机械设计中英文外文翻译文献

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机械设计制造及自动化中英文对照外文翻译文献

机械设计制造及自动化中英文对照外文翻译文献

机械设计制造及⾃动化中英⽂对照外⽂翻译⽂献中英⽂对照外⽂翻译⽂献(⽂档含英⽂原⽂和中⽂翻译)使⽤CBN砂轮对螺杆转⼦进⾏精密磨削的⽅法摘要:针对⾼精度加⼯螺杆转⼦,这篇论⽂介绍了利⽤⽴⽅氮化硼(CBN砂轮)对螺杆转⼦进⾏精密磨削的加⼯⽅法。

⾸先,使⽤⼩型电镀CBN砂轮磨削螺杆转⼦。

精确的CBN砂轮轴向轮廓的模型是在齿轮啮合理论的基础上建⽴开发的。

考虑到螺杆转⼦和涂层厚度之间的间隙,主动砂轮的修整引⼊了CBN的砂轮的设计⽅法。

主动砂轮的形状采⽤低速电⽕花线切割技术(低速⾛丝线切割机)进⾏加⼯线CBN主动砂轮的成形车⼑采⽤低速⾛丝机切割机进⾏加⼯。

CBN螺杆转⼦砂轮采⽤本⽂提出的原理进⾏有效性和正确性的验证。

电镀CBN砂轮对螺杆转⼦进⾏加⼯,同时进⾏机械加⼯实验。

在实验中获得的数据达到GB10095-88五级认证。

关键词: CBN砂轮精密磨削螺杆转⼦砂轮外形修整专业术语⽬录:P 螺杆转⼦的参数H 螺杆转⼦的直径Σ砂轮和转⼦的安装⾓度Au 砂轮和转⼦的中⼼距8 螺旋转⼦接触点的旋转⾓x1, y1, z1:转⼦在σ系统中的位置x, y, z: 砂轮端⾯的位置x u ,y u ,z u: x, x y z轴的法向量n x ,ny,nz:X Y Z轴的端⾯法向量n u , nu, nu:砂轮的⾓速度的⽮量:砂轮模块的⾓速度wu:螺旋转⼦的⾓速度w1螺旋转⼦模块的⾓速度转⼦接触点的⾓速度转⼦表⾯接触点的初始速度砂轮表⾯接触点的⾓速度砂轮表⾯接触点的初始速度l砂轮的理论半径砂轮轴的理想位置砂轮表⾯的修改半径砂轮轴的修改位置砂轮表⾯的法向量1.引⾔螺旋转⼦是螺杆压缩机、螺钉、碎纸机以及螺杆泵的关键部分。

转⼦的加⼯精度决定了机械性能。

⼀般来说,铣⼑⽤于加⼯螺旋转⼦。

许多研究者,如肖等⼈[ 1 ]和姚等⼈[ 2 ],对⽤铣⼑加⼯螺旋转⼦做了⼤量的⼯作。

该⽅法可以提⾼加⼯效率。

然⽽,加⼯精度低和表⾯粗糙度不⾼是其主要缺点。

机械设计外文文献翻译、中英文翻译

机械设计外文文献翻译、中英文翻译

外文原文Mechanical DesignAbstract:A machine is a combination of mechanisms and other components which transforms, transmits. Examples are engines, turbines, vehicles, hoists, printing presses, washing machines, and movie cameras. Many of the principles and methods of design that apply to machines also apply to manufactured articles that are not true machines. The term "mechanical design" is used in a broader sense than "machine design" to include their design. the motion and structural aspects and the provisions for retention and enclosure are considerations in mechanical design. Applications occur in the field of mechanical engineering, and in other engineering fields as well, all of which require mechanical devices, such as switches, cams, valves, vessels, and mixers.Keywords: Mechanical Design mechanisms Design ProcessThe Design ProcessDesigning starts with a need real.Existing apparatus may need improvements in durability, efficiency, weight, speed, or cost. New apparatus may be needed to perform a function previouslydone by men, such as computation, assembly, or servicing. With the objective wholly or partlyIn the design preliminary stage, should allow to design the personnel fully to display the creativity, not each kind of restraint. Even if has had many impractical ideas, also can in the design early time, namely in front of the plan blueprint is corrected. Only then, only then does not send to stops up the innovation the mentality. Usually, must propose several sets of design proposals, then perform the comparison. Has the possibility very much in the plan which finally designated, has used certain not in plan some ideas which accepts.When the general shape and a few dimensions of the several components becomeapparent, analysis can begin in earnest. The analysis will have as its objective satisfactory or superior performance, plus safety and durability with minimum weight, and a competitive cost. Optimum proportions and dimensions will be sought for each critically loaded section, together with a balance between the strengths of the several components. Materials and their treatment will be chosen. These important objectives can be attained only by analysis based upon the principles of mechanics, such as those of static for reaction forces and for the optimum utilization of friction; of dynamics for inertia, acceleration, and energy; of elasticity and strength of materials for stress and deflection; of physical behavior of materials; and of fluid mechanics for lubrication and hydrodynamic drives. The analyses may be made by the same engineer who conceived the arrangement of mechanisms, or, in a large company, they may be made by a separate analysis division or research group. Design is a reiterative and cooperative process, whether done formally or informally, and the analyst can contribute to phases other than his own. Product design requires much research and development. Many Concepts of an idea must be studied, tried, and then either used or discarded. Although the content of each engineering problem is unique, the designers follow the similar process to solve the problems. Product liability suits designers and forced in material selection, using the best program. In the process of material, the most common problems for five (a) don't understand or not use about the latest application materials to the best information, (b) failed to foresee and consider the reasonable use material may (such as possible, designers should further forecast and consider due to improper use products. In recent years, many products liability in litigation, the use of products and hurt the plaintiff accused manufacturer, and won the decision), (c) of the materials used all or some of the data, data, especially when the uncertainty long-term performance data is so, (d) quality control method is not suitable and unproven, (e) by some completely incompetent persons choose materials.Through to the above five questions analysis, may obtain these questions is does not have the sufficient reason existence the conclusion. May for avoid these questions to these questions research analyses the appearance indicating the direction. Although uses the best choice of material method not to be able to avoid having the product responsibility lawsuit, designs the personnel and the industry carries on the choice of material according to the suitable procedure, may greatly reduce the lawsuit the quantity.May see from the above discussion, the choice material people should to the material nature, the characteristic and the processing method have comprehensive and the basic understanding.Finally, a design based upon function, and a prototype may be built. If its tests are satisfactory, the initial design will undergo certain modifications that enable it to be manufactured in quantity at a lower cost. During subsequent years of manufacture and service, the design is likely to undergo changes as new ideas are conceived or as further analyses based upon tests and experience indicate alterations. Sales appeal.Some Rules for DesignIn this section it is suggested that, applied with a creative attitude, analyses can lead to important improvements and to the conception and perfection of alternate, perhaps more functional, economical,and durable products.To stimulate creative thought, the following rules are suggested for the designer and analyst. The first six rules are particularly applicable for the analyst.1. A creative use of need of physical properties and control process.2. Recognize functional loads and their significance.3. Anticipate unintentional loads.4. Devise more favorable loading conditions.5. Provide for favorable stress distribution and stiffness with minimum weight.6. Use basic equations to proportion and optimize dimensions.7. Choose materials for a combination of properties.8. Select carefully, stock and integral components.9. Modify a functional design to fit the manufacturing process and reduce cost.10. Provide for accurate location and noninterference of parts in assembly.Machinery design covers the following contents.1. Provides an introduction to the design process , problem formulation ,safety factors.2. Reviews the material properties and static and dynamic loading analysis ,Including beam , vibration and impact loading.3. Reviews the fundamentals of stress and defection analysis.4. Introduces fatigue-failure theory with the emphasis on stress-life approaches to high-cycle fatigue design, which is commonly used in the design of rotation machinery.5. Discusses thoroughly the phenomena of wear mechanisms, surface contact stresses ,and surface fatigue.6. Investigates shaft design using the fatigue-analysis techniques.7. Discusses fluid-film and rolling-element bearing theory and application8. Gives a thorough introduction to the kinematics, design and stress analysis of spurgears , and a simple introduction to helical ,bevel ,and worm gearing.9. Discusses spring design including compression ,extension and torsion springs.10. Deals with screws and fasteners including power screw and preload fasteners.11. Introduces the design and specification of disk and drum clutches and brakes. Machine DesignThe complete design of a machine is a complex process. The machine design is a creative work. Project engineer not only must have the creativity in the work, but also must in aspect and so on mechanical drawing, kinematics, engineerig material, materials mechanics and machine manufacture technology has the deep elementary knowledge. One of the first steps in the design of any product is to select the material from which each part is to be made. Numerous materials are available to today's designers. The function of the product, its appearance, the cost of the material, and the cost of fabrication are important in making a selection. A careful evaluation of the properties of a. material must be made prior to any calculations.Careful calculations are necessary to ensure the validity of a design. In case of any part failures, it is desirable to know what was done in originally designing the defective components. The checking of calculations (and drawing dimensions) is of utmost importance. The misplacement of one decimal point can ruin an otherwise acceptable project. All aspects of design work should be checked and rechecked.The computer is a tool helpful to mechanical designers to lighten tedious calculations, and provide extended analysis of available data. Interactive systems, based on computer capabilities, have made possible the concepts of computer aided design (CAD) and computer-aided manufacturing (CAM).How does the psychologist frequently discuss causes the machine which the people adapts them to operate. Designs personnel''s basic responsibility is diligently causes the machine to adapt the people. This certainly is not an easy work, because certainly does not have to all people to say in fact all is the most superior operating area and the operating process.Another important question, project engineer must be able to carry on the exchange and the consultation with other concerned personnel. In the initial stage, designs the personnel to have to carry on the exchange and the consultation on the preliminary design with the administrative personnel, and is approved. This generally is through the oral discussion, the schematic diagram and the writing material carries on.If front sues, the machine design goal is the production can meet the human need the product. The invention, the discovery and technical knowledge itself certainly notnecessarily can bring the advantage to the humanity, only has when they are applied can produce on the product the benefit. Thus, should realize to carries on before the design in a specific product, must first determine whether the people do need this kind of product Must regard as the machine design is the machine design personnel carries on using creative ability the product design, the system analysis and a formulation product manufacture technology good opportunity. Grasps the project elementary knowledge to have to memorize some data and the formula is more important than. The merely service data and the formula is insufficient to the completely decision which makes in a good design needs. On the other hand, should be earnest precisely carries on all operations. For example, even if places wrong a decimal point position, also can cause the correct design to turn wrongly.A good design personnel should dare to propose the new idea, moreover is willing to undertake the certain risk, when the new method is not suitable, use original method. Therefore, designs the personnel to have to have to have the patience, because spends the time and the endeavor certainly cannot guarantee brings successfully. A brand-new design, the request screen abandons obsoletely many, knows very well the method for the people. Because many person of conservativeness, does this certainly is not an easy matter. A mechanical designer should unceasingly explore the improvement existing product the method, should earnestly choose originally, the process confirmation principle of design in this process, with has not unified it after the confirmation new idea.外文资料翻译译文机械设计摘要:机器是由机械装置和其它组件组成的。

机械设计类英文文献及翻译

机械设计类英文文献及翻译

The Sunflower Seed Huller and Oil PressBy Jeff Cox-- from Organic Gardening, April 1979, Rodale PressIN 2,500 SQUARE FEET, a family of four can grow each year enough sunflower seed to produce three gallons of homemade vegetable oil suitable for salads or cooking and 20 pounds of nutritious, dehulled seed -- with enough broken seeds left over to feed a winter's worth of birds.The problem, heretofore, with sunflower seeds was the difficulty of dehulling them at home, and the lack of a device for expressing oil from the seeds. About six months ago, we decided to change all that. The job was to find out who makes a sunflower seed dehuller or to devise one if none were manufactured. And to either locate a home-scale oilseed press or devise one. No mean task.Our researches took us from North Dakota -- hub of commercial sunflower activity in the nation -- to a search of the files in the U.S. Patent Office, with stops in between. We turned up a lot of big machinery, discovered how difficult it is to buy really pure, unrefined vegetable oils, but found no small-scale equipment to dehull sunflowers or press out their oil. The key to success, however, was on our desk the whole time. In spring 1977, August Kormier had submitted a free-lance article describing how he used a Corona grain mill to dehull his sunflower seeds, and his vacuum cleaner exhaust hose to blow the hulls off the kernels. A second separation floated off the remaining hulls, leaving a clean product. We'd tried it, but because some kernels were cracked and the process involved drying, we hadn't been satisfied. Now we felt the best approach was to begin again with what we learned from Mr. Kormier and refine it.Staff Editor Diana Branch and Home Workplace Editor Jim Eldon worked with a number of hand- and electric-powered grain mills. While the Corona did a passable job, they got the best results with the C.S. Bell #60 hand mill and the Marathon Uni Mill, which is motor-driven. "I couldn't believe my eyes the first time I tried the Marathon," Diana says. "I opened the stones to 1/8th inch, and out came a bin full of whole kernels and hulls split right at the seams. What a thrill that was!"She found that by starting at the widest setting,and gradually narrowing the opening, almost every seed was dehulled. The stones crack the hulls open, then rub them to encourage the seed away from the fibrous lining. The Bell hand mill worked almost as well. "As long as the stones open at least as wide as the widest unhulled seed, any mill will work," she says.Because the seed slips through the mill on its flat side, grading is an important step to take before dehulling. We made three sizing boxes. Thefirst is 1/4-inch hardware cloth [wire screen]. The second is two layers of1/4-inch cloth, moved slightly apart to narrow the opening in one direction, and the third is two layers of screen adjusted to make a still-smaller opening. Since the smallest unhulled seeds are about the size of the largest hulled kernels, the grading step prevents these undersized seeds from passing through unhulled. Processed together at a closer setting, the smallest seeds hulled out.Jim Eldon's workshop is littered with strange-looking pieces of apparatus. They represent initial attempts to build a workable winnowing box, using Kormier's vacuum exhaust idea for a source of air. Jim, Fred Matlack and Diana finally made a box with a Plexiglas front, through which they could observe what was happening.They cut a hole in the back of the box with a sliding cover to regulate the air pressure, and fiddled with various arrangements of baffles. The result was a stream of hulls exiting through one hole while the kernels fell to the bottom of the box. Now they were ready to try a five-pound sample of unhulled sunflower seeds to see how much they could recover.The five pounds were graded and dehulled, then winnowed. We got about one hull for every ten kernels in the final, winnowed product. These are easily picked out. They usually contain kernels still held behind the fibrous strings of the hull. Their weight prevents them from blowing out with the empty hulls. We found that bug-eaten seeds do blow away with the chaff, which was a bonus for cleanliness of the final product. Toss the hulls to the birds, who will find broken seeds among them.Starting with 80 ounces of unhulled seed, we ended up with 41-1/4 ounces of edible whole seeds, 1.8 ounces of damaged seeds suitable for animal feed, and 36.6 ounces of hulls. It took us about an hour. Notbad.Sunflower seeds store perfectly in the hulls, but they deteriorate more rapidly when shelled out. The grain mill dehuller and winnowing box give the gardener a way to have the freshest possible seeds for eating at all times of the year. With the construction of one more piece of equipment -- the oil press -- he can have absolutely fresh, unrefined, polyunsaturated sunflower oil for salads, mayonnaise and cooking.Most light, refined vegetable oils have been extracted using hexane, a form of naphtha. The oil is then heated to boil off the hexane. Lye is dumped into it. It's washed with steam, then heated to remove odors and taste before being laced with preservatives and stabilizers. It may feel oily in the mouth, but you might as well taste air. No so with fresh-made sunflower oil -- it's deliciously yet subtly nutty in flavor, adding unsurpassed flavor to salads.There's good reason to believe that sunflower oil may become the #1 vegetable oil in the U.S. in a few years. It's already #1 in health-conscious Europe. Corn oil has already caught on here for health reasons, and sunflower oil is so much better. Sunflower oil's 70 percent polyunsaturate is just under safflower, with corn oil bringing up the rear with 55 percent. And sunflowers yield 40 percent oil, soybeans only 20 percent.Our oil press isrelatively simple, but it must be welded together. Check the construction directions for details. The press consists of a welded tubular frame which accepts a three-ton hydraulic jack. You may already have one. If not, it can be purchased at most auto and hardware stores for about $16. A metal canister with holes drilled in its sides and one end welded shut holds the mashed sunflower seeds. A piston is inserted in the canister and then inverted and slipped over a pedestal on the frame. The jack is set in place, and the pressure gradually increased over half an hour. The oil drips from the sides of the canister into a tray -- the bottom of a plastic jug slipped over the pedestal works fine -- which empties the oil into a cup. You can filter the oil with a coffee filter to remove pieces of seed and other fine particles that would burn if the oil were used for cooking. If it's for salads or mayonnaise, there's no need to filter it.We first tried using "confectionary" sunflower seeds for oil. These are the regular eating kernels we're used to seeing. They give less than half as much oil as the oilseed types of sunflower. Although you can use confectionary types such as MAMMOTH RUS- SIAN for oil, don't expect to get more than an ounce and a half from a pound of seed. Oilseed produces three or more ounces of oil from a pound of seed and is well worth planting along with confectionary-type seeds. Oilseed has another big advantage -- to prepare it, you can put the whole, unhulled seed into a blender and whiz it until it forms a fine meal, while confectionary seeds must be dehulled first. The entire sequence of grading, dehulling and winnowing is avoided with oilseed.Oil types produce about a tenth of a pound of seed per head in commercial production. Gardeners, with their better soil and care, invariably do better than that. Our conservative estimate is that 1,280 plants will be enough for three gallons of oil. Spaced one foot apart in rows two feet apart, 1,280 oilseed plants will take a space 40-by-56 feet, or 80-by-28 if you want a more rectangular patch to face south.We worked in pound batches, since the canister just holds one pound of mash. After blending, we heated it to 170 degrees F. (77 deg C) by placing it in a 300-degree F. (149 deg C) oven and stirring it every five minutes for 20 minutes. Heating gets the oil flowing and doubles the yield of oil. In case you're wondering,"cold-pressed" oils sold commercially are also heated, and some are subjected to the entire chemical process. The term has no firm meaning within the industry, according to the literature we've surveyed.Heating does not change the structure of fats. It will not turn polyunsaturated fats into saturated fats. In fact, Dr. Donald R. Germann in his book, "TheAnti-Cancer Diet", says that "... an unsaturated fat must be heated to high temperatures -- above 425 degrees F. or 200 degrees C. -- at least 8 or 10 times before any shift toward saturation occurs..." Dean C. Fletcher, Ph.D., of the American Medical Association Department of Foods and Nutrition in Chicago, says, "It's true that either high temperature or repeated heatingdoes change the nature of some of the unsaturated oil molecules. (But) the flavor of the oil changes as these chemical changes occur, spoiling its taste. This effect is probably more profound than any of the physiological changes the altered oil might produce within the body."From 500 gm. of heated mash, we pressed 89 gm. of oil, 89 percent of the entire amount available and twice as much as we could press from unheated oil! The decision is up to you whether or not to heat the mash, but that extra 50 percent seems like an awful lot, especially when the whole technique is so labor intensive. The oil should be stored in the refrigerator, and it's probably best to use it within a month, since it has no preservatives. Mayonnaise made with such fresh oils should be kept refrigerated and used within two weeks. The leftover cake, still containing 50 percent of its oil, is a nutritious addition to your dishes, and makes excellent feed for animals or winter birds. Store the pressed cake in the freezer.We're talking then about a sunflower patch with two kinds of plants -- confectionary such as MAMMOTH RUSSIAN and oilseed such as PEREDOVIK. The oilseed plants should be grown 12 inches apart in rows two feet apart. Four average confectionary heads yield about a pound of unhulled seed. You'll need about 35 pounds of unhulled seed, or 140plants-worth, to yield 20 pounds of hulled kernels, about what a family of four will use in a year. That many plants can be grown in an area 26-by-10 feet. That's 260 square feet. Put that together with the 2,240 square feet for the oilseed sunflowers, and you need a patch about 2,500 square feet -- 25 100-foot rows -- to keep yourself supplied year-round with super nutrition and unsurpassable taste.Winnowing Machine For Sunflower SeedsThe winnowing machine operates on the age-old principle of blowing the chaff away from the heavy grain with a controlled current of air.The unit uses a household or shop-type vacuum cleaner for its air supply. A vacuum cleaner was used as a power source because it can supply a large volume of air over an extended period of time, and most homes and farms have a vacuum cleaner.A cloth bag has been attached to the chaff chute to catch the chaff as it is separated from the seed. The bag allows the hulls to be collected and greatly reduces the amount of waste material normally blown into the air by conventional systems.The unit has been constructed in such a way that the cloth bag and cleaner box can be placed inside the seed box, making a compact package for storage.Tools Required1. Table Saw2. Drill Press3. Band Saw4. Saber SawProcedure (cleaner box)1 . Cut out the two sides of the cleaner box from 1/4-inch plywood.2. Cut out the six interior pieces of the cleaner box from 3/4 x 3-1/2-inch select pine.3. Assemble the cleaner box elements with glue and nails.4. Cut four 1/4-inch square strips of pine four inches long.5. Glue the strips around the end of the chaff chute.6. Sand all surfaces and edges.7. Finish with clear lacquer finish.Procedure (seed box)1. Cut two pieces of pine /34" x 5 /12 x 15 inches for the sides.2. Cut two pieces of pine 3/4 x 5-1/2 x inches for the top and bottom.3. Plow a /14 x 1/4 groove for the front and back panels in all four pieces.4. Rip the top board to 5 inches so that the front panel can slide into the grooves in the side boards.5. Rabbet both ends of each 15-inch side piece to accept the top and bottom boards.6. Drill a hole in the left side board 2-1/2 inches from the top. The size of the hole is determined by the vacuum cleaner hose fitting.7. Cut a 3-1/4 x 4 inch hole in the top 1/2 inch from the right end. This hole will accept the cleaner box.8. Cut two pieces of pine for the baffle.9. Drill two 1-inch holes in the bottom of the baffle box.10. Cut a piece of 1/4 x 8-1/2 x 14 inch plywood for the back panel.11. Cut a 3-inch hole, centered 1-7/8 inches from the top and left sides of the plywood back.12. Assemble the sides, baffles, top, bottom, and back panel with glue and nails.13. Cut an 8-7/16 x 15-3/4-inch piece of Plexiglas for the front.14. Cut a one-inch radius on the top corners of the front.and sand the edges.15. Drill a one-inch thumb hole centered 7/8 inch from the top edge.16. Cut a 3-1/2-inch disk of 1/4-inch plywood for the vent cover.17. Drill a 3/16-inch hole 3/8 inch from the edge of the disk.18. Mount the disk over the vent with a #10 x 1-inch screw.19. Sand all surfaces and edges of the, box.20. Finish with clear lacquer finish.MaterialsCleaner Box2 -- 7-3/4 x 7-1/2 x 3/4" plywood (sides)6 -- 3/4 x 3-1/2 x 24" for all members (baffles)4 -- 1/4 x 1/4 x 4" pine (chute cleats)22 -- 1" x 18 ga. headed nailsWhite vinyl glueClear lacquer finishSeed Box2 -- 3/4' x 5-1/2 x 15" select pine (sides)2 -- 3/4 x 5-1/2 x 8-1/2" select pine (top and bottom)1 -- 3/4 x 3-1/2 x 4-1/2" select pine (baffle)1 -- 3/4 x 4-1/2 x 4-1/2" select pine (baffle)1 -- 1/4 x 8-1/2 x 14" plywood (back)1 -- 1/4 x 3-1/2" dia. plywood (control valve)1 -- 1/4' x 8-7/16 x 15-1/4" Plexiglas (front)1 - #10 x 1" flat head screw18 - 4d finish nailsWhite vinyl glueClear lacquer finish1 -- 17 x 31" cloth laundry bagSunflower Seed Oil PressThe press was designed so that homesteaders can produce sunflower oil from their own seeds. The oil can be pressed as is or heated to 170 degrees F., which doubles oil yield.Both methods require the seed to be ground to fine powder. If you are pressing the oil seed variety, a meat grinder or electric blender will do an excellent job of grinding the seed. The confectionary type of seed will require the seed to be hulled and winnowed before it is ground. A food mill with the stones set at the coarse setting can be used to accomplish this step. The ground kernels are placed in the cylinder with the piston closing the bottom portion of the cylinder.The cylinder is mounted in the press frame and a three-ton hydraulic jack is used to supply the pressure.Because of the great pressures created by the hydraulic jack, it is important that the frame be properly constructed and firmly mounted to the work surface before the pressing operation begins. The following instructions can be given to a welder.Tools Required1. Power Hacksaw2. Metal Band Saw3. Metal Lathe4. Drill Press5. Belt or Disk Grinder6. Arc Welder7. Hand ClampsProcedure (Frame)1. Cut two pieces of 1-3/4" O.D. x 1-3/8" I.D. x 24-1/2 inch long tubing for the uprights.2. Cut one piece of 1-3/4" O.D. x 1-3/8" I.D. x 6-1/2 inch long tubing for the center tube.3. Cut one 3/4" x 2-3/4 x 5-1/2 inch steel bar for the top cross member.4. Cut two pieces of 1-3/4 x 1-3/4 x 8 inch angle iron for the base members.5. Drill two 9/32-inch holes in each base member 1/2 inch from the outer edges.6. Weld the base members, tubes and cross member together as per the drawing.7. Grind all edges to remove any burrs.8. Paint the frame.9. If a mounting board is desired, cut a piece of pine 1-1/4 x 6-1/2 x 12 inches long.10. Center the frame on the board and mark the location of the four mounting holes.11. Drill four 7/8-inch holes 1/4-inch deep to accept the T-nuts.12. Drill four 5/16-inch holes through the mounting board using the same centers created by the 7/8-inch holes.13. Round the edges of the base and sand all surfaces.14. Install four 1/4-20 T-nuts.15. Finish the base with clear lacquer finish.16. Assemble the base to the frame using four 1/4-20 x 1-1/4-inch round head bolts.Procedure (Cylinder)1. Cut a piece of 3-1/2" O.D. x 3-1/4" I.D. tubing 5-3/8 inches long.2. Face both ends on the lathe.3. Cut out a 3-1/2-inch round disk from 1/4-inch plate steel.4. Weld the disk to one end of the tube.5. Drill a series of 3/32-inch holes around the side of the tube on 1/2-inch centers.6. Remove all burrs on the inside and outside of the tube.Procedure (Piston)1. Cut out a 3-3/8-inch disk of 1/4-inch plate steel.2. Cut a 1-3/8" O.D. x 1-1/8" I.D. piece of tubing 1-1/8 inches long.3. Face both ends of the tube.4. Weld the tube in the center of the 3-3/8-inch disk. All welds should be made on the inside of the tube.5. Mount the piston in the lathe and turn the disk to fit the inside diameter of the cylinder. This will be about 3-15/64 inches in diameter.6. Remove any sharp edges.Procedure (Collector Ring)1. Cut the bottom out of a one-gallon plastic bottle. The cut line should be approximately 1-1/2 inches from the bottom of the bottle.2. Make a 1/8 x 1 inch slot at one edge of the bottom outside ring. This will allow the oil to pour into a receiving cup.3. Cut a 1-3/4-inch hole in the center of the bottom, so that the unit will fit over the center tube in the frame.MaterialsFrame2 -- 1-3/4 O.D. x 1-3/8 I.D. x 24-1/2" long H.R.S. (frame tubes)1 -- 1-3/4 O.D. x 1-3/8 I.D. x 6-1/2 inch long H.R.S. (center tube)1 -- 3/4 x 2-3/4 x 5-1/2" flat bar H.R.S. (top cross member)2 -- 1-3/4 x 1-3/4 x 8" angle iron H.R.S. (base members)1 -- 1-1/4 x 6-1/2 x 12" #2 white pine (wood base)4 -- 1/4-20 x 1-1/4 R.H. mounting bolts4 -- 1/4-20 T-nutsBlack enamel for frame (finishing material)Clear lacquer finish for wood base3 -- 1/8" dia. welding rodsCylinder1 -- 1/4 x 3-1/2" dia. C.R.S. disk (top)1 -- 3-1/2 O.D. x 3-1/4 I.D. C.R.S. tube (cylinder)1 -- 1/8 dia. welding rodPiston1 -- 1/4 x 3-3/8 D.A. C.R.S. disk (piston top)1 -- 1-1/4 O.D. x 1 I.D. x 1" long H.R.S. (piston tube)1 -- 1/8 dia. welding rodCollector Ring1 -- Bottom from a one-gallon plastic bottle (oil collector ring)葵花籽脱壳机和油压机由Jeff考克斯-从有机园艺,1979年4月,罗代尔新闻2,500平方尺,一个四口之家每年可以长到足以产生三种葵花籽国产蔬菜沙拉或烹调油和20磅的营养丰富,适合脱皮加仑种子 - 与遗留养活一个冬天的产值,破碎的种子鸟类。

机械外文文献及翻译

机械外文文献及翻译

与机械相关的外文及翻译Multidisciplinary Design Optimization of Modular Industrial Robots by Utilizing High Level CAD Templates1、IntroductionIn the design of complex and tightly integrated engineering products, it is essential to be able to handle interactions between different subsystems of multidisciplinary nature [1]. To achieve an optimal design, a product must be treated as a complete system instead of developing subsystems independently [2]. MDO has been established as a convincing concurrent design optimization technique in development of such complex products [3,4].Furthermore, it has been pointed out that, regardless of discipline, basically all analyses require information that has to be extracted from a geometry model [5]. Hence, according to Bow-cutt [1], in order to enable integrated design analysis and optimization it is of vital importance to be able to integrate an automated parametric geometry generation system into the design framework. The automated geometry generation is a key enabler for so-called geometry-in-the-loop[6] multidisciplinary design frameworks, where the CAD geometries can serve as framework integrators for other engineering tools.To eliminate noncreative work, methods for creation and automatic generation of HLCt have been suggested by Tarkian [7].The principle of high HLCts is similar to high level primitives(HLP) suggested by La Rocca and van Tooren [8], with the exception that HLCts are created and utilized in a CAD environment.Otherwise, the basics of both HLP and HLCt can, as suggested byLa Rocca, be compared to parametric LEGOV Rblocks containing a set of design and analysis parameters. These are produced and stored in libraries, giving engineers or a computer agent the possibility to first topologically select the templates and then modify the morphology, meaning theshape,of each template parametrically.2、Multidisciplinary Design FrameworkMDO is a “systematic approach to design space exploration”[17], the implementation of which allows the designer to map the interdisciplinary relations that exist in a system. In this work, the MDO framework consists of a geometry model, a finite element(FE) model, a dynamic model and a basic cost model. The geometry model provides the analysis tools with geometric input. The dynamic model requires mass properties such as mass, center of gravity, and inertia. The FE model needs the meshed geometry of the robot as well as the force and torque interactions based on results of dynamic simulations.High fidelity models require an extensive evaluation time which has be taken into account. This shortcoming is addressed by applying surrogate models for the FE and the CAD models. The models are briefly presented below. 2.1 High Level CAD Template—Geometry ModelTraditionally, parametric CAD is mainly focused on morphological modifications of the geometry. However, there is a limit to morphological parameterization as follows:•The geometries cannot be radically modified.•Increased geometric complexity greatly increases parameterization complexity.The geometry model of the robot is generated with presaved HLCts, created in CATIA V5. These are topologically instantiated with unique internal design variables. Topological parameterization allows deletion, modification, and addition of geometricelements which leads to a much greater design space captured.Three types of HLCts are used to define the industrial robot topologically; Datum HLCt which includes wireframe references required for placement for the Actuator HLCTs and Structure HLCts, as seen Fig.2.Fig. 2 An industrial robot (left) and a modular industrial robot(right) The names of the references that must be provided for each HLCt instantiation are stored in the knowledge base (see Appen-dix A.4), which is searched through by the inference engine. In Appendix A, pseudocode examples describes how the references are retrieved and how they are stored in the knowledge base.The process starts by the user defining the number of degrees of freedom (DOF) of the robot (see Fig. 3) and is repeated until the number of axis (i) is equal to the user defined DOF.In order to instantiate the first Structure HLCt, two Datum and two actuator instances are needed. References from the two Datum instances help orienting the structure in space, while the geometries of the actuator instances, at both ends of the link, are used to construct the actuator attachments, as seen in Figs. 2 and 3. For the remaining links, only one new instance of both datum and actuator HLCts are required, since the datum and actuator instances from adjacent links are already available.Appendix A.2 shows a pseudocode example of an instantiation function. The first instantiated datum HLCt is defined with reference to the absolute coordinate system. The remaining datum HLCt instances are placed in a sequential order, where the coordinate system of previous instances is used as reference for defining the position in space according to user inputs (see also AppendixA.3). Furthermore, the type of each actuator and structure instance is user defined.Fig. 3 The high level CAD template instantiation process Since it is possible to create new HLCts in the utilized CAD tool, the users are not forced to merely choose from the templates available. New HLCts can be created, placed in the database and parametrically inserted into the models.2.2 Dynamic ModelThe objective of performing dynamic simulation of a robot is to evaluate system performance, such as predicting acceleration and time performance, but it also yields loads on each actuated axis, needed for actuator lifetime calculations and subsequent stress analysis based on FE calculations. Thedynamic model in the outlined framework is developed in Modelica using Dymola, and it constitutes a seven-axis robot arm based on the Modelica Standard library [18].The dynamic model receives input from the geometry model,as well as providing output to the FE model, which is further described in Sec. 2.3. However, to better understand the couplings between the models, the Newton –Euler formulation will be briefly discussed. In this formulation, the link velocities and acceleration are iteratively computed, forward recursivelyWhen the kinematic properties are computed, the force and torque interactions between the links are computed backward recursively from the last to the first link2.3 FE Surrogate ModelTo compute the structural strength of the robot, FE models for each robot link is created utilizing CATIA V5, see Fig. 4. For each HLCt, mesh and boundary conditions are manually preprocessed in order to allow for subsequent automation for FE-model creation. The time spent on preprocessing each FE-model is thus extensive. Nonetheless, the obtained parametric FE-model paves way for automated evaluation of a wide span of concepts. Each robot link is evaluated separately with the load conditions extracted from the dynamicmodel. The force (fi-11and fi) and torque (ţi-1and ti) are applied on the surfaceswhere the actuators are attached.2.4 Geometric Surrogate Models.Surrogate models are numerically efficient models to determine the relation between inputs and o utputs of a model [19]. The input variables for the proposed application are the morphological variables thickness and link height as well as a topological variable actuator type. The outputs of the surrogate models are mass m, Inertia I, and center of gravity ri,ci.To identify the most suitable type of surrogate model for the outlined problem, a range of surrogate models types are created and evaluated using 50 samples. The precision of each surrogate model is compared with the values of the original model with 20 new samples. The comparison is made using the relative average absolute error (RAAE) and relative maximum absolute error (RMAE) as specified by Shan et al. [20], as well as the normalized root mean square error (NRMSE), calculated as seen in Eq. (3). All precision metrics are desired to be as low as possible, since low values mean that the surrogate model is accurateThe resulting precision metrics can be seen in Appendix B and the general conclusion is that anisotropic kriging [21], neural networks [22], and radialbasis functions [23] are the most promising surrogate models. To investigate the impact of increasing number of samples, additional surrogate models of those three are fitted using 100 samples, and the results compiled in Appendix B. The resulting NRMSEs for 50 and 100 samples for anistotropic kriging, neural networks, and radial basis functions can be seen in Fig.5. The figures inside the parentheses indicate the number of samples used to fit the surrogate models.Fig. 5 Graph of the NRMSEs for different surrogate models,fitted using 50 and 100 samplesAccording to Fig. 5, anisotropic kriging outperforms the other surrogate models and the doubling of the number of samples usedfor fitting the surrogate model increases the precision dramatically.2.5 FE Surrogate ModelsFor generating FE surrogate models, the anisotropic kriging was also proven to be the most accurate compared to the methods evaluated in Sec. 2.4. Here, one surrogate model is created for each link. Inputs are thickness,actuators, force (fi-11and fi) and torque (ţi-1and ti). The output for eachsurrogate model is maximum stress (MS).A mean error of approximately 9% is reached when running 1400 samples for each link. The reason for the vast number of samples, compared to geometry surrogate models, has to do with a much larger design space.利用高水平CAD模板进行模块化工业机器人的多学科设计优化1 介绍指出,除了规则,基本上所有的分析都需要信息,而这些信息需要从一个几何模型中提取。

现代包装机械设备毕业课程设计外文文献翻译、中英文翻译

现代包装机械设备毕业课程设计外文文献翻译、中英文翻译

1 英文文献翻译1.1 Modern PackagingAuthor:Abstract1. Changing Needs and New RolesLooking back, historical changes are understandable and obvious. That all of them have had an impact on the way products are brought, consumed and packaged is also obvious. What is not so obvious is what tomorrow will bring. Yet, it is to the needs, markets, and conditions of tomorrow that packaging professionals must always turn their attention.The forces that drove packaging during the Industry Revolution continue to operate today. The consumer society continues to grow and is possibly best described by a 1988s bumper sticker, “Born to Shop”. We consume goods today at a rate 4 to 5 times greater than we did as recently as 1935. Most of these goods are not essential to survival; they constitute what we may call “the good life”.In the second half of the 20th century, the proliferation of goods was so high that packaging was forced into an entirely new role, that of providing the motivation rather than presenting the goods itself. On a shelf of 10 competing products, all of them similar in performance and quality, the only method of differentiating became the package itself. Marketer aimed at lifestyles, emotional values, subliminal images, features, and advantages beyond the basic product rather than the competitor’s. In some in instances, the package has become the product, and occasionally packaging has become entertainment.A brand product to carry the product manufacturer or product sales of theretailer’s label, usually by the buyer as a quality assessment guidance. In some cases, competing brands of product quality is almost no difference, a difference is the sale of its packaging. An interesting visually attractive packaging can give a key marketing advantage and convince impulse spending. However, the packaging should accurately reflect the quality of products/brand value in order to avoid the disappointment of consumers, encourage repeat purchases and build brand loyalty. Ideally, the product should exceed customer expectations.2. Packaging and the Modern Industrial SocietyThe importance of packaging to a modern industrial society is most evident when we examine the food-packaging sector. Food is organic in nature, having an animal or plant source. One characteristic of such organic matter is that, by and large, it has a limited natural biological life.A cut of meat, left to itself, might be unfit for human consumption by the next day. Some animal protein products, such as seafood, can deteriorate within hours.The natural shelf life of plant-based food depends on the species and plant involved. Pulpy fruit portions tend to have a short life span, while seed parts, which in nature have to survive at least separated from the living plant are usually short-lived.In addition to having a limited natural shelf life, most food is geographically and season-ally specific. Thus, potatoes and apples are grown in a few North American geographical regions and harvest during a short maturation period. In a world without packaging,we would need to live at the point of harvest to enjoy these products, and our enjoyment of them would be restricted to the natural biological life span of each. It is by proper storage, packaging and transport techniques that we are able to deliver fresh potatoes and apples, or the products derived from them, throughout the year and throughout the country. Potato-whole,canned, powdered, flaked, chipped, frozen, and instant is available, anytime, anywhere. This ability gives a society great freedom and mobility. Unlike less-developed societies, we are no longer restricted in our choice of where to live, since we are no longer tied to the food-producing ability of an area. Food production becomes more specialized and efficient with the growth of packaging. Crops and animal husbandry are moved to where their production is most economical, without regard to the proximity of a market. Most important, we are free of the natural cycles of feast and famine that are typical of societies dependent on natural regional food-producing cycles.Central processing allows value recovery from what would normally be waste by products of the processed food industry from the basis of other sub-industries. Chicken feathers are high in protein and, properly mill and treated, can be fed back to the next generation of chickens. Vegetable waste is fed to cattle or pigs. Bagasse, the waste cane from sugar pressing, is a source of fiber for papermaking. Fish scales are refined to make additives for paints and nail polish.The economical manufacture of durable goods also depends on good packaging.A product's cost is directly related to production volume. The business drive to reduce costs in the supply chain must be carefully balanced against the fundamental technical requirements for food safety and product integrity, as well as the need to ensure an. efficient logistics service. In addition, there is a requirement to meet the aims of marketing to protect and project brand image through value-added pack design. The latter may involve design inputs that communicate distinctive, aesthetically pleasing, ergonomic, functional and/or environmentally aware attributes. But for a national or international bicycle producer to succeed, it must be a way of getting the product to a market, which may be half a world away. Again, sound packaging, in this case distributionpackaging, is a key part of the system.Some industries could not exist without an international market. For example, Canada is a manufacturer of irradiation equipment, but the Canadian market (which would account for perhaps one unit every several years) could not possibly support such a manufacturing capability. However, by selling to the world, a manufacturing facility becomes viable. In addition to needing packaging for the irradiation machinery and instrumentation, the sale of irradiation equipment requires the sale packaging and transport of radioactive isotopes, a separate challenge in itself. In response to changing consumer lifestyles, the large retail groups and the food service industry development. Their success has been involved in a competition fierce hybrid logistics, trade, marketing and customer service expertise, all of which is dependent on the quality of packaging. They have in part led to the expansion of the dramatic range of products offered, technology innovation, including those in the packaging. Supply retail, food processing and packaging industry will continue to expand its international operations. Sourcing products around the world more and more to assist in reducing trade barriers. The impact of the decline has been increased competition and price pressure. Increased competition led to the rationalization of industrial structure, often in the form of mergers and acquisitions. Packaging, it means that new materials and shapes, increased automation, packaging, size range extension of lower unit cost. Another manufacturer and mergers and acquisitions, the Group's brand of retail packaging and packaging design re-evaluation of the growing development of market segmentation and global food supply chain to promote the use of advanced logistics and packaging systems packaging logistics system is an integral part of, and played an important role in prevention in the food supply or reduce waste generation.3. World Packaging.This discussion has referred to primitive packaging and the evolution of packaging functions. However, humankind's global progress is such that virtually every stage in the development of society and packaging is present somewhere in the world today. Thus, a packager in a highly developed country will agonize over choice of package type, hire expensive marketing groups to develop images to entice the targeted buyer and spend lavishly on graphics. In less-developed countries, consumers are happy to have food, regardless of the package. At the extreme, consumers will bring their own packages or will consume food on the spot, just as they did 2000 years ago.Packagers from the more developed countries sometimes have difficulty working with less-developed nations, for the simple reason that they fail to understand that their respective packaging priorities are completely different. Similarly, developing nations trying to sell goods to North American markets cannot understand our preoccupation with package and graphics.The significant difference is that packaging plays a different role in a market where rice will sell solely because it is available. In the North American market, the consumer may be confronted by five different companies offering rice in 30 or so variations. If all the rice is good and none is inferior, how does a seller create a preference for his particular rice? How does he differentiate? The package plays a large role in this process.The package-intensive developed countries are sometimes criticized for over packaging, and certainly over-packaging does exist. However, North Americans also enjoy the world's cheapest food, requiring only about 11 to 14% of our disposable income. European food costs are about 20% of disposable income, and in the less-developed countries food can take 95%of family income.4. The status and development trend of domestic and international packaging machineryWorldwide, the history of the development of the packaging machinery industry is relatively short, science and technology developed in Europe and America in general started in the 20th century until the 1950s the pace greatly accelerated.From the early 20th century, before the end of World War II World War II,medicine,food, cigarettes,matches,household chemicals and other industrial sectors, the mechanization of the packaging operations; the 1950s, the packaging machine widely used common electric switches and tube for the main components of the control system to achieve the primary automation; 1960s, Electrical and optical liquid-gas technology is significantly increased in the packaging machine, machines to further expand on this basis a dedicated automated packaging line; the 1970s, the micro- electronic technology into the automation of packaging machines and packaging lines, computer control packing production process; from the 1980s to the early 1990s, in some field of packaging, computer, robot application for service, testing and management, in preparation for the over-flexible automatic packaging lines and "no" automatic packaging workshop.Actively promoted and strong co-ordination of all aspects of society, and gradually establish a packaging material, packaging, printing, packaging machinery and other production sectors, and corresponding to the research, design, education, academic, management and organization, and thus the formation of independent and complete. The packaging of light industrial system, and occupies an important place in the national economy as a whole.Based on recent years data that members of the World Packaging Alliance output value of the packaging industry accounts for about 2% of the total output value of the national economy; in which the proportion of packaging machinery, though not large, but the rapid development of an annual average of almost growing at a rate of about 10%. Put into use at the packaging machine is now more than thousand species of packaging joint machines and automated equipment has been stand-alone equate. According to the new technological revolution in the world development trend is expected to packaging materials and packaging process and packaging machinery will be closely related to obtain the breakthrough of a new step, and bring more sectors into the packaging industry.China Packaging Technology Association was established in 1980. Soon, the China National Packaging Corporation have been born. Since then, one after another in the country organized a national and international packaging machinery exhibition, seminars, also published I had the first ever "China Packaging Yearbook and other packaging technology books. All this indicates that China is creating a new packaging historical perio d.1.2中文翻译现代包装1、不断变化的需求和新的角色,回顾以往,包装所带来明显的历史性变化是可以理解的, 一个产品包装方式的给他们的销量带来的影响也是显而易见的。

机械设计外文翻译---工艺规程制订与并行工程

机械设计外文翻译---工艺规程制订与并行工程

外文文献原稿和译文原稿Process Planning and Concurrent EngineeringT. Ramayah and Noraini IsmailABSTRACTTh e product design is the plan for the product and its components and subassemblies. To convert the product design into a physical entity, a manufacturing plan is needed. The activity of developing such a plan is called process planning. It is the link between product design and manufacturing. Process planning involves determining the sequence of processing and assembly steps that must be accomplished to make the product. In the present chapter, we examine processing planning and several related topics.Process PlanningPr ocess planning involves determining the most appropriate manufacturing and assembly processes and the sequence in which they should be accomplished to produce a given part or product according to specifications set forth in the product design documentation. The scope and variety of processes that can be planned are generally limited by the available processing equipment and technological capabilities of the company of plant. Parts that cannot be made internally must be purchased from outside vendors. It should be mentioned that the choice of processes is also limited by the details of the product design. This is a point we will return to later.Process planning is usually accomplished by manufacturing engineers. The processplanner must be familiar with the particular manufacturing processes available in the factory and be able to interpret engineering drawings. Based on the planner’s knowledge, skill, and experience, the processing steps are developed in the most logical sequence to make each part. Following is a list of the many decisions and details usually include within the scope of process planning..nterpretation of design drawings.The part of product design must be analyzed (materials, dimensions, tolerances, surface finished, etc.) at the start of the process planning procedure..Process and sequence.The process planner must select which processes are required and their sequence. A brief description of processing steps must be prepared..Equipment selection. In general, process planners must develop plans that utilize existing equipment in the plant. Otherwise, the component must be purchased, or an investment must be made in new equipment..Tools, dies, molds, fixtures, and gages.The process must decide what tooling is required for each processing step. The actual design and fabrication of these tools is usually delegated to a tool design department and tool room, or an outside vendor specializing in that type of tool is contacted..Methods analysis.Workplace layout, small tools, hoists for lifting heavy parts, even in some cases hand and body motions must be specified for manual operations. The industrial engineering department is usually responsible for this area..Work standards.Work measurement techniques are used to set time standards for each operation..Cutting tools and cutting conditions.These must be specified for machining operations, often with reference to standard handbook recommendations.Process planning for partsO r individual parts, the processing sequence is documented on a form called a route sheet. Just as engineering drawings are used to specify the product design, route sheets are used to specify the process plan. They are counterparts, one for product design, the other for manufacturing.Typical processing sequence to fabricate an individual part consists of: (1) a basic process, (2) secondary processes, (3) operations to enhance physical properties, and (4) finishing operations. A basic process determines the starting geometry of the work parts. Metal casting, plastic molding, and rolling of sheet metal are examples of basic processes. The starting geometry must often be refined by secondary processes, operations that transform the starting geometry (or close to final geometry). The secondary geometry processes that might be used are closely correlated to the basic process that provides the starting geometry. When sand casting is the basic processes, machining operations are generally the second processes. When a rolling mill produces sheet metal, stamping operations such as punching and bending are the secondary processes. When plastic injection molding is the basic process, secondary operations are often unnecessary, because most of the geometric features that would otherwise require machining can be created by the molding operation. Plastic molding and other operation that require no subsequent secondary processing are called net shape processes. Operations that require some but not much secondary processing (usually machining) are referred to as near net shape processes. Some impression die forgings are in this category. These parts can often be shaped in the forging operation (basic processes) so that minimal machining (secondary processing) is required.The geometry has been established, the next step for some parts is to improve their mechanical and physical properties. Operations to enhance properties do not alter the geometry of the part; instead, they alter physical properties. Heat treating operations on metal parts are the most common examples. Similar heating treatments are performed on glass to produce tempered glass. For most manufactured parts, these property-enhancing operations are not required in the processing sequence.Finally finish operations usually provide a coat on the work parts (or assembly) surface. Examples included electroplating, thin film deposition techniques, and painting. The purpose of the coating is to enhance appearance, change color, or protect the surface from corrosion, abrasion, and so forth. Finishing operations are not required on many parts; for example, plastic molding rarely require finishing. Whenfinishing is required, it is usually the final step in the processing sequence. Processing Planning for AssembliesTh e type of assembly method used for a given product depends on factors such as: (1) the anticipated production quantities; (2) complexity of the assembled product, for example, the number of distinct components; and (3) assembly processes used, for example, mechanical assembly versus welding. For a product that is to be made in relatively small quantities, assembly is usually performed on manual assembly lines. For simple products of a dozen or so components, to be made in large quantities, automated assembly systems are appropriate. In any case, there is a precedence order in which the work must be accomplished. The precedence requirements are sometimes portrayed graphically on a precedence diagram.Process planning for assembly involves development of assembly instructions, but in more detail .For low production quantities, the entire assembly is completed at a single station. For high production on an assembly line, process planning consists of allocating work elements to the individual stations of the line, a procedure called line balancing. The assembly line routes the work unit to individual stations in the proper order as determined by the line balance solution. As in process planning for individual components, any tools and fixtures required to accomplish an assembly task must be determined, designed, built, and the workstation arrangement must be laid out. Make or Buy DecisionAn important question that arises in process planning is whether a given part should be produced in the company’s own factory or purchased from an outside vendor, and the answer to this question is known as the make or buy decision. If the company does not possess the technological equipment or expertise in the particular manufacturing processes required to make the part, then the answer is obvious: The part must be purchased because there is no internal alternative. However, in many cases, the part could either be made internally using existing equipment, or it could be purchasedexternally from a vendor that process similar manufacturing capability.In our discussion of the make or buy decision, it should be recognized at the outset that nearly all manufactures buy their raw materials from supplies. A machine shop purchases its starting bar stock from a metals distributor and its sand castings from a foundry. A plastic molding plant buys its molding compound from a chemical company. A stamping press factory purchases sheet metal either fro a distributor or direct from a rolling mill. Very few companies are vertically integrated in their production operations all the way from raw materials, it seems reasonable to consider purchasing at least some of the parts that would otherwise be produced in its own plant. It is probably appropriate to ask the make or buy question for every component that is used by the company.Here are a number of factors that enter into the make or buy decision. One would think that cost is the most important factor in determining whether to produce the part or purchase it. If an outside vendor is more proficient than the company’s own plant in the manufacturing processes used to make the part, then the internal production cost is likely to be greater than the purchase price even after the vendor has included a profit. However, if the decision to purchase results in idle equipment and labor in the company’s own plant, then the apparent advantage of purchasing the part may be lost. Consider the following example make or Buy Decision.The quoted price for a certain part is $20.00 per unit for 100 units. The part can be produced in the company’s own plant for $28.00. The components of making the part are as follows:Unit raw material cost = $8.00 per unitDirect labor cost =6.00 per unitLabor overhead at 150%=9.00 per unitEquipment fixed cost =5.00 per unit________________________________Total =28.00 per unitShould the component by bought or made in-house?Solution: Although the vendor’s quote seems to favor a buy decision, let us consider the possible impact on plant operations if the quote is accepted. Equipment fixed cost of $5.00 is an allocated cost based on investment that was already made. If the equipment designed for this job becomes unutilized because of a decision to purchase the part, then the fixed cost continues even if the equipment stands idle. In the same way, the labor overhead cost of $9.00 consists of factory space, utility, and labor costs that remain even if the part is purchased. By this reasoning, a buy decision is not a good decision because it might be cost the company as much as $20.00+$5.0+$9.00=$34.00 per unit if it results in idle time on the machine that would have been used to produce the part. On the other hand, if the equipment in question can be used for the production of other parts for which the in-house costs are less than the corresponding outside quotes, then a buy decision is a good decision.ake or buy decision are not often as straightforward as in this example. A trend in recent years, especially in the automobile industry, is for companies to stress the importance of building close relationships with parts suppliers. We turn to this issue in our later discussion of concurrent engineering.Computer-aided Process PlanningHere is much interest by manufacturing firms in automating the task of process planning using computer-aided process planning (CAPP) systems. The shop-trained people who are familiar with the details of machining and other processes are gradually retiring, and these people will be available in the future to do process planning. An alternative way of accomplishing this function is needed, and CAPPsystems are providing this alternative. CAPP is usually considered to be part of computer-aided manufacturing (CAM). However, this tends to imply that CAM is a stand-along system. In fact, a synergy results when CAM is combined with computer-aided design to create a CAD/CAM system. In such a system, CAPP becomes the direct connection between design and manufacturing. The benefits derived from computer-automated process planning include the following: .Process rationalization and standardization. Automated process planning leads to more logical and consistent process plans than when process is done completely manually. Standard plans tend to result in lower manufacturing costs and higher product quality..Increased productivity of process planner. The systematic approach and the availability of standard process plans in the data files permit more work to be accomplished by the process planners..Reduced lead time for process planning. Process planner working with a CAPP system can provide route sheets in a shorter lead time compared to manual preparation..Improved legibility. Computer-prepared rout sheets are neater and easier to read than manually prepared route sheets..Incorporation of other application programs. The CAPP program can be interfaced with other application programs, such as cost estimating and work standards.Computer-aided process planning systems are designed around two approaches. These approaches are called: (1) retrieval CAPP systems and (2) generative CAPP systems .Some CAPP systems combine the two approaches in what is known as semi-generative CAPP.Concurrent Engineering and Design for ManufacturingOncurrent engineering refers to an approach used in product development in which the functions of design engineering, manufacturing engineering, and other functions are integrated to reduce the elapsed time required to bring a new product to market. Also called simultaneous engineering, it might be thought of as the organizationalProduct design Manufacturing engineering and process planning Production and assembly The “wall” bet ween design and manufacturing Product launch time, traditional design/manufacturing cycle Difference in product launch time (a)Traditional product development cycle Product design Sales and marketing Quality engineering Vendors Manufacturing engineering and process planning Production and assemblyProduct laugh time,concurrent engineering(b) Product development using concurrent engineeringcounterpart to CAD/CAM technology. In the traditional approach to launching a new product, the two functions of design engineering and manufacturing engineering tend to be separated and sequential, as illustrated in Fig.(1).(a).The product design department develops the new design, sometimes without much consideration given to the manufacturing capabilities of the company, There is little opportunity for manufacturing engineers to offer advice on how the design might be alerted to make it more manufacturability. It is as if a wall exits between design and manufacturing. When the design engineering department completes the design, it tosses the drawings and specifications over the wall, and only then does process planning begin.g.(1). Comparison: (a) traditional product development cycle and (b) product development using concurrent engineeringContrast, in a company that practices concurrent engineering, the manufacturing engineering department becomes involved in the product development cycle early on, providing advice on how the product and its components can be designed to facilitate manufacture and assembly. It also proceeds with early stages of manufacturing planning for the product. This concurrent engineering approach is pictured in Fig.(1).(b). In addition to manufacturing engineering, other function are also involved in the product development cycle, such as quality engineering, the manufacturing departments, field service, vendors supplying critical components, and in some cases the customer who will use the product. All if these functions can make contributions during product development to improve not only the new product’s function and performance, but also its produceability, inspectability, testability, serviceability, and maintainability. Through early involvement, as opposed to reviewing the final product design after it is too late to conveniently make any changes in the design, the duration of the product development cycle is substantially reduced.On current engineering includes several elements: (1) design for several manufacturing and assembly, (2) design for quality, (3) design for cost, and (4) design for life cycle. In addition, certain enabling technologies such as rapid prototyping, virtual prototyping, and organizational changes are required to facilitate the concurrent engineering approach in a company.Design for Manufacturing and AssemblyIt has been estimated that about 70% of the life cycle cost of a product is determined by basic decisions made during product design. These design decisions include the material of each part, part geometry, tolerances, surface finish, how parts are organized into subassemblies, and the assembly methods to be used. Once these decisions are made, the ability to reduce the manufacturing cost of the product is limited. For example, if the product designer decides that apart is to be made of analuminum sand casting but which processes features that can be achieved only by machining(such as threaded holes and close tolerances), the manufacturing engineer has no alternative expect to plan a process sequence that starts with sand casting followed by the sequence of machining operations needed to achieve the specified features .In this example, a better decision might be to use a plastic molded part that can be made in a single step. It is important for the manufacturing engineer to be given the opportunity to advice the design engineer as the product design is evolving, to favorably influence the manufacturability of the product.Erm used to describe such attempts to favorably influence the manufacturability of a new product are design for manufacturing (DFM) and design for assembly(DFA). Of course, DFM and DFA are inextricably linked, so let us use the term design for manufacturing and assembly (DFM/A). Design for manufacturing and assembly involves the systematic consideration of manufacturability and assimilability in the development of a new product design. This includes: (1) organizational changes and (2) design principle and guidelines..Organizational Changes in DFM/A.Effective implementation of DFM/A involves making changes in a company’s organization structure, either formally or informally, so that closer interaction and better communication occurs between design and manufacturing personnel. This can be accomplished in several ways: (1)by creating project teams consisting of product designers, manufacturing engineers, and other specialties (e.g. quality engineers, material scientists) to develop the new product design; (2) by requiring design engineers to spend some career time in manufacturing to witness first-hand how manufacturability and assembility are impacted by a product’s design; and (3)by assigning manufacturing engineers to the product design department on either a temporary or full-time basis to serve as reducibility consultants..Design Principles and Guidelines.DFM/A also relies on the use of design principles and guidelines for how to design a given product to maximize manucturability and assembility. Some of these are universal design guidelines that can be applied to nearly any product design situation. There are design principles thatapply to specific processes, and for example, the use of drafts or tapers in casted and molded parts to facilitate removal of the part from the mold. We leave these more process-specific guidelines to texts on manufacturing processes.The guidelines sometimes conflict with one another. One of the guidelines is to “simplify part geometry, avoid unnecessary features”. But another guideline in the same table states that “spe cial geometric features must sometimes be added to components” to design the product for foolproof assembly. And it may also be desirable to combine features of several assembled parts into one component to minimize the number of parts in the product. In these instances, design for part manufacture is in conflict with design for assembly, and a suitable compromise must be found between the opposing sides of the conflict.译文工艺规程制订与并行工程T. Ramayah and Noraini Ismail摘要产品设计是用于产品,及它的部件装配的计划。

(完整word版)机械设计外文翻译(中英文)

机械设计理论机械设计是一门通过设计新产品或者改进老产品来满足人类需求的应用技术科学。

它涉及工程技术的各个领域,主要研究产品的尺寸、形状和详细结构的基本构思,还要研究产品在制造、销售和使用等方面的问题。

进行各种机械设计工作的人员通常被称为设计人员或者机械设计工程师。

机械设计是一项创造性的工作.设计工程师不仅在工作上要有创造性,还必须在机械制图、运动学、工程材料、材料力学和机械制造工艺学等方面具有深厚的基础知识。

如前所诉,机械设计的目的是生产能够满足人类需求的产品。

发明、发现和科技知识本身并不一定能给人类带来好处,只有当它们被应用在产品上才能产生效益。

因而,应该认识到在一个特定的产品进行设计之前,必须先确定人们是否需要这种产品。

应当把机械设计看成是机械设计人员运用创造性的才能进行产品设计、系统分析和制定产品的制造工艺学的一个良机。

掌握工程基础知识要比熟记一些数据和公式更为重要.仅仅使用数据和公式是不足以在一个好的设计中做出所需的全部决定的.另一方面,应该认真精确的进行所有运算。

例如,即使将一个小数点的位置放错,也会使正确的设计变成错误的。

一个好的设计人员应该勇于提出新的想法,而且愿意承担一定的风险,当新的方法不适用时,就使用原来的方法。

因此,设计人员必须要有耐心,因为所花费的时间和努力并不能保证带来成功。

一个全新的设计,要求屏弃许多陈旧的,为人们所熟知的方法。

由于许多人墨守成规,这样做并不是一件容易的事。

一位机械设计师应该不断地探索改进现有的产品的方法,在此过程中应该认真选择原有的、经过验证的设计原理,将其与未经过验证的新观念结合起来。

新设计本身会有许多缺陷和未能预料的问题发生,只有当这些缺陷和问题被解决之后,才能体现出新产品的优越性。

因此,一个性能优越的产品诞生的同时,也伴随着较高的风险。

应该强调的是,如果设计本身不要求采用全新的方法,就没有必要仅仅为了变革的目的而采用新方法。

在设计的初始阶段,应该允许设计人员充分发挥创造性,不受各种约束。

机械毕业设计英文外文翻译493五轴数控铣床翻译

机械毕业设计英⽂外⽂翻译493五轴数控铣床翻译【附】英⽂原⽂翻译⽂献:Five-axis milling machine tool kinematic chain design and analysis作者:E.L.J. Bohez⽂献出处:International Journal of Machine Tools & Manufacture 42 (2002) 505–520 翻译页数:Five-axis milling machine tool kinematic chain design and analysis 1. IntroductionThe main design specifications of a machine tool can be deduced from the following principles:● The kinematics should provide sufficient flexibility inorientation and position of tool and part.● Orientation and positioning with the highest poss iblespeed.● Orientation and positioning with the highest possibleaccuracy.● Fast change of tool and workpiece.● Save for the environment.● Highest possible material removal rate.The number of axes of a machine tool normally refers to the number of degrees of freedom or the number of independent controllable motions on the machine slides.The ISO axes nomenclature recommends the use of a right-handed coordinate system, with the tool axis corresponding to the Z-axis.A three-axis milling machine has three linear slides X, Y and Z which can be positioned everywhere within the travel limit of each slide. The tool axis direction stays fixed during machining. This limits the flexibility of the tool orientation relative to the workpiece and results in a number of different set ups. To increase the flexibility in possible tool workpiece orientations, without need of re-setup, more degrees of freedom must be added. For a conventional three linear axes machine this can be achieved by providing rotational slides. Fig. 1 gives an example of a five-axis milling machine.2. Kinematic chain diagramTo analyze the machine it is very useful to make a kinematic diagram of the machine. From this kinematic (chain) diagram two groups of axes can immediately be distinguished: the workpiece carrying axes and the tool carrying axes. Fig. 2 gives the kinematic diagram of the five-axis machine in Fig. 1. As can be seen the workpiece is carried by four axes and the toolonly by one axis.The five-axis machine is similar to two cooperating robots, one robot carrying the workpiece and one robot carrying the tool.Five degrees of freedom are the minimum required to obtain maximum flexibility in tool workpiece orientation,this means that the tool and workpiece can be oriented relative to each other under any angle. The minimum required number of axes can also be understood from a rigid body kinematics point of view. To orient two rigid bodies in space relative to each other 6 degrees of freedom are needed for each body (tool and workpiece) or 12 degrees. However any common translation and rotation which does not change the relative orientation is permitted reducing the number of degrees by 6. The distance between the bodies is prescribed by the toolpath and allows elimination of an additional degree of freedom, resulting in a minimum requirement of 5 degrees.3.Literature reviewOne of the earliest (1970) and still very useful introductions to five-axis milling was given by Baughman [1]clearly stating the applications. The APT language was then the only tool to program five-axis contouring applications.The problems in postprocessing were also clearly stated by Sim [2] in those earlier days of numerical control and most issues are still valid. Boyd in Ref.[3] was also one of the early introductions. Bez iers’ book[4] is also still a very useful introduction. Held [5] gives a very brief but enlightening definition of multi-axis machining in his book on pocket milling. A recent paper applicable to the problem of five-axis machine workspace computation is the multiple sweeping using the Denawit-Hartenberg representation method developed by Abdel-Malek and Othman [6].Many types and design concepts of machine tools which can be applied to five-axis machines are discussed in Ref. [7] but not specifically for the five-axis machine.he number of setups and the optimal orientation of the part on the machine table is discussed in Ref.[8]. A review about the state of the art and new requirements for tool path generation is given by B.K. Choi et al. [9].Graphic simulation of the interaction of the tool and workpiece is also a very active area of research and a good introduction can be found in Ref. [10].4. Classification of five-axis machines’ kinematic structureStarting from Rotary (R) and Translatory (T) axes four main groups can be distinguished: (i) three T axes and two R axes; (ii) two T axes and three R axes; (iii) one T axis and four R axes and (iv) five R axes. Nearly all existing five-axis machine tools are in group (i). Also a number of welding robots, filament winding machines and laser machining centers fall in this group. Only limited instances of five-axis machine tools in group (ii)exist for the machining of ship propellers. Groups (iii)and (iv) are used in the design of robots usually with more degrees of freedom added.The five axes can be distributed between the workpiece or tool in several combinations. A first classification can be made based on the number of workpiece and tool carrying axes and the sequence of each axis in the kinematic chain.Another classification can be based on where the rotary axes are located, on the workpiece side or tool side. The five degrees of freedom in a Cartesian coordinates based machine are: three translatory movements X,Y,Z (in general represented as TTT) and two rotational movements AB, AC or BC (in general represented as RR).Combinations of three rotary axes (RRR)and two linear axes (TT) are rare. If an axis is bearing the workpiece it is the habit of noting it with an additional accent. The five-axis machine in Fig. 1 can be characterized by XYABZ. The XYAB axes carry the workpiece and the Z-axis carries the tool. Fig. 3 shows a machine of the type XYZAB , the three linear axes carry the tool and the two rotary axes carry the workpiece.5. Workspace of a five-axis machineBefore defining the workspace of the five-axis machine tool, it is appropriate to define the workspace of the tool and the workspace of the workpiece. The workspace of the tool is the space obtained by sweeping the tool reference point (e.g. tool tip) along the path of the tool carrying axes. The workspace of the workpiece carrying axes is defined in the same way (the center of the machine table can be chosen as reference point).These workspaces can be determined by computing the swept volume [6].Based on the above-definitions some quantitative parameters can be defined which are useful for comparison, selection and design of different types of machines.6.Selection criteria of a five-axis machineIt is not the objective to make a complete study on how to select or design a five-axis machine for a certain application. Only the main criteria which can be used to justify the selection of a five-axis machine are discussed.6.1. Applications of five-axis machine toolsThe applications can be classified in positioning and contouring. Figs. 12 and 13 explain the difference between five-axispositioning and five-axis contouring.6.1.1. Five-axis positioningFig. 12 shows a part with a lot of holes and flat planes under different angles, to make this part with a three axis milling machine it is not possible to process the part in one set up. If a five-axis machine is used the tool can process. More details on countouring can be found in Ref. [13]. Applications of five-axis contouring are: (i) production of blades, such as compressor and turbine blades; (ii) injectors of fuel pumps; (iii) profiles of tires; (iv) medical prosthesis such as artificial heart valves; (v) molds made of complex surfaces.6.1.2. Five-axis contouringFig. 13 shows an example of five-axis contouring, tomachine the complex shape of the surface we need to control the orientation of the tool relative to the part during cutting. The tool workpiece orientation changes in each step. The CNC controller needs to control all the five-axes simultaneously during the material removal process. More details on countouring can be found in Ref. [13]. Applications of five-axis contouring are: (i) production of blades, such as compressor and turbine blades; (ii) injectors of fuel pumps; (iii) profiles of tires; (iv) medical prosthesis such as artificial heart valves; (v)molds made of complex surfaces.6.2. Axes configuration selectionThe size and weight of the part is very important as a first criterion to design or select a configuration. Very heavy workpieces require short workpiece kinematic chains. Also there is a preference for horizontal machine tables which makes it more convenient to fix and handle the workpiece. Putting a heavy workpiece on a single rotary axis kinematic chain will increase the orientation flexibility very much. It can be observed from Fig. 4that providing a single horizontal rotary axis to carry the workpiece will make the machine more flexible. In most cases the tool carrying kinematic chains will be kept as short as possible because the toolspindle drive must also be carried.6.3.five-axes machining of jewelryA typical workpiece could be a flower shaped part as in Fig. 14. This application is clearly contouring. The part will be relatively small compared to the tool assembly. Also small diameter tools will require a high speed spindle. A horizontalrotary table would be a very good option as the operator will have a good view of the part (with range 360°). All axes as workpiece carrying axes would be a good choice because the toolspindlecould be fixed and made very rigid. There are 20 ways in which the axes can be combined in the workpiece kinematic chain (Section 4.2.1). Here only two kinematic chains will be considered. Case one will be a T T T R R kinematic chain shown in Fig. 15. Case two will be a R R T T T kinematic chain shown in Fig.16.For model I a machine with a range of X=300mmY=250 mm, Z=200 mm, C=n 360° and A=360°, and a machine tool table of 100 mm diameter will be considered. For this kinematic chain the tool workspace is a single point. The set of tool reference points which can be selected is also small. With the above machine travel ranges the workpiece workspace will be the space swept by the center of the machine table. If the centerline of the two rotary axes intersect in the reference point, a prismatic workpiece workspace will be obtained with as size XYZ or 300×250×200 mm3. If the centerlines of the two rotary axes do not intersect in the workpiece reference point then the workpiece workspace will be larger.It will be a prismatic shape with rounded edges. The radius of this rounded edge is the excentricity of the bworkpiece reference point relative to each centerline. Model II in Fig. 15 has the rotary axes at the beginning of the kinematic chain (R R T T T ). Here also two different values of the rotary axes excentricity will be considered. The same range of the axes as in model I is considered. The parameters defined in Section 5 are computed for each model and excentricity and summarized in Table 1. It can be seen that with the rotary axes at the end of the kinematic chain (model I), a much smaller machine tool workspace is obtained. There are two main reasons for this. The swept volume of the tool and workpiece WSTOOL WSWORK is much smaller for model I. The second reason is due to the fact that a large part of the machine tool workspace cannot be used in the case of model I, because of interference with the linear axes. The workspace utilization factor however is larger for the model I with no excentricity because the union of the tool workspace and workpiece workspace is relatively smaller compared with model I with excentricity e=50 mm. The orientation space index is the same for both cases if the table diameter is kept the same. Model II can handle much larger workpieces for the same range of linear axes as in model I. The rotary axes are here in the beginning of the kinematic chain, resulting in a much larger machine tool workspace then for model I. Also there is much less interference of the machine tool workspace with the slides. The other 18 possible kinematicchain selections will give index values somewhat in between the above cases.6.4. rotary table selectionTwo machines with the same kinematic diagram (T T R R T) and the same range of travel in the linear axes will be compared (Fig. 17). There are two options for the rotary axes: two-axis table with vertical table (model I), two-axis table with horizontal table (model II). Tables 2 and 3 give the comparison of the important features. It can be observed that reducing the range of the rotary axes increases the machine tool workspace. So model I will be more suited for smaller workpieces with operations which require a large orientation range, typically contouring applications. Model II will be suited for larger workpieces with less variation in tool orientation or will require two setups. This extra setup requirement could be of less importance then the larger size. The horizontal table can use pallets which transform the internal setup to external setup. The larger angle range in the B-axes 105 to +105, Fig. 17. Model I and model II T T R R T machines. compared to 45 to +20, makes model I more suited for complex sculptured surfaces, also because the much higher angular speed range of the vertical angular table. The option with the highest spindle speed should be selected and it will permit the use of smaller cutter diameters resulting in less undercut and smaller cutting forces. The high spindle speed will make the cutting of copper electrodes for die sinking EDM machines easier. The vertical table is also better for the chip removal. The large range of angular orientation, however, reduces the maximum size of the workpiece to about 300 mm and 100 kg. Model II with the same linear axes range as model I, but much smaller range in the rotation, can easily handle a workpiece of double size and weight. Model II will be good for positioning applications. Model I cannot be provided with automaticworkpiece exchange, making it less suitable for mass production. Model II has automatic workpiece exchange and is suitable for mass production of position applications. Model I could, however, be selected for positioning applications for parts such as hydraulic valve housings which are small and would require a large angular range.7.New machine concepts based on the Stewart platformConventional machine tool structures are based on Carthesian coordinates. Many surface contouring applications can be machined in optimal conditions only with five-axis machines. This five-axis machine structure requires two additional rotary axes. To make accurate machines, with the required stiffness, able to carry large workpieces, very heavy and large machines are required. As can be seen from the kinematic chain diagram of the classical five-axis machine design the first axis in the chain carries all the subsequent axes. So the dynamic responce will be limited by the combined inertia. A mechanism which can move the workpiece without having to carry the other axes would be the ideal. A new design concept is the use of a‘HEXAPOD’. Stewart [16] described the hexapod principle in 1965. It was first constructed by Gough and Whitehall [20] in 1954 and served as tire tester. Many possible uses were proposed but it was only applied to flight simulator platforms. Thereason was the complexity of the control of the six actuators. Recently with the amazing increase of speed and reduction in cost of computing, the Stewart platform is used by two American Companies in the design of new machine tools. The first machine is the VARIAX machine from the company Giddings and Lewis, USA. The second machine is the HEXAPOD from the Ingersoll company, USA. The systematic design of Hexapods and other similar systems is discussed in Ref. [17]. The problem of defining and determining the workspace of virtual axis machine tools is discussed in Ref. [18]. It can be observed from the design of the machine that once the position of the tool carrying plane is determined uniquely by the CL date (point + vector), it is still possible to rotate the tool carrying platform around the tool axis. This results in a large number of possible length combinations of the telescopic actuators for the same CL data.8.ConclusionTheoretically there are large number of ways in which a five-axis machine can be built. Nearly all classical Cartesian five-axis machines belong to the group with three linear and two rotational axes or three rotational axes and two linear axes. This group can be subdivided in six subgroups each with 720 instances.If only the instances with three linear axes are considered there are still 360instances in each group. The instances are differentiated based on the order of the axes in both tool and workpiece carrying kinematic chain.If only the location of the rotary axes in the tool and workpiece kinematic chain is considered for grouping five-axis machines withthree linear axes and two rotational axes, three groups can be distinguished. In the first group the two rotary axes are implemented in the workpiece kinematic chain. In the second group the two rotary axes are implemented in the tool kinematic chain.In the third group there is one rotary axis in each kinematic chain. Each group still has twenty possible instances.To determine the best instance for a specific application area is a complex issue. To facilitate this some indexes for comparison have been defined such as the machine tool workspace, workspace utilization factor, orientation space index, orientation angle index and machine tool space efficiency. An algorithm to compute the machine tool workspace and the diameter of the largest spherical dome which can be machined on the machine was outlined.The use of these indexes for two examples was discussed in detail. The first example considers the design of a five-axis machine for jewelry machining. The second example illustrates the selection of the rotary axes options in the case of a machine with the same range in linear axes.翻译题名:Five-axis milling machine tool kinematic chain design and analysis期刊与作者:E.L.J. Bohez出版社:International Journal of Machine Tools & Manufacture 42 (2002) 505–520●英⽂译⽂摘要:现如今五轴数控加⼯中⼼已经⾮常普及。

机械类外文文献翻译(中英文翻译)

机械类外文文献翻译(中英文翻译)英文原文Mechanical Design and Manufacturing ProcessesMechanical design is the application of science and technology to devise new or improved products for the purpose of satisfying human needs. It is a vast field of engineering technology which not only concerns itself with the original conception of the product in terms of its size, shape and construction details, but also considers the various factors involved in the manufacture, marketing and use of the product.People who perform the various functions of mechanical design are typically called designers, or design engineers. Mechanical design is basically a creative activity. However, in addition to being innovative, a design engineer must also have a solid background in the areas of mechanical drawing, kinematics, dynamics, materials engineering, strength of materials and manufacturing processes.As stated previously, the purpose of mechanical design is to produce a product which will serve a need for man. Inventions, discoveries and scientific knowledge by themselves do not necessarily benefit people; only if they are incorporated into a designed product will a benefit be derived. It should be recognized, therefore, that a human need must be identified before a particular product is designed.Mechanical design should be considered to be an opportunity to use innovative talents to envision a design of a product, to analyze the systemand then make sound judgments on how the product is to be manufactured. It is important to understand the fundamentals of engineering rather than memorize mere facts and equations. There are no facts or equations which alone can be used to provide all the correct decisions required to produce a good design.On the other hand, any calculations made must be done with the utmost care and precision. For example, if a decimal point is misplaced, an otherwise acceptable design may not function.Good designs require trying new ideas and being willing to take a certain amount of risk, knowing that if the new idea does not work the existing method can be reinstated. Thus a designer must have patience, since there is no assurance of success for the time and effort expended. Creating a completely new design generally requires that many old and well-established methods be thrust aside. This is not easy since many people cling to familiar ideas, techniques and attitudes. A design engineer should constantly search for ways to improve an existing product and must decide what old, proven concepts should be used and what new, untried ideas should be incorporated.New designs generally have "bugs" or unforeseen problems which must be worked out before the superior characteristics of the new designs can be enjoyed. Thus there is a chance for a superior product, but only at higher risk. It should be emphasized that, if a design does not warrant radical new methods, such methods should not be applied merely for the sake of change.During the beginning stages of design, creativity should be allowedto flourish without a great number of constraints. Even though many impractical ideas may arise, it is usually easy to eliminate them in the early stages of design before firm details are required by manufacturing. In this way, innovative ideas are not inhibited. Quite often, more than one design is developed, up to the point where they can be compared against each other. It is entirely possible that the design which is ultimately accepted will use ideas existing in one of the rejected designs that did not show as much overall promise.Psychologists frequently talk about trying to fit people to the machines they operate. It is essentially the responsibility of the design engineer to strive to fit machines to people. This is not an easy task, since there is really no average person for which certain operating dimensions and procedures are optimum.Another important point which should be recognized is that a design engineer must be able to communicate ideas to other people if they are to be incorporated. Communicating the design to others is the final, vital step in the design process. Undoubtedly many great designs, inventions, and creative works have been lost to mankind simply because the originators were unable or unwilling to explain their accomplishments to others. Presentation is a selling job. The engineer, when presenting a new solution to administrative, management, or supervisory persons, is attempting to sell or to prove to them that this solution is a better one. Unless this can be done successfully, the time and effort spent on obtaining the solution have been largely wasted.Basically, there are only three means of communication available tous. These are the written, the oral, and the graphical forms. Therefore the successful engineer will be technically competent and versatile in all three forms of communication. A technically competent person who lacks ability in any one of these forms is severely handicapped. If ability in all three forms is lacking, no one will ever know how competent that person is!The competent engineer should not be afraid of the possibility of not succeeding in a presentation. In fact, occasional failure should be expected because failure or criticism seems to accompany every really creative idea. There is a great deal to be learned from a failure, and the greatest gains are obtained by those willing to risk defeat. In the final analysis, the real failure would lie in deciding not to make the presentation at all. To communicate effectively, the following questions must be answered:(1) Does the design really serve a human need?(2) Will it be competitive with existing products of rival companies?(3) Is it economical to produce?(4) Can it be readily maintained?(5) Will it sell and make a profit?Only time will provide the true answers to the preceding questions, but the product should be designed, manufactured and marketed only with initial affirmative answers. The design engineer also must communicate the finalized design to manufacturing through the use of detail and assembly drawings.Quite often, a problem will occur during the manufacturing cycle [3].It may be that a change is required in the dimensioning or tolerancing of a part so that it can be more readily produced. This fails in the category of engineering changes which must be approved by the design engineer so that the product function will not be adversely affected. In other cases, a deficiency in the design may appear during assembly or testing just prior to shipping. These realities simply bear out the fact that design is a living process. There is always a better way to do it and the designer should constantly strive towards finding that better way.Designing starts with a need, real or imagined. Existing apparatus may need improvements in durability, efficiently, weight, speed, or cost. New apparatus may be needed to perform a function previously done by men, such as computation, assembly, or servicing. With the objective wholly or partly defined, the next step in design is the conception of mechanisms and their arrangements that will perform the needed functions.For this, freehand sketching is of great value, not only as a record of one's thoughts and as an aid in discussion with others, but particularly for communication with one's own mind, as a stimulant for creative ideas.When the general shape and a few dimensions of the several components become apparent, analysis can begin in earnest. The analysis will have as its objective satisfactory or superior performance, plus safety and durability with minimum weight, and a competitive east. Optimum proportions and dimensions will be sought for each critically loaded section, together with a balance between the strength of the several components. Materials and their treatment will be chosen. These important objectives can be attained only by analysis based upon the principles ofmechanics, such as those of statics for reaction forces and for the optimumutilization of friction; of dynamics for inertia, acceleration, and energy; of elasticity and strength of materials for stress。

机械类外文文献翻译机械类英文翻译机械专业毕业设计中英文翻译机械专业中英文翻译机械专业英文翻译(优.选)

中英文翻译原文:Comment on medicines and chemical reagents package machineryconceptual designIn recent years, Carry out GMP (medicines and chemical reagents produces specifications of quality) attestation system because of sustained our country economic situation rise and country to pharmacy industry mandatory. Medicines and chemical reagents package machinery has got quite great progress. The new product increases by gradually. Engineering level has had very big improvement. But be returning very big gaps back to existence compared with international standards. Level being close to 60%'s product cannot to reach upper developed country century eighties. Large-scale advanced equipment is dependent on entrance mainly. Low our country medicines and chemical reagents package machinery engineering level is that the design designing personnel low level from our country enterprise arouses to a great extent.One, our country medicines and chemical reagents package machinery current situation analysesOur country medicines and chemical reagents package machinery still has bigger gap compared with advanced international level. What time is insufficient on domestic medicines and chemical reagents package machinery design under main existence1) Backward domestic mechanical performance medicines and chemical reagents package machinery mostly, accuracy low velocity, is slow, stationarity dispatches package machinery travel process to contain large amount of dyadic complicated intermittence motion. Come to come true mainly from the cam, the connecting rod. But, many design that the personnel is unable to require that the independence designs the parameter calculating cam bar linkage kinematics and dynamics according to job cycle picture and accuracy. Be only the surveying and mapping carrying out a piecemeal that the abroad model machine cam connecting rod part is dismantled down simplely. Bring about actuating mechanism error is very big. That domestic medicines and chemical reagents package machinery runs speed mostly is more general than hanging down according to cutting frequency if the aluminium moulds bubble coverpacker's for 100 one 300 mins, full-automatic medicine box packer dress box speed 50- 200 boxes/ ms in. But, on the international, the advanced aluminium moulds rushing steeping cover packer cutting frequency be able to reach 600 mins. Full-automatic medicine box packer dress box speed is able to reach 600 ~ 800 box/ mins. Not only working speed of domestic medicines and chemical reagents package machinery is slow. And, the partner has bigger noise.2) Is under the control of horizontal backward. Domestic medicines and chemical reagents package machinery controls low, automation of level difference mostly , the malfunction leads height. (Main package machinery finger box dress controls domestic medicines and chemical reagents with drinking wine holding machinery with) adopt PLC to do a scene mostly. But, advanced medicines and chemical reagents package machinery realizes supervisory control abroad mostly from computer system. Under the control of horizontal relatively backward. Great majority domestic medicines and chemical reagents package machinery automation sex is relatively poor. Adopt a single to produce a pattern first commonly. The full-automatic production line is few. Two is that full-automation works cannot to achieve. Require that the manpower feeds in raw material. Hand movement enchases. If in a little paper box packer, Page, paper box all needs medicine board , specifications paper to move charging personally. And require specially-assigned person to pay attention to if specifications, medicine board, paper box already finish using at any time. Happen to avoid bringing about machine racing or bringing about incomplete specifications, medicine board, and medicine box phenomenon. Other, domestic medicines and chemical reagents package mechanic failure rates are higher. Control a component (if the relay, electromagnetic valve, contactor, breaker etc.) etc. are often easy to damage. Halt also to frequently occur the malfunction.3) Functions are unitary, expansion sex is bad. Medicines and chemical reagents package machinery is that the form designs that specifically for specially appointed package. The general specification range inner in regulation is adjustable. But, a lot of our country medicines and chemical reagents package machinery considers insufficiency when designing that. Be not that reforming going a step further sets apart sufficient space. Cause the machinery designing that to be able to only adapt to the form board in several kinds simplicities. Change not adapting to wrapping material or the form board dimension. Fit in with even. The package finished product mass giving birth to a child is neither nice.4) Considers deficiency synthetically. Resource does not fully utilize. Our country medicines and chemical reagents there exists the chaos phenomenon in package machinery design. A lot of machinery designs that the personnel drags to the electric motor moving the synchrony technology, the servo drive technology do not knows. The problem simple electrical equipment available is resolved uses complicated mechanism to come to come true but. Some though the control organ works to come having adopt the synchrony electric motor to wait for a device. But choose block of wood ding-dang. The maximum having brought about resource not only wastes this condition. And make machinery function designing that low.5) Model is inflexible. Model seldom considering machinery time medicines and chemical reagents of our country package machinery design. Many machine molding that the manufacturer produces is not beautiful do not have model even. Give person feeling to rigid, to inflexible, not to have vigor. A few medicine box packers are middle. The nut all assembles screw on the machine outside board. But, the oil cup and flow nipple that a little lubrication uses also can be seen everywhere. Be stained fully with a greasy dirt easy to use machine everywhere time oiling. Impression is rough to person. No beautiful.Two, medicines and chemical reagents package machinery conceptual design contentPeople long-term study passes. Define conceptual design being: "Have been ascertaining the mission queen. Pass abstract-relation. Design the function structure. Explore appropriate effect principle and their combination waiting. Ascertain out basic finding the solution approach. Reach find the solution scheme. This part of the conceptual design designing that the job is called conceptual design is referred to make the queen who designs purpose and now has condition clear. The designer searches for many-sided knowledge. Analysis abstracts the solution on generating dyadic broad frame significance the day after tomorrow. Medicines and chemical reagents package machinery conceptual design demands according to each product life cycle stages. Carrying out the product function creates , the function breaks up as well as the function and son are functional physical design: That conception and systematization carrying out the scheme satisfying the operating principle that the function and structure demand finding the solution and carrying out the operating principle carrier realizing the function structure's design the conceptual design process is that one finds the solution realizing a function's , satisfies the various technologyand various there existing in economic target's , possibility scheme well ultimate for sure synthetically optimum scheme process. The conceptual design effect embodies in the product design early phase stage mainly. Chief architect is based on functional need of product but primitive conception and impulsion sprouting out form the product main body frame. And, it responds to every main module and module including. In order to accomplishing overall layout and the exterior, the first step designs that. And then carry out the optimization appraising a sum. Ascertain the overall design plan. Design that the personnel carries out the chief architect design thought going to designing middle concretely again from every part. Detail designs realization. The conceptual design putting medicines and chemical reagents package machinery into practice demands to design that the personnel reinforces the cognition to medicines and chemical reagents package first. Deepen the connotation understanding medicines and chemical reagents packages. Introduce modern package idea. Be in line with the international conventions actively. Modern package is to ensure the product safety not only. Make product transportation convenient. And be getting up propagate, environmental protection, defends against false. Attractive looks waits for the many-sided effect. Wrap up contents additional information. The medicines and chemical reagents package machinery design personnel should show solicitude for development of package system closely. Go deep into the handicraft studying package. Know demand of development of wrapping material and the person to machinery product very well. Only when such ability designs that out satisfy the high tone machinery product that the consumer demands. Medicines and chemical reagents package machinery conceptual design content has mainly:1) Makes the design mission clear. Be ready for feasibility analysis. The designer designs initial stage working in being in progress. Respond to the feasibility considering a product sufficiently. One aspect is the marketplace thinking. Include the production marketing, product raw material, the fabricating cost thinking: Another aspect is thinking that the product processes. Include thinking now having a working ability, processing handicraft, processing the function and periphery supporting industry. Periphery supporting environment thinking points to the local enterprise working ability mainly processes level, heat treatment handicraft and the infrastructural facilities construction etc.2) Function design. Great majority our country medicines and chemical reagents package machinery is the same kind model copying to abroad. But peculiar nationalconditions because of our country existence. Must carry out appropriate reforming on the product. To satisfy request of our country. But fault blindly copy blindly. The machinery designing that is packed in, irrigates the dress function outside except needing to satisfy a box. We must consider the additional function packing machinery. If in package box should add a counting cup. The medicine spoon waits an utensil down. Be put into use with convenience of customers. In machine, kind of aspect developing can design comparatively advanced machinery. If sterile pack machinery, the package machinery retaining freshness etc.Can develop the corollary equipment selling complete sets of equipment and the post-processing at reduced prices in the medicines and chemical reagents package front.3) Functions decomposition. Medicines and chemical reagents package machinery belongs to the integration of machinery with electronics product. Should consider every function all round time design. Sort Er Yan. The medicines and chemical reagents package machinery function may divide 3 major parts being that organization moves, monitors biography feel, the information processing and controlling a function basically. The function subdivides organization motion according to may not kind with machine , packer may be molding , heat-seal , pressure trace mark, according to cutting 4 big functions if the aluminum moulds bubble cover. But, paper box package machinery may be that the box opens, paper box transfers, breaks tongue , functions such as inserting tongue , flattening and putting a batch number up mark poison board under paper folding, deducing paper feed. Want to consider machinery lubrication, safe functions such as running, packing hygiene of machinery too in the process of design. This demands the technology designing that the personnel considers detecting sufficiently. Brightness, machine, electricity integration technology, computer art. Intersection between the pneumatic technology, the logistics technology connection.4) Organization is designed. Be to realize the predetermined function. We need to use different organization. This needs the part synthesizing each considering a complete machine among one process. Use the product designing that while satisfying the usage request. Structure is simple, pragmatic. Medicines and chemical reagents package machinery organization designs time. Respond to the principle choosing appropriate organization motion and constituting. Think sufficiently to realize what specially appointed motion needs organization. If cam organization. Bar linkage. Cam bar linkage. Respond to the technology wielding separation drive at the same time.Think that the transmission shaft designs a problem (if castellated shaft and ladder axis etc.) and drive are systematic synthetically. Design that process middle should cut down the effect that the uncertainty factor brings about to the full. Messenger organization operation is stable. Design that machinery carries out kinetic methods of analysis answering now and then. With lifting, machinery runs speed and stationarity. Should think that various packing machinery, adjustable, holds the mistake, but expansion, stationarity as well as beautiful-rization besides. Run after machinery is deft but stable. Design process but consult package machinery design of all kinds strong point. Draw other machinery (if plastic machinery, prints machinery) merit at the same time. Design the outside except carrying out organization. Return approach back to the realization should think that every function is other. If vacuum, electrical equipment waits under the control of. To expect that optimum combination is a product's turn.5) System under the control of schemes design. In medicines and chemical reagents package machinery, a very important part is that real time detecting is back-off to every organization. To ensure that equipment operation is smooth. Now many machinery products has selected and used large amount of photo electricity switch being the detecting component. Equipment has such as PC detecting bubble cover system on some machinery and the like system. This need all designs that meticulously. And, the general naval company is an integral whole.Three, concluding remarksThe thought a concept is designed melts to enter medicines and chemical reagents package machinery design being able to fall off designing a fault. Shorten a design cycle. Accelerate the product exploitation. Make the product designing that more rational, have affinity, more suitable man-machine project more. It is also that the main means costing down and improving enterprise competition is short of passive competition aspect backward for improving medicines and chemical reagents package machinery design at the same time. To adapt to the challenge that "queen GMP times" brings about. Design that the personnel must take product conceptual design seriously. Deepen the significance understanding conceptual design's.译文论药品包装机械的概念设计近年来,由于我国经济形势的持续高涨和国家对制药行业强制性推行GMP(药品生产质量规范)认证制度,药品包装机械取得了长足的进步。

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(文档含英文原文和中文翻译)中英文资料外文翻译Fundamentals Of Machinery DesignThis introductory chapter is a general survey of machinery design.First it presents the definition and major role of machinery design,the relationship between machineryand its components.Then it gives an overview of machinery design as a fundamental course and outlines a general procedure of machinery design followed by all the engineers.Finally, it lists the contents of the course and the primary goals to be achieved.1.1 The role of machinery designMachinery design is to formulate all engineering plan.Engineering in essence is to utilize the existing resources and natural law to benefit humanity.As a major segment of engineerin,machinery design involves a range of disciplines in materials,mechanics,heat,flow,control,electronics and production.Although many hightechnologies are computerized and automated,and are rapidly merged into Our daily life,machines are indispensable for various special work that is difficult or impracticable to be carried out by human.Moreover,machinery can significantly improve efficiency and quality of production,which is crucial in current competitive global market.In the modern industrialized world,the wealth and living standards of a nation are closely linked with their capabilities to design and manufacture engineering products.It can be claimed that the advancement of machinery design and manufacturing can remarkable promote the overall level of a country’s industrialization.Those nations,who do not perform well in design and manufacture fields,are not competitive in world markets.It is evident that several countries that used to be leaders in the design and manufacturing sectors until the l 960s and the1 970s had,by the l990s,slipped back and lost their leadership.On the contrary, our Country is rapidly picking up her position in manufacturing industry since the l 9 80s and is playing a more and more vital role in the global market.To accelerate such an industrializing process of our country, highly skilled design engineers having extensiveknowledge and expertise are needed.That is why the course of machinery design is of great significance for students of engineering.The course of machinery design is considerable different from those background subjects in science and mathematics.For many students,it is perhaps one of their basic professional engineering courses concerned with obtaining solutions to practical problem s.Definitely these solutions must clearly represent an understanding of the underlying science,usually such an understanding may not be sufficient,empirical knowledge or engineering judgement has to be also involved.Furthermore,due to be professional nature of this subject,most design problems may not have one right solution.Nevertheless it is achievable to determine a better design from all feasible solutions.1.2 Machinery and componentsA state-of-the-art machine may encompass all or part of mechanical,electrical,control,sensor,monitoring and lubricating sub—systems.Intermsof the functions of those parts,the machine can also be viewed to be comprised of power,transmission,execution and control/manipulation parts.Regardless of the complexity, however,the major functional part may be still the mechanical system.Forconvenience of analysis,the mechanical system can be decomposed int0.mechanisms that are designed to execute some specific tasks.And the mechanism can be further decomposed into mechanical components.In this sense,the mechanical components are the fundamental elements of machinery.On the whole,mechanical components can be classified as universal and special components.Bolts,gear and chains are the typical examples of the universal components which can be used extensively in different machines across various industrial sectors.Turbine blades,crankshaft and aircraft propeller are the examples ofthe special components,which Can be used extensively in different machines across various industrial sectors.turbine blades,crankshaft and aircraft propeller arethe examples of the special components,which are designed for some specific purposes.In addition to this,if a number of components are manufactured,assembled and even equipped as an individual system,e.g.leaf spring setin a vehicle,it is also termed as a mechanical part.A good machine definitely requires quality individual components.Thus,the design of components is very important.When designing a machine,on the otherhand,engineers invariably find that requirements and constraints of its components areinterrelated.As a local portion,the component is expected to play a certain role on the machine and therefore must be appropriately restrained by the whole system.The design of a gear drive in a speed—reducer,for instance,depends upon not only the strength and stiffness,but also the space available for the gears in the shaft and relation with other transmission drive.This means that the design of the mechanical components inevitably requires a whole view in the whole system.Due to relationship between a machine and its components,the process of machinery design usually covers interconnected designs of machine,parts,and components.Any modification and adjustment in one component may considerably affect the designs of other components or parts.To present the best possible design solution,the iteration of evaluation,analysis and optimization across all the process seem indispensable.1.3 Overview of machinery designThis course is primarily concerned with the design of specific components of machines or mechanical systems.Competence in this area is basic to the consideration and synthesis of complete machines and systems in subsequent courses and professional practice.It Can be seen that even the design of a single bolt or spring needs the designer’s thorough understanding of the principles and methods ofmachinery design together with empirical information,good judgment and even a degre3e of ingenuity in order to produce the best product for the society today.It is natural that designing engineers give first consideration to the functional and economic aspects of new products or devices.Machinery design needs to ensure safetyand reliability in a prescribed lifetime.To address such a problem conventionally,the technical consideration of the mechanical component design is largely centered around two main areas of concerns:(1) strength-stiffness-stability criteria involving the bulk of a solid member and (2) surface phenomena including friction,lubrication,weal7,and environmental deterioration.However,in comparison with such relatively straightforward computations as stress and deflection,the design determination of safety and reliability is likely to be an elusive and indefinite matter,complicated by psychological and sociological factors.It must be kept in mind that safety and reliability are inherently relative to each other,and the value judgmentsmust be made with regard to trade—offs between safety,reliability,cost,weight,and soforth.On the other hand,a practical design needs to reflect clearly manufacturability and economy to make sure of the lowest cost as well as the least consumption of energy and materials.Otherwise,the products or devices designed will be of no further engineering or commercial interests.Nowadays,the simultaneous considerations of manufacturing and assembly factors phases including design,manufacturing,inspection,asassembly and other is considered in such a parallel fashion that the quality and cost arebest satisfied concurrently.In addition to these traditionally technological and economic considerations fundamental to the design and development of mechanical components and systems,the modern engineers have become increasingly concerned with the broader considerations of sustainability,ecology,aesthetics,ergonomics,maintainability,andoverall quality of life.It is clear that a greater than ever engineering effort is being recently devoted to broader considerations relating to the influences of engineered products on people as well as on the environment.The following is a list of general factors for engineers to consider in the design process,which from a different viewpoint shows us a panoramic picture with regard to the design-related activities and tasks.(1) Cost of manufacturing.Will the selling price be competitive? Are there cheaper ways of manufacturing the machine? Could other materials be used? Are any special tools,dies, jigs,or fixtures needed? Can it easily be inspected? Can the workshop produce it? Is heat treatment necessary? Can parts be easily welded?第4页Cost of operation.Are power requirements too large? What type of fuelwill be used? Will operation cost be less expensive?(3) Cost of maintenance.Are all parts easily accessible? Are access panels needed? Can common tools be used? Can replacement parts be available?(4) Safety features.Is a suitable factor of safety used? Does the safety factor meet existing codes? Are fuses,guards,and/or safety valves used? Are shear pins needed? Is there any radiation hazard? Any overlooked ”stress raiser”? Are there any dangerous fumes?(5) Packaging and transportation.Can the machine be readily packaged for shipping without breakage? Is its size suitable to parcel post regulations, freight car dimensions,or trailer truck size? Are shipping bolts necessary? Is its center of gravity in a desirable location?(6) Lubrication.Does the system need periodic checking? Is it automatic? Isit a sealed system?(7) Materials.Are chemical,physical,and mechanical properties suitable to its use? Is corrosion a factor? Will the materials withstand impact? Is thermal or electrical conductivity important? Will high or low temperatures present any problem? Will design stress keep parts reasonable in size?(8) Strength.Have dimensions of components been carefully calculated? Have all the load cases be taken into account? Have the stress concentrations been carefully considered? Has the fatigue effect be computed?(9) Kinematics.Does it provide necessary motion for moving parts? Are rotational speeds reasonable? Could linkages replace cams? What will be the best choice,the belts,chains or gears? Is intermittent motion needed?(10) Styling.Does the color have eye appeal? Is the sharp desirable? Is the machine well proportioned? Are the calibrations on dials easily read? Are the controls easy to operate?(11) Drawings.Are standardized parts used? Are the tolerances realistic? Is the surface finish over-specified? Must the design conform to any standards?(12) Ergonomics.Has the operator of the equipment been considered? Are the controls conveniently located to avoid operator fatigue? Are knobs,grab bars,hand wheels,levers,and dial calibrations of proper size to fit the average operator?1.4 A general procedure of machinery designWhatever design tasks the designers are expected to complete,theyalways,consciously or unconsciously,follow the similar process which goes as follows:(1)Studies of feasibilityAfter understanding the product functions,operational conditions,manufacturing constraints and key technologies,go on to uncover existing solutions to some similar problems so as to clarify the design tasks,understand the needs,present the major functional parameters and evaluate design tasks,proposal of design aims,and feasibility analysis.(2) Conceptual design of configurationAccording to the design of tasks and functional parameter,designs need to extensively search for various feasible configurations and alternatives.Forconvenience,usually,the system can be analyzed comprehensively by decomposing itinto power sources,transmission and work mechanisms.A great effort needs to be devoted to the analysis and synthesis of these different parts.For example,the power source may be selected from motor,engine and turbine.Each power source may have a range of power and kinematical parameters .Similarly, power trains may have numerous optionsavailable,e.g.belts,chains,gears,worm gears and many other drives.Obviously selecting an appropriate configuration would guarantee the Success of the whole design and the quality of the products.To make a best possible decision,an iterative process is normally required to select,analyze,compare and evaluate different configurations.At this stage,the goals involve sketching of configuration,determination of kinematical mechanisms,and evaluation of functional parameter(power and kinematics).(3)Detailed technical designBased on the design of configuration and parameters,a number ofassembly and component drawings will be completed to reflect the detaileddesign including kinematics,power,strength,stiffness,dynamics,stability,fatigue and SO on.Consideration should also be given to manufacturingfactors by presenting structural details,materials,and both geometricand dimensional tolerances.This part of work will also be carried out ina repeated process in drawings,calculation,evaluation and modificationuntil a best possible design is achieved.The goal at this stage is tocomplete assembly and component drawings,structural details,design calculations and detailed technical documentations.(4)Modification of designAfter the design is completed,a prototype is usually made for a more realistic physical assessment of the design quality.This will help correct any drawback or fault that may be overlooked or neglected during the design process.At this stage,the goal is to correct the design imperfection,test the potential manufacturing or assembly flaws and refine /improve design.1.5 Contents and tasks of the courseThe course Machinery Design will cover the following contents:(1)Preliminaries.the fundamental principles of machinery andComponents design,design theory,selection of materials,structure,friction,wear and lubrication.(2)Connection.sand.joints.thread.fasteners,keys,rivets,welds,bonds .and adhesive and interference joints.(3)Transmission.screws,chains,belts,gears,worms,bevel.gearsAnd helical gears.(4)Shaft.system.rolling—contact.bearings,slidingbearings,clutches,couplings,shafts,axles and spindles.(5)Other part s.springs,housings and frame s.The course centers on engineering design of mechanical components andis in a category of fundamental methodology and procedure.It is notfeasible or realistic for the students to become involved in the detaileddesign considerations associated with all machine components.Instead,the textbook has its main focus on some typical components and parts.However,the methodologies and procedures to be developed in this course can beextended to more design cases.For this reason,an emphasis will be laidon the methods and procedure s over the course so that the student s willgain a certain competence in applying these skills and knowledge todesigning more mechanical components.As a professional fundamental course,it will help students to acquirea sol id knowledge of mechanical design and engineering awareness.More specifically,the course will help to develop the students’ competence inthe following facets:Competence of creative design and solving practical problem;Competence of team work as well as professional presentation and communications:Competence of apprehending the design principles andregulations,synthesizing the knowledge to develop new designs:Competence of engineering research as well as using designcode s,handbooks,standards and references:Competence of doing experiments to solve problem in the design oftypical components:Competence of understanding newly introduced technological as well aseconomic codes to update the knowledge of machinery design.It is worth noticing that the course will also integrate a number ofpreceding relevant subjects at the university—level ,including mathematics ,physics,electronics,chemistry,solid mechanics,fluid mechanics,heat transfer,thermodynamics,computin9,and so forth.It will combine the knowledge about science and professional skills to solve some practical engineering problems,which will significantly advance students’ competence and enlarge their vision to the professional engineers.It should be pointed out that skills and experience could beacquired only by a great deal of practice——hour after monotonous hour ofit.It is acknowledged universally that nothing worthwhile in life canbe achieved without hard work,often tedious,dull and monotonous,and engineering is no exception.机械设计的基本原则这个导言章节是对机械设计的一个纵览。

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