ASME取证换证联检检查表
ASME QC Manual Check List检查表
ASME BOILER & PRESSURE VESSELACCREDITATIONGUIDE FORASME REVIEW TEAMSFORREVIEW OF APPLICANTSFOR ASMECERTIFICATES OF AUTHORIZATION(A, M, PP, S, E, V, HV, H, HLW, H (Cast Iron), UD, UV, UV3, U, UM, U2, U3, RP, T, TD, TV)The American Society of Mechanical EngineersThree Park AvenueNew York, NY 10016A1.20-9/06 (1/11)INTRODUCTIONThis Guide is prepared for the use of ASME Review Teams. It is not intended to replace or interpret the requirements of the ASME Boiler and Pressure Vessel Code (B&PVC).In addition, to assist the ASME Review Team, this Guide will be provided to Applicants for ASME Certificates of Authorization for their use in cross referencing the paragraphs in their Quality Control (QC) Manual with the applicable control requirements of the Code.This Guide is based on Section I, Section IV, Sections VIII Divisions 1, 2 and 3, Section X, and Section XII of the B&PVC. The Guide is subject to revision based on changes made in the aforementioned Sections in the B&PVC.A Review must cover a QC Manual and its implementation. It is recognized that the scope of work, QC Manual, and Manual implementation will vary from Applicant to Applicant. Therefore, the ASME Review Teams are advised that all aspects of this Guide may not apply and that this Guide may not outline all possible aspects of each Review. The Manual need not follow the format of this Guide.Questions of possible need for Code interpretation raised by Review Teams shall be submitted to the ASME Director, Accreditation and Certification. When a request for an interpretation is to be submitted by an Applicant, the Team Leader shall advise the Applicant that all such inquiries must be submitted to the Secretary, Boiler and Pressure Vessel Committee, and that a copy of the inquiry and reply should be provided by the inquirer to the Applicant's Authorized Inspection Agency and cognizant Jurisdiction, if appropriate.Suggestions for revisions or clarification to this Guide should be directed to the ASME Director, Accreditation and Certification.A1.20-9/06 (2/11)REVIEW DEMONSTRATIONThe purpose of the Review Demonstration is to evaluate the Applicant’s Quality Control System (QCS) and its implementation. For evaluation of the QCS, the Applicant must demonstrate to current Code rules sufficient administrative and fabrication functions of the QCS to show that they have the knowledge and ability to produce the Code items covered by the QCS. Fabrication functions may be demonstrated using current work, a mock-up, or a combination of the two.While the Applicant must address each element of the QCS in the Code, the Applicant need only demonstrate those elements within the intended scope of activities that apply to their program.Demonstration Item1: An Applicant2 for a single Code Symbol Stamp must demonstrate on an item that will be fabricated for the requested type of Code Symbol.For Applicants requesting multiple stamps, it is not necessary to have a demonstration item with design calculations for each Code Section. An item fabricated to any one of the requested Code Symbols may be used as the demonstration item. However, if the demonstration item is not to the most stringent Code requirements, the Applicant must provide additional calculations or another documentation package that contains Code calculations to the most stringent Code requirements and administrative documentation to sufficiently demonstrate compliance with all aspects of the company’s QCS.For example, an Applicant for U & U2 Code Stamps could demonstrate their QCS on a Section VIII, Div. 1 pressure vessel including design. However, due to the nature of Section VIII, Div. 2 requirements, certification of a design report by a Registered Professional Engineer would need to be demonstrated.If computer calculations are to be used, the Applicant shall demonstrate that the computer program has the capability of producing acceptable calculations.If the demonstration item is based upon current work that is being fabricated to a previous Code edition, the Applicant shall address changes in the Code that would require different actions in the demonstrations to be in compliance with the current Code.1The demonstration item shall be based on the latest Code Edition/Addenda in effect at the time of the application.2This does not apply to an Engineering Contractor under Section I. For an Engineering Contractor Organization under Section I, without a fabricating facility, a physical demonstration item is not required. However, a design specification must be provided as well as additional administrative functions to demonstrate compliance with the organization’s QCS.A1.20-9/06 (3/11)QUALITY SYSTEM REVIEW CHECKLISTItem No. Quality Element andSubelementsQC ManualReferences1. 2.GENERAL QUALITY CONTROL SYSTEM REQUIREMENTS(a) QC System is documented in detail in a QC Manual that addresses all requirementsof the applicable Code Section and includes:(1) a cover sheet that contains the company name and physical address as it willappear on the requested Certificate of Authorization;Note: The cover sheet may also contain the effective date of the QC Manual, mailing address, phone number or other information desired by the Certificate Holder orApplicant.(2) a brief description of the products being fabricated and/or work beingaccomplished under the Code including applicability of QC System to shopactivities, field activities or both;(3) control features to demonstrate Code compliance;(4) Manual revision control system;(5) provision for review and approval of QC Manual to maintain it current;(6) provision for submittal of QC Manual revisions to the Authorized Inspector(AI) (ASME Designee for H (Cast Iron), T Class 3, or ASME DesignatedOrganization for V, HV UD, UV, UV3, TD and TV) for acceptance prior toimplementation including timely updating of all copies to reflect acceptedrevisions;(7) provision for the custody and control of the Code Symbol Stamps to preventloss or unauthorized use; and(b) In the case where the QC Manual exists in more than one language, at least oneversion is in English and identified as the authoritative version.Note: A glossary of terms is desirable from the standpoint of clarity if abbreviated titles of personnel and control documents are used throughout the QC Manual. This,however, is not mandatory.AUTHORITY AND RESPONSIBILITY(a) The authority and responsibility for QC by management is documented.Note: In practice, a Statement of Policy and Authority must be signed by a senior company official responsible for Code activities (e.g., President, Vice President, Plant Manager, etc.).A1.20-9/06 (4/11)1.1.1Cover Page1.1.1Preface 11.31.1.2; 1.1.31.3.15.6.1Preface 1 Preface 3 Preface 1; Section 2No. Subelements References3. 4.(b) The authority and responsibility of those in charge of the QC System are clearlyestablished and documented.(c) Persons performing QC functions have sufficient and well defined responsibility, theauthority, and the organizational freedom to identify quality control problems and to initiate, recommend and provide solutions.ORGANIZATION(a) An organization chart showing the relationship between management andengineering, purchasing, manufacturing, production, field assembling, fieldconstruction, inspection and quality control, as applicable, exists and reflects theactual organization.Note: The purpose of this chart is to identify and associate the various organizational groups with the particular function for which they are responsible. The Code does not intend to encroach on the Certificate Holder's right to establish and, from time to time, alter whatever form of organization the Certificate Holder considers appropriate for their Code work.DRAWING, DESIGN CALCULATIONS, AND SPECIFICATION CONTROL(a) Procedures exist which assure that the latest applicable drawings, designcalculations, specifications and instructions, required by the Code, as well asauthorized changes, are used for manufacture, assembly, examination, inspection and testing. Procedures include provision for(1) review of customer supplied documents for Code compliance;(2) the preparation, review, approval and distribution of drawings, calculations,and specifications;(3) [Applicable to U2 and U3 only]use of the user's Certified Design Specification including authorized changes;(4) [Applicable to U2 and U3 only]providing the Manufacturer's Certified Design Report including authorizedchanges;(5) [Applicable to U2 and U3 only]certification of Design Specification and Design Report by a registeredprofessional engineer; andA1.20-9/06 (5/11)Section 2 Preface 1; 2.2.2Fig. 2.1Section 33.13.2NANANANo. Subelements References5. 6.(6) [Applicable to V, HV, UD, UV, UV3, TD and TV only]new capacity certification tests are conducted when changes in design aremade which affect flow path, lift or performance characteristics.(7) [Applicable to T Class 3 only], provisions for Design Certified Engineer. MATERIAL CONTROL(a) Procedures for material control exist to assure that the material received is properlyidentified and has documentation, including, as applicable, required materialcertifications or material test reports, to satisfy Code requirements as ordered.(b) The material control system assures that only the intended material is used in Codeconstruction. For Section XII only, material shall satisfy the applicable modelappendices requirements.(c) If substitution of materials is allowed, the applicable procedures for control of thisactivity are documented, including designation of the individual authorized toapprove substitutions.(d) The title of the individual responsible for identifying the need for material testreports or certificate of compliance is designated.(e) The title of the individual responsible for performing a receiving inspection of Codematerials is designated.(f) Information to be provided to the receiving inspector concerning the characteristics tobe checked is documented.(g) A procedure exists for handling materials that are found to be nonconforming atreceiving inspection.(h) If further material testing is required to be performed at receiving inspection orduring manufacturing operations, the applicable procedures for control of thisactivity are documented.(i) Measures are established to assure the proper marking, handling and storage ofmaterials.EXAMINATION AND INSPECTION PROGRAM(a) Fabrication operations, including examinations and bursting test procedures (for HCast Iron) are described in sufficient detail to permit the AI (or the Certificate Holder in the case of H (Cast Iron), V, HV UD, UV, UV3, TD and TV) to determine at whatstages specific inspections are to be performed. Specifically:A1.20-9/06 (6/11)NANA4..1.24.3; 4.4 4.2.74.1.1; 4.1.2 4.34.3.3; 4.3.5 4.3.94.3.44.4; 4.55.1No. Subelements References(1) Provisions for the use of checklists, process sheets, travelers, etc., for listing ofexaminations and tests to be performed and for designation of inspectionpoints.(2) Such checklists, process sheets, travelers, etc, are made available to theInspector prior to the start of fabrication.(3) [Applicable to RP Only]A basic production flow diagram exists and includes in-plant inspection andcheck-off points and means of recording the same.(b) Material test reports or certificates of compliance, examination reports, test records,and other fabrication records are available to the Inspector.(c) Measures provide for transferring markings to assure traceability is maintained.(1) If a coded marking system is used, it is documented and acceptable to theInspector.(d) Measures assure that the Inspector is informed of approaching inspection points.(e) [Not applicable to H (Cast Iron), T Class 3, V, HV, UD, UV, UV3, TD and TV]AI concurrence is obtained for repairs to material.(f) [Not applicable to H (Cast Iron), T Class 3, V, HV, UD, UV, UV3, TD and TV]Measures are established to assure that a final inspection is performed to assure allspecified requirements have been met prior to obtaining AI's concurrence forapplication of the Code Symbol Stamp.(g) [Not applicable to V, HV, UD, UV and UV3]Measures are established to provide for the preparation, certification, anddistribution of the applicable Data Reports.(h) Measures are established to control field activities, when applicable.(i) [For operations under UG-90(c)(2), HG-515.4(b) or TS200.7]Documented procedures exist and are accepted by the Authorized Inspection Agency(AIA), Jurisdictional Authority, and ASME Designee.Note: Procedures should fully describe AI coverage of ASME Code work on all shifts. Also, percentage of AI time spent inspecting vessels or boilers that may not qualify forhandling under UG-90(c)(2), HG-515.4(b) or TS200.7 should be addressed.A1.20-9/06 (7/11)5.1.25.1.3NA4.3.84.54.5.55.2.26.4.4 d) 5.35.5 Section 13 NANo. Subelements References7.(j) [Applicable to H (Cast Iron) only]Examination and inspection of each boiler or boiler part shall be in compliance with Article 2 of Part HC.(k) [Applicable to H (Cast Iron) only]Hydrostatic tests are conducted as required in HC-410, and there are means ofidentifying acceptable boiler sections or parts.(l) [Applicable to RP only](1) Resin mixing procedures are specified.(2) Measures are established covering storage, issuance, handling, and disposal orresins, catalysts, fillers and pigments.(m) [Applicable to RP only](1)Proceduresexistcovering(i) assembly and fit-up of the pressure vessel and parts; and(ii) adhesive-bonding of components.(n) [Applicable to V, HV, UD, UV, UV3, TD and TV only]Provisions exist for testing pressure relief devices as described in PG-73.4, HG-401.4 and UG-136(d), UG-137(d), KR-340, TR210.4 and TR310.5.CORRECTION OF NONCONFORMITIES(a) A procedure exists for the correction of nonconformities. Where AI involvement isrequired by the Code, the procedure is agreed upon with the AI. The procedureprovides for(1) identifying those responsible for the resolution of nonconformities;(2) identifying and controlling further processing of nonconforming items untilfinal disposition;(3) documenting the nonconformance and its disposition; and(4) [Not applicable to H (Cast Iron), T Class 3, V, HV, UD, UV, UV3, TD and TV]informing the AI of nonconforming conditions.Note: A nonconformity is any condition which does not comply with the applicable rules of the Code, QC Manual or other specified requirements. Nonconformities must becorrected before the completed component can be considered to comply with theCode.A1.20-9/06 (8/11)NANANANANA Section 66.26.2.26.2.2; 6.3; 6.4 6.3; 6.4.3No. Subelements References8. 9.WELDING [Not applicable to H (Cast Iron) or RP](a) Welding conforms to requirements of Section IX and other Sections of the Code, asapplicable to the scope of work.(b) Those responsible for certifying PQR's and WPQ's are identified.(c) WPS's are available to the welder in the work area.(d) Measures assure continued welder qualification in accordance with Section IX.(e) Those responsible for assuring that only qualified welders are assigned to performCode welding are identified.(f) Measures provide for the storage and conditioning, as required, of coveredelectrodes.(g) Measures are established for the control, issuance and return of welding material toassure proper materials are used.(h) Measures are established for removing or inspecting tack welds.(i) Measures provide for the right of the AI [or ASME Designated Organization for V,HV, UD, UV, UV3, TD and TV] to require requalification of a welder or procedure for cause.(j) Measures provide for a system to identify work completed by each welder. NONDESTRUCTIVE EXAMINATION [Not applicable to H (Cast Iron) or RP](a) Provisions exist for identifying the appropriate NDE procedures applicable to thescope of Code work. These provisions assure that:(1) NDE personnel are qualified in accordance with the applicable Code Sectionrequirement;(2) NDE (UT, MT and PT) examinations are performed in accordance with writtenprocedures when required;(3) the AI [or a representative from an ASME Designated Organization for V, HV,UD, UV, UV3, TD and TV] can require requalification of an NDE examinationor procedure for cause;A1.20-9/06 (9/11)Section 7 7.07.1.57.1.4; 7.2.4 7.37.5.27.4.87.57.5.57.1.6; 7.2.6 7.5.3 Section 8 8.18.28.4No. Subelements References10.11.12.13.14.(4) UT reports and RT films, as applicable, are retained in accordance with theapplicable Code requirement(5) NDE equipment is calibrated.HEAT TREATMENT[Not applicable to H (Cast Iron) or RP](a) Controls provided to assure that heat treatment as required by the Code for the scopeof Code work is applied.(b) Measures are established to assure proper placement of thermocouples and use ofcharts.(c) When heat treatment is subcontracted, measures are established to assure thatprocedures are followed and that heat treatment charts are provided.(d) Means are provided for the AI [or a representative from an ASME DesignatedOrganization for V, HV, UD, UV, UV3, TD and TV] to satisfy them that Code heattreatment requirements are met, (e.g., review of furnace time-temperature records or other methods as appropriate).CALIBRATION OF MEASUREMENT AND TEST EQUIPMENT(a) A procedure exists for the calibration of examination, measuring and test equipmentused in fulfillment of applicable Code requirements.(b) Measures are established that assure calibration records are maintained and thatstatus indicators are used to indicate the current calibration status of equipment. RECORDS RETENTION(a) Procedures exist for the maintenance of Manufacturer's Data Reports, radiographsand records as required by the applicable Section of the Code.SAMPLE FORMS(a) Forms used to control functions relative to quality are included within the QCManual and their use explained in the text of the QC Manual.AUTHORIZED INSPECTOR [Not applicable to H (Cast Iron), T Class 3, V, HV, UD, UV, UV3, TD and TV](a) An inspection agreement is established with an ASME accredited AuthorizedInspection Agency.Note: For Section XII Class 2 this could be a qualified inspector.A1.20-9/06 (10/11)11.2; 11.38.5; Table 10.2.19.1.19.1.29.59.6Section 1010.1; 10.211.2; 11.3Section 14 Section 12 12.1.1QUALITY SYSTEM REVIEW CHECKLISTItem No. Quality Element andSubelementsQC ManualReferences15.(b) A controlled copy of the QC Manual is available to the AI at the plant or constructionsite where Code activities are being carried out.(c) The AI has access to all drawings, calculations, specifications, procedures, processsheets, repair procedures, records, test results, and any other documents as necessary for the AI to perform their duties.(d) Provisions exist for providing a liaison between the AI and theManufacturer/Installer.(e) Provisions exist for free access for the AI and the Inspection Supervisor to all areasinvolving Code activities.(f) Provisions exist to assure that all Code required inspections by the AI are performed. ASME DESIGNEE [Applicable to H (Cast Iron), V, HV, UD, UV, UV3, TD and TV only] (a) A controlled copy of the QC Manual is available to the ASME Designee or ASMEDesignated Organization, as applicable.(b) The ASME Designee or representative from an ASME Designated Organization hasaccess to all drawings, calculations, specifications, procedures, process sheets, repair procedures, records, test results, and any other documents as necessary for the ASME Designee to perform the review in accordance with the Code.(c) [Applicable to V, HV, UD, UV, UV3, TD and TV only]Provisions exist for the inspection of pressure relief valves as described in PG-73.3,HG-401.3, UG-136(c), UG-137(c), KR-330, TR210.3 and TR310.4.A1.20-9/06 (11/11)12.1.4 12.1.3 12.1.2 12.2.1 5.1; 5.2 NA NA NA。
压力容器ASME“U”钢印取证流程，超实用！
压⼒容器ASME“U”钢印取证流程，超实⽤！⼀、ASME背景介绍ASME是American Society of Mechanical Engineers（美国机械⼯程师协会）的英⽂缩写。
美国机械⼯程师协会成⽴于1880年，在世界各地建有分部，是⼀个有很⼤权威和影响的国际性学术组织。
ASME主要从事发展机械⼯程及其有关领域的科学技术，⿎励基础研究，促进学术交流，发展与其他⼯程学、协会的合作，开展标准化活动，制定机械规范和标准。
它拥有125000个成员，管理着全世界最⼤的技术出版署，主持每年30个技术会议，200个专业发展课程，并制订了许多⼯业和制造标准。
⼆、ASME认证项⽬分类及适⽤范畴ASME认证项⽬包括以下四⼤类：锅炉及压⼒容器（BPV）核动⼒装置（N-Type）核原料（QSC）树脂及塑料容器（RTP）针对这些认证项⽬，ASME向世界范围内的⽣产企业授予25种钢印及相应的认证证书。
其中字母Ｕ开头的属压⼒容器范畴，字母Ｈ开头的属锅炉类产品范畴，字母Ｎ开头的属于核动⼒装置范畴。
⽬前，我国通过ASME认证的企业，其中⼤部分获得了U钢印和S钢印。
承担ASME钢印产品的制造打ASME钢印的锅炉﹑压⼒容器其含义是完全符合规范，因此，只有持有相应的ASME锅炉﹑压⼒容器授权认证书和钢印的企业，才有资格在授权检验师（AuthorizedInspector简称AI）的监督检验下设计﹑制造ASME钢印产品。
近⼏年来，随着我国持证企业的能⼒和⽔平被越多越多的国外⼚商了解和承认，促进其将更多的采购⽬标转向中国，企业承制的ASME钢印产品逐年增加。
三、ASME认证流程主要程序如下：(1)索取申请表。
企业可通过信件或传真向ASME总部索取申请表。
ASME将⽆偿向申请企业邮寄包括申请表﹑ASME规范⽬录﹑授权检验机构名录﹑试验室⽬录等材料的⽂件包。
(2)选择并确定承担取证服务的ASME认可的授权检验机构（AUTHORIZEDINSPECTION AGENCY简称AIA），国内主要检验机构由 ABS,SGS,HSB,TUV,BV。
ASME取证资料-ASME中英文程序文件质量手册
质量控制手册用于按照ASME第VIII卷第1分册进行车间生产的压力容器和部件QUALITY CONTROL MANUAL FORSHOP CONSTRUCTION OF PRESSURE VESSELS AND PARTS IN ACCORDANCE WITH ASME CODE SECTION VIII, DIVISION 1生效日期：2015 年12月29日EFFECTIVE DATE: Dec.29, 2015xxxx有限公司Shanghai Langsen Thermal Equipment Co., Ltd上海市嘉定工业区世盛路760号，邮编201815Jiading Industrial Zone, Jiading District, Shanghai 201815, P.R.ChinaGeneral Manager:__________________________ Date:______ _______质量控制手册QUALITY CONTROL MANUAL 章号Section No. 2修订号Rev. No. 0组织机构及其职责权限ORGANIZATION, AUTHORITY AND RESPONSIBILITY 共2页Page第1页1 of 21 组织机构公司“规范项目”质控体系的组织机构和管理、联络关系如图2-1。
2 职责与权限2.1 公司总经理对”规范项目”的设计、制造负有最高的责任与权力。
2.2 质检经理不受成本费用和计划进度的制约，对质量控制问题有权组织如下的事：2.2.1 组织鉴定质量控制问题；2.2.2 推荐或提供解决问题的方法；2.2.3 核实解决问题的情况；2.2.4 控制后继工序或不一致品的流转。
2.3 各部门、车间和班组的职责和权限见本手册有关章节的规定。
2.4 本手册中的部门，是指有职责分派工作的各组织单位的经理。
经理可指派合格人员履行他的职责并向他汇报，但相关责任仍由经理承担。
ASME取证(换证)流程
与AIA签订协议
• 是ASME规范的规定[UG-117(d)]。 • 获得ASME产品检验服务。 • AIA对ASME质量控制体系进行监督。
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填写申请表、预付联检费
• 申请表填写
– 公司名称、地址填写正确。 – 申请的ASME钢印选择正确。 – 联检日期
• 预付ASME联检费
– 用于ASME联检组长(Team Leader)的费用。 – 联检后结算、多退少补。
– AI检验
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ASME联检计划
• 由ASME确定，由制造厂确认。 • 制造厂确认ASME联检计划前应与AI取
得一致。 • 一旦确认，不得修改。
12
AIS进行预检
• 目的
– 全面审查体系的运行情况。 – 确认一切准备就绪。
• 时间
– 大约在ASME联检前20天左右。 – 有足够的时间进行整改。
• 由AIS进行。
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AI审查认可手册和程序文件
• ASME质量控制手册及其更改在实施前经 AI审查认可。
• 程序文件及其更改在实施前经AI审查认 可。
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ASME质量控制体系的执行
• 设计制造示范产品
– 真实产品，打钢印或不打钢印。 – 模拟产品。
• 全过程
– 接受订单、设计、材料采购、材料入厂验收、制造 、焊接、检验。
16asmesystemtheasme法定管理机构检验机构aia制造厂17theasme?技术协会?出版规范和标准锅炉和压力容器规范b31管道规范?为规范的编制和维持提供一种机制设立委员会组织人员提供认证18制造厂?asme对制造厂进行认证?位于任何国家?参与标准的制定19授权检验机构aia?保险公司实际从事锅炉压力容器保险业务
获得
ASME取证(换证)流程
授权检验机构（AIA）
• 保险公司，实际从事锅炉压力容器保险业 务；
• 提供检验服务的法定管理机构。 • 雇有NB认可的检验师（AI） • 第三方检验机构，确认规范的符合性。
注： NB – National Board of Boiler and Pressure Vessel Inspector (美国锅炉压力容器检验师协会）
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AI审查认可手册和程序文件
• ASME质量控制手册及其更改在实施前经 AI审查认可。
• 程序文件及其更改在实施前经AI审查认 可。
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ASME质量控制体系的执行
• 设计制造示范产品
– 真实产品，打钢印或不打钢印。 – 模拟产品。
• 全过程
– 接受订单、设计、材料采购、材料入厂验收、制造 、焊接、检验。
获得
ASME 证书
3
成立取证（换证）班子
• 公司领导参与。 • 成员至少应包括：质保、设计、材料、
采购、工艺、生产制造、检验、无损探 伤、计量、档案、等。 • 脱产或半脱产。
4
与AIA初次会面
• 了解ASME取证的步骤。 • 确定要申请的ASME钢印(S、U、U2)。 • 确定取证的计划。 • AIA对工厂的初步印象。
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ASME规范学习
• 阅读ASME规范。 • AI提供咨询
– 以讲课的方式； – 以提问的方式。
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ASME质量控制体系建立
• ASME质量控制手册（中、英文） • 程序文件（中、英文）
– RT、UT、MT、PT程序 – 无损探伤人员资格认可规程(Written Practice) – VT人员资格认可程序（B31.1） – 材料标记及其移植程序 – PWHT程序 – 水压试验程序 – 焊接材料管理程序 – 材料入厂验收程序
ASME换证程序
ASME换证程序ASME钢印证书通常有效期为3年，3年后要进行换证，过程与取证过程基本相同。
1. ASME取（换）证程序1.1 首先制造厂应根据自己的制造能力和市场需要，确定取证项目。
ASME证书及含义参见下表。
ASME各类钢印证书含义证书符号含义证书符号含义S 蒸汽（动力）锅炉H 采暖锅炉PP 压力管道HLW 移动式热水器A 动力锅炉组装HV 采暖锅炉安全阀E 电热锅炉U 压力容器（第一册）：非受火压力容器M 小型锅炉U2 压力容器（第二册）V 锅炉安全阀 U3 压力容器（第三册）RP 纤维增强塑料压力容器UM 小型压力容器N 核容器元件 UV 压力容器安全阀NA 核装杆和现场组装UV3 压力容器安全阀（第三册）NPT 核部件NV 核安全阀和安全泄压阀UD 爆破膜装置1.2 根据取（换）证项目，确定质保体系的人员，换证单位可能由于人事变更需重新调整人员。
质量保证体系人员由设计、工艺、材料、焊接、热处理、无损检验、质检、计量、质保等专业技术人员组成。
◆人员确定后，选择一家ASME授权检验机构AI（如SGS这类被ASME授权的第三方）并签订取（换）证服务和产品检验服务合同。
注意，ASME认证必须引入AI进行第三方检测。
◆AIA主要协助制造厂进行取（换）证工作，为制造厂提供取（换）证指导。
主要指导内容有：与制造厂一起制定取（换）证计划，介绍取（换）证程序及经验，讲解规范重点、难点，解答技术难题。
1.3 制造厂向ASME提出取证申请。
ASME收到申请后，将给制造厂寄申请表、取证费用帐单及联审日期安排表。
制造厂应将填好的申请表连同联审费用和证书费寄至ASME。
对于换证厂家，在证书截止日期前8个月（对“UM”证在有效期截止前6个月），ASME取证处将给企业发函要求制造厂开始准备换证，并随函寄上换证申请表、换证费用帐单及联审日期安排表。
制造厂填好后寄回ASME即可。
换证申请最晚在证书有效期截止前6个月（对“UM”证在有效期截止前4个月）寄至ASME。
ASME_质量检查质量控制交工表格_2014
(Exhibit No.3-4 Rev. 0)(Exhibit No.4-3 Rev. 0)材料证明书审核章Material Test Report Review Stamp(Exhibit No.4-7 Rev. 0)Material Acceptance Label材料合格标签（Green 绿色）(Exhibit No.4-8 Rev. 0)工艺流程图Process Flow Chart(Exhibit No.5-2 Rev. 0)(Exhibit No.5-3A Rev. 0)(Exhibit No.5-3B Rev.0)NB 号码记录本(Exhibit No.5-5 Rev. 0)Nameplate for Code Item1)Nameplate for Pressure Vessel in According to Section VIII Div.1第八卷第一分册压力容器铭牌U✧The characters on nameplate shall not less than 4mm high.铭牌上的字符应不小于4mm高✧The characters on nameplate shall be either indented or raised at least 0.1mmand shall be legible and readable.铭牌上的字符应缩凸进或凹起至少0.1mm并应清晰易读。
（Exhibit No. 5-6 Rev.0 ）停止标签Hold Label（Yellow 黄色）（Exhibit No.6-2 Rev.0）返修/报废标签Repair/Reject Label（Red 红色）（Exhibit No.6-3 Rev.0）姓名Name：焊工号ID. No.：(Exhibit No.7-6 Rev. 0)(Exhibit No.8-1 Rev. 0)(Exhibit No.8-4 Rev. 0)(Exhibit No.8-5C Rev. 0)(Exhibit No.10-2A Rev. 0)(Exhibit No.10-2B Rev. 0)Calibration Acceptance Label检定合格证(绿色Green)(Exhibit No.10-3 Rev. 0)。
ASME标准简介---ASME认证及取证(正式版)
ASME取证的程序与过程
• 取证准备工作
– 建立体系 • 编制质量管理手册和程序文件 – 贯彻体系 • 设计示范产品 • 编制示范产品制造工艺文件 • 人员资格评定 • 焊接工艺评定 • 制造示范产品 • 焊接演示 • 记录的保存
ASME取证的程序与过程
• 确定联检日期
– 收到通知 – 传真回复 – 变更罚款
ASME取证的准备工作
– NDE工艺规程 • 演示报告及申明-UT，PT，MT • 光照度验证-PT，MT • 黑度计校验-RT • 黑度校验片有效期验证-RT • 磁轭提升力验证-MT • 探伤材料离子含量控制-PT用于奥氏体不锈钢等
ASME取证的准备工作
• 无损探伤（NDE）
– 无损探伤操作 • 定位 • 探伤报告编制，评定，审核 • 提交AI审核
ASEM锅炉及压力容器标志钢印及其证书
U 钢印 • 仅在工厂所在地制造压力容器 • 仅在工厂所在地制造压力容器（此授权包括重复生产相同的压力容器） • 仅在工厂所在地制造压力容器（此授权不包括焊接或钎接） • 在工厂所在地和该地点控制的工地现场制造压力容器 • 在工厂所在地和该地点控制的工地现场制造压力容器（此授权不包括 焊接或钎接） • 在工厂所在地控制的工地现场制造压力容器 • 在工厂所在地控制的工地现场制造压力容器（此授权不包括焊接或钎 接） • 仅在工厂所在地制造压力容器（仅为铸铁）
（除移动式压力容器）(以下简称ASME规范)已被几乎所有美国的州， 加拿大和墨西哥的省（除南卡以外）采纳为锅炉和压力容器安全法规。 这就意味着所有在北美使用的，在ASME规范规定的范围内的锅炉和 压力容器必须要按ASME规范要求进行设计，制造和检验，并且要打 上ASME钢印------这是强制要求。 • 在ASME规范规定以外的，或不在北美地区使用的锅炉和压力容器并 不强制要求打ASME钢印。但有下列情况： – 1．用户要求（通常是为了降低保险费）； – 2．使用地的锅炉和压力容器的政府检验机关有要求的（如澳大利 亚和南美一些国家） – 如果这些锅炉和压力容器是严格按照ASME规范要求进行设计，制 造和检验的，也可以打ASME钢印。
ASME取证换证联检检查表
责任及控制方法：设计、材料、焊接、检查及检 中体现
验、无损检测、热处理、计量、MDR(生产数据报
告)及记录保存等
18. 申请“ UM” 证书时，应明确规定 CI 的责任与
职责、CI 的评定及认证要求及打 UM 钢印容器的
控制方法。（关于 UM 证书，不适用）
19.（关于 PP 和 S 证书，不适用）
为质控手册的组成部分
RT 规程（如适用）
PT 规程（如适用） 1.应经 III 级人员审批，AI 认可
没有规程，有 PT
2.必须按照 ASME 规范第 V 卷 T-150 要求向 AI 程序文件 进行
演示。PT 说明及演示报告应归档保存 3. ASME V 卷第 6 章中所列所有重要变素及非重
要变素均应在 PT 规程中列出，并明确说明各变
4.修订说明
控制中体现
5.质控手册的编制、审核、批准应符合质控手册 5.质量控制责任重 4.2.2
控制章节中的规定
中体现
6.质控手册经认可后，AI 应在手册上签名
6. 质 控 手 册 的 发 放 与
7.质控手册中应含新版本规范及其附录中所列要 控制中体现
求（如适用）
7.
8.质控手册应包含“ ASME 检查清单” 中所列出的 8.
支撑
容器横向/纵向弯曲应力 管板
伸缩接头
图纸：
装配图 A 图纸识别号及修订号 A 设计数据 A 规格书 A 材料清单（材料规格，材料尺寸及数量） 接头信息 A 对接接头 A 角接接头 A 接管-壳体接头 A 不等厚金属对接接头 开口方向及位置
尺寸
焊缝尺寸
焊缝标记
检修孔
最小厚度
无损检测要求
热处理要求
ASME取证联检一些注意问题
ASME取证联检一些注意问题[讨论] ASME取证一些注意问题来自三维网发表于2015-12-15 09:58 |一、质量控制部门的工作质量控制部门除了负责编制质量控制手册和程序文件及文件发放控制外，尚需作好：& y4 Q1 t9 m3 ja.规范补遗核实表(Code Edition/Addenda Review Check List)b.数据报告(模拟)% S/ ^+ s0 x1 z% H% X1 S' B- t3 Oc.联审日程计划及巡视路线( B+ T7 B- X- t' Z& p1 Z' l) E9 zd.不合格品报告的处置及不合格品报告的登记目录6 g/ h2 v) d% \8 L( O: G1 ~其中“b”项需注意的问题是数据报告的备注栏内不要忘记填写以下内容：1.按UG-20(f)及UCG-66(a)免除冲击试验。
( a: F8 ?( o% L+ q% Y. X- w2.人孔盲法兰规格、材料，螺栓、螺母的规格、材料及数量。
9 o4 i' [$ O6 j3.安全阀将在系统中安装(当示范容器上安全阀时)。
5 q8 ~- B. Y4 A! W! y二、设计示范文件的设计文件应包括用户设计说明书、图纸、计算书、材料请购单及材料采购技术要求(当需要时)。
对设计文件的审查不同的联检组长常常表现出不同的偏向，如有些专家总是关注图纸上的公差标注是否完整，不仅是线性尺寸还包括角度公差的标注和规定，而计算书审查时，他常随身携带U及U2容器载荷选择表，并适时推荐给设计人员。
而有些专家则对设计的审核非常认真，常让翻译帮助他验证设计人员的计算过程和结果，单位换算是否正确等，此处还考查设计人员对规范的理解能力和熟悉程度。
还有些专家的审查偏重于材料，因为他本身是材料专家，因此对材料采购文件的编制常会审查的很仔细。
例如我们在编制法兰采购文件时，我们不应采购饼形或环形锻件来加工成品法兰，因为那样法兰的颈部金属纤维就会受到破坏而变得不连续，SA-105锻件标准中明确规定锻件厂要把法兰毛坯锻成尽量接近法兰成品的形状。
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8.质控手册应包含“ASME检查清单”中所列出的适用要求
9.组织架构图应与制造厂家的实际组织状况相匹
配。组织架构图中的职务名称应与质控手册正文中相一致。责任内容应分配至具体岗位的个人，而非一个部门
10.质量控制责任与职责应明确界定，工程文件和质控文件的编制、审核、审批也均需明确界定
3.2
设计图纸（图号、版本号、设计参数、材料表）
1.应提供图纸编号及修改标记
2.图纸的批准、审核、编制应符合质控手册的要求
3.AI应在“蓝图”或“白色打印图纸”上签字
手册第5章节体现
►总图
►铭牌图
►其他部件图
3.3
设计计算书（文件号、版本号）
设计审核包含下列内容：
计算书：
载荷
设计数据
设计压力/MAWP
►标记代码的发放
►标记代码发放台账
4.5
材料质保书的审核
1.确认材料质保书的编制年份
2.确保制造厂家对MTR（材料测试报告）的审核符合质控手册要求
3.确认材料质保书中要求的数据均记录在MTR中
4.去任设计及材料请购单中的附加要求已记录在MTR中
5.如果材料质保书编制年份早于要求的时间，则应提供证据，说明制造厂家对其是否符合规范要求进行了验证
适用规范版本及附录
焊缝形状要求
可说明容器类型、安装位置、支撑类型及编号、开口方向和识别号的容器示意简图
所施加载荷
尺寸，如直径、长度、高度
操作压力及温度
设计压力及温度
介质及使用条件
腐蚀裕量
材料
热处理要求
压力试验要求
冲击试验要求
NDE无损检测要求
3.应按照质控手册中对用户设计要求进行审核和批准
用户技术要求（文件号、版本号、设计参数）
4.确保焊接记录、力学性能试验报告、规程评定试板材料试验报告、焊接材料合格证书均已附于PQR后。力学性能试验报告应包括试样尺寸（厚度及宽度）、截面积、标准长度、极限载荷、极限应力、断裂型式及位置
5. PQR应可对试样识别号进行追溯
没有规程，有MT程序文件
U T规程（如适用）
不适用，未翻译
材料代码标记规程
1.如果将材料切割成多件或加工过程会去除材料原始标记时，可通过转移材料代码标记来替代所有原始标记的转移，以便于材料的识别。材料代码标记应可追溯至原始标记，而非仅仅可追溯至材料测试报告
2.材料代码标记规程应经AI认可
3.代码通常由一组字母组成，规程中应明确规定每个字母所表示的意义
6．质控手册10章节中有体现
7.质控手册10.4中体现，但周期没有明确一年
8.符合要求
9.符合要求
10.符合要求
11．公司没有NDEIII级
12.手册10章节无损检测10.4.5中规定
13．手册10章节无损检测10.4.7中规定
14．．手册10章节无损检测10.4.7中规定
15．符合要求
RT规程（如适用）
5.质量控制责任重4.2.2中体现
6.质控手册的发放与控制中体现
7.
8.
9.组织架构图有，但是缺少引言。职务名称与正文一致，责任内容到个人
10.4.2.5有体现
11.手册后面有体现
12.没有外包，所以没有体现
13．手册热处理11.1中有体现
14．手册10.1，无损检测没有外包
15.手册10.4.8中体现
►热处理规程（如适用）
►压力试验规程
►封头成型及检验规程
3
编制示范容器设计文件
1.用户设计要求是设计数据的来源。如有用户设计要求范本，则制造厂家应确保图纸及计算书中的设计数据应与用户设计要求完全一致
2.用户设计要求应至少包含下列信息：
文件编号及修订版本号
用户名称及地址
编制及审批文件的人员姓名
设备识别号，如标签号、设备编号等
2.确保材料代用征询单的编制和审批符合质控手册要求
3.确保材料代用征询单的形式与质控手册样表相同
4.如果代用材料与要求的材料不同，则应进行技术论证并存档
手册第6章节材料控制中6.7体现
4.4
材料入厂验收记录
1.确保材料入厂验收记录表格的形式与质控手册中样表相同
2.材料原始标记应恰当记录保存
3.确保原始标记符合材料规范要求
法兰温度/MAWP等级验证
热处理验证
压力试验
水压试验
气压试验
试板
支撑
容器横向/纵向弯曲应力
管板
伸缩接头
图纸：
装配图
图纸识别号及修订号
设计数据
规格书
材料清单（材料规格，材料尺寸及数量）
接头信息
对接接头
角接接头
接管-壳体接头
不等厚金属对接接头
开口方向及位置
尺寸
焊缝尺寸
焊缝标记
检修孔
最小厚度
无损检测要求
热处理要求
16.如果计量环节为外包，则应明确规定制造厂家的责任
17.若为现场装配，则应针对如下各方面明确规定责任及控制方法：设计、材料、焊接、检查及检验、无损检测、热处理、计量、MDR(生产数据报告)及记录保存等
18.申请“UM”证书时，应明确规定CI的责任与职责、CI的评定及认证要求及打UM钢印容器的控制方法。（关于UM证书，不适用）
9.应明确规定首次认证NDE I、II、III级所需的培训时间
10.首次认证NDE I级、II级时，应进行基础考试、专业考试及实操考试
11.首次认证NDE III级时，应进行普通考试、方法考试及专业考试
12.每年都需进行近视检查、色盲检查及灰度检查
13.应明确中断服务期限
14.应明确重新认证期限
15.编制制造厂家书面实施细则时，建议使用
没有规程，有PT程序文件
MT规程（如适用）
1.应经III级人员审批，AI认可
2.必须按照ASME规范第V卷T-150要求向AI进行演示。MT说明及演示报告应归档保存
3. ASME规范第V卷第7章中所列所有重要变素及非重要变素均应在MT规程中列出，并明确说明各变素在规程中对应的参考段落号
4.MT演示报告中，重要变素的数据记录应与规程中同或在规程允许的范围内
2.确保材料请购单与质控手册中的样表完全相同
3.确保材料请购单已根据质控手册要求进行编制、审核、批准
►板材
►管材
►法兰、锻件
►焊材
►标准件
4.2
材料订购单或采购合同
1.确保所有承压部件（如壳板、顶板、喷嘴管、法兰、配件、螺栓/螺帽、补强板）和连接承压部件的非承压部件均已列于材料采购单上。材料的制造年份、规格、等级/型号/类别、尺寸、数量、补充要求（如冲击试验、弯曲试验等）、MTR（如要求）均应符合材料请购单要求。
手册第6章节材料控制部分体现出
焊缝返修规程
1.如有焊缝返修规程可遵循，常规焊接缺陷的返修可不经AI事先许可
2.焊缝返修规程实施前，需经AI认可
3.任何母材金属的焊接返修实施前，需向AI汇报
手册第9章节焊接控制9.7.10体现
其它规程，如：
热处理规程、压力试验规程、封头成型检验规程等的建立并非强制性要求，AI也无需在这些规程上签字
手册第6章节材料控制中体现
►板材
►管材
►锻件
►标准件
►焊材
4.6
材料发放记录
5
编制焊接文件（文件号、版本号）
1.确认JIC（焊缝识别卡）、WPS、WPQ/WOPQ的编制和审批符合质控手册要求
2.确保PQR已经过制造厂家相关责任人评定
3.确认容器上的各焊接接头均被分配指定了列于焊缝识别卡中的WPS编号（包括修订号）
PT规程（如适用）
1.应经III级人员审批，AI认可
2.必须按照ASME规范第V卷T-150要求向AI进行
演示。PT说明及演示报告应归档保存
3. ASME V卷第6章中所列所有重要变素及非重要变素均应在PT规程中列出，并明确说明各变素在规程中对应的参考段落号
4.PT演示报告中，重要变素的数据记录应与规程中相同或在规程允许的范围内
►法兰压力等级选择验证
►最低金属设计温度计算，冲击试验要求
►水压试验压力确定计算
►冷压成型封头、筒体纤维伸长量计算，以确定是否需要热处理
►支座设计计算
4
编制材料文件（文件号、版本号）
4.1
材料请购单
1.确保所有承压部件（如壳板、顶板、喷嘴管、法兰、配件、螺栓/螺帽、补强板）和连接承压部件的非承压部件均已列于材料请购单上。材料的制造年份、规格、等级/型号/类别、尺寸、数量、补充要求（如冲击试验、弯曲试验等）、MTR（如要求）均应符合设计要求。
3.文件应经AI认范要求
5.如果考试及评级为外包，应由制造厂家负责确保符合规范要求
6.如果无损检测为自主完成，应明确认证责任
7.应明确规定NDE I级和II级人员技能评估周期(间隔时间不应超过一年)
8.应明确规定具有不同教育背景的NDE I、II、III级人员初次认证时应具备的工作经验时间
SNT-TC-1A中的格式和文字
16.首次资质评定证书/记录、重评信函/记录、视力检查记录可作为书面实施细则的附件，亦可作为质控手册的组成部分
1.手册无损检测编制文件中有体现。
2.手册无损检测编制文件中有体现10.4
3.手册无损检测编制文件中有体现10.5
4.手册无损检测编制文件中有10.4.8
5.手册无损检测编制文件中有10.4。
4.由于材料代码标记仅适用于可切割材料，非可切割材料如螺栓、螺柱、螺帽、标准配件、标准法兰、焊接材料等，通常不必分配材料代码标记
5.材料代码标记规程中应体现下列项目：
1）材料代码标记的组成