 装配组件Count Method 统计法Assembly Time 装配工数Timer 按时器Line 出产线、拉线Digital 数码(的)、数码Self 单人装配Digital Camera 数码拍照机Conveyer 传送带Connect 插座、插嘴U Line U形出产线Plug 插头、瓶塞Capacitor 电器皿Lamp 灯Resistor 电阻器Lighting 点灯、灯亮Diode 二极管Fuse 断电丝LED (light-emitting diode) 闪光二极管Power Code 电源线Transistor 形成晶体体管Wire Hamess 电线导线IC集成电路Bar Code 条纹码LCD (liquid crystal display) 液态晶体预示器Vinyl Tape 绝缘带Sensor 传感器Noise 异音、杂音、噪音Relay 替续器Decibel 分贝(声强单元)Connector 保持器Instruction Sheet 功课引导书Transformer 变压器Access Platform 功课台Breaker 断路器Series 串联Buzzer 蜂鸣器Parallel 并联Printed Circuit Board /PCB 印刷电路板Clutch 连轴器、聚散器Driver 螺钉刀、起子Solenoid Coil 电磁线圈Driver 十字批(起)Coil 线圈Driver 一字批(起)Static Electricity 静电Electric Driver 电动螺钉刀、电批Prevent Electricity 防静电Torque 扭矩、转矩Fan Motor 电扇电动机Screw 螺钉Grease 润滑Washer 垫圈(片)Apply 涂油E-Ring 卡环Block Copy 底板、草图Solder 焊锡Film 胶卷、软片Soldering iron 烙铁Silk Print 丝印Tin 锡Pat Print 移印Earth 接地、地线Hot Stamp 烫印Alcohol 火酒、乙醇Ink 印字油墨Foot Switch 脚踏开关Color Sample 色板Terminal 端子印刷不良Print NG 印刷不良Terminal Block 端子板Bleeding 渗溢、飞油Label 标贴、标签Stamp 捺印Bar Code 条纹码、条形码Spray 涂装、喷涂Mile 软片;聚酯树胶Wood Graining 木纹加工Quality Control 品位办理Sample 样品、样本、样板Inspection 查抄Boundary Sample 限度样板I Q C 验收、受入查抄Approval Sample 认可样板O Q C 出货查抄Tolerance 公役P Q C 工程查抄Plus 正、加号Sampling 抽查Minus 负、减号Total Inspection 全检Disperse 不不变、颠簸Visual Inspection 目视查抄不稳固Unstable 不不变Appearance Check 外不雅查抄Balance 均衡、均衡Patrol 巡检工程能力Process Capability/CP 工程能力Measurement 丈量仪三角螺丝刀Detection 检验测定Measurement 丈量、标定Check Point 查验(重)点Measuring Method 丈量要领No Check 漏检Clogging 刻度、分度特采声请Special Adoption Application 特采声请Memory 储存、影象暂定対策Provisional Countermeasure 暂定对于策Three-Dimensional Measuring Machine 3D丈量仪长久対策Permanent Countermeasure 长久对于策Microscope 东西目镜Claim 投诉、报怨、索赔Profile Projector 投影机Appraisal 评价Slide Calipers 卡尺Decide 鉴定Micrometer 量具検査基准Check Standard 查抄基准Lever Type Dial Test 百分表検査基准表Inspection Sheet 查抄基准表Torque Gauge 扭转力计QC工程表QC Flow Chart QC工程表Scale 刻度尺Specula Face 镜面Square 90度角尺Mirror Face 光面、光泽面Steel Tate 皮尺Texture Face 蚀纹面Height Gauge 高度尺First the face 一级面Pin Gauge 柱规Appearance 外不雅面Thickness Gauge 片Appearance Part 外不雅产物Protractor 角度仪Function Part 性能部品Tension Gauge 拉力计Slide 滑动面Indicator 百分表Flatness 最简单的面度Hardness Tester 硬度计Reform 矫正Multitester 万用表Check Jig 查抄用治具Surface Plate 平台、平板Feed Back 反馈V Block V形块Communication 信息、报怨Gauge Block 方块规Manual 指南、手册Dial Gauge 百分表、百分表Flow Chart 流程图Data 数值Process Inspection 工程监查Data Sheet 数值单Qualification 确定地认为Parameter 参量Graph 图表、曲线图Warehouse 堆Customhouse 海关Pallet 卡板Customs Clearance 报关、通关Corrugated Fiberboard 纸箱Customs Clearance 报关手续Partition 刀卡Electronic DataInterchange 电子报关Recycle Box 周转箱Container 货柜车Plastics Box 折叠式周转箱Foot 英尺Container 份子化合物塑料周转箱Packing List 装箱单Poly-bag 胶袋List 详细登记单Tape 封箱品牌一字螺丝刀胶纸Declaration 申请报告Rope 绳索、线Import 入口First in First out 先入先出Export 出口Fork Lift 铲车Fumigation Certificate 薰蒸证实书Hand Lift 手推铲车No Wood Packing Certificate 无木质包装证实书Bogie 台车Wooden box 木箱Truck 卡车Shelf 货架License 批文、容许Stock 在库数License Document 转厂Shelf 盘货Limits 指标、配额指标Dead Stock 死仓储、积压品Import Limits 入口指标Purchasing 采集购买Unbalance 数目不服衡Supply Parts 支给品合约Contract 合约Purchase Parts 采集购买品Contract 手册Lead Time 交货期、定货期Order Placement 发定单Transfer; Carry Over 转余料、拔余料Pay 有偿Erase 核消Free of Charge 没有报酬的Provision of Information 加签Vender 供应商Submit Document 递单Quotation 报价单Brand Name 商物品名称称Invoice 发票、请款单Goods No 商品编码Deposit 预付款、包管金Foreign Enterprise 外资企业Payment 付款Owned Enterprise 独资企业Payment Condition 付款Partnership Enterprise 合资工厂Month Payment 月结Processing 来料加工Over Time 加班(没事了事情日加班)Bailment Processing 委托加工Over Time Fee 加班费Labor Cost 人件费Holiday Work 加班(节沐日上班)Amortization 折旧费Two shift 两班制Hour Charge 加工费;工时费Day Shift 白班Exchange Rate 汇价Night Shift 晚班Material Certificate 质料证实书。
低压注塑的学术定义
低压注塑的学术定义英文回答:Low-pressure injection molding (LPIM) is an injection molding process that uses low injection pressures(typically below 100 bar) to fill the mold cavity. This process is also known as low-pressure molding or liquid injection molding.In LPIM, the molten plastic is injected into the mold cavity at a low pressure, which helps to reduce the shear forces on the plastic melt. This can result in improved surface finish and mechanical properties of the molded part. LPIM is also well-suited for molding complex parts withthin walls and intricate features.The low injection pressures used in LPIM also make it a more energy-efficient process than conventional injection molding. Additionally, LPIM can be used to mold a wider variety of materials, including thermoplastics, thermosets,and elastomers.中文回答:低压注塑,又称低压成型或液体注塑,是一种利用低注塑压力(一般低于100巴)来填充模具型腔的注塑工艺。
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Macromelt®Low Pressure MoldingLOW PRESSURE INSERT MOLDINGHenkel,the global leader in adhesives,and The Cavist Corporation,application engineering and equipment experts in the field of low pressure insert molding,have partnered to offer a complete solution for the gentle over-molding and encapsulation of delicate electronic components.Low pressure molding is an innovative manufacturing process between injection molding and potting.It is injection molding at very low pressures with hot melt adhesives.It is a cost effective alternative to epoxy potting for protection of fragile electronic components.When used for cable and connector molding,it offers superior strain relief compared to conventional plastic injection molding.The Low Pressure Molding processprovides many benefits.•Complete sealing of the components,providing water-tight encapsulation•Effective strain relief•Low viscosity materials allow for lowinjection pressures of 20 to 500 psi•Allows gentle pre-molding of connectors•Components and wires are notdamaged or dislocated in cavities•Easy to encapsulate fragile components•No hazardous fumes frommaterials or processing•Short (15-45 seconds) cycle time tocomplete partProcess Flow Advantage of Low Pressure MoldingTRADITIONAL POTTING PROCESS FLOWLOW PRESSURE PROCESS FLOWHeadlineHelvetica Neue 75 Bold 20pt/25pt - tracking 3“Overmolding replaces both the housingand potting in just one operation.”Seal large PC boards with external connectorsEncapsulation of sensitive electronics prior toconventional overmoldingOvermold various electronic shapesPackaging of sensitivehigh performance electronics“Adhesive Materials offersuperior strain relief.”Seal multi-wire connectorsMold strain relief and grommetsMold connectors with strain reliefSuperior strain relief for modular connectors without mechanical crimpingSeal micro-switchesMACROMEL T ®DATA - Based on General ValuesProperties Test MethodUnitOM 633 / OM 638OM 641 / OM 646OM 652 / OM 657OM 673 / OM 678MM 6208 / MM 6208S PHYSICAL Coloramber / blackamber / blackamber / blackamber / blackamber / blackSpecific gravity DIN 53479,S S.G.0.980.980.980.980.98Working temperature Henkel Method °C -40 to +130-40 to +130-40 to +100-40 to +140-40 to +150HardnessASTM D 2240-85Shore A 9092778878Elongation @ rupture ASTM D 638-00%400800400500600Softening point,ASTM E 28-99°C 175175155187 / 185150 – 160Ball & RingMolding temperature Henkel Method °C 200 to 240210 to 240180 to 280210 to 240190 to 230Viscosity @ 210°C ASTM D 3236-88mPas37007000410034003600ELECTRICAL DielectricASTM D150-95 4.5 / 4.7 5.1 / 5.5 6.2 / 6.3 4.9 / 4.9 6.1 / 6.3constant @ 1 kHz Volume resistivity D257-93Ohm cm 1.7E15 / 2.4E13 6.3E12 / 1.7E12 1.0E12 / 7.2E11 1.90E12 / 1.90E121.9E11 / 1.6E11Dielectric strengthASTM D149-97akV / mm24 / 1925 / 2214 / 1520 / 2023 / 23RATINGS & TEST RESULTS FDA category FDA Adhesives175.105 (OM 633)175.105 (OM 641)175.105 (OM 652)175.105 (OM 673)175.105 (MM 6208)Flammability rating U/L 94V-O V-O V-O V-O V-OHENKEL MACROMEL T ®LOW PRESSURE MOLDING MATERIALSHenkel is the world leader in high performance adhesive materials.The M acromelt ®OM line of low pressure molding materials are innovative,specially-modified thermoplastic polyamide hot melts made especially for low pressure molding.Macromelt ®products melt and flow at low viscosities (1,000 to 10,000 cps),allowing for the low injection pressure process.Macromelt ®offers very good adhesion to various substrates,including PVC,PA6.6,PUR,and PP .Since they are based on adhesive technology,they bond to form a watertight and chemical seal.These hot melts cure quickly by cooling so there are no toxic fumes and cycle times are short.The entire line of Macromelt ®OM products is UL94-V0 rated.The materials are available in amber,black and custom colors.The Cavist Corporation specializes in low pressure molding. The lowpressure molding system requires careful engineering of the mold-set toachieve consistent, high volume production. This process allows you toutilize cost effective aluminum mold-sets. Either single or multi-cavitymold-sets can be used. Cavist is the low pressure molding supplier of:•Quality applicationengineering•Mold-set fabricationor guidance to createyour own mold-sets•PrototypingThe Moldman™Low Pressure Injection Molding Technology is the bestequipment for dispensing Macromelt®Molding materials to create aquality component.•High capacity•User friendly and safe•Small footprint•Injection profiles•Simple to operate•Made in U.S.A.•Easy set-up withtouch screenHenkel Corporation15350 Barranca ParkwayIrvine, CA 92618949-789-2500 • Fax 949-789-2595The Cavist Corporation3545 Airway Drive #112Reno, NV 89511 U.S.A.775-332-1600 • Fax 775-332-1601 • mail@•Molding equipmentincorporating the latestNordson Corporation melt units•Contract molding servicesHenkel CorporationIrvine, CaliforniaU.S.A.® and ™ designate trademarks of Henkel Corporation or its Affiliates. ® = registered in the U.S. and elsewhere.© Henkel Corporation, 2005. All rights reserved. 2894/LT-4182 (4/2005)Henkel –Your partner worldwide。