手动葫芦中英文维护手册
葫芦机器人用户手册说明书

用户手册V1.1葫芦机器人·Copyright © 2021深圳普渡科技有限公司版权所有目录中文简体English 用户手册User Manual V1.0声明Copyright © 2021 深圳普渡科技有限公司版权所有,保留所有权利。
未经深圳普渡科技有限公司明确书面许可,任何单位或者个人不得擅自仿制、复制、誊抄或转译本说明书部分或者全部内容,且不得以营利为目的进行任何方式(电子、影印、录制等)的传播。
除非有特殊规定,本说明书仅作为使用指导,所作陈述均不构成任何形式的担保。
01040720252627安全说明产品组成产品使用服务功能产品保养故障排除售后服务目录PUDU ROBOTICS 1.2环境须知1.安全说明稠物的环境下使用。
托盘上禁止放超过承重物品:建议不超过10kg/层。
点击完成机器人会马上递送下一任务,请先取完菜品再点击完成。
请勿在运行过程中取放菜品,如有需要,请点击屏幕暂停后再进行取放,巡航模式暂停时间为10s,其他模式暂停时间为10s,暂停时间过后机器会自动恢复行走。
如偶然因遮挡等因素导致机器人进入错误的位置请及时暂停任务并推至正确路线再继续任务。
运行过程中请勿拉拽机器人,如需推动或者搬运机器人请先点击屏幕让其暂停。
请勿在机器人开机状态下,反向推机器人。
禁止遮挡机器人元器件或放置超过装载空间的物品,否则可能导致机器人行走不正常或定位丢失。
禁止拍打设备或用力按压敲击屏幕,否则易造成设备损坏。
禁止机器人超载运行,禁止放明火炉具,不得承放任何可燃固、气、液体。
禁止在机器人行进中临时性的装载调整,一切操作都应在点击屏幕,使得机器人暂停行驶后开展。
禁止在机器开机运行状态下做清理和维护工作。
使用前请先将环境中地面各种线材收起,避免主机运行时拖拽。
请将地面尖锐物体(如装修废料、玻璃、铁钉等)清除,以免对机器底盘造成伤害。
为保证安全建议将机器人速度调整至0.8m/s 及以下,禁止在机器人前方嬉戏打闹以避免不必要的伤害,机器人有自动避障功能,但存在识别盲区,故严禁在机器人高速行驶期间突然阻挡机器人,否则可能引发安全事故。
起重钳、手拉葫芦、手扳葫芦使用、维护保养要求

起重钳、手拉葫芦、手扳葫芦使用、维护保养要求目录1.横吊钢板起重钳 1 2.竖吊钢板起重钳 6 3.L型钢板起重钳 11 4.翻转钢板起重钳 16 5.DCQ层叠钢板起重钳 22 6.PDK层叠钢板起重钳 26 7.油桶钳 31 8.手拉葫芦 35 9.手扳葫芦 39横吊钢板起重钳1 产品性能特点1.1 横吊钢板起重钳(以下简称横钳)自重轻,采用低合金高强度结构钢制造并热处理而成。
1.2 横钳试验载荷为2倍极限工作载荷,破断载荷为4倍极限工作载荷。
1.3 本横钳只适用于钢板的水平吊运。
2 横钳结构简图见图1。
图1横钳结构简图3 吊装形式3.1 横钳的基本用法如图2所示,通过横梁连接,组成两对横钳。
特别提示:横钳的安全工作载荷是指一对(两只)横钳的载荷;起吊钢板厚度是指吊钳安全起吊钢板的厚度范围,吊钳的实际开口度应大于钢板的厚度。
吊装前必须首先检查钢板的重量和板厚是否与横钳匹配。
图2横梁吊装3.2 当采用图3所示进行吊装时,必须降低载荷使用,一般规定β≤45°。
在β=45°时,横钳的起重载荷为原起重载荷的0.5倍;在β=30°时,横钳的起重载荷为原起重载荷的0.75倍。
图3绳索吊装4 使用方法和注意事项4.1 当吊装处厚度超出横钳的适用范围时应更换横钳,严禁超载使用。
4.2 实际使用时,钢板与地面应留有间隙,间隙的大小应略大于吊钳底部的厚度。
手动搬开横钳的钳舌至最大开口;把横钳卡在钢板上,以钢板的一边接触到横钳的内侧面为准。
起吊前应检查,钢板的重心应位于两组吊钳组成多边形的中心上。
吊起钢板后,钢板应水平,当钢板与水平面夹角大于7°时,则应重新调整横钳位置。
尤其注意没有横梁的情况,此时钢板与水平面夹角不得大于5°,否则必须重新安装。
4.3 一次起吊仅允许吊一张钢板,不允许两层钢板同时起吊及钢板上放其他物体如图4和图5所示。
图4错误图5错误4.4 起重作业时,如图6所示必须将横钳插到底,直至钢板接触到横钳的内侧壁方为到位。
手拉葫芦安装、操作及维护说明书

EQUIPMENTXXXXXXOPERATION AND MAINTENANCEMANUALCISDI ENGINEERING CO., LTD目录1、总体概述1.1.概述手拉葫芦”又名“倒链”,手拉葫芦是一种使用简易、携带方便的手动起重机械。
运用了轮轴的原理从而起到了省力的作用。
适用于工厂、矿山、建筑工地、码头、船泊、仓库等安装作业,对于露天及无电作业更有其重要之功用。
手拉葫芦除可单独使用外,可与各型手拉单轨行车配套使用组成手拉起重运输小车,倒链实现左右行走提升重物的功能,适用于单轨架空运输,单梁桥式起重机和悬臂式起重机上。
手拉葫芦起重量,起升链条规格3米 6米 9米 12米 15米。
1.2.手册用途(便于日后设备的使用和安装维护)1.3.符号:意思及用途产品型号; HSZ 一 10 T × 10 M长度(单位米)载荷(单位:吨)三角壳手拉葫芦产品用途:起重吊装2、设备技术参数及供货内容供货内容BF2IMOSST006配套产品BF1IMO9ME135BF2IMO9ME135手拉葫芦热风炉助燃风机房210T8M炼铁BF1FS07ME022手拉葫芦环缝洗涤器安装用16T10M燃气含配套单轨小车BF2FS07ME022手拉葫芦环缝洗涤器安装用16T10M燃气含配套单轨小车以上手拉葫芦供货范围除特别说明外,均为手拉葫芦本体的全套设备。
. 设备描述(包括功能和构造)及工作原理图(用表列出操作及维护用到的图纸名称及图号,包括装配图及易损件零件图)产品构造图1 起重链11 摩擦片21 左墙扳31 外墙板2 右墙板12 滚柱22 吊链板32 滚柱3 支撑杆甲13 轴承外圈23 吊销33 罩壳4 起重链轮14 棘轮24 挡板34 油轮轴5 5齿长轴15 手链条25 弹性挡圈35 滚针6 花键孔齿轮16 棘爪弹簧26 插销36 游轮7 4齿短轴17 棘爪27 导轮37 吊钩梁手拉葫芦的工作原理:手拉葫芦起重装置的结构原理:一个带反向逆止刹车的减速器和链条滑轮组的结合。
手动葫芦使用与保养应注意的事项正式样本

文件编号:TP-AR-L6584There Are Certain Management Mechanisms And Methods In The Management Of Organizations, And The Provisions Are Binding On The Personnel Within The Jurisdiction, Which Should Be Observed By Each Party.(示范文本)编制:_______________审核:_______________单位:_______________手动葫芦使用与保养应注意的事项正式样本手动葫芦使用与保养应注意的事项正式样本使用注意:该操作规程资料可用在组织/机构/单位管理上,形成一定的管理机制和管理原则、管理方法以及管理机构设置的规范,条款对管辖范围内人员具有约束力需各自遵守。
材料内容可根据实际情况作相应修改,请在使用时认真阅读。
手拉葫芦的用途很广,常用于起重机部件或重物的短距离起吊,还可与各类单轨行车或三角架桅杆、龙门吊等配合使用,组成简易的起重机械。
手拉葫芦体积小、重量轻、便于携带,操作简单、使用安全、容易掌握,方便。
下面我们公司人员根据自己在日常的操作中总结出一些葫芦在使用和保养需要注意的事项,希望对广大客户有用。
1、手拉葫芦在使用前,应进行仔细检查,查看吊钩、链条和轴是否有变形或损坏,链条终根部分的销子是否牢固可靠,传动部分是否灵活,制动部分是否可靠,手拉链是否有滑链及掉链现象。
2、使用手拉葫芦的吊挂必须牢靠、检查起重链条是否有扭结现象,如有应调整好后才能使用。
3、操作手拉葫芦时,先将手链反拉,并将起重链条放松,使其有充分的起升距离,然后慢慢起升,待链条拉紧后,检查各部分有无异常,挂钩是否合适,确认正常后,既可以继续工作。
4、不要斜向拽动手拉链条,也不要用力过猛。
在倾斜或水平方向使用时,拉链方向应与链轮方向一致,避免卡链和掉链现象发生。
HCH-Series--Hand-Chain-Hoist--Manual[1]手拉葫芦
![HCH-Series--Hand-Chain-Hoist--Manual[1]手拉葫芦](https://img.taocdn.com/s3/m/1dc863d4ce2f0066f53322d3.png)
HAND CHAIN HOIST OPERATING, MAINTENANCE, & PARTS MANUALACI Hoist & Crane757 Southeast 17th StreetFort Lauderdale, Fl 33116Phone: 954 -367-7116Table of ContentsSECTION PAGE1 General Information 31.1 Hoist Construction 32 Safety Precautions3-52.1 Terms & Summary 32.2 Safety Rules 42.3 Warning: To Avoid Injury: DO’s & DON’T’s4-53 Inspection before Initial Use 63.1 Installation63.2 Testing 64 Technical Information74.1 Specification75 Handling the Load85.1 Attaching the Load85.2 Lifting the Load86 Dimensions and Specification96.1 Chain Hoist96.2 Hook Dimensions96.3 Reject Opening97 Maintenance107.1 Preventive Maintenance107.2 Cautions108 Inspections & Lubrications 10-118.1 Service & Frequency Information108.2 Inspection Schedule108.3 Disassembly108.4 Lubrication118.5 Lubrication Schedule118.6 Recommended Lubricants119 Spare Parts12-139.1 ½ - 20 Ton Exploded View129.2 Parts List1310 Warranty131.0: GENERAL INFORMATIONThis document provides information and maintenance of ACI Hand Chain Hoist. People who are operating or maintaining the hoist should be familiar with this manual. Following the precautions, procedures and maintenance practices in this manual should ensure long and reliable operation.People responsible for the installation, operation, and/or maintenance of the equipment should be familiar with the American National Standard ANSI B30.16 for guidelines on the safe operation of hoists. That document contains rules on inspection requirements and records that may be required by some regulatory agencies.1.1: HOIST CONSTRUCTIONThis hand chain hoist is an efficient means of lifting freely suspended material loads within its load rating. The frame and covers of the hoist are made from stamped steel construction. The cast hand chain wheel and load activated break will provide smooth, precise spotting of loads.2.0: SAFETY PRECAUTIONS2.1: TERMS & SUMMARYThis manual provides important information for personnel involved with the installation, operation, and maintenance of the HOIST. Although you may be familiar with hoist or similar equipment, it is strongly recommended that you read this manual before installing, operating or maintaining the product.2.1.1: DANGER, WARNING, CAUTION & NOTICEThroughout this manual, there are steps and procedures that can present hazardous situations. The following signals words are used to identify the degree or level of hazard seriousness.Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury and property damage.Warning indicates an imminently hazardous situation which, if notavoided, could result in death or serious injury and property damage.Caution indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or property damage.Notice is used to notify people of installation, operation or maintenanceinformation which is important but not directly hazard relatedDANGER WARNING CAUTION2.2: SAEFTY RULESInspect the hoist for loose, broken or malfunctioning parts. Any hoist should be tagged “out of order” and taken out of service until the problem is corrected.•DO NOT overload the hoist.•DO NOT exert more than the hand chain pull to lift rated load by one operator (see Table 1). The hoist is designed to lift its rated capacity when a reasonable force is exerted. If effort appears to beexcessive, recheck the load and use a larger capacity hoist if necessary.•DO NOT side load the hoist. Make sure to pull in the straight line between hooks. Side loading the hoist over a sharp corner may fracture the hoist housing, load block or hook.•Be sure there are NO twists in the chain. Make sure that the load chain is free to move and clear all obstructions. With multiple chained hoists the load hook can be turned one or more times causing the chain to twist.•DO NOT use the hoist from an unbalanced/unstable position. Operators should have firm footing or be secured before operating the hoist.•Before raising and/or pulling a load always make sure that the slings and other rigging have sufficient capacity to support the load, and are in good condition.•DO NOT STAND BENEATH A LOAD! DO NOT operate a load in a way to endanger personnel.•DO NOT leave the hoist with a suspended load.•DO NOT wrap the load chain around the load. USE A SLING!•DO NOT TIP-LOAD the hook, as this will exert undue strain, resulting in hook failure.•The hoist is designed for manual operation by one person only. DO NOT use the hoist with and other power besides the manual power from one person.•DO NOT USE HOIST TO LIFT, SUPPORT OR OTHERWISE TRANSPORT PEOPLE.•The hand chain has a safety latch. When the safety latch opens or deforms, stop immediately to find out the cause.•Hoists are designed to lift loads vertically and SHOULD NOT be used for horizontal or angle hoisting.•NEVER use the chain or hook as a ground welding.•Use only parts and chains supplied by the authorized distributor.2.3: WARNING: TO AVOID INJURY: DO’S & DON’TThese recommendations apply to all hand chain manually operated chain hoists for vertical lifting service involving material handling of freely suspended unguided loads.1. DO read ANSI B30.16 Safety Standard for Overhead Hoists and Hoist and Manufacturer’sOperating, Maintenance and Instructions.2. DO familiarize yourself with the operating control and procedures for the hoist.3. DO make sure the suspension hook for the hoist is securely attached to an appropriatesupport.4. DO establish firm footing or be otherwise secured when opening the hoist.5. DO make sure that load slings or other approved attachments are sized properly and seatedcorrectly in the hook saddle.6. DO make sure the hook latch is closed and not supporting any part of the load.7. DO make sure that load is free to move and will clear all obstacles.8. DO make sure all persons stay clear of the suspended load.9. DO avoid swinging of the load or load hook.10. DO protect load chain from weld spatter or other damaging contaminants.11. DO promptly report any malfunction, unusual performance, or damage of the hoist.12. DO inspect hoist regularly, replace damaged or worn parts, and keep appropriate records ofmaintenance.13. DO use the hoist manufacturer’s recommended part when repairing a hoist.14. DO use the hook latches wherever possible.16. DO NOT lift more than rated load.17. DO NOT use the hoist load-limiting device to measure the load.18. DO NOT use damaged hoist or hoist that is not working correctly.19. DO NOT use hoist with twisted, kinked, damaged or worn chain.20. DO NOT Lift a load unless chain is properly seated in chain wheel(s) or sprockets(s).21. DO NOT use load chain as a sling or wrap load chain around the load.22. DO NOT lift a load if any binding prevents equal loading on all supporting chains.23. DO NOT apply the load to the tip of the hook.24. DO NOT operate unless load is centered under hoist.25. DO NOT operate hoist with other than manual power.26. DO NOT permit more than one operator to pull a single hand chain at one time.27. DO NOT allow your attention to be diverted from operating the hoist.28. DO NOT operate hoist beyond limits of load chain travel.29. DO NOT use hoist to lift, support, or transport people.30. DO NOT lift loads over people.31. DO NOT leave a suspended load unattended unless specific precautions have been taken.32. DO NOT allow sharp contact between two hoists or between hoist and obstructions.33. DO NOT allow the chain or hook to be used as a ground for welding.34. DO NOT allow the chain or hook to be touched by a live welding electrode.35. DO NOT remove or obscure the warnings on the hoist.36. DO NOT adjust or repair a hoist unless qualified to perform hoist maintenance.37. DO NOT attempt to lengthen the load chain or repair damaged load chain.3.0: INSPECTION BEFORE INITIAL USEAfter unpacking the hoist, inspect carefully for any damage that may have occurred during shipping. Check for loose, missing or damaged parts.3.1: INSTALLATIONBe sure that the supporting structures of the hoist are strong enough to support the full rated load of the hoist using a generous factor of safety. The hoist should be suspended directly above the load, so that it can be lifted without side pull. The hoist body must be free to align between the two hooks. Do not allow the hoist frame to rest against the supporting structure.Installation MUST be performed by a qualified person in accordance with ACI Hoist & Crane. Severe injury, death and/or property damage can result if the hoist is not correctly installed. For service in this area, please contact:ACI Hoist & Crane757 S.E. 17th StreetFort Lauderdale, FL 33316Phone: 954-367-6116Fax: 954-272-0334Toll Free: 1-866-424-6478Make sure to check that the power supply to which the hoist is to be connected matches the information shown on the identification plate located on the bottom of the hoist.Before using the hoist, fill in the information below:Model No.: __________________________________Serial No.: __________________________________Purchase Date: ______________________________3.2: TESTINGLift a light load with the hoist to check for a smooth operation and proper braking. If the hoist works properly with the light load, connect the rated load to the hoist and lift the load just clear of the floor. Check that the brake is holding the load before lifting it any higher. The hook shouldn’t drift under any size loads that are within the hoists load rating.4.0: TECHNICAL INFORMATION4.1: SPECIFICATIONSPRODUCT CODEFEATURESLoad Chain = Heavy Duty, Heated-treated, wear-resistant load chainHook = Forged carbon steel hooks with safety latches. Under excessive loads,hook will open gradually and not fracture. Durable 360º rotating hook pivot.Ease of Use = Precise, durable gearing produces maximum lift, with minimal effort.Safety = Clutch automatically slips when lifting loads beyond the rated weightcapacity, preventing potential damage and/or injury.Durability = Highly durable stamped steel constructionPortability = Lightweight, compact design for easy transport between work locations.Braking = Automatic mechanical double-pawl braking system.5.0: HANDLING THE LOAD5.1: ATTACHING THE LOADa. The load should be attached to the hook with slings or other appropriate devices. Do not wrapthe load chain around a load.b. Be sure the load is supported in the saddle of the hook and the latch is closed. Do not lift a loadon the tip of the hook.5.2: LIFTING THE LOADa. Raise the load by pulling the right side hand chain. Lift the load just clear of the floor. Check thesling is secure in the hook and the load is well balanced, and hoist brake is holding the load.Lift the load to the desired height, standing clear of the load.b. Lower the load by pulling the left side hand chain. Pull smoothly and slowly. Do not “spin” thehand chain.c. Do not jam the hook block into the bottom of the hoist, or run the hook down until the slackchain is pulled tight.6.0: DIMENSIONS AND SPECIFICATION½ - 3 Ton 5 Ton 10 Ton 20 Ton6.1: CHAIN HOIST SPECIFICATIONCapacity (ton) Model Number Standard Lift (ft)HandChainDrop (ft)No. of Chain Falls A (in)B(in)C (in)D (in) H (in)1/2 HCH-010 1 5.8 5.2 0.98 1.38 13.58 1 HCH-020 1 6.8 6.0 1.06 1.48 14.80 2 HCH-0401 8.3 6.9 1.40 1.97 18.503 HCH-060 1 10.0 8.1 1.54 2.17 21.575 HCH-100 2 11.0 7.4 1.77 2.60 27.10 10 HCH-200 4 18.2 7.4 2.13 3.35 30.11 20 HCH-40010 8 8 35.4 7.4 3.23 4.17 37.40Note: Maximum lift allowed for all capacities is 40 ft.6.2: HOOK DIMENSIONS (OPENING)Inspect the hooks for deformation, damage or cracks. If the hook is twisted more than 10 degrees from theplane of the unbent hook it should be replaced. Hooks damaged having a throat opening greater than the reject opening shown in table 2 must be replaced.6.3: REJECT OPENING (Table 2)Capacity (ton)Standard dimension (in)Reject Opening (in) 1/2 0.98 > 1.08 1 1.06 > 1.30 2 1.40 > 1.45 3 1.54 > 1.73 5 1.77 > 1.84 10 2.13 > 2.60 203.15> 3.687.0: MAINTENANCE7.1: PREVENTIVE MAINTENANCEIt is important to provide periodic inspection and lubrication to enable lengthy and satisfactory operation of the hoist. Inspections are recommended at the intervals listed in Table 3 and are based on intermittent use. The operator should increase or decrease his inspection intervals based on usage and experience.7.2: CAUTIONIf the chain is worn or otherwise damaged, replace entire chain with a new chain supplied by the hoist manufacturer. Do not substitute. Do not attempt to re-weld a damaged chain.8.0: INSPECTIONS & LUBRICATIONS8.1: SERVICE & FREQUENCY INFORMATIONService Information•Normal Service – Service which involves operating at less than a certain percentage of rated load and less than an unspecified frequency. Refer to the ANSI/ASME 30 volume for the specificdefinition of your application.•Heavy Service – Service which involves operation within the rated load limit which exceeds normal service.•Severe Service – Service which involves normal to heavy service with abnormal operating conditions.Frequent/Daily InspectionsFrequent/Daily inspections are visual examinations by the operator or other designated personnel with interval per the following criteria.•Normal Service – Monthly•Heavy Service – Weekly to Monthly•Severe Service – Daily to Weekly•Special or Infrequent Service – As recommended by a qualified person before and after each occurrence.8.2: INSPECTION SCHEDULE (Table 3)Interval InspectionDAILY a. Check the hooks and the hook latches for cracks or deformities.Twisted hooks or hooks with throat openings more than the reject openings listed in the above table should be replaced.b. Check chain for wear and twisting.c. Check brake for drift.QUARTERLY a. Check for loose screws, nuts, etc.b. Check load sprocket and hand chain wheel for wear.ANNUALLY a. Inspect for worn gears, pawl, spring, ratchet and shafts.b. Check for worn brake discs.c. Inspect chain in kerosene or other non-corrosive solvent and inspectfor wear, nicks, or distortion of any kind.8.3: DISASSEMBLYBreaking down the hoist is straightforward. Make a note of the locations and orientations of the hoist’s different parts.8.4: LUBRICATIONa. Lubrication is essential to prolong chain life. Always lubricate load chain weekly or more frequentlydepending on severity of service. Be sure the lubricant reaches the bearing surfaces between the links.Remove the excess oil from the chain. The load chain should be kept well lubricated with chain lube. Be sure that the oil-lube is worked into the area between the links.b. If the hoist is disassembled for inspection or repair, re-lubricate the moving parts according totable 5.8.5: LUBRICATION SCHEDULE (Table 4)PART DESCRIPTIONFREQUENCYGears, bearings Check operation of the part Annuallypawl pivot pin, guideroller pin and hookshanks Check operation of the part AnnuallyChain wheel treads Check operation of the part QuarterlyChain Lubricate chain, under normal usageLubricate chain, under heavy usage require to belubricated more frequentlyWeeklyCAUTIONThe brake surfaces must be kept free of any trace of oil or grease. Apply lubricant sparingly to the parts nearthe brake to avoid oil contamination of the brake.8.6: RECOMMENDED LUBRICANTS (Table 5)PART LUBRICANT Gears, bearings, pawl pivot pin, guide rollerpin, hook shanks, and chain wheel treadsAny good quality gear greaseChain ChainLube Brake parts, ratchet teeth Do Not Lubricate9.0: SPARE PARTS 9.1: EXPLODED VIEW9.2: PART LIST1. Hand wheel cover assembly 21. Pawl spring 60. Prevailing torque type nut2. H and wheel22. Pawl 61. Split pin3. Brake cover 23. Hand chain 62. Hexagonal castle nut4. Friction plate 30. Top hook assembly 63. Screw5. Ratchet disc 31. Double spring 64. Spring washer6. Brake seat 32. Safety latch 65. Snap Ring7. Lock plate 33. Chain pin 66. Snap ring8. Top pin 34. Bottom hook assembly 67. Prevailing torque type nut9. Side plate assembly B 35.Hook Hanger Component 68. Screw10. Chain sprocket 35. Chain pin 69. Snap ring11. Side plate assembly A 36. Idle sheave assembly (5T) 70. Prevailing torque type nut12. Splined gear 37.Bottom Hook 71. Rivet13. Driven shaft assembly 37. Hook assembly 72. Split pin14. Driving shaft 37. Hook Hanger Component 73. Pin15. Gear case assembly 38. Beam assembly 74. Prevailing torque type nut16. Name plate 40. Idle sheave pin 75. Hexagonal Bolt17. Suspension plate 41. Idle sheave pin plate 90. Bearing A18. Stripper 42. Hook pin 91. Roller Bearing19. Guide roller 52. Screw 92. Bearing B20. Load chain 53. Washer10.0: WARRANTY。
VCHP系列葫芦使用手册说明书

Operators ManualVCH ManualChain Hoists1/2 Ton to 10 TonRead this manual BEFOREusing this productThis manual should be available to all personsresponsible for the operation, installation,maintenance and/or repair of these productsRecord the following information for future referenceSerial NumberModel NumberCapacity and LiftDate of PurchaseName of DistributorCanadian Distribution Centre LocationsQuebec Ontario Manitoba Alberta British Columbia2205 de l’Aviation Dorval, QuébecH9P 2X6 Ph: (514) 685-1515 Fax: (514) 685-1516 2160 Meadowpine Blvd.Mississauga, OntarioL5N 6H6Ph: (905) 821-1100Fax: (905) 821-2024190 Omands Creek Blvd.Winnipeg, ManitobaR2R 1V7Ph: (204) 694-2259Fax: (204) 633-72307606 McIntyre Rd. N.W.Edmonton, AlbertaT6E 6Z1Ph: (780) 466-1115Fax: (780) 469-45457880 Fraser Park Dr.Burnaby, British ColumbiaV5J 5L8Ph: (604) 294-3191Fax: (604) 294-8845For orders/service in the United States please contact our Ontario distribution centre to find the distributor nearest to you.Table of ContentWarranty 2 Inspection and Maintenance of Manual Chain Hoists 2 Operation Instructions 3Rules to Ensure Operator Safety 3Parts Break Down (1/2T to 10T Bodies, 1/2T to 2T Hook Assemblies) 4Parts Break Down (3T to 10T Hook Assemblies) 5 Trouble Shooting 6In Service Inspection and Maintenance 7 Lubrication 7 Component Replacement Procedures 7 - 8Hoist Disposal 9Hoist Inspection Journal 9Limited One Year WarrantyAll Vanguard manual hoists are guaranteed to be free of defect in both material and workmanship. If one of our hoists fails during the first year of operation due to defect in either material or workmanship we will repair or replace the unit (at our discretion) after physical inspection of the unit by our repair department.This warranty does not cover normal wear and tear of the units, and it does not apply to units that show signs of misuse, overloading, alteration or improper/lack of maintenance.No units can be returned for inspection without first receiving authorization from our customer service department. The unit(s) for which there is a warranty claim must be returned to the location that has authorized the units return prepaid complete with proof of purchase.For our branch locations please refer to the front cover.Inspection and Maintenance of Manual Chain HoistsIt is the responsibility of the hoist owner/user to establish proper programs to train and designated hoist operators and train and designate hoist inspection and maintenance personnel.The hoist operator, inspector and maintenance personnel’s training program should be based on the requirements in accordance with the latest edition of:♦ ASME B30.16, Safety Standard for Overhead Hoists (Underhung).Please ensure to check for any additional federal/provincial/state/local code requirements, existing plant/site safety rules and regulations, and all instructions provided in this manual.Operation InstructionsBEFORE using a manual hoist ALWAYS inspect the top and bottom hooks for signs of wear, reshaping and/or damage. Inspect the load chain for any signs of wear, distortion, bending, stretching or corrosion.Test the brake device by raising the load slightly and stopping to ensure that the brake will hold the load BEFORE proceeding with operation. Always ensure that the block and chain are properly lubricated.Rules to Ensure Operator Safety“Use Common Sense”♦ ALWAYS read the warning tags and manual BEFORE using a hoist♦ NEVER remove or obscure the warning tags♦ NEVER exceed the rated capacity♦ NEVER use hoists as a sling♦ NEVER use a hoist if the load chain is twisted, kinked, damaged, stretched or capsized♦ NEVER operate unless load is centered under hoist♦ NEVER operate hoists with other than manual power♦ NEVER lift or transport loads over or near people♦ NEVER use a hoist for lifting, supporting or transporting people♦ NEVER operate a hoist if damaged or malfunctioning♦ ALWAYS ensure that the work area is clear/free of people and any obstructions♦ ALWAYS ensure that the hoist meets/exceeds the capacity requirements for the material being lifted♦ ALWAYS ensure that the top hook is attached in a proper manner (the latch kit should always be fully engaged), to an anchorage point that is rated for the weight of the material being lifted♦ ALWAYS ensure that the bottom hook is properly attached (the latch kit should always be fully engaged) to the material/clamp being lifted♦ ALWAYS make sure that the hoist is properly lubricated. Failure to ensure that the hoist is properly lubricated may result in the units failure during use which may cause injury, death or substantial property damageWhen lifting begin by slowly pulling the hand chain in the“U” up direction When lowering begin by slowly pulling the hand chain in the“D” down direction, this operation may require additional effort/force to release the frictionbetween the brake componentsLoad Chain InspectionLoad chain can become excessively worn, elongated and/or damaged beyond safe working condition.A visual inspection of the load chain should be performed BEFORE each use of the hoist. The full length of load chain must be replaced immediately if even one link is excessively worn, elongated or damaged.Chain Diameter Capacity Load Chain 5 Links (L) Load Chain Diameter (D)Standard Maximum Standard Maximum6 mm 1/2t 500Kg 90mm 92.5mm 6mm 5.4mm1t 1,000Kgs8 mm 1-1/2t 1,500Kgs120mm 123.3mm 8mm 7.2mm 2 2,000 Kgs3t 3,000Kgs10 mm 5t 5,000Kgs 150mm 154mm 10mm 9mm10t 10,000KgsWhen measuring load chain dimensions, the use of Vernier calipers is required. Any load chain that exceeds the maximum load chain 5 links dimensions, or less than the minimum load chain diameter shown above must be immediately replaced with new load chain BEFORE being used/returned to service.Hook InspectionWhen top and bottom hooks are overloaded they will stretch/open before failing. To prevent unit failure, a visual inspection of both the top and bottom hooks should be performed BEFORE each use of the hoist.This inspection should involve checking for wear, reshaping, damage, corrosion, and hook stretch. Any hook that is not in safe working order must be disposed of immediately and replaced with a new hook.Hook CapacityStandardA Size (mm)MaximumA Size(mm)1/2t 500Kg 21 23.11t 1,000Kgs 26 28.61-1/2t 1,500Kgs 30 332 2,000 Kgs 30 333t 3,000Kgs 38 41.85t 5,000Kgs 44 48.410t 10,000Kgs 50 55When measuring hook openings the use of Vernier calipers is required Any hook that exceeds the maximum A size shown above must be immediately replaced with a new hook BEFORE being used/returned to service.Hoists should always be recertified before being used after repair or alterationIncluding 1/2T to 3T Bottom Hooks Assemblies1 Hand Wheel Cover Assembly 19 Side Plate (right)2 Load Chain Pin 20 Load Chain Guide Roller3 Load Chain End Anchor 21 Bearing Assembly4 Bottom Hook Assembly Chain Pin 22 Load Sheave5 Grade 80 Load Chain 23 Top Hook Assembly6 Stripper 24 Double Spring7 Bottom Hook Assembly 25 Pawl8 Latch Kit 26 Spring Ring9 Bearing Race 27 Ratchet Disc10 Side Plate (Left) 28 Friction Disc (Asbestos Free)11 Stay 29 Brake Cover12 Brake Seat 30 Hand Wheel13 Top Hook Pin 31 Cotter Pin14 Hand Chain 32 Hand Wheel Cover Assembly15 Disk Gear 49 Castle Nut16 Drive Shaft17 Splined/Load Gear18 Steel Bushing* For maximum performance/service life RBL replacement bearings are recommended4 Chain Pin 8 Latch *8 Latch * 33 Hook33 Hook 34 Latch Spring *34 Latch Spring * 35 Latch Bolt *35 Latch Bolt * 36 Top Hook Frame36 Top Hook Frame 37 Move Wheel37 Move Wheel 38 Move Wheel Pin38 Move Wheel Pin 40 Row39 Bottom Hook Frame 41 Hook Frame Bar 45 Screw 42 Lock Screw43 Top Hook Pin44 Bunton45 Screw46 Stripper47 Sling Plate48 Bottom Hook Pin* Latch Kits are sold as complete units** Top and Bottom Hook Assemblies are sold as complete unitsTrouble ShootingThis section covers common problems that maybe encountered when operating a hoist. The best means of identifying any problem is by thorough inspection by properly trained personnel. The information shown below provides a brief guide to determine possible solutions to common problems operators may encounter.Problem Encountered Possible Cause RecommendationHoist will not operate Hoist is overloaded Reduce load to/below the ratedcapacity of hoistLoad continues to move when hoist is stopped Hoist is overloaded Reduce load to/below the ratedcapacity of hoistBrake is slipping/failing Inspect brake adjustments andfriction disc wear. Also makesure that the brakes are cleanLoad chain binds Possible damage to loadchain, pinion shaft, gears orsheaves Disassemble hoist, inspect and repair/replace required component(s)Load chain may not be properly installed, twisted, kinked or capsized Remove and re-install load chainHand Chain Binds Possible damage to hand chain,hand chain wheel, pinion shaft,gears, load chain or sheaves Disassemble hoist, inspect and repair/replace required component(s)Hand chain may not be properly installed twisted or kinked Remove and re-install hand chainLatches don’t work properly Broken Latch Remove and replace latch kit Hook bent or twisted Inspect load hook and replace ifnecessaryIn Service Inspection and MaintenanceThis should be performed by a competent/properly trained person♦ NEVER perform maintenance on any hoist while it is supporting a load.♦ When repairing or inspecting a hoist you should never disassemble the unit past the point of the required repair.♦ Clean the chain block annually, by purging the parts in an acid free solvent and reapplying a new coating of lubricant to the parts before reinstallation.♦ Align the “O” marks on disc gears when reinstalling.♦ Stick the rollers of both the left and right bearings to the inner face of the bearings on the chain sprocket shaft journal. Then insert them into the outer face of the bearings on the side plates. ♦ After cleaning and making any necessary repairs, the hoist should be recertified by a competent person/company.♦ After use, clean the chain block from dirt and keep it in a dry place, free from rust or corrosion. Hoist should be recertified annually even if no repairs or alterations are performedLubricationALWAYS make sure that the hoist is properly lubricated. Failure to ensure proper lubrication may result in the unit’s failure during use which may cause injury, death or substantial property damage.Remove old lubricants using acid free solvents and apply new coating of lubricants to parts before reinstallation. Ensure to perform this process on the internal gears and load chains. In the case of the load chain a new layer of lubricant should be added to each link on a weekly basis. During this process the load chain should be thoroughly inspected for any signs of wear, distortion, bending, stretching or corrosion.We also recommend that the hoists threaded shafts, cap screws and nuts be cleaned and an anti-seizing compound be applied to these parts as part of your normal lubrication process.Component ReplacementsPlease note that if upon inspection any components require replacement due to signs of wear, reshaping and/or damage, all load supporting components of the hoist should also be carefully inspected for possible damage.Hoists should always be recertified before being used after repair or alteration.Replacing Load ChainNever Add Sections of Load Chain ALWAYS replace the entire chain1) Rotate hand chain wheel (2) until the narrow grooves of the load chain sprocket are visible2) Feed a piece of flexible wire over the load chain sheave (10) and attach it to the open end ofthe replacement load chain3) Pull the chain into the load chain sheave (10), making sure that the welds face outwards4) Rotate the hand chain wheel (2) in the up “U” direction (drawing the load chain through thesheave); do not release the wire until the chain is exposed from the opposite side of the hoist body5) Insert the free end of the load chain (having removed the flexible wire) into the end anchor (17)ensuring that the pin for end anchor (73) is inserted completely through the load chain6) Then re-insert the split pin (72) into the load pin making sure to fold ends open the split pinends, preventing the load pin from being able to be worked loose7) Attach the bottom hook to the open end (see below)Attaching/Replacing Bottom Hooks (1/2T to 3T single fall hooks)When replacing hooks or latches only use NEW parts. NEVER attempt to repair damaged components as their reliability/safety will be compromised1) Insert the open end of the load chain into the hook slot located at the top of the bottom hookassembly (making sure that the chain is not twisted)2) Insert bottom hook assembly chain pin (33), ensuring that the pin is inserted completelythrough the bottom hook assembly and the load chain3) Tighten the nylon lock nut (74) until properly securedAttaching/Replacing Bottom Hooks (5T double fall hooks)1) Remove the split pin (72) from the end anchor (17) this will allow you to slide out the pin forend anchor (73)2) Then feed a piece of flexible wire into the load chain opening located at the top of the hookassembly, under the idle sheave assembly (36) and out through the remaining opening at the top of the hook assembly3) Attach the wire to the load chain and pull it through the top hook assembly, making sure thatthe welds face out4) Insert the free end of the load chain (having removed the flexible wire) into the end anchor (17)ensuring that the pin for end anchor (73) is inserted completely through the load chain5) Then re-insert the split pin (72) into the load pin making sure to fold open the split pinends, preventing the load pin from being able to be worked looseHoists should always be recertified before being used after repair or alterationHoist DisposalWe recommend that any/all hoists that service life has expired be fully disassembled and degreased. The components should also be separated by material so they can be recycled.Hoist Inspection JournalDate of InspectionInspected/Repaired ByFull Details of InspectionIncluding Required/Completed Repairs。
手拉葫芦说明书

产品合格证明书1.产品名称: HS型手拉葫芦2.额定起重量: 吨3.起重高度: 米4.出厂编号:5.试验载荷: 额定起重量的0.5—3t 150% ; 5t—20t 125%本产品经检查合格准予出厂检验人员检验日期年月结构HS系列手拉葫芦采用对称排列二级正齿轮传动结构(参阅机件结构图),其主要零件有手链条、手链轮、制动器、5齿长轴、片齿轮、4齿短轴、花键孔齿轮、起重链轮和起重链条。
曳动手链条(15)、手链轮(9)转动、将摩擦片(11)、棘轮(14)、制动器座(10)压成一体共同旋转,5齿长轴(5)便转动片齿轮(8)、4齿短轴(7)和花键孔齿轮(6),这样,装置在花键孔齿轮上的起重链轮(4)带动起重链条(1),即能平稳地提升重物。
本机采用棘轮摩擦片式单向制动器,在载荷下自行制动,棘爪(17)在弹簧(16)的作用下与棘轮啮合,保证制动器安全工作。
使用规则1.在起吊重物前应估计一下重量是否超出了手拉葫芦的额定载荷,切勿超载使用。
2.在使用前,须对机件(如吊钩、起重链条、制动器等)以及润滑情况进行仔细检查,认为完好无损后方可使用。
3.起重前检查上下吊钩是否挂牢。
吊钩不得有歪斜及重物吊在吊钩尖端等不良现象。
起重链条应垂直悬挂,不得有错扭的链环,以免起吊时链条卡住,影响机件的正常工作。
4.操作者应站在与手链轮同一平面内曳动手链条(15),使手链轮(9)沿顺时针旋转,即可使重物上升;反向曳动手链条,手链轮退出制动器座(10),同时放松棘轮(14),棘爪(17)不起制动作用,重物即可缓缓下降。
5.在起吊重物时,严禁人员在重物下做任何工作或行走,以免发生人身事故。
6.在起吊过程中,无论重物上升或下降,曳动手链条时,用力应均匀和缓,不要用力过猛,以免手链条跳动或卡环。
7.操作者如发现拉不动时不可猛拉,更不能增加人员,应立即停止使用。
进行检查;(1)重物是否与其它物件牵连。
(2)葫芦机件有无损坏。
(3)重物是否超出了葫芦的额定载荷。
AIRSTAR葫芦维修保养介绍

AIRSTAR产品简介及维修保养手册提纲1、产品基本介绍2、产品安装使用3、产品日常检查保养计划4、产品的月检查保养计划5、产品的年检查保养计划6、产品拆卸工艺7、产品的重新安装工艺产品的重新安装工艺8、产品的测试故障描述及解决方法9、故障描述及解决方法10、产品零部件图及常用备件1、AIRSTAR产品基本介绍——规格型号1、AIRSTAR产品基本介绍规格型号产品规格:250kg / 500kg / 1000 kg ;外型尺寸相同, 配件通用性高两种控制方式:拉绳式/ 手柄控制阀两种悬挂方式:吊钩式/ 固定安装式(可集成小车)1、AIRSTAR产品基本介绍——机体结构机铸铝机体外壳 齿轮机构 可旋转进气口 抱闸式制动器 起降速度可调 8 叶片气动马达 控制拨杆限位1、AIRSTAR产品基本介绍—气源安装要求、产品基本介绍气源安装要求¾气压要求:90PSI(6.2公斤)¾气流量:48CFM at 90PSI (1.36立方米/分钟)¾气动三联件:过滤,稳压,润滑¾供气管径:内径直径≥1/2英寸¾进气口管螺纹尺寸:3/8英寸¾排气口管螺纹尺寸:1/2英寸产品基本介绍气源安装要求1、AIRSTAR产品基本介绍—气源安装要求2、AIRSTAR产品安装使用—气源连接使接1、用直径不小于1/2用直径不小于/英寸的气管把葫芦连接到带有过滤和润滑作用的气源上(见右图)2、如葫芦用小车悬挂,请按右图式样安装气管2、AIRSTAR产品安装使用—操作与速度调节使节流阀控制(见左图)操作:1、按标有UP 的节流阀杆上升2、按标有DOWN 的节流阀杆下降3、松开阀杆即停止上升下降的4、上升、下降的速度是随着按住阀杆的位置不同而变化的速度调节(见右图):1、葫芦速度在出厂时上升速度是设在最大位置,下降速度是设在中等速度2、调节速度时用一字螺丝刀调节,由于在重载时下降速度时很快的由于在重载时下降速度时很快的,所以调节螺栓的表面不能超出机3、AIRSTAR 葫芦日常点检计划、葫芦日常点检计划编点检项目点检要素点检人备注号1气动三联件检查气压、润滑油、气源线路和气接头是否正常生产工人气压6.2公斤,用10W 标号润滑油2起重链检查是否扭结及清洁润滑状况生产工人用油溶剂清洁,用透明润滑油或石墨润滑链条3上、下吊钩及小车检查上下吊钩和小车的固定状况、上下钩子的安全生产工人3/4、1吨葫芦用S.A.E.60号油,闩及润滑1/4、3/8、1/2T 葫芦用轴承润滑油脂检查手柄是否漏气操作4控制手柄检查手柄是否漏气、操作是否灵敏生产工人5限位停止装空载测试上下限位停止是常生产工人置否正常4、AIRSTAR 葫芦月点检工作计划编号点检项目点检要素点检人员备注1起重链链条磨损、拉伸维修人员用游标卡尺测量2上下吊钩是否扭曲、安全闩、开口尺寸生产工人维修人员刹车制动用3系统是否打滑维修人员3/16英寸内六角扳手调节4、AIRSTAR 葫芦月点检工作——起重链1、检查起重链磨损:起重链联结面磨损0015”(038mm)超出0.015(0.38mm)就需更换(右图)2、检查起重链的拉伸:用游标卡尺先测量未被磨损和拉伸起重链的13PITCH长度,记录测量数值,再用同样的方法测量磨损部位起重链的长度并记录,比较两次测量数值,如超出右下角表中允许的最大尺寸就需更换起重链(13节3.68mm)。
- 1、下载文档前请自行甄别文档内容的完整性,平台不提供额外的编辑、内容补充、找答案等附加服务。
- 2、"仅部分预览"的文档,不可在线预览部分如存在完整性等问题,可反馈申请退款(可完整预览的文档不适用该条件!)。
- 3、如文档侵犯您的权益,请联系客服反馈,我们会尽快为您处理(人工客服工作时间:9:00-18:30)。
手动葫芦维护操作手册Manually Hoist Maintenance Manual
维护方法
Maintenance methods
1.使用完毕应将葫芦清理干净并涂上防锈油脂,存放在干燥地方,防止手动葫芦受潮生锈和腐蚀。
Hoist clean up after use and should be coated with anti-rust oil,stored in a dry place,moisture to prevent rust and corrosion chain hoists.
手动葫芦
2.维护和检修应由较熟悉葫芦机构者进行,用煤油清洗葫芦机件,在齿轮和轴承部分,加黄油润滑,防止不懂本机性能原理者随意拆装。
Maintenance and repair should be more familiar with hoist bodies were carried out Mechanical cleaning hoist with kerosene, Gears and bearings in part,Add Huangyou Run slip,Prevent those who do not understand the principle of free disassembly machine performance.
3.葫芦经过清洗维修,应进行空载试验,确认工作正常,制动可靠时,才能交付使用。
After cleaning maintenance hoist,Load test should be carried out,Confirm working properly,Braking and reliable, theBe delivered.
4.制动器的摩擦表面必须保持干净。
制动器部分应经常检查,防止制动失灵,发生重物自坠现象。
Brake friction surfaces must be kept clean.Brake parts should be inspected regularly,Prevent brake failure,Place heavy objects from falling phenomenon.
5.手动葫芦的起重链轮左右轴承的滚柱,可用黄油粘附在已压装于起重链轮轴颈的轴承内圈上,再装入墙板的轴承外圈内。
Around the sprocket Manually hoist lifting the ball bearing,Butter has been pressed in adhesion can be installed on the lifting sprocket bearing inner ring on the journal,Load bearing wall and then outside the circle.
6.手动葫芦在安装制动装置部分时,注意棘轮齿槽与棘爪爪部啮合良好,弹簧对棘爪的控制应灵活可靠,装上手链轮后,顺时针旋转手链轮,就将棘轮、摩擦片压紧在制动器座上,逆时针旋转手链轮,棘轮与摩擦片间应留有空隙。
Manual hoist brake part of the installation,Note with the pawl ratchet claw alveolar Department of meshing well Spring on the pawl control should be flexible, reliable,Sprocket to get started after installation,Clockwise bracelet round,Will ratchet, pressed the brake friction plate seat,Counterclockwise rotation bracelet round,Ratchet and friction plate should be left between the gap.
7.为了维护和拆卸方便,手链条其中一节系开口链(不允许焊死)。
In order to maintain and facilitate the demolition, hand chain in which a series open-chain (no welded).
8.在加油和使用手动葫芦过程中,制动装置的摩擦面必须保持干净,并经常检查制动性有,防止制动失灵引起重物自坠。
In the refueling process and the use of manual hoist,Brake friction surfaces must be kept clean,And regular inspection of braking there,Prevent brake failure caused by heavy objects from falling.
使用规则
Use Rules
1.严禁超载使用。
Overloading is strictly prohibited to use.
2.严禁用人力以外的其他动力操作。
Prohibited use of human power other than the operating
3.在使用前须确认机件完好无损,传动部分及起重链条润滑良好,空转情况正常。
Before Use, be sure that parts intact,Transmission parts and lifting the chain oiled,Idling situation to normal.
4.起吊前检查上下吊钩是否挂牢。
严禁重物吊在尖端等错误操作。
起重链条应垂直悬挂,不得有错扭的链环,双行链的下吊钩架不得翻转。
Checked before lifting the upper and lower hook is hanging in prison. Weight suspended from the tip is strictly prohibited errors such operations. Lifting chain should be hung vertically, without twisting the wrong link, double chain hook frame shall turn next.
5.操作者应站在与手链轮同一平面内拽动手链条,使手链轮沿顺时针方向旋转,即可使重物上升;反向拽动手链条,重物即可缓缓下降。
The operator should stand on the same plane with the bracelet round hands pulled the chain, so that bracelet round clockwise, you can increase the weight; reverse hands pulled the chain, you can slow down weight.
6.在起吊重物时,严禁人员在重物下做任何工作或行走,以免发生人身事故。
In lifting weights, strictly prohibited in any work under heavy objects or walking in order to avoid injury.
7.在起吊过程中,无论重物上升或下降,拽动手链条时,用力应均匀和缓,不要用力过猛,以免手链条跳动或卡环。
In the lifting process, regardless of weight up or down, hands pulled the chain, the force should be uniform gentle, not too much force, so as not to beat or hand chain ring.
8.操作者如发现手拉力大于正常拉力时,应立即停止使用。
防止手链条磨损。
Operator found hand pulling tension greater than normal, they should immediately stop using. Hand chain to prevent wear and tear.。