数控技术应用专业英语(第三版)配套资源习题参考答案

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《数控技术第3版》_(习题解答)机工版

《数控技术第3版》_(习题解答)机工版

数控技术第三版章节练习答案第一章绪论1.1数控机床的工作流程是什么?答:数控机床由输入装置、CNC装置、伺服系统和机床的机械部件构成。

数控加工程序的编制-输入-译码-刀具补偿-插补-位置控制和机床加工1.2 数控机床由哪几部分组成?各部分的基本功能是什么?答:组成:由输入输出设备、数控装置、伺服系统、测量反馈装置和机床本体组成输入输出设备:实现程序编制、程序和数据的输入以及显示、存储和打印数控装置:接受来自输入设备的程序和数据,并按输入信息的要求完成数值计算、逻辑判断和输入输出控制等功能。

伺服系统:接受数控装置的指令,驱动机床执行机构运动的驱动部件。

测量反馈装置:检测速度和位移,并将信息反馈给数控装置,构成闭环控制系统。

机床本体:用于完成各种切削加工的机械部分。

1.3.什么是点位控制、直线控制、轮廓控制数控机床?三者如何区别?答:(1)点位控制数控机床特点:只与运动速度有关,而与运动轨迹无关。

如:数控钻床、数控镗床和数控冲床等。

(2)直线控制数控机床特点:a.既要控制点与点之间的准确定位,又要控制两相关点之间的位移速度和路线。

b.通常具有刀具半径补偿和长度补偿功能,以及主轴转速控制功能。

如:简易数控车床和简易数控铣床等。

(3)连续控制数控机床(轮廓控制数控机床):对刀具相对工件的位置,刀具的进给速度以及它的运动轨迹严加控制的系统。

具有点位控制系统的全部功能,适用于连续轮廓、曲面加工。

1.4.数控机床有哪些特点?答:a.加工零件的适用性强,灵活性好;b.加工精度高,产品质量稳定;c.柔性好;d.自动化程度高,生产率高;e.减少工人劳动强度;f.生产管理水平提高。

适用范围:零件复杂、产品变化频繁、批量小、加工复杂等1.5.按伺服系统的控制原理分类,分为哪几类数控机床?各有何特点?答:(1)开环控制的数控机床;其特点:a.驱动元件为步进电机;b.采用脉冲插补法:逐点比较法、数字积分法;c.通常采用降速齿轮;d. 价格低廉,精度及稳定性差。

数控技术应用专业英语LS3-1

数控技术应用专业英语LS3-1
(1)Mechanical unit机床本体 The primary purpose of EDM machine mechanical unit is a structure for supporting and positioning the electrode and workpiece. 数控电火花成型机床本体的主要作用是支撑和定位工件 和电极。 The structure must be enough rigid to maintain very precise control over the electrode to workpiece sparking gap. 这个结构必须有足够的刚性来精确控制电极和工件的放 电间隙。
Task 1 CNC Sinker EDM Machine 2. CNC Sinker EDM Machine
Fig.3 -1 -3 illustrates the basic components of sinker EDM machine.
Task 1 CNC Sinker EDM Machine C Sinker EDM Machine

Task 1 CNC Sinker EDM Machine 1.The Basic Principle of Sinker EDM

As the base metal is eroded and the spark gap subsequently increased, the electrode is lowered automatically by the machine so that the process can continue uninterrupted. 当底部的材料被去除后,放电间隙不断增大,机床通过不 断降低电极来保持不间断的放电过程。 The constant pulse discharge will replicate the tool electrode shape on the workpiece to carry out the shaped machining. 这种不间断的脉冲放电将电极的形状复制到工件上以实现 成型加工。

《数控技术应用专业实用英语》电子教案 Unit 3 U3,L1

《数控技术应用专业实用英语》电子教案 Unit 3 U3,L1
▲Ask the students to read the text quickly and answer the following question:
Whatis a CNC machine mainly made up of?
▲1. The teacher reads the whole text.
.
1.headstock___________________
2.chuck___________________
3.turret___________________
4.carriage___________________
5.tailstock___________________
C___________________
chcku------chuck
ent turr-----turrent
rrcaiage-----carriage
stocktail-----tailstock
cesspro----process
II.组成句子
1)the spindle /The chuck/is connected with
The chuckis connected withthe spindle.
▲The teacherasks some questions andtellsthestudents toanswer the questions in detailaccording to thetextto see how much they’ve understood.
▲Coping with the difficult points
Your foot will change direction. . . . . . and there's nothing you can do about it!

数控技术应用专业英语(第三版)配套资源习题参考答案

数控技术应用专业英语(第三版)配套资源习题参考答案

学习情境一任务1习题参考答案EXERCISE 1Fill in the blank according to the text.te2.turning drilling3.main feedrge diameter disc –type5.headstock guide way tailstock6.the hydraulic cylinder the chuck7.the turret fast-moving cutting fluid switch EXERCISE 2Match A with B.EXERCISE 3Choose the best answer.1.c2. a3. c4. b5.aEXERCISE 4Answer the following questions briefly according to the text.1.The program is changed.2. a longer axial dimension or a small disk type workpieces3.construction casting molded with resin4. the hydraulic system pressure5. by graphics and text symbols which represent the connection between electrical components and electrical works in the circuits.任务2习题参考答案EXERCISE 1Write the English name of each tool on the corresponding number.1.center drill2. external turning tool3. twist drill4. thread toolEXERCISE 2Match A with B.EXERCISE 3Fill in the blank according to the text.1. dimensional2. perpendicularity3. quenching4. taper5. High-speed steel(HSS)6. function adequately7. Cemented carbides8. negativeEXERCISE 4Answer the following questions briefly according to the text.1.The symbol means symmetry.2. Positive rake angle reduces the cutting forces resulting in smaller deflections of the workpiece, tool holder and machine.3. Depth of cut is defined as the distance that the cutting tools is plunged into the workpiece.4. It is generally recommended to use higher feed rate for roughing operations.5. The cutting speed is dependant primarily upon the material being machined as well as the material of the cutting tool .There are also other variables that affect the optimal value of the cutting speed. These include the tool geometry, the type of lubricant and coolant, the feed and the depth of cut etc.6. If the depth of cut is too large, the insert may be overloaded, causing immediate breakage.7. Center drill and twist drill are required in drilling operation.EXERCISE 5Make calculation using the formula in the text.1. n=1000V/πD= 1000×157/50π =1000 r/min2. a p =(d w-d m)/2=(50-46)/2=2mmEXERCISE 6Write down the symbols and Chinese meaning according to the description of the geometry tolerance.任务3 习题参考答案EXERCISE 1Match A with B.EXERCISE 2Answer the following questions briefly according to the text.1. It usually starts with “o” or “%”.2. The programmer.3. M02 or M30.4. If the programmer makes a mistake in incremental program, every incremental movement from that point will be incorrect.5. The manufacturer.6. The preparatory codes or words are called G codes.7. Coordinates from the program zero point is called absolute mode of programming.EXERCISE 3Mark the following statements with T(true)or F(false).1.T2.F3.T4.F5.F6.F7.T8.FEXERCISE 4Fill in the blanks according to the text.1. miscellaneous2. X and Z axes3. distance4. a new value is specified5. rough out6. machine; workpiece; local7. program zero任务4习题参考答案EXERCISE 1Match A with B.EXERCISE 2Answer the following questions briefly according to the text.1. The cursor keys.2. The feed rate knob.3. Rotate the feed rate knob clockwise.4. The EOB key .5. MDI is used to perform manual functions that cannot be done in the manual mode.6. We used the address/number key to input the program number.7. You input the new value, and press the input key.EXERCISE 3Mark the following statements with T(true)or F(false).1. F2. T3. F4. F5. T6. F7. F8. TEXERCISE 4Fill in the blanks according to the text.1. jog2. increases3. program key4. page key5. input key6. offset key任务5习题参考答案EXERCISE 1Match A with B.A BEXERCISE 2Answer the following questions briefly according to the text.1. It usually consists of sleeve, thimble, anvil, spindle and ratchet etc.2. First, read the whole number on the main scale. The main scale is read by taking note of where the zero mark on the vernier scale falls on the main scale. Second, read the decimal on the vernier scale. This number is taken as the line on the vernier scale that aligns with any line on the main scale. Finally, add the whole number and decimal together as the final measuring result.3. First, take the thimble’s end surface as the directrix, you read the markings on the sleeve. Second, take the center line on the sleeve as the directrix, read the markings on the thimble. Finally, add all the numbers together to determine the dimension of your workpiece.4. It can trace the surfaces of various machine parts, calculates surface roughness based on standardsroughness specimen and displays the results.5. A coordinate measuring machine is comprised of four main components. They are the main itself, the measuring probe, the controlling system for computer and the measuring software. EXERCISE 3Read the following vernier calipers(the precision is 0.02 mm).20.46mm 16.38mmEXERCISE 4Read the following outside micrometers(the precision is 0.01 mm).3.079mm 9.130mm学习情境二任务1习题参考答案EXERCISE 1Match A with B.EXERCISE 2Answer the following questions briefly according to the text.1.Machining center has been defined as multifunction CNC machine with automatic tool-changing capabilities and tool magazine.2.The main components of CNC machining center are bed, saddle, column, table, servo system, spindle, tool changer and the machine control unit.3.The servo system consists of servo drive motor, ball screw and position feedback encoder etc.4.Machine control unit (MCU) is a computer used to store and process the CNC programs entered.5.They are vertical, horizontal and universal machining center.6.Vertical machining center widely accepted and used, primarily for flat parts.7. If lubricating oil is insufficient, liquid level switch SL3 is closed, I1.6 is closed in the network 7, also makes M0.7 to 1, disconnect the motor M and alarm.8. regulate the flow of compressed air.EXERCISE 3Mark the following statements with T(true)or F(false).1.T2. F3.T4.T5.T6.T7. FEXERCISE 4Choose the best answer.1. a2. c3. b4. c5. b任务2习题参考答案EXERCISE 1Match A with B.EXERCISE 2Write the English name of each tool on the corresponding munber.1. dial test indicator2. Z-zero-setter3. face milling cutter4. reamerEXERCISE 3Fill in the blank according to the text.1. Dial test indicator2. edge-finder Z -zero -setter3. vernier caliperEXERCISE 4Choose the best answer.1.c2. b3.a任务3习题参考答案EXERCISE 1Match A with B.A BEXERCISE 2Answer the following questions briefly according to the text.1. G94 specify the amount of feed of the tool per minute, G95 specify the amount of feed of the tool per spindle revolution.2. If a program contains a fixed sequence or frequently repeated pattern, such a sequence or pattern can be stored as a subprogram in memory to simplify the program.3. By setting the difference between the length of the standard tool and the length of each tool in the CNC, machining can be performed without altering the program even when the tool is changed.4. The direction of the moving cutter during the machining and the placement of the surface being machined.5. By making the design in a CAD software, e.g. UG, Pro/Engineer SolidWorks and saving it ina format that MasterCAM X can import.displayed. You can search for a particular type by scrolling down the list or by using the filter buttonand entering the search information.7. The purposes of verifying the cutting process are:(1)To detect geometric error of the cutter path(2)To detect potential tool interference(3)To detect erroneous cutting conditionsEXERCISE 3Mark the following statements with T(true)or F(false).1.F2. F.3. F4.T5. FEXERCISE 4Fill in the blanks according to the text.1. fixed sequence2. tool length compensation3. initial level4. “Filter”5. post-processing任务4习题参考答案EXERCISE 1Match A with B.A BEXERCISE 2Fill in the blank according to the text.1. manufacturer2. dry run3. automatic operation4. single block5. clockwise.6. open or close the cutting fluids7. reference pointEXERCISE 3Answer the following questions briefly according to the text.1.The key is used to adjust the feed rate.2. Switch on the main breaker at the rear of the machine then Press the which is located in the lower right corner of the operation panel.3. Programs can be created using any of the following methods: (1) MDI keyboard (2) Application of transmission software4. The dry run and single block function are commonly used for checking the program.5.The key is used to remove chips clockwise.EXERCISE 4Translate the English into Chinese(Fig.2 -4 -8).学习情境三任务1习题参考答案EXERCISE 1Match A with B.EXERCISE 2Answer the following questions briefly according to the text.1. (1) It can machine complex shapes; (2) It can cut hard material with high accuracy; (3) It canmake very small workpieces; (4) It can make delicate sections and weak material;2. There are five commonly used electrodes: bras, scopper, tungsten, zinc and graphite.3. Sinker EDM has found widespread use not only in the manufacture of mold making, but also in aerospace applications and the production of small holes and micro holes.EXERCISE 3Mark the following statements with T(true)or F(false).1. T2. T3. F4. T5. TEXERCISE 4Fill in the blanks according to the text.1. machining2. hard3. traditional4. conductive5. treatment任务2习题参考答案EXERCISE 1Match A with B.EXERCISE 2Answer the following questions briefly according to the text.1. (1) Material of any hardness can be cut (2) high accuracy and good surface finish are possible (3) no cutting forces involved.2. The differences between high speed WEDM and low speed WEDM are as following:3. The main components of CNC WEDM are CNC system, pulse power, wire drive mechanism, dielectric fluid regeneration system.EXERCISE 3Mark the following statements with T(true)or F(false).1. F2. T3. F 4 TEXERCISE 4Fill in the blanks according to the text.1. conductive2. discharges3. Wire4. dielectric5. workpiece6. gap任务3习题参考答案EXERCISE 1Write the English name on the corresponding number.ser,2.beam guiding,3.cutting nozzle,4.coordinate table,5.control unit,6.system for energy supplyEXERCISE 2Match A with B.A BEXERCISE 3Fill in the blank according to the text.1. laser beam2. melts3. gas jet4. cutting steel.5. high machining precisionEXERCISE 4Answer the following questions briefly according to the text.1. When a high energy density laser beam is focused on a small spot on the workpiece by a lens; focused beam melts, vaporizes, or combusts material; molten material is ejected out from the melt area by pressurized gas jet.2. No physical contact machining. To some extent precision, since there is no wear on the laser. There is also a reduced chance of warping the material that is being cut, as laser systems have a small heat affected zone.学习情境四任务1习题参考答案EXERCISE 1Match A with B.EXERCISE 2Answer the following questions briefly according to the text.1. Main potential hazards includes: rotating components, such as the tool in the spindle; movable components, such as the machining center table, lathe slides; errors in the program such as changing a proven program randomly.2. Stop the machine.3. Because it can be a source of vibration that can break the insert.4. Choose different cutting conditions.5. Use a single-block execution function。

《数控技术专业英语(第3版)》习题解答(Unit4~6)

《数控技术专业英语(第3版)》习题解答(Unit4~6)

《数控技术专业英语(第3版)》习题解答(Unit4~6)Unit 4Ⅰ. Translate the following words into English,using the gerund form of the verb.1. grooving2. contour milling3. finish boring或fine boring4. slot milling5. threading6. face milling7. rough turning8. stub drilling或short hole drillingⅡ. Decide whether the following statements are true (T) or false (F).1. ( T )2. ( F )3. ( F )4. ( T )5. ( F )Ⅲ. Scan reading the following passage, and then select an answer from the four (or three) choices.1. ( A )2. ( C )3. ( C )4. ( B )5. ( A )6. ( C )7. ( C ) 8. ( D )9. ( C ) 10. ( A )Ⅳ. Fill in the brackets with words that have the similar meaning with the underlined words, changing their forms if necessary.1. ( fastest )2. ( travel )3. ( axes )4. ( manufacturer )5. ( home或reference )6. ( use )7. ( about )8. ( structure )9. ( evaluate或measure )10. ( prints )11. ( instruction book或user directions )12. ( spindle speed )Ⅴ. Write the full name of the following abbreviations.1. Horse Power2. Revolution Per Minute3. Machine Tool Builder4. Computerized Numerical Control5. Automatic Tool Changer6. Automatic Pallet Changer7. Constant Surface Speed8. Distributive或Direct Numerical ControlⅥ. Fill in the blanks with the appropriate form of theunderlined words which can be of the different form, or synonym, or acronym, etc.1. counterclockwise2. rotary 或rotational3. axes4. changer5. manually6. precise7. finished8. machiningⅨ. Write the English name of each component indicated in fig.4-12 on the corresponding number.① base structure② column③ way/guideway④ slide⑤ worktable⑥ spindle⑦ ball screw⑧ servo motor⑨ tool magazineⅩ. Fill in the blanks with words or phrases from the reading that match the meanings in the column on the right. The first letters are already given. Then compare with your partner.1. axis2. bed3. drilling4. drill5. headstock6. live tooling7. spindle8. stock9. turret10. turningⅪ. Problem. The following lists the technical data of a CNC lathe as shown in fig.4-13. Find the answers to the questions raised in the text according to the following data.•What is the machine's maximum RPM? 4000RPM•How many spindle ranges does the machine have (and what are the cut-off points for each range)? 2(700RPM)•What is the spindle and axis drive motor horsepower? SP: 11/16kW•What is the maximum travel distance in each axis? X-axis:250mm; Z-axis:700mm•How many tools can the machine hold? 8•What way construction does the machine incorporate (usually square ways, dovetail, and/or linear bearing ways)? Slant bed construction with PETF square guide ways•What is the machine's rapid rate (fastest traverse rate)? X-axis:20m/min; Z-axis:20m/min•What is the machine's fastest cutting feed rate? X-axis:2m/min; Z-axis:2m/minUnit 5Ⅰ. Translate the following words into English.1. linear interpolation2. thread milling3. turning center4. ball screw5. machining cycle6. rapid motion7. program zero8. zero return或reference point return/approachⅡ.Translate the following words into Chinese.1. 数控系统制造商2. 直线轴3. 直线4. 锥面或倒角5. 编程终点6. 快速倍率7. 程序调试8. 圆弧路径Ⅲ. Fill in the blanks with the following words, changing their forms if necessary.1. synchronize, interpolation2. resolution3. positioning, linear, circular4. thread5. rapidⅣ. Fill in the brackets with words that have the similar meaning with the underlined words, changing their forms if necessary.1. ( feed rate )2. ( manner或way )3. ( very careful )4. ( at the fastest traverse rate或at the rapid rate )5. ( fixtures)6. ( check或test run)7. ( change或adjust)8. ( rapid positioning)Ⅴ. Choose the best answer.1. ( A )2. ( A )3. ( B )4. ( C )5. ( B )6. ( A )7. ( B )8. ( C )9. ( C )Ⅵ.X-axis 43m/minY-axis 43m/minZ-axis 36m/mincutting feed rate 1~20000mm/minⅦ. Examine what operations they are in the following applications. Fill in the blanks and determine which motion types should be used.① taper, linear interpolation② groove, linear interpolation③ contour, linear interpolation and circular interpolation④ hole, linear interpolation⑤ chamfer, linear interpolation⑥ slot, linear interpolation⑦ thread, linear interpolation and circular interpolation⑧ complete slot, circular interpol ation⑨ face, linear interpolationⅩ. Problem. Use simple words to document what is happening in each command for the part shown in fig.5-7. (refer to Part D)Program numberN05 Select absolute mode, start spindle CW at 500 RPM, rapid to point 1, and at the same time, rapid the tool down to 2mm above the top surface of the partN10 Move the tool down to the position 12mm below the top surface of the workpiece at the feedrate of 100mm/min N15 Move the tool to point 2, at the same time, move the tool to the position 10mm below the top surface at the feedrate of 100mm/min, thus an inclined groove is cutN20 Rapid the tool up to 100mm above the top surfaceN25 Rapid the tool to starting position of the machineN30 End of the programUnit 6Ⅰ. Transla te the following words into English.1. CNC control2. milling cutter或mill3. boring tool或bore4. drilling tool或drill5. program zero6. turning tool或lathe tool7. reamer8. tapⅡ. Fill in the blanks with the following words, changing their forms if necessary.1. memories2. cutter size3. orient4. G425. setup, offsetⅢ. In this section, there is a passage with eight blanks. You are required to select one word for each blank from a list of choices given in a word bank following the passage. Read the passage through carefully before making your choices. Each choice in the bank is identified by a letter. You may not use any of the words in the bank more than once.① G② F③ A④ B⑤ E⑥ D⑦ I⑧ JⅣ. Write out the corresponding G code or M code according to the meaning.1. Spindle Reverse ( M04 )2. Drill Canned Cycle ( G81 )3. Coolant Off ( M08 )4. Tool Change ( M06 )5. Incremental ( G91 )6. CW Interpolation Motion ( G02 )7. Tool Length Compensation+( G43 )8. Orient Spindle ( M19 )9. Rapid Motion ( G00 )10. Linear Interpolation Motion( G01 )Ⅵ. Problem. Can you figure out what operations the following program is in progress? Sketch out the part. (refer to Part C)。

数控技术应用专业英语LS1-1

数控技术应用专业英语LS1-1

数控技术应用专业英语 ponents of the CNC Lathe
High spindle speed with wide variable speed ranges, low noise. 主轴转速高,调速范围宽,整机噪音低。 Flexible control panel enables convenient tool setting. 柔性控制面板便于操作者对刀。 Vertical 4 -position turret, horizontal 6 -position turret and quick change tool post etc. are available for your selection. 刀架有立式四工位、卧式六工位、快换刀架等多种形式供选择。 FANUC, SIEMENS, FAGOR etc. control systems can be appointed.
数控技术应用专业英语 3. The Hydraulic Control of Chuck / Tailstock
Tailstock尾座: Running smoothly and speed adjustable are the features of the hydraulic tailstock which usually has forward, backward and stop functions. 液压尾座通常运行平稳,速度可调,具有前进、后退、停止功能。 In order to ensure safety, the action of tailstock quill is interlocked with the spindle. When the spindle is rotating, pressing the exit button of tailstock quill, the sleeve does not operate, only when the spindle is stopped, the tailstock quill can be quit. 为保证安全,尾座套筒的动作与主轴互锁,即在主轴转动时, 按动尾座套筒退出按钮,套筒不动作,只有在主轴停止状态下,尾 座套筒才能退出。

数控技术答案第三版

数控技术答案第三版

数控技术答案第三版数控技术答案第三版【篇一:数控技术试题及答案3】/p> 在每小题列出的四个备选项中只有一个是符合题目要求的,请将其代码填写在题后的括号内。

错选、多选或未选均无分。

1.脉冲编码器输出的信号类型是【】a.脉冲串 b.电压 c.电流d.相位2.步进电机每接收一个电脉冲信号,相应转过的一个固定角度称为【】a.齿距角 b.步距角 c.转角 d.夹角3.加工工件同一轮廓时采用不同直径的刀具,或同一把刀具因磨损后使直径发生变化的情况下,为了不改变已经编制好的程序,这时可以调用数控系统的【】a.刀具长度补偿功能 b.刀具半径补偿功能c.刀具位置补偿功能d.刀尖圆弧半径补偿功能4.插补圆弧时,逼近给定的圆弧曲线采用【】a微小圆弧 b.微小曲线 c.微小角度d.微小直线5.步进电机输人的脉冲频率越高,输出的电磁转矩【】a.越小 b.越大 c.相等 d.无关6.多微处理器的结构特点是【】a.多任务集中控制、分时处理 b.多任务并行处理c.单任务分时处理d.结构简单7.数控系统的管理软件不包括【】a输入 b.i/0处理 c.显示 d.插补8水磁式直流伺服电机常用的调述装置是【】a.晶体管脉冲宽度调速系统 b .正弦波脉冲宽度调速系统c.交流变频凋速系统d.步进电机凋速系统9.大量粗车削外园车刀之主偏角一般宜选用:【】(a)0; (b)20;(c)30;(d)45 度。

10.过定位是指定位时工件的同一【】被两个定位元件重复限制的定位状态。

(a)平面; (b)自由度; (c)圆柱面;(d)方向。

二、填空题(本大题共15空,每空2分,共30分)请在每小题的空格中填上正确答案。

错填、不填均无分。

1.数控系统按功能水平进行分类.有__________、__________和__________三种形式。

2.主轴速度功能由字母__________加__________表示,单位是r/min。

3.数控系统的控制轴数指的是__________。

《数控技术专业英语(第3版)》习题解答(Unit1~3)

《数控技术专业英语(第3版)》习题解答(Unit1~3)

《数控技术专业英语(第3版)》习题解答(Unit1~3)Unit 1Ⅰ. Translate the following words or phrases into English.1. precision product2. machine a part3. finishing operation4. where to cut5. how fast to feed或feed rate6. job或workpiece或part或task或work7. replace the tool8. meet the specification9. change或modify the program10. resolve或solve或account for the problem11. lathe 或turning machine12. mill 或milling machine13. boring machine14. EDM machine15. CNC machine或 CNC machine tool16. computer control或CNC control 或CNC system17. CNC programming (programmer)18. CNC operation (operator)19. cooling20. lubrication21. excessive vibration22. metal stock23. perform或carry out the function24. perform或carry out the operationⅡ. Fill in the blanks with the following words, changing their forms if necessary.1. CAM2. CAD3. review, calculate, select4. EDM5. CNCⅢ. Choose the best answer.1. ( A )2. ( C )3. ( A )4. ( C )5. ( B )Ⅳ. Fill in the brackets with words that have the similar meaning with the underlined words, changing their forms if necessary.1. ( solve或resolve )2. ( test或verify )3. ( mistakes )4. ( job或workpiece或work )5. ( changed )6. ( codes或commands )7. ( cause )8. ( great或large )9. ( turning machines )10. ( mills)11. ( perform)12. (test run)13. (prints或drawings)14. (machining operations needed)15. ( manufacture/make/cut/machine )Ⅴ. Choose the correct English explanation for each of thefollowing words.1. ( A )2. ( C )3. ( C )4. ( A )5. ( B )6. ( A )7. ( B ) 8. ( C )9. ( B ) 10. ( B )Ⅵ. The following information relates to what machinists do. Match Column A with Column B.Ⅷ.Trans late the following passage into Chinese.数控就业机会能熟练使用数控机床的人员十分短缺,而且这种缺口越来越大。

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学习情境一任务1习题参考答案EXERCISE 1Fill in the blank according to the text.te2.turning drilling3.main feedrge diameter disc –type5.headstock guide way tailstock6.the hydraulic cylinder the chuck7.the turret fast-moving cutting fluid switch EXERCISE 2Match A with B.EXERCISE 3Choose the best answer.1.c2. a3. c4. b5.aEXERCISE 4Answer the following questions briefly according to the text.1.The program is changed.2. a longer axial dimension or a small disk type workpieces3.construction casting molded with resin4. the hydraulic system pressure5. by graphics and text symbols which represent the connection between electrical components and electrical works in the circuits.任务2习题参考答案EXERCISE 1Write the English name of each tool on the corresponding number.1.center drill2. external turning tool3. twist drill4. thread toolEXERCISE 2Match A with B.EXERCISE 3Fill in the blank according to the text.1. dimensional2. perpendicularity3. quenching4. taper5. High-speed steel(HSS)6. function adequately7. Cemented carbides8. negativeEXERCISE 4Answer the following questions briefly according to the text.1.The symbol means symmetry.2. Positive rake angle reduces the cutting forces resulting in smaller deflections of the workpiece, tool holder and machine.3. Depth of cut is defined as the distance that the cutting tools is plunged into the workpiece.4. It is generally recommended to use higher feed rate for roughing operations.5. The cutting speed is dependant primarily upon the material being machined as well as the material of the cutting tool .There are also other variables that affect the optimal value of the cutting speed. These include the tool geometry, the type of lubricant and coolant, the feed and the depth of cut etc.6. If the depth of cut is too large, the insert may be overloaded, causing immediate breakage.7. Center drill and twist drill are required in drilling operation.EXERCISE 5Make calculation using the formula in the text.1. n=1000V/πD= 1000×157/50π =1000 r/min2. a p =(d w-d m)/2=(50-46)/2=2mmEXERCISE 6Write down the symbols and Chinese meaning according to the description of the geometry tolerance.任务3 习题参考答案EXERCISE 1Match A with B.EXERCISE 2Answer the following questions briefly according to the text.1. It usually starts with “o” or “%”.2. The programmer.3. M02 or M30.4. If the programmer makes a mistake in incremental program, every incremental movement from that point will be incorrect.5. The manufacturer.6. The preparatory codes or words are called G codes.7. Coordinates from the program zero point is called absolute mode of programming.EXERCISE 3Mark the following statements with T(true)or F(false).1.T2.F3.T4.F5.F6.F7.T8.FEXERCISE 4Fill in the blanks according to the text.1. miscellaneous2. X and Z axes3. distance4. a new value is specified5. rough out6. machine; workpiece; local7. program zero任务4习题参考答案EXERCISE 1Match A with B.EXERCISE 2Answer the following questions briefly according to the text.1. The cursor keys.2. The feed rate knob.3. Rotate the feed rate knob clockwise.4. The EOB key .5. MDI is used to perform manual functions that cannot be done in the manual mode.6. We used the address/number key to input the program number.7. You input the new value, and press the input key.EXERCISE 3Mark the following statements with T(true)or F(false).1. F2. T3. F4. F5. T6. F7. F8. TEXERCISE 4Fill in the blanks according to the text.1. jog2. increases3. program key4. page key5. input key6. offset key任务5习题参考答案EXERCISE 1Match A with B.A BEXERCISE 2Answer the following questions briefly according to the text.1. It usually consists of sleeve, thimble, anvil, spindle and ratchet etc.2. First, read the whole number on the main scale. The main scale is read by taking note of where the zero mark on the vernier scale falls on the main scale. Second, read the decimal on the vernier scale. This number is taken as the line on the vernier scale that aligns with any line on the main scale. Finally, add the whole number and decimal together as the final measuring result.3. First, take the thimble’s end surface as the directrix, you read the markings on the sleeve. Second, take the center line on the sleeve as the directrix, read the markings on the thimble. Finally, add all the numbers together to determine the dimension of your workpiece.4. It can trace the surfaces of various machine parts, calculates surface roughness based on standardsroughness specimen and displays the results.5. A coordinate measuring machine is comprised of four main components. They are the main itself, the measuring probe, the controlling system for computer and the measuring software. EXERCISE 3Read the following vernier calipers(the precision is 0.02 mm).20.46mm 16.38mmEXERCISE 4Read the following outside micrometers(the precision is 0.01 mm).3.079mm 9.130mm学习情境二任务1习题参考答案EXERCISE 1Match A with B.EXERCISE 2Answer the following questions briefly according to the text.1.Machining center has been defined as multifunction CNC machine with automatic tool-changing capabilities and tool magazine.2.The main components of CNC machining center are bed, saddle, column, table, servo system, spindle, tool changer and the machine control unit.3.The servo system consists of servo drive motor, ball screw and position feedback encoder etc.4.Machine control unit (MCU) is a computer used to store and process the CNC programs entered.5.They are vertical, horizontal and universal machining center.6.Vertical machining center widely accepted and used, primarily for flat parts.7. If lubricating oil is insufficient, liquid level switch SL3 is closed, I1.6 is closed in the network 7, also makes M0.7 to 1, disconnect the motor M and alarm.8. regulate the flow of compressed air.EXERCISE 3Mark the following statements with T(true)or F(false).1.T2. F3.T4.T5.T6.T7. FEXERCISE 4Choose the best answer.1. a2. c3. b4. c5. b任务2习题参考答案EXERCISE 1Match A with B.EXERCISE 2Write the English name of each tool on the corresponding munber.1. dial test indicator2. Z-zero-setter3. face milling cutter4. reamerEXERCISE 3Fill in the blank according to the text.1. Dial test indicator2. edge-finder Z -zero -setter3. vernier caliperEXERCISE 4Choose the best answer.1.c2. b3.a任务3习题参考答案EXERCISE 1Match A with B.A BEXERCISE 2Answer the following questions briefly according to the text.1. G94 specify the amount of feed of the tool per minute, G95 specify the amount of feed of the tool per spindle revolution.2. If a program contains a fixed sequence or frequently repeated pattern, such a sequence or pattern can be stored as a subprogram in memory to simplify the program.3. By setting the difference between the length of the standard tool and the length of each tool in the CNC, machining can be performed without altering the program even when the tool is changed.4. The direction of the moving cutter during the machining and the placement of the surface being machined.5. By making the design in a CAD software, e.g. UG, Pro/Engineer SolidWorks and saving it ina format that MasterCAM X can import.displayed. You can search for a particular type by scrolling down the list or by using the filter buttonand entering the search information.7. The purposes of verifying the cutting process are:(1)To detect geometric error of the cutter path(2)To detect potential tool interference(3)To detect erroneous cutting conditionsEXERCISE 3Mark the following statements with T(true)or F(false).1.F2. F.3. F4.T5. FEXERCISE 4Fill in the blanks according to the text.1. fixed sequence2. tool length compensation3. initial level4. “Filter”5. post-processing任务4习题参考答案EXERCISE 1Match A with B.A BEXERCISE 2Fill in the blank according to the text.1. manufacturer2. dry run3. automatic operation4. single block5. clockwise.6. open or close the cutting fluids7. reference pointEXERCISE 3Answer the following questions briefly according to the text.1.The key is used to adjust the feed rate.2. Switch on the main breaker at the rear of the machine then Press the which is located in the lower right corner of the operation panel.3. Programs can be created using any of the following methods: (1) MDI keyboard (2) Application of transmission software4. The dry run and single block function are commonly used for checking the program.5.The key is used to remove chips clockwise.EXERCISE 4Translate the English into Chinese(Fig.2 -4 -8).学习情境三任务1习题参考答案EXERCISE 1Match A with B.EXERCISE 2Answer the following questions briefly according to the text.1. (1) It can machine complex shapes; (2) It can cut hard material with high accuracy; (3) It canmake very small workpieces; (4) It can make delicate sections and weak material;2. There are five commonly used electrodes: bras, scopper, tungsten, zinc and graphite.3. Sinker EDM has found widespread use not only in the manufacture of mold making, but also in aerospace applications and the production of small holes and micro holes.EXERCISE 3Mark the following statements with T(true)or F(false).1. T2. T3. F4. T5. TEXERCISE 4Fill in the blanks according to the text.1. machining2. hard3. traditional4. conductive5. treatment任务2习题参考答案EXERCISE 1Match A with B.EXERCISE 2Answer the following questions briefly according to the text.1. (1) Material of any hardness can be cut (2) high accuracy and good surface finish are possible (3) no cutting forces involved.2. The differences between high speed WEDM and low speed WEDM are as following:3. The main components of CNC WEDM are CNC system, pulse power, wire drive mechanism, dielectric fluid regeneration system.EXERCISE 3Mark the following statements with T(true)or F(false).1. F2. T3. F 4 TEXERCISE 4Fill in the blanks according to the text.1. conductive2. discharges3. Wire4. dielectric5. workpiece6. gap任务3习题参考答案EXERCISE 1Write the English name on the corresponding number.ser,2.beam guiding,3.cutting nozzle,4.coordinate table,5.control unit,6.system for energy supplyEXERCISE 2Match A with B.A BEXERCISE 3Fill in the blank according to the text.1. laser beam2. melts3. gas jet4. cutting steel.5. high machining precisionEXERCISE 4Answer the following questions briefly according to the text.1. When a high energy density laser beam is focused on a small spot on the workpiece by a lens; focused beam melts, vaporizes, or combusts material; molten material is ejected out from the melt area by pressurized gas jet.2. No physical contact machining. To some extent precision, since there is no wear on the laser. There is also a reduced chance of warping the material that is being cut, as laser systems have a small heat affected zone.学习情境四任务1习题参考答案EXERCISE 1Match A with B.EXERCISE 2Answer the following questions briefly according to the text.1. Main potential hazards includes: rotating components, such as the tool in the spindle; movable components, such as the machining center table, lathe slides; errors in the program such as changing a proven program randomly.2. Stop the machine.3. Because it can be a source of vibration that can break the insert.4. Choose different cutting conditions.5. Use a single-block execution function。

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