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马肯依玛仕喷码机设备工艺原理

马肯依玛仕喷码机设备工艺原理前言在现代生产和制造过程中，产品上的标识和编码是非常重要的。

传统的印刷技术，如雕刻、绘画、热转印等方式都存在一些问题，比如效率低、环保不足、耗材过多等。

而喷码技术由于其简单易用、速度快、标识清晰等特点，已经成为了现代生产过程中广泛采用的标识方式之一。

本文将主要介绍马肯依玛仕喷码机设备工艺原理和技术特点。

马肯依玛仕喷码机概述马肯依玛仕喷码机是一种集喷码、印刷、标识等多功能于一体的设备，在各个行业中被广泛应用。

美国马肯依玛仕公司是世界领先的喷码机生产厂商之一，其产品在全球范围内销售，尤其在食品、医药、日化等领域中的喷码需求特别强烈。

马肯依玛仕喷码机的主要组成部分包括管路、打印头、控制器和操作面板等模块。

其中控制器模块主要用于掌控喷嘴的喷涂速度和喷涂方向，以及喷嘴喷出的字体和字号等参数的调整。

操作面板模块则提供了操作和控制喷码机全过程所需的界面和按钮。

喷码技术原理马肯依玛仕喷码机采用了喷墨技术。

喷墨技术是一种通过控制喷嘴喷出墨水的方式，在需要标识的地方喷上文字或者图案的技术。

它的工作原理有些类似于打印机，通过控制喷嘴喷出颜料，在需要标识的物体表面上形成文字或者图案。

而控制喷嘴喷出墨水的方式包括电磁阀喷墨和热泵喷墨两种方式。

其原理是：在控制器的控制下，以高速喷射墨水的方式将墨水喷到目标物品上，形成所需的标识信息。

墨水的喷出速度非常快，需要通过喷头控制下喷嘴的喷涂速度和喷涂数量，来完成所需的标识的形成。

马肯依玛仕喷码机的特点1.高清晰度。

马肯依玛仕喷码机喷出的标识非常清晰，而且墨水的色彩稳定，可以保障标识的长期可读性。

2.高效率。

马肯依玛仕喷码机在喷涂过程中能够自由调整喷涂速度和喷涂数量，能够大幅度提高生产效率。

3.环保安全。

马肯依玛仕喷码机采用的是无机颜料，对环境没有污染，也可以确保人体健康安全。

4.可变性强。

马肯依玛仕喷码机的控制器可以根据需要调整喷涂数量和喷涂位置，从而实现多种不同的标识方式。

柯马机器人参考程序教学资料

柯马机器人参考程序BEGINREPEAT -----重复循环DELAY 50 -----延时50毫秒IF $DIN[1] THEN -----如果收到输入信号[1] ，则走以下程序$ARM_SPD_OVR := 80 -----空程速度为80%MOVE JOINT TO pnt0001P -----原点MOVE LINEAR TO pnt0002P -----直线开始点$DOUT[1] := ON -----开气DELAY 20 -----延时20毫秒$DOUT[2] := ON -----开激光$ARM_SPD_OVR := 2 -----速度降为为2%，焊接开始后速度需要比较慢 MOVEFLY LINEAR TO pnt0003P ADVANCE -----走直线MOVE LINEAR TO pnt0004P -----圆弧开始点MOVEFLY CIRCULAR TO pnt0006P VIA pnt0005P ADVANCE -----走圆弧 MOVEFLY LINEAR TO pnt0007P ADVANCE -----走直线MOVE LINEAR TO pnt0008P -----走点结束$DOUT[2] := OFF ------关激光DELAY 20 ------延时20毫秒$DOUT[1] := OFF ------关气$ARM_SPD_OVR := 80 ------空程速度为80%MOVEFLY JOINT TO pnt0009P ADVANCE -------回到原点ENDIF -------如果指令结束IF $DIN[2] THEN -----如果收到输入信号[2] ，则走以下程序示教一段新的路径，程序写法参考上面ENDIFEND call_prog_创建的的程序名。

komax操作流程

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文档下载后可定制随意修改，请根据实际需要进行相应的调整和使用，谢谢!并且，本店铺为大家提供各种各样类型的实用资料，如教育随笔、日记赏析、句子摘抄、古诗大全、经典美文、话题作文、工作总结、词语解析、文案摘录、其他资料等等，如想了解不同资料格式和写法，敬请关注!Download tips: This document is carefully compiled by theeditor. I hope that after you download them,they can help yousolve practical problems. The document can be customized andmodified after downloading,please adjust and use it according toactual needs, thank you!In addition, our shop provides you with various types ofpractical materials,such as educational essays, diaryappreciation,sentence excerpts,ancient poems,classic articles,topic composition,work summary,word parsing,copy excerpts,other materials and so on,want to know different data formats andwriting methods,please pay attention!1. 准备工作确保 Komax 设备已经正确安装并连接到电源和相关的控制系统。

komax机器资料

KOMAX设备使用来加工电线的设备，包括Alpha433s、Gamma333PC/PC-B,Alpha411,Alpha355,Alpha455,Alpha488等，使用的软件为Topwin,Topwin在各种机器上的视图基本相同，这里我们仅以Alpha433为例制作培训资料，客户在使用它对操作者培训的时候请根据实际针对的机器类型做适当调整，由有经验的人员进行示范是最佳的培训方式。

一，设备简介1，功能：设备功能（下料，压接，穿防水塞）①双端/单端全剥/半剥②打印文字③压端子④压端子穿防水塞2，俯视图：机器主要部位分布3，操作台分布图：4，TOPWIN各个界面简介a)配置界面：用于机器配置，操作者用不到b)工艺界面：设置工艺参数，（见软件详解）c)样品界面：加工样品取样，（见软件详解）d)生产界面：用于自动生产，（见软件详解）e)错误统计：显示错误信息，操作者用不到。

f)状态统计：显示生产状态，操作者用不到二，软件详解a)工艺界面总体视图：在工艺界面中，我们可以根据工艺卡的规定的导线规格、长度、剥头长度、端子和雨塞等建立待加工产品或者选择以前建立的工艺进行加工。

对应上图中所标数字部位的说明：①：后端剥皮长度，鼠标左键点击数字可更改，单位是毫米②：加工长度，鼠标左键点击数字可更改，单位毫米③：前端剥皮长度，鼠标左键点击数字可更改，单位毫米④：进线驱动部位，鼠标左键点击可进入导线选择和编辑界面⑤：端子压接机，鼠标左键点击可进入端子选择和编辑界面⑥：雨塞加工设备，鼠标左键点击可进入雨塞选择和编辑界面⑦：背景黄色并显示电源可打开，此时可按下给电按钮i.选择或添加导线（名称，线径，颜色）第一步：第二步：（鼠标点击上图所示后弹出下面窗口）第三步：（在第二步中选择建立/复制后弹出下面界面）第四步：输入导线规格颜色①这里输入导线截面积，比如平方毫米②这里输入导线芯线直径，一般使用默认值即可③这里输入绝缘皮直径，一般使用默认值即可④这里用来设置线的颜色，可设多色线⑤点此按钮将正在编辑的线加载为要加工的线ii.选择或添加端子（名称，尺寸，外观）第一步：鼠标左键点压接机位置（类似于添加线）第二步：选择你需要的端子，如果没有选择“建立/复制”第三步：输入端子序号（类似于添加线）第四步：输入端子数据，如下图①鼠标点这里可进入速度设置界面，可使用默认选项②鼠标点这里进入CFA设置界面，操作者禁用③这里输入端子长度，参考⑥位置所示④这里输入该端子需要的剥头长度，工艺卡上有规定⑤端子样式，都是开式端子垂直地，不需要更改⑥端子图象，可以看到端子长度剥头长度测量位置iii.选择或添加雨塞（名称，尺寸，颜色）雨塞的选择和建立复制过程等同与端子，不再复述。

Koma Precision 完整工具准确指南说明书

COMPLETE TOOL PRESETTER GUIDEKOMA PRECISIONFor over thirty years Koma Precision has been the foremost source for the finest the world has to offer in machine tool Productivity Innovation.With over 30,000 rotary table installations, Koma is the largest distributor of Tsudakoma NC rotary tables and indexers in the world. With over 12,000 angle heads and live tools installed, Koma is the world’s largest supplier for Alberti - the originator and the foremost innovator of productivity tooling.Real View. inspection of tool wear and tool conditions.Insert Profile. Profilevisualization of multiprofile tools.Measuring pitch threads.Ghost. Profile visualization and measurement of rotating tool.Real View. inspection of tool wear and tool conditions.Fixed Axis. Aided acquisition of tool dimensions (radius/height).Mobile Axis. Automatic acquisition of tool dimensions (radius/height).Quick counter sink measurement system.368To o l H e i g h t G a u g eVERSATILEMEASURING TOOLIdeal for accurate presetting right next to the machine, the P368M is the first step towards tool presetting. This is a great add-on for those who already have a presetter in their tool room. Easily set tool height and diameter in the production environment with the P368M.PRECISE DESIGNThe P368M is constructed with a solid base and provides smooth, accurate movement during the tool setting process. Designed to capture height and diameter quickly and accurately, the P368M is built with easy to read LCD displays for each axis. The P368M has the ability to store 4 different machine origins.TOOL SLEEVESTool sleeves are created out of a solid block of hardened steel and are precision ground to the tightest tolerances. Easy to change tool sleeves allow the P368M to set any type of tooling quickly and accurately. Using precision ground tool sleeves, we can guarantee spindle runout ensuring the highest quality of measurements.LINEAR GUIDESThe P368 uses oversized linear guides with preloaded recirculating bearings, giving smooth easy movement and precise measurements.PRECISION WHERE YOU NEED IT MOSTThe solid stable steel base and battery-operated display allows the P368M to be placed anywhere in the manufacturing environment. The P368M allows precise tool setting without the hassle of electrics and air.B a s i c M e a s u r e m e n t,B e n c h M o d e lUSER-FRIENDLY INTERFACEEntering the world of tool presetting is made easy with the Prime. Fully equipped and easy to use, the Prime offers a user-friendly intuitive interface, allowing for easy setting of tools and inspection. Easily check tool geometry using one of the auto-measuring functions.Label printerERGONOMICALL Y DESIGNED CONTROLSWith the operator in mind, the Prime presetter was designed with an ergonomic micrometric hand wheel allowing for easy fine adjustment of the presetter’s optics. A “zero gravity” support column allows smooth, effortless movement of the camera optics in both X and Z. Easy to use interchangeable tool pots allows the presetter to be quickly switched to accommodate any type of tooling.SOFTWARESimple and intuitive, the CVS Smart software is easy to use. All functions are easy to find and shown using simple, graphical icons. It has never been easier or faster to set your tooling. Create tool lists and generate tool offsets in minutes with the CVS Smart software.VIEWING SYSTEMEasy to use software combined with a full 19” HD monitor provides the operator with full control. Easily select any of the presetters measuring options with one click, while still viewing the edge of the cutting tool. The telecentric lenses on the HD cameras provide a full field of vision.SLIDEWAYS / OPTICAL SCALESThe Prime is built with dual SP Precision guides and pre-loaded recirculating bearings mounted to a stabilized steel base ground to 2 microns of planarity. 1-micron glass optical scales are used to ensure the highest accuracy of tool measurements.POWERFUL COMPUTING SYSTEM TOOL DATA MANAGEMENTThis powerful new operating system uti-lizing Windows, features state-of-the-art tool measuring, inspection and data man-agement solutions. Koma presetters in-crease efficiency, reduce down time and are supported by extensive applications, technical support, and a global servicenetwork.M e a s u r e&I n s p e c t,B e n c h M o d e lUSER-FRIENDLY INTERFACEEntering the world of tool presetting is made easy with the Uniko Lite. Fully equipped and easy to use, the Uniko Lite offers a user-friendly intuitive interface, allowing for easy setting of tools and inspection. Easily check tool geometryusing one of the auto- measuring functions.Label printerCVS Smart post processing softwareERGONOMICALL Y DESIGNED CONTROLSWith the operator in mind, the Uniko Lite presetter was designed with an ergonomic micrometric hand wheel allowing for easy fine adjustment of the presetter’s optics. A “zero gravity” support column allows smooth, effortless movement of the camera optics in both X and Z. Easy to use interchangeable tool pots allows the presetter to be quickly switched to accommodate any type of tooling.SOFTWARESimple and intuitive, the CVS Smart software is easy to use. All functions are easy to find and shown using simple, graphical icons. It has never been easier or faster to set your tooling. Create tool lists and generate tool offsets in minutes with the CVS Smart software. (optional)VIEWING SYSTEMEasy to use software combined with a full 19” HD monitor provides the operator with full control. Easily select any of the presetters measuring options with one click, while still viewing the edge of the cutting tool. The telecentric lenses on the HD cameras provide a full field of vision.SLIDEWAYS / OPTICAL SCALESThe Uniko Lite is built with dual SP Precision guides and preloaded recirculating bearings mounted to a stabilized steel base ground to 2 microns of planarity. 1-micron glass optical scales are used to ensure the highest accuracy of tool measurements.POWERFUL COMPUTING SYSTEM TOOL DATA MANAGEMENTThis powerful new operating system uti-lizing Windows, features state-of-the-art tool measuring, inspection and data man-agement solutions. Koma presetters in-crease efficiency, reduce down time and are supported by extensive applications, technical support, and a global servicenetwork.M e a s u r e&I n s p e c t,B e n c h M o d e l•**********************•1-800-249-5662| 11USER-FRIENDLY INTERFACEEntering the world of tool presetting is made easy with the Uniko. Fully equipped and easy to use, the Uniko offers a user-friendly intuitive interface, allowing for easy setting of tools and inspection. Easily check tool geometry using one of the auto- measuring functions, and quickly send tool offsets direct to CNC controls using thepost-processor.Cool light LED ring illuminator Label printerPresetter support table C231ERGONOMICALL Y DESIGNED CONTROLSWith the operator in mind, the Uniko presetter was designed with an ergonomic micrometric hand wheel allowing for easy fine adjustment of the presetter’s optics. A “zero gravity” support column allows smooth, effortless movement of the camera optics in both X and Z. Easy to use interchangeable tool pots allows the presetter to be quickly switched to accommodate any type of tooling.SOFTWARESimple and intuitive, the CVS Smart software is easy to use. All functions are easy to find and shown using simple, graphical icons. It has never been easier or faster to set your tooling. Create tool lists and generate tool offsets in minutes with the CVS Smart software.VIEWING SYSTEMEasy to use software combined with a full 19” HD monitor provides the operator with full control. Easily select any of the presetters measuring options with one click, while still viewing the edge of the cutting tool. The telecentric lenses on the HD cameras provide a full field of vision.SLIDEWAYS / OPTICAL SCALESThe Uniko is built with dual SP Precision guides and preloaded recirculating bearings mounted to a stabilized steel base ground to 2 microns of planarity. 1-micron glass optical scales are used to ensure the highest accuracy of tool measurements.FEATURESPOWERFUL COMPUTING SYSTEM TOOL DATA MANAGEMENTThis powerful new operating system uti-lizing Windows, features state-of-the-art tool measuring, inspection and data man-agement solutions. Koma presetters in-crease efficiency, reduce down time and are supported by extensive applications, technical support, and a global servicenetwork.12 |M e a s u r e&I n s p e c t,B e n c h M o d e l•**********************•1-800-249-5662HIGH PERFORMANCEPowerful and easy to use, the Leader PlusPresetter is a sophisticated machine for toolanalysis. With many advanced features andthe ability to manage your tooling library, theLeader Plus presetter is the ultimate in toolpresetting.ERGONOMICALL YDESIGNED CONTROLSWith the operator in mind, the Leader Pluspresetter was designed with an ergonomicmicrometric hand wheel allowing for easyfine adjustment of the presetter’s optics. A“zero gravity” support column allows smooth,effortless movement of the camera optics inboth X and Z. Easy to use interchangeabletool sleeves allows the presetter to bequickly switched to accommodate any typeof tooling.SOFTWARESimple and intuitive, the CVS software iseasy to use. All functions are easy to findand shown using simple, graphical icons.It’s never been easier or faster to set yourtooling; create tool lists tool offset files inminutes. The Leader Plus allows up to 200machine origins and tool lists up to 200tools. The optional DXF function allows theoperator to quickly compare tool profiles orcreate and export a tool profile. The easyto use post-processing system allows thepresetter to communicate with over 40 CNCcontrol types.SLIDEWAYS / OPTICAL SCALESThe Leader Plus is built with dual SP Precisionguides and preloaded recirculating bearingsmounted to a stabilized steel base ground to2 microns of planarity. 1-micron glass opticalscales are used to ensure the highest accuracyof tool measurements.VIEWING SYSTEMEasy to use software combined with a full22” HD monitor provides the operatorwith full control. Easily select any of thepresetters measuring options with oneclick, while still viewing the edge of thecutting tool. The telecentric lenses on theHD cameras provide a full field of vision.POWERFUL COMPUTING SYSTEMTOOL DATA MANAGEMENTThis powerful new operating system uti-lizing Windows, features state-of-the-arttool measuring, inspection and data man-agement solutions. Koma presetters in-crease efficiency, reduce down time andare supported by extensive applications,technical support, and a global servicenetwork.•**********************•1-800-249-5662| 1314 |A d v a n c e d M e a s u r e&I n s p e c t,F l o o r M o d elUSER FRIENDLY INTERFACESimple and intuitive, the CVS software is easy to use. All functions are easy to find and shown using simple, graphical icons. It’s never been easier or faster to set your tooling; create tool lists and tool offset files in minutes. VIEWING SYSTEMEasy to use software combined with a full24” HD monitor provides the operatorwith full control. Easily select any of thepresetters measuring options with oneclick, while still viewing the edge of thecutting tool. The telecentric lenses on the HDcameras provide a full field of vision.POWERFUL COMPUTING SYSTEMTOOL DATA MANAGEMENTThis powerful new operating system uti-lizing Windows, features state-of-the-arttool measuring, inspection and data man-agement solutions. Koma presetters in-crease efficiency, reduce down time andare supported by extensive applications,technical support, and a global servicenetwork.•**********************•1-800-249-5662•**********************•1-800-249-5662| 15HIGH PERFORMANCEPowerful and easy to use, the Performance presetter is a sophisticated measuring machine for tool analysis. With many advanced features and the ability to manage your tooling library, the Performance presetter is the ultimate in tool presetting.CONSTANTGEOMETRY TECHNOLOGYMaterial choice is at the heart of constant geometry technology. Using only like materials with identical thermal expansion coefficients, we can guarantee constant presetter geometry in allworking conditions.ERGONOMICALL Y DESIGNED CONTROLSWith the operator in mind, the Performance presetter was designed with an ergonomic micrometric hand wheel allowing for easy fine adjustment of the presetter’s optics. A “zero gravity” support column allows smooth, effortless movement of the camera optics in both X and Z. Easy to use interchangeable tool pots allow the presetter to be quickly switched to accommodate any type of tooling. The full keyboard and mouse rest on an adjustable tray allowing any operator to quickly adjust for height.SOFTWARESimple and intuitive, the CVS software is easy to use. All functions are easy to find and shown using simple, graphical icons. It’s never been easier or faster to set your tooling; create tool lists and tool offset files in minutes. The Performance allows up to 200 machine origins and tool lists up to 200 tools. The new DXF function allows the operator to quickly compare tool profiles or create and export a tool profile. The easy to use post processing system allows the presetter to communicate with over 40 CNC control types.VIEWING SYSTEMEasy to use software combined with a full 24” HD monitor provides the operator with full control. Easily select any of the presetters measuring options with one click, while still viewing the edge of the cutting tool. The telecentric lenses on the HD cameras provide a full field of vision.SLIDEWAYS / OPTICAL SCALESThe Performance is built with dual SP Precision guides and preloaded recirculating bearings mounted to a stabilized steel base, ground to 2 microns of planarity. 1-micron glass optical scales are used to ensure the highest accuracy of tool measurements.SPINDLESHigh precision, interchangeable spindle pots allow a guaranteed maximum of ±2 microns of run-out. A built-in calibration sphere eliminates the need for an extra calibration gauge, and allows for fastand precise setup.FEATURESDIMENSIONSPresetter Complete 19.1 5/2/19。

拉动系统培训教材

2.一个KB一个横梁挂线时要注意先进先出的原则,将新开的线挂在上一批次线的后侧; 在将新开的线按规定依次挂好;
3.严格按照看板拉动卡的要求留好安全库存; 4.将看板拉动卡有工艺的一侧放到挂线端,即横梁的高端; 5.挂线时若线捆的长度超过两个横梁间的距离,物料工有责任将此线返给操作工,待其将线按正确的打捆方式捆扎后再挂线.
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KOMAX机Cutting拉动系统培训
现场放置挂线架

每种下线成品必须放置在不同的横梁上
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KOMAX机Cutting拉动系统培训
现场放置挂线架

每种下线成品必须放置在不同的横梁上
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KOMAX机Cutting拉动系统培训
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KOMAX机Cutting拉动系统培训
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看板卡拉动流程和权责
注: 1.每张卡必须对应相应的机器
2. 每台机器必须有拉动卡收集点 3. 下线物料工
4. 开线操作工 5.开线操作工 6. 开线物料工 7.下线物料工 8.总装物料工 9.总装物料工 3. 按照看板卡上的数量生产 4. 每台机器后侧的成品横量(最多只可挂两个看板) 5. 将成品导线挂到挂线架上(根据看板卡信号)
压接区和组装区：
压接和组装物料员根据生产线需求取线,取线时按先进先出的原则从取线端取线,取完
线后将拉动卡放到卡片收集点相应的位置上,将取空的挂钩放到相应的退钩处。
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KOMAX机Cutting拉动系统培训
负责人 1.把看板卡放到收集点上 2. 将看板在规定的时间点分发到各台机器上 3. 将看板卡按照顺序排列并分发到机器的等待生产拉动卡的横梁上 4. 开始生产 5. 将每一把导线放到开线机后的架子上 1. 总装物料工 2. 下线物料工

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切线机分类
• KOMAX 40T切线机 • KOMAX G333切线机 • KOMAX 433 切线机 • schleuniger CC60 切线机
型号生产厂商现有数量加工长度范围
长度准确度
40T KOMAX
4 40mm-1500mm +/-1 毫米或<0.2 % ，取决于导线长度
G333
偏心翼形螺丝钉
一般垂直机构比水平机构压得紧
防
结盘
垂直校直机构
校直轮
水平校直机构
送线机构
送线同步驱动轮
1 2
3
4 56
9 78
10 11
12
G333型
1 ３４：
驱动轮
２６：
止紧螺丝
５：
编码轮
７：
送线安全罩
８：
调节螺杆(轮1和3)
９：
调节螺杆(轮4和5)
10：
送线按钮（在送线状态
下此按钮，线送入）
(70%~85%)
编辑．命名．载入端子
１．２台的序号和名称不能相同！
需要相应用户权限
编辑．命名．载入密封塞
ＳＰＡ的数值应根据不同支
路调整
（样品）
样品：
1．端子.毛刷补偿 2．剥皮参数调整 3．爪子打开等待／摆臂速度调整 4．打开．关闭挡线杆 5．样品．短试样．只用于导线．取
清洁,无磨损
保养周期每月每月每月
每月
5送线机构和皮带
清洁,无破损
每月
6刀轴机构
清洁,加油脂,刀片无破损
每月
7摆臂机构 8下线皮带 9压接机 10密封塞装置 11各按钮 12各管路,接头,螺丝 13整机内外部清洁
清洁,加油脂,皮带无破损清洁,无破损清洁,加油脂,运行正常清洁,加润滑油工作正常,无破损坚固清洁
有（K-13为PAWO密封塞装置，其余为KOMAX) 有(KOMAX自带）有(KOMAX自带）均由此功能无（WINDOWS2000)
能调整压接速度，且压接控制板易坏
对不同线径不需更换剥皮刀，无换刀时间
多数为KOMAX专有备件
有有（2台）
有有（2台）
有(KOMAX）
有(PAWO)
有(KOMAX自带）
刀头
１Ｖ型剥离刀片
２切断刀片
4
３废件切断刀片
４上刀架
５下刀架
注意：
安装刀时，剥皮刀要同一型号，安装时注意方向和清洁，还有检查螺母是否开裂，装好后上．下刀合一下。
5
刀头工作过程
压接装置
电气控制板控制面板
模具快速安装手柄压接高度调整螺栓
压接电机指示灯
注: 安装设备需要一定的用户权限
安装／添加装置
点击圆圈里装置需安装的位置
选择需安装装置的类型
点击更改选择通道或点击下一步一直到完成
(设置)
设置菜单：
１编辑．命名．载入线束２编辑．命名．载入端子３编辑．命名．载入密封塞
编辑．命名．载入线束
在生产中．短支路时加速度
不能高
对大截面和绝缘皮韧性好的支路应降低腿皮速度
每月每月每月每月每月每月每月
故障项
故障描述
故障代码预防性维护
所占比例
程序系统
A1
程序系统、控制
板及不明原因的控制板/伺服控制器 A2
故障
不明原因的故障ຫໍສະໝຸດ A3不能预防性维护不能预防性维护不能预防性维护
5.66% 13.48%
7.81%
106送线机/机构故障 B1
送线/下线机构故障
维修
无打滑,松紧适度
调整/更换
完好,无断股和剥皮不良调整/更换
9摆臂气管和传感器线
完好,整齐,捆扎良好
整理
10下线皮带/下线电机 11安全罩
完好/无异响完好
维修维修
切线机定期保养
检查部位 1空气过滤器 2K106 3校直轮
4送线编码轮,驱动轮
检查点要求清洁,油杯加油清洁,无磨损清洁,无磨损
多数为KOMAX专有备件
基本备件为通用件，在市场能购买到
V
cutter downtime rate 2006 2007
2006-2007维修停机率统计汇总
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec 平均值 1.25% 1.59% 2.19% 1.88% 1.28% 1.48% 2.66% 2.51% 2.08% 1.63% 1.86% 1.55% 1.83% 1.50% 1.32% 2.02% 1.49% 2.06% 1.23% 1.04% 0.77% 1.23% 0.78% 0.86% 1.04% 1.28%
有（schleuniger自带）
有(KOMAX自带）
有（schleuniger自带）
均由此功能
均由此功能
无（WINDOWS XP)
无（WINDOWS2000)，
能调整压接速度，且压接控制板能调整压接速度，压接控制
易坏
板至今未坏过
对不同线径不需更换剥皮刀，无对不同线径不需更换剥皮
换刀时间
刀，无换刀时间
基本操作(开机）
打开总电源：正常情况下，电脑自动启动
输入用户名和指令
按启动按钮
按重设
关机
不能直接关电源开关
点击圈点键出现此介面．选择关机，确认退出ＴＯＷＩＮ后关
电源．
菜单功能(配置）
配置在配置菜单里可以
安装或删除装置如： K106辅助送线机构 MCI711压接装置 MCI761密封塞装置还可以调整刀片的形式,型号及刀架
cutter downtime rate
year
3.00% 2.50% 2.00% 1.50% 1.00% 0.50% 0.00%
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
monthly
2006 2007
功能列表
技术数据/性能范围
安全标志！
密封塞加工设置４总量，批量设置５送入，出导线
二台压接监控总量设置
线束长度设定
剥皮长度设定
批量设置
密封塞监控加工速度显示
加工量显示
压接定位
选择设置单步级
如果安全罩是打开的则需要同时按下手动
键
选择区1或区2
选择单步级
选择送入导线
选择整付刀片
选择移到加工位置
选择定位
前,后,左,右调整好位置后点击保存数据,再点关闭
3*380VAC,50Hz,16A
4-6bar
5-6bar
6bar
噪声水平/空气消耗小于77 分贝（不包括压具）小于75 分贝（不包括压具）小于75 分贝（不包括压具）
量
6.5 m3/h （不包括附件） 6.5 m3/h （不包括附件） 9m3/h （不包括附件）
重量
650 公斤（包括两台mci 711 1030 公斤（包括两台mci 711 1250公斤（包括两台mci 711 850公斤（包括两台压接
切线机操作指南－－
（Ｇ３３３Ｇ４３３型）
编制：刘庆勇
切线机培训
目的：操作工和维修人员充分了解和正确使用设备
切线机培训
• 切线机结构介绍 • 切线、剥皮、压接动作讲解 • 切线机操作软件使用介绍 • 切线机日常保养和定期保养介绍 • 软件高级用户使用介绍 • 切线机常见故障排除方法
注：前4点适用于生产操作工培训；最后2点仅适用于维修工培训
全伺服控制
设剥离长度
备技加工导线截面
术送线速度
参数
进线电源
压缩空气气源
在1 侧，0.1mm-13mm 在2 侧，0.1mm-13mm 0.14 -6.0 平方毫米（AWG 26- AWG 10） max 6m/s
3*380VAC,50Hz,1.5KVA
5-8bar
在1 侧，0.1mm-15mm 在2 侧，在1 侧，0.1mm-15mm 在2 侧，在1 侧，0.1mm-18mm 在2
样等．
２台端子.毛刷补偿
１台端子.毛刷补偿
剥皮参数调整
后退设置大了会剥皮不干净，过小会拉丝．断股
爪子打开等待／摆臂速度调整
１抓手带线可以加抓手打开等待时间２摆入速度不宜过高（２０％～５０％）
（生产）
生产：
１压接单步级／定位２密封塞单步级／定位３剥皮长度．线长．压接．半剥．穿
压接机）
压接机）
压接机）
机）
配 106送线装置备压接装置装置穿密封塞装置
端子压接监控器防错密封塞监控
出错切断功能操作系统压接装置
缺陷剥皮
备件通用性
推荐购买机型
无
有
有（2台）
有（2台）
无
有（OES CFM,SLC PS) 无穿塞装置
1台有此功能，2台无此功能 DOS下操作系统，功能少不能调整压接速度，压接台固定方式有缺陷造成工作台晃动，监控器易误报警且压接控制板易坏对不同线径需操作工手工更换剥皮刀和导向刀，换刀时间较长多数为KOMAX专有备件
传感器/传感器线故障
皮带引起的故障
B2
易损轮子引起的故障 B3
爪子或托线架引起的故障
B4
位置不对引起故障
C1
传感器坏引起故障
C2
通过保养能减少停机时间通过保养能减少停机时间通过保养能减少停机时间通过保养能减少停机时间通过保养能减少停机时间