米特(meteor)绕线机的英文说明书

User ManualContent1. Standard operation procedure 22. The explanation of the menu on the screen 173. How to lead the wire through the winding machine? (28)4. How to write a new program for ferrite 305. How to modify the program which has been written and stored in the touch screenDisplay (editing area) .376. About the “Product name” 39Note:The programs for all your products (01, 02, 03, and 04) have been written, please refer to chapter 1 to call out the program.If the winding quality is not satisfied, please chapter 5 to modify the parameters and debug & refine it.Two copies are stored for each product. Even one copy is destroyed by mis-operation, you can select another program to download and execute it.1. Standard operation procedure.1.1 Switch the power to “ON”Note: For below steps please see the video of “how to call out a program to wind the ferrite”.1.2 Touch the “single-step” menu. (Note: NOT “single-cycle”, don’t be confused). We have writtenall the programs for the 4 products (ferrites) and additional one copy is prepared to make sure you don’t need to develop new program in case that you delete or destroy one program.1.3 Touch the “Pro Store” menu1.4 Touch “Program Download” select the “program #” (Note: it is the “NO” that shall be selected instead of “product name”.) by touch “Add” or “Dec”. eg. If you wind product 04, you should select NO 6 or NO 7)1.5 Touch “download” menu.1.6 Touch the “Program Save” menu and the screen will switch to 11.71.7 Touch “executing” menu and the program is downloaded and sent to the controller from the touch screen display (editing area).Note: when a program is downloaded and executing, it is no need to repeat 1.1 to 1.7.1.8 Pull backward and back-clamp and insert the ferrites into the fixture1.9 Release the back clamp and the ferrite is fixed1.10 Pick up the wire end from the spring and make the wire go through the bottom edge.1.11 Make the wire tie the bold with an o-ring for two times.1.12 Press down the “ZERO” for 2 seconds until the lamp is on.1.13 Press down “START” button1.14 The winding and traversing motion will be automatically executed.1.15 Press the “START” button and the wire nozzle move away.1.16 Dispensing the glue on the end1.17 Press the “start” button again and the nozzle will move away to make room for dispensing in other locations.1.18 Tie the other end of the wire to the bold with O-ring..1.19 Pull the wire into the spring to fix it.1.20 Cut the wire end to specified length.1.21 Pull backward and take out the wound ferrite.2 The explanation of the menu on the screen2.1 Main screenWhen the hardware checking is finished, the main screen will automatically show as this picture. The information of below parameters will show on the screen:W Axis: The winding spindle speedY Axis: The traversing coordinatesCycle: Cycle timeOutput: The accumulated output .In the mode of “manual”, the output will be zero clearedStatus: The executing status of the program.Work program: single step, or single cycle or continuous production.On the left side of the main screen, the meanings of the menu are as follows:Pro Edit: Program editPar. Setting: Set parameterPro store: Store programFault Inquiry: Touch the menu and the screen will be switched to the screen of failure warning.Manual: Touch the menu to and the screen will be switched to the screen of “manual”. It should be under the mode of “manual” to write a new program for a new product.Single-step: The machine will only run one cycle.2.2 Pro Edit:Password: the original password is 111111Enter the password and parameter screen will be switched to below screenThe instruction selecting menu (down). When touch the menu one by one the instruction sequence will be: move—traverse—executing—wait—action--program end.The instruction selecting menu (up). When touch the menu one by one the instruction sequence will be: program end—wait- move—traverse—moveUP:Step “up” menu. The program will come back the previous step when touch itDn:Step “down” menu. The program will go forward to the next step when touch it.Under the mode of “pro edit” and “manual”, touch the “insert”menu and a new instruction will be showed to be edited. Touch the “delete”menu and the instruction will be deleted.2.3 ManualTouch the “teach” menu and the “manual” screen will be showed as below:The operation is the same as the “manual” mode, which will show off when touch the manual menu.2.4 Winding and Traverse:Traversing width: Set the traverse widthWire Dia.: Set the wire diameterNO. of turns: Set the number of the turns and the range is from 0-99999.Speed: the rotating speed of the spindles and the range is from 0—18000RPMStop angle: Set the angle where the spindles stop when winding is finished.2.5 Waiting Instruction:Wait: The time lag between every program step: 0.00—99.99 seconds and the range is from 0.00—99.99 seconds.2.6 Par. SettingSet below parameters on the par. setting screen:Y Axis JOG speed: The traverse speedW Axis JOG speed: The max. turn speed of the spindles. For Schaffer products, the turn speed shall be less than 1000RPM.Y Program zero point: It is to set the winding start point2.7 Move Command:The instruction is to set the winding start point and the original angle of the spindle.Y Axis: winding start point: the data is from ±0.0 ～999.999 mm , if the winding start point is not in accordance with the specification, you can set specific data to modify .W Axis: The original angle before winding ±0.0 ～ 359.9. For Scaffner’s product, the degree is defaulted as “0 “ degree.Y AxisAcc/Dcc: Accelerating/decelerating time of the move speed: 1—9.999sec. Speed: Nozzle move speed when the nozzles return to the original point.2.8 Program endWhen the program is finished, the screen will show as this interface.2.9 Program storedWhen the program edit is finished, it should be stored in the touch screen display(editing area) by touching the” save” menu. The program NO shall be assigned to the program by touch”Add” or “dec”2.10 Program downloadedThe programs for the product (ferrites) are stored in the touchscreen display(editing area). When winding one new product, the operator should select the program No. by touch “Add” or “Dec” and then touch the “download” menu and the specified program will be called out.When Touch the “executing” and the program will be sent to the controller from the editing area and then the instructions of the program will be executed.When the program is downloaded and executed, it is no need to do the same operation and what need to do is to depress the zero and start button.If the program need to be changed, please touch the interface of “pro edit” and edit the program as needed.2.11 Fault inquiryThis screen will show the fault message in red in the screen. When the text become green, it shows that the fault is solved.3. How to lead the wire through the winding machine? Please see below pictures.4. How to write a new program for ferriteNote: Please see the video of “how to set the parameter”.The program framework has been done and what the operator needs to do is to set the parameter.4.1 Touch the “Pro Edit” and key in the password 111111Touch “UP” or “Dn” to select step 000 ---- step 005.4.2 Modify the winding start point. (Step 000)The “move command” of “step 000” is to make the wire nozzle return to the original point. In general the data are as follows:Y Axis: To specify the winding start point. If the winding start point is not in accordance with the specification, you can set specific data to modify it.4.3 Modify traverse width (step 001)4.4 Modify the nozzle position setting for glue dispensing (step 002)4.5 Modify the nozzle position setting for glue dispensing. (Step 003)4.6 Resetting the Nozzle position for the wire end leading. (Step 004)4.7 The modification shall be ended by “Program End” command. (Step 005)4.8 Select the “product NO” by touch “Add” or “Dec” and touch the “save”. (Note: Both the “product NO” and product name are number and they are easy to be confused. )At this step as indicated in red circle instead of the product name. Don’t confuse the product” NO” and product name!4.9 Touch “save” and the program will be stored in the display (editing area).4.10 As for the next steps to wind the ferrite, please refer to chapter 1.0.5. How to modify the program which has been written and stored in the touch screen display (editing area).The program has been finished and the operator only needs to call out the program. The operator can call out the program to winding the ferrite.If the winding quality needs to be refined, the operator should modify the parameters:5.1 Touch the data which needs to be modified and the soft keyboard will show.5.2 Key in the correct number on the soft keyboard and then touch “confirm” menu.5.3 The modification shall be ended by “Program End” command.5.4 Select the SAME “product NO” (which is being under modifying) by touch “Add” or “Dec” and touch the “save” (Note: Both the “product NO” and product name are number and they are easy to be confused.)At this step as indicated in red circle instead of the product name. Don’t confuse the product” NO” and product name!5.5 Touch “save” and the updated program will cover the old program..6. About the “Product name”.The product name 01/02/03/04 are defined temporarily as follows.Product 01Product 02Product 03Product 04Both the “product NO” and product name are number and they are easy to be confused.The operator can modify them if you don’t like them. (Please be kindly advised that when choice the program, the operator shall select the “NO” by touch “Add” or “Dec”.7. How to adjust the nozzle positionLoose the 3 bolts and re-locate the nozzle holding bar and then tighten the bolts.8. How to make a quick-change over for the fixture.This location is for product 01, 02 and 03. This location is only for product 04.The start point (size C) for product 01 is 10mm’ and the fixture is marked as “10” which is indicated as below.。