最新文档-N2580培训材料图文.ppt18-PPT精品文档
2024版5S管理培训课件PPT
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CONTENTS 目录
• 5S管理概述 • 5S管理核心内容 • 5S管理实施步骤与方法 • 5S管理在企业中的应用实践 • 5S管理与企业文化建设 • 5S管理的持续改进与未来发展
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CHAPTER 01
5S管理概述
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5S管理对未来企业管理的影响
通过实施5S管理，企业可以建立良好的工作环境和秩序，提高工作效率和员工素质，为企业 的可持续发展奠定基础。同时，5S管理还可以促进企业文化的建设和传承，提高企业的核心 竞争力和品牌形象。
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THANKS
[ 感谢观看 ]
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生产车间5S管理实践
01 整理（Seiri）
02
03
整顿（Seiton） 清扫（Seiso）
04
05
清洁（Seiketsu） 素养（Shitsuke）
清除车间内不必要的物品， 保持工作区域整洁。
对车间内的物品进行分类、 标识和定位，方便取用和归 位。
定期清扫车间，保持设备、 地面、墙壁等清洁。
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评估措施的风险和收益，确保措施的有效性和经济性
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实施改进措施
按照制定的改进措施和时间表， 逐步实施改进措施
监控措施的执行情况和效果，及 时调整措施和计划
鼓励员工积极参与和贡献，形成 良好的改进氛围和文化
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CHAPTER 04
5S管理在企业中的应用实践
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5S管理强调团队协作和沟通，通过共同参与和持续改进， 增强员工的团队协作意识和沟通能力。
2024年5S培训教材PPT大纲
销售处理
对于仍有市场价值的物品，如闲置设备、多 余零部件等，进行销售处理。
D
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整顿（Seiton）策略与实施步
04
骤
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确定物品放置位置和标识方法
分析物品使用频率和重要性，确 定最佳放置位置。
采用明确的标识方法，如标签、 颜色编码等，以便快速识别物品
。
确保物品放置符合安全、易取、 易放的原则。
对员工进行培训和指导，确保标准化作业流 程得到有效执行
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监督与评估
定期对标准化作业流程的执行情况进行监督 和评估，及时发现问题并进行改进
04
03
01
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可视化管理方法应用
看板管理 利用看板展示生产计划 和进度、设备状态和维 修计划等信息
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颜色管理
通过不同颜色标识不同 物品、区域和状态，提 高现场辨识度
将必需品定位、定容、定量摆放整齐
清扫（Seiso）
保持工作场所干净整洁，消除脏污和隐患
清洁（Seiketsu）
维持整理、整顿、清扫的成果，制度化、规范化
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实施5S重要性
01
提高工作效率和质量
02
减少浪费和成本
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保障安全生产和员工健康
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提升企业形象和竞争力
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企业文化与5S关系
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鼓励员工积极参与物品管理，提高物品管理效率。
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定期检查整顿效果
制定定期检查计划，对整顿效果 进行评估。
针对检查中发现的问题，及时采 取改进措施。
定S培训教材ppt正式完整版
3定 5S概要
5.素养
1.整理
区分
必要
2.整顿
3.清扫
4.清洁
不必要
废弃
废弃 区分
保管
临时 存放处
定位
3定 定品
定量
清扫 担当区域
根本性 问题改善
担当 方法 工具 区域 周期
周期性 检查/评价
在哪儿 是什么 多少 区域化 容器标准 装载数量
6.用眼 管理
3定 5S定义
5S_整理的定义
是指在公司内的所有物品(设备,工具,备品,原/附资材 等)之中，
*3定 实施
工具的 Group化 使用中的工具 (功能别 整顿)
5S_整顿的定义
☆ 物品分门别类放置，排列整齐 ☆ 明确数量，有效标识
1. 目 的
- 工作场所一目了然 - 整整齐齐的工作环境 - 消除找寻物品的时间 - 消除过多的积压物品
2. 要素 —— 场所/方法/标识
1）放置场所 - 定点、定容、定量 —— “三定”原则 - 100%设定物品放置场所
☆ 将整理、整顿、清扫的做法制
-素定养点、S定HI容TS、U度K定E量化—、—规“三范定化”原则
☆ 将工作场所清扫干净
1. 目 的
- 消除赃污、保持职场内干净、明亮。
定通是位过指清 在除公※不司St必内ra要的ig品所hte，有n注堵物住品意空(设点间备的：,工损制具失,度，备缩品化短,原、查/附找定资的期材时间检等，)查之防中止，不足品压缩管理--费稳 减用定 少。品 工质 业伤害
3. 推行方法
- 建立清扫责任区（室内、外） - 执行例行扫除、清理脏污 - 调查污染源，予以杜绝或隔离 - 建立清扫基准，作为规范 - 开始一次全公司的大清扫，每个地方
标准化作业培训资料课件(2024)
做好记录和报告
详细记录作业过程和结果，及 时向上级或相关部门报告作业
进展情况和问题。
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作业后检查与评估
检查作业结果
对完成的作业进行检查，确保符合质量标准 和要求。
整理作业现场
清理并恢复作业现场，确保环境整洁、设备 归位。
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评估作业效果
对作业效果进行评估，分析存在的问题和不 足，提出改进建议。
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机器人与自动化
通过引入机器人和自动化设备，实现标准化作业的自动化和智能 化，提高生产效率和产品质量。
物联网技术应用
利用物联网技术，实现设备与系统之间的互联互通，实现远程监控 和数据分析，优化标准化作业流程。
人工智能辅助决策
应用人工智能技术，对历史数据进行分析和挖掘，为标准化作业提 供智能决策支持，提高作业效率和质量。
目的
确保作业过程的一致性和稳定性，提 高工作效率和质量，降低错误率和成 本，提升员工技能和素质。
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标准化作业的重要性
提高工作效率
通过标准化作业，可以 减少不必要的重复劳动 和浪费，提高工作效率
。
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提高工作质量
标准化作业可以确保每 个步骤都按照统一的标 准进行，从而提高工作
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加强监督检查力度
建立监督检查机制
制定监督检查制度，明确监督检 查的对象、内容、频次等，确保
监督检查的有效实施。
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加强现场检查
对标准化作业的实施情况进行现场 检查，发现问题及时纠正，确保标 准化作业的严格执行。
强化数据分析
对监督检查的数据进行分析，找出 问题的根源和解决方案，为持续改 进提供依据。
博世N2580培训资料 3
Printed versions and copies of NormMaster documents are not subjectto NormMaster update service and are not considered valid.TranslationResponsibility Release date Source languageTarget languageSign Department BWN 2009-10-14deeneva2siC/CTN497In case of doubt the original language edition of this Bosch-Norm applies.The comma is used as decimal marker. Person in charge: lpd2si C/CTN2 (497) Replaces edition:2008-05-16Document language: en Original language: deChange:completely revisedChange information:AEN 4497R22429Page 1 of 5Applies to Bosch Group Binding for RB, TOGE, RGBinding due to Central directive RB-Bosch-Norm N 2580 “Prohibition and declaration of substances”Recommended for BEGEDisclosure Possible without restriction1ScopeBosch-Norm N 2580-1 defines prohibited substances and those rated declarable in materials.This is to help implement legal requirements and also requirements by Bosch customers.This Bosch-Norm also governs communication between supplier and Bosch purchasing.The appendix “Supplier declaration” lists the impacted materials as well as the respecitive regulations. These regulations are valid worldwide.2Definition materialThis Bosch-Norm determines as material all that remains in a Bosch product, what is used by Bosch as auxiliary manufacturing material and what Bosch passes on to external customers as packaging. Examples of materials:④Complete product including merchandize④Assembly④Component④Semi-finished part④Material④Preparation or mixture④Pure substance④Packaging including conditioning such as desiccants or anticorrosive agents④Cooling lubricants3LegalityThis Bosch-Norm does not have any impact on the supplier obligation to comply with legal requirements (as e. g. national legislation).4Material changeChanges of supplied materials on the basis of alterations of statutory requirements are to be coordinated early with the responsible Bosch purchasing authority.This applies in particular if, in the case of statutory requirements, a limited exception has been used and the term of exception is ending. In the absence of any other agreement the material changes have to be completed one year ahead of the statutory date at the latest.5Informing suppliersAlways the valid version of the N 2580-1, the supplier declaration and an information letter on what has changed compared to the preceding edition are available at (click path: > Purchasing & logistics > Download service). If required, Bosch purchasing can send the supplier an action-specific supplier declaration that is abridged and/or filled in in advance (see appendix tab “Notes”).6Rules for performing the declaration6.1Supplier declarationThis Bosch-Norm makes available, with the appendix “Supplier declaration”, the option of an electronic declaration (Excel file). Regarding the use of other declaration formats see section 6.2 How to process the supplier declaration is described in tab “Notes” in the supplier declaration.The supplier declaration needs to be returned to the responsible Bosch purchasing authority as follows: The cover sheet signed and in raster format (e. g. PDF) together with the entire Excel file in onee-mail. By exception, e. g. in the absence of the data processing conditions, the supplier declaration may be sent to Bosch on paper.In the Bosch business division Automotive Aftermarket the following applies: for merchandize for the Independent After Market (IAM) the appendix “Supplier Declaration” has to be used.6.2Using other declaration formatsDeclaration formats that are standardized externally or else accepted by the Bosch customer may be used if they comply with the content required as per the appendix “Supplier declaration”.Example: The declaration of electronic components can be performed in accordance with IPC-1752. Family declarations in accordance with Umbrella Specs as defined by ZVEI are accepted.If Bosch customers make the use of certain declaration systems mandatory suppliers can be obligated to use them.④The appendix “Supplier declaration” must not substitute these systems that are made mandatory by theBosch customer. Declarations made in these systems need not be processed additionally via the supplier declaration.④If the supplier changes information in systems made mandatory by the Bosch customer, it is requiredthat the responsible Bosch purchasing authority be notified accordingly in writing.④The use of systems made mandatory by Bosch customers is valid regardless of whether substancesrated declarable according to N 2580-1 are or are not included.Example: Certain car makers demand the declaration in IMDS (International Material Data System, see Internet presence). Thus suppliers will have to declare in IMDS as well. Unless another agreement was made with Bosch, the Robert Bosch-IMDS-Account number 202 is to be used. The IMDS-Recommendations and the Bosch IMDS-Data input guideline are to be complied with.6.3Triggering the declarationDeclaration by the supplier is required when the below-listed triggering factors exist. After the triggering factor becomes known the declaration by the supplier to the responsible Bosch purchasing authority needs to be made in a timely manner.④It is a first-ever instance of sampling, of beginning of service or supplying.④Previous declarations were faulty.④Material and/or processes were changed.④There are new substance prohibitions and/or obligations to declare substances, and the suppliedmaterial is impacted.④There are new limit values and the supplied material is impacted.④The amount of the supplied material changes, which results in exceeding the stipulated amounttolerances.④There is an individual request.7Rating of substances7.1Prohibited substancesProhibited substances are marked “P” (Prohibition) in the appendix. They must not be included in the supplied material with a concentration above the limit value. The prohibition and/or the limit value may be related to certain applications.A value for the concentration need not be given if the concentration of the substance is below or equal to the limit value, in these cases confirmation of compliance with the regulation on the supplier declaration cover sheet will suffice.7.2Substances rated declarableSubstances rated declarable are marked “D” (Declaration) in the appendix. The concentration of the substance must be declared if it is above the limit value.7.3Definition limit valueIf no limit value is specified the value of 0,1 mass percent applies. Depending on the regulation the limit value refers to the supplied product, the material, the preparation, the mixture or the homogenous material.Definition of the homogenous material with the example of a screw: The screw consists e. g. of the metal body, a zinc coating, a passivated layer and a final coating. The screw thus contains four homogenous materials (see GADSL- and EC-ROHS-definition).If limit values are identified for material groups, the supplier has to identify the respective individual substances.For auxiliary manufacturing materials and for packaging the limit value is determined relative to the delivery condition.8Normative reference1 N 2580-1 Appendix Supplier declaration M Type: M = document to be supplied; Z = quoted documentBosch-Norm N 2580-1 Appendix Supplier declaration Edition 2009-10-20EPA E nvironmental P rotection A gency of the United States of America EU-Directive on batteries and accumulators Directive 2006/66/EC on batteries and accumulators and wastebatteries and accumulatorsEU-ELV Directive 2000/53/EC on E nd-of L ife V ehicles EU-REACH Regulation (EC) No 1907/2006 concerning the R egistration,E valuation, A uthorisation and Restriction of Ch emicals (REACH)EU-ROHS Directive 2002/95/EC on the R estriction O f the use of certainHazardous S ubstances in electrical and electronic equipmentEU-Directive on packaging and packaging waste Directive 94/62/EC on packaging and packaging waste GADSL G lobal A utomotive D eclarable S ubstance L ist, includes prohibitions ofmaterials and obligations to declare for substances that may be present in an automobile, generated by the Global Automotive Stakeholders Group (GASG)IMDS I nternational M aterial D ata S ystem, the Internet declaration system ofan association of car makersSVHC S ubstances Of V ery H igh C oncern, substances that give rise toparticular concern, defined in the nomination listing of the European Chemicals Agency (ECHA)VKIS-VSI Stoffliste/materials list V erbraucher k reis I ndustrie s chmierstoffe - V erband S chmierstoff-I ndustrie From the association of users of industrial lubricants, aNotes on processingExplanation of abbreviationsDefinition of materialRegulations and tabs numbers 3 to 13 may be suppressed on the part of Bosch. In that case you will see only certain lines and tabs and process only these. Thus it might be that column A will not show all the tab numerals. To the responsible Bosch purchasing department please return the signed cover sheet in raster format (e.g. PDF) together with the entire Excel file in one e-mail; if none else is possible, on paper.The declaration of electronic components can be performed in accordance with IPC-1752. Family declarations in accordance with Umbrella Specs as defined by ZVEI are accepted. Deviations are possible in agreement with the customer.This Bosch-Norm determines as materials all that remains in a Bosch product, what is used by Bosch as auxiliary manufacturing material and what Bosch passes on to external customers as packaging.Examples of materials: Complete product including merchandize, assembly, component, semi-finished part, material, preparation or mixture, pure substance, packaging including conditioning such as desiccants or anticorrosive agents, cooling lubricants.How is the supplier declaration structured?What entries have to be made?What is to be returned?Several material numbers and/or part numbers may be entered if the substances are identical in type and concentration (e.g. the same materials are used in product series or product families).There is a cover sheet and one tab each for every regulation. On the cover sheet reference is made to the supplied material and all the regulations that need to be observed are shown.In the tabs, the individual substances are listed, and values for concentrations can be entered.Notes:1) All the yellow fields on the cover sheet.2) Under obligation to declare substances the yellow fields in the tabs as well.3) The two first regulations "Bosch Material Regulation" and "REACH" (if applicable tabs 1 and 2) will always have to be processed.How to print the entire file?Click p ath: File > Print > Entire workbook > OK。
焦化安全培训pptx-2024鲜版
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隐患排查治理流程梳理
隐患排查 通过定期巡查、员工报告、专项检查 等方式，及时发现潜在的安全隐患。
隐患评估
对排查出的隐患进行评估，确定隐患 的等级、危害程度和整改优先级。
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治理措施
根据隐患评估结果，制定相应的治理 措施，包括立即整改、限期整改、停 产整顿等。
跟踪验证 对治理措施的实施效果进行跟踪验证， 确保隐患得到彻底消除。
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安全检查制度及实施要求
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安全检查制度
01
建立定期、不定期和专项安全检查制度，明确检查频次、内容、
方法和责任人。
检查内容
02
包括设备设施、作业环境、人员操作等方面，确保生产过程中
的安全可控。
实施要求
03
制定详细的检查计划和方案，确保检查全面、有效；对发现的
问题及时整改，并跟踪验证整改效果。
根据预案内容和实际情况，制定详细的演练计划，包括演练目的、 时间、地点、参与人员、物资准备等。
组织实施演练
按照演练计划，组织相关人员进行演练，并做好记录和影像资料 留存。
演练过程回顾
对演练过程进行全面回顾，总结经验和教训，提出改进意见和建 议。
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演练效果评价和持续改进方向
演练效果评价
2
安全知识普及
向员工传授焦化安全基本知识，包括焦化工艺、 设备安全、危险源辨识等方面内容，提高员工安 全素质。
安全技能培训
3
针对焦化操作过程中可能遇到的风险和隐患，对 员工进行安全技能培训，使员工掌握必要的安全 操作技能和应急处置能力。
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欧盟违禁物标准N2580-12
第二页
第三页N 2580－1.2 2002年10月
第四页N 2580－1.2 2002年10月
第六页N 2580－1.2 2002年10月
3 注意事项
3.1 偶氮染料中含有的致癌氨基物
美国化学文摘登记号—联苯-4-胺（4-氨基联苯）92-67-1
—对二氨基联苯92-87-5
—4-氯-氧-甲苯胺95-69-2
—2-萘胺91-59-8
—4-氧-甲苯-氧-甲苯胺97-56-3
—2-氨基-4-硝基甲苯99-55-8
—4-氯苯胺106-47-8
—2，4-二氨基苯甲醚615-05-4
—4，4’-二氨基二苯甲烷101-77-9
—3，3’-二氯对二氨基联苯91-94-1
—3，3’-二甲氧对二氨基联苯119-90-4
—4，4’-双氧基甲苯胺119-93-7
—4，4’-亚甲基-氧-甲苯胺838-88-0
—3-氨基对甲苯甲醚120-71-8
—2，2’-二氯-4，4’-亚甲基苯胺101-14-4
—4，4’-氧基苯胺101-80-4
—4，4’-二氨基二苯硫醚139-65-1
—氧基甲苯胺95-53-4
—4-甲基-m-亚苯基二胺95-80-7
—2，4，5-三甲基色氨苯胺137-17-7
—4-氨基偶氮苯60-09-3
—2-甲氧基苯胺90-04-0
—4-氨基-3-氟苯酚399-95-1
—6-氨基-2-乙氧基萘
其它适用标准
N2580-1。
特殊特性培训教材PPT课件
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2
二、什么是特殊特性
（Special Characteristics）
1）影响产品的安全性或法规要求的符合性的产品特性或过程参数。 2）影响产品配合/功能配合、功能、性能或后续生产过程的产品特
性或制造过程参数。 3）关于控制和文件化有其他原因（如顾客需求）的产品特性和过程
8
三大汽车公司的特殊特性和符号
定义:非主要特性
通用汽车公司北美部
福特汽车公司
克莱斯勒汽车公司
指这种产品特性:
在可预料的合理范围内变动不太可能显 著影响产品的安全性、政府法规的符合 性、配合/功能
不采用
不采用
专用术语 符号
定义：主要特性（与 安全或法规无关）
参数。 4）在验证活动中要求特别关注的特性（如检验与试验、产品和过程
审核） 说明：特殊特性包括产品特殊特性和过程特殊特性。
3
三、什么是非特殊特性（即一般特性）
产品的每一尺寸或者性能要求都可成为特性。
特性中符合上述要求的或者顾客规定的成为特殊特性，剩下的则成为非特殊 特性。
标识符号：如： S
6
四、特殊特性的分级（三）
重要特性（Significant Characteristic）：
影响产品公差配合/功能配合、功能、性能或后续生产过程的影响顾客满 意度的产品特性或制造过程参数。
如：产品的关键装配尺寸（顶蓬卡扣安装孔、ABCD柱配合间隙、地毯沙 发安装孔\顶蓬卡扣的拔脱力等）（此项选择的原则：一是顾客指定，二 是顾客对装配的要求是否较高，三是过程的控制能力是否能稳定的满足顾 客要求）、成型的温度、时间、压力（此项选择的原则：一是过程参数对 产品的影响有多大？二是过程参数是否能稳定的控制且变差在合理范围内） 等。