PLC外文文献翻译
自动化制造系统与PLC论文中英文资料外文翻译文献

中英文资料外文翻译文献外文原文Automating Manufacturing Systems with PLCs2.1 INTRODUCTIONControl engineering has evolved over time. In the past humans were the main method for controlling a system. More recently electricity has been used for control and early electrical control was based on relays. These relays allow power to be switched on and off without a mechanical switch. It is common to use relays to make simple logical control decisions. The development of low cost computer has brought the most recent revolution,the Programmable Logic Controller (PLC). The advent of the PLC began in the1970s, and has become the most common choice for manufacturing controls.PLCs have been gaining popularity on the factory floor and will probably remain predominant for some time to come. Most of this is because of the advantages they offer. • Cost effective for controlling complex systems.• Flexible and can be reapplied to control other systems quickly and easily.• Computational abilities allow more sophisticated control.• Tr ouble shooting aids make programming easier and reduce downtime.• Reliable components make these likely to operate for years before failure.2.1.1 Ladder logicLadder logic is the main programming method used for PLCs. As mentioned before, ladder logic has been developed to mimic relay logic. logic diagrams was a strategic one. By selecting ladder logic as the main programming method, the amount of retraining needed forengineers and trades people was greatly reduced.Modern control systems still include relays, but these are rarely used for logic. A relay is a simple device that uses a magnetic field to control a switch, as pictured in Figure 2.1. When a voltage is applied to the input coil, the resulting current creates a magnetic field. The magnetic field pulls a metal switch (or reed) towards it and the contacts touch, closing the switch. The contact that closes when the coil is energized is called normally open. The normally closed contacts touch when the input coil is not energized. Relays are normally drawn in schematic form using a circle to represent the input coil. The output contacts are shown with two parallel lines. Normally open contacts are shown as two lines, and will be open (non-conducting) when the input is not energized. Normally closed contacts are shown with two lines with a diagonal line through them. When the input coil is not energized the normally closed contacts will be closed (conducting).Figure 2.1 Simple Relay Layouts and SchematicsRelays are used to let one power source close a switch for another (often high current) power source, while keeping them isolated. An example of a relay in a simple control application is shown in Figure 2.2. In this system the first relay on the left is used as normally closed, and will allow current to flow until a voltage is applied to the input A. The second relay is normally open and will not allow current to flow until a voltage is applied to the input B. If current is flowing through the first two relays then current will flow through the coil in the third relay, and close the switch for output C. This circuit would normally be drawn in the ladder logic form. This can be read logically as C will be on if A is off and B is on.Figure 2.2 A Simple Relay ControllerThe example in Figure 2.2 does not show the entire control system, but only the logic. When we consider a PLC there are inputs, outputs, and the logic. Figure 2.3 shows a more complete representation of the PLC. Here there are two inputs from push buttons.We can imagine the inputs as activating 24V DC relay coils in the PLC. This in turn drives an output relay that switches 115V AC, that will turn on a light. Note, in actual PLCs inputs are never relays, but outputs are often relays. The ladder logic in the PLC is actually a computer program that the user can enter and change. Notice that both of the input push buttons are normally open, but the ladder logic inside the PLC has one normally open contact, and one normally closed contact. Do not think that the ladder logic in the PLC need so match the inputs or outputs. Many beginners will get caught trying to make the ladder logic match the input types.Figure 2.3 A PLC Illustrated With RelaysMany relays also have multiple outputs (throws) and this allows an output relay to also be an input simultaneously. The circuit shown in Figure 1.4 is an example of this, it is called a seal in circuit. In this circuit the current can flow through either branch of the circuit, through the contacts labelled A or B. The input B will only be on when the output B is on. If B is off, and A is energized, then B will turn on. If B turns on then the input B will turn on, and keep output B on even if input A goes off. After B is turned on the output B will not turn off.Figure 2.4 A Seal-in Circuit2.1.2 ProgrammingThe first PLCs were programmed with a technique that was based on relay logic wiring schematics. This eliminated the need to teach the electricians, technicians and engineers how to program a computer - but, this method has stuck and it is the most common technique for programming PLCs today. An example of ladder logic can be seen in Figure 2.5. To interpret this diagram imagine that the power is on the vertical line on the left hand side, we call this the hot rail. On the right hand side is the neutral rail. In the figure there are two rungs, and on each rung there are combinations of inputs (two vertical lines) and outputs (circles). If the inputs are opened or closed in the right combination the power can flow from the hot rail, through the inputs, to power the outputs, and finally to the neutral rail. An input can come from a sensor, switch, or any other type of sensor. An output will be some device outside the PLC that is switched on or off, such as lights or motors. In the top rung the contacts are normally open and normally closed. Which means if input A is on and input B is off, then power will flow through the output and activate it. Any other combination of input values will result in the output X being off.Figure 2.5 A Simple Ladder Logic DiagramThe second rung of Figure 2.5 is more complex, there are actually multiple combinations of inputs that will result in the output Y turning on. On the left most part of the rung, power could flow through the top if C is off and D is on. Power could also (and simultaneously) flow through the bottom if both E and F are true. This would get power half way across the rung, and then if G or H is true the power will be delivered to output Y. In later chapters we will examine how to interpret and construct these diagrams.There are other methods for programming PLCs. One of the earliest techniques involved mnemonic instructions. These instructions can be derived directly from the ladderlogic diagrams and entered into the PLC through a simple programming terminal. An example of mnemonics is shown in Figure 2.6. In this example the instructions are read one line at a time from top to bottom. The first line 00000 has the instruction LDN (input load and not) for input A. . This will examine the input to the PLC and if it is off it will remember a 1 (or true), if it is on it will remember a 0 (or false). The next line uses an LD (input load) statement to look at the input. If the input is off it remembers a 0, if the input is on it remembers a 1 (note: this is the reverse of the LD). The AND statement recalls the last two numbers remembered and if the are both true the result is a 1, otherwise the result is a 0. This result now replaces the two numbers that were recalled, and there is only one number remembered. The process is repeated for lines 00003 and 00004, but when these are done there are now three numbers remembered. The oldest number is from the AND, the newer numbers are from the two LD instructions. The AND in line 00005 combines the results from the last LD instructions and now there are two numbers remembered. The OR instruction takes the two numbers now remaining and if either one is a 1 the result is a 1, otherwise the result is a 0. This result replaces the two numbers, and there is now a single number there. The last instruction is the ST (store output) that will look at the last value stored and if it is 1, the output will be turned on, if it is 0 the output will be turned off.Figure 2.6 An Example of a Mnemonic Program and Equivalent Ladder LogicThe ladder logic program in Figure 2.6, is equivalent to the mnemonic program. Even ifyou have programmed a PLC with ladder logic, it will be converted to mnemonic form before being used by the PLC. In the past mnemonic programming was the most common, but now it is uncommon for users to even see mnemonic programs.Sequential Function Charts (SFCs) have been developed to accommodate the programming of more advanced systems. These are similar to flowcharts, but much more powerful. The example seen in Figure 2.7 is doing two different things. To read the chart, start at the top where is says start. Below this there is the double horizontal line that says follow both paths. As a result the PLC will start to follow the branch on the left and right hand sides separately and simultaneously. On the left there are two functions the first one is the power up function. This function will run until it decides it is done, and the power down function will come after. On the right hand side is the flash function, this will run until it is done. These functions look unexplained, but each function, such as power up will be a small ladder logic program. This method is much different from flowcharts because it does not have to follow a single path through the flowchart..Figure 2.7 An Example of a Sequential Function CharStructured Text programming has been developed as a more modern programming language. It is quite similar to languages such as BASIC. A simple example is shown in Figure 2.8. This example uses a PLC memory location i. This memory location is for an integer, as will be explained later in the book. The first line of the program sets the value to 0. The next line begins a loop, and will be where the loop returns to. The next line recalls thevalue in location i, adds 1 to it and returns it to the same location. The next line checks to see if the loop should quit. If i is greater than or equal to 10, then the loop will quit, otherwise the computer will go back up to the REPEAT statement continue from there. Each time the program goes through this loop i will increase by 1 until the value reaches 10.Figure 2.8 An Example of a Structured Text Program2.1.3 PLC ConnectionsWhen a process is controlled by a PLC it uses inputs from sensors to make decisions and update outputs to drive actuators, as shown in Figure 2.9. The process is a real process that will change over time. Actuators will drive the system to new states (or modes of operation). This means that the controller is limited by the sensors available, if an input is not available, the controller will have no way to detect a condition.Figure 2.9 The Separation of Controller and ProcessThe control loop is a continuous cycle of the PLC reading inputs, solving the ladder logic, and then changing the outputs. Like any computer this does not happen instantly. Figure 2.10 shows the basic operation cycle of a PLC. When power is turned on initially the PLC does a quick sanity check to ensure that the hardware is working properly.If there is a problem the PLC will halt and indicate there is an error. For example, if the PLC power is dropping andabout to go off this will result in one type of fault. If the PLC passes the sanity check it will then scan (read) all the inputs. After the inputs values are stored in memory the ladder logic will be scanned (solved) using the stored values not the current values. This is done to prevent logic problems when inputs change during the ladder logic scan. When the ladder logic scan is complete the outputs will be scanned (the output values will be changed). After this the system goes back to do a sanity check, and the loop continues indefinitely. Unlike normal computers, the entire program will be run every scan. Typical times for each of the stages is in the order of milliseconds.Figure 2.10 The Scan Cycle of a PLC2.1.4 Ladder Logic InputsPLC inputs are easily represented in ladder logic. In Figure 2.11 there are three types of inputs shown. The first two are normally open and normally closed inputs, discussed previously. The IIT (Immediate InpuT) function allows inputs to be read after the input scan, while the ladder logic is being scanned. This allows ladder logic to examine input values more often than once every cycle.Figure 2.11 Ladder Logic Inputs2.1.5 Ladder Logic OutputsIn ladder logic there are multiple types of outputs, but these are not consistently available on all PLCs. Some of the outputs will be externally connected to devices outside the PLC, but it is also possible to use internal memory locations in the PLC. Six types of outputs are shown in Figure 2.12. The first is a normal output, when energized the output will turn on, and energize an output. The circle with a diagonal line through is a normally on output. When energized the output will turn off. This type of output is not available on all PLC types. When initially energized the OSR (One Shot Relay) instruction will turn on for one scan, but then be off for all scans after, until it is turned off. The L (latch) and U (unlatch) instructions can be used to lock outputs on. When an L output is energized the output will turn on indefinitely, even when the output coil is deenergized. The output can only be turned off using a U output. The last instruction is the IOT (Immediate OutpuT) The last instruction is the IOT (Immediate OutpuT)that will allow outputs to be updated without having to wait for the ladder logic scan to be completed.3.1 INPUTS AND OUTPUTSInputs to, and outputs from, a PLC are necessary to monitor and control a process. Both inputs and outputs can be categorized into two basic types: logical or continuous. Considerthe example of a light bulb. If it can only be turned on or off, it is logical control. If the light can be dimmed to different levels, it is continuous. Continuous values seem more intuitive, but logical values are preferred because they allow more certainty, and simplify control. As a result most controls applications (and PLCs) use logical inputs and outputs for most applications. Hence, we will discuss logical I/O and leave continuous I/O for later.Outputs to actuators allow a PLC to cause something to happen in a process. A short list of popular actuators is given below in order of relative popularity.Solenoid Valves - logical outputs that can switch a hydraulic or pneumatic flow. Lights - logical outputs that can often be powered directly from PLC output boards.Motor Starters - motors often draw a large amount of current when started, so they require motor starters, which are basically large relays.Servo Motors - a continuous output from the PLC can command a variable speed or position.Outputs from PLCs are often relays, but they can also be solid state electronics such as transistors for DC outputs or Triacs for AC outputs. Continuous outputs require special output cards with digital to analog converters.Inputs come from sensors that translate physical phenomena into electrical signals. Typical examples of sensors are listed below in relative order of popularity.Proximity Switches - use inductance, capacitance or light to detect an object logically. Switches - mechanical mechanisms will open or close electrical contacts for a logical signal. Potentiometer - measures angular positions continuously, using resistance.LVDT (linear variable differential transformer) - measures linear displacement continuously using magnetic coupling.Inputs for a PLC come in a few basic varieties, the simplest are AC and DC inputs. Sourcing and sinking inputs are also popular. This output method dictates that a device does not supply any power. Instead, the device only switches current on or off, like a simple switch. Sinking - When active the output allows current to flow to a common ground. This is best selected when different voltages are supplied. Sourcing - When active, current flows from asupply, through the output device and to ground. This method is best used when all devices use a single supply voltage. This is also referred to as NPN (sinking) and PNP (sourcing). PNP is more popular. This will be covered in detail in the chapter on sensors.3.1.1 InputsIn smaller PLCs the inputs are normally built in and are specified when purchasing the PLC. For larger PLCs the inputs are purchased as modules, or cards, with 8 or 16 inputs of the same type on each card. For discussion purposes we will discuss all inputs as if they have been purchased as cards. The list below shows typical ranges for input voltages, and is roughly in order of popularity. PLC input cards rarely supply power, this means that an external power supply is needed to supply power for the inputs and sensors. The example in Figure 3.1 shows how to connect an AC input card.Figure 3.1 An AC Input Card and Ladder LogicIn the example there are two inputs, one is a normally open push button, and the second is a temperature switch, or thermal relay. (NOTE: These symbols are standard and will be discussed later in this chapter.) Both of the switches are powered by the positive/ hot output ofthe 24Vac power supply - this is like the positive terminal on a DC supply. Power is supplied to the left side of both of the switches. When the switches are open there is no voltage passed to the input card. If either of the switches are closed power will be supplied to the input card. In this case inputs 1 and 3 are used - notice that the inputs start at 0. The input card compares these voltages to the common. If the input voltage is within a given tolerance range the inputs will switch on. Ladder logic is shown in the figure for the inputs. Here it uses Allen Bradley notation for PLC-5 racks. At the top is the location of the input card I:013 which indicates that the card is an Input card in rack 01 in slot 3. The input number on the card is shown below the contact as 01 and 03.Many beginners become confused about where connections are needed in the circuit above. The key word to remember is circuit, which means that there is a full loop that the voltage must be able to follow. In Figure 3.1 we can start following the circuit (loop) at the power supply. The path goes through the switches, through the input card, and back to the power supply where it flows back through to the start. In a full PLC implementation there will be many circuits that must each be complete. A second important concept is the common. Here the neutral on the power supply is the common, or reference voltage. In effect we have chosen this to be our 0V reference, and all other voltages are measured relative to it. If we had a second power supply, we would also need to connect the neutral so that both neutrals would be connected to the same common. Often common and ground will be confused. The common is a reference, or datum voltage that is used for 0V, but the ground is used to prevent shocks and damage to equipment. The ground is connected under a building to a metal pipe or grid in the ground. This is connected to the electrical system of a building, to the power outlets, where the metal cases of electrical equipment are connected. When power flows through the ground it is bad. Unfortunately many engineers, and manufacturers mix up ground and common. It is very common to find a power supply with the ground and common mislabeled.One final concept that tends to trap beginners is that each input card is isolated. This means that if you have connected a common to only one card, then the other cards are not connected. When this happens the other cards will not work properly. You must connect acommon for each of the output cards.3.1.2.Output ModulesAs with input modules, output modules rarely supply any power, but instead act as switches. External power supplies are connected to the output card and the card will switch the power on or off for each output. Typical output voltages are listed below, and roughly ordered by popularity.120 Vac24 Vdc12-48 Vac12-48 Vdc5Vdc (TTL)230 VacThese cards typically have 8 to 16 outputs of the same type and can be purchased with different current ratings. A common choice when purchasing output cards is relays, transistors or triacs. Relays are the most flexible output devices. They are capable of switching both AC and DC outputs. But, they are slower (about 10ms switching is typical), they are bulkier, they cost more, and they will wear out after millions of cycles. Relay outputs are often called dry contacts. Transistors are limited to DC outputs, and Triacs are limited to AC outputs. Transistor and triac outputs are called switched outputs. Dry contacts - a separate relay is dedicated to each output.This allows mixed voltages (AC or DC and voltage levels up to the maximum), as well as isolated outputs to protect other outputs and the PLC. Response times are often greater than 10ms. This method is the least sensitive to voltage variations and spikes. Switched outputs - a voltage is supplied to the PLC card, and the card switches it to different outputs using solid state circuitry (transistors, triacs, etc.) Triacs are well suited to AC devices requiring less than 1A. Transistor outputs use NPN or PNP transistors up to 1A typically. Their response time is well under 1ms.中文翻译自动化制造系统与PLC2.1介绍控制工程随着时间的推移在不断发展。
PLC毕业设计外文翻译3

学校名称外文翻译专业:班级学号:学生姓名:指导教师:二〇一一年六月学校名称本科生毕业设计原文1:Programmable logic controllers 译文1:可编程逻辑控制器原文2:Foundation of PLC译文2:PLC基础专业班级:学生姓名:指导教师:学院:2011年6月原文1:Programmable logic controllersProgrammable logic controller(PLC) is eight 10- Year on behalf new generation industry that develop the control equip, and is an automatic control, calculator with the thing that the correspondence technique combine together, and is a the spot equipments for exclusively used foring the industry production line controling. Make the PLC there is characteristics of obvious oneself on the design with the long- term and continuous that circulate because of the special of the complexity, usage environment of the control object: The dependable is high, and the adaptability is wide, and have to correspond by letter the function, and weave the the convenience, construction mold piece . Gather the the control in the modern in the system, the PLC have already become a kind of importance of basic control unit, control the realm the inside in the industry applied the foreground is very and extensive.A programmable logic controller(PLC) is a solid-state devide used to control machine motion or process operation by means of a stored program. The PLC sends output control signals and receives input signals through input/output (I/O) devices.A PLC controls outputs in response to stimuli at the inputs according to the logic prescribed by the stored program.The inputs are made up of limit switches,pushbuttons,thumbwheels, switches,pulses,analog signals,ASCII serial data,and binary or BCD data from absolute position encoders.The outputs are voltage or current levers to drive end devices such as lolenids,motor staters,relays,lights,and so on.Other output devices such include analog devices,digital BCD displays,ASCII compatible devices,servo variable-speed drives,and even computers.Programmable controllers were developed(circa in 1968) when General Motors Corp,and other automobile manufacturers were experimenting to see if there might be an alterantive to scrapping all their hardwired control panels of machine tools and other production equipment during a model changeover.This annual tradition was necessary because rewiring of the panels was more expensive than buying new oens.The automotive companies approached a number of control equipment manufacturers and asked them to develop a control system that would have a longer productive life without major rewiring,but would still be understandable to and repairable by plant personnel.The new product wa namd a“programmable controller”.The processor part of the PLC contains a central processing unit and memory.The central proce ssing unit(CPU) is the“trafficdirector”of the processor,the memory stores ing into the processor are the electrical signals from the input devices,as conditioned by the input module to voltage levels acceptable to processor logic.The processor scans the state of I/O and updates outputs based on instructions stored in the memory of the PLC.For example,the processor may be programmed so that if an input connected to a limit switch is true(1imit switch closed),then a corresponding output wired to an output module is to be energized.This output might be asolenoid for example.The processor remembers this command through its memory and compares on each scan to see if that limit is, in fact ,closed. If it is closed, the processor energizes the solenoid by turning on the output module.The output device, such as a solenoid or motor stater,is wired to an output mofule’s terminal,and itreceives its shift signal from the processor, in effect the peocessor is performing a long and complicated series of logic decisions. The PLC performs such decisions sequentially and in accordance with the stored program.similarly, analog I/O allows the processor to make decisions based on the magnitude of a signal, rather than just if is on or off.For example,the processor may be programmes toencrease or decrease the steam flow to a boiler(analog output) based on a comparison of the actual temperature in the boiler(analog input) to the desired temperature. this is often performed by utilizing the built-in PID(proportional,integral,derivative) capabilities of the processor.Proper power to the programmable controller is critical. Today’s systems are available in a wide variety of electrical configurations. Virtually all are designed for use in single-phase power systems, and most are now beginning to be offered with the optional ability to operate in a DC supply environment. AC designs are offered in either single voltage supplies, such as 115 or 230V AC; while some can be configured as either through a selection made on the power supply. Proper grounding of the power supply connection is required for a safe installation. Some programmable controller designs have individual grounding connections from rack to face- plates and other system components, so care must be taken to follow well electrical practice in system grounding during electricalinstallation. In certain applications, a 24 or 120 V DC power supply is required. This is common for installations that axe made where no AC power is available, such as remote electrical generation stations. It is also found where AC power is unreliable and where loss of control is considered an unacceptable situationEven the best of today' s well-designed and manufactured programmable controllers require occasional preventative maintenance and repair. This section looks at some of the tools provided by the manufacturer and techniques for general maintenance.Most of the medium- and large-sized programmable controller systems available today are designed to be maintained by individuals with a wide variety of skills, without the benefit of in-depth formal training of this piece of equipment. This is accomplished in the design by providing individual modules of functionality installed in a chassis serviced from the front (all module types including power supplies). Front access is critical to proper maintenance. This allows easy inspection and replacement of the suspected bad module. Module health is determined by inspecting the LED indicators normally provided on the front of each module. Typical indicators will be on or off depending on the design and individual condition of the module in question. Various CPU and I/O modules will have indicators showing I/O control communications status, memory integrity, power supply tolerance check, scan integrity, and others. On future controller designs, and even today on a few systems, it is likely that English language messages will be displayed on the controller advising the user or maintenance personnel that a particular failure has occurred and recommended actions to take.The modular design and diagnostic indicators are, of course, important, but would be quite useless without well designed documentation provided by the manufacturer for the programmable controller system in question. Proper documentation will have sections dedicated to each major subsystem including CPU, I/O, and programming device. Each should explain in depth the stop-by-stop inspection of the system. All possible combinations of failure mode should be listed, along with suggested actions for repair. This will most often involve only the substitution of a re- placement board for the suspected failed unit. The user is urged to purchase a set of spare modules for the system in question as recommended by the manufacturer. This is normally, at a minimum, a single replacement module for each CPU and programming device serviceable module, and spare I/O modules equal to 10% of the number in the system.Because a PLC is “software based”,its control logic functions can be changed byreprogramming its memory. Keyboard programming devices facilitate entry of the revised program, which can be designed to cause an existing machine or process to operate in a different sequence or to respond to different levels of, or combinations of stimuli .Hardware modifications are needed only if additional, changed, or relocated input/output devices are involved.Programmable controller memory is formatted into bits, bytes, and words of memory.A bit is a single storage element for either a zero or a one. A byte consists of eight bits, and a word (normally) consists of 16 bits, or two bytes. Some systems still use a word length of eight bits, but most have adopted a 16 bit word, even though they may use an 8 bit microprocessor.Depending on the specific design of the programmable controller, it will have a stated memory capacity. This is an indication, although not the only one, of the capability and power of the system. Medium and large controllers are normally expandable from one memory size to their maximum size. Small controllers are normally fixed in their memory size. Size of the memory capacity must be examined relative to the word size ( 8 bit or 16 bit) and utilization. While it is clear that twice the information can be stored in a 16 bit word than in an 8 bit word, it may not be immediately clear that some controllers utilize memory more efficiently than others. For example, a normally open contact and its associated reference address (e.g. Input 1), may use in 8 bit byte each for storage. Combined, they consume one 16 bit word. Some controllers may use more memory than this for these instructions or others. In a large program, these inefficiencies can build on each other to cause a poor utilization of the system memory. A careful analysis of the various programmable controller models is required to assess utilization efficiency. Normal practice calls for an additional 20% - 40% of memory size to be specified to allow for modifications and later expansion. This analysis, combined with knowledge of the application needs, will allow for an intelligent choice of programmable controller.In fine, PLC conduct and actions the spot control equipments, can dependable,accurately complete the control the operation, and can pass with upper grade work machine correspondence, constitute the distribute type the system to complete to control the industry equip. system control request, is a modern industry control the inside compare forerunner’s control project, and apply the foreground to is extensive.译文1:可编程逻辑控制器可编程逻辑控制器(PLC)是八十年代发展起来的新一代工业控制装置,是自动控制、计算机和通信技术相结合的产物,是一种专门用于工业生产过程控制的现场设备。
PLC-外文文献+翻译

Programmable logic controllerA programmable logic controller (PLC) or programmable controller is a digital computer used for automation of electromechanical processes, such as control of machinery on factory assembly lines,amusement rides,or lighting fixtures。
PLCs are used in many industries and machines. Unlike general—purpose computers,the PLC is designed for multiple inputs and output arrangements, extended temperature ranges,immunity to electrical noise,and resistance to vibration and impact. Programs to control machine operation are typically stored in battery-backed or non-volatile memory。
A PLC is an example of a real time system since output results must be produced in response to input conditions within a bounded time, otherwise unintended operation will result.1.HistoryThe PLC was invented in response to the needs of the American automotive manufacturing industry。
电气工程及其自动化专业_外文文献_英文文献_外文翻译_plc方面.

1、外文原文A: Fundamentals of Single-chip MicrocomputerTh e si ng le -c hi p m ic ro co mp ut er i s t he c ul mi na ti on of both t h e de ve lo pm en t of the dig it al com pu te r an d th e in te gr at ed c i rc ui t arg ua bl y t h e tow m os t s ig ni f ic an t i nv en ti on s o f t he 20th c e nt ur y [1].Th es e tow type s of arch it ec tu re are foun d in sin g le -ch i p m i cr oc om pu te r. Som e empl oy the spli t prog ra m/da ta me mo ry of the H a rv ar d ar ch it ect u re , sh ow n in Fig.3-5A -1, oth ers fo ll ow the p h il os op hy , wi del y ada pt ed for gen er al -p ur po se com pu te rs and m i cr op ro ce ss o r s, o f ma ki ng no log i ca l di st in ct ion be tw ee n p r og ra m and dat a me mo ry as in the Pr in ce to n arch ite c tu re , show n i n Fig.3-5A-2.In gen er al ter ms a sin gl e -chi p mic ro co mp ut er i sc h ar ac te ri zed b y t he i nc or po ra ti on of a ll t he un it s of a co mp uter i n to a sin gl e d ev i ce , as sho wn inFi g3-5A -3.Fig.3-5A-1 A Harvard typeFig.3-5A-2. A conventional Princeton computerFig3-5A-3. Principal features of a microcomputerRead only memory (ROM.R OM is usua ll y for the pe rm an ent,n o n-vo la ti le stor a ge of an app lic a ti on s pr og ra m .M an ym i cr oc om pu te rs and m are inte nd e d for high -v ol um e ap pl ic at ions a n d he nc e t h e eco n om ic al man uf act u re of th e de vic e s re qu ir es t h at t he cont en t s o f t he prog ra m me m or y be co mm it t ed perm a ne ntly d u ri ng the man ufa c tu re of ch ip s .Cl ea rl y, thi s im pl ie s a r i go ro us app ro ach to ROM cod e deve l op me nt sin ce cha ng es can not b e mad e afte r manu f a c tu re .Th is dev e lo pm en t proc ess may invo lv e e m ul at io n us in g aso ph is ti ca te d de ve lo pm en t sy ste m wit h a h a rd wa re emu la tio n cap ab il it y as w el l as the use o f po we rf ul s o ft wa re too ls.So me man uf act u re rs pro vi de add it io na l RO M opt i on s by i n cl ud in g in their ra n ge dev ic es wit h (or int en de d fo r use wit h u s er pro gr am ma ble me mo ry. Th e sim p le st of th es e is usu al ly d e vi ce whi ch can op er at e in a micro p ro ce ssor mod e by usi ng som e o f the inp ut /outp u t li ne s as an ad dr es s an d da ta b us fora c ce ss in g ex te rna l mem or y. Thi s t y pe of de vi ce can beh av ef u nc ti on al ly as th e sing le chip mi cr oc om pu te r from whi ch it is d e ri ve d al be it wit h re st ri ct ed I/O and a mod if ied ex te rn al c i rc ui t. The use of thes e d ev ic es is com mo n eve n in prod uc ti on c i rc ui ts wher e t he vo lu me does no tj us ti f y t h e d ev el o pm en t c osts o f c us to m o n -ch i p R OM [2];t he re c a n s ti ll bea s ignif i ca nt saving i n I /O and o th er c h ip s com pa re d to a conv en ti on al mi c ro pr oc es sor b a se d ci rc ui t. Mor e ex ac t re pl ace m en t fo r RO M dev i ce s ca n be o b ta in ed in th e fo rm of va ri an ts w it h 'p ig gy -b ack 'E P RO M(Er as ab le pro gr am ma bl e ROM s oc ke ts or dev ic e s with EPROM i n st ea d o f RO M 。
可编程控制器外文翻译、中英文翻译、外文文献翻译

毕业设计中英文翻译院系专业班级姓名学号指导教师20**年 4 月Programmable Logic Controllers (PLC)1、MotivationProgrammable Logic Controllers (PLC), a computing device invented by Richard E. Morley in 1968, have been widely used in industry including manufacturing systems, transportation systems, chemical process facilities, and many others. At that time, the PLC replaced the hardwired logic with soft-wired logic or so-called relay ladder logic (RLL), a programming language visually resembling the hardwired logic, and reduced thereby the configuration time from 6 months down to 6 days [Moody and Morley, 1999].Although PC based control has started to come into place, PLC based control will remain the technique to which the majority of industrial applications will adhere due to its higher performance, lower price, and superior reliability in harsh environments. Moreover, according to a study on the PLC market of Frost and Sullivan [1995], an increase of the annual sales volume to 15 million PLCs per year with the hardware value of more than 8 billion US dollars has been predicted, though the prices of computing hardware is steadily dropping. The inventor of the PLC, Richard E Morley, fairly considers the PLC market as a 5-billion industry at the present time.Though PLCs are widely used in industrial practice, the programming of PLC based control systems is still very much relying on trial-and-error. Alike software engineering, PLC software design is facing the software dilemma or crisis in a similar way. Morley himself emphasized this aspect most forcefully by indicating [Moody and Morley, 1999, p. 110]:`If houses were built like software projects, a single woodpecker could destroy civilization.”Particularly, practical problems in PLC programming are to eliminate software bugs and to reduce the maintenance costs of old ladder logic programs. Though the hardware costs of PLCs are dropping continuously, reducing the scan time of the ladder logic is still an issue in industry so that low-cost PLCs can be used.In general, the productivity in generating PLC is far behind compared to other domains, for instance, VLSI design, where efficient computer aided design tools are in practice. Existent software engineering methodologies are not necessarily applicable to the PLC basedsoftware design because PLC-programming requires a simultaneous consideration of hardware and software. The software design becomes, thereby, more and more the major cost driver. In many industrial design projects, more than SO0/a of the manpower allocated for the control system design and installation is scheduled for testing and debugging PLC programs [Rockwell, 1999].In addition, current PLC based control systems are not properly designed to support the growing demand for flexibility and reconfigurability of manufacturing systems. A further problem, impelling the need for a systematic design methodology, is the increasing software complexity in large-scale projects.PLCs (programmable logic controllers) are the control hubs for a wide variety of automated systems and processes. They contain multiple inputs and outputs that use transistors and other circuitry to simulate switches and relays to control equipment. They are programmable via software interfaced via standard computer interfaces and proprietary languages and network options.Programmable logic controllers I/O channel specifications include total number of points, number of inputs and outputs, ability to expand, and maximum number of channels. Number of points is the sum of the inputs and the outputs. PLCs may be specified by any possible combination of these values. Expandable units may be stacked or linked together to increase total control capacity. Maximum number of channels refers to the maximum total number of input and output channels in an expanded system. PLC system specifications to consider include scan time, number of instructions, data memory, and program memory. Scan time is the time required by the PLC to check the states of its inputs and outputs. Instructions are standard operations (such as math functions) available to PLC software. Data memory is the capacity for data storage. Program memory is the capacity for control software.Available inputs for programmable logic controllers include DC, AC, analog, thermocouple, RTD, frequency or pulse, transistor, and interrupt inputs. Outputs for PLCs include DC, AC, relay, analog, frequency or pulse, transistor, and triac. Programming options for PLCs include front panel, hand held, and computer.Programmable logic controllers use a variety of software programming languages for control. These include IEC 61131-3, sequential function chart (SFC), function block diagram (FBD), ladder diagram (LD), structured text (ST), instruction list (IL), relay ladder logic (RLL), flow chart, C, and Basic. The IEC 61131-3 programming environment provides support for five languages specified by the global standard: Sequential Function Chart,Function Block Diagram, Ladder Diagram, Structured Text, and Instruction List. This allows for multi-vendor compatibility and multi-language programming. SFC is a graphical language that provides coordination of program sequences, supporting alternative sequence selections and parallel sequences. FBD uses a broad function library to build complex procedures in a graphical format. Standard math and logic functions may be coordinated with customizable communication and interface functions. LD is a graphic language for discrete control and interlocking logic. It is completely compatible with FBD for discrete function control. ST is a text language used for complex mathematical procedures and calculations less well suited to graphical languages. IL is a low-level language similar to assembly code. It is used in relatively simple logic instructions. Relay Ladder Logic (RLL), or ladder diagrams, is the primary programming language for programmable logic controllers (PLCs). Ladder logic programming is a graphical representation of the program designed to look like relay logic. Flow Chart is a graphical language that describes sequential operations in a controller sequence or application. It is used to build modular, reusable function libraries. C is a high level programming language suited to handle the most complex computation, sequential, and data logging tasks. It is typically developed and debugged on a PC. BASIC is a high level language used to handle mathematical, sequential, data capturing and interface functions.Programmable logic controllers can also be specified with a number of computer interface options, network specifications and features. PLC power options, mounting options and environmental operating conditions are all also important to consider.2、ResumeA PLC (programmable Logic Controller) is a device that was invented to replace the necessary sequential relay circuits for control.The PLC works by looking at its input and depending upon their state, turning on/off its outputs. The user enters a program, usually via software or programmer, which gives the desired results.PLC is used in many "real world" applications. If there is industry present, chance are good that there is a PLC present. If you are involved in machining, packing, material handling, automated assembly or countless other industries, you are probably already using them. If you are not, you are wasting money and time. Almost any application that needs some type of electrical control has a need for a PLC.For example, let's assume that when a switch turns on we want to turn a solenoid on for 5second and then turn it off regardless of how long the switch is on for. We can do this with a simple external timer. But what if the process included 10 switches and solenoids? We should need 10 external times. What if the process also needed to count how many times the switch individually turned on? We need a lot of external counters.As you can see the bigger the process the more of a need we have for a PLC. We can simply program the PLC to count its input and turn the solenoids on for the specified time.We will take a look at what is considered to be the "top 20" PLC instructions. It can be safely estimated that with a firm understanding of these instructions one can solve more than 80% of the applications in existence.Of course we will learn more than just these instruction to help you solve almost ALL potential PLC applications.The PLC mainly consists of a CPU, memory areas, and appropriate circuits to receive input/output data. We can actually consider the PLC to be a box full of hundreds or thousands of separate relay, counters, times and data storage locations,Do these counters,timers, etc. really exist? No,they don't "physically" exist but rather they simulated and be considered software counters, timers, etc. . These internal relays are simulated through bit locations in registers.What does each part do? Let me tell you.Input RelaysThese are connected to the outside world.They physically exsit and receive signals from switches,sensors,ect..Typically they are not relays but rather they are transistors.Internal Utility RelaysThese do not receive signals from the outside world nor do they physically exist.they are simulated relays and are what enables a PLC to eliminate external relays.There are also some special relays that are dedicated to performing only one task.Some are always on while some are always off.Some are on only once during power-on and are typically used for initializing data that was stored.CountersThese again do not physically exist. They are simulated counters and they can be programmed to count pulses.Typically these counters can count up,down or both up anddown.Since they are simulated,they are limited in their counting speed.Some manufacturers also include high-speed counters that are hardware based.We think of these as physically existing.Most times these counters can count up,down or up and down.TimersThese also do not physically exist.They come in many varieties and increments.The most common type is an on-delay type.Others include off-delays and both retentive and non-retentive types.Increments vary from 1ms through 1s.Output RelaysThere are connected to the outside world.They physically exist and send on/off signals to solenoids,lights,etc..They can be transistors,relays,or triacs depending upon the model chosen Data StorageTypically there are registers assigned to simply store data.They are usually used as temporary storage for math or data manipulation.They can also typically be used to store data when power is removed form the PLC.Upon power-up they will still have the same contents as before power was moved.Very convenient and necessary!A PLC works by continually scanning a program.We can think of this scan cycle as consisting of 3 important steps.There are typically more than 3 but we can focus on the important parts and not worry about the others,Typically the others are checking the system and updating the current internal counter and timer values,Step 1 is to check input status,First the PLC takes a look at each input to determine if it is on off.In other words,is the sensor connected to the first input on?How about the third...It records this data into its memory to be used during the next step.Step 2 is to execute program.Next the PLC executes your program one instruction at a time.Maybe your program said that if the first input was on then it should turn on the first output.Since it already knows which inputs are on/off from the previous step,it will be able to decide whether the first output should be turned on based on the state of the first input.It will store the execution results for use later during the next step.Step 3 is to update output status.Finally the PLC updates the status the outputs.It updates the outputs based on which inputs were on during the first step and the results executing your program during the second step.Based on the example in step 2 it would now turn on the firstoutput because the first input was on and your program said to turn on the first output when this condition is true.After the third step the PLC goes back to step one repeats the steps continuously.One scan time is defined as the time it takes to execute the 3 steps continuously.One scan time is defined as the time it takes to execute the 3 steps listed above.Thus a practical system is controlled to perform specified operations as desired.3、PLC StatusThe lack of keyboard, and other input-output devices is very noticeable on a PLC. On the front of the PLC there are normally limited status lights. Common lights indicate;power on - this will be on whenever the PLC has powerprogram running - this will often indicate if a program is running, or if no program is runningfault - this will indicate when the PLC has experienced a major hardware or software problemThese lights are normally used for debugging. Limited buttons will also be provided for PLC hardware. The most common will be a run/program switch that will be switched to program when maintenance is being conducted, and back to run when in production. This switch normally requires a key to keep unauthorized personnel from altering the PLC program or stopping execution. A PLC will almost never have an on-off switch or reset button on the front. This needs to be designed into the remainder of the system.The status of the PLC can be detected by ladder logic also. It is common for programs to check to see if they are being executed for the first time, as shown in Figure 1. The ’first scan’ input will be true on the very first time the ladder logic is scanned, but false on every other scan. In this case the address for ’first scan’ in a PLC-5 is ’S2:1/14’. With the logic in the example the first scan will seal on ’light’, until ’clear’ is turned on. So the light will turn on after the PLC has been turned on, but it will turn off and stay off after ’clear’ is turned on. The ’first scan’ bit is also referred to at the ’first pass’ bit.Figure 1 An program that checks for the first scan of the PLC4、Memory TypesThere are a few basic types of computer memory that are in use today.RAM (Random Access Memory) - this memory is fast, but it will lose its contents when power is lost, this is known as volatile memory. Every PLC uses this memory for the central CPU when running the PLC.ROM (Read Only Memory) - this memory is permanent and cannot be erased. It is often used for storing the operating system for the PLC.EPROM (Erasable Programmable Read Only Memory) - this is memory that can be programmed to behave like ROM, but it can be erased with ultraviolet light and reprogrammed.EEPROM (Electronically Erasable Programmable Read Only Memory) – This memory can store programs like ROM. It can be programmed and erased using a voltage, so it is becoming more popular than EPROMs.All PLCs use RAM for the CPU and ROM to store the basic operating system for the PLC. When the power is on the contents of the RAM will be kept, but the issue is what happens when power to the memory is lost. Originally PLC vendors used RAM with a battery so that the memory contents would not be lost if the power was lost. This method is still in use, but is losing favor. EPROMs have also been a popular choice for programming PLCs. The EPROM is programmed out of the PLC, and then placed in the PLC. When the PLC is turned on the ladder logic program on the EPROM is loaded into the PLC and run. This method can be very reliable, but the erasing and programming technique can be time consuming. EEPROM memories are a permanent part of the PLC, and programs can be stored in them like EPROM. Memory costs continue to drop, and newer types (such as flash memory) are becoming available, and these changes will continue to impact PLCs.5、Objective and Significance of the ThesisThe objective of this thesis is to develop a systematic software design methodology for PLC operated automation systems. The design methodology involves high-level description based on state transition models that treat automation control systems as discrete event systems, a stepwise design process, and set of design rules providing guidance and measurements to achieve a successful design. The tangible outcome of this research is to find a way to reduce the uncertainty in managing the control software development process, that is, reducing programming and debugging time and their variation, increasing flexibility of theautomation systems, and enabling software reusability through modularity. The goal is to overcome shortcomings of current programming strategies that are based on the experience of the individual software developer.A systematic approach to designing PLC software can overcome deficiencies in the traditional way of programming manufacturing control systems, and can have wide ramifications in several industrial applications. Automation control systems are modeled by formal languages or, equivalently, by state machines. Formal representations provide a high-level description of the behavior of the system to be controlled. State machines can be analytically evaluated as to whether or not they meet the desired goals. Secondly, a state machine description provides a structured representation to convey the logical requirements and constraints such as detailed safety rules. Thirdly, well-defined control systems design outcomes are conducive to automatic code generation- An ability to produce control software executable on commercial distinct logic controllers can reduce programming lead-time and labor cost. In particular, the thesis is relevant with respect to the following aspect Customer-Driven ManufacturingIn modern manufacturing, systems are characterized by product and process innovation, become customer-driven and thus have to respond quickly to changing system requirements.A major challenge is therefore to provide enabling technologies that can economically reconfigure automation control systems in response to changing needs and new opportunities. Design and operational knowledge can be reused in real-time, therefore, giving a significant competitive edge in industrial practice.Higher Degree of Design Automation and Software QualityStudies have shown that programming methodologies in automation systems have not been able to match rapid increase in use of computing resources. For instance, the programming of PLCs still relies on a conventional programming style with ladder logic diagrams. As a result, the delays and resources in programming are a major stumbling stone for the progress of manufacturing industry. Testing and debugging may consume over 50% of the manpower allocated for the PLC program design. Standards [IEC 60848, 1999; IEC-61131-3, 1993; IEC 61499, 1998; ISO 15745-1, 1999] have been formed to fix and disseminate state-of-the-art design methods, but they normally cannot participate in advancingthe knowledge of efficient program and system design.A systematic approach will increase the level of design automation through reusing existing software components, and will provide methods to make large-scale system design manageable. Likewise, it will improve software quality and reliability and will be relevant to systems high security standards, especially those having hazardous impact on the environment such as airport control, and public railroads.System ComplexityThe software industry is regarded as a performance destructor and complexity generator. Steadily shrinking hardware prices spoils the need for software performance in terms of code optimization and efficiency. The result is that massive and less efficient software code on one hand outpaces the gains in hardware performance on the other hand. Secondly, software proliferates into complexity of unmanageable dimensions; software redesign and maintenance-essential in modern automation systems-becomes nearly impossible. Particularly, PLC programs have evolved from a couple lines of code 25 years ago to thousands of lines of code with a similar number of 1/O points. Increased safety, for instance new policies on fire protection, and the flexibility of modern automation systems add complexity to the program design process. Consequently, the life-cycle cost of software is a permanently growing fraction of the total cost. 80-90% of these costs are going into software maintenance, debugging, adaptation and expansion to meet changing needs [Simmons et al., 1998].Design Theory DevelopmentToday, the primary focus of most design research is based on mechanical or electrical products. One of the by-products of this proposed research is to enhance our fundamental understanding of design theory and methodology by extending it to the field of engineering systems design. A system design theory for large-scale and complex system is not yet fully developed. Particularly, the question of how to simplify a complicated or complex design task has not been tackled in a scientific way. Furthermore, building a bridge between design theory and the latest epistemological outcomes of formal representations in computer sciences and operations research, such as discrete event system modeling, can advance future development in engineering design.Application in Logical Hardware DesignFrom a logical perspective, PLC software design is similar to the hardware design of integrated circuits. Modern VLSI designs are extremely complex with several million parts and a product development time of 3 years [Whitney, 1996]. The design process is normally separated into a component design and a system design stage. At component design stage, single functions are designed and verified. At system design stage, components are aggregated and the whole system behavior and functionality is tested through simulation. In general, a complete verification is impossible. Hence, a systematic approach as exemplified for the PLC program design may impact the logical hardware design.可编程控制器1、前言可编程序的逻辑控制器(PLC),是由Richard E.Morley 于1968年发明的,如今已经被广泛的应用于生产、运输、化学等工业中。
电气工程及其自动化专业 外文文献 英文文献 外文翻译 plc方面

1、外文原文(复印件)A: Fundamentals of Single-chip MicrocomputerTh e si ng le-ch i p mi cr oc om pu ter is t he c ul mi nat i on o f bo th t h e d ev el op me nt o f th e d ig it al com p ut er an d t he int e gr at ed ci rc ui ta r gu ab ly th e t ow m os t s i gn if ic ant i nv en ti on s o f t h e 20t h c en tu ry[1].Th es e to w typ e s of a rc hi te ctu r e ar e fo un d i n s in gl e-ch ip m i cr oc om pu te r. So m e em pl oy t he sp l it p ro gr am/d ata me mo ry o f th e H a rv ar d ar ch it ect u re, sh ow n i n -5A, ot he rs fo ll ow th e ph i lo so ph y, w i de ly a da pt ed fo r g en er al-p ur pos e c om pu te rs an d m i cr op ro ce ss or s, o f m a ki ng no lo gi c al di st in ct io n b e tw ee n p ro gr am a n d da t a m em ory a s i n th e Pr in cet o n ar ch it ec tu re,sh ow n in-5A.In g en er al te r ms a s in gl e-chi p m ic ro co mp ut er i sc h ar ac te ri zed b y the i nc or po ra tio n of al l t he uni t s o f a co mp ut er i n to a s in gl e dev i ce, as s ho wn in Fi g3-5A-3.-5A-1 A Harvard type-5A. A conventional Princeton computerFig3-5A-3. Principal features of a microcomputerRead only memory (ROM).R OM i s u su al ly f or th e p er ma ne nt, n o n-vo la ti le s tor a ge o f an a pp lic a ti on s pr og ra m .M an ym i cr oc om pu te rs an d mi cr oc on tr ol le r s a re in t en de d fo r h ig h-v ol ume a p pl ic at io ns a nd h en ce t he e co nom i ca l ma nu fa ct ure of t he d ev ic es r e qu ir es t ha t the co nt en ts o f the pr og ra m me mo ry b e co mm it te dp e rm an en tl y d ur in g th e m an uf ac tu re o f c hi ps . Cl ear l y, th is im pl ie sa ri g or ou s a pp roa c h t o R OM co de d e ve lo pm en t s in ce c ha ng es ca nn otb e m ad e af te r man u fa ct ur e .T hi s d e ve lo pm en t pr oce s s ma y in vo lv e e m ul at io n us in g a s op hi st ic at ed deve lo pm en t sy st em w i th a ha rd wa re e m ul at io n ca pa bil i ty a s we ll a s th e u se of po we rf ul so ft wa re t oo ls.So me m an uf act u re rs p ro vi de ad d it io na l RO M opt i on s byi n cl ud in g i n th ei r ra ng e de vi ce s wi th (or i nt en de d fo r us e wi th) u s er pr og ra mm ab le m em or y. Th e s im p le st of th es e i s us ua ll y d ev ice w h ic h ca n op er ate in a m ic ro pr oce s so r mo de b y usi n g so me o f th e i n pu t/ou tp ut li ne s as a n ad dr es s an d da ta b us f or acc e ss in g e xt er na l m e mo ry. T hi s t ype o f d ev ic e c an b e ha ve fu nc ti on al l y a s t he si ng le c h ip mi cr oc om pu te r fr om wh ic h i t i s de ri ve d a lb eit w it h r es tr ic ted I/O an d a mo di fie d e xt er na l ci rcu i t. T he u se o f t h es e RO Ml es sd e vi ce s is c om mo n e ve n in p ro du ct io n c ir cu it s wh er e t he v ol um e do es n o t ju st if y th e d e ve lo pm en t co sts of c us to m on-ch i p RO M[2];t he re c a n st il l b e a si g ni fi ca nt s a vi ng in I/O a nd ot he r c hi ps co mp ar ed t o a c on ve nt io nal mi cr op ro ce ss or b as ed c ir cu it. M o re e xa ctr e pl ac em en t fo r RO M d ev ic es c an b e o bt ai ne d in t he f o rm o f va ri an ts w i th 'pi gg y-ba ck'EP RO M(Er as ab le p ro gr am ma bl e ROM)s oc ke ts o rd e vi ce s w it h EP ROM i ns te ad o f R OM 。
自动化专业-外文文献-英文文献-外文翻译-plc方面

1、外文原文(复印件)A: Fundamentals of Single-chip MicrocomputerTh e si ng le-ch i p mi cr oc om pu ter is t he c ul mi nat i on o f bo th t h e d ev el op me nt o f th e d ig it al com p ut er an d t he int e gr at ed ci rc ui ta r gu ab ly th e t ow m os t s i gn if ic ant i nv en ti on s o f t h e 20t h c en tu ry[1].Th es e to w t ype s o f a rc hi te ct ur e a re fo un d i n s i ng le—ch ip m i cr oc om pu te r。
S o me em pl oy th e s p li t p ro gr am/d at a me mo ry of t he H a rv ar d ar ch it ect u re, sh ow n in Fi g.3-5A—1,ot he r s fo ll ow t hep h il os op hy, wi del y a da pt ed f or ge n er al—pu rp os e c o mp ut er s an dm i cr op ro ce ss or s, of ma ki ng no lo gi c al di st in ct io n be tw ee n p ro gr am a n d da ta m em or y a s i n th e Pr in cet o n ar ch it ec tu re,sh ow n in F ig。
3-5A-2.In g en er al te r ms a s in gl e—ch i p mi cr oc om pu ter isc h ar ac te ri zed b y the i nc or po ra tio n of al l t he uni t s o f a co mp ut er i n to a s in gl e de v i ce,as s ho wn i n F ig3—5A—3。
(完整版)PLC毕业设计的外文文献(及翻译)

PLC technique discussion and future developmentT.J.byersElectronic Test Equipment-principles and ApplicationsPrinceton University .AmericaAlong with the development of the ages, the technique that is nowadays is also gradually perfect, the competition plays more strong; the operation that list depends the artificial has already can't satisfied with the current manufacturing industry foreground, also can't guarantee the request of the higher quantity and high new the image of the technique business enterprise.The people see in produce practice, automate brought the tremendous convenience and the product quantities for people up of assurance, also eased the personnel's labor strength, reduce the establishment on the personnel. The target control of the hard realization in many complicated production lines, whole and excellent turn, the best decision etc, well-trained operation work, technical personnel or expert, governor but can judge and operate easily, can acquire the satisfied result. The research target of the artificial intelligence makes use of the calculator exactly to carry out, imitate these intelligences behavior, moderating the work through person's brain and calculators, with the mode that person's machine combine, for resolve the very complicated problem to look for the best path.We come in sight of the control that links after the electric appliances in various situation, that is already the that time generation past, now of after use in the mold a perhaps simple equipments of grass-roots control that the electric appliances can do for the low level only; And the PLC emergence also became the epoch-making topic, adding the vivid software control through a very and stable hardware, making the automation head for the new high tide.The PLC biggest characteristics lie in: The electrical engineering teacher already no longer electric hardware up too many calculations of cost, as long as order the importation that the button switch or the importation of the sensors order to link the PLC up can solve problem, pass to output to order the conjunction contact machine or control the start equipments of the big power after the electric appliances, but the exportation equipmentsdirect conjunction of the small power can.PLC internal containment have the CPU of the CPU, and take to have an I/ O for expand of exterior to connect a people's address and saving machine three big pieces to constitute, CPU core is from an or many is tired to add the machine to constitute, mathematics that they have the logic operation ability, and can read the procedure save the contents of the machine to drive the homologous saving machine and I/ Os to connect after pass the calculation; The I/ O add inner part is tired the input and output system of the machine and exterior link, and deposit the related data into the procedure saving machine or data saving machine; The saving machine can deposit the data that the I/ O input in the saving machine, and in work adjusting to become tired to add the machine and I/ Os to connect, saving machine separately saving machine RAM of the procedure saving machine ROM and dates, the ROM can do deposit of the data permanence in the saving machine, but RAM only for the CPU computes the temporary calculation usage of hour of buffer space.The PLC anti- interference is very and excellent, our root need not concern its service life and the work situation bad, these all problems have already no longer become the topic that we fail, but stay to our is a concern to come to internal resources of make use of the PLC to strengthen the control ability of the equipments for us, make our equipments more gentle.PLC language is not we imagine of edit collected materials the language or language of Cs to carry on weaving the distance, but the trapezoid diagram that the adoption is original after the electric appliances to control, make the electrical engineering teacher while weaving to write the procedure very easy comprehended the PLC language, and a lot of non- electricity professional also very quickly know and go deep into to the PLC.Is PLC one of the advantage above and only, this is also one part that the people comprehend more and easily, in a lot of equipments, the people have already no longer hoped to see too many control buttons, they damage not only and easily and produce the artificial error easiest, small is not a main error perhaps you can still accept; But lead even is a fatal error greatly is what we can't is tolerant of. New technique always for bringing more safe and convenient operation for us, make we a lot of problems for face on sweep but light, do you understand the HMI? Says the HMI here you basically not clear what it is, also have no interest understanding, change one inside text explains it into the touch to hold orman-machine interface you knew, it combines with the PLC to our larger space.HMI the control not only is reduced the control press button, increase the vivid of the control, more main of it is can sequence of, and at can the change data input to output the feedback with data, control in the temperature curve of imitate but also can keep the manifestation of view to come out. And can write the function help procedure through a plait to provide the help of various what lies in one's power, the one who make operate reduces the otiose error. Currently the HMI factory is also more and more, the function is also more and more strong, the price is also more and more low, and the noodles of the usage are wide more and more. The HMI foreground can say that think to be good.At a lot of situations, the list is a smooth movement that can't guarantee the equipments by the control of the single machine, but pass the information exchanges of the equipments and equipments to attain the result that we want. For example fore pack and the examination of the empress work preface, we will arrive wrapping information feedback to examine the place, and examine the information of the place to also want the feedback to packing. Pass the information share thus to make both the chain connect, becoming a total body, the match of your that thus make is more close, at each other attain to reflect the result that mutually flick.The PLC correspondence has already come more body now its value, at the PLC and correspondence between Places, can pass the communication of the information and the share of the data’s to guarantee that of the equipments moderates mutually, the result that arrive already to repair with each other. Data conversion the adoption RS232 between PLC connect to come to the transmission data, but the RS232 pick up a people and can guarantee 10 meters only of deliver the distance, if in the distance of 1000 meters we can pass the RS485 to carry on the correspondence, the longer distance can pass the MODEL only to carry on deliver.The PLC data transmission is just to be called a form to it in a piece of and continuous address that the data of the inner part delivers the other party, we, the PLC of the other party passes to read data in the watch to carry on the operation. If the data that data in the watch is a to establish generally, that is just the general data transmission, for example today of oil price rise, I want to deliver the price of the oil price to lose the oil ally on board, that is the share of the data; But take data in the watch for an instruction procedure that controls the PLC, that had the difficulty very much, for example you have to control one pedestal robot to pressthe action work that you imagine, you will draw up for it the form that a procedure combine with the data sends out to pass by.The form that information transport contain single work, the half a work and the difference of a workers .The meaning of the single work also is to say both, a can send out only, but a can receive only, for example a spy he can receive the designation of the superior only, but can't give the superior reply; A work of half is also 2 and can send out similar to accept the data, but can't send out and accept at the same time, for example when you make a phone call is to can't answer the phone, the other party also; But whole pair works is both can send out and accept the data, and can send out and accept at the same time. Be like the Internet is a typical example.The process that information transport also has synchronous and different step cent: The data line and the clock lines are synchronous when synchronous meaning lie in sending out the data, is also the data signal and the clock signals to be carry on by the CPU to send out at the same time, this needs to all want the specialized clock signal each other to carry on the transmission and connect to send, and is constrained, the characteristics of this kind of method lies in its speed very quick, but correspond work time of take up the CPU and also want to be long oppositely, at the same time the technique difficulty also very big. Its request lies in canting have an error margins in a dates deliver, otherwise the whole piece according to compare the occurrence mistake, this on the hardware is a bigger difficulty. Applied more and more extensive in some appropriative equipments, be like the appropriative medical treatment equipments, the numerical signal equipments...etc., in compare the one data deliver, its result is very good.And the different step is an application the most extensive, this receive benefit in it of technique difficulty is opposite and want to be small, at the same time not need to prepare the specialized clock signal, its characteristics to lie in, its data is partition, the long-lost send out and accept, be the CPU is too busy of time can grind to a stop sex to work, also reduced the difficulty on the hardware, the data throw to lose at the same time opposite want to be little, we can pass the examination of the data to observe whether the data that we send out has the mistake or not, be like strange accidentally the method, tired addition and eight efficacies method etc, can use to helps whether the data that we examine to send out have or not themistake occurrence, pass the feedback to carry on the discriminator.A line of transmission of the information contains a string of and combines the cent of: The usual PLC is 8 machines, certainly also having 16 machines. We can be at the time of sending out the data a send out to the other party, also can be 88 send out the data to the other party, and 8 differentiations are also the as that we say to send out the data and combine sends out the data. A speed is more and slowly, but as long as 2 or three lines can solve problem, and can use the telephone line to carry on the long range control. But combine the ocular transmission speed is very quick of, it is a string of ocular of 25600%, occupy the advantage in the short distance, the in view of the fact TTL electricity is even, being limited by the scope of one meter generally, it combine unwell used for the data transmission of the long pull, thus the cost is too expensive.Under a lot of circumstances we are total to like to adopt the string to combine the conversion chip to carry on deliver, under this kind of circumstance not need us to carry on to deposited the machine to establish too and complicatedly, but carry on the data exchanges through the data transmission instruction directly, but is not a very viable way in the correspondence, because the PLC of the other party must has been wait for your data exportation at the time of sending out the data, it can't do other works.When you are reading the book, you hear someone knock on door, you stop to start up of affair, open the door and combine to continue with the one who knock on door a dialogue, the telephone of this time rang, you signal hint to connect a telephone, after connecting the telephone through, return overdo come together knock on door to have a conversation, after dialogue complete, you continue again to see your book, this kind of circumstance we are called the interruption to it, it has the authority, also having sex of have the initiative, the PLC had such function .Its characteristics lie in us and may meet the urgently abrupt affairs in the operation process of the equipments, we want to stop to start immediately up of work, the whereabouts manages the more important affair, this kind of circumstance is we usually meet of, PLC while carry out urgent mission, total will keep the current appearance first, for example the address of the procedure, CPU of tired add the machine data etc., be like to stick down which the book that we see is when we open the door the page or simply make a mark, because we treat and would still need to continue immediately after book of see the behind.The CPU always does the affair that should do according to our will, but your mistake of give it an affair, it also would be same to do, this we must notice.The interruption is not only a, sometimes existing jointly with the hour several inside break, break off to have the preferred Class, they will carry out the interruption of the higher Class according to person's request. This kind of breaks off the medium interruption to also became to break off the set. The Class that certainly breaks off is relevant according to various resources of CPU with internal PLC; also following a heap of capacity size of also relevant fasten.The contents that break off has a lot of kinds, for example the exterior break off, correspondence in of send out and accept the interruption and settle and the clock that count break off, still have the WDT to reset the interruption etc., they enriched the CPU to respond to the category while handle various business. Speak thus perhaps you can't comprehend the internal structure and operation orders of the interruption completely also, we do a very small example to explain.Each equipment always will not forget a button, it also is at we meet the urgent circumstance use of that is nasty to stop the button. When we meet the Human body trouble and surprised circumstances we as long as press it, the machine stops all operations immediately, and wait for processing the over surprised empress recover the operation again. Nasty stop the internal I/ O of the internal CPU of the button conjunction PLC to connect up, be to press button an exterior to trigger signal for CPU, the CPU carries on to the I/ O to examine again, being to confirm to have the exterior to trigger the signal, CPU protection the spot breaks off procedure counts the machine turn the homologous exterior I/ O automatically in the procedure to go to also, be exterior interruption procedure processing complete, the procedure counts the machine to return the main procedure to continue to work. Have 1:00 can what to explain is we generally would nasty stop the button of exterior break off to rise to the tallest Class, thus guarantee the safety.When we are work a work piece, giving the PLC a signal, counting PLC inner part the machine add 1 to compute us for a day of workload, a count the machine and can solve problem in brief, certainly they also can keep the data under the condition of dropping the electricity, urging the data not to throw to lose, this is also what we hope earnestly.The PLC still has the function that the high class counts the machine, being us while accept some dates of high speed, the high speed that here say is the data of the in all aspects tiny second class, for example the bar code scanner is scanning the data continuously, calculating high-speed signal of the data processor DSP etc., we will adopt the high class to count the machine to help we carry on count. It at the PLC carries out the procedure once discover that the high class counts the machine to should of interruption, will let go of the work on the hand immediately. The trapezoid diagram procedure that passes by to weave the distance again explains the high class for us to carry out procedure to count machine would automatic performance to should of work, thus rise the Class that the high class counts the machine to high one Class.You heard too many this phrases perhaps:" crash", the meaning that is mostly is a workload of CPU to lead greatly, the internal resources shortage etc. the circumstance can't result in procedure circulate. The PLC also has the similar circumstance, there is a watchdog WDT in the inner part of PLC, we can establish time that a procedure of WDT circulate, being to appear the procedure to jump to turn the mistake in the procedure movement process or the procedure is busy, movement time of the procedure exceeds WDT constitution time, the CPU turn but the WDT reset the appearance. The procedure restarts the movement, but will not carry on the breakage to the interruption.The PLC development has already entered for network ages of correspondence from the mode of the one, and together other works control the net plank and I/ O card planks to carry on the share easily. A state software can pass all se hardwires link, more animation picture of keep the view to carries on the control, and cans pass the Internet to carry on the control in the foreign land, the blast-off that is like the absolute being boat No.5 is to adopt this kind of way to make airship go up the sky.The development of the higher layer needs our continuous effort to obtain. The PLC emergence has already affected a few persons fully, we also obtained more knowledge and precepts from the top one experience of the generation, coming to the continuous development PLC technique, push it toward higher wave tide.可编程控制器技术讨论与未来发展T.J.拜尔斯(电子测试设备原理及应用普林斯顿大学)随着时代的发展,当今的技术也日趋完善、竞争愈演愈烈;单靠人工的操作已不能满足于目前的制造业前景,也无法保证更高质量的要求和高新技术企业的形象。
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Programmable logic controllerA programmable logic controller (PLC) or programmable controller is a digital computer used for automation of electromechanical processes, such as control of machinery on factory assembly lines, amusement rides, or lighting fixtures. PLCs are used in many industries and machines. Unlike general-purpose computers, the PLC is designed for multiple inputs and output arrangements, extended temperature ranges, immunity to electrical noise, and resistance to vibration and impact. Programs to control machine operation are typically stored in battery-backed or non-volatile memory. A PLC is an example of a real time system since output results must be produced in response to input conditions within a bounded time, otherwise unintended operation will result.1.HistoryThe PLC was invented in response to the needs of the American automotive manufacturing industry. Programmable logic controllers were initially adopted by the automotive industry where software revision replaced the re-wiring of hard-wired control panels when production models changed.Before the PLC, control, sequencing, and safety interlock logic for manufacturing automobiles was accomplished using hundreds or thousands of relays, cam timers, and drum sequencers and dedicated closed-loop controllers. The process for updating such facilities for the yearly model change-over was very time consuming and expensive, as electricians needed to individually rewire each and every relay.In 1968 GM Hydramatic (the automatic transmission division of General Motors) issued a request for proposal for an electronic replacement for hard-wired relay systems. The winning proposal came from Bedford Associates of Bedford, Massachusetts. The first PLC, designated the 084 because it was Bedford Associates' eighty-fourth project, was the result. Bedford Associates started a new company dedicated to developing, manufacturing, selling, and servicing this new product: Modicon, which stood for MOdular DIgital CONtroller. One of the people who worked on that project was Dick Morley, who is considered to be the "father" of the PLC. The Modicon brand was sold in 1977 to Gould Electronics, and later acquired by German Company AEG and then by French Schneider Electric, the current owner. One of the very first 084 models built is now on display at Modicon's headquarters in North Andover, Massachusetts. It was presented to Modicon by GM, when the unit was retired after nearly twenty years of uninterrupted service. Modicon used the 84moniker at the end of its product range until the 984 made its appearance.The automotive industry is still one of the largest users of PLCs.2.DevelopmentEarly PLCs were designed to replace relay logic systems. These PLCs were programmed in "ladder logic", which strongly resembles a schematic diagram of relay logic. This program notation was chosen to reduce training demands for the existing technicians. Other early PLCs used a form of instruction list programming, based on a stack-based logic solver.Modern PLCs can be programmed in a variety of ways, from ladder logic to more traditional programming languages such as BASIC and C. Another method is State Logic, a very high-level programming language designed to program PLCs based on state transition diagrams.Many early PLCs did not have accompanying programming terminals that were capable of graphical representation of the logic, and so the logic was instead represented as a series of logic expressions in some version of Boolean format, similar to Boolean algebra. As programming terminals evolved, it became more common for ladder logic to be used, for the aforementioned reasons. Newer formats such as State Logic and Function Block (which is similar to the way logic is depicted when using digital integrated logic circuits) exist, but they are still not as popular as ladder logic.A primary reason for this is that PLCs solve the logic in a predictable and repeating sequence, and ladder logic allows the programmer (the person writing the logic) to see any issues with the timing of the logic sequence more easily than would be possible in other formats.2.1ProgrammingEarly PLCs, up to the mid-1980s, were programmed using proprietary programming panels or special-purpose programming terminals, which often had dedicated function keys representing the various logical elements of PLC programs. Programs were stored on cassette tape cartridges. Facilities for printing and documentation were very minimal due to lack of memory capacity. The very oldest PLCs used non-volatile magnetic core memory.More recently, PLCs are programmed using application software on personal computers. The computer is connected to the PLC through Ethernet, RS-232, RS-485 or RS-422 cabling. The programming software allows entry and editing of the ladder-style logic. Generally the software provides functions for debugging andtroubleshooting the PLC software, for example, by highlighting portions of the logic to show current status during operation or via simulation. The software will upload and download the PLC program, for backup and restoration purposes. In some models of programmable controller, the program is transferred from a personal computer to the PLC though a programming board which writes the program into a removable chip such as an EEPROM or EPROM.3.FunctionalityThe functionality of the PLC has evolved over the years to include sequential relay control, motion control, process control, distributed control systems and networking. The data handling, storage, processing power and communication capabilities of some modern PLCs are approximately equivalent to desktop computers. PLC-like programming combined with remote I/O hardware, allow a general-purpose desktop computer to overlap some PLCs in certain applications. Regarding the practicality of these desktop computer based logic controllers, it is important to note that they have not been generally accepted in heavy industry because the desktop computers run on less stable operating systems than do PLCs, and because the desktop computer hardware is typically not designed to the same levels of tolerance to temperature, humidity, vibration, and longevity as the processors used in PLCs. In addition to the hardware limitations of desktop based logic, operating systems such as Windows do not lend themselves to deterministic logic execution, with the result that the logic may not always respond to changes in logic state or input status with the extreme consistency in timing as is expected from PLCs. Still, such desktop logic applications find use in less critical situations, such as laboratory automation and use in small facilities where the application is less demanding and critical, because they are generally much less expensive than PLCs.In more recent years, small products called PLRs (programmable logic relays), and also by similar names, have become more common and accepted. These are very much like PLCs, and are used in light industry where only a few points of I/O (i.e. a few signals coming in from the real world and a few going out) are involved, and low cost is desired. These small devices are typically made in a common physical size and shape by several manufacturers, and branded by the makers of larger PLCs to fill out their low end product range. Popular names include PICO Controller, NANO PLC, and other names implying very small controllers. Most of these have between 8 and 12 digital inputs, 4 and 8 digital outputs, and up to 2 analog inputs. Size is usuallyabout 4" wide, 3" high, and 3" deep. Most such devices include a tiny postage stamp sized LCD screen for viewing simplified ladder logic (only a very small portion of the program being visible at a given time) and status of I/O points, and typically these screens are accompanied by a 4-way rocker push-button plus four more separate push-buttons, similar to the key buttons on a VCR remote control, and used to navigate and edit the logic. Most have a small plug for connecting via RS-232 or RS-485 to a personal computer so that programmers can use simple Windows applications for programming instead of being forced to use the tiny LCD and push-button set for this purpose. Unlike regular PLCs that are usually modular and greatly expandable, the PLRs are usually not modular or expandable, but their price can be two orders of magnitude less than a PLC and they still offer robust design and deterministic execution of the logic.4.PLC Topics4.1.FeaturesThe main difference from other computers is that PLCs are armored for severe conditions (such as dust, moisture, heat, cold) and have the facility for extensive input/output (I/O) arrangements. These connect the PLC to sensors and actuators. PLCs read limit switches, analog process variables (such as temperature and pressure), and the positions of complex positioning systems. Some use machine vision. On the actuator side, PLCs operate electric motors, pneumatic or hydraulic cylinders, magnetic relays, solenoids, or analog outputs. The input/output arrangements may be built into a simple PLC, or the PLC may have external I/O modules attached to a computer network that plugs into the PLC.4.2System scaleA small PLC will have a fixed number of connections built in for inputs and outputs. Typically, expansions are available if the base model has insufficient I/O.Modular PLCs have a chassis (also called a rack) into which are placed modules with different functions. The processor and selection of I/O modules is customised for the particular application. Several racks can be administered by a single processor, and may have thousands of inputs and outputs. A special high speed serial I/O link is used so that racks can be distributed away from the processor, reducing the wiring costs for large plants.4.3User interfacePLCs may need to interact with people for the purpose of configuration, alarmreporting or everyday control.A simple system may use buttons and lights to interact with the user. Text displays are available as well as graphical touch screens. More complex systems use a programming and monitoring software installed on a computer, with the PLC connected via a communication interface.4.4CommunicationsPLCs have built in communications ports, usually 9-pin RS-232, but optionally EIA-485 or Ethernet. Modbus, BACnet or DF1 is usually included as one of the communications protocols. Other options include various fieldbuses such as DeviceNet or Profibus. Other communications protocols that may be used are listed in the List of automation protocols.Most modern PLCs can communicate over a network to some other system, such as a computer running a SCADA (Supervisory Control And Data Acquisition) system or web browser.PLCs used in larger I/O systems may have peer-to-peer (P2P) communication between processors. This allows separate parts of a complex process to have individual control while allowing the subsystems to co-ordinate over the communication link. These communication links are also often used for HMI devices such as keypads or PC-type workstations.4.5ProgrammingPLC programs are typically written in a special application on a personal computer, then downloaded by a direct-connection cable or over a network to the PLC. The program is stored in the PLC either in battery-backed-up RAM or some other non-volatile flash memory. Often, a single PLC can be programmed to replace thousands of relays.Under the IEC 61131-3 standard, PLCs can be programmed using standards-based programming languages. A graphical programming notation called Sequential Function Charts is available on certain programmable controllers. Initially most PLCs utilized Ladder Logic Diagram Programming, a model which emulated electromechanical control panel devices (such as the contact and coils of relays) which PLCs replaced. This model remains common today.IEC 61131-3 currently defines five programming languages for programmable control systems: FBD (Function block diagram), LD (Ladder diagram), ST (Structured text, similar to the Pascal programming language), IL (Instruction list,similar to assembly language) and SFC (Sequential function chart). These techniques emphasize logical organization of operations.While the fundamental concepts of PLC programming are common to all manufacturers, differences in I/O addressing, memory organization and instruction sets mean that PLC programs are never perfectly interchangeable between different makers. Even within the same product line of a single manufacturer, different models may not be directly compatible.5.PLC compared with other control systemsPLCs are well-adapted to a range of automation tasks. These are typically industrial processes in manufacturing where the cost of developing and maintaining the automation system is high relative to the total cost of the automation, and where changes to the system would be expected during its operational life. PLCs contain input and output devices compatible with industrial pilot devices and controls; little electrical design is required, and the design problem centers on expressing the desired sequence of operations. PLC applications are typically highly customized systems so the cost of a packaged PLC is low compared to the cost of a specific custom-built controller design. On the other hand, in the case of mass-produced goods, customized control systems are economic due to the lower cost of the components, which can be optimally chosen instead of a "generic" solution, and where the non-recurring engineering charges are spread over thousands or millions of units.For high volume or very simple fixed automation tasks, different techniques are used. For example, a consumer dishwasher would be controlled by an electromechanical cam timer costing only a few dollars in production quantities.A microcontroller-based design would be appropriate where hundreds or thousands of units will be produced and so the development cost (design of power supplies, input/output hardware and necessary testing and certification) can be spread over many sales, and where the end-user would not need to alter the control. Automotive applications are an example; millions of units are built each year, and very few end-users alter the programming of these controllers. However, some specialty vehicles such as transit busses economically use PLCs instead of custom-designed controls, because the volumes are low and the development cost would be uneconomic.Very complex process control, such as used in the chemical industry, may require algorithms and performance beyond the capability of even high-performance PLCs. Very high-speed or precision controls may also require customized solutions; forexample, aircraft flight controls.Programmable controllers are widely used in motion control, positioning control and torque control. Some manufacturers produce motion control units to be integrated with PLC so that G-code (involving a CNC machine) can be used to instruct machine movements.PLCs may include logic for single-variable feedback analog control loop, a "proportional, integral, derivative" or "PID controller". A PID loop could be used to control the temperature of a manufacturing process, for example. Historically PLCs were usually configured with only a few analog control loops; where processes required hundreds or thousands of loops, a distributed control system (DCS) would instead be used. As PLCs have become more powerful, the boundary between DCS and PLC applications has become less distinct.PLCs have similar functionality as Remote Terminal Units. An RTU, however, usually does not support control algorithms or control loops. As hardware rapidly becomes more powerful and cheaper, RTUs, PLCs and DCSs are increasingly beginning to overlap in responsibilities, and many vendors sell RTUs with PLC-like features and vice versa. The industry has standardized on the IEC 61131-3 functional block language for creating programs to run on RTUs and PLCs, although nearly all vendors also offer proprietary alternatives and associated development environments.6.Digital and analog signalsDigital or discrete signals behave as binary switches, yielding simply an On or Off signal (1 or 0, True or False, respectively). Push buttons, limit switches, and photoelectric sensors are examples of devices providing a discrete signal. Discrete signals are sent using either voltage or current, where a specific range is designated as On and another as Off. For example, a PLC might use 24 V DC I/O, with values above 22 V DC representing On, values below 2VDC representing Off, and intermediate values undefined. Initially, PLCs had only discrete I/O.Analog signals are like volume controls, with a range of values between zero and full-scale. These are typically interpreted as integer values (counts) by the PLC, with various ranges of accuracy depending on the device and the number of bits available to store the data. As PLCs typically use 16-bit signed binary processors, the integer values are limited between -32,768 and +32,767. Pressure, temperature, flow, and weight are often represented by analog signals. Analog signals can use voltage or current with a magnitude proportional to the value of the process signal. For example,an analog 0 - 10 V input or 4-20 mA would be converted into an integer value of 0 - 32767.。