平板车硬链接计算说明书
平板车说明书
产品执行标准：GB/T 2885.5-2008、MT 387-2007
使用本产品之前，请详细阅读使用说明书
MPC5-6（9）型
平板车
使用说明书
2011年12月
一、用途及适用范围
本平板车主要为移动式矿用装备（如：移动式瓦斯抽放泵站、制氮机、注浆装置等）配套使用。
通过动力机车或绞车牵引，煤矿井上、井下均可单车或成列使用。
规格型号如图示
M P C □－□
轨距代号：6表示600mm、9表示900mm
载重量代号：5表示5t
车辆代号
平板车代号
煤矿车辆代号
二、主要技术参数
主要技术参数见表1
表1
三、结构特征
平板车结构如图1所示
1.碰头
2.轮对支架
3.平板车车架
4.轮对
图1 平板车机构图
四、安装、使用
1. 平板车整体出厂前，应保证将轮对正确摆放到轨道上即可投入使用。
在用户正常使用的条件下，从到货之日起6个月内，确因质量问题而使平板车不能正常使用时，制造厂应负责为用户维修或更换。
2. 平板车之间的连接采用φ32三环链、φ40连接插销进行连接。
三环链、连接插销必须有有效期内的安全标志证书。
五、检查、维护、保养及贮存
用户可根据使用频度制定检修、保养制度。
一般情况下的维护和保养按表2进行。
表2
六、警示用语
平板车严禁载人。
10T平板车计算书教学教材
精品文档10T平板车计算书1 平板车技术参数及结构（1）技术参数外形尺寸（长×宽×高）/mm:3360×1320×348 牵引高/mm : 285自重/kg: 983载重/kg: 10000轴距/mm: 1100轨距/mm: 600车轮直径φ/mm: 300（2）平板车结构（见图1）图1 平板车结构精品文档．精品文档2 平板车主要结构件设计计算（1）车梁设计计算为保证车架的强度和刚度，10T支架平板车车架采用矿工钢为其框架梁，采用整体闭口焊接结构，车梁是由矿工钢焊接而成。
受力及弯矩计算图如图2所示。
图2 弯矩计算图梁单位长度上的载荷重：q=W/(6l)=4904.9N/mg式中W----平板车载重，W=49000N; l----车梁长度,l=3.33m。
gg由均布载荷产生的弯矩：2/2=2779.4Nm=KqL M 11d式中K----动力系数，K=1.1；L----悬臂长度，L=1.015m。
1dd1精品文档．精品文档由牵引力产生的弯矩：M=Fe/6=6625 Nm2式中F----牵引力，25KN；e----牵引点距车梁中心轴的距离，e=1.59m。
在轴卡处最大弯矩：M=M+M=9942.6Nm2max1车梁的材料为Q235，承受Ⅱ类载荷，其许用应力[σ]=93.1Mpa。
1所以要求梁的抗弯截面模数：3]=101.01cmσ=M/[W1maxxi3，WW=113.4 cm，满足设计要求。
W10#矿工钢xxxi＜（2）车轴设计计算车轴的基本结构如图3所示，可以根据其受力情况确定各处轴径的尺寸。
图3 主轴受力情况精品文档．精品文档每个车轮上的载荷：Q'/3= 38502.6N'=KP wd '----动力系数。
KQ----重车重量（不包括轮轴），10715kg；式中dw =R=P'反力R BA最大弯矩：Rb=3272.7NmM Amax=轴颈根部弯矩：c=1925.1 Nm = R M B1轴颈：3=50.84mm ]ω) D=M/(0.1[σ1max轴径根部直径：3=42.59mm) ]ωd=M/(0.1[σ11 =0.65K+0.35=1.2392, ]ω/K=249.116Mpa,K]其中，[σω=[σ111ⅡⅠⅠ=1。
DCY150液压平板车使用说明书(部分)适用于大方系列平板车
DCY150型动力平板运输车使用说明书郑州大方桥梁机械有限公司苏州分公司前言DCY150型动力平板运输车专为造船厂设计制造，额定装载质量为150吨。
本说明书简要介绍了DCY150型动力平板运输车的各项技术参数、性能指标及使用保养注意事项，希望用户严格按照本说明书的要求使用、保养车辆。
由于各方面的发展和改进，日后若有同型产品的更改，恕不另行通知。
我公司欢迎用户对产品提出改进意见和建议。
郑州大方桥梁机械有限公司苏州分公司2006.6目录第一章概述 (7)第二章主要工作原理 (12)第三章主要结构 (14)第四章微电控制系统 (20)第五章操作与使用 (28)第六章维护时间表 (41)附件1.康明斯C300 20水冷柴油机使用说明书2.图1 总图3.图2 转向模式示意图4.图3 仪表板布置示意图5.图4 液压系统原理图6.图5 空气制动系统原理图7.图6 发动机控制原理图8.图7 A驾驶室电气原理图9.图8 B驾驶室电气原理图10.图9.1 A驾驶室微电控制系统原理图11.图9.2 B驾驶室微电控制系统原理图12.图9.3 传感器安装分布图13.图9.4 开关量输入接线图14.图10 重心放置示意图15.图11 载荷放置示意图16.图12 润滑部位示意图17.A4VG 电控变量泵样本 REXROTH液压公司18.A11VO 电控变量泵样本 REXROTH液压公司19.A6VE28 油马达样本 REXROTH液压公司20.液压冷却器样本 AKG液压公司21.PSV电控比例多路换向阀样本 HAWE液压公司特别注意1.微电系统在行车安全方面的设计·偏载报警偏载10 %报警；·超载报警按最大装载质量150 000kg执行；2.车辆在行走时，禁止搬动“行驶方向”选择开关;只有在停车时，方可改换行走方向；3.车辆在行走时,严禁“平升平降”操作；4.重载时爬坡，请选择“爬坡”档；5.禁止在坡道上进行“原地回转”操作；6.避免在重载工况下调整车辆，调整车辆应在空载和停车状态下进行。
40吨平板车使用说明书
40吨平板车使用说明书40吨低货台半挂车使用说明书目录一、半挂车主要技术特性−−−−−−−−−−−− 3二、主要总成的构造、维修及调整−−−−−−−− 41.车架总成−−−−−−−−−−−−−−−−− 42.悬挂总成−−−−−−−−−−−−−−−−− 43.轮轴总成−−−−−−−−−−−−−−−−− 44.跳板总成−−−−−−−−−−−−−−−−− 65.挂车支承装置−−−−−−−−−−−−−−− 66.空气制动系统−−−−−−−−−−−−−−− 77.电气系统−−−−−−−−−−−−−−−−- 11三、易损件明细表−−−−−−−−−−−−−−--- 12四、随机备品备件清单 ---------------------------- 12五、专用工具清单 ------------------------------- 12六、敬告用户−−−−−−−−−−−−−−−−− 12附图一半挂车外形图−−−−−−−−−−−− 13附图二空气制动系统图−−−−−−−−−−− 14一、半挂车主要技术特性：1.最大装载质量 40吨2.外形尺寸(长⨯宽⨯高) 12130⨯3200⨯1930 毫米3.货台尺寸(长⨯宽) 7500⨯3200 毫米4.货台高度(空载) 1035 毫米5.轴距 1220 毫米6.轮距 1680/815 毫米7.轮轴数二排四根8.轮胎规格 8.25-159.轮辋规格 6.5-1510.轮胎数 16只(另加备胎1只)11.牵引座接合面高度(重载) 1380 毫米12.牵引销直径∅88.9 毫米13.最小离地间隙 380 毫米14.悬挂方式刚性平衡梁式15.半挂车整备质量 10 吨16.额定车速(公路/非公路) 40/25 公里/小时17.每根轮轴载质量 9 吨18.半挂车载荷分配:满载:鞍座处 14.3吨半挂车轮轴处 35.7吨空载:鞍座处 2.85 吨半挂车轮轴 7.15 吨20. 最小转弯半径 12 米21. 跳板承载能力 40 吨22. 跳板爬坡角度 20︒23. 跳板横向调节范围 max 2.51米 min 1.89米24.离去角 17.5︒半挂车外形图见附图一。
PTJ系列平板车说明书
Operating Instructions and Parts Manual “PTJ” Series Pallet TrucksWALTER MEIER (Manufacturing) Inc.427 New Sanford RoadLaVergne, Tennessee 37086 Part No. M-151003 Ph.: 800-274-6848 Revision A1 03/2012 Copyright © 2012 Walter Meier (Manufacturing) Inc.1.0 Warranty and ServiceWalter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your JET® tools. For the name of an Authorized Service Center in your area call 1-800-274-6848.MORE INFORMATIONWalter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit .WARRANTYJET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW = Woodworking).WHAT IS COVERED?This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.WHO IS COVERED?This warranty covers only the initial purchaser of the product.WHAT IS THE PERIOD OF COVERAGE?The general JET warranty lasts for the time period specified in the product literature of each product.WHAT IS NOT COVERED?Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.HOW TO GET SERVICEThe product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848.You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.HOW STATE LAW APPLIESThis warranty gives you specific legal rights; you may also have other rights which vary from state to state. LIMITATIONS ON THIS WARRANTYWALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET® branded products are not sold in Canada by Walter Meier.2.0 Table of contentsSection Page1.0 Warranty and Service (2)2.0 Table of contents (3)3.0 Safety warnings (3)4.0 Introduction (4)5.0 Specifications (4)6.0 Setup and assembly (5)7.0 Operations (5)7.1Lifting Load (6)7.2 Moving Load (6)7.3 Lowering Load (6)7.4 Up-Down Cam Adjustment (6)8.0 Maintenance (6)8.1 Cleaning Release Valve (6)8.2 Lubrication (6)8.3 Piston Seal/O-Ring Replacement (7)9.0 Troubleshooting the PTJ Series Pallet Trucks (8)10.0 Replacement Parts (8)10.1.1 PTJ-Series Pallet Trucks – Exploded View (9)10.1.2 PTJ-Series Pallet Trucks – Parts List (10)3.0 Safety warnings1. Read and understand the entire owner'smanual before attempting assembly or operation of the pallet truck.2. Read and understand the warnings on thepallet truck and in this manual. Failure to comply with all of these warnings may causeserious injury.3. Replace the warning labels if they becomeobscured or removed.4. Do not use this pallet truck for other than itsintended use. If used for other purposes, Walter Meier (Manufacturing) Inc., disclaimsany real or implied warranty and holds itselfharmless from any injury that may result from that use. 5. Do not place hands or feet under the pallettruck at any time.6. Do not operate a loaded pallet truck onramps or inclines.7. Do not tip load pallet truck forks. This maycause damage to the forks and personalinjury if the rear of the pallet truck suddenlypops up.8. Never leave a loaded pallet truckunattended in the raised position. Alwayslower load to the floor.9. Do not load pallet truck beyond its ratedcapacity of 5,000 lbs.10. Secure load before transporting.11. To prevent accidental tipping, make sureload is centered on the forks.12. Do not move a loaded pallet truck by otherthan manual force.4.0 IntroductionCongratulations on your purchase of a JET Pallet Truck.To better understand the proper use and safe operation of this pallet truck, please take a few minutes to carefully read and follow the instructions contained in this manual. When finished reading and understanding the manual, please file in a safe and convenient location for the life of the pallet truck. If the pallet truck transfers ownership, the manual should accompany it.This pallet truck is designed to push and pull palletized material loads up to 5,000 pounds only.You will notice several important features about your JET Pallet Truck. For example, its 2-1/2” lowered height and tapered fork tips allow easy entry into pallets. The heavy-gauge steel frame is reinforced with cross-welded steel plates to prevent forks from bending and solid steel push rods are used for added strength. The pump features top-of-the-stroke and overload by-pass valve systems. A durable powder coat finish provides long lasting steel protection. Extra wide polyurethane covered steel steer wheels and nylon load wheels feature lifetime lubricated, double sealed bearings to provide smooth, quiet rolling and added stability.If there are questions or comments, please contact your local supplier or Walter Meier. Walter Meier can also be reached at our web site: .5.0 SpecificationsFigure 1The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, Walter Meier (Manufacturing) Inc., reserves the right to change specifications at any time and without prior notice, without incurring obligations.Model # Stock # W1 W2 L1 L2H1H2 A (dxw) B (dxw) C NetWt.(lb.)PT-1636J15100316”6”36”51” 6-1/4”2-1/2”6-1/4”x2-3/4” 2-1/2”x3-3/4”45-1/8”135PT-2036J 151004 20-1/2” 6” 36” 51” 6-1/4”2-1/2” 6-1/4”x2-3/4” 2-1/2”x3-3/4” 45-1/8” 150 PT-2042J15100520-1/2”6”42”57” 6-1/4”2-1/2”6-1/4”x2-3/4” 2-1/2”x3-3/4”45-1/8”161PT-2048J 151006 20-1/2” 6” 48” 63” 6-1/4”2-1/2” 6-1/4”x2-3/4” 2-1/2”x3-3/4” 45-1/8” 172 PT-2742J15100827” 6”42”57” 6-1/4”2-1/2”6-1/4”x2-3/4” 2-1/2”x3-3/4”45-1/8”185PT-2748J 151009 27”6” 48” 63” 6-1/4”2-1/2” 6-1/4”x2-3/4” 2-1/2”x3-3/4” 45-1/8” 1966.0 Setup and assembly Note: Individual trucks are assembled and ready to use. Pallet trucks purchased in crate quantities (6 units to a crate) require some assembly. Match the “number” label on the handle to the “number” label on the frame, prior to assembly. Proceed with instructions below.If you received an individual truck, proceed to section 7.0 – Operations.Tools Needed for Assembly• Hammer• Flat Head Screwdriver•Pliers or 17mm WrenchFigure 11. Insert the base of the handle (A, Figure 2)into the pump bracket (B, Figure 2).2. Align the holes (C, Figure 2) at the base ofthe handle with the holes in the pump bracket.3. Using a screwdriver, pry the cam (D, Figure2) up and slip the bolt head under the notchin the cam. Do not adjust the nut.Figure 2 4. Insert handle pins (E, Figure 3) into theholes of the pump bracket and handle. Alignthe spring pin holes (F, Figure 3) in the handle pin and the pump bracket.5. Tap the handle pins into place with ahammer.Figure 36. Using a hammer, tap the spring pins (A,Figure 4) into the pump bracket and handle pins.Note: If the holes aren’t lined up, use a 17mm wrench or pliers to turn the handle pinuntil the spring pin holes line up.7. Repeat for the opposite side handle pin.8. Pull handle down and remove retaining tube(B, Figure 4) by pulling straight out. Discardretaining tube.Figure 4Note: If the pallet truck does not raise or lower properly, you may have air bubbles in the pump from shipping. Refer to section 8.1 – Cleaning Release Valve.7.0 OperationsTo raise forks, place handle in the UP position(bottom part of the handle slot), See Figure 5.To lower forks, pull lever handle to DOWN position (upper part of slot).To freely move the handle, set lever in Neutral (center notch of slot).Figure 57.1 Lifting Load1. Lower forks to lowest position, Figure 5.2. Insert forks under load, or into pallet.3. Place lever in UP position (bottom part ofslot), Figure 5. 4. Move handle up and down until forks reachdesired height.7.2 Moving Load1. Place lever in NEUTRAL position (centernotch of slot), Figure 5. 2. Pull or push pallet truck to desired location.7.3 Lowering Load1. Pull lever to DOWN position (upper part ofslot), Figure 5. 2. Pull forks away from load.7.4 Up-Down Cam Adjustment1. Set lever in NEUTRAL position, Figure 5.2. Turn cam nut while pumping the handle,Figure 6. 3. When lifting stops, give the nut one moreturn. 4. The cam nut is properly adjusted whenpumping the handle in NEUTRAL position causes no movement of the hydraulic ram.Figure 68.0 Maintenance8.1 Cleaning Release ValveOver time, the hydraulic pump assembly may become clogged with debris or air bubbles, and not function properly.To clean the release valve and bleed the pump: 1. Pump handle quickly, raising pallet truck tofull extent. While continuing pumping action, pull lever to down position. 2. When forks reach total down position, valveis flushed. Repeat if necessary.8.2 LubricationCheck oil level annually by removing oil plug found on top of pump housing. When changing or adding oil, fill the tank through the oil plug screw hole to 80% capacity with hydraulic jack oil, about 2” deep in pump housing, see Figure 7. Do not use any other type of oil.Figure 7There is one grease fitting (#55B, section 10.1.1) located on the table. Lubricate this point on a semi-annual basis.Wheel bearings are sealed and require no lubrication. The crank shaft features Oil Lite bushings which also require no lubrication. Lightly oil all other moving parts.8.3 Piston Seal/O-Ring Replacement1. Raise pallet truck by pumping handle.2. Remove screws #70, sect. 10.1.1. This willfree the pump and handle assembly from the pallet truck.3. Empty the oil into a suitable container.Pump handle until all oil has drained.Dispose of used hydraulic oil or fluid according to local regulations.4. Pull out piston plunger #33, and/or rampiston #25.5. Remove all o-rings and seals (see Figure 8).Figure 86. Insert new o-ring or seal one at a timemaking sure to replace with the same size that was removed.7. Reassemble and fill oil tank through the oilplug screw hole to 80% capacity with new hydraulic jack oil, about 2” deep in pump housing, see Figure 7.9.0 Troubleshooting the PTJ Series Pallet TrucksIndex numbers refer to parts breakdown, section 10.0.Symptom PossibleCause CorrectionHydraulic unit does not lift. Oil low in tank. Make sure there is no oil leakage fromRelease Plug #36, and add oil.Air in pump. Place lever in down position and pumphandle repeatedly.Worn O-ring in cylinder. Consult authorized service center.Once lifted, truck lowers by itself. Steel ball not seated in hydraulicunit.Refer to section 8.1 Cleaning ReleaseValve.Worn O-ring in cylinder. Consult authorized service center. Release valve not seated properly. Refer to section 8.1 Cleaning ReleaseValve.Oil leakage from Release Plug#36.Tighten Release Plug #36. Replace O-rings on Release Plug #36. If leakagestill occurs, consult authorized servicecenter.Fork does not lower. Cam #53 broken. Replace cam #53.Up-down cam nut #15 out of adjustment. Refer to section 7.4 Up-Down Cam Adjustment.Broken fork rods and linkage. Consult authorized service center, orreplace broken parts.Lever does not set at NEUTRAL position. Up-down cam nut #15 out ofadjustment.Refer to section 7.4 Up-Down CamAdjustment.10.0 Replacement PartsReplacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-274-6848 Monday through Friday (see our website for business hours, ). Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.10.1.1 PTJ-Series Pallet Trucks – Exploded View10.1.2 PTJ-Series Pallet Trucks – Parts ListIndex No Part No Description Size Qty1 ............... PT2748A-001A ........Handle (1)2 ............... PT2748A-002A ........Handle Cap . (1)3 ............... PT2748A-003A ........Lever .. (1)4 ............... PT2748A-004 ...........Spring Pin...........................................................5x16mm (1)5 ............... PT2748A-005 ...........Bolt.....................................................................M8x20 (1)7 ............... PT2748A-007 ...........Spring Pin...........................................................3x28mm (1)8 ............... PT2748A-008 ...........Oil Lite Bushing . (1)9 ............... PT2748A-009 ...........Roller . (1)10 ............. PT2748A-010 ...........Roller Pin . (1)11 ............. PT2748A-011 ...........Release Rod .. (1)13 ............. PT2748A-013 ...........Chain . (1)14 ............. PT2748A-014 ...........Anchor Bolt .. (1)15 ............. PT2748A-015 ...........V-Nut ..................................................................M8 (1)16 ............. PT2748J-101B .........Dust Seal * .. (1)17 ............. PT2748J-101B .........O-Ring * .............................................................29.8x3.5mm (1)18 ............. PT2748J-101B .........U-Packing * ........................................................30x38x6mm . (1)19 ............. PT2748J-101B .........O-Ring * .............................................................4.8x1.9mm .. (2)20 ............. PT2748J-101B .........Dust Seal * .. (1)21 ............. PT2748J-101B .........U-Packing * ........................................................18x26x5 (1)23 ............. PT2748J-101B .........O-Ring * .............................................................6x1.9mm .. (1)24 ............. SB-14MM .................Steel Ball ............................................................14mm . (1)25 ............. PT2748J-025 ...........Ram Piston.. (1)26 ............. PT2748A-026 ...........Oil Plug . (1)28 ............. PT2748J-101B .........O-Ring * .............................................................11.6x2.4mm (1)29 ............. PT2748A-029 ...........Release Screw .. (1)30 ............. PT2748A-030 ...........Spring.................................................................10x2.3x27mm . (1)30A .......... PT2748A-30A ..........Valve .. (1)31 ............. SB-6MM...................Steel Ball ............................................................6mm (1)32 ............. PT2748A-032 ...........E-Ring ................................................................15mm . (1)33 ............. PT2748L-033 ...........Plunger Piston (1)34 ............. PT2748A-034 ...........Spring Cap .. (1)35 ............. PT2748A-035A ........Spring.................................................................38x5x121mm .. (1)36 ............. PT2748A-036 ...........Release Plug .. (2)37 ............. PT2748A-037 ...........Washer...............................................................20mm . (1)38 ............. PT2748A-038 ...........Spring.................................................................8x1.5x12.8mm (1)38A .......... PT2748A-038A ........Spring.................................................................4.8x0.7x15mm (1)39 ............. PT2748A-039 ...........Valve Housing (1)40 ............. SB-6MM...................Steel Ball ............................................................6mm (2)40A .......... SB-9MM...................Steel Ball ............................................................9mm (1)41 ............. PT2748A-041 ...........Spring Pin...........................................................3x28mm (2)42 ............. PT2748A-042 ...........Spring Pin...........................................................8x25mm (1)43 ............. PT2748A-043 ...........Snap Ring ..........................................................44mm . (1)44 ............. PT2748A-044 ...........Spring Pin...........................................................8x45mm (1)46 ............. PT2748A-046A ........Wheel Shaft (all models except PT-1636J) (1)................. PT1636J-046A .........Wheel Shaft (PT-1636J only) .. (1)47 ............. PT2748J-109A .........Pump Housing Assembly (all models) . (1)48 ............. PT2748A-048 ...........Handle Pin (2)49 ............. PT2748A-049 ...........Bearing Base .. (1)50 ............. BB-51109 .................Ball Bearing ........................................................51109 . (1)51 ............. PT2748A-051 ...........Spring.................................................................6.3x1.2x25mm (1)52 ............. PT2748A-052 ...........Release Nozzle . (1)53 ............. PT2748A-053A ........Cam (1)* Available only in the repair kit – PT2748J-101BIndex No Part No Description Size Qty54 ............. PT1636J-054 ...........Spring Pin...........................................................6x30mm (2)55 ............. PT2748A-055A ........Table (all models except PT-1636J). (1)................. PT1636J-055A .........Table (PT-1636J only) .. (1)55B .......... PT2748A-055B ........Grease Fitting . (1)56 ............. PT2748A-056 ...........Snap Ring ..........................................................25mm . (2)57 ............. PT2748A-057 ...........Snap Ring ..........................................................20mm . (2)60 ............. PT2748L-103A .........Steer Wheel Assembly W/Bearings.. (2)60A .......... BB-6205VV ..............Steer Wheel Ball Bearing ....................................6205VV . (2)60B .......... BB-6304VV ..............Steer Wheel Ball Bearing ....................................6304VV . (2)61 ............. PTX2748-056 ...........Dust Seal Cap (2)62 ............. TS-1550111 .............Washer...............................................................20mm . (2)67 ............. ................................Fork Frame (N/A).. (1)69 ............. TS-1551061 .............Lock Washer ......................................................8mm (2)70 ............. TS-1504031 .............Socket Head Cap Screw .....................................M8x14 (2)71 ............. PT2748A-071 ...........Crank Shaft (PT-2742J / PT-2748J) . (1)................. PT2048A-071 ...........Crank Shaft (PT-2036J / PT-2042J / PT-2048J) . (1)................. PT1636J-071 ...........Crank Shaft (PT-1636J Only).. (1)74 ............. PT2748A-074 ...........Table Pin .. (2)75 ............. PT2748A-075 ...........Oil Lite Bushing . (2)76 ............. PT2748J-076A .........Lifting Yoke (PT-2742J / PT-2748J) . (1)................. PT2048J-076A .........Lifting Yoke (PT-2036J / PT-2042J / PT-2048J) . (1)................. PT1636J-076A .........Lifting Yoke (PT-1636J Only) .. (1)77 ............. PT2748J-077 ...........Spring Pin...........................................................6x35mm (1)78 ............. PT2748J-078A .........Arm Pin ..............................................................16x145mm .. (2)79 ............. PT2748J-079 ...........Spring Pin...........................................................5x25mm (2)80 ............. PT2748J-080BN ......Black Nylon Load Wheel W/Bearings .. (2)80A .......... BB-6004VV ..............Load Wheel Bearing ...........................................6004 (4)81 ............. PT2748J-079 ...........Spring Pin...........................................................5x25mm (2)81A .......... PT2748J-081A .........Snap-Ring ..........................................................20mm . (4)82 ............. PT2748J-082 ...........Load Wheel Axle .. (2)83 ............. PT2748J-083A .........Arm . (2)86 ............. PT2748J-086A .........Rod Pin ..............................................................16x96mm . (2)88 ............. PT2736J-088A .........Rod (PT-1636J / PT-2036J). (2)................. PT2742J-088A .........Rod (PT-2042J / PT-2742J). (2)................. PT2748J-088A .........Rod (PT-2048J / PT-2748J). (2)89 ............. PT2748A-089A ........E-Ring ................................................................19mm . (2)99 ............. PT2748A-099A ........Release Rod Assembly (index #11,13-15) (1)................. PT2748J-101B .........Repair Kit (index # 16-23, 28) . (1)................. PT2748J-109A .........Pump Assembly (all models except PT-1636J) .. (1)................. PT1636J-109A .........Pump Assembly (PT-1636J only).. (1)................. PT2748J-110A .........Pump, Handle, Wheel Assembly (all models except PT-1636J).. (1)................. PT1636J-110A .........Pump, Handle, Wheel Assembly (PT-1636J Only) (1)................. PT1636J-ID-A ..........I.D. Label (not shown). (1)................. PT2036J-ID-A ..........I.D. Label (not shown). (1)................. PT2042J-ID-A ..........I.D. Label (not shown). (1)................. PT2048J-ID-A ..........I.D. Label (not shown). (1)................. PT2742J-ID-A ..........I.D. Label (not shown). (1)................. PT2748J-ID-A ..........I.D. Label (not shown). (1)................. PT2748J-JET ...........JET Logo Label (not shown) (2)................. PT2748J-WL ............Warning Label (not shown) .. (1)................. PT2748J-PL .............Pump Label (not shown) (1)WALTER MEIER (Manufacturing) Inc.427 New Sanford RoadLaVergne, Tennessee 37086Phone: 800-274-6848。
40吨平板车使用说明书
40吨低货台半挂车使用说明书目录一、半挂车主要技术特性−−−−−−−−−−−− 3二、主要总成的构造、维修及调整−−−−−−−− 41.车架总成−−−−−−−−−−−−−−−−− 42.悬挂总成−−−−−−−−−−−−−−−−− 43.轮轴总成−−−−−−−−−−−−−−−−− 44.跳板总成−−−−−−−−−−−−−−−−− 65.挂车支承装置−−−−−−−−−−−−−−− 66.空气制动系统−−−−−−−−−−−−−−− 77.电气系统−−−−−−−−−−−−−−−−- 11三、易损件明细表−−−−−−−−−−−−−−--- 12四、随机备品备件清单 ---------------------------- 12五、专用工具清单 ------------------------------- 12六、敬告用户−−−−−−−−−−−−−−−−− 12 附图一半挂车外形图−−−−−−−−−−−− 13 附图二空气制动系统图−−−−−−−−−−− 14一、半挂车主要技术特性：1.最大装载质量 40吨2.外形尺寸(长⨯宽⨯高) 12130⨯3200⨯1930 毫米3.货台尺寸(长⨯宽) 7500⨯3200 毫米4.货台高度(空载) 1035 毫米5.轴距 1220 毫米6.轮距 1680/815 毫米7.轮轴数二排四根8.轮胎规格 8.25-159.轮辋规格 6.5-1510.轮胎数 16只(另加备胎1只)11.牵引座接合面高度(重载) 1380 毫米12.牵引销直径∅88.9 毫米13.最小离地间隙 380 毫米14.悬挂方式刚性平衡梁式15.半挂车整备质量 10 吨16.额定车速(公路/非公路) 40/25 公里/小时17.每根轮轴载质量 9 吨18.半挂车载荷分配:满载:鞍座处 14.3吨半挂车轮轴处 35.7吨空载:鞍座处 2.85 吨半挂车轮轴 7.15 吨20. 最小转弯半径 12 米21. 跳板承载能力 40 吨22. 跳板爬坡角度 20︒23. 跳板横向调节范围 max 2.51米 min 1.89米24.离去角 17.5︒半挂车外形图见附图一。
10T平板车计算书
10T平板车计算书1 平板车技术参数及结构（1）技术参数外形尺寸（长×宽×高）/mm:3360×1320×348牵引高/mm : 285自重/kg: 983载重/kg: 10000轴距/mm: 1100轨距/mm: 600车轮直径φ/mm: 300（2）平板车结构（见图1）图1 平板车结构2 平板车主要结构件设计计算（1）车梁设计计算为保证车架的强度和刚度，10T支架平板车车架采用矿工钢为其框架梁，采用整体闭口焊接结构，车梁是由矿工钢焊接而成。
受力及弯矩计算图如图2所示。
图2 弯矩计算图梁单位长度上的载荷重：q=W g/(6l)=4904.9N/m式中W g----平板车载重，W g=49000N; l----车梁长度,l=3.33m。
由均布载荷产生的弯矩：M1=K d qL12/2=2779.4Nm式中K d----动力系数，K d=1.1；L1----悬臂长度，L1=1.015m。
由牵引力产生的弯矩：M2=Fe/6=6625 Nm式中F----牵引力，25KN；e----牵引点距车梁中心轴的距离，e=1.59m。
在轴卡处最大弯矩：M max=M1+M2=9942.6Nm车梁的材料为Q235，承受Ⅱ类载荷，其许用应力[σ1]=93.1Mpa。
所以要求梁的抗弯截面模数：W xi=M max/[σ1]=101.01cm310#矿工钢W x=113.4 cm3，W xi＜W x，满足设计要求。
（2）车轴设计计算车轴的基本结构如图3所示，可以根据其受力情况确定各处轴径的尺寸。
图3 主轴受力情况每个车轮上的载荷：P’=K d’Q w/3= 38502.6N式中Q w----重车重量（不包括轮轴），10715kg；K d’----动力系数。
反力R A=R B=P’最大弯矩：M max=R A b=3272.7Nm轴颈根部弯矩：M1= R B c=1925.1 Nm轴颈：D=3M max/(0.1[σ1]ω) =50.84mm轴径根部直径：d=3M1/(0.1[σ1]ω) =42.59mm其中，[σ1]ω=[σ1]ω1/KⅠ=249.116Mpa,KⅠ=0.65KⅡ+0.35=1.2392, KⅡ=K1K2K3=1.368, K1=1.2，K2=1.14，K3=1。
PJA平板货车称重解说说明书
Mobile Weighing Solutions Configurable to Your NeedsP a l l e t T r u c k S c a l e sPJA Pallet Truck Scales Mix-and-Match DesignSafe or Hazardous Area UseSeamless Data CollectionImplement Lean ManufacturingStreamline your production when you weigh andtravel at the same time, reducing time and moneyspent handling each batch. The flexibility of the PJAfamily allows you to save valuable space in your fa-cility usually reserved for static weighing equipmentand boost your throughput and productivity.Prevent Costly Batch ReworkEnable your operators to achieve consistent, accurateweighing results with the easy-to-use scale interfaceand incline sensor, which alerts users of unevenground conditions that could negatively affect scalereadings. These intuitive features create tangible sav-ings by eliminating operator errors and costly rework.Never Miss a Data Point AgainIntegrate weighing directly into your logistics processwith Wi-Fi connectivity. Seamless, real-time data col-lection and visualization across both safe and hazard-ous areas will save time on documentation, ensureaccurate records, and enable quicker decision-makingto keep your operation running smoothly.Ensure Safety in Hazardous AreasSimplify equipment integration and operator trainingby selecting the pallet truck scale approved for use inboth safe and hazardous areas. The PJA scale withintrinsically safe components can be used in thepresence of volatile solvents or dusts, which providesflexibility and minimizes manual product handling.Up to 30%HigherProductivityReduced CostsRelated toOperator ErrorEnd-to-EndDataTraceabilityIntegratedSafety andCompliancePJA simplifies and strengthens your operation.PJA Pallet Truck Scale FamilyTailor to Your Mobile Weighing NeedsToday’s manufacturing processes require significant control, process visibility, andmeasurements of heavy goods throughout a plant. Finding a scale that works reliably,supports efficiency and quality requirements, and is easy to integrate into existingautomation systems is a challenge. The PJA Pallet Truck Scale family eliminates thesecommon headaches, no matter your industry or weighing environment.M i x -a n d -M a t c h D e s i gnDesign Your Ideal Solution No More One-Size-Fits-AllSeamlessly integrate weighing into your processes by building the solution that sat-isfies your unique requirements. These easy-to-order pallet truck scales offer a wide range of features that can be mixed-and-matched to meet the challenges of your ap-plication – from varying load sizes and capacities to easy cleanability or hazardous area safety./PJASelect Your Body MaterialDesign your pallet truck scale for maximum durability based on your specific weighing application. To accommodate a va-riety of needs, the PJA family offers a mild painted steel mate-rial for dry environments and a stainless steel option for corro-sive or wet environments. These can also be combined for a painted steel body with stainless steel fork shoes.Select Your WheelsMatch your wheels to your environment to achieve effortless steer-ing and mobile efficiency. For safe area applications, we offer rub-ber, polyurethane, and nylon options; for hazardous area applica-tions, you can be confident in the safety of your pallet truck withanti-static rubber material.Reduce contamination risk with the following features, which are included with the stainless steel design:- All welds are continuous and polished.- All surfaces are electropolished.- The fork surfaces are completely closed.- The underside of the forks are open.- All bearings are made of lubrication-free polymers.Hazardous Area Weighing ApplicationsICS439ICS469ICS689IND256xLearn more at: /IndicatorsChoose the best fit for your needs with customizable fork shoeT e c h n i c a l S p e c i fi c a t i o n sPJA334 Pallet Truck Scales Technical Features Standard LevelProcess Weighing Accuracy Typical Values*Capacity Resolution Repeatability sd (at max. load)Error of indication (at half load) Error of indication (at full load)1500kg 0.2/0.5 kg d MR 60 g 90 g 120 g 2000kg 0.5/1 kg d MR70 g100 g150 gPlatform Size Fork Length A Optional 1150/950/1400 mm Fork Width B 180 mm Lowered Fork Height C 90 mm Maximum Fork Height D 210 mm Width over Forks E Optional 555/690 mm Height to Top Indicator F 800 mm Additional Features and Specifications Platform PerformancePallet Truck Platform Material Standard Ingress Protection Standard Steering Wheels Optional Loading Wheels Standard Indicator Bracket Optional Capacity of Battery Standard Battery Life Standard FAUpgrade the Whole Operation Forklift Scales for Heavier LoadsFor heavier pallet weighing applications, METTLER TOLEDO forklift scales set the standard for reliability, safety and accuracy with patented three-point suspension and robust design. Easy hang-on installation has your forklift ready to weigh in under thirty minutes without affecting its warranty.Improve throughputWith an onboard Smart PC, there is no need to leave the forklift to receive instructions or scan barcodes. The fork-lift driver can continuously weigh and move for maxi-mum process efficiency.Eliminate environmental errorsAdvanced filter-processing allows the scale to adjust for bumps or vibrations to achieve reliable and accurate weighing results in the most challenging industrial envi-ronments.Capture data seamlesslyWeight data from the scale is merged with barcode and dimensional data and then wirelessly transferred in one simple data string to the management system for en-hanced visibility.TLF820 Forklift ScalesLearn more: /forklift-scalesT e c h n i c a l S p e c i fi c a t i o n sPJA43_ Pallet Truck ScalesTechnical Features Advanced LevelProcess Weighing Accuracy Typical Values*Configurable Indicator Capacity Resolution Repeatability sd (at max. load)Error of indication (at half load) Error of indication (at full load)ICS439ICS469ICS689600 (300/600) kg 0.1/0.2kg d MR 30 g50 g60 g●●●600 kg 0.2 kg d ●●●600 kg0.1 kg d ●●●1,500 (600/1,500) kg 0.2/0.5 kg d MR 60 g 90 g 120 g ●●●2,000 (1,000/2,000) kg 0.5/1 kg d MR 70 g 100 g 150 g ●●●2,500 (1,500/2,500) kg 0.5/1 kg d MR 100 g 150 g 200 g ●●●3,000 (1,500/3,000) kg 1/2 kg d MR 150 g 200 g 250 g ●●●Approved Accuracy 600 kg0.2 kg e 30 g 50 g 60 g ●●●1,500 (600/1,500) kg 0.2/0.5 kg e MR 60 g 90 g 120 g ●●●2,000 (1,000/2,000) kg 0.5/1kg e MR 70 g 100 g 150 g ●●●2,500 (1,500/2,500) kg 0.5/1kg e MR 100 g 150 g 200 g ●●●3,000 (1,500/3,000) kg 1/2kg e MR 150 g200 g250 g●●●Platform Size Fork Length A Optional 1150/950/1400 mm ●●●Fork Width B 160 mm ●●●Lowered Fork Height C Optional 90/85 mm ●●●Maximum Fork Height D 200 mm ●●●Width over Forks E Optional 550/690 mm ●●●Height to Top of IndicatorF1215 - 1335 mm●●●Additional Features and Specifications Pallet Truck Platform Material Optional PJA434 Mild Steel Painted; PJA439 Stainless Steel ●●●Ingress Protection Standard System IP65; Indicator IP67●●●GMPOptional Only available on stainless platform ●●●Steering Wheels Optional Rubber / Polyurethane●●●Loading Wheels Optional Polyurethane, Tandem / Nylon, Tandem ●●●Foot Brake Optional (-)●●●Pump Lock Optional (-)●●●Indicator Bracket Optional Fixed / Rotating●●●Capacity of Battery Optional Pb battery, 12 V, 7 Ah / NiMH battery, 12 V, 4.8 Ah ●●●Battery Life (-)Pb battery, weak backlight brightness, no WiFi, no printer 25 hours 25 hours 20 hours NiMH battery, weak backlight brightness, no WiFi, no printer 20 hours 20 hours 15 hours Charging(-)8 hours 20 hours 20 hours 15 hours Automatic Switch-off (-)After 15 minutes ●●●PrinterOptional None / Thermal / Matrix ●●●Configurable Indicator Optional (-)●●●WiFiOptional Only available on ICS689 WiFi --●NMI CertificateOptionalNMI Type Approval (T5920)●●●* At room temperature and stable environmental conditions without vibration and draft, with automated weight placement.Learn more:/PJA434T e c h n i c a l S p e c i fi c a t i o n sPJA43_x Pallet Truck ScalesTechnical Features Hazardous Area ApplicationsProcess Weighing Accuracy Typical Values*Configurable IndicatorCapacity Resolution Repeatability sd (at max. load)Error of indication (at half load) Error of indication (at full load) IND256x IND226x 600 (300/600) kg 0.1/0.2kg d MR 30 g 50 g 60 g ●●1,000 kg 0.2 kg d 50 g80 g100 g●●1,000 kg0.1 kg d ●●1,500 (600/1,500) kg 0.2/0.5 kg d MR 60 g 90 g 120 g ●-2,000 kg1 kg d 70 g 100 g 150 g -●2,500 (1,500/2,500) kg 0.5/1 kg d MR 100 g 150 g 200 g ●3,000 kg1 kg d 150 g200 g250 g-●3,000 (1,500/3,000) kg 1/2 kg d MR ●-Approved Accuracy 600 kg 0.2 kg e 30 g 50 g 60 g -●1,500 kg 0.5 kg e 60 g 90 g 120 g -●2,000 kg 1 kg e 70 g100 g150 g-●2,000 kg 2 kg e -●2,500 kg 2 kg e 100 g 150 g 200 g -●3,000 kg 2 kg e150 g200 g250 g-●Platform Size Fork Length A optional 1150/950/1400 mm ●●Fork Width B 160 mm ●●Lowered Fork Height C optional 90/85 mm ●●Maximum Fork Height D 200 mm ●●Width over Forks E 550/690 mm ●●Height to Top of Indicator F 1225 mm●●Additional Features and SpecificationsPallet Truck Platform Material Optional PJA434x Mild Steel Painted; PJA439x Stainless Steel ●●Ingress Protection Optional System IP65; Indicator IP67●●GMPOptional Only available on stainless platform ●●Steering Wheels Optional Rubber, anti-static●●Loading Wheels Optional Polyurethane, Tandem / Nylon, Tandem ●●Foot Brake Optional (-)●●Pump Lock Optional (-)●●Indicator Bracket Standard Rotating ●●Capacity of Battery Standard (-)8 Ah8 Ah Battery Life Standard (-)60 hours / 40 hours (WiFi)70 hours ChargingStandard (-)6 hours 6 hours Automatic Switch-off Optional After 15 minutes●●WiFiOptional Only available on IND256x WiFi ●-NMI Certificate Optional NMI Type Approval (T5920)-●ATEX CertificateOptionalDekra 13 ATEX 0044 XII 2 G Ex ib IIC T4 Gb; II 2D Ex ib IIIC T135°C Db, -10°C ≤ Ta ≤ +40°C (PJA43*-IND226x) II 2 G Ex ib IIC T4 Gb; II 2D Ex tb [ib] IIIC T60°C Db, -10°C ≤ Ta ≤ +40°C (PJA43*-IND256x) II 2 G Ex ib IIB T4 Gb; II 2D Ex tb [ib] IIIC T60°C Db, -10°C ≤ Ta ≤ +40°C (PJA43*-IND256xW)"●●* At room temperature and stable environmental conditions without vibration and draft, with automated weight placement.Learn more: /PJA439Explore Our Service Solutions Tailored to Fit Your Equipment NeedsFor more information Start withprofessional installationInstallation services include supportfor your unique production situation:• Professional IQ/OQ/PQ/MQdocumentation• Initial calibration and confirmationof fit-for-purpose• Hazardous area installationsExtend yourwarranty coverageAdd two years of preventive mainte-nance and repair coverage to protectyour pallet truck scale purchase andachieve maximum productivity andbudget control.METTLER TOLEDO GroupIndustrial DivisionLocal contact: /contactsSubject to technical changes©05/2021 METTLER TOLEDO. All rights reservedDocument No. 30375727 A/PJAMETTLER TOLEDO Service delivers resources to enhance your efficiency,performance and productivity by providing service packages that fit youroperational needs, maximize your equipment lifetime, and protect yourpallet truck scale investment./IND-ServiceMaintain accuracyover timeReceive professional guidance, (GWPVerification TM) including a routine test-ing plan that specifies four key factorsto maximize your efficiency and en-sure quality:• Tests to perform• Weights to use• Testing frequency• Tolerances to applySchedulemaintenanceFull preventative maintenance plans of-fer inspection, functional testing, andproactive replacement of worn parts.Health inspections offer a full assess-ment of current condition with profes-sional maintenance recommendations.Calibrate for quality and complianceProfessional Accuracy Calibration Certificate (ACC) determines measurement uncertain-ty in use over the entire weighing range. Corresponding annexes give a clear pass/failstatement for specific tolerances applied, such as fit-for-purpose (GWP®), OIML R76,NTEP HB44, or further regulations.GWP®。