05 Green Belt - Documentation
2017公开课 课程表-东北
TL9000(5.0) Internal Auditor ISO/IEC 17025:2005 Internal Auditor
Requirement of ISO22000:2005 Food Safety Management System
TUV Confidential
2018/7/2
Page 2
TUV莱茵学院与生命关怀 东北区 (大连 /沈阳/长春） 公开课日程表 2017年度 TUV Rheinland Academy and Life Care Greater China Public Course Schedule--Northeast (Dalian/Shenyang/Changchun)
APQP 先期产品质量策划&PPAP生产件批准程序应用能力提高 2 FMEA 潜在失效模式及其后果分析 1
TUV Confidential
2018/7/2
Page 1
TUV莱茵学院与生命关怀 东北区 (大连 /沈阳/长春） 公开课日程表 2017年度 TUV Rheinland Academy and Life Care Greater China Public Course Schedule--Northeast (Dalian/Shenyang/Changchun)
IRCA Approved ISO9001:2015 Lead Auditor Change Points of ISO9001:2015 ISO9001:2015 Internal Auditor ISO9004:2009 Managing for Sustainability
Quality Management Essence for Top Management of Automotive Manufacturer
大众汽车标准_TL 52454 英文-安全带材料要求-D
Konzernnorm Descriptors: Belt, Seat Belt, 3-Point Belt, Lap BeltVertragspartner erhalten die Norm nur über die zuständige Beschaffungsabteilung.Confidential. All rights reserved. No part of this document may be transmitted or reproduced without the prior written permission of the Volkswagen Group, EZTN, Standard Department.Parties to a contract can only obtain this standard via the responsible procurement department.VOLKSWAGEN AGF o r m F E 41 - 10.99T h e E n g l i s h t r a n s l a t i o n i s b e l i e v e d t o b e a c c u r a t e . I n c a s e o f d i s c r e p a n c i e s t h e G e r m a n v e r s i o n s h a l l g o v e r n .Q U E L L E : N O L I S (N o r m v o r A n w e n d u n g a u f A k t u a l i t ät p r üf e n !)Page 2TL 524 54: 2000-04D2.2.2 TL 524 54, Type AUse: e.g., 3-point belt; piece dyed: color per original sample; rounded edge with monofilament weft thread; calendered, with post-treatment (chemical softening agent).2.2.3 TL 524 54, Type BUse: e.g., lap belt (automatic seat belt winder); piece dyed: color per original sample; without rounded edge, without monofilament weft thread, without post-treatment (chemical softening agent); thin design.2.2.4 TL 524 54, Type CUse: e.g., lap belt (static, no automatic seat belt winder); piece dyed: color per original sample; rounded edge with monofilament weft thread; not calendered; without post-treatment (chemical softening agent).2.2.5 TL 524 54, Type DUse: e.g., 3-point belt; piece dyed: color per original sample; rounded edge with monofilament weft thread; calendered, without post-treatment (chemical softening agent).2.2.6 TL 524 54, Type EUse: e.g., 3-point belt with seat-belt tensioner and force limitation; spin dyed: black; rounded edge; thin design.2.2.7 TL 524 54, Type FUse: e.g., 3-point belt with seat-belt tensioner and force limitation; piece dyed: color per original sample; rounded edge; with post-treatment; thin designCode2.3 MaterialPET2.4 DesignationExample of designation for a calendered belt for 3-point beltPET, TL 524 54-D2.5 Validity of RequirementsThe specified numerical values apply for each individual measurement.2.6 ConditioningPrior to testing, the specimens must be conditioned for at least 24 h at (23 ± 2)° C and 63 +4-3 % relative humidity.The specimens per Table 1, Nos. 7 and 8 must also be conditioned as described above after they have been exposed to the respective stresses.Page 3TL 524 54: 2000-04D2.7 MaterialMaterial requirements, see Table 1.Table 1: Material requirementsPage 4TL 524 54: 2000-04 DPage 5TL 524 54: 2000-04D14Flexural rigidity per PV 3903(specimen size 20 x belt width)Cross stiffness n, as-received conditionType without index, AWarp0.5 to 1.2Weft 1.5 to 2.5Type B, C, D, E, FWarp0.5 to 1.2Weft 1.5 to 2.53 Notes on TestingStrength3.1 TearAccording to US Regulation 571.209, Section S 5.1 (b) and ECE Regulation No. 16, Section 7.4.2.3.2 ElongationAccording to US Regulation 571.209, Section S 5.1 (c).3.3 AbrasionAccording to US Regulation 571.209, Section S 5.1 (d).Light3.4 CarbonAccording to US Regulation 571.209, Section S 5.1 (e) and ASTM G 23-93.3.5 High-Temperature Light ExposureAccording to ECE Regulation No. 16, Section 7.4.1.2, Maximum Tensile Force after Exposure to Xenon Arc Radiation per EN ISO 105-B02. The belt must be exposed to the light until the blue scale level has changed to such an extent that it corresponds to the contrast of the gray scale level 4 per EN 20 105-A02. This effect is achieved after 2 periods of high-temperature light exposure per PV 1303.Aging3.6 HeatThe seat belt is affixed in the mechanical circulation oven hanging freely using thread from the same material as the belt.Aging3.7 Low-TemperatureAccording to ECE Regulation No. 16, Section 7.4.1.3.3.8 Aging in WaterAccording to ECE Regulation No. 16, Section 7.4.1.5.Page 6TL 524 54: 2000-04D3.9 AbrasionAccording to US Regulation 571.209, Section 5.2 (g), AATCC 8-1981.Specimen3.10 Multi-FiberWebbingAccording to US Regulation 571.209, Section 5.1 (h), AATCC 107-1981.3.11 Filter Paper TestAn approx. 25 cm³ specimen is wetted with 2 cm³ deionized water, placed between filter papers (Schleicher & Schüll, "Blauband 589") and 2 glass plates and loaded with a weight of 5 kg for one hour. The filter paper bleeding is evaluated according to the EN 20 105-A03 gray-scale level.Standards4 ReferencedGuideline for Use 3211Requirements for the Emission Behavior per VW 501 80 for Materi-als and Components in the Passenger Compartment, in the Trunkand in the Air Ducts Used in Vehicles by Audi AG.TL 471ASSY Seat Belt System and Height Adjustment, Material and Func-tion RequirementsTL 1010Materials for Vehicle Interiors, Burning Behavior; Material Require-mentsTL 825 00Seat Belt Winder Restraint System, Requirements and TestsTL 825 01Seat Belt Tensioner Restraint System, Requirements and TestsPV 1303Plastic Films, Planar Fabrics, Continuous Xenon Arc ExposurePV 3903Non-Metallic Planar Fabrics; Measurement of Flexural RigidityVW 011 55Vehicle Supply Parts - General, Approval of First Supply andChangesVW 501 80Vehicle Interior Components, Emissions BehaviorVW 911 01Environmental Standard for Vehicles, Vehicle Parts, Materials, Op-erating Fluids, Avoidance of Hazardous SubstancesDIN EN 20 105-A02Textiles; Tests for Color Fastness, Part A02: Grey Scale for As-sessing Change in ColorDIN EN 20 105-A03Textiles; Tests for Color Fastness, Part A03: Gray Scale for As-sessing StainingDIN EN ISO 105-B02Textiles; Tests for Color Fastness, Part B02: Colorfastness to Artifi-cial Light: Xenon Arc LampASTM G 23-93Standard Practice for Operating Light-Exposure Apparatus Carbon-Arc Type) with and without Water for Exposure of Nonmetallic Mate-rialsAATCC 8-1981Colorfastness to Crocking: Crockmeter MethodAATCC 107-1981Colorfastness to WaterECE-R 16Uniform Regulations for the Approval of Seat Belts and Re-straint Systems for Adult Persons in Motor VehiclesUS Regulation 571.209Standard No. 209; Seat Belt AssembliesUS Regulation 571.302German Regulation No. 302, Combustibility of Materials forVehicle InteriorsEG 77/541; 96/36Seat Belt and Restraint Systems for Motor Vehicles Australian Regulation ADR 4/02Seat Belt AssembliesJapanese Regulation, Article 22-3Seat Belt Assemblies。
朵纳（Dorner）服务部件安装指南说明书
services are covered in accordance with our standard warranty. All rights reserved. Dorner Mfg. Corp. 2000
Outside the USA: TEL 1-262-367-7600, FAX 1-262-367-5827
Conveyor Type 2100 Series End Drive 2100 Series Cleated Belt 2100 Series Center Drive 2100 Series Gravity Roller 2200 Series End Drive 2200 Series Center Drive 3100 Series End Drive 4100 Series 6100 Series End Drive 6100 Series Center Drive 6100 Series Sanitary End Drive 6100 Series Corrosion Resistant End Drive LPZ Series
300
DORNER MFG. CORP.
975 Cottonwood Ave. PO Box 20
Hartland, WI 53029-0020 USA
USA
Dorner Mfg. Corp. reserves the right to change or
TEL 1-800-397-8664 (USA)
discontinue products without notice. All products and FAX 1-800-369-2440 (USA)
English 061 061 421 313 452 453 157 021 268 276 272 027
Fluke 805 FC 振动计测试仪说明书
Fluke 805 FC Vibration MeterThe reliable, repeatable, accurate way to check bearings and overall vibration.Make go or no-go maintenance decisions withconfidence. The Fluke 805 FC Vibration Meter is the most reliable vibration screening device available for frontline mechanical troubleshooting teams that need repeatable, severity-scaled readings of overall vibration and bearing condition.What makes the Fluke 805 FC the most reli-able vibration screening device available?•Innovative sensor design minimizes measure-ment variations caused by device angle or contact pressure• Consistent data quality at both low and high frequency ranges• Four-level severity scale assesses urgency of prob-lems for overall vibration and bearing condition • Exportable data via USB• Trending in Microsoft ® Excel using pre-built templates•Overall vibration measurement (10 Hz to 1,000 Hz)for acceleration, velocity and displacement units of measurement for a wide variety of machines•Crest Factor+ technology provides reliable bearing assessment using direct sensor tip measurementsbetween 4,000 Hz and 20,000 Hz• Compare vibration levels with ISO-10816 severity scales and store results to the Fluke Connect Cloud •Get authorization to take next steps in an instant if machine health is at risk via Fluke Connect™ Share-Live ™ video call*•Colored lighting system (green, red) and on-screen comments indicate how much pressure needs to be applied to take measurements• Temperature measurement with Spot IR Sensor increases diagnostic capabilities• On-board memory holds and saves up to 3,500measurements• External accelerometer support for hard to reach locations• Flashlight for viewing measurement locations in dark areas• Large screen with high resolution for easy naviga-tion and viewingWhat is Crest Factor +?Built withSee it. Save it. Share it.All the facts, right in the field.Now compatible with Fluke Connect ™ Mobile AppTechnical DataSmart phone not included with purchase.Fluke Connect with ShareLive ™ is the only wireless measurement system that lets you stay in contact with your entire team without leaving the field*. The Fluke Connect mobile app is available for Android™ (4.3 and up) and iOS (4s and later) and works with over 20 different Fluke products—the largest suite of connected test tools in the world. And more are on the way. Go to the Fluke website to find out more.Make the best decisions faster than ever before by viewing all temperature, mechanical, electrical and vibration measurements for each equipment asset in one place. Get started saving time and increasing your productivity. Download the app at:*Within provider’s wireless service area.1.888.475.5235*********************Fluke -Direct .com2 Fluke Corporation Fluke 805 FC Vibration MeterFluke 805 FC with Crest Factor + takes the confusion out of bearing assessmentThe original Crest Factor is used by vibration analysts to identify bearing faults. It is defined as the ratio ofthe peak value/RMS value of a time domain vibration signal.A key limitation of using Crest Factor to identifybearing faults is that the Crest Factor does not increaselinearly as the bearing degrades. In fact, the CrestFactor can actually decrease as a bearing nears cata-strophic failure due to large RMS values.In order to overcome this limitation, Fluke uses a proprietary algorithm known as Crest Factor + (CF+). CF+ values range from 1 to 16. As the bearingcondition worsens, the CF+ value increases. To keepthings simple, Fluke has also included a four-level severity scale that identifies the bearing health as Good, Satisfactory, Unsatisfactory or Unacceptable.Export and Trend in ExcelTrending, or repeated vibration measurements kept in a spreadsheet over time, allows you to better track machine health. With 805 FC you can easily:• Export your result to Excel through USB connection • Trend the readings with the pre-built Excel templates and plot graphs• Compare the overall vibration readings to ISO Standards (10816-1, 10816-3, 10816-7)Import measurements from the 805 FC Vibration Meter to an Excel template on your PC in order to trend the bearing parameters: overall vibration, CF+, and temperature. Looking at just the number alone for the overall vibration or temperature might not be of much benefit to the operator or technician if they don’t know what the number means. The user may not know what is normal or what indicates a problem.If measurements taken on the operator rounds are easily loaded into Excel, then the trend will show patterns of something that is becoming abnormal. The user can now see a clear picture of the changing bearing condition and deteriorating health of the machine.Bearing Vibration (CF+)Overall VibrationIR TemperatureHigh Frequency 4,000 Hz to 20,000 Hz Overall Vibration Frequency Range 10 Hz to 1,000 HzTemperature -20 °C to 200 °C Sample trend plot using the Fluke 805 FC trending template.1.888.475.5235*********************Fluke -Direct .com• Horizontal centrifugal double suction pumps – direct coupled• Boiler feed pumps (turbine or motor driven)Positive Displacement Pumps• Positive displacement horizontal piston pumps (under load)• Positive displacement horizontal gear pumps (under load)Air compressors • Reciprocating • Rotary screw• Centrifugal with or without external gearbox • Centrifugal – internal gear (axial meas.)• Centrifugal – internal gear (radial meas.)Blowers• Lobe-type rotary blowers (belt or direct drive)• Multi-stage centrifugal blowers (direct drive)Generic gearboxes (rolling element bearings)• Single stage gearboxMachine tools • Motor• Gearbox input • Gearbox output• Spindles – roughing operations • Spindles – machine finishing • Spindles – critical finishingChiller (refrigeration)• Reciprocating (Open motor and compressor separate)• Reciprocating (Hermetic motor and compressor)• Centrifugal (Hermetic or Open MotorFans• Belt-driven Fans 1800 to 3600 RPM • Belt-driven fans 600 to 1799 RPM• General direct drive fans (direct coupled)• Vacuum blowers (belt or direct drive)• Large forced draft fans (fluid film brgs.)• Large induced draft fans (fluid film brgs.)• Shaft-mounted intergral fan (extended motor shaft)• Axial flow fans (belt or direct drive)Cooling tower drives• Long, hollow drive shaft (motor)• Belt drive (motor and fan - all arrangements)• Direct drive (motor and fan - all arrangemetnsCentrifugal PumpsNote: height is measured from grade to top motor bearing• Vertical pumps (12’ to 20’ height)• Vertical pumps (8’ to 12’ height)• Vertical pumps (5’ to 8’ height)• Vertical pumps (0’ to 5’ height)•Horizontal centrifugal end suction pumps – direct coupled3 Fluke Corporation Fluke 805 FC Vibration Meter1.888.475.5235*********************Fluke -Direct .com4 Fluke Corporation Fluke 805 FC Vibration Meter Fluke-805 FC Vibration MeterIncludes: 805 FC Vibration Meter, USB cable, storage case, belt holster, quick reference guide,CD-ROM (includes MS Excel template and documentation), and four AA batteries. Ordering informationFluke. Keeping your worldup and running.®©2012-2014 Fluke Corporation.Specifications subject to change without notice.Printed in U.S.A. 11/2014 6002302c-enModification of this document is not permittedwithout written permission from Fluke Corporation.*RF connection time (binding time) can take up to 1 minute.1.888.475.5235 *********************。
ecom Instruments 无线通信产品说明书
N oc o s t s | 3 y ea r s Wa r r a N t y | N oc os t s | 3 y e a r sW a r r a N t y | NoQuestioNs AskedProduct division CommunicationMobile Phones · T wo-Way Radios · HeadsetsCommunicationN oc o s t s | 3 y ea r s Wa r r a N t y | N oc os t s | 3 y e a r sW a r r a N t y | NoQuestioNs AskedIntrinsically safe mobile phones from ecom instrumentsHard-line Communication in Hazardous Areas: ecom instruments present the latest mobile phone in the range of mobile communication solutions designed for use in extreme conditionsanything but ordinarya three-year …N o-Questions-asked“ warranty for all new ecom mobile phones guarantees absolute cost certainty and shows our confidence in terms of quality and reliability of the product.The new top-of-the-range model Ex- Handy 08 is designed for Zone 1 and is ecom instruments’ first UMTS-enabled mobile-phone. The Ex-Handy 08 (see page 4) provides high performance capa-bility and guarantees software compatibi-lity as well as network compatibility. select your phone according to your requirementsDepending on the configuration, the Quadband cell-phone combines many more features than just making and receiving calls, as there is also: • a personal alarm signal-system • a camera with video function • an LED Flashlight and • w alkie-talkie communication (push-to-talk).Thanks to the integrated antenna the Ex-Handy displays excellent reception and above average network coverage. The Ex-Handy 08 currently is the only Ex-device worldwide with proven network and soft-ware compatibility.The high-resolution display is protected by rugged and scratch-resistant Gorilla Glass. T o ensure smooth functionality of the device, different battery capacities with separate charging options and spare batteries are available. All connections are designed so that they remain tight and reduce risk, should the closing tab be unintentionally left open. ecom´s versatile mobile-phones are spe-cially designed for use in hazardous areas of Zone 1/21 division 1 as well as Zone 2/22, division 2 and are approved world-wide. The Ex-Handy is very well suited for international use. For use in Zone 2/22, di -vision 2 ecom provides the new Ex-HSPA 08 with near field communication. T o help find your ideal mobile phone solution, head to and use our tailored product finder.With great trust in our product-line of mobile communication solutions, ecom instruments offer clients a three year No-Questions-Asked-Warranty: ensuring a high degree of cost certainty. ecom gua-rantees a service process within five wor-king days including spare and worn parts (except batteries) and inadvertent dama-ge with no “ifs or buts”. The accessories catalogue as well as ecom’s professional support will be available for succeeding product models, including spare parts, within three years from discontinuation of the product family.Guaranteed cost certaintyWe don‘t ask, we act! For a full three years, ecom will guarantee free repairs including all spare and worn parts (except batteries) with a five-day turnaround.The product finder on will recommend the appropriate mobile phone to suit your needs.N oc o s t s | 3 y ea r s Wa r r a N t y | N oc os t s | 3 y e a r s Wa r r a N t y | NoQuestioNs AskedNewPlatformIIIC3GPTTt echnical data: Networks:Quadband GSM 850 / 900 / 1800 / 1900 MHzTriband UMTS/ WCDMA band 1, band 4, band 8 (EU)orband 1, band 2, band 5 (US)Data transfer:GPRS & EDGE class 12HSDPA category 7/8 (7,2 mbits/s)HSUPA category 6 (5,6 mbits/s)Display:5 cm (2 inch) LCD (240 x 320 pixels)Power supply:1,280 mAh Li-Ion (SC battery) or1,960 mAh Li-Ion (HC battery)T alk /standby time:max. 4,5 hrs / max. 250 hrs (with SC battery) max. 7 hrs / max. 400 hrs (with HC battery)Charging time:approx. 3 hrs / 4 hrs (SC / HC battery)Dimensions:126 x 60 x 25 mm (5“ x 2.4“ x 1“) without battery Weight (including battery):approx. 200 g (7.1 oz) / 220 g (7.8 oz)Ambient temperature T a:-20 °C ... +55 °C (-4°F ... +131°F)IP protection class::IP68 (30 minutes, 2 metres under water)ex-data:ATEXII 2G Ex ib IIC T4 Gb IP64II 2D Ex ib IIIC T130°C Db IP6X IECExEx ib IIC T4 Gb IP64Ex ib IIIC T130°C Db IP6X NEC & CECIS Class I, Division 1, Groups A-D T4IS Class II, Division 1, Groups E-G T4IS Class III, Division 1Intrinsically safe mobile phone Ex-Handy 08 for Zone 1/21 and Div. 1• 3G HsPa/GsM/GPrs/eDGe• Bluetooth ® 3.0 (DUN, oPP , saP , HsP , HFP , FtP , a2DP , aVrcP , PBaP)• PUsH-to-taLK (server-dependent)• MMs• Native e-Mail-client (PoP3/sMtP , IMaP4)• WaP 2.0 (XHtML) browser • Java™ 2.0 Me (cLDc 1.1)• Integrated office functionality • c ontact, calendar and message synchronisation with Ms ® outlook ®• Free software for data transfer and synchronisation • a-GPs• Lone Worker Protection (see page 8)• Bright LeD torch • r ugged 2 megapixel camera with LeD flash and video function (optional)• slot for MicrosD cards up to 16 GB• scratch and impact-resistant Gorilla-Glass™ display • Vibration alertscope of delivery:• E x-Handy 08 • Rechargeable battery • Belt clip yellow or black • Battery charger TCH 07 • Screwdriver • Instruction manual • Safety box • Documentation• Lone worker protection and mobile phone in one• P rogrammable 3D motion sensor for: Inclination alarm, impact alarm, escape alarm, man down alarm • Programmable dead man‘s switch • alarm button to deliberately trigger alarms• t echnical alarms: e2e check, battery status, connection to GsM or 3G network• connection to renowned security centres also possible • a lert for incoming messages with subsequent read receipt sent to the alarm control unit• Visualisation of the alarm modes in the display • Loud audible alarm • Programmable geo zones• communication via sMs and GPrsscope of Delivery:• Ex-Handy with LWP • Safety box• Rechargeable battery • Documentation • Battery charger TCH 07 • Screwdriver• Belt clip• Instruction manualOur intrinsically safe mobile phones with LWP functionality have been specifically designed for the safety of people working alone. The focus of our development cen-tred around fusing modern technology and personal emergency response de-vices to create a device that provides the upmost levels of safety. This phone is able to help locate anyone who has suffered an accident and immediately initiate the necessary measures.This modern mobile phone is equipped with a separate alarm switch that allows help to be called in the event of danger. This lone worker phone is able to be pro-grammed using the integrated 3D moti-on sensors which trigger for help when a worker is injured or in danger. A pre-alarm function allows employees to deac-tivate the alert to prevent false alarms.Alternatively, as Bosch and Securitas, safety at all times.zards and incidents. re of its presence; receipt.2341523415control centreL o c a l i s a t i o n t h r o u g h G P s c o o r d i n a t e sL o c a l i s a t i o n t h r o u g h G P s c o o r d i n a t e ss p e e c h tr a n s m i s s i o n s p e e c htr a n s m i s s i o n t r a n s f e r o f c oo r d i n a t e s c o or d i n a t e s t he t r a n sf e r a n d vi s u a l i s a t i o n o nt h e m a p GsM / 3G networkWe‘ve got it – the solution for you!Many tasks are now being carried out by just one person to save costs (e.g. patrolling extensive works premises).At the same time, however, employers also need to ensure the safety of their employees when they are out on their own.accident, ex-Handy with LWP functio-emergency measures GsM / 3G networkEx-BPH 28 (ATEX / IECEx)Ex-BPG 07(ATEX)NFC-Battery(ATEX/IECEx)Art.-Nr.: A0050200Art.-Nr.: A0000632Accessories for intrinsically safe mobile phonesSerenity SPC ExAir vent mount。
Lenze 伦茨 减速电机 型号 说明 BA_Simplabelt_Compact_Units_v1-0_0502_EN
Contents First edition for pilot series Completely revised
Product key completed Chapter 3.3.2 Ambient media: new Chapter 6.4 Spare parts new Chapter 3.1.2: Item numbers of spare parts list adapted Chapter 6.1: Maintenance intervals completed Chapter 6.4: Order form completed
compact units in Z-design
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1.3 Lenze-drive systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sandvik DD2710 地下凿岩台车
Sandvik DD2710 is a compact and flexible single-boom electro-hydraulic jumbo for development drilling in narrow vein and mass mining as well as in tunneling, in cross sections up to 34 m².The DD2710 is equipped with Sandvik HLX5 hydraulic rock drill, which delivers 20 kW of percussion power for high penetration rates and good rock tool service life in varying rock conditions. The universal B26F boom is fitted with 360° feed rotation, automatic parallelism and a large and optimally shaped coverage, for fast and accurate face drilling and versatility. The direct controlled IBC control system has added automatic functions that allow theoperator to concentrate safely on fast and accurate drilling.Sandvik DD2710 is mounted on a 4-wheel drive frame-steered and diesel powered carrier, which features a FOPS-approved safety canopy, and layout designed for good visibility and stability in tramming in small mining drifts and tunnels. The operating and maintenance interface are designed for easy access, safe operation and all service points are accessible from ground level.KEY FEATURES Coverage area 34 m²Hydraulic rock drill HLX5 (20 kW)Drill feed TF500-12’ (12’ rods)Boom B26FHole length3 440 mm (12’ rods)Turning width (T-section) 2 750 mm Transport width 1 600 mmTransport height 2 535 mm / 2 750 mm Transport length 10 065 mm (TF512)Operating weight11 600 kgHYDRAULIC ROCK DRILLType of rock drill HLX5 (TS2-232) Percussion power20 kWPercussion pressure Max. 220 barPercussion rate67 HzRotation speed Max. 250 rpm (with OMS 80) Rotation torque400 Nm (with OMS 80) Hole diameter (face drilling)43 - 64 mmHole diameter (reaming)76 -127 mmRecommended rod T38 - Hex 35 - R32T38 - Hex 35 - Alpha 330 T38 - Hex 35 -R35Shank adapter (male)T38Weight210 kgLength955 mmProfile height87 mmBOOMType of boom B26F (TS2-259)Face drilling coverage29 m2 (parallel holes) Parallelism Automatic hydraulic Boom extension 1 200 mmBoom weight (without hoses) 1 850 kgFeed roll-over360ºHYDRAULIC SYSTEMPowerpack HPP 555 (55 kW) Operating principle Direct hydraulic controlPercussion, rotation, feed and boom pump 65 cc + 35 cc + 33 cc (Triple pump)Filtration (pressure / return)10 µ / 10 µOil tank volume200 litersFilling pump for hydraulic oil ElectricCooler for hydraulic oil OW30 oil-to-water (1 x 30 kW)Low oil level indication Level indicator and automatic switch-offDRILLING CONTROL SYSTEMType of control system IBCQF, hydraulicAdjustable parameters Full percussion and collaring Feed and rotationFast rock drill return and forward FlushingAutomatic features Stop and returnAnti-jammingELECTRIC SYSTEMStandard voltages380 - 690 V (± 10%)Total installed power70 kWMain switch gear NSX160N/38IP classification Specification TS2-132Starting method Star delta starter 380 - 660 VAutomatic cable reel CR with tramming interlockCable reel control At the operator stationBatteries 2 x 12 V, 80AhPhase inversor detector AutomaticFront lights(combined working and driving)4 x 48 W LED (24 V)Rear tramming lights 2 x 48 W LED (24 V)Amber flashing light LED (24 V)AIR AND WATER SYSTEMFlushing of holes By waterWater booster pump type WBP1 (3 kW )Water pump capacity40 l/min at 12 bar(inlet pressure = 4 bar)Water pump inlet pressure 2 - 5.4 barFlushing water pressure10 - 12 barShank lubrication device SLU-1 (air / oil mist)Air compressor CTN10 (1.0 m³/min, 7 bar)Rock drill oil consumption180 - 250 g/hRock drill air consumption250 - 350 l/minOPERATOR’S SAFETY CANOPYCanopy certification FOPS (ISO 3449)Unit height in tramming 2 750 mmSound pressure level EN 791Operator station: 102 dB(A)Emitted: 124 dB(A)Operator’s seatFor working / trammingAdjustable with seat beltDRILLING FEEDType TF500-10’TF500-12’TF500-14’Feed force Max. 25 kN Max. 25 kN Max. 25 kN Total length 4 660 mm 5 270 mm 5 880 mm Rod length 3 090 mm 3 700 mm 4 305 mm Hole length 2 830 mm 3 440 mm 4 050 mm Weight(without hoses)470 kg500 kg530 kgCARRIERType of carrier MERCURY (frame-steered)Carrier articulation± 35ºRear axle oscillation± 6ºGround clearance295 mmDiesel engine Deutz TCD3.6 L4 (74 kW, Tier 3, China III) Exhaust catalyzer StandardT ransmission Hydrostatic, automotiveWheel motors 4 x radial pistonTires10.00 - 15Service brakes Hydrostatic and positive braking Parking andemergency brakesSAHR fail safe type wet disc brakesTramming speed 8 km/h (Horizontal) 4 km/h (14%=1:7=8°)Gradeability / sideways tilt Max. 15° / 5°Fuel tank60 litersCarrier stabilization 2 x Telescopic (front) 2 x Vertical (rear)Brake release Manual hand pump Centralized greasing points CarrierHand held fire extinguisher 1 x 6 kg (type ABC) Tramming alarm StandardColour scheme SandvikDocumentation 2 x Operator’s manual2 x Maintenance manual2 x T echnical manual (in English only)2 x Parts manual (in English only)PDF manualsOPTIONAL FEATURES AND PACKAGESDrilling feed*Feed length*Telescopic feedTF510 (10’ rods) or TF514 (14’ rods)TFX6/12Cleaning systemLP system with reelHP system with reelUp to 15 barUp to 180 barElectric system*Multi-voltage*Electric cablesGround fault and overcurrentprotectionBattery jump start550 or 1 000 V (50 / 60 Hz)Specification TS2-121VYK (1 000 V)Air and water system*Air mist flushing*End-of-hole flushingAir mine connection*Dry drillingHooks for water / air hoseExternal water / internal airCTN16 with 1 x 60L air receiverWith 1 x 60L air receiverIP5 air cleanerCTN16 with 1 x 60L air receiver, air / oilcooler, dust hood on feed, readinessfor hydraulic supply onboard dustcollector2 hooksGreasing systemManual system Greasing unit with pump, reel andnozzleOperator’s safety canopyOperator protection Safety grillFire suppression systemManual system Ansul (6 nozzles)Carrier*Foam filled tiresWheel chocks and holders4 pcs2 SetsExtra itemsBerg plug and socketSpare rock drillSpare wheel assemblySpecial tools for rock drillDocumentationPackage: Country specificoptions*Package: Harsh waterHLX5Standard or foam filled tiresField kitExtra manualsSAS (cluster lights, reflective taps andwheel chocks and holders)Advanced (TS2-049)*) replaces standard featureT S 2-075-06/E N G /M E T R I C © S a n d v i k M i n i n g a n d R o c k T e c h n o l o g y 2016 S A N D V I K i s a r e g i s t e r e d t r a d e m a r k o w n e d b y S a n d v i k I n t e l l e c t u a l P r o p e r t y A B i n S w e d e n a n d o t h e r c o u n t r i e s.Sandvik Mining and Rock Technology reserves the right to make changes to the information on this data sheet without prior notification to users. Please contact a Sandvik representative for clarification on specifications and options.Feed R1R2C LTF500-10 2 900 mm 4 980 mm 2 630 mm 9 485 mm TF500-12 2 900 mm 5 100 mm 2 750 mm 10 065 mm TF500-142 900 mm5 235 mm2 880 mm10 285 mmAll dimensions in mm。
申克仪表说明书
03380338Block D:Calibrat.ResultsD01Nominal Belt LoadNo input possible Default:27.78kg/mComputed from nominal values B02and B05 Reference for limit values and zero setting programD02Span CorrectionRange:0.5000...2,0000Default:1.0000 Proportionally influences belt load q measurement q(corrected)=q(measured)∗D02Function:Correction of measuring systemthrough check with material.D03Total TareNo input possible Default:0.00kg/m Total tare=basic tare+tare correctionD04Basic Tare NNo input requiredmax.10000kg/m Default:0.00kg/m Result of taring programD05Tare Correction TNo input requiredmax.+-1000kg/mDefault:0.00kg/m Result of zero setting programEvery taring operation set Parameter D05to0.D06Belt Circuit CharNo input requiredmax.9E6Default:1000000I/UResult of basic calibration program“Imp/Belt”. Determines run times of setting programs.Divided by Parameter B04(Characteristic Value vs) belt length in m results.Attention!If you enter Parameters D02...D05in manual,enterD02first.033803380338Block F:Limit Values If measurement values exceed their MIN/MAX limits,acorresponding event message is output(L1 (3)H1...H3).Monitoring starts10s after start-up.F01Value for I-MINRange:-10...200.0%I Default:5.0%IReference:Nominal feed rate B02.F02Event Class I-MIN L1Range:WARNING2WARNING1IGNOREALARM Default: WARNING1F03Value for I-MAXRange:-10...200.0%I Default:120.0%I Reference:Nominal feed rate B02.F04Event Class I-MAX H1Range:WARNING2WARNING1IGNOREALARM Default: WARNING1F05Value for Q-MINRange:-10...200.0%Q Default:60.0%Q Reference:Nominal belt load D01F06Event Class Q-MIN L2 Range:WARNING2WARNING1IGNOREALARMDefault:WARNING1F07Value for Q-MAXRange:-10...200.0%Q Default:120.0%Q Reference:Nominal belt load D01F08Event Class Q-MAX H2 Range:WARNING2WARNING1IGNOREALARMDefault:WARNING1F09Value for V-MINRange:-10...200.0%V Default:5,0%V Reference:Nominal speed B05F10Event Class V-MIN L3 Range:WARNING2WARNING1IGNOREALARMDefault:WARNING10338F11Value for V-MAXRange:-10...200.0%V Default:120.0%V Reference:Nominal speed B05F12Event Class V-MAX H3Range:WARNING2WARNING1IGNOREALARM Default: WARNING1F13Stand-By LimitRange:0...100%I Default:2% Reference:Nominal feed rate B02Message:E5in accordance with event classF16Cuts off belt drive and prefeeder(not scale)with setpoints<F13.Control magnitude is set to the value of ParameterO12.Changeover to Stand-By mode is delayed by3s, switchback takes place immediately.F14Stand-By E5Range:WARNING2WARNING1Default:WARNING203380338Block H:Additional DevicesH01ZDO ActiveRange:NOYES Default:NOActivate Zero Drop Out system(see H02).H02ZDO LimitRange:0.0...10.00%Q Default:1.00%QReference:Nominal belt load D01If ZDO is activated and belt load falls below set limit,feed rate measurement and totalization aresuppressed.No symbol appears on display.0338Block I:Batch Mode For detailed batching sequence,see DETAILS chapter.I01 B.coast-down timeRange:0...3600s Default:3sIf coast down time is reached,feed rate setpoint moves towards0regardless of setpoint source.I02Batch corr.quant.Range:0.000...±1000000kg Urwert:0.000kg Batching error I02can be used for correction of next batch(see Parameter I03).Note:Set I02to0at the time of commissioning.I03Adaption fact.Range:0.0...1.0Default:0.5Start of coast down time is adapted automatically so that the system better fits the situation upon next batch.I02(new)=I02(old)-error*I03I03=0:no adaptionI03=1:full adaptionIntermediate values cause a filtered adaption which is preferable in plants with unprecise repeatability.I04Batch ToleranceRange:0.0...2200000.0kg Default:100000.000kg Reference:Batch setpointAdmissible deviation from setpoint.Check takes place after completion of batch.I05Out of Tolerance B1 Range:WARNING1WARNING2ALARMIGNOREDefault:WARNING1If limit value I04is exceeded,event message B1is output.033803380338Block K:Maintenance Int.K01Maintenance Elec.Range:0...10000hrs Default:3000hrsMessage:S4(K02)Alerts you on maintenance work to be effected as afunction of voltage ON-time.K02Event Maint.EL.S4Range:WARNING1WARNING2IGNORE Default: WARNING1The total of power ON-times exceeds time K01.If a time interval has elapsed,message S4is output.K03Maint.STR-MeterRange:0...10000hrs Default:3000hrsMessage:S3(K04)Alerts you on maintenance work to be effected as a function of conveyor belt run time.K04Event Maint.Run S3 Range:WARNING1WARNING2IGNOREDefault:WARNING1The total of conveyor belt run times exceeds timeK03.If a time interval has elapsed,message S3is output.0338Block L:Comm.FieldbusL01Protocol TypeRange:NOMODBUS COMP.S5-BCC COMP.MODBUSPROFIBUS DPDEVICENETDefault:NOEligible protocol variants.Every protocol requires an optional interface card to be present.“COMP”identifies the compatible protocols.L02Host TimeoutRange:0...600s Default:10sIf timeout value exceeds zero,a message from host system is expected to arrive during set time.L03Comm.Error Host S9 Range:IGNOREW1(WARNING1)W2(WARNING2)A(Alarm)Default:IGNOREIf no message is received during the time set by Parameter L02,event message S9“Data Link Host”is output.L04AddressRange: 1...254Default:1Slave address for Modbus protocol.L05ResolutionRange: 1...32767Default:4096 Resolution of data for nominal value in Modbus protocol(integer format).L06Word SequenceRange:I:std/L:stdI:swp/L:stdI:std/L:swpI:swp/L:swpDefault:I:std/L:stdDetermines the word sequence within a data double word in the Modbus protocol.“I”stands for IEEE-754values(floating point values)“L”stands for4-byte integer values“std”does not swap the word sequence;“swp”does.L07PhysicsRange:RS232RS422RS485Default:RS485 Sets interface physics for ModbusL08Baud RateRange:2400480096001920038400Default:9600 Modbus baud rate0338L09Format DataRange:8-E-18-0-18-N-28-N-1Default:8-E-1Modbus data format(data bits-parity bit-stop bits) L10FLOAT FORMATRange:SIEMENS-KGIEEE Default: SIEMENS-KGDetermines representation of floating point values for S5protocolL11PhysicsRange:RS232RS422Default:RS422 Sets interface physics for S5protocolL12Baud RateRange:2400480096001920038400Default:9600Baud rate for S5protocolL13Format DataRange:8-E-18-0-18-N-28-N-1Default:8-E-1S5data format(data bits-parity bit-stop bits)L14AddressRange:0...126Default:16Profibus DP slave addressL15FLOAT FORMATRange:SIEMENS-KGIEEEDefault:IEEEDetermines representation of floating point values for Profibus DP protocolL16ConfigurationRange:FIXED-1FIXED-2NO-PARA-IDPARA-IDDefault:FIXED-1Determines structure and size of process image(Profibus DP)L17AddressRange:0...63Default:16DeviceNet slave addressL18Baud RateRange:125k250k500kDefault:125kDeviceNet baud rates0338L19ConfigurationDefault:FIXED-1 Range:FIXED-1FIXED-2NO-PARA-IDPARA-IDDetermines structure and size of process image(DeviceNet)L20Byte SequenceDefault:LOW-High Range:LOW-HighHigh-LOWDetermines byte sequence within a data wordL21Word SequenceDefault:I:std/L:std Range:I:std/L:stdI:swp/L:stdI:std/L:swpI:swp/L:swpDetermines the word sequence within a data doubleword in the DeviceNet protocol.“I”stands for IEEE-754values(floating point values)“L”stands for4-byte integer values“std”does not swap the word sequence;“swp”does. 0338Block M:Scale MonitoringM01CPD ActiveRange:NOYES Default:NOStart speed-dependent delay for shift of measurement to point of discharge(CPD).Conditions:Speed meter available and activated.No belt circuit sensor required.M02Platf.Dis.LengthRange:0.00...50.00%LB Default:0.00%LB Input:only required with CPD Active.Distance between mid weighing platform to material discharge point in%of total belt length LB. Resolution is approx.200.M03Belt Sensor ActiveRange:NOYESDefault:NOBelt sensor and sensor area on conveyor belt serve for acquisition of belt slip,belt drift and synchronization of adaptive belt influence compensation BIC.M04Source SensorRange:—-DI Default:DI(DI6)Digital input for belt sensor.Function can be controlledusing relevant service value.Only DI6can be used.If you select“—”,BIC and beltrun monitoring functions cannot be used.M05BIC ActiveRange:NOYESDefault:NOStarts adaptive belt influence compensation BIC.To start BIC:Dynamic tare component is removed upon start ofsupply voltage or change to:n Parameter M05“BIC Active”n Parameter B04“vs Charact.Val.”n Parameter D06“Belt Circuit Char”Brief instructions:1.Set M03to YES,enter M06 (08)2.Run setting program“LB:Imp/Belt”.3.Activate BIC(M05=YES)4.Tare.0338M06Sensor LengthRange:0.01....400.00cm Default:8.40cm Length of sensor area in direction of belt travel.See also Service Value“Imp.S.”.M07Sensor WidthRange:0.01...400.00cm Default:12.00cm Width of sensor areaM08Sensor OffsetRange:400.00....400.00cm Default:0.00cm Offset can be used to correct zero point of belt run monitoring.However,this limits the maximum display range. Compensate higher differences by shifting of sensor (see“Commissioning”chapter).New display=old display-offsetM09Belt DriftRange:0.01...400.00cm Default:3.00cm Limit value for admissible belt drift.If exceeded,event message“Belt Drift”C4is output and digital outputM15“DO Drift”is set.M10Belt Drift Event C4Range:WARNING1WARNING2IgnoreAlarm Default:WARNING 1Cause of event:Belt leaves specified tolerance zone.Action:1.Clean head and tail pulleys.2.Align belt.Monitoring as such can also be faulty.Therefore: Watch service values of belt circuit sensor;if need be, remedy fault.M11Belt SkewRange:0.01...400.00cm Default:4.00cm Admissible belt skew limit.If exceeded,event message“Belt Skew”C3is output and digital output M16“DO Belt Skew”is set.M12Belt Skew Event C3 Range:WARNING1WARNING2IgnoreAlarmDefault:AlarmConveyor belt runs too far off centre.Scale is no longer operable.Action:see“Belt Skew”eventM13Slip LimitRange:0.00...10.00%LB Default:2.00%LB Admissible change in conveyor belt length in%of total belt length.If limit value is exceeded,event message“Slip Error”C8is output and digital output M17“DO Slip”is set.0338M14Slip Event C8Range:WARNING1WARNING2IGNOREALARM Default: WARNING1Specified limit value(M13)exceeded M15DO Belt DriftRange:DO—Default:—Digital output used to report belt driftM16DO Belt SkewRange:DO—Default:—Digital output used to report belt skewM17DO SlipRange:DO—Default:—Digital output used to report belt slip0338Block N:EventsN01Power Failure E1 Range:ALARMWARNING1WARNING2IGNOREDefault:ALARMScale does not start automatically regardless of event class.N02Memory Error S1 ALARM No changes possibleScale inoperableN03Tacho Input C2 Range:ALARMWARNING1WARNING2Default:ALARM Input frequency exceeds2700Hz.Condition:B03=DI7N04Namur Err.Tacho E2 Range:ALARMWARNING1WARNING2IGNOREDefault:ALARMShort-circuit or cable breakageCondition:B03=DI7Namur errors set internal speed value to0. Frequency display(service value)is still active.N05Namur Err Belt Sensor E3 Range:WARNING1WARNING2ALARMIGNOREDefault:WARNING1Short-circuit or breakage of belt sensor cable(BIC). Condition:M03=YESN06L/C Input C1 Range:ALARMWARNING1WARNING2Default:ALARM1.Load cell not(or improperly)connected.2.Analog-to-digital converter of measuring amplifier isin saturation(see Service Value wz).3.Supply voltage is below19V.Error must be available for at least3s.N07No Release S2 Range:WARNING1WARNING2IGNOREALARMDefault:WARNING1No RELEASE input signalException:IGNORE always releases scale0338N08L/C Input>MAX H4 Range:ALARMWARNING1WARNING2Default:ALARMLoad on load cell exceeds110%of the total of load cell rated capacities(C04).Full scale:approx.115%with CSD load cells160%with HBM load cellsN09L/C Input<MIN L4 Range:ALARMWARNING1WARNING2IGNOREDefault:ALARMLoad on load cell has fallen below3%of the total of load cell rated capacities.N10Simulation Active S7Range:WARNING1WARNING2ALARMIGNORE Default: WARNING2Simulation mode startedN11Setpoint Limited S8Range:WARNING1WARNING2ALARMIGNORE Default: WARNING1Gravimetric mode:Setpoint is limited to nominalfeed rate(Parameter B02)Volumetric mode:Limitation starts from valuesexceeding3*nominalvalue.0338033803380338O17Setpoint RangeRange:0...200.0mA Default:20.00mAAnalog input value Ie for100%setpoint(nominalvalue B02).For details,see Parameter O16.0338The parameters below can be used only if O01is set to UNIVERS. O01=STANDARD resets Parameters O18-O26to default.O18StoreRange:NOYESYES-ADefault:NOStores last controller value after scale stop.Value is used for next start.NO:RejectYES:StoreYES-A:Store only if scale has not failed due toAlarm.Alarms in Stop state of scale do not influence stored value.O19Volumetric ModeRange:QconstYconstDefault:Qconst Selects Volumetric modeQconst:V*Qconst acts as actual value.Scale operates speed-controlled.V=current belt speedQconst=stored value,nominal beltload,or last measurementvalueYconst:Controller cut off,only setpoint bypass O20 is active.For more information,see DETAILS chapter.O20BypassRange:0...20.00mA Default:0mA Proportional to preset setpoint,the control magnitude is additively superimposed by a value.Parameter indicates bypass value for nominal setpoint.O21Setpoint Filt.T1Range:0...6000.0s Default:0.0sFirst-order filter in setpoint branch;does not act on bypass.For more information,see DETAILS chapter.O22Setpoint Filt.T2Range:0...6000.0s Default:0.0s Same as O21,but2nd-order filter.O23Set/Act Compar.Range:W-XX-WDefault:W-XW-X:Controller receivesSET/ACT deviation.X-W:Controller receivesACT/SET deviation.0338O24Set/Act SourcesRange:IDefault:IQI:Setpoint=Feed rate in accordancewith Parameter B07Act.val.=Feed rate measuredQ:Setpoint=Nominal belt load QoAct.val.=Belt load measured“Q”does not allow any of the sources specified byB07to be used for setpoint input.Upper display read“Counter Z1".O25Adaption1Default:NORange:NOVI/Q1/WAdaption on controller input(see DETAILS chapter).O26Adaption2Default:NORange:NOWController type FEED:O26not accessible;corresponds to O26=OFFAdaption on controller output(see DETAILS chapter).For control diagram,see DETAILS chapter.0338Block P:LinearizationP01Linearization ONRange:NOYESDefault:NOThis function lets you linearize belt load measurement.The4linearization points can be acquired through calibration with check weights or check using material. Place points not needed,or measured,outside the measuring range or interpolate.For calibrating details, see Appendix.P02Lin-S1Range:0.01...1000.00%Q Default:25%Q Reference:Nominal belt load(Parameter D01) Linearization point1:Actual belt load,e.g.checkweight or result of materialmeasurementP03Lin-I1Range:0.01...1000.00%Urwert:25%Q Reference:Nominal belt load(Parameter D01) Linearization point1:Belt load measured byINTECONTP04Lin-S2Range:0.01...1000.00%Q Urwert:50%Q Linearization point2:see P02P05Lin-I2Range:0.01...1000.00%Q Default:50%Q Linearization point2:see P03P06Lin_S3Range:0.01...1000.00%%Q Default:75%Q Linearization point3:see P02P07Lin_I3Range:0.01...1000.00%Q Default:75%Q Linearization point3:see P03P08Lin-S4Range:0.01...1000.00%Q Default:100%Q Linearization point4:see P02P09Lin-I4Range:0.01...1000.00%Q Default:100%Q Linearization point4:see P03P10Lineariz.Error B9 Range:WARNING1WARNING2ALARMIGNOREDefault:WARNING2Monitoring for monotonously rising compensation takes place only if linearization is active.1.Upon start of linearization2.Upon change to parameter0338Block Q:Digital InputsQ01ReleaseRange:DI—Default:DI(DI5) Determines digital input used to release scale.Setting“--”means that no release is required.Default is DI5;however,any other free digital input can be used as well.Q02DI Stop BatchRange:DI—Default:—Digital input signal used to stop a running batch.Q03DI Ackn.EventsRange:DI—Default:DI(DI1) Determines digital input used to acknowledge eventsQ04DI Volumetric ONRange:DI--Default:--Digital input used to set scale to Volumetric modeQ05DI Volum.Sync.Range:DI—Default:--Digital input used to set scale to VolumetricSynchronous mode0338Block R:Digital OutputsR01DO AlarmRange:DO—Default:DO(DO3)Digital output used to report general alarmR02DO Prefeeder ONRange:DO—Default:DO(DO6) Digital output used to START/STOP prefeederR03DO Feeder ONRange:DO—Default:DO(DO7)Digital output signal used to display START/STOP states of scaleThis very output can also be used to START/STOP drive.R04DO I-MINRange:DO—Default:Do(DO1)Digital output signal used to report that minimum feed rate(F01)is exceeded down.Contact output is independent of event class(F02).R05DO I-MAXRange:DO—Default:DO(DO2)Digital output signal used to report that maximum feed rate(F03)is exceeded.Contact output is independent of event class(F04).R06DO Q-MINRange:DO—Default:—Digital output signal used to report that minimum belt load(F05)is exceeded down.Contact output is independent of event class(F06).R07DO Q-MAXRange:DIO—Default:—Digital output signal used to report that maximum belt load is exceeded up(F07).Contact output is independent of event class(F08).R08DO v-MINRange:DO—Default:—Digital output signal used to report that minimum belt speed(F09)is exceeded down.Contact output is independent of event class(F10).0338R09DO v-MAXRange:DO—Default:—Digital output signal used to report that maximum belt speed(F11)is exceeded.Contact output is independent of event class(F12). R10DO Batch ActiveRange:DO—Default:—Digital output signal used to report that a batch is running.Signal becomes active upon start of batch,and is reset after batch complete.If batch is stopped,signal continues being available.R11DO Full FeedRange:DO—Default:—Full feed signal is available from start of batch until coast-down time I01has elapsed.Then batching continues in dribble feed.R12DO Dribble FeedRange:DO—Default:—Dribble feed signal is output when full feed phase is complete(see R11).R13DO Feeder ONRange:DO--Default:DO(DO4)Digital output signal used to report START/STOPstates of scaleR14DO DeviationRange:DO--Default:DO(DO5)Digital output signal used to report that maximumdeviation(O06)is reached.Contact output is independent of event class.R15DO Volum.ModeRange:DO--Default:--Digital output signal used to report that scale hasgone to Volumetric mode.0338Block S:Comm.EasyServeS01Station AddressRange: 1...254Default:1Make sure station address and baud rate of scale andEasyServe are identical.EasyServe lets you search for proper setting includingCOM interface(menu:Tools/Options/Communication).The station address is specially designed for plantsusing a service bus.If the latter is not available,select1.Connection to PC can also be made using a9-poleSUB-D connector on X4(RS232only)or a Phoenixconnector on X5(RS232,RS422or RS485).See also Wiring Diagram in chapter DETAILS.S02PhysicsDefault:RS232Range:RS232RS422RS485Physics of data transmission protocolS03EasyServe Baudr.Default:19200Range:960019200EasyServe baud rateS04Format DataDefault:8-0-1Range:8-0-18-E-18-N-28-N-1EasyServe uses either a10-or11-bit character frame.Example:8-0-1means:1start bit,8data bits,odd parity,1stop bit0338(N=No Parity,E=Even Parity)This page left intentionally blank.033810.Event MessagesSystem Messages SS1:Memory ErrorProgram and parameter memories arechecked in cycles.If an error is detected,scale is normally inoperable.Action:Contact SCHENCKservice.Parameter:N02S2:No ReleaseNo external RELEASE signal.Scale cannot start.Parameter:N07S3:Maint.STR-MeterTotal ON-times of conveyor belt andmeasurement exceed set limit.Perform requisite service work,ifnecessary.Acknowledgement of message does notinfluence time intervals.Parameters:K03,K04S4:Maintenance Int.ElecThe INTECONT power supply has beenswitched on for a set time.Perform requisite service work,ifnecessary.Acknowledgement of message does notinfluence time intervals.Parameter:K01,K02S7:Simulation ActiveOperating in Simulation mode,scale is notprepared for normal operation.The Simulation mode lets you test all scalefunctions without material at the time ofcommissioning.Action:Deselect“Simulation”function.Parameter:N10S8:Setpoint LimitedSpecified setpoint excessive.In Gravimetricmode,limitation starts with values higherthan nominal feed rate;in Volumetric mode,with values higher than3*nominal feedrate.Parameter:N11S9:Data Link HostSerial communication interrupted for longerthan timeout period.Action:Check cable connections.Parameter:L030338Material Flow B(Batching)B1:Out of ToleranceBatch not completed with preset accuracy.Tolerance:Parameter I04Event:Parameter I05Cause:Automatic adaptionconnected(Parameter I03)?Material infeed faulty?B2:Control DeviationActual feed rate heavily differs fromsetpoint for longer than specified time.There is not single solution:1.Material handling errorIf belt load is excessive,drive controlrange can be exceeded.Normally,further event messages are available(H2,H3,L2,L3,H6...).Action:Check control magnitude(service value Y)At nominal feed rate,value should amountto10...14mA.If necessary,correct material infeed.Heavily varying belt loads cannot beprecisely corrected.Action:Improve material infeed;ifneed be,increasedeviation monitoringtolerance.2.Electrical system fault.Check feed rate controller and motorcables.Check feed rate controller for propersetting(current limitation,speedrange).3.Calibration FaultUpon initial calibration,controller wasset so tight that the slightest change tosystem properties can make systemoperation unreliable.Action:Repeat this part ofcommissioning.Parameter:O08B3:Controller LimitedController output excessive.After sometime,message B2(Deviation)isadditionally output.1.Belt load too small2.External feed rate controller improperlysetAction:Check belt load and/orcontrol magnitude(servicevalue Y).At nominal feedrate,Y should be10 (14)mA.Parameter:O09B9:LinearizationLinearization for belt load measurementimproperly set.Message is output only if linearizationfunction is active.Action:Check relevant parametersto see if preset curvefeatures plateaus orturning points.Parameter:P100338Electrical System EE1:Power FailurePower failed or cut off.It is possible that totalization has stoppedduring this time.Action:Acknowledge messageParameter:N01E2:Namur Err TachoShort circuit or breakage in speedtransducer cable.Scale is inoperable.Action:Check speed transducercable.Deselect speedmeasurement for a shorttime using Parameter B03.Parameter:N04E3:Namur Err Belt SensorShort circuit or breakage in belt sensorcable.(Belt sensor is available only onscales using automatic belt influencecompensation BIC.)Action:Check sensor cable.Parameter:N05E5:Stand-ByScale is in Stand-by mode,i.e.setpoint issmaller than set limit value.Belt drive andmaterial prefeeder are cut off.Parameter:F14Calibration CC1:L/C Input1.Load cell cable broken,not(orimproperly)connected2.Supply voltage too lowAction:Check cabling.If OK,check load cellamplifier.Parameter:N06C2:Tacho InputSpeed transducer output frequencyexceeds2700Hz,most probably due tosubsequent change of belt speed(e.g.gearbox).Action:Check speed transducerfor proper dimensioning.Ifneed be,measure pulsefrequency usingoscillograph.Parameter:N03C3:Belt SkewConveyor belt runs to far off-centre.Scaleis no longer operable.Action:See C4Parameters:M11,M12C4:Belt DriftBelt has left specified tolerance zone.Action: 1.Clean head and tailpulleys.2.Realign belt..3.Watch service values ofbelt circuit sensor.Parameters:M09,M100338C8:Slip ErrorConveyor belt length has excessivelychanged,or slip between speed transducerand conveyor belt.Error is acquired only if an additional beltcircuit sensor is present.Action:Check belt tension;if needbe,correct.Check sensor for propersetting.Parameters:M13,M14If events C8,C3and C4occur at the sametime,belt circuit sensor is located outsidesensor area.All3causes are possible.Maximum HH1:I>MAXCurrent feed rate exceeds set limit value.Action:Normally none,unlessmessage H4is additionallyavailable or system-specific limits have to beobserved.Parameters:F03,F04H2:Load>MAXCurrent belt load exceeds set limit value.Normally,weighfeeder is designed for+33%maximum belt load variation.This is critical only with small setpoints(minimum admissible drive speed possiblyexceeded down).Action:Normally none,unlessmessage H4is additionallyavailable or system-specific limits have to beobserved.Parameters:F07,F08H3:v>MAXCurrent belt speed exceeds set limit value.Action:System-specific unless C2is additionally available.Parameters:F11,F12H4:L/C Input>MAXScale overloaded.Errors in measurementcan occur.Action:Check material infeed(beltload excessive).Parameter:N08Minimum LL1:I<MINCurrent feed rate has fallen below set limitvalue.Error in measurement possibly outof tolerance.Action:System-specific unless L4is additionally available.Parameters:F01,F02L2:Load<MINCurrent belt load has fallen below set limitvalue.Normally,weighfeeder is designed for+33%minimum belt load variation.This is critical only with small setpoints(maximum admissible drive speed possiblyexceeded down).Action:see L1Parameters:F05,F060338。
称重控制器说明书
配料秤系配料秤系统统 MW96C简明操作手明操作手册册包括 INCLUDES• 基本设置说明 •操作说明应用于 APPLIESTO•MW96C -配料秤 P-Module•MT8x - 变送器• MW99d4 & MD1 - 重量显示器•变送器软件版本 v5.10 及延续现有参考文件AVAILABLE DOCUMENTATIONCOPYRIGHT © 2011 by EMC Industrial Group Ltd 56 Tarndale Grove, Albany, North Shore, Auckland 0632 PO Box 101 444 North Shore, Auckland 0745, New Zealand 电话 +64-9-415 5110, 传真 +64-9-415 5115 E-mail sales@Web 由于产品改进，实际功能可能与简介书有所差异。
A S WE ARE CONTINUOUSLY IMPROVING OUR PRODUCTS , CHANGES TO THIS SPECIFICATION MAY OCCUR WITHOUT NOTICE .(Document Details: g0 g1 g2 g3 g4 g5 g6 g9 g10 g11 g14 d0 d2 d3 d4 v0 v5 MT8x))产品 说明 参考文件 MW61静态秤系统W EIGHER I NSTRUMENT技术信息简介 简明操作手册 操作说明书 简明设置摘要MW93 变重秤系统W EIGHT C HANGE I NSTRUMENT技术信息简介 简明操作手册 操作说明书 简明设置摘要MW94 冲板流量计系统I MPACT F LOWMETER I NSTRUMENT技术信息简介 简明操作手册 操作说明书 简明设置摘要MW95 皮带秤系统B ELT W EIGHER I NSTRUMENT技术信息简介 简明操作手册 操作说明书 简明设置摘要MW96 配料秤系统W EIGHFEEDER I NSTRUMENT技术信息简介 简明操作手册 操作说明书 简明设置摘要目录C ONTENTS连接电路图 C ONNECTION D IAGRAM4设置指南 SETTING UP GUIDE.....................................5 设置 S ETTINGS ..........................................................5 快捷键 Q UICK K EYS5 初始初始设设置 I NITIAL S ETUP .............................................5 工程计量单位 E NGINEERING U NITS 5 量程范围 M EASURING R ANGE 5 显示数据分辨率 D ISPLAY R ESOLUTION6 标定皮定皮带带速度 & 长度 C ALIBRATE B ELT S PEED & L ENGTH .6 使用手持测速表 W ITH H AND H ELD T ACHOMETER6 标定重量 C ALIBRATE W EIGHT ......................................6 皮带停止 B ELT S TOPPED6 标定修正系定修正系数数 C ALIBRATE C ORRECTION F ACTOR ..............6 实物测试 M ATERIAL T ESTING 6 无修正 N O C ORRECTION7简要设置 – MW96C 变送器 BRIEF SETUP....................8 基本基本设设置 B ASIC S ETTINGS ...........................................8 工程计量单位 E NGINEERING UNITS 8 量程范围 M EASURING RANGE 8 显示数据分辨率 D ISPLAY RESOLUTION8 输入 I NPUTS ..............................................................8 开关量输入 D IGITAL INPUTS8 转速计 & 皮带长度 T ACHO & B ELT LENGTHS 9 称重传感器输入 (称量段重量) L OADCELL INPUT 9 电流/电压输入 (远程流量设定点) C URRENT /V OLTAGE INPUT 9 输入选项 I NPUT OPTIONS9 内部信部信号号 I NTERNAL S IGNALS .....................................10 重量 W EIGHT 10 流量 F LOWRATE 10 总累计量 T OTALISER 10 控制 C ONTROL10 输出 O UTPUTS .........................................................11 模拟量输出 1 (速度命令) A NALOG OUTPUT 1 11 模拟量输出 2 (流量) A NALOG OUTPUT 2 11 开关量输出 D IGITAL OUTPUTS 11 显示器 (MW99 或 MD1) D ISPLAY12 信息信息，，复位 & 最终标终标定定 I NFO , R ESETS & F INAL C AL ......12 变送器控制仪信息 T RANSMITTER I NFORMATION 12 P-Module 卡信息 P-M ODULE I NFORMATION 12 设置复位 R ESET SETTINGS 12 最终标定 F INAL CALIBRATION12简要设置 – 显示器 BRIEF SETUP - DISPLAY..............13 基本基本设设置 B ASIC S ETTINGS .........................................13 时钟 C LOCK13操作 OPERATION.....................................................14 用户操作 U SER O PERATION .......................................14 MD1 显示及操作原理 D ISPLAY AND OPERATING ELEMENTS 14 MD1 显示器15按键 K EYS 15 报警 A LARMS17连接电路图C ONNECTION D IAGRAM设置指南 SETTING UP GUIDE此部分建议了如何进行系统设置，关于变送器及显示器所有设置项的具体细节都可在其后的“设置”部分中找到。
xxxxxx 2011 Quality Roadmap RevB
Quality Roadmapxxxxxx Quality PlanQuality Manager –Primary Responsibilities:Overall Quality responsibilityMaintain TS-16949 requirements internal/ ExternalPlan and achieve quality goals and requirements to customerExpectations and Amphenol RF goalsContinuous improvement activities to achieve zero defectsRecruit and enhance quality staffing strength.xxxxxx Strategic goals for RF25% Reduction in customer returned materials25% Improvement in Customer SatisfactionStaffing Requirements: Priority1. PPAP Quality CoordinatorCoordinate all PPAP requests from customers withFakra Project manager and all required departmentsof ARFA and Danbury.3 Week turnaround for Danbury accepted PPAP2. Quality Improvement Project ManagerDotted line Project Manager with Danbury/ARFAfor managing continuous improvement goals.Suppliers (SQA)Concessions (Deviations) under TS-16949 are not permitted. For RFproduct, concessions are permitted with agreement of the MRB.Per TS-16949, all automotive suppliers shall be qualified against documented requirements and listed on the Approved Supplier List. They shall submit on a timely basis PPAP documentation to facilitate our level 3 PPAP requirements within a 3 week goal.Suppliers shall demonstrate process capabilities for all manufacturing processes to meet 1.33 minimum CPk. Suppliers shall demonstrate capabilities and provide statistical data to verify conformance to requirements and continuous improvement activities to achieve zero defect goals for all products.Automotive suppliers will not change processes without approval of Amphenol ARFA and customer. Process change requests shall be made formally and if approved, shall be complete with required statistical data, control plan revisions DFMEA and PFMEA revisions.ARFA shall perform incoming inspections on each lot of purchased material with a sampling plan adequate to verify 1.33 minimum CPk performance for key dimensions. Monthly reports by supplier shall be published and provided to Danbury. Deviations are not permitted for PPAP material. All rejections shall result in a corrective action request.Suppliers shall perform detailed and documented root cause corrective actions within 5 days of any product failing to meet specifications. All corrective actions and verifications are subject to periodic reviews..Quality manager or assignee shall respond to C/A requests derived from customers verbally within 1 day and by formal written format within 5 days to Danbury.Suppliers shall be periodically visited for quality reviews of their retained statistical and inspection records and to review performance since last review. Improvement plans shall be active and directed to zero defect goals. Corrective action validations will be included in audit visits. ARFA SQA shall schedule audits as required.Suppliers not performing to required standards shall provide a detailedquality improvement plan and time line for recovery. Adequate product screens shall be in place to assure defective product does not reachAmphenol facilities. Multiple or repeat problems shall result inreplacement of supplier.SQA shall provide Danbury with a comprehensive monthly supplierperformance report, for top suppliers and overall procured materialperformance metrics against goals.Suppliers shall be encouraged to have their Quality Management Systems comply with recognized TS registrations for automotive suppliers andISO-9000 for RF product.Internal ARFA Component Manufacturing(PQA)All internal manufacturing processes shall demonstrate 1.33 CPkcapabilities as minimum. Statistical data must be available todemonstrate capabilities.Internal automotive processes shall not be changed withoutprior approval of Customer.Sufficient data shall be presented to demonstrate any alternate process is capable and acceptable. Control documentation must be provided to complete PPAP re-submissions.ARFA shall perform statistical, set-up, Key dimensional inspections to assure production will be acceptable before beginning production runs.Process production shall be monitored using SPC trending to assure a minimum 1.33 CPk quality is maintained. Random internal inspectionsshall continuously be performed in addition to the KDC characteristics being monitored and recorded.Routine production quality performance reports shall be maintained and reviewed by part and process to monitor conformance.Detailed root cause corrective actions shall be performed by manufacturing engineers within 5 days of any product failing to meet specification, internally found or from customer.Processes shall be periodically verified for machine and process capability and fault proofing utilized wherever possible.Overall production quality performance measures shall be compiled and distributed to ARFA and RF Quality management teams on a monthly basis. Separation of Automotive and RF product lines will be reported.Tool maintenance guidelines shall be created and followed to assure consistency throughout the lot production. A tool database must be maintained to monitor Revision levels. No revisions to tooling for automotive products without pre-approval.Any product found defective during a production run shall result in all product produced during that run to be suspect and segregated for screening.All process changes shall be completed along with respective PFMEA , Control plan and statistical data PPAP updates for approval before being cut in.Final Product QAFinal assembly PPAP documentation submitted within 3 weeks of request for all automotive products.Final processes must not change to plan without customer approvalAll final processes must be adapted to fault proofed tooling as possible.All final processes should be automated to minimize human error for repetitive operations as possible.Routine production quality reports and CPk data must be maintained for each process and reviewed by each unique part KDC and process for trends.All assembly processes must be verified using process capability studies to assure 1.33 CPk minimum capabilities prior to full production start up.Any product found defective during a production run must result in all product produced during that run to be suspect and segregated for screening or scrap as MRB directs.Quality Manager must provide monthly production quality performance reports to Danbury.Any defective product occurring in a production, run or at customer must result in a verified root cause and corrective action report within 5 daysARFA must perform statistical, set up; first piece inspections to assure production will be acceptable before beginning production runs.Quality AssuranceQuality improvements must be strategic and focused toward the 2 Customer directed goals for 2008.Quality Improvement Project manager will be assigned initiatives in co-operation with Danbury Quality Director and ARFA Quality Manager.Scrap and MRB holding practices to be reviewed to assure scrap product is removed from facility.An MRB consisting of Quality, Design Engineering and Manufacturing PIE engineers must agree upon material dispositions. Quality shall administer the MRB.A dedicated PPAP project person will be added to reduce PPAP turnaround submissions to 3 weeks maximum for standard level 3 submission.Participate in the centralized C/A and customer complaint database systems. Integrate the Danbury and ARFA database.Encourage team involvement in quality awareness and responsibility by having 4 engineers across department lines, trained for certified green belt status.Train and encourage increased usage of Poka-Yoke tools throughout manufacturing processes.Amphenol Product ComplianceAdopt and implement RF Product Compliance Policy and procedures to assure present and future compliance to Global environmental directives and that due diligence is practiced.Project Manager - Quality Initiatives Scheduled Project initiativesTooling Database for revision control and maintenance schedulesCertified training matrix for operatorsStatistical Process for Production set-upCreate a formal Material Review Board using CrossDepartment reps.Hold notice systemCustomer Satisfaction database shared with DanburyCorrective Action database and procedureStandardize Metrics to Danbury guidelinesScrap and disposition controlsStatistical acceptance set-up and control policy (CPk)Unit metrics1st article requirements for daily start-up production。