日本三丰轮廓粗糙度仪软件FORMTRACEPAK
三丰FORMTRACER SV-C3200 4500型表面粗糙度 轮廓测量系统说明书
Mitutoyo’s newly designed detector arm lowers workpiece interference while expanding the measurement range in the Z1 axis (detector).• When using the SPH-71 one-sided cut stylus Continuous top-bottom measurement functionUpper and lower surfaces can be measured continuously by using Mitutoyo’s double-sided conical stylus.This continuous measurement data can be used to facilitate analysis of features that were difficult to measure before, such as the effective diameter of an internal screw-thread.Detector measurement range expanded by 10 mm50mm10 mm•mm19 mm•One-touch arm attachment (Patent pending in Japan)The arm mount uses a magnetic joint for quick and easy arm replacement. The mount also includes a safety mechanism.Screw fixing• SV-C4100 (Conventional product )• SV-C4500Variable measuring force functionThe measuring force can be varied in 5 steps by using the software provided (FORMTRACEPAK ), eliminating the need to adjust the measuring force by switching weights or through positionaladjustment.The SV-C4500 Series can also maintain the specified measuring force even when tilted.Measuringforce •Removable arm Arm mountLower direction measurement(Bottom surface)Top and bottommeasurement switched by softwareUpper direction measurement(Top surface)Continuous top-bottom measurement allows hassle-free one-step calibration(Patent pending in Japan)The one-step calibration kit supplied with the SV-C4500 Series has been upgraded to enable easy calibration of the double-endedconical stylus featuring a contact on both the top and the bottom.Precise work such as calibrating the Z1-axis gain, symmetry, and stylus radius can now be carried out in a single operation. • Calibration kit for SV-C4500 SeriesContour Measuring FunctionsHybrid measuring instrument forsurface roughness and contour measurementSupporting International StandardsCompliant with JIS '82/'94/'01, ISO, ANSI, DIN, VDA, and other international surface roughness standards.We offer a product lineup of surface roughness detectors with different measuring forcesStandard detectors can be selected (as listed below) to conform to the international standard required.0.75mN (tip angle 60°; tip radius 2µm)4mN (tip angle 90°; tip radius 5µm)Reduction of measuring time and operator’s fatigueIn addition to high speed movement of main unit, reduction of setting time and operator’s fatigue can be achieved by using Auto-leveling Table (option), which allows automatic leveling for a measuring face.Fast traverse improves measurement efficiencyX axis (drive unit) : 80mm/s (MAX)Z2 axis (column) : 30mm/s (MAX)Auto stop feature assures safety even during high-speed movementThe detector includes a safety mechanism (auto stop upon collision) to assure measurement safety even during high-speed movement. If the arm is removed or shifts during measurement, the safety mechanism is triggered and stops the machine.Direction of collision that may cause the safety device to be triggered• Detector for contour measuring• Detector for surface roughness measuringSV-C3200S4SV-C4500S4Z2 axis (column)X axis (drive unit)The total measurement time can be shortened by speeding up the traverse movements.Remote-control unit enables safe, easy & fast measurementThe remote-control unit lets you move quickly from positioning to measurement. The unit also features an emergency stop switch and speed control knob for added safety while the machine is moving at high speeds.Incorporation of an ABS scale in the Z2 axis eliminates the need for wearisome origin point re-setting conventionally required for every step of repeated measurements over stepped or multiple sections.All detector and drive unit cables are housed inside the main unit to eliminate any risk of abrasion and guarantee trouble free, high-speed operation.New Remote Control BoxSurface Roughness Measuring FunctionsCommon specificationsSV-C4500SV-C3200• Contour analysis functionUpper and lower surfaces can be measured continuously by usingMitutoyo’s double-sided conical stylus.This continuous measurement data can be used to facilitate analy-sis of features that were difficult to measure before, such as the effective diameter of an internal screw-thread.Contour Analysis Software: FORMTRACEPAKNote: Please refer to the FORMTRACEPAK catalog (2021) for more details.• Surface Roughness analysis function FORMTRACEPAK can perform surface roughness analyses that conform to various standards such as ISO, JIS ANSI, and VDA. For comparing the measurement values with the tolerance limits, you can use the 16% rule or the maximum value rule. Furthermore, since FORMTRACEPAK comes with parameter calculation functions as well as a rich set of graphic analysis functions, it can be widely utilized for everything from routine quality control to R&D applica-tions. It also includes many other func-tions, such as the function for elimi-nating (compensat-ing) shapes, such as slopes and R-surface, and a data deletion function.• Contour-tolerancing function as a standard feature • Design value generation function • Data combination function • Simple pitch calculation function• Microscopic contour analysis function • Simple input using drawing symbols • Multiple-point measurement function• Analysis function using multiple-point measurement • Reference length dialog box• Analysis condition modification with a preview function • R-surface automatic measurement functionContour MeasuringSurface Roughness MeasuringIntegrated layoutYou can use simple operations to lay out graphics obtained from measurements as well as measurement results for surface roughness, contour, and roundness on a single page.Furthermore, since the program now allows you to specify a saved file and paste it, you can easily paste results from multiple files.Note: the optional ROUNDPAK roundness/cylindricity analysis program is required. (Ver. 7 or higher)• Element information bar This bar displays the attribute values of the pasted items, allowing you to easily check the contents of the pasted measurement data files.• System layout printing By simply selecting the items to be output, you can automatically lay out the page to be printed.Use this feature when you wish to simplify the printing task.Using the mouse to drag and drop the analysis content displayed in the element insertion bar, you can paste it onto the layout. From the contour analysis result, you can also select the analysis result for a circle or line alone and paste it in position.• Saving the result as a web page Since you can save the result in html or mhtml format, which can be displayed using Internet Explorer or Microsoft Word, you can check the result even on a PC in which no layout-editing program is installed.• Report creation functionYou can freely assemble measurement results/conditions/graphics as well as comments/circles/lines/arrows, and print them out in a measure-ment result report. Furthermore, since you can paste bitmap files, you can also add a workpiece image or company logo to the layout.You can also save the created layout and use it again later for similar measurements.*Not supporting Y-axis measurements*Used with 178-096 for 3D surface roughness measurementsOptional Accessories for Automatic MeasurementA Y-axis table for positioning and capable of 3D surface roughness measurement when used with FORMTRACEPAK-Pro or MCubeMap.For efficient measurement in the axial/transverse directions. When measuring a cylindrical workpiece, automatic alignment can be performed in combination with the Y-axis table.*q 1-axis mounting plate (12AAE630) is required when directly installing on the base of the SV-C3200/4500.This is a stage that performs fully automatic leveling as measurement starts, freeing the user from this troublesome operation. Fully automatic leveling can be done quickly by anyone. In addition, the operation is easy and reliable.You can measure multiple points on a cylindrical workiece and automate front/rear-side measurement.*q 2 -axis mounting plate (12AAE718) is required when directly installing on the base of the SV-C3200/4500.This chuck is useful when measuring small workpieces. You can easily clamp them with its knurled ring.This chuck is suitable for clamping extra-small diameter workpieces (ø1 mm or less), which cannot be retained with the centering chuck.Centering chuck (ring operated): 211-032Micro-chuck: 211-031Y-axis table: 178-097 / 178-096Rotary Table q 1-axis table: 12AAD975*Rotary Table q 2-axis unit: 178-078*Auto-leveling table: 178-087 / 178-077178-077178-087178-097178-096• Desk type vibration isolatorsM anually charged pneumatic type*4• Desk typevibration isolatorsD esk type *4No.12AAK110Monitor arm *5No.12AAK120Side table *5No.12AAL019Automatically charged pneumatic type *4No.178-025Stand for Desktop typeExternal size (W×D×H):640×470×660mmMass: 25kgExample combination: with side table but no monitor arm (tester and PC not included)Example combination: with monitor arm but no side table *6(tester and PC not included)Desk Side table DeskMonitor armOptionsThis table helps make the alignment adjustments required when measuring cylindrical surfaces. The corrections for the pitch angle and the swivel angle are determined from a preliminary measurement and the Digimatic micrometers are adjusted accordingly. A flat-surfaced work-piece can also be leveled with this table.3-axis Adjustment Table: 178-047Table and fixture systemsRotary vise218-003V-block998291Precision vise 178-019Cross-travel table218-001 (mm), 218-011 (inch)Cross-travel table218-041 (mm), 218-051 (inch)V-block with clamp 172-234, 172-378Holder with clamp 176-107Swivel center support 172-197Center support riser 172-143Center support 172-142Leveling table 178-043-1 (mm), 178-053-1 (inch)Digital Leveling table 178-042-1 (mm), 178-052-1 (inch)Leveling table 178-016Leveling table (for D.A.T.)178-048 (mm),178-058 (inch)Calibration stand *212AAG175Calibration stand *112AAM100 Calibration stand *312AAM309*1 Required for calibrating upward measurement of SV-C3200 series.*2 Required for calibrating in bulk by mounting straight arm/small-hole stylus arm without using cross-travel table and Y-axis table.*3 Required for calibrating in bulk by mounting straight arm/eccentric arm/small-hole stylus arm without using cross-travel table and Y-axis table.*4 For models with a product code that ends in S4, S8, H4, or H8. Please contact us directly if you require units for models with a product code that ends in W4/L4 or W8/L8 (large base models).*5 Used together with vibration isolator (No.12AAK110).*6 User to provide a printer rack.* V-block not includedStandard stylus12AAE882 (1µm) *1Double-length for deep hole **2: For downward-facing measurement only.*3 :44.7DetectorsExtension rodsOptional Detector HoldersStyliDetectors / Styli(For Surface Roughness Measuring)14601011.5• 12AAG202 Extension rod 50mm• 12AAG203 Extension rod 100mm* No more than one extension rod can be connected.178-074178-091178-092StyliFor deep groove(10mm)For deep groove *Please contact any Mitutoyo office for more information.Arms / Styli (For Contour Measuring)StyliArms*1 Standard accessory*2 Stylus for SV-C4500 series*3 One-sided cut stylus SPH-71 (standard accessory) mounting•Straight arm AB-31*2 Standard accessory of SV-C4500 series *3 Standard accessory of SV-C3200 series*4 Styli SPH-21, 22, and 23 for SV-C3100/4100 series are not available.Tip angle: 20ºEdge width: 3mm Tip radius: 25µm Carbide-tippedOne-sided cut stylusTip angle: 12ºTip radius: 25µm Carbide-tipped Intersecting cut stylusTip angle: 20ºTip radius: 25µm Carbide-tippedKnife edge stylusBall stylusBall dia: 1mm Carbide-tippedCone stylusTip angle: 30º (SPH-79: 50º)Tip radius: 25µmSapphire, Carbide-tipped (SPH-79:Diamond tipped)Cone stylusTip angle: 20ºTip radius: 25µm Carbide-tippedSmall hole stylus Carbide-tippedSmall hole stylus SPH-42Carbide-tippedSmall hole stylus SPH-43Double-sided conical stylus Tip angle: 30ºTip radius: 25µm Carbide-tipped●of the tipof the tip of the tipDimensionsX-axis (drive unit) measuring range : 100mm TYPE (S4/H4/W4/L4)X-axis (drive unit) measuring range : 200mm TYPE (S8/H8/W8/L8)Unit: mm(Common for all models)Mitutoyo America Corporation One Number to Serve You Better1-888-MITUTOYO (1-888-648-8869) M3 Solution Centers: Aurora, Illinois (Headquarters) Boston, Massachusetts Huntersville, North Carolina Mason, OhioPlymouth, MichiganCity of Industry, California Birmingham, Alabama Renton, Washington Houston, Texas1.5M 0716-01 • Printed in USA • July 2016Find additional product literatureand our product catalogNote: All information regarding our products, and in particular the illustrations, drawings,dimensional and performance data contained in this printed matter as well as other technicaldata are to be regarded as approxim ate average values. We therefore reserve the rightto m ake changes to the corresponding designs. The stated standards, sim ilar technicalregulations, descriptions and illustrations of the products were valid at the time of printing.In addition, the latest applicable version of our General Trading Conditions will apply. Onlyquotations submitted by ourselves may be regarded as definitive. Specifications are subjectto change without notice.Mitutoyo products are subject to US Export Administration Regulations (EAR). Re-export orrelocation of our products may require prior approval by an appropriate governing authority.Trademarks and RegistrationsDesignations used by companies to distinguish their products are often claimed as trademarks.In all instances where Mitutoyo America Corporation is aware of a claim, the product namesappear in initial capital or all capital letters. The appropriate companies should be contactedfor more complete trademark and registration information.© 2016 Mitutoyo America CorporationCoordinate Measuring MachinesVision Measuring SystemsForm MeasurementOptical MeasuringSensor SystemsTest Equipmentand SeismometersSmall Tool Instrumentsand Data ManagementDigital Scale and DRO Systems。
三丰SURFTEST SJ-400系列便携式表面粗糙度测量仪-产品手册说明书
2Requirement1High-accuracy measurements with a hand-held testerA wide-range, high-resolution detector and an straight drive unit provide superior high-accuracy measurement in its class.<Detector>Measuring range: 800µmResolution: 0.000125µm (at 8µm range)<Drive unit>Straightness/traverse lengthSJ-401: 0.3µm/25mm SJ-402: 0.5µm/50mmRequirement5Advanced data processing with an extended analyzing programThe SJ-400 series allows data processing that is identical to that in the high-end class. These data analysis and report creation capabilities can be achieved with this system using the surface roughness analyzing program SURFPAK-SJ.Requirement3Measurement of cylinder surfaceroughness even with a compact typeThe skidless measurement and R-surface compensation functions make it possible to evaluate cylinder surface roughness.Requirement2Roughness parameters that conform tointernational standardsThe SJ-400 series performs 36 kinds of roughness measurements that conform to the latest ISO, DIN, and ANSI standards as well as to JIS standards (1994/1982).Now, long-awaited specifications and functions are at hand: compactness,skidless measurement, high-accuracy roughness detection, multi-function, and ease of operation.Revolutionary New Portable Surface Roughness Testers Make Their Debut!SJ-401SJ-402SJ-401Requirement4Measurement/evaluation of stepped features and straightnessUltra-fine steps, straightness and waviness can be measured by switching to the skidless measurement function. The ruler functionenables simpler surface feature evaluation on the LCD monitor.3Surftest SJ-400Calculation Result screen Measured Profile screenRequirement6Confirmation of a measurement results and an assessed profile without printoutUsing the integrated large touch-panel LCD monitor,measurement results and an assessed profile can be clearly displayed.Measurement ApplicationsRuler Analysis screenA variety of accessories•A stylus and a nosepiece can be selected according to the measurement condition. (See page 9 – 11.)Simplified surface feature evaluation with the ruler function•This function determines the coordinate difference between two arbitrary points, such as a step height and a pitch interval.The SJ-400 series employs a detector with exchangeable nosepiece that is interchangeable between skidless measurement and skid measurement. It allows optional evaluation according to measurement conditions.NosepieceRuler function keyRuler keyCoordinate differenceRulerStylusDetectorSurftest SJ-400DAT screen showing the amount to be adjustedThe D.A.T. FunctionThe height-tilt adjustment unit comes as standard for powerful support of the leveling operation at skidless measurement. This unique and convenient function has achieved high-accuracy measurement with ease of operation.Move the micrometer head by this amount.Digimaticmicrometer headLeveling table (for D.A.T.)When using with the stand,the D.A.T. function can work with the optional leveling table.Support for R-surface roughness measurement (skidless measurement)Usually a workpiece with a spherical or cylindrical surfacecannot be evaluated. By eliminating the round surface element with a filter, this function processes this R-surface data as if it was taken from a flat surface.Built-in thermal printerA high-quality, high-speed thermal printer prints out measured results. It can also print a BAC curve or an ADC curve as well as calculated result and assessed profile. These results and profiles can be printed out in landscape format, just as they appear on the LCD. They are presented in an easy-to-understand form.Measurement of a cylindricalsurfaceStatistical processing functionThis function performs statistical processing of multiplemeasurements for one roughness parameter. It is possible to display and print histograms in addition to statistical results (mean, standard deviation, maximum value/minimum value,and acceptance ratio).StatisticalHistogramsSwitchableSurftest SJ-400Calculation Result screen with GO / NG judgment resultAccording to the upper/lower tolerance limits set the GO/NG judgment sign is displayed and the calculation result is highlighted (max. for 3 roughness parameters).Calibration screenThe SJ-400 series is equipped with the Ra calibration and step calibration methods for detector calibration (gain adjustment).In both calibration methods only the reference value described in the precision specimen needs to be entered. No other operation such as volume control is required.and conditionsIt is possible to save the measurement conditions and measured data in the control unit or memory card (optional) and to recall the data from both.Batch printout of the measured data after performing on-site measurement and saving the data will raise measurement efficiency.This function invalidates the key operation on the touch panel.Since only the sheet key operation is valid, there is no chance for error in data, including calibration conditions and measurement conditions.This function samples a displacement of the stylus for the specified time without traversing the detector.It has a wide range of uses such as a simplified vibration meter or a displacement gage incorporated in another system.It is possible to recalculate already measured data for other evaluation by changing the current standard, assessed profile and roughness parameters.This function allows a sampling length to be arbitrarily set in 0.1mm increments (SJ-401: 0.1mm to 25mm, SJ-402: 0.1mm to 50mm). It also allows the SJ-400 series to make both narrow and wide range measurements.Customize functionThis function selects only the necessary parameters forcalculation/display from a variety of roughness parameters. It is also possible to add parameters later for recalculation.Customized screenGO signNG signInvalidatedSURFPAK-SJ SpecificationsEvaluation Curve displayAnalysis graph displayEvaluation condition displayMeasurement condition displayCalculation result display Analysis screenSurftest SJ-400Carrying case is a standard accessory10Detector178-396-2: 0.75mN measuring force, with 12AAC731 standard type stylus (2µm tip radius)178-397: 4mN measuring force, with 12AAB403 standard type stylus (5µm tip radius)Set configuration/Dimensionsø146.83.6146027.2ø8ø142410.42.8DetectorSkid nosepiece (12AAB344)Stylus ø14ø7103.13.61.3Skidless nosepiece (12AAB355)90°0.937.77.644.7ø2.4ø1.25.2A Distinguish colorDetail - A0.60.41.6ø0.690°(S=5/1)Detail - A ø2.415ø1.23.42.41.60.637.744.4ADistinguish color0.41.2ø0.390°(S=5/1)Detail - A ø2.48.9ø0.62.537.71.244.2ADistinguish colorø0.390°Distinguish color0.80.4Detail - A (S=5/1)ø2.437.72.5ø0.68.944.20.8Aø2.487.70.9Ø1.290°94.77.65.2A distinguish color Detail - Aø2.4137.70.97.6144.7ø1.290°5.2ADistinguish colorDetail - Aø14Ø7.2R 403.623.53.56.73.65.621.5 2.8Stylus tip positionø14ø3R 400.61.63.621.5 5.63.623.51.43.515.6ø7.23.8R2Stylus tip positionø14R 403.61.222.321.5ø1.926.73.53.8ø7.2Stylus tip positionø7ø141.33.6421.5103.5Stylus tip positionø14R 405.621.5 3.623.53.53.6ø7.26.87.5Stylus tip position150°Standard type12AAC731 (2µm)*112AAB403 (5µm)12AAB415 (10µm)( ): Tip radiusSmall hole type12AAC732 (2µm)*112AAB404 (5µm)12AAB416 (10µm)( ): Tip radiusExtra small hole type12AAC733 (2µm)*112AAB405 (5µm)12AAB417 (10µm)( ): Tip radiusExtra small hole typeDeep hole type12AAC734 (2µm)*112AAB406 (5µm)12AAB418 (10µm)( ): Tip radius2 x stylus12AAC740 (2µm)12AAB413 (5µm)12AAB425 (10µm)( ): Tip radius3 x stylus12AAC741 (2µm)*112AAB414 (5µm)12AAB426 (10µm)( ): Tip radius12AAB35512AAB34412AAB34512AAB34612AAB347Skidless nosepieceUnit: mmStylusApplicable skid nosepiece*1 Tip angle is 60°11Surftest SJ-400Deep groove type*212AAC735 (2µm)*112AAB409 (5µm)12AAB421 (10µm)( ): Tip radiusExtra deep groove type*212AAC736 (2µm)*112AAB408 (5µm)12AAB420 (10µm)( ): Tip radiusExtra deep groove type*212AAC737 (2µm)*112AAB407 (5µm)12AAB419 (10µm)( ): Tip radiusGear face typeEccentric type*2*1 Tip angle is 60° *2 At using this stylus, measuring force of the detector does not guarantee.12AAB339 (2µm)*112AAB410 (5µm)12AAB422 (10µm)( ): Tip radius12AAC739 (2µm)*112AAB412 (5µm)12AAB424 (10µm)( ): Tip radiusKnife edge type12AAC738 (2µm)*112AAB411 (5µm)12AAB423 (10µm)( ): Tip radiusWE-curve type12AAB33812AAB349StylusApplicable skid nosepiece12AAB35012AAB35112AAB35212AAB34812AAB35312AAB35413ø2.40.9ø1.290°14.237.744.7ADistinguish ColorDetail - A230.9ø2.424.2ø1.290°37.744.7A Detail - ADistinguish color3533.85.2ø1.2A Distinguish colorø2.4Ø2.490°37.745.2Detail - A60°60°7.66.437.743.8ø1.2ø2.4ADistinguish colorDetail - A7.6ø2.4ø1.20.937.744.7Ball ø1.5885.27.6ø2.4ø1.290°37.70.944.7ADistinguish colorDetail - AADetail - A37.70.990°ø0.6Distinguish color457.610ø2.4ø2.4ø14R 4012.80.61.41.43.53.819.5 1.821.54.53.6109ø7.2Stylus tip positionR24.4ø14ø7.2R 403.623.51.413.421.5 5.63.6 2.8103.5Stylus tip positionR2ø14ø7.2(8.4)3.63.819.51.821.53.513.4 2.55910Stylus tip positionø1.5ø14R 4017.9Ø7.23.521.553313.64.513.49 1.4511.610R210Stylus tip positionø14R 403.53.819.5 1.821.522.80.61.42720Ø7.29Stylus tip positionR21.44.4ø14R 401.43.50.521.5ø7.219.72.36.14.50.61.43.62.3R2Stylus tip position4.4ø14R 4021.56.7ø7.25.63.63.63.523.52.8Stylus tip positionFlat Unit: mm12Order No.178-019Mounting method Two-sliding- jaw Clamp opening 36mm/1.42”Clamp width 44mm/1.73”Clamp depth 16mm/.63”Height38mm/1.50”Stand, TablesManual column standColumn travel: 200mmDimensions: 370x200x740mm Mass: 13kg178-009178-042-1 (mm)178-052-1 (inch/mm)178-049 (mm)178-059 (inch/mm)XY leveling tables178-019Precision vise•Can be used with the XY leveling table.74313178-043-1 (mm)178-053-1 (inch/mm)Order No.178-042-1,178-052-1178-043-1,178-053-1178-049,178-059Table size130 x 100mm/5.12” x 3.94”Maximum loading weight 15KgInclination angle±1.5˚—Horizontal rotating angle ±3˚—X, Y axis displacement ±12.5mm/.49”±12.5mm/.49”±12.5mm/.49”Min. reading0.001mm/.00005”*0.001mm/.001”*0.001mm/.00005”*of the micrometer head Dimension 262 x 233 x 83mm220 x 189 x 83mm262 x 233 x 55mmMass6.3kg6kg5kg* Digital display13Surftest SJ-400Leveling table•Can be used with the XY leveling table.Table swivels: ±1.5°Table size: 130x100mm Max. Loading weight: 15kgMemory cardSaves/Retrieves the measuring conditions (up to 20), measured data, and statistical data.Memory: 8MBOthers 264-005DP-1VRPerforms various statistical processingCylinder attachmentUsed to attach on a cylinderDiameter: ø15mm up to 60mmSPC connecting cablesConnects a control unit with DP-1VR.1m: 9369372m: 965014Reference step specimenUsed to calibrate detector sensitivity.Step nominal value: 2µm/10µmLCD protective sheetFor touch panel protection (10 sheets set)Printer paperFive rolls (25m)Standard paper:270732Durable paper:12AAA879178-048 (mm)178-058 (inch/mm)178-611 (mm)178-612 (inch/mm)2 (.08")99 (3.90")79 (3.11")57.5(2.26")Ø50 (1.97")Input toolData input device for spread sheet software.264-503 (100V)264-503A (120V)264-503D (220V)264-503E (240/220V)12AAA84112AAA89612AAB358MichiganPhone: (734) 459-2810IllinoisPhone: (630) 978-5385CaliforniaPhone: (626) 961-9661MassachusettsPhone: (978) 692-8765IndianaPhone: (317) 577-6070North CarolinaPhone: (704) 875-8332Coordinate Measuring Machines Small Tool Instruments and Data ManagementHardness Measuring Sensor Systems Optical Measuring Digital Scale and DRO Systems Surface-, Form- and Contour MeasurementVision Measuring Systems Note: All information regarding our products, and in particular the illustrations, drawings, dimensional and performance data contained in this pamphlet, as well as other technical data are to be regarded as approximate average values. We therefore reserve the right to make changes to the corresponding designs, dimensions and weights. The stated standards, similar technical regulations, descriptions and illustrations of the products were valid at the time of printing. In addition, the latest applicable version of our General Trading Conditionswill apply. Only quotations submitted by ourselves may be regarded as definitive.Job No.11B-826.800308 (1) C N E , P r i n t e d i n J a p a n。
日本三丰Mitutoyo卡尺
日本三丰Mitutoyo卡尺日本三丰Mitutoyo卡尺是一款精密测量工具，由三丰株式会社于1934年推出，现已成为世界上最著名的卡尺之一。
三丰公司是全球测量、计量和校准设备领域的领先厂商，其产品广泛应用于机械制造、精密加工、航空航天、汽车制造、医疗器械等领域。
产品特点精度和重复性日本三丰Mitutoyo卡尺的精度和重复性非常高，能够满足严格的精度要求。
其精度可以达到0.02毫米，重复性误差小于0.1毫米。
这一优秀的性能来源于三丰公司长期以来对精密机械和电子技术的不断创新和追求。
耐用性日本三丰Mitutoyo卡尺采用优质材料制造，具有优异的耐用性和抗腐蚀性能。
其涂层处理和硬化表面能够有效防止划痕和氧化，从而延长产品使用寿命。
另外，卡尺具有抗震性能，能够在恶劣环境下进行测量。
人性化设计日本三丰Mitutoyo卡尺的设计非常人性化，采用双刻度尺设计，分别以英寸和毫米为单位进行测量。
可调节的滑块位置和锁紧装置使得操作更加便捷和准确。
此外，卡尺还配备方便的刻度标识和读数镜片，方便用户进行测量和记录。
应用领域日本三丰Mitutoyo卡尺广泛应用于机械加工、制造业、航空航天、电子产品、布料纺织等领域。
由于其高精度、耐用性和人性化设计，成为了众多用户首选的测量工具。
机械加工在机械加工领域，日本三丰Mitutoyo卡尺被广泛应用于机床加工、数控加工、装配检验等环节。
其高精度和重复性能保证了机械加工精度，提高了加工效率和生产质量。
制造业在制造业领域，日本三丰Mitutoyo卡尺被应用于产品设计、研发和检验。
高精度的测量能力和人性化的设计使得制造业能够更加精准地控制产品质量。
航空航天在航空航天领域，日本三丰Mitutoyo卡尺被广泛应用于航空器件的测量和校准。
其高精度和抗震性能保证了在高空飞行过程中的稳定测量。
电子产品在电子产品领域，日本三丰Mitutoyo卡尺被用于电子元件的测量和安装。
精密的测量和人性化的设计保证了电子产品制造的高效性和准确性。
三丰粗糙度仪SJ-301说明书-(2)
三丰粗糙度仪SJ-301说明书-(2)带超薄按键和轻触面板的SJ-301SJ-301 超薄按键显示和轻触面板。
本章介绍基本的功能，是轻触面板上的超薄按键、轻触面板、屏幕的展列。
2.1 超薄按键功能测量开始／停止，打印，测量情况通知，数据输出，和另一些SJ-301超薄按键的操作功能。
在这里介绍每个超薄按键的功能。
显示超薄按键2-12-22. 超薄按键和轻触面板设计的SJ－301[DATA]key输出SPC数据到一个数据处理器等等，和存储在一个记忆卡。
它也能使用语言转换。
•SPC 数据输出SJ-301预先连接到数据处理器。
因此，设置功能[DATA]键为SPC数据输出。
如果按压[DATA]键后，SPC数据输出被运行参数输出到显示器上，屏幕上缺少部分数据。
输出的参数被显示在荧屏上面。
（按压[DATA]键输出SPC 数据Ra值。
）提示关于SPC数据输出请参阅9.1“SPC输出”。
标准的轮廓数据存储记忆卡预先在 SJ-301 中插入一张记忆卡片。
因此,将[DATA]的关键输出数据的功能设定到记忆卡。
当按压[DATA]键的时候 , 数据被储存在记忆卡片中。
提示关于数据处理器记忆卡的信息请参阅第8章，“保存/读取测量，测量条件和统计数据”[STAR/STOP]键开始/停止测量，他也为探测器离开所是使用。
测量如果按压该键测量开始。
如果在测量期间再次按压此键测量被停止。
提示关于测量的信息请参阅4.3“测量”。
测头收回和释放如果同时按下[POWER]键[START/STOP]键测头将收回。
如果只按下[START/STOP]键测头将释放。
提示关于测头的收回和释放的信息，请参阅11.2“测头收回和释放顺序”。
2-32.2 轻触面板概要设定为测量条件，统计的处理条件，打印条件及其它设置建立在轻触面板上。
主要的功能按钮显示在轻触面板中和操作顺序为输入文字与数字代码的说明。
使用轻触面板（关于轻触面板）操作SJ－301的各种不同的功能按钮显示在轻触面板里。
三丰SJ-201P粗糙度仪使用规范
MODE/ESC 转换至其他条件 设置模式 退出键
有效期 二：进行校正（增益调 整（）1）按下 [键C，AL显/S示TD目/R前AN登GE录] 的校 正值基，准将显示值与粗糙度 标准片 的数据进行对比。 （2）数值相同时，按 下糙[度n标/E准NT片]，。准数备值测不量同 时值，。需使要用更[C改UT校OF正F/基]准、 键[ ]、[REMORT/ ] 键进行更改。 （3）安装粗糙度标准 片（。4）按下 [（S5T）AR测T/量ST结OP束]键后，按开下始 [n/ENT]键
02
SJ-201P型粗糙度仪
有效期 六：更改测量曲线的设 置（1）在测量状态下， 按转换至测量曲线设置模 式。 （2）按下[CUTDFF ]或 [（3]），按转下换[测n量/E曲NT线]键的， 确定更改内容。
五：更改测量条件 （1）更改截取值：在 测量模（式每的按状一态次下按按键， 显示值按照0.8-2.5-
(2)更改区间数：测量 结按束 键后 就按 按下 照[1n-/3E-N5T-]L的 顺序进行转换。）
七：表面粗糙度测量的 要将点检测器平行于测量 面探，针以正确确保的接触测量面 。
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粗糙度仪使用规范
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适用范围
SJ-201P型粗糙度仪
一：电源ON/OFF的方法 ON:按[POWER/DATA]键 。OFF:[REMOTE/ ]键， 电源自动关闭。
START/STOP 开始/中断测量
液晶画面 显示测量结果和 设置状态
粗糙度测试仪操作说明【详解】
以下为粗糙度测试仪操作说明，一起来了解一下。
1.工作环境：温度：15℃～25℃湿度：20～80%RH（远离冷凝气）电源：220V 50Hz 1PHASE2.打开计算机，打开主机电源，待显示灯亮后双击“SURFPAK”进入测量程序。
3.设置原点。
根据对话框提示确认后仪器将自动完成原点设置。
4.根据测量要求选择并安装合适的检测器及探针，同时进行相应的程序设置。
5.检测器校正6.每一种型号的检测器和探针在首次使用或认为探针磨损影响测量精度时应进行校正。
校正值注册后自动保存在检测器“补偿”中，需要时可以直接调用。
不调用校正值时默认上一次使用状态的校正值。
7.检测器的校正可利用测量仪所配的粗糙度标准样块来完成。
8.启动“检测器校正测量”，根据提示输入标准样块的参数并设置测量条件，将样块尽可能调平后再进行校正测量。
测量完毕后程序自动给出结果校正值。
9.通用测量10.将被测样件放在工作台上，按测量需要对其进行调平，即调整被测样件的平面或其素线，令其与导轨平行，同时被测量部位的加工痕迹与探针运行方向（X轴）垂直。
11.根据被测工件实际情况及测量要求选择评价标准并进行测量条件设置，包括评价轮廓类别、基准长度、区间数、间距、评价长度、滤波方式、补偿设置等，确定好测量起始位置后进行自动测量。
12.测量完毕后自动显示评价轮廓图，其水平和垂直放大倍率由系统自动设置也可以自行设置。
13.双击“设置参数区”选择所要评定的参数，程序自动给出所选参数的测量结果。
14.双击“分析图表区”选择所要评定的结果分析图，程序自动生成并显示所需图表。
15.输出报告。
将需要打印输出的内容利用“粘贴布局”来完成，并可以按照需要添加注释。
设置完毕后打印输出检测报告。
16.保存测量数据，以备将来查看。
17.测量完毕后将检测器升至安全位置后退出测量程序，关上主机电源。
18.仪器的自校准与核查19.仪器在正常使用过程中应进行定期校准与核查；核查周期为四个月，核查标准为仪器所配置粗糙度标准样块；20.在使用过程中对检测结果的准确性置疑时应重粗糙度仪该如何校准：粗糙度仪测量值与样板值之差大于仪器规定的误差范围，或者是用户要求精度较高，可以使用示值校准功能来修正和提高测量精度。
三丰surftest sj-301便携式粗糙度测试仪使用手册说明书
•The large LCD window makes it easy to readmeasurement resultand analysis graph at a glance. The profile-speed thermal printer prints out clear and fast.•Designed to increaseoperability – the large keypads are used for measuringoperations, while the touch panelLCD is used for setting various measurement conditions.•Measured data can be downloaded to a PC. Various analyses can be made by using Surfpak-SJ, dedicated software for surface texture analysis.A portable surface roughness testerwith a touch-panel LCD and a built-in printer.Surftest SJ-301Conforming to various standards•Conforming to the JIS (1994/1982),ISO, DIN, and ANSI standards.•Additionally, the horizontal roughness parameters S, Sm, tp (mr) can be reported. The SJ-301 also performs such special parameters as plateau rate and RK-related parameters.Storing measurement conditions and data•The SJ-301 main unit can store a maximum of 5 sets of measuring conditions. Individual measuring conditions can be selected for each workpiece.•The measuring conditions stored in the SJ-301 can be recalled and switched by direct key operations.•Measured data can be saved at the measurement site and be printed out or recalculated later.•By using an optional memory card, a maximum of 20 sets of measuring conditions, measured data, and statistical results can be stored.High-speed thermal printer•Equipped with a highly sophisticated,high-speed thermal printer.•Selectable orientation for printout –Choose the portrait for conventional printout or the landscape for printing out the image as it is displayed.•BAC (Bearing Area Curve) and ADC (Amplitude Distribution Curve) can be printed out.Key-masking function•This function limits touch panel operation to prevent the detector calibration data and measuring conditions from being altered or deleted.•Measuring conditions can be easily controlled among multiple users.Landscape printoutPortrait printoutResistance to environment•The SJ-301 keypads have excellentdurability -- No need to worry about oil stains from the user's hand.Reading profiles in the LCD window•Measurement results and analysis profiles can be read in the LCD window.•Signal waves can be scrolled smaller or larger, enabling the operator to read fine details.Customization function•The user can select only theparameters needed from a variety of surface roughness parameters provided.Mobility•A built-in buttery in the SJ-301 makes it possible to inspect surface roughness even at a site where there is no electrical outlet available.•Portable and convenient – the drive unit and the detector can be stored in the display unit. (Carrying case is a standard accessory.)•Measurement can be performed while the display unit is in the carrying case.The carrying case can be used to protect the display unit.Auto calibration•Calibration can be easily performed by simply inputting and measuring the Ra value inscribed on the roughness reference specimen.•No adjustment with a tool, such as a volume adjustment, etc. is required.Statistical analysis functions•Statistical analysis of one parameter is possible.•Displays and prints frequency histograms as well as statisticalcalculation results (average, standard deviation, maximum value, minimum value, pass ratio).GO/NG judgement function•Tolerance values in three-steps can be set for the surface roughness parameters.•Judgment symbol is displayed in the result display for a quick judgment of GO/NG.Selectable language for display/printoutDisplay/printout language is selectable from among English, German, French,Italy, Spanish and Japanese.Surftest SJ-301 Arbitrary evaluationlength•An arbitrary evaluation length withinthe range of 0.3 mm - 12.5 mm (Unit:0.1 mm) can be set.•Measurement in a limited space, wheremeasurement is difficult under themeasuring conditions in accordancewith JIS standards, is made possible byusing the start-up OFF function.One-step detectorreplacement•Special detectors are available formeasurements that cannot beperformed with a standard detector -such as measurement of small-diameters and deep-grooves.•No tool is required for replacing thedetector. Simply pull out and insert adetector.•Just one SJ-301 can performmeasurement on a variety ofworkpieces, since various types ofdetectors, depending on theworkpiece, can be used.25.2mm (.99")Approx. 21mm (.83")horizontallyApprox. 2mm (.08")verticallyHigh-accuracy detector•SJ-301 employs a differentialinductance method, which is used inhigh-end models.•Measurement with a high-accuracyand a wide measuring range of350µm.•Parameters that require high-accuracyfeed such as Sm and S can bemeasured with the SJ-301.•The detector can be retracted into thedrive unit when the SJ-301 is notperforming a measurement.room to build a highly expandable desktop evaluation system.Surftest SJ-301Specifications**Evaluation length can be specified arbitrary in the range from 0.3mm (.01”) to 12.5mm (.49”).Roughness specimenSurftest SJ-301MichiganPhone: (734) 459-2810IllinoisPhone: (630) 978-5385CaliforniaPhone: (626) 961-9661MassachusettsPhone: (978) 692-8765IndianaPhone: (317) 577-6070North CarolinaPhone: (704) 875-8332Coordinate Measuring Machines Small Tool Instruments and Data ManagementHardness Measuring Sensor Systems Optical Measuring Digital Scale and DRO Systems Surface-, Form- and Contour MeasurementVision Measuring Systems Note: All information regarding our products, and in particular the illustrations, drawings, dimensional and performance data contained in this pamphlet, as well as other technical data are to be regarded as approximate average values. We therefore reserve the right to make changes to the corresponding designs, dimensions and weights. The stated standards, similar technical regulations, descriptions and illustrations of the products were valid at the time of printing. In addition, the latest applicable version of our General Trading Conditions will apply. Only quotations submitted by ourselves may be regarded as definitive.Job No.11B-7。
日本三丰粗糙度仪常见问题排除法
装置滑行全部要求测量长度前，探测范 标，进入测量开始位置（驱动范围的开始）以便能达
围末端已经探测到。
到测量长度。
错误位置：探测器
在工件上正确地设定探测器，探测器正确地依附在
开始测量前，就工件而言，探测器不在 探测器装置。
探测范围内。
错误位ቤተ መጻሕፍቲ ባይዱ：探测器
在工件上正确地设定探测器，探测器正确地依附在
在测量时，就工件而言，探测器超过探 探测器装置。
条件错误1 在评价标准（测量条件1/3和2/3）和测 检查评价标准。 量数据之间关系不相称
条件错误2 在评价标准（测量条件1/3和2/3）和测 检查测量条件。 量数据之间关系不相称
条件错误3 不能计算 R 面补偿
测量数据不能实行 R 面补偿。关掉 R 面补偿。
不能设定 Ry
表面粗糙标准已经设定为 JIS01， ISO97，ANSI 或 VDA。
日本三丰粗糙度仪常见问题的排除法
如果触摸屏上出现一条错误信息，查找如下列表，识别错误寻求合适的处理方法。根据信息
或关闭窗口按‘OK“键键或其它键。然后针对错误采取必要的措施。
特征/错误 信息
可能存在的原因
处理方法
电池不能 ●SJ-400用交流适配器连接电流时忘了 ●打开 SJ-400，检果电池图标以确保显示图标指明
资料来源：
标准（JIS：2001，ISO：1997）修订时，参数符号的 含义也修改了。旧的标准版本的 Ry 改为 Rz，避免使 用 Ry。因此，根据标准（JIS：2001，ISO：1997）， 仪器不能设定 Ry 或 Py 参数。 如果有需要 Ry，那么把标准改回“JIS‘82”或 “JIS‘94”任一版本才开始实行测量。 修改标准，请参考“5.1 改变粗糙度标准。” 关于参数设定的资料，请参考“5.6 定义显示参数“