生产过程控制程序

生产过程控制程序

1.0目的

策划并在受控条件下进行生产和服务提供，以确保满足顾客的需求和期望，对组织日常工作、生产活动过程中产生的环境因素及重要环境因素进行有效控制，确保质量、环境兼容管理体系正常运行并不断改进，实现质量和环境方针、目标和指针。

2.0范围

适用于对生产和服务提供的控制、生产和服务提供过程的确认、标识和可追溯性、产品防护以及在生产和服务提供过程中环境因素的控制。

3.0职责

3.1生产部

负责对车间生产进行技术指导和过程控制、确认;

负责生产设施和环保设施的维护保养;

编制必要的生产作业指导书;

对实现产品符合性所需的工作环境进行控制。

3.2技术部

负责编制相应的工艺规程，在工艺流程中应充分考虑到污染预防和保护环境的原则。 3.3质检部

负责产品验证和标识及可追溯性控制。

负责产品和服务提供过程中对各部门环境因素控制情况的监督检查。 3.4生产车间

负责产品实现的具体实施;

负责生产工作过程中产生的污染物的控制治理和处置。

3.5供销部

负责产品的交付工作与售后服务(维修除外);

负责产品在销售和使用过程中的环境因素控制。

3.6仓库

负责对生产过程中物料的控制。

4.0程序

4.1生产计划及进度控制

a(生产部根据供销部的“生产计划单”、物料情况及生产能力，安排生产。

b(各生产车间按生产进度进行产量统计，填写《生产日报表》。生产部根据生产部的完成情况，作为以后制定计划的参考。

4.2物料控制

a(仓库根据“生产计划单”和仓库物料库存状况，向生产车间发放物料。

green space to drain that: (1), to drain the slopes meet the design requirements, pipe elevation deviation shall not exceed ? 10MM. (2), pipe connections require socket or confinement of the interfaces should be straight, ring-shaped gap should be uniform. Gray should be dense, full, with interface surfaces should be smooth, uninterrupted and cracks and hollowing phenomenon. (3), drainage pipeline depth should according to water wells and linking the slope of the pipe and the external loads identified, overburden depth not less than 30CM. C when using external drainage, green water, open ditch near the bottom shall be not less than the high water level of water. Second, ensure good maintenance management of organizational measures 1, organizational measures and technical measures (1) the Organization establishing on-site management

of the guarantee system, established based on the maintenance lead maintenance quality management assurance system, implementation of project quality management by objective. According to the

characteristics of this conservation project, clear criteria for departments working duties, forming an effective quality assurance system. (2) the establishment of a complete system of quality inspection and supervision to ensure: group self-inspection, mutual, head of reinspection, lead check and unit leadership, party a staff review. 2, technical measures (1) watering ? water should be set depending on the weather conditions, on sunny days, flowers and watering in the afternoon every day, woody plants watered once a day. ? to clean the tree easy

line of water to people, so pay attention to pedestrians before opening water cannon dynamic, open to short distance when spraying (beckoned passers-by), in principle every time the grass sprayed 10 minutes, spraying throughout the remaining 20 minutes. (2) spray ? sprays in this context, refers to

b(车间如出现不良品需要退回货仓，需填写“退料单”退货。如需补料，填写“补料单”，标明补料数量，原因，由部门主任签字确认后，货仓方可补料给车间。在生产过程中产生的需报废的不良品，需经质检确认，由主任及以上人员签名后方可报废。

c(仓库需采购物料时，要填写“请购单”，写明采购物料的名称，规格，采购数量，交货期，由仓库主管审核，经理审批后，交采购部购买。此单由仓库、采购存档，以便核对及跟进。 d(涉及原材料需进行加工的，由供销部发出“生产计划

单”给机加工、安装、焊管、镀锌等部门，相关部门凭此单据，向仓库领取相关物料。

e(仓库每天填写进出账簿，经常核对进/出仓数量，确保实物与帐面相符，采

购根据货仓每天提供的进/出仓报表跟进物料，确保生产正常进行。

4.3过程确认

4.3.1关键和特殊过程

生产部和技术部负责对影响质量和影响环境的关键过程和特殊过程应编制生产

作业指导书，其它情况下如必要时也应编制生产作业指导书，可采用工艺过程卡、操作规范等形式。 4.3.1.1关键过程

a(对成品的质量、性能、功能、寿命、可靠性及成本等有直接影响以及涉及重

大环境因素控制的工序;

b(产品重要质量特性形成的工序;

c(工艺复杂，质量容易波动，对工人技艺要求高或问题较多的工序。

本公司生产的关键过程是:酸洗、冷轧、剪切、退火等工序;

d(对这些过程的生产监视应进行记录，填写相应的《生产日报表》或检验记录;

4.3.1.2特殊过程

a(产品质量不能通过后续的监视或测量加以验证的工序;

b(产品质量需进行破坏性试验或采用复杂、昂贵的方法才能测量或只能进行间

接监视的工序; c(该工序产品仅在产品使用或服务交付之后，不合格的质量特性才能暴露出来。 4.2.1.3本公司特殊过程是:焊接和热镀锌过程。

对特殊过程应每季度作一次确认，填写《特殊过程确认记录表》以证实能满足

产品质量能力。特殊过程的确认包括:

a( 为过程的评审和批准所规定的准则，以证实所使用的过程方法是否符合要

求并有效实施。 b(本公司对焊接和热镀锌过程的工艺应经生产部编制、生产车间试运行并评定后才可正式实施;

b(对所使用的设备的认可，包括对设施能力(包括精确度、安全性、可用性等

要求)及维护保养有严格要求，并保存维护保养记录，执行《设施设备控制程序》的有关规定。 c(对人员能力的确认，相关操作员要进行岗位培训、资格鉴定，考核合格上岗。 green space to drain that: (1), to drain the slopes meet the design requirements, pipe elevation deviation shall not exceed ?

10MM. (2), pipe connections require socket or confinement of the interfaces should be straight, ring-shaped gap should be uniform. Gray should be dense, full, with interface surfaces should be smooth, uninterrupted and cracks and hollowing phenomenon. (3), drainage

pipeline depth should according to water wells and linking the slope of the pipe and the external loads identified, overburden depth not less than 30CM. C when using external drainage, green water, open ditch near the bottom shall be not less than the high water level of water. Second, ensure good maintenance management of organizational measures 1, organizational measures and technical measures (1) the Organization establishing on-site management of the guarantee system, established based on the maintenance lead maintenance quality management assurance system, implementation of project quality management by objective. According to the characteristics of this conservation project, clear criteria for departments working duties, forming an effective quality assurance system. (2) the establishment of a complete system of quality

inspection and supervision to ensure: group self-inspection, mutual, head of reinspection, lead check and unit leadership, party a staff review. 2, technical measures (1) watering ? water should be set depending on the weather conditions, on sunny days, flowers and watering in the afternoon every day, woody plants watered once a day. ? to clean the tree easy line of water to people, so pay attention to pedestrians before opening water cannon dynamic, open to short distance when spraying (beckoned passers-by), in principle every time the grass sprayed 10 minutes, spraying throughout the remaining 20 minutes. (2) spray ? sprays in this context, refers to

佛山市南海宏钢金属制品有限公司文件编号:HG--MP13

生产与服务提供控制程序版本/版次:A/0 页次:3/6

d(过程的再确认:

当生产条件发生变化时(如材料、设施、人员的变化等)，应对上述过程进行再确认，确保对影响能力的变化及时作出反应;根据需要对相应的生产工艺和生产作业指导书进行更改，执行《文件与资料控制程序》关于文件更改的有关规定。

4.4车间应使用适宜的生产服务设施，除生产设备外，包括对各种工装、卡

具、模具、辅具及环境检测设施等的控制，并安排适宜的工作环境;应按规定对设施进行维护保养，执行《设施设备控制程序》的有关规定。

4.5对生产服务运作实施监视和测量，配置适用的监视与测量装置，以便在产

品和服务提供过程中进行产品特性及过程特性的监视和测量，执行《监视和测量控制程序》。生产中要认真做好自检(检查本工序产品)、互检(检查上一工序产品)、专检(专职检验员)，并作好相应记录。有首检要求的，需经检验合格，检验员签字

认可后，方可批量生产;对产品的放行应执行《产品的测量和监视控制程序》的有关规定。

4.6日常运行过程中环境因素的控制、

4.6.1对废水的控制

详细内容见《废水管理规定》。

生产部门人员应严格按照生产操作规程操作，减少产品的溅洒，保持车间地面的清洁，减少冲洗废水的使用;

4.6.2对废气的控制

详细内容见《大气污染控制规定》。

a、生产部门员工应严格按照生产操作规程操作，将物料严格密封，减少液体原料及产品(如机器油)的挥发，将废气排放量控制在最小;

b、公司使用的汽车应做好定期保养，按时检测，尾气排放合格方可使用。

4.6.3噪音的控制

详细内容见《噪音管理规定》。

a、公司应采用低噪音的生产设备、实验仪器及生活设施，如空调、打印机、复印机等;

b、对生产机器的噪音应进行隔音处理或要求相关人员戴好耳塞。

4.6.4固体废弃物的控制

详细内容见《废弃物管理规定》。

a、固体废弃物分为可回收\不可回收\危险废弃物三类。可利用回收的如将复印、打印的废纸做草稿纸二次利用，废边角料卖掉;将废日光灯管、墨盒、装化学药品容器等危险废弃物统一安排环境保护机构指定公司回收;

green space to drain that: (1), to drain the slopes meet the design requirements, pipe elevation deviation shall not exceed ? 10MM. (2), pipe connections require socket or confinement of the interfaces should

be straight, ring-shaped gap should be uniform. Gray should be dense, full, with interface surfaces should be smooth, uninterrupted and cracks and hollowing phenomenon. (3), drainage pipeline depth should according to water wells and linking the slope of the pipe and the external loads identified, overburden depth not less than 30CM. C when using external drainage, green water, open ditch near the bottom shall be not less than the high water level of water. Second, ensure good maintenance management of organizational measures 1, organizational measures and technical measures (1) the Organization establishing on-site management of the guarantee system, established based on the maintenance lead maintenance quality management assurance system, implementation of project quality management by objective. According to the

characteristics of this conservation project, clear criteria for departments working duties, forming an effective quality assurance system. (2) the establishment of a complete system of quality inspection and supervision to ensure: group self-inspection, mutual, head of reinspection, lead check and unit leadership, party a staff review. 2, technical measures (1) watering ? water should be set depending on the weather conditions, on sunny days, flowers and watering in the afternoon every day, woody plants watered once a day. ? to clean the tree easy

line of water to people, so pay attention to pedestrians before opening water cannon dynamic, open to short distance when spraying (beckoned passers-by), in principle every time the grass sprayed 10 minutes,

spraying throughout the remaining 20 minutes. (2) spray ? sprays in this context, refers to

b、生活垃圾由专人管理。

4.6.5能源的管理控制

详细内容见《能源、资源管理程序》。

a、企管部负责生产用水、电合理规划使用，对主要的能耗进行重点管理控

制，记录相关产品的电耗、水耗，进行对照分析，以降低单产的能耗;

b、公司所有员工应树立节约用水用电的意识，下班前或离岗时要及时关掉日

光灯、水龙头、空调、计算机、用电器具及设备等水电开关，以减少能源的消耗，减低公司的运行成本; c、对固体废弃无处理者应施加必要的影响，出示公司的文件《环境保护协议书》，并按《信息交流与内部沟通程序》的有关规定执行;

4.7标识和可追溯性控制

4.7.1适当时质检部规定对产品进行标识的方法，并针对监视和测量要求标识

产品的状态;质检部对标识的有效性时行监控;当产品出现重大质量问题时，组织对其进行追溯。

4.7.2得相关部门负责所属区域内产品的标识，负责将不同状态的产品标识并

分区摆放，负责对所有标识的维护。

4.7.3产品标识及可追溯性

在有追溯性要求时，对产品予以标识以便于追溯;产品标识采用产品本身的标

识或质量证明文件，对于成品，质检员应贴上“合格证”。

4.7.4产品状态标识为:

a、检验状态:合格、不合格、待检、待处理。填写在相应的检验记录或标签上作为检验状态标识;在生产现场以画区域或标牌作为标识，由生产车间组织实施，

质检部监督实施情况; b、紧急放行标识:对因生产急需来不及检验的产品应在随工检验单上标识“紧急放行”，由质检部监督实施;

c、根据需要标识产品加工状态为“正加工”、“待加工”，由生产部监督生

产车间实施; d、对化学危险品的标识见《易燃品、化学危险品管理规定》。

4.8产品防护

4.8.1对于产品从接收、内部加工、放行、交付直到预期目的地的所有阶段，

应防止产品变质、

损坏和错用。

4.8.2应针对顾客的要求及产品的符合性对其提供防护，应包括标识(包括运输标记)、搬运、包装(包括装箱)、贮存和保护(包括隔离)等。

4.8.3产品搬运的控制

产品所在现场的负责人根据产品的特点，配置适宜的搬运工具，规定合理的搬运方法，应考虑: a、在产品的运输过程中选用低能耗、低成本、安全的运输方式，对液体产品特别是化学危险品，在green space to drain that: (1), to drain the slopes meet the design requirements, pipe elevation deviation shall not exceed ? 10MM. (2), pipe connections require socket or confinement of the interfaces should be straight, ring-shaped gap should be uniform. Gray should be dense, full, with interface surfaces should be smooth, uninterrupted and cracks and hollowing phenomenon. (3), drainage pipeline depth should according to water wells and linking the slope of the pipe and the external loads identified, overburden depth not less than 30CM. C when using external drainage, green water, open ditch near the bottom shall be not less than the high water level of water. Second, ensure good maintenance management of organizational

measures 1, organizational measures and technical measures (1) the Organization establishing on-site management of the guarantee system, established based on the maintenance lead maintenance quality management assurance system, implementation of project quality management by objective. According to the characteristics of this conservation project, clear criteria for departments working duties, forming an effective quality assurance system. (2) the establishment of a complete system of quality inspection and supervision to ensure: group self-inspection, mutual, head of reinspection, lead check and unit leadership, party a staff review. 2, technical measures (1) watering ? water should be set depending on the weather conditions, on sunny days, flowers and watering in the afternoon every day, woody plants watered once a day. ? to clean the tree easy line of water to people, so pay attention to pedestrians before opening water cannon dynamic, open to short distance when

spraying (beckoned passers-by), in principle every time the grass sprayed 10 minutes, spraying throughout the remaining 20 minutes. (2) spray ? sprays in this context, refers to

佛山市南海宏钢金属制品有限公司文件编号:HG--MP13

生产与服务提供控制程序版本/版次:A/0 页次:5/6

运输时应配备防溢、防爆等设施，详细情况见《易燃品、化学危险品管理规定》，不得破坏包装，防止跌落、磕碰、挤压;

b、应按照包装箱外标识的要求进行搬运;保持搬运通道畅通;搬运过程中注意

保护好产品，防止丢失或损坏;

c、对易损、危险物品应制定专门的搬运指导书，或使用特殊的搬运工具;

d、天车、叉车操作工应有国家劳动部门颁发的上岗证，并按规定对设备维护保养;

e、根据需要对搬运人员进行必要的培训，使其掌握必需的作业规程要求。

4.8.4包装控制

a、技术部负责确定包装材料、包装设计和要求，根据需要编制相应的作业指导书，以防止产品受损;

b、车间包装工在包装过程中应注意核对产品合格证;保持产品外观清洁、完整;包装后加上正确的标识。

4.8.5贮存控制

a、仓库应编制成品库和原材料的《仓库管理制度》，规范仓库的管理，按规定码放，对有贮存期限要求的物品，要明确标识有效期，保证先入先出;

b、仓库应配置适当的设备(如抽风机、消防设备等)，以保证安全适宜的贮存环境;

c、对贮存物品的环境及安全有明确要求;

d、所有贮存物品应建立物资台账，仓库每月定期盘点，做好账务清理，保持账、卡、物一致;仓管员应经常查看库存物品，发现异常及时通知质检部及有关部门确认、处理。 4.9产品放行、交付及交付后活动的控制

4.9.1对原材料、半成品和成品的放行，应执行《产品检验控制程序》的有关规定。 4.9.2产品的交付

a、供销部负责对提供服务的供方进行评价，并对其每次运输质量进行记录(顾客自行

提货除外)，以跟踪监督，执行《采购控制程序》对供方评价的规定;应与运输公司

签订合同，以确保运输过程中的产品质量。

b、合同要求时，公司对产品的保护要延续到交付的目的地。

4.9.3产品交付后的活动

供销部负责产品的售后服务，但有明确分工:

a、供销部负责协调产品的服务工作;

b、质检负责对顾客进行技术指导与使用培训等服务，并负责保存相关服务记录; green space to drain that: (1), to drain the slopes meet the design requirements, pipe elevation deviation shall not exceed ? 10MM. (2), pipe connections require socket or confinement of the interfaces should be straight, ring-shaped gap should be uniform. Gray should be dense, full, with interface surfaces should be smooth, uninterrupted and cracks and hollowing phenomenon. (3), drainage pipeline depth should according to water wells and linking the slope of the pipe and the external loads identified, overburden depth not less than 30CM. C when using external drainage, green water, open ditch near the bottom shall be not less than the high water level of water. Second, ensure good maintenance management of organizational measures 1, organizational measures and technical measures (1) the Organization establishing on-site management of the guarantee system, established based on the maintenance lead maintenance quality management assurance system, implementation of project quality management by objective. According to the

characteristics of this conservation project, clear criteria for departments working duties, forming an effective quality assurance system. (2) the establishment of a complete system of quality inspection and supervision to ensure: group self-inspection, mutual, head of reinspection, lead check and unit leadership, party a staff review. 2, technical measures (1) watering ? water should be set depending on the weather conditions, on sunny days, flowers and watering in the afternoon

every day, woody plants watered once a day. ? to clean the tree easy

line of water to people, so pay attention to pedestrians before opening water cannon dynamic, open to short distance when spraying (beckoned passers-by), in principle every time the grass sprayed 10 minutes, spraying throughout the remaining 20 minutes. (2) spray ? sprays in this context, refers to

c、供销部负责与顾客联络，妥善处理顾客抱怨，并负责保存相关记录;

d、供销部负责对顾客满意程度进行评价，确定顾客的要求和潜在需求;

e、供销部建立顾客档案，详细记录其名称、地址、电话、联系人及订购每批产品的型号规格和数量;

整理了解顾客的定货倾向，及时做好供货准备;

f、供销部利用与顾客的交往，主动介绍本公司产品，提供宣传资料，解答顾

客提问。 g、对顾客面谈、信函、电话、传真等方式的咨询，供销部均需由专人解答记录，暂时未能解答的，

应详细记录并会同相关部门研究后予以答复;

5.0相关文件

《设施设备控制程序》

《信息交流与内部沟通程序》

《废水处理管理规定》

《大气污染控制规定》

《噪音管理规定》

《废弃物管理规定》

《易燃品、化学危险品管理规定》

《仓库管理制度》

6.0记录

《生产计划单》

《出货计划》

《镀锌车间煤气炉交接班记录》

《钳工值班记录表》

《电工值班记录表》

《镀锌班组生产日报表》

《水煤浆锅炉运行记录表》

《焊管车间岗位磅码单》

《焊管车间生产日报表》

《焊管车间成品入库单》

《领料单》

《特殊过程确认记录表》

green space to drain that: (1), to drain the slopes meet the design requirements, pipe elevation deviation shall not exceed ? 10MM. (2), pipe connections require socket or confinement of the interfaces should be straight, ring-shaped gap should be uniform. Gray should be dense, full, with interface surfaces should be smooth, uninterrupted and cracks and hollowing phenomenon. (3), drainage pipeline depth should according to water wells and linking the slope of the pipe and the external loads identified, overburden depth not less than 30CM. C when using external drainage, green water, open ditch near the bottom shall be not less than the high water level of water. Second, ensure good maintenance management of organizational measures 1, organizational measures and

technical measures (1) the Organization establishing on-site management of the guarantee system, established based on the maintenance lead maintenance quality management assurance system, implementation of project quality management by objective. According to the

characteristics of this conservation project, clear criteria for departments working duties, forming an effective quality assurance system. (2) the establishment of a complete system of quality inspection and supervision to ensure: group self-inspection, mutual, head of reinspection, lead check and unit leadership, party a staff review. 2, technical measures (1) watering ? water should be set depending on the weather conditions, on sunny days, flowers and watering in the afternoon every day, woody plants watered once a day. ? to clean the tree easy

line of water to people, so pay attention to pedestrians before opening water cannon dynamic, open to short distance when spraying (beckoned passers-by), in principle every time the grass sprayed 10 minutes, spraying throughout the remaining 20 minutes. (2) spray ? sprays in this context, refers to

佛山市南海宏钢金属制品有限公司文件编号:HG--MP13

生产与服务提供控制程序版本/版次:A/0 页次:7/6

green space to drain that: (1), to drain the slopes meet the design requirements, pipe elevation deviation shall not exceed ? 10MM. (2), pipe connections require socket or confinement of the interfaces should be straight, ring-shaped gap should be uniform. Gray should be dense, full, with interface surfaces should be smooth, uninterrupted and cracks

and hollowing phenomenon. (3), drainage pipeline depth should according to water wells and linking the slope of the pipe and the external loads identified, overburden depth not less than 30CM. C when using external drainage, green water, open ditch near the bottom shall be not less than the high water level of water. Second, ensure good maintenance management of organizational measures 1, organizational measures and technical measures (1) the Organization establishing on-site management of the guarantee system, established based on the maintenance lead maintenance quality management assurance system, implementation of project quality management by objective. According to the

characteristics of this conservation project, clear criteria for departments working duties, forming an effective quality assurance system. (2) the establishment of a complete system of quality inspection and supervision to ensure: group self-inspection, mutual, head of reinspection, lead check and unit leadership, party a staff review. 2, technical measures (1) watering ? water should be set depending on the weather conditions, on sunny days, flowers and watering in the afternoon every day, woody plants watered once a day. ? to clean the tree easy

line of water to people, so pay attention to pedestrians before opening water cannon dynamic, open to short distance when spraying (beckoned passers-by), in principle every time the grass sprayed 10 minutes, spraying throughout the remaining 20 minutes. (2) spray ? sprays in this context, refers to