V型混合机使用说明书
V型混料机使用操作规程
V型混料机使用操作规程一、设备连接图辊道窑V型混料机气体净化器真空泵空压机二、性能参数1、本机适用于一切流动性较好的干性粉状及颗粒状物料的混合。
2、混料机体积为3000升，物料装载系数为0.6，总装载重量不超过1500公斤（以氧化钇密度0.8g/cm3计）。
3、混料机负压承受能力不超过200毫米汞柱（即0.26Mpa）。
三、操作规程1、使用前应进行一次空运转试车，试车应达到无明显的噪音、抖动，运转平稳为准，如有异常，应检查调整好后方可混料作业。
2、准备好物料至塑料桶内。
3、合上总电源，启动混料机主机，缓慢调整电磁调速电机控制器，使V型混料桶缓慢转动至水平位置，以方便接管为宜时，调电磁调速控制器至零停止运转，将吸气、吸料软管接上接口，关好密封蝶阀，拧紧检查人孔压紧螺栓。
一切妥当后，再次启动混料机主机，并缓慢调整电磁调速控制器，使混料筒缓慢转动至垂直位置后，调整电磁调速电机控制器至零，停止混料筒转动，然后关主机电源。
4、打开真空泵冷却水阀门，按下真空泵启动按钮，启动真空泵，将吸料嘴插入料筒物料内，并调整吸料口适当抽带部分空气，使物料能顺利吸送。
5、物料吸完后，关闭真空泵电源及冷却水阀门，启动混料机电源，并缓慢调整电磁调速控制器使混料筒转动至近水平位置，以方便拆卸接管为宜时，调电磁调速控制器至零，停止混料桶运转，拆除吸气、吸料软管，将原堵头盖上拧紧。
6、启动混料机主机电源，并缓慢调整电磁调速控制器使混料筒转动，转速控制在每分钟8转范围，开始混料，混料时间10分钟，待混合均匀后慢慢降低转速并使出料口在最低处时停止混料桶运转。
7、将接料桶放置在混料机出料口底下相应位置，缓慢打开密封蝶阀出料，出料完后关闭密封蝶阀。
8、每次混料完后拆下清扫混料机内滤袋粘附之物料，用清洁无油的压缩空气吹扫气体净化器内覆膜滤袋，以确保下次吸料工作效率，打开气体净化器底阀，放净收集的粉尘，回收利用。
四、注意事项1、每次混料检查补充减速机、真空泵润滑油，检查调整皮带磨损程度和松紧程度，每半年更换减速机润滑油，每三个月更换真空泵油。
VH系列高效混合机使用说明书(VI强制型搅拌混合机)
V型高效混合机使用说明书更多资源免费下载：干燥设备网 一、概述V型混合机因其筒体外型呈V字型而得名。
它是利用V型结构对物料进行交叉混合来达到混合目的的一种机械设备。
该混合机总体结构简单，采用电器控制，操作方便，使用安全，生产稳定。
二、结构与原理V型混合机主要由V型转筒、固定支架及动力设备三部分组成。
转筒由动力系统驱动，在固定的支架上作正反转平面运动。
物料经过筒体的来回运转，在筒内作反复交叉混合运动，经过一定时间的混合，物料即可达到预定的混合效果。
根据混合机的混合原理，用户可以按自身要求作恰当调节以达到不同的混合效果。
例如：要得到较高的混合均匀度，用户应在加料时适当减少入载量，并在操作时增大筒体回转速度，反之，若对物料的混合均匀度要求不高，则可适当增加入载量，以提高生产效率。
但不同型号混合机的负荷量各自不同，用户在使用时应具体情况具体分析，操作时负载切不可超过规定的最大负荷量。
三、特点该混合机主要由如前所述筒体、机架及动力设备三部分构成，总体结构简单；控制系统采用电器设备自动控制，按钮操作，整套设备操作简单，使用安全；筒体自动进行正反转，更有效、更快速的使物料进行混合，到达预定目标。
该混合机可以根据用户的不同需要，和使用场合的不同，用不同材料制作或在其整个系统流程中添加准备工序设备或后续设备。
四、用途混合机V型筒体内的物料在筒内作落差较大的交叉运动，被混合物料在混合过程中会因彼此间的碰撞而细化、粉化，较大的颗粒变成细小颗粒。
另外，物料的粘度和含水量也有限制。
因为物料是在筒体内作不规则的交叉运动，如果物料的粘度或含水量很大，就会出现粘壁、结块等现象，难以达到应有的混合效果。
综合各种因素，V型混合机适用于医疗、化工、食品、冶金等，粉粒状物料的快速混合。
五、电器说明1、电器原理图（附录一）。
2、电控柜接通电源，不带负载检查，各按钮指示灯是否正常，各接触器反应是否灵敏，时间继电器延迟时间调整一致(要求正反转时间一致，换向间隙时间一致)。
银河V金属混合器机160-200-250-300型号操作手册说明书
OPERATION MANUALSILVER VE 160-200-250-300 MIXER MACHINE WITHREMOVABLE BOWLPersons under age 18 are not permitted to operate or have accessibility to operate this equipment per U.S. Dept. Of Labor Employment Standards Administration Fact Sheet No.ESA913.1.Safe work methods and procedures (4)1.1.Risks for the operator (4)2.Machine description (6)3.Machine identification (7)3.1.Main components (7)4.Technical data and features (8)4.1.1.Technical data (8)4.1.2.Machine dimensions (8)4.1.3.Trolley dimensions (9)4.2.Control panel (9)5.Transport and installation (10)5.1.Transport and handling (10)5.1.1.Machine on pallet (10)5.1.2.Machine without pallet (10)5.2.Description of the adjustment and commissioning operations (11)5.2.1.Installation (11)5.2.2.Electric line connection (11)er instructions (12)6.1.Operating instructions (12)6.1.1.To start the machine (12)6.2.Working with the machine. (12)7.Maintenance and clearing (13)7.1.Routine maintenance (13)7.2.Machine lock-up and necessary solutions (13)7.3.Machine cleaning (14)INSTRUCTION MANUAL: This manual gives the directions necessary for proper and safe use of this machine and must be read before any of these operations. This manual must be read by the machine operators; it is important for them to know how to carry out their functions properly. This manual is an integral part of the machine and must be kept in a suitable place so as to safeguard its integrity and make it possible to consult it during all machine life. Compliance with this manual ensures proper operator's use and safety.Welcome to UnivexThank you for purchasing this Univex Product.Your new VE 160-200-250-300 spiral mixer has been designed with advanced performance and safety features that make it an excellent addition to your food preparation equipment. Like all Univex mixers, slicers, meat grinders and accessories, this mixer machine is engineered to provide years of reliable service.If you have any questions concerning the operation of this unit, or if we can be of further assistance, please call our Customer Service Department for the location of your nearest service representative.Univex Customer Service:USA & Canada 800-258-6358International 603-893-6191Or visit us on-line at under service agents.Safety is our top priorityREAD AND MAKE SURE THAT YOU UNDERSTAND THE INSTRUCTIONS AND SAFETY WARNINGS IN THIS BOOKLET BEFORE ATTEMPTING TO OPERATE THIS MIXER OR ATTACHMENTS.NEVER PUT FINGERS OR HANDS UNDERNEATH CARPETS WHILE THE MIXER IS OPERATING OR SERIOUS INJURY COULD RESULT.NEVER ATTEMPT TO CLEAR THE MACHINE WITHOUT SHUTTING THE POWER OFFAND DISCONNECTING THE ELECTRICAL POWER SUPPLY.1. Safe work methods and proceduresIn order to prevent hazardous conditions and/or possible injuries caused by: electric current, mechanical parts, fire, or of hygienic nature, the following safety warnings must be observed: • Keep your work station tidy. Clutter can cause accidents.• Assess the environmental conditions. Do not use or leave the machine in a wet, damp or poorly lit environment, or in the vicinity of flammable liquids or gases.• Keep children and unauthorised personnel away. Do not allow these people to approach the machines or work station.• Use the machine within its operating range and for the purpose for which it was designed. It works best and at its safest when it is not overloaded.• Wear appropriate clothing. Do not wear dangling clothes or accessories that may get entangled in moving parts. Use the shoes with reinforced tip and non-slip sole. For health and safety reasons, long hair should be gathered in the appropriate net and gloves should be worn.• Protect the power supply cable. Do not pull the cable to disconnect the plug. Do not expose the cable to high temperatures, in contact with sharp edges, water or solvents.• Avoid unsafe positions. Find the most suitable position that ensures absolute stability. • Always exercise extreme caution.• Always take the plug out of the socket after use and before cleaning and maintenance and before moving the machine, and leave it in a clearly visible place. • Never use extension cables outdoors.•Make sure that the machine is not damaged. Carefully check the effectiveness of the safety devices before using the machine. Make sure that: the mobile parts are locked in place, there are no damaged components, all the parts have been assembled correctly and the machine can be run normally in optimal conditions. (See chapter 14)•Entrust repairs to qualified personnel. Repairs must only be performed by qualified personnel using original spare parts.FAILURE TO OBSERVE THESE REQUIREMENTS MAY BE CAUSE OF HAZARD FOR THE USER.1.1. Risks for the operatorGripping and dragging hazard: it is present between bowl and structure, between bowl and contrast wheels.Electrocution hazard: the machine must not be used without adequate earthing, and it must be connected to a system built according to building regulations in force in the country of installation.READ THESE INSTRUCTIONS CAREFULLY BEFORE USING THE MACHINEEarthing obligation Prohibition to clean andlubricate moving parts. Prohibition to remove the safety devices and guardsATTENTION!Wear the provided PPE during operation (e.g. shoes with reinforced tip, gloves, goggles and masks).Clean the machine thoroughly after use.Do not remove the safety devices or protective casings.Do not put any objects through the bowl guard with the parts in motion.Before any manoeuvre wait for the machine to completely stop, turn it off and disconnect it from the mains.2. Machine descriptionMACHINE DESCRIPTION AND USE:The SILVER VE mixing machines are designed for professional use only, to mix water and flour-based food dough for bread-making and pastry workshops. A spiral rotates mixing, refining and oxygenating the mix contained in a rotary bowl and, thanks to the vigorous mechanical action performed by the system, the mix is quickly and effectively prepared.As specified above, the machines are for professional use only, by educated, trained and authorised personnel. Any other use is forbidden, any particular needs and specifications must be examined by the SELLER on request. Once the bowl on the trolley is filled with water and additives (in this order and in the amounts described later on), the trolley can be taken to its position, with the head up. The head lowers (by means of a hydraulic system) once the trolley is blocked (by means of an electro-magnetic system). Once this operation is complete, the machine can be started by means of the control panel. At this point the spiral rotates together with the bowl mixing the ingredients. To empty the bowl, stop the machine by pressing the stop button and lift the head to remove the trolley. Use a plastic spatula to remove the dough from the bowl and to prevent the latter from scratches.1) TROLLEY: support and transport mean of the bowl, consisting of a frame mounted on wheels.2) BOWL: container in which the various ingredients to be mixed are inserted, is equipped with rotation;3) SPIRAL: tool used to mix the dough, through rotational movement;4) CONTRAST ROD: tool contrasting the spiral, to improve product mixing;5) RING: it is used in case of emergency to lift the head during the descent phase;6) EMERGENCY BUTTON: used to stop the machine in case of emergency;7) HEAD: removable part of the machine;8) CONTROL PANEL: electromechanical and/or digital device used to start or stop the machine, and set the processing time;9) CLUTCH WHEELS: used to make the bowl rotate;10) BEARING STRUCTURE: machine body;11) LIFTING FEET: used as support and to stabilise the machine during operation.4. Technical data and features 4.1.1. Technical dataMODEL MACHINEMASS [kg]POWER[kW]BOWL[litres]ELECTRICAL POWER SUPPLYSILVER VE 160 980 6/12 230 400V 50Hz 3 phases + PE SILVER VE 200 1015 6/12 290 400V 50Hz 3 phases + PE SILVER VE 250 1027 6/12 400 400V 50Hz 3 phases + PE SILVER VE 300 1038 7/15 400 400V 50Hz 3 phases + PE4.1.2. Machine dimensionsVE 160-200 VE 250-300MODEL A B C D SILVER VE 160-200 1250mm 1850mm 1490mm 1890mm SILVER VE 250-300 1350mm 2000mm 1490mm 1950mm4.1.3. Trolley dimensionsMODEL A B C D SILVER VE 160 855mm 870mm 980mm 490mm SILVER VE 200 910mm 870mm 1040mm 490mm SILVER VE 250 1010mm 870mm 1190mm 490mm SILVER VE 3001060mm870mm1200mm490mm4.2. Control panel1) START BUTTON 2) BOWL ROTATION DIRECTION REVERSAL (for a limited time, ONLY in first speed)3) STOP/EMERGENCY BUTTON4) FIRST SPEED TIMER 5) SECOND SPEED TIMER6) MASTER SWITCH 7) HEAD ASCENT 8) MAINS INDICATOR 9) HEAD DESCENT10) MANUAL SELECTOR (activate in case of faulty timers, you can choose between first and second speed) USE ONLY IF NECESSARY (the key is kept and used by a manager ONLY).5. Transport and installation5.1. Transport and handling5.1.1. Machine on palletMake sure that the lifting equipment capacity is adequate to the load.Widen the lifting forks as much as possible and make sure they stick out from the pallet. Work in an area free from persons and animals.During movement, always keep the load as close to the ground as possible. Use the required P.P.E. (e.g. shoes with reinforced tip).Standards on lifting using a forklift truck: always use a pallet to move the machine.5.1.2. Machine without palletMake sure that the lifting means complies with the load.Widen the lifting forks as much as possible and make sure they stick out from the pallet.Make sure the lifting equipment is adequate for the load. Work in an empty area. During movement, always keep the load as close to the ground as possible. Use the required P.P.E. (e.g. shoes with reinforced tip).5.2. Description of the adjustment and commissioning operations5.2.1.InstallationThe machine must be positioned vertically on a smooth surface and able to support the weight (floor with resistance above 20 kgcm 2). The walls and the floor must be in good condition and easy to clean. If there is a risk of overturning, anchor the machine to the floor using 4 wedges or bolts with tensile strength greater than 300 kg (M8) with the specific anchors that can be supplied on request.5.2.2. Electric line connectionThe electrical connection must be done by a qualified electrician, according to the methods and regulations in force in the country of installation.The machine is supplied with power cable without plug. The cable must be kept away from hot and/or moving parts and must not obstruct the movement or transiting of people and things. The socket into which the plug will be inserted must have adequate features to the maximum current of absorption of the load and comply with the laws and regulations in force (including being correctly connected to the earthing system, which must be periodically checked by an authorised and competent technician).Make sure that the system voltage and frequency match those on the machine identification plate, incorrect connection voids the warranty.6. User instructions6.1. Operating instructions6.1.1. To start the machineThe machine is equipped with a master switch on the right side and it is controlled from the front electro-mechanical control panel (see chap. 10.2).To work the machine, place the master switch at ON. Using the two timers, select the desired time for the first and second speeds (by turning the cap), and press start to start the dough. Press STOP to stop the machine.6.2. Working with the machine.The machine is now ready to mix. Follow some simple rules: •Firstly, pour the necessary amount of water in the bowl.•Add the correct amount of flour, the dough will gradually harden until the right consistency is obtained. On the contrary, adding water to flour creates masses of flour on the bottom that will require longer machining time with consequent dough damage.•The other ingredients (salt, yeast, oil, etc.) are added as desiredMODEL DOUGH CAPACITY [kg]WATER [%]SILVER VE 160 116 – 160 55÷60% SILVER VE 200 194 – 200 55÷60% SILVER VE 250 233 – 240 55÷60% SILVER VE 300295 - 30055÷60%The use of flour rich in gluten gives rise to very elastic doughs, which absorb a lot of power. In this case, like in the case of dough with lower percentage of water to that indicated in the table, it is necessary to reduce the maximum dough capacity of the machine.For the machine to work, the machine must be lowered and the trolley inserted, otherwise the safety systems prevent its operation. Check the correct rotation direction of the bowl (anti-clockwise, following the arrow on the bowl), if not correct contact a qualified electrician for intervention.The machine MUST be used by a single operator at a time.DO NOT REMOVE OR TAMPER WITH THE PROTECTIONS AND ELECTRICAL OR MECHANICAL SAFETY DEVICES FITTED ON THE MACHINE.The following table is to be considered a general indication of the factory.For doughs with a different water percentage to that indicated, contact the manufacturer.7. Maintenance and clearing 7.1. Routine maintenance1) Periodically (six-monthly.) grease the machine through thespecific grease nipples.2) Use food grease, e.g. BECHEM BELORUB FB19, use a manualcoupling grease pump.3) For PPE wear shoes with reinforced tip and non-slip sole,helmet and goggles.4) Carefully read the lubricant's technical data sheet and follow itsinstructions.Need to provide adequate training to maintenance personnel.7.2. Machine lock-up and necessary solutionsOperating anomalies Possible causes Repairs Performed byTurning the master switchinto position 1, theindicator light does notcome on.Plug not insertedproperly, or its wiresare detachedCheck the connectionPersonnel authorised by theemployer and/or qualifiedpersonnel in possession of thetechnical knowledge of thework.Pressing the STARTbutton, the machine doesnot start.1) The protectiongrid is open.2) Safety microswitches anomalies.1) Rotate it and reposition itin closed position.2) Replace the microswitch.Personnel authorised by theemployer and/or qualifiedpersonnel in possession of thetechnical knowledge of thework.The spiral does not rotatesmoothly.1) Loose chain orbelt.2) Worn belt.1) Tension the chain or belt.2) Replace the belt.Personnel authorised by theemployer and/or qualifiedpersonnel in possession of thetechnical knowledge of thework.The bowl does not rotatesmoothly.1) Loose chain.2) Worn chain.1) Tension the chain.2) Replace the chain.Personnel authorised by theemployer and/or qualifiedpersonnel in possession of thetechnical knowledge of thework.The tool does not revolvenormally on the toolcarrier shaft.1) Loose chain orbelt.2) Worn belt.1) Tension the chain or belt.2) Replace the belt.Personnel authorised by theemployer and/or qualifiedpersonnel in possession of thetechnical knowledge of thework.7.3. Machine cleaningDaily Checksthe end product and be harmful to health. It is also important that flour does not deposit on movingparts, thus creating annoying squeaks and abnormal wear.FOR ANY MAINTENANCE AND CLEANING OPERATIONS, THE MACHINE MUST BEOFF AND DISCONNECTED FROM THE ELECTRIC LINE.Cleaning: the machine is not spray-proof; it must not be cleaned with running water Array or compressed air, to minimise dust movement. To vacuum the dust, use aprofessional vacuum equipped with adequate filters depending on the grain size of theflour.Cleaning the bowl: use a damp cloth and/or PLASTIC spatulas with water only.N.B.: it is not advisable to use metal spatulas to clean the bowl.Cleaning the column and spiral: use a damp cloth with water only. Mop between thebowl and column and/or between the bowl and spiral to avoid the formation ofcontaminated areasWarrantyThe Univex spiral mixer carries a One-Year, on-site, parts and laborwarranty against any defects in materials or workmanship.The one-year period begins on the date of purchase by the end userand remains in full effect provided the unit is used properly and inaccordance with our operators manual.Any work to be performed under this warranty must be performedbetween the hours of 8:00 a.m. and 5:00 p.m. local time, Mondaythrough Friday. Univex will not cover overtime charges of any kind.Please call the Univex Warranty Service Department at(800) 258-6358 or (603) 893-6191 to report any warranty claimsbefore arranging repair or attempting to return the unit to UnivexCorporation.Damages incurred in transit or incurred because of installation error,accident, alteration or misuse are not covered. Transit damagesshould be reported to the carrier immediately.Univex will not be liable for any consequential, compensatory,incidental or special damages.。
V型混合机使用标准操作规程
ABC制药有限公司
操作SOP
1.目的：明确V型混合机使用的标准操作规程。
2.范围：V型混合机。
3.责任：压片班生产操作人员。
4.内容：
4.1 V型混合机系颗粒总混合的机械。
4.2 使用前检查内、外壁，应清洁，标识完整，按生产部标识管理规
程处理。
4.3 接通电源，声明“开机”，按启动“绿”钮，此时机器开始运转，
点动“黄”钮启动离合器，调整装料口到适当位置，停机。
4.4将出料口蝶阀套上洁净的布关紧、检查各部位是否连接牢固。
把
进料管插入料桶，打开真空泵，将物料吸入混合机内，注意物料的装量不得超过混合机容量的2/3，关闭真空泵，拆下真空管和吸料管。
关闭填料门，上紧卡箍（密封严密）。
4.5 拉上防护链条，混合区内不可站人、存物。
4.6 在控制板上，按工艺要求设置所需的混合时间，声明“开机”，按
启动“绿”钮，开机混合，到时后自动停止。
4.7 停机后如出口位置不适，可点动“黄”钮离合器调整到适宜的位
置，打开密闭的蝶阀，开始出料操作。
4.8 混合工作完毕后，关闭红色停止钮，切断电源，按V型混合机清
洁SOP进行清洁。
5. 培训：
5.1 培训对象：压片班操作人员。
5.2 培训时间：二小时。
日常保养：
1．加料时防止损坏加料口法兰及桶内抛光镜面，以防止密封不严与物料粘积。
2．注意保持清洁。
v型混合机操作流程
v型混合机操作流程下载温馨提示:该文档是我店铺精心编制而成，希望大家下载以后，能够帮助大家解决实际的问题。
文档下载后可定制随意修改，请根据实际需要进行相应的调整和使用，谢谢!并且，本店铺为大家提供各种各样类型的实用资料，如教育随笔、日记赏析、句子摘抄、古诗大全、经典美文、话题作文、工作总结、词语解析、文案摘录、其他资料等等，如想了解不同资料格式和写法，敬请关注!Download tips: This document is carefully compiled by theeditor. I hope that after you download them,they can help yousolve practical problems. The document can be customized andmodified after downloading,please adjust and use it according toactual needs, thank you!In addition, our shop provides you with various types ofpractical materials,such as educational essays, diaryappreciation,sentence excerpts,ancient poems,classic articles,topic composition,work summary,word parsing,copy excerpts,other materials and so on,want to know different data formats andwriting methods,please pay attention!V 型混合机是一种常用的混合设备，广泛应用于制药、化工、食品等行业。
V-0.3高效混合机004
7.在确认混合机最大回转直径内无任何人员及物品，方可按启动按钮。
8.当给定时间到，混合机自动停机，若出料口不在垂直向下位置时，可按点动按钮，合出料口垂直向下。
9.打开料口放料。
10.按实际生产需要及时清洗混合机。
注：上述操作程序为真空自动装料，若不用真空自动装料，则省略2-5条，装料完毕后，旋紧闷盖，从第6条开始执行。
二．保养
1.变速箱油应半年清洗调换一次。
2.轴承润滑油一年清洗调换一次。
3.齿轮处每周加适量润滑油一次。
4.由维修部执行。
平 和 坊 食 品 有 限 公 司
文件编号
FW-PD-SB-004
版号
A0
文件名称：V-0.3型高效混合机使用说明
页次
1/1安装混合机应进行空车试运转，时间继电器设定为5-10分钟，开机前应检查各接头是否旋紧，在离最大回转直径半米以内不得有任何人员及物品，确保安全，开机启动，整机应应运转平稳，无较大振动及异常噪音，停机后再试一下点动，是否正常，若一切正常，则可正式投产。
2.连接真空管接着及吸料接头，该接头均为快装接口形式，只需对准套入，顺时针方向转运约50度左右以旋紧为准，将吸料管插入物料容器。
3.启动真空泵约在0.025Mpa真空度时开启阀门，此时即开始吸料。
4.吸料完毕，先关闭阀门，截止真空，后关真空泵以免水倒灌入物料机污染物料。
5.卸下真空吸管接头及吸料管卡接头，装上阀盖接头，方法同第二条（卸时逆时针旋转）。
V型混合机操作及维护保养规程
V型混合机操作及维护保养规程V型混合机是一种常用的混合设备，广泛应用于化工、制药、食品、冶金等行业。
正确的操作和及时的维护保养，不仅可以确保设备的正常运行，还可以延长设备的使用寿命，提高工作效率。
下面是V型混合机的操作及维护保养规程。
一、操作规程：1.开机前检查：仔细检查V型混合机的各个部位，包括电气设备、传动装置、轴承等是否正常，无损坏和异常情况，同时清理设备内的杂物和残留物。
2.启动设备：按照设备的启动顺序依次打开电源开关，加热开关和搅拌器开关。
启动后，需等待一段时间，确保设备运转正常。
3.添加原料：按照工艺要求将所需原料加入搅拌桶内，注意原料的加入顺序和加入量。
4.调节搅拌速度：根据所需混合效果和产量，调节搅拌器的转速。
一般情况下，初次操作时可将搅拌速度设为低速，待混合均匀后再逐渐提高速度。
5.混合过程中的观察和调整：观察混合过程中的温度、湿度、搅拌效果等参数，根据需要及时进行调整，以确保产品质量。
6.停机操作：混合完成后，先将搅拌器停止，再依次关闭加热开关和电源开关。
同时对设备进行清洁，清除残留物，保持设备的清洁和干燥。
二、维护保养规程：1.定期检查设备：定期检查V型混合机各个部位的连接螺栓、轴承和密封件是否松动或磨损，如有问题应及时进行修复或更换。
2.清洗设备：每次停机后，应对设备进行彻底清洗，清理设备内残留的物料和杂质，保持设备的清洁。
特别是处理易粘附的物料时，应加强清洗。
3.润滑设备：根据设备的润滑要求，定期给润滑点加注适量的润滑油，以确保设备正常的运转和延长设备的使用寿命。
4.保养设备：定期对设备进行保养，包括检查传动装置的齿轮温度、润滑情况，清理设备内的灰尘和杂物等。
如有异常情况，应及时进行修理和调整。
5.注意安全：在操作设备时，应严格遵守安全规定，保持安全意识，避免发生事故。
同时，应当定期对设备进行检查，确保安全设备的正常使用。
总结：正确的操作和及时的维护保养，能够确保V型混合机设备的正常运行，提高工作效率，延长设备的使用寿命。
V型混合机的操作规程
V型混合机的操作规程一、操作前准备1、确认V型混合机内已清洁、无异物。
2、确认电、气供应正常。
3、检查加料口盖是否密封严，放料阀是否关闭。
4、检查设备各部件的紧固程度。
5、确认转动正常，筒体密封良好。
6、确认真空上料机运行正常，无漏料情况。
二、使用操作步骤1、旋紧混合器压盖，把吸料管接到吸料口上，把真空上料机接到真空口，关闭放料阀。
2、调整混合机倾斜角度约45度，把吸料管插入待混物料中，开启真空上料机。
3、待进料结束后，关闭真空上料机。
4、拆下吸料管和真空上料管道，关闭进料口和真空口。
5或者人工进料，打开大进料盖，关闭放料阀，投入待混物料，结束后关闭大进料盖。
6、开启混合器电源按正转按钮后，旋转调速器缓慢的调速至工艺要求的转速，依据工艺要求设置混合时间。
7、混合结束后旋转调速器使简体停到合适的出料位置，关闭混合器电源。
8、打开放料阀将物料放入准备好的容器。
9、启动设备前需确认旋转半径内无人员无物品，并确保设备运行时人员和移动物平不得进入旋转半径。
三、注意事项1、设备各联接部位要联接紧固、可靠。
2、开机前要求设备操作人员离开混料桶一米以外，以免运动中的筒体撞伤人员。
四、维护保养1、每班次工作完成检查地脚螺栓是否松动。
2、每班次工作完成检查加料口是否密封，放料口是否密封，放料阀是否轻巧。
3、操作人员及维护和修理工检查设备要运用看、摸、听的手段，看外表、摸温升、听声音，推断设备运行是否正常，有隐患应及时报告。
4、每月检查电控柜与主机接地线，确保接地良好不得有漏电现象发生。
5、每季度检查电机、皮带轮、轴承座等的连接，使之随时保持紧固状态。
6、每季度检查皮带磨损情况，必需时跟换皮带。
7、每年检查电机接线盒端子是否坚固。
8、每6个月对涡轮减速机换油一次，注油时应防止污物进入减速箱。
9、设备两侧机架内轴承运行5000h更换油脂一次。
- 1、下载文档前请自行甄别文档内容的完整性，平台不提供额外的编辑、内容补充、找答案等附加服务。
- 2、"仅部分预览"的文档,不可在线预览部分如存在完整性等问题,可反馈申请退款(可完整预览的文档不适用该条件!)。
- 3、如文档侵犯您的权益，请联系客服反馈,我们会尽快为您处理(人工客服工作时间：9:00-18:30)。
V 型高效混合机
使
用
说
明
书
太仓正信干燥设备科技有限公司
一、概况与原理
本机适用于一切流动性较好的干性粉状及颗粒物料的混合。
它广泛使用于制药，化工，食品，塑料。
化妆品，陶瓷，冶金等工业。
本设备吸取国外同类产品的优点进行设计，因组成两圆柱筒的长度是不相等的，故形成不对称。
当混合机回转时，物料从分解和组合势能不同，就形成轴向逐层交替的扩散混合，由于物料在筒体内壁所处平面的不同，相互间也具有不同的势能产生横向对流混合。
上述混合作用连续重复进行，使物料非常均匀的随机混合状态。
本机因采用重力混合，故对物料压馈较小，混合均匀度高并且采用不锈钢制造筒体，内外壁抛光Ra≤0.4，功耗省，效率高。
易清洗，符合GMP要求。
设备可采用人工进料和真空自动进料两种方式，放料采用真空蝶阀，可实现无尘操作，换批时清洗方便，是新一代的粉体混合理想设备。
二、结构原理
本机主要由：机架、减速装置、混料筒，三部分组成。
固定在机架上的电机通过皮带轮，三角带传动给减速器。
然后，再由减速器通过小链轮，大链轮传动给混料筒，达到减速目的，从而使混料筒获得0-10转/分的匀速回转运动。
三、使用说明
1.由专业机械安装人员将设备安装在基础上，保证水平。
检查减速机是否加油。
2.使用前应进行一次空转试车，试车应达到无明显的噪音、
抖动、运转平稳为准。
3.物料如需真空加料，开启真空泵，将吸嘴插入料筒物料
内，调整好放空阀，真空度约为200毫米汞柱，以物料
能顺利吸送为准。
4.装料量为有效容积的50±10%
5.对易燃物料在真空进料过程中，为防止吸料软管中产生
静电火花，用户应该采取相应的静电接地装置。
6.根据物料的性质和混合要求，确定恰当的混合时间。
7.在混合过程中，如发现机器有明显的抖动、噪音应该立
即停车，查明原因后，排除故障，方能重新工作。
8.结束时，出料口调整在最底处，将出料筒放置在相应的
位置，缓慢打开出料口蝶阀出料。
9.一次使用完毕应取出剩余物料，刷清机器各个部分。
防
止残余物料影响下一批混合物料的质量。
四、注意事项
1.启动设备时，必须注意并确定筒体运行空间无人和无物，
并保证设备运行时人员或移动物不得进入运行空间。
2.设备未停稳，人员不得进入运行空间操作设备。
五、维护与保养
1.新机运行时，蜗杆减速箱需在二星期后换油。
具体操作
由专业钳工进行：先打开侧板门，打开减速箱放油塞，。