热灌装与无菌冷灌装对比

Hot sterile product高温无菌产品 "Dirty" bottle and cap 未经处理的瓶和盖
Temperature is high enough to kill germs in the dirty bottle.利用高温产 品进行瓶杀菌 Product is filled at high temperature in (> 85°C) a non-sterile bottle. 产品高温灌装于未杀 菌的瓶子中 Bottle inverter 倒瓶 Bottle Cooler 冷瓶
对于敏感性饮料来说，无菌冷灌装技术将是未来发展的趋势
…but up till now the reality is quite different. 但事实确有很大的差别
March 22th 2004 - Marketing up date -
7/X
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ONE MINUTE OF MARKET SOUND
March 22th 2004 - Marketing up date -
2/X
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WHICH BEVERAGES ARE INVOLVED ?涉及的饮料品种
THE SENSITIVE PRODUCTS敏感类饮料
ASEPTIC APPLICATIONS 无菌
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HOT FILL APPLICATIONS 热灌
4/X
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DIFFERENCE IN FILLING TEMPERATUE 灌装温度
Aseptic：UHT Treatment for product < 30S 无菌：UHT超高温瞬时杀菌 < 30S
Filled at 25 ° C
在25 °C 进行灌装
Product：Keep product quality and taste 产品：保留了产品的品质及口感
10/X
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ill ? 热灌装还是无菌冷灌装？
Montreal, December 20th
This report is solely for the use of Sidel personnel. No part of it may be circulated, quoted, or reproduced for distribution outside Sidel organization without its prior written approval. This material was used by Sidel during an oral presentation; it is not a complete record of the discussion.
March 22th 2004 - Marketing up date -
5/X
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CONCLUSION 结论
Item 分项 杀菌方式 Sterile Measure 受热时间 Heating Time 杀菌效果 Sterile Result 货架期 Shelf life 品质口感 Quality 热敏成分 Heat sensitive content 设备投资 Investment 包材运行成本 Cost for Bottle and Cap 生产运行成本 Production cost 工艺控制和操作 Process control and operation Hot Filling 热灌装 高温或巴氏杀菌 Heating or pasteurization 长 Long 可保证 Guarantee 长 Long 一般 Normal 损失多 Less loss 低 Cheap 高 Expensive 高 Expensive 较简单 Easy Aseptic Filling 无菌灌装 UHT 短 Short 可保证 Guarantee 长 Long 更新鲜更自然 More Fresh and Nature 损失少 More Loss 高 Expensive 低 Cheap 低 Cheap 比较复杂 Difficult
为了得到无菌的产品及更长的货架期
To enable consumer safety, as sterile products are
less likely to host micro-organisms. 保证产品的安全，即保证产品的无菌状态 To allow storage at ambient temperature, as it is much cheaper than refrigerated storage. 常温储藏替代冷链储藏，减低了成本 To increase the products’ shelf life. 延长货架期
March 22th 2004 - Marketing up date -
1/X
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WHEN ARE HOT FILL & ASEPTIC SOLUTIONS RELEVANT ? 选择热灌装或无菌冷灌装的共同目的
In order to get a sterile product, with a long shelf stability
Sterile bottled product 无菌灌装产品
The bottle is turn down: the contact of the hot product sterilizes the cap利用倒 瓶使高温产品与盖接触杀菌
March 22th 2004 - Marketing up date -
March 22th 2004 - Marketing up date -
8/X
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ONE MINUTE OF MARKET SOUND
SITUATION IN CHINA in 2003 2003年中国的现状
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• Aseptic filling product : 15%
A sensitive product is a product with intrinsic characteristics that provide a favorable environment for development and growth of microorganisms March 22 2004 - Marketing up date (bacteria, molds and yields).
无菌工艺 ：经灌装、封盖后保证了产品的品质及口感
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Sterile product无菌产品
• Bottle and cap are sterilized •
瓶、盖杀菌 Sterile product is filled in a sterile bottle in a “Aseptic” filler 无菌灌装
SITUATION IN ASIA 亚洲的现状
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• Japan: Aseptic filling was used more than 10 years
日本：无菌灌装已采用了超过10年
• China: Aseptic filling was used only 3 years ago 中国：无菌灌装只发展了3年
March 22th 2004 - Marketing up date -
6/X
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ONE MINUTE OF MARKET SOUND
In 2000, specialists agreed to say that
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专家们给出的 建议是
10 10 10
10
«The aseptic technology is expected to become the filling technology of the future worldwide, for sensitive products»
•Milks牛奶 •Based milk beverages 加奶饮料
• Isotonics, Energy drinks 功能运动型饮料 • RTD Teas & coffees 方便茶和咖啡
• Juices • Nectars • Fruit drinks 各类果汁
• Flavoured waters 加味水
Hot Fill：Heat product more than 85°C for long time 热灌装：产品长时间处于超过85°C 的高温下
Filled at 85 ° 92 °C C~
在85 °C~ 92 °C进行灌装
Product：Effect product quality and taste 产品：影响了产品的品质及口感
无菌灌装产品：15%
• HR filling product: 75% 热灌装产品：75%
March 22th 2004 - Marketing up date -
9/X
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THANK YOU !
March 22th 2004 - Marketing up date -
"Dirty" bottle and cap 未经处理的瓶和 盖
Sterile bottled product 无菌灌装产品
Hot-fill process : Filler - Capper is part of the heat treatment of the product
热灌工艺
：瓶及盖与灌装后的产品一起高温杀菌
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3/X
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