发动机变速箱产品模块手册(TC)
TCM说明书
瓦格厦TCM I 与TCM II发动机控制系统用户安装、操作、维护使用说明目录手册使用指南投资CEC涡轮增压器控制模块系统是您一项明智的选择。
在工业发动机领域，瓦格厦发动机是质量和耐用性的代名词。
在正常的使用和维护情况下，该发动机可以提供多年的有效服务。
注：TCM家族包括TCM I系统和TCM II系统。
本手册中的安装、设计和故障检修信息对于整个TCM系列产品都是适用的。
本手册中提到的“TCM”包括TCM I和TCM II。
如果信息是特指某一系统，TCM I或者TCM II，这种情况在手册中将明确说明。
在使用TCM系统之前请仔细阅读第一章，这一章涵盖了安全性要求和系统总的说明。
第1.00 节——安全性要求部分——提供了一系列的警告和注意事项确保您对发动机的操作和维修中的危险状态引起重视。
——请仔细阅读并完全遵循。
第1.05 节——总的说明部分——提供了扭矩数值，数据转换，进气歧管压力计算以及配线信息等。
第1.10节——操作说明——提供了涡轮增压器模块的基础数据，例如：TCM I和TCM II 系统说明书、操作理论和本手册中称谓的定义。
请对本手册中的特别警告引起重视，对于您和其他操作或者位于发动机近处的人员的安全来说，这些信息是至关重要的。
手册中的警示和注释信息关乎操作或维修过程中对发动机可能造成的损坏。
本手册包括涡轮增压器控制模块系统（TCM I和TCM II）的安装、操作和维修使用说明。
共分五章，每一章分为一节或者几节。
每一章节的题目位于每页的页眉处。
您可以通过翻阅本手册前面的目录和后面的索引查找到特定主题的位置。
手册中的服务和数据到手册印刷时为止是最新的，以后如有更改恕不通知。
因适应用户特殊要求而对发动机配件进行的改变等未尽事宜请咨询您的供应商或者瓦格厦服务实施部门。
第1.00节安全说明安全说明发布以下的安全警示是从您的情况考虑的。
哈立波顿瓦格厦发动机公司，并没有暗示或以任何方式声明这些情况囊括接近工业发动机或者燃料比功率试验设备时可能发生的所有危险情况。
Fabco TC-200 分动箱零件手册说明书
Fabco TC-200 Transfer C ase P arts ManualPro Gear Fabco TC-200 Transfer C ase Parts Manual t o assist in identifying your Fabco unit.If you need any assistance identifying the correct transfer case unit for your truck and equipment, contact your Fabco replacement part specialists at Pro Gear and Transmission.Pro Gear Transmission has same day shipping and 1000’s of products in stock and ready to ship internationally for your next project.For parts or service contact the Fabco specialists at Pro Gear & Transmission, Inc.1 (877) 776-4600(407) 872-1901******************AUTOMOTIVE CORPORATIONFABCO TC-200TRANSFER CASEPARTS MANUALPart Number873-0042-001Fabco Automotive Corporation, Livermore, CA9. ILLUSTRATED PARTS MANUALTABLE OF CONTENTSPAGE P.1 Introduction (33)P.2 Input Shaft Parts (34)P.3 Intermediate Shaft Parts (36)P.4 Front Output Shaft Parts (38)P.5 Rear Output Shaft Parts (40)P.6 Front Drive Shift Parts (42)P.7 High/Low Range Shift Parts (44)P.8 Rear Drive Shift Parts (46)P.9 Housing Parts (48)P.1 INTRODUCTIONTO USE THIS ILLUSTRATED PARTS SECTION:1. Refer to the figure which illustrates the needed part.2. Find the required part and note the item number.3. Locate the item number in the parts list section for the required part number, description, andquantity used.NOTE: When ordering parts, specify the transfer case model number, the serial number and any other information that is on the Fabco nameplate located on the transfer case housing. The part numbers contained in this manual were in effect at the time the manual was approved for printing and are subject to change without notice or liability. Fabco Automotive Corporation reserves the right to change parts at anytime.USE ONLY GENUINE FABCO PARTSP.2 TC-200 INPUT SHAFT PARTSSee Figure P.2FOOT ITEM PART NO. DESCRIPTION QTY NOTE1 688-0694 Locknut, 1 1/2-12 12 927-0775-005 Washer 13 732-0396 Oil Seal 14 233-0537 Bearing Cup 15 233-0558 Bearing Cone 16 432-0667 Gear 17 966-0329 Woodruff Key 18 776-0269 Shaft 19 432-0669 Clutch Collar Gear 110 233-0542 Bearing Cone 211 233-0539 Bearing Cup 212 756-0257-001 Bearing Spacer Ring,.352 Thick 1756-0257-002 Bearing Spacer Ring,.355 Thick 1756-0257-003 Bearing Spacer Ring,.358 Thick 1756-0257-004 Bearing Spacer Ring,.361 Thick 1756-0257-005 Bearing Spacer Ring,.348 Thick 1756-0257-006 Bearing Spacer Ring,.349 Thick 1756-0257-007 Bearing Spacer Ring,.350 Thick 1756-0257-008 Bearing Spacer Ring,.351 Thick 1756-0257-009 Bearing Spacer Ring,.353 Thick 1756-0257-010 Bearing Spacer Ring,.354 Thick 1756-0257-011 Bearing Spacer Ring,.356 Thick 1756-0257-012 Bearing Spacer Ring,.357 Thick 1756-0257-013 Bearing Spacer Ring,.359 Thick 1756-0257-014 Bearing Spacer Ring,.360 Thick 113 432-0665 Gear 114 756-0259 Spacer Ring 115 233-0443 Bearing Cone 116 233-0444 Bearing Cup 117 756-0258 Spacer Ring 118 688-0645 Bearing Locknut 1219 744-0359-001 Shim, .002 Thick Red A/R744-0359-002 Shim, .005 Thick Blue A/R 2744-0359-003 Shim, .015 Thick Pink A/R 2744-0359-004 Shim, .030 Thick Coral A/R 220 235-0647-001 Cap 1 3235-0647-002 Cap 1 421 265-0238 Cap Screw, 7/16-14 x 1 1/4 6FOOTNOTES:1. Select one spacer ring. See service manual.2. See service manual.3. Models without optional lubrication pump.4. Models equipped with optional lubrication pump.P.300 IN T ER M E D I A TE SHAFT PARTS See Fig u re P.3FOOT ITEM PART NO.DE S CRIP T IO N QTY NOTE 1688-0645Bear i ng Locknut 12756-0258Spacer Ring 13233-0444Bear i ng Cup 14233-0443Bear i ng Cone 15233-0542Bear i ng Cone 26233-0539Bear i ng Cup 27432-0668Gear 18756-0257-001Bear i ng Spacer Ring,.352 Thick 1756- 0257- 002Bear i ng Spacer Ring,.355 Thick 1756- 0257- 003Bear i ng Spacer Ring,.358 Thick 1756- 0257- 004Bear i ng Spacer Ring,.361 Thick 1756-0257- 005Bear i ng Spacer Ring,.348 Thick 1756-0257- 006Bear i ng Spacer Ring,.349 Thick 1756-0257- 007Bear i ng Spacer Ring,.350 Thick 1756-0257- 008Bear i ng Spacer Ring,.351 Thick 1756-0257- 009Bear i ng Spacer Ring,.353 Thick 1756-0257- 010Bear i ng Spacer Ring,.354 Thick 1756-0257- 011Bear i ng Spacer Ring,.356 Thick 1756-0257- 012Bear i ng Spacer Ring,.357 Thick 1756-0257- 013Bear i ng Spacer Ring,.359 Thick 1756-0257- 014Bear i ng Spacer Ring,.360 Thick 19432-0669Clutch Col l ar Gear 110776-0262Shaft 111966-0328Wood r uff Key 112432-0666Gear 113233-0379Bear i ng Cone 114233-0378Bear i ng Cup 115744-0362-001Shim, .002 Thick Red A/R 2744- 0362- 002Shim, .005 Thick Blue A/R 2744- 0362- 003Shim, .015 Thick Pink A/R 2744- 0362- 004Shim, .030 Thick Coral A/R 216235-0653Cap 117427-0468Gasket 118235-0633Cap 1319927-0299Lockwasher, 5/166320265-0355Cap Screw, 5/16- 24 x 3/46321265-0238Cap Screw, 7/16- 14 x 1 1/46TES:1.ect one spacer ring. See serv i ce man u al.2.See serv i ce man u al.3.Parts not used for TC- 200’s with lu b ri atin pump. See lu b ri ion sys t em parts.P.3 TC- 200 INTER TE SHAFT PARTSSee Figure P.3FOOTITEM PART NO. NQTY NOTE1688-0645ng Locknut12 756-0258 Spacer Ring 13 233-0444 ng Cup 1 4 233-0443 ng Cone 15 233-0542 ng Cone 26 233-0539 ng Cup 27 432-0668 Gear18756-0257-001 ng Spacer Ring,.352 Thick 1 02 ng Spacer Ring,.355 Thick 1 03 ng Spacer Ring,.358 Thick 1 04 ng Spacer Ring,.361 Thick 1 05 ng Spacer Ring,.348 Thick 1 06 ng Spacer Ring,.349 Thick 1 07 ng Spacer Ring,.350 Thick 1 08 ng Spacer Ring,.351 Thick 1 09 ng Spacer Ring,.353 Thick 1 10 ng Spacer Ring,.354 Thick 1 11 ng Spacer Ring,.356 Thick 1 12 ng Spacer Ring,.357 Thick 1 13 ng Spacer Ring,.359 Thick 1 14 ng Spacer Ring,.360 Thick 19432-0669 Clutch Collar Gear 110 776-0262 Shaft1 11 966-0328 uff Key 1 12 432-0666 Gear1 13 233-0379 ng Cone 1 14 233-0378 ng Cup1 15744-0362-001 Shim, .002 Thick Red A/R 202 Shim, .005 Thick Blue A/R 2 03 Shim, .015 Thick Pink A/R 2 04 Shim, .030 Thick Coral A/R 216235-0653 Cap 1 17 427-0468 Gasket 1 18 235-0633 Cap1 319 927-0299 Lockwasher, 5/16 6 3 20 265-0355 Cap Screw, 5/16-24 x 3/4 6 321265-0238Cap Screw, 7/16-14 x 1 1/46FO O T N O TES:1. Se l ect one spacer ring. See service manual.2.See service manual.3. Parts not used for TC-200’s with lubri c atin pump. See lubric a t ion system parts.P.4 TC-200 FRONT OUTPUT SHAFT PARTSSee Figure P.4FOOT ITEM PART NO. DESCRIPTION QTY NOTE1 688-0694 Locknut, 1 1/2-12 12 927-0775-005 Washer 13 732-0396 Oil Seal 14 233-0272 Bearing Cup 15 233-0559 Bearing Cone 16 776-0272 Shaft 17 432-0669 Clutch Collar Gear 18 233-0542 Bearing Cone 29 233-0539 Bearing Cup 210 756-0257-001 Bearing Spacer Ring,.352 Thick 1756-0257-002 Bearing Spacer Ring,.355 Thick 1756-0257-003 Bearing Spacer Ring,.358 Thick 1756-0257-004 Bearing Spacer Ring,.361 Thick 1756-0257-005 Bearing Spacer Ring,.348 Thick 1756-0257-006 Bearing Spacer Ring,.349 Thick 1756-0257-007 Bearing Spacer Ring,.350 Thick 1756-0257-008 Bearing Spacer Ring,.351 Thick 1756-0257-009 Bearing Spacer Ring,.353 Thick 1756-0257-010 Bearing Spacer Ring,.354 Thick 1756-0257-011 Bearing Spacer Ring,.356 Thick 1756-0257-012 Bearing Spacer Ring,.357 Thick 1756-0257-013 Bearing Spacer Ring,.359 Thick 1756-0257-014 Bearing Spacer Ring,.360 Thick 111 432-0665 Gear 112 756-0259 Spacer Ring 113 233-0443 Bearing Cone 114 233-0444 Bearing Cup 115 756-0258 Spacer Ring 116 688-0645 Bearing Locknut 117 744-0359-001 Shim, .002 Thick Red A/R 2744-0359-002 Shim, .005 Thick Blue A/R 2744-0359-003 Shim, .015 Thick Pink A/R 2744-0359-004 Shim, .030 Thick Coral A/R 218 235-0649 Cap 119 265-0238 Cap Screw, 7/16-14 x 1 1/4 6FOOTNOTES:1. Select one spacer ring. See service manual.2. See service manual.P.5 TC-200 REAR OUTPUT SHAFT PARTSSee Figure P.5FOOT ITEM PART NO. DESCRIPTION QTY NOTE1 233-0272 Bearing Cup 12 233-0543 Bearing Cone 13 776-0273 Shaft 14 432-0669 Clutch Collar Gear 15 233-0542 Bearing Cone 26 233-0539 Bearing Cup 27 756-0257-001 Bearing Spacer Ring,.352 Thick 1756-0257-002 Bearing Spacer Ring,.355 Thick 1756-0257-003 Bearing Spacer Ring,.358 Thick 1756-0257-004 Bearing Spacer Ring,.361 Thick 1756-0257-005 Bearing Spacer Ring,.348 Thick 1756-0257-006 Bearing Spacer Ring,.349 Thick 1756-0257-007 Bearing Spacer Ring,.350 Thick 1756-0257-008 Bearing Spacer Ring,.351 Thick 1756-0257-009 Bearing Spacer Ring,.353 Thick 1756-0257-010 Bearing Spacer Ring,.354 Thick 1756-0257-011 Bearing Spacer Ring,.356 Thick 1756-0257-012 Bearing Spacer Ring,.357 Thick 1756-0257-013 Bearing Spacer Ring,.359 Thick 1756-0257-014 Bearing Spacer Ring,.360 Thick 18 432-0665 Gear 19 756-0262 Spacer Ring 110 233-0493 Bearing Cone 111 233-0544 Bearing Cup 112 756-0263 Spacer Ring 113 432-0678 Gear, Speedometer Sensor 114 744-0278 Shim, .030 Thick Coral A/R 2744-0279 Shim, .015 Thick Pink A/R 2744-0282 Shim, .005 Thick Blue A/R 2744-0283 Shim, .002 Thick Red A/R 215 237-0629 Carrier 116 732-0396 Oil Seal 117 688-0738 Locknut 118 265-0238 Cap Screw, 7/16-14 x 1 1/4 6FOOTNOTES:1. Select one spacer ring. See service manual.2. See service manual.Pro Gear and Transmission • 906 W. Gore St. Orlando, FL 32805 • 1 (877) 776-4600 / (407) 872-1901P.6 TC-200 FRONT DRIVE SHIFT PARTSSee Figure P.6ITEM PART NO. DESCRIPTION QTY1 265-0386 Cap Screw, 1/4-20 x 3/4 42 235-0634 Cap 13 673-0229 O-Ring 14 688-0464 Locknut, 3/8-24 15 927-0643 Washer 16 675-0326 O-Ring 17 753-0232 Piston 18 339-0223 Felt Strip 19 736-0747 Stop Ring 110 777-0477 Spring 111 782-0288 O-Ring 112 776-1265 Shifter Shaft Assembly 113 927-0427 Copper Washer 114 798-0245 Indicator Switch 115 746-0739 Shift Indicator Pin 1 Pro Gear and Transmission • 906 W. Gore St. Orlando, FL 32805 • 1 (877) 776-4600 / (407) 872-1901P.7 TC-200 HIGH/LOW RANGE SHIFT PARTSSee Figure P.7ITEM PART NO. DESCRIPTION QTY1 758-0328 Expansion Plug 12 776-0267 Shifter Shaft 13 782-0288 O-Ring 14 947-0223 Lockwire 25 724-0222 Set Screw 26 367-0292 Shift Fork 27 675-0224 O-ring 38 884-0224 Adapter Tube 19 883-0887-007 Shift Cylinder Tube 110 777-0534 Spring 111 736-0747 Stop Ring 112 339-0223 Felt Strip 113 753-0232 Piston 114 675-0326 O-Ring 115 927-0643 Washer 116 688-0464 Locknut, 3/8-24 117 235-0352 Cap 118 283-0235 Cap Screw, 1/4-20 x 4 1/4 4 Pro Gear and Transmission • 906 W. Gore St. Orlando, FL 32805 • 1 (877) 776-4600 / (407) 872-1901P.8 TC-200 REAR DRIVE SHIFT PARTSSee Figure P.8ITEM PART NO. DESCRIPTION QTY1 758-0328 Expansion Plug 12 776-0266 Shifter Shaft 13 782-0288 O-Ring 14 947-0223 Lockwire 15 724-0222 Set Screw 16 367-0292 Shift Fork 17 675-0224 O-Ring 38 883-0482 Adapter Tube 19 883-0887-016 Shift Cylinder Tube 110 777-0477 Spring 111 736-0747 Stop Ring 112 339-0223 Felt Strip 113 753-0232 Piston 114 675-0326 O-Ring 115 927-0643 Washer 116 688-0464 Locknut, 3/8-24 117 235-0352 Cap 118 265-0769 Cap Screw, 1/4-20 x 3 3/4 4 Pro Gear and Transmission • 906 W. Gore St. Orlando, FL 32805 • 1 (877) 776-4600 / (407) 872-1901P.9 TC-200 HOUSING PARTSSee Figure P.9FOOT ITEM PART NO. DESCRIPTION QTY NOTE1 478-0282 Housing, Front 12 478-0284 Housing, Rear 13 265-0535 Bolt, 1/2-13 x 4, Grade 5, Hex Head 34 927-0722 Washer, 1/2" 225 287-0276 Bushing 2 16 427-0539 Gasket 17 758-0232 Plug, 1/4 NPT 28 836-0223 Vent, Breather 19 357-0678 Elbow 110 626-0228 Serial Number Plate 111 724-0276 Drive Screw 212 758-0229 Plug, 3/4 NPT 213 265-0979 Bolt, 1/2-13 x 3 1/2, Grade 5, Hex Head 1814 758-0274 Magnetic Drain Plug, 3/4 NPT 2 215 758-0375 Plug, 3/8 NPT 1FOOTNOTES:1. Upper plug not used for transfer case with lubricatin pump. See lubricatin system parts.2. Lower rear plug not used for transfer case with lubrication pump. See lubrication system parts.Pro Gear and Transmission • 906 W. Gore St. Orlando, FL 32805 • 1 (877) 776-4600 / (407) 872-1901。
柏林工业公司 Procision 变速箱 TCM 替换说明说明书
Subject: Required Procedures for Procision TCM ReplacementDocument Number: TAIB0871 EN-USDate: July 9, 2018Issue Description:When a new Transmission Control Module (TCM) is installed on the original Procision transmission, the TCM must be initialized and calibrated to ensure proper transmission operation.Affected Models/Population:EDCO-6F107AEDCO-6F107A-PEDCO-6F107A-BField Strategy:Perform these steps to complete TCM initialization and calibration:STEP A: TCM Initialization1. Key on with engine off.Note: Vehicle display will indicate flashing “F” or service transmission.2. Connect ServiceRanger.3. Go To “Configuration”.4. Select “Options”.5. In the Serial Number parameter “New Value” field enter the transmission serialnumber.6. Change other configuration parameter settings to match original TCM settings.Note: Refer to Service Activity Report data captured prior to replacing TCM.7. Select “Apply” and follow on-screen prompts.8. Select the “Calibration” tab.9. Select the appropriate OEM vehicle application calibration.10. Select “Apply” and follow on-screen prompts.11. Go To “Service Routines”.12. Select "Start" Grade Sensor Calibration and follow on-screen prompts.13. If vehicle is equipped with a T-Handle shift device, select "Start" TRS ShiftDevice Calibration and follow on-screen prompts.STEP B: TCM Auto-Calibration1. Key on with engine running.2. Allow engine to idle for 15 minutes.Note: Idling the engine for 15 minutes is required to allow the TCM toautomatically run the transmission calibrations.NOTICE: Failure to complete this step results in fault codes setting andimproper transmission operation.3. Key off and wait 1 minute.4. Key on with engine off.5. Go To “Fault Codes”.•If active fault code(s) is set, refer to TRTS0990 Procision Troubleshooting guide.•If no active fault codes, select “Clear Eaton Faults” and follow on-screen prompts.6. Disconnect ServiceRanger.7. Key off.Warranty Information:Information onlyThe material contained in this bulletin is product improvement information. Eaton Corporation is not committed to, or liable for, canvassing existing products.FSUD: 2018-FSUD-2621。
别克凯越自动变速器 DTC P0712
7.3.5.9 DTC P0712
设置故障诊断码的条件
∙变速器控制模块(TCM)在1次诊断之后的连续5 分钟内侦测到变速器油温度(TFT)传感器信号的模拟/数字（A/D）转换值低于24 毫伏。
∙变速器控制模块(TCM)未达到检测通过标准。
故障诊断码设定后的动作
∙当变速器控制模块(TCM)在第一个点火周期内检测到故障时，将请求启亮故障指示灯并存储故障诊断码。
∙变速器控制模块(TCM)判断变速器油温度为200°C(392°F)。
∙无锁止控制
∙无4档
∙无自学习控制
∙N-D档无正时电磁阀控制
清除故障诊断码的条件
∙当变速器控制模块(TCM)在随后的点火周期内未检测到故障时，将熄灭故障指示灯。
∙故障诊断仪可从变速器控制模块(TCM)历史记录中清除故障诊断码。
∙如果连续40个点火周期后故障仍未出现，变速器控制模块(TCM)将从其历史记录中清除故障诊断码。
∙变速器控制模块(TCM)在连续10 秒内侦测到的变速器油温度在0°C(32°F)到150°C(302°F)之间。
故障原因
∙变速器油温度传感器和变速器控制模块(TCM)之间的导线束或连接器
∙变速器油温度传感器
∙变速器控制模块(TCM)
DTC P0712。
General Motors 2008自动变速箱组件目录说明书
4T80EFWD 4 Speed493766301530A 530B379Upper Valve Body2nd SpragReverse 3rd ClutchReaction Sun Shell Reaction PlanetReaction Carrier Shell760875148*108128149129152112132153547Coast Clutch ForwardClutch9013659023669049004th ServoE530C379B 379B013B 013A349778378996996B 779765300Bottom Pan995995-2995-3995-1991-6072991-4991-3797994991-1991-2999379B411740487C 913911911B363B363912487B744747746B 741-1993993-7421487945355947948946949941943942350487938936354937487487928926352927926B308V.B.Parts741911-5911-4Final Drive Sun Gear Shaft991Friction4T80E FWD 4 Speed324879985975965565555177046228*229892150*1101301318909869769663323335663rd Clutch Hsg.582889235050592602882232669231579870230658648888690254054B634178054654883024257048B554048335334964969974877564EDCB 594239972962179E179A713562032Differential CarrierFinal DrivePlanet781Diff.Parts717Ext. Hsg.006.............T94006A........Master W/Steels, 4T80E (With Bonded Gasket) 1993-94.........................................................1.......... 006.............T94006B........Master W/Steels, 4T80E (With Bonded Gasket) 1995-02.........................................................1..........E300...........42719............Gasket, 4T80E Bottom Pan (Bonded) 1993-Up.........................................................................1. (24209512)E300...........42718............Gasket, 4T80E Bottom Pan (Fiber Pan Gasket) 1993-Up..........................................................1. (24209512)A301..........42796205......Gasket, 4T80E Side Pan (Molded Rubber) 1993-Up..................................................................1. (8679392)E348...........42796206......Gasket, 4T80E Extension Housing (Molded Rubber) 1993-Up..................................................1. (8679017)E308...........42797699......Gasket, 4T89E, Accum. Cover 1993-Up....................................................................................1. (24200439)A310..........42797696......Gasket, 4T80E Secondary Pump to Separator Plate 1993-Up..................................................1. (8678609)A320..........42797697......Gasket, 4T80E Spacer Plate to Channel Plate 1993-Up............................................................1. (24229913)A324..........42796207......Gasket, 4T80E Channel Plate to Case (Outer)(Bonded) 1993-Up............................................1. (24208778)A325..........42796212......Gasket, 4T80E Channel Plate to Support (Inner)(Bonded) 1995-Up.........................................1. (24208779)B332...........1990231........Lip Seal, 4T80E Reverse Clutch Piston (Inner) 1993-Up...........................................................1. (8679008)B333...........1990232........Lip Seal, 4T80E Reverse Clutch Piston (Outer) 1993-Up..........................................................1. (8679007)D334...........1990229........Lip Seal, 4T80E Forward Clutch Piston (Inner) 1993-00...........................................................1. (24205415)D334...........1988063........L/C Seal, 4T80E Forward Clutch Piston Inner 00-Up.................................................................1. (24214003)D335...........1990230........Lip Seal, 4T80E Forward Clutch Piston (Outer) 1993-Up.........................................................1. (24205414)A349..........1994723........O-Ring, 4T80E Case Connector 1993-Up..................................................................................1. (8676430)A353..........1988077........L/C Seal, 4T80E 2-3 Accumulator Piston 1993-Up....................................................................1. (8679543)D365...........1990119.........Lip Seal, 4T80E 4th Servo Piston 1993-Up................................................................................1. (8679289)D366...........1988089........L/C Seal, 4T80E 4th Servo Cover 1993-Up...............................................................................1. (8679290)D378...........1994598........O-Ring, 4T80E Cooler Fitting 1993-Up.......................................................................................2. (8680235)A379..........42754A..........Boot, 4T80E Main Filter (.295" Tall) 1993-Up.............................................................................1. (8678599)E379B........42754............Boot, 4T80E Left & Right Scavenge Filter & Scavenge Tube (.440" Tall) 1993-Up..................4. (8680504)A380..........1993020........O-Ring, 4T80E Turbine Shaft 1993-Up......................................................................................1. (8686052)A381..........1988083........L/C Seal, 4T80E Converter Reactor to Case 1993-Up..............................................................1. (8681100)A070..........70220............Seal, 4T80E Converter Reactor 1993-Up..................................................................................1. (8677749)E070...........70221............Seal, 4T80E Axle (Extension Housing) 1993-Up.......................................................................1. (8677554)E072...........70002............Seal, 4T80E Manual Shaft 1993-Up...........................................................................................1. (8644709)A076..........70222............Seal, 4T80E Axle (Case Cover) 1993-Up..................................................................................1. (8679679)A388..........70295............Seal, 4T80E Channel Plate to Turbine Shaft 1993-Up...............................................................1. (24201992)A389..........70294............Seal, 4T80E Channel Plate to Drive Sprocket 1993-Up.............................................................1. (24201991)E399...........70296............Seal, 4T80E Final Drive Sun Gear to Pinion Gear 1993-Up.......................................................1. (8678353)175.............6336..............Ring Kit, 4T80E 1993-03.............................................................................................................1..........B177...........30144............Ring, 4T80E Input Shaft (3Rd Clutch Hsg.) (Teflon) 1993-03....................................................2. (8656342)D178...........42760268......Ring, 4T80E Fwd. /Coast Clutch Support( Peek) 1993-03........................................................3. (8679587)A179A.......42760269......Ring, 4T80E 2nd Clutch Hub (Driven Sprocket Support) (Peek) 1993-03................................2. (8678234)A179E........1987019........Ring, 4T80E 2nd Clutch Hub (Driven Sprocket Support) (Viton Quad Ring) 1993-03.............2. (8678235)A187..........42760267......Ring, 4T80E Drive Sprocket Support 1993-03 (Teflon) (2nd Clutch Hub).................................1. (8679881)B104...........42722T..........Friction, 4T80E 2nd Clutch .081" (54 Teeth) 1993-94...............................................................3..........B104...........42722AT........Friction, 4T80E 2nd Clutch .071" (54 Teeth) 1995-Up...............................................................4..........C106...........42724T..........Friction, 4T80E 3rd Clutch .081" (26 Teeth) 1993-Up................................................................4. (8684832)D108...........42720ALTO...Friction, 4T80E Forward Clutch .081" (53 Teeth) 1993-Up.......................................................5. (24206898)B110...........42726ALTO...Friction, 4T80E Reverse Clutch .081" (26 Teeth) 1993-Up.......................................................3. (24206897)D112...........42728ALTO...Friction, 4T80E Coast Clutch .081" (51 Teeth) 1993-94............................................................2..........D024...........42792BW.......Band, 4T80E Low/Reverse (Rear, Double Wrap) 1993-Up (OEM)...........................................1..........24204502B652...........42785............Sprag, 4T80E 2nd (16 Lug)(W/Side Washers) 1993-Up...........................................................1. (8686053)C658...........42785A..........Sprag, 4T80E Forward (36 Lug)(W/Side Washers) 1993-Up...................................................1. (24210445)GENERAL MOTORS4T80EOverdrive BandParker Seal Aftermarket is pleased to announce the availability of the 42790 overdrive band forthe 4T80E transmission .We also carry the OEM band under part No. 42790BW.AVAILABLE FOR IMMEDIATE DELIVERYsend orders to SAP, Attn.: Customer Service, 15750 NW 59th Avenue. Miami Lakes, FL 33014. Tel: 305-592-2760 Fax: 305-470-2464Sales Policy: All terms Net 30 days. All shipments are FOB Miami. Price and availability subject to change. Possession of price list does not constitute offer to sell. © 2007 PARKER HANNIFIN CORPORATION. ALL RIGHTS RESERVED。
MQ200变速箱零件清单(厂家5TC)
发动机变速箱产品模块手册(TC)解析
•螺栓 •螺母 •密封垫 •曲轴后油 封 •凸轮轴油 封 •气门杆油 封 •定位销
系统概述;结构介绍;工艺 介绍；性能试验；缺陷模 式及经验教训
系统概述;结构介绍;工艺 介绍；性能试验；缺陷模 式及经验教训
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系统概述;结构介绍;工艺 介绍；性能试验；缺陷模 式及经验教训
1
发动机/变速箱零部件缺陷和预防知识库手册
泵轮/涡轮 发动机驱动泵轮(Pump)，而涡轮(Turbine)驱动变速箱输入轴 泵轮起到离心泵的作用，当它旋转的时候，叶片加速液流，液流在 离心力的作用下甩离泵轮外缘, 进入涡轮外缘. 泵轮的叶片曲率形状迫使液流经由叶片从内缘流向外缘进入涡轮。 又由涡轮返回泵轮。形成一螺旋环状的液流循环。
6
Torque converter/液力变矩器 涡轮叶片与泵轮叶片相对安装. 液流进入涡轮冲击涡轮叶片,使得涡 轮获得输出力矩。推动涡轮与泵轮同方向转动 并且两者速度会逐渐趋同. 当两者速度几乎相等时,此时泵轮的扭矩 几乎都传递给涡轮.此种工况称为耦合工况 现在, 泵轮和涡轮起到液力耦合器的作用。如果想增加输出扭矩的话 , 我们还需要导轮
•Park gear 驻车齿轮 •Park pawl 驻车棘爪 •Actuator 致动器 •Guide 导轨 •Manual shaft 手轴
2发动机/变速箱零部Fra bibliotek缺陷和预防知识库手册
一、产品功能概述
Go
二、产品结构介绍
Go
三、制造工艺介绍
Go
四、性能试验介绍
Go
五、缺陷模式及经验教训总结 Go
发动机/变速箱零部件缺陷和预防知识库手册 发动机
缸盖/凸轮轴 /正时系统
缸体及曲轴 旋转系统
上海大众汽车变速箱零件手册说明书
AUDIPOSIÇÃO : LD/LE ABS : S/ ABS TRANSMISSÃO: AUTOM./ OBS : VWPOSIÇÃO : LD/LE ABS : S/ ABS TRANSMISSÃO: MANUAL / OBS : VWCHEVROLETPOSIÇÃO : LD/LE ABS : S/ ABS TRANSMISSÃO: AUTOM.OBS :POSIÇÃO : LD ABS : S/ ABS TRANSMISSÃO: MANUAL / OBS :SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXA3 COM TURBO 150CV SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXA3 TIPTRONIC 180CVTL10520TL1055030 DENTES / 39MM34 DENTES / 43MMSPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXCRUZE LT - LTZ 10/...SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXS-10 94/…BLAZER 95/…TL30100TL30110POSIÇÃO : LE ABS : S/ ABS TRANSMISSÃO: MANUAL / OBS :SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXS-10 94/…BLAZER 95/…TL30120POSIÇÃO : LD/LE ABS : S/ ABS TRANSMISSÃO: MANUAL / OBS :SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXS-10 12/... / TRAILBLAZER 13/...TL30130POSIÇÃO : LD ABS : S/ ABS TRANSMISSÃO: AUTOM.OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXCAPTIVA SFI AWD - FWD V6 24V SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL30140TL30150POSIÇÃO : LE ABS : S/ ABS TRANSMISSÃO: AUTOM.OBS :CAPTIVA SFI AWD - FWD V6 24V POSIÇÃO : LD ABS : S/ ABS TRANSMISSÃO: AUTOM. / OBS :SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXCOBALT 1.8 16V 12/...TL30160SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL30170POSIÇÃO : LE ABS : S/ ABS TRANSMISSÃO: AUTOM. / OBS :COBALT 1.8 16V 12/...POSIÇÃO : LD ABS : S/ ABS TRANSMISSÃO: MANUALOBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXONIX 1.4 8V 13/...SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL30180TL30190POSIÇÃO : LE ABS : S/ ABS TRANSMISSÃO: MANUALOBS :ONIX 1.4 8V 13/...CITROENPOSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:MANUALOBS :POSIÇÃO : LD ABS : S/ ABS TRANSMISSÃO: MANUAL / OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXC3 1.4 03/...SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL15040TL15050POSIÇÃO : LE ABS : S/ ABS TRANSMISSÃO: MANUAL / OBS :SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL15060POSIÇÃO : LD ABS : S/ ABS TRANSMISSÃO: MANUAL / OBS :SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL15070C3 1.4 03/...C3 1.6 03/...C3 1.6 03/...CITROENPOSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:MANUALOBS :POSIÇÃO : LD ABS : S/ ABS TRANSMISSÃO: MANUAL / OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXC3 1.5 13/...SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL15080TL15090C3 1.5 13/...DODGEPOSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :POSIÇÃO : LD ABS : S/ ABS TRANSMISSÃO: AUTOM. / OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXJOURNEY 2.4 16 SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL13010TL13020JOURNEY 2.4 16FIATPOSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXFREEMOUNT 2.4 16 TL13010POSIÇÃO : LD ABS : S/ ABS TRANSMISSÃO: AUTOM. / OBS :SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL13020POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:MANUAL/ OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXDUCATO 2.5 8V 98/00 ARO 15DUCATO 2.8 8V 99/00 ARO 15TL13030POSIÇÃO : LE ABS : S/ ABS TRANSMISSÃO: MANUAL / OBS :SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL13040FREEMOUNT 2.4 16DUCATO 2.5 8V 98/00 ARO 15DUCATO 2.8 8V 99/00 ARO 15POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:MANUAL/ OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXDUCATO 2.3 16V MULTIJET ECONOMY 10/...DUCATO MAX CARGO 2.8 8V JTD 09/... TL13050POSIÇÃO : LD ABS : S/ ABS TRANSMISSÃO: MANUAL / OBS :SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL13060DUCATO 2.3 16V MULTIJET ECONOMY 10/...DUCATO MAX CARGO 2.8 8V JTD 09/...FORDPOSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:MANUAL / OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXNOVO FOCUS 1.6 09/...TL35010SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL35020NOVO FOCUS 1.6 09/...POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:MANUAL / OBS :POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:MANUAL/ OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL35030FUSION 2.3/2.5 09/...POSIÇÃO : LE ABS : S/ ABS TRANSMISSÃO: MANUAL / OBS :SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL35040FUSION 2.3/2.5 09/...FORDPOSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:MANUAL / OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL35050SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL35060POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:MANUAL / OBS : POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL35070EDGE 3.5 V6 24V SEL-LIMITED AUT.FUSION 2.5 09/...FUSION 2.5 09/...SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL35080EDGE 3.5 V6 24V SEL-LIMITED AUT.POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:AUTOM.MANUAL / OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL35090SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL35100POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:AUTOM.MANUAL / OBS :RANGER / EXPLORER 00/... 4X4 04/...EIXO GROSSO / EIXO FINO / MACHO /MACHO RANGER / EXPLORER 00/... 4X4 04/...EIXO GROSSO / EIXO FINO / MACHO /FÊMEAHONDAPOSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:AUTOM. / OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL50020SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL50030POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:/ OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL50040CIVIC 1.7 02/...NEW CIVIC 11/...SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL50050POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:/ OBS :NEW CIVIC 11/...POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:AUTOM. / OBS :CIVIC 1.7 02/...POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:AUTOM. / OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL50060SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL50070FIT 1.4/1.5 03/...POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:AUTOM. / OBS :FIT 1.4/1.5 03/...HYUNDAIPOSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:AUTOM. / OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL53010SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL53020POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:MANUAL/ OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL53030TUCSON 2.0 05/... 4X4SANTA FÉ 2.7 4X4 05/12SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL53040POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:MANUAL/ OBS :POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:AUTOM. / OBS :SANTA FÉ 2.7 4X4 05/12TUCSON 2.0 05/ (4X4)HYUNDAIPOSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:MANUAL/ OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL53050SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL53060POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL53070VERA CRUZ 3.8 V6 4X4 07/...SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL53080POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:MANUAL / OBS : VERA CRUZ 3.8 V6 4X4 07/...IX35 2.0 16V IX35 2.0 16VPOSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:MANUAL/ OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL53090SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL53100SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL53110HB20 1.6SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL53120HB20 1.6POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:MANUAL/ OBS :HB20 1.0HB20 1.0POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:MANUAL/ OBS :POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:MANUAL/ OBS :POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:MANUAL/ OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL53090SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL53100HB20 1.6 13/...HB20 1.6 13/...POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:MANUAL/ OBS :KIAPOSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL64010SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL64020POSIÇÃO ABS : S/ ABS TRANSMISSÃO:MANUAL/ OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL64030SPORTAGE 2.0 LX 4X4 16V FLEX 4P TETO BAIXO 11/..SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL64040POSIÇÃO ABS : S/ ABS TRANSMISSÃO:MANUAL/ OBS :POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:MANUAL/ OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL64050SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL64060POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL64070CERATO 1.6 16V 08/...SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL64080POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:MANUAL / OBS :POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :SPORTAGE 2.0 LX 4X4 16V FLEX 4P TETO BAIXO 11/..SOUL 1.6SOUL 1.6CERATO 1.6 16V 08/...CERATO 1.6 16V 08/...CERATO 1.6 16V 08/...LAND ROVERPOSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS : SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL45200SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL45210FREELANDER II 07/... LE(LADO MAIOR)POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :FREELANDER II 07/... LE(LADO MAIOR)MITSUBISHIPOSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:MANUAL./ OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL52010SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL52020PAJERO TR4SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL52030POSIÇÃO LD ABS :S/ ABS TRANSMISSÃO:MANUAL./ OBS :L200 SPORT/OUTDOOR 03/...L200 SAVANA REDONDA / PAJERO SPORT 01/...SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL52035PAJERO TR4POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:MANUAL./ OBS :L200 SPORT/OUTDOOR 03/...L200 SAVANA REDONDA / PAJERO SPORT 01/...POSIÇÃO LE ABS :S/ ABS TRANSMISSÃO:MANUAL./ OBS :POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:MANUAL./ OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL52040SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL52050PAJERO SPORT / L200 SPORT 01/... 2.5/2.8SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL52060POSIÇÃO LD ABS :S/ ABS TRANSMISSÃO:MANUAL./ OBS :SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL52070L200 TRITON 3.3/3.5 4X4 08/...POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:MANUAL./ OBS :POSIÇÃO LE ABS :S/ ABS TRANSMISSÃO:AUTOM./ OBS :L200 TRITON 3.3/3.5 4X4 08/...OUTLANDER 3.0 V6SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL52080POSIÇÃO LD ABS :S/ ABS TRANSMISSÃO:AUTOM./ OBS :OUTLANDER 3.0 V6SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL52090SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL52100ASX 2.0 16V 4X4 10/...POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :ASX 2.0 16V 4X4 10/...NISSANPOSIÇÃO LD/ LE ABS : S/ ABS TRANSMISSÃO:MANUAL./ OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL58010SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL58020FRONTIER / X-TERRA 2.8 02/07SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL58030POSIÇÃO LE ABS :S/ ABS TRANSMISSÃO:AUTOM./ OBS :SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL58040SENTRA 1.6 16V 07/...FRONTIER / X-TERRA 2.8 02/07POSIÇÃO LD/ LE ABS : S/ ABS TRANSMISSÃO:MANUAL./ OBS :POSIÇÃO LD ABS :S/ ABS TRANSMISSÃO:AUTOM./ OBS :SENTRA 1.6 16V 07/...SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL52300POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:MANUAL/ OBS :L200 94/05 (QUADRADA)25X2531X27NISSANPOSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:MANUAL./ OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXTL58050SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL58060SENTRA 1.6 16V 07/...POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:MANUAL./ OBS :SENTRA 1.6 16V 07/...PEUGEOTPOSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:MANUALOBS :POSIÇÃO : LD ABS : S/ ABS TRANSMISSÃO: MANUAL / OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIX208 1.5 13/...SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL15080TL15090208 1.5 13/...POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:MANUALOBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIX206/207 1.4 04/...SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL15040TL15050SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL15060SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL15070206/207 1.4 04/...206/207 1.4 04/...206/207 1.4 04/...POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:MANUALOBS :POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:MANUALOBS :POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:MANUALOBS :RENAULTPOSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXMEGANE FASE II 2.0 16V SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL19010TL19020SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL19030SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL19040DUSTER 1.6MEGANE FASE II 2.0 16V POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :DUSTER 1.6POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :TOYOTAPOSIÇÃO LD/LE ABS : S/ ABS TRANSMISSÃO:MANUAL/ OBS :SPICER COFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXHILUX SRV 2.8 SOHC 4X4 97/02HILUX SW4 2.8 SOHC 4X4 97/02 SEMI EIXO DANASPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXD55300TL55010SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL55020SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL55030POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :COROLLA 09/...COROLLA 09/...RAV 4 2.0 16V 04/...TOYOTASPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL55040POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :RAV 4 2.0 16V 04/...VOLKSWAGENSPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL10010POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :TIGUAN 2.0 FSI 16V TIPTRONIC SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL10030POSIÇÃO LE ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :JETTA 2.5SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXPOSIÇÃO LE/LD ABS : S/ ABS TRANSMISSÃO:MANUAL AUTOM./ OBS :HILUX SW4/SRV/STD 4X4 16V T. DIES. 05/...HILUX 2.7 FLEX SRV/SW4 4X4 16V 12/...HILUX SW4 2.4 SRV 4X4 V6 24V GAS. 05/...TL55300SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL55120POSIÇÃO LD/ LE ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS : COROLLA 1.8 VVTI 03/08SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL55150POSIÇÃO LD/LE ABS : S/ ABS TRANSMISSÃO:MANUAL/ OBS :COROLLA 1.8 VVTI 03/08SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL10020POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :TIGUAN 2.0 FSI 16V TIPTRONIC SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL10040POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :JETTA 2.5SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL10041POSIÇÃO LE/LD ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :PASSAT 2.0FSI SPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXTL10050POSIÇÃO LD ABS : S/ ABS TRANSMISSÃO:AUTOM./ OBS :TIGUAN 2.0 FSI 16V TIPTRONICPOSIÇÃO : LD/LE ABS : S/ ABSTRANSMISSÃO:MANUAL AUTOM./ OBS :AUDISPICER COFAP O.E.M SKF STOCKIMA GARMA AUTHO MIXGOLF COM TURBO 150CV TL10520POSIÇÃO : LD/LE ABS : S/ ABSTRANSMISSÃO:MANUAL AUTOM. / OBS :AUDISPICERCOFAP O.E.M SKFSTOCK IMA GARMA AUTHO MIXGOLF TIPTRONIC 180CVTL1055020X2323X3430 DENTES / 39MM34 DENTES / 43MM30X29。
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Torque converter/液力变矩器 导轮外轴套总成
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Torque converter/液力变矩器 导轮总成
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Torque converter/液力变矩器 盖总成
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Torque converter/液力变矩器 TC总成
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Torque converter/液力变矩器
总结
摩擦离合器 偶合器 液力变扭器 液力变扭器（摩擦片） 液力变扭器（摩擦片+减震弹簧）back
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Torque converter/液力变矩器 三、制造工艺介绍
COVER线
1. 手检测导套位置，自动凸焊.
a Pilot焊接参数:焊接电流: 39500-42500A; 焊接时间: 220-260ms; 焊接压力: 180-200bar; b 控制方法：PILOT凸焊后高度22.4±0.35检查; 频次:开班/末检/每四小时; 数量:5件; 焊接熔深检查: 深度1mm min,宽度2.6 mm min; 频次:每周; 数量:1件; 焊接强度检查: 9.8KN焊缝无开裂; 频次:每周; 数量:2件;
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Torque converter/液力变矩器
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Torque converter/液力变矩器
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Torque converter/液力变矩器
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Torque converter/液力变矩器
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Torque converter/液力变矩器 减震器 锁止离合器分离情况下,液力变矩器为液力传动, 液体能够较好的吸收振动, 缓和冲击. 从而提高驾驶舒适度. 而锁止离合器提供的是刚性机械传动.故在接合过程中的冲击振动必须予以 消除,否则将直接影响驾驶舒适度. 弹簧减振器就是一种消除冲击振动的装置.它由内外减振弹簧,固定板(盖板), 压盘,铆钉等组成.
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Torque converter/液力变矩器 涡轮叶片与泵轮叶片相对安装. 液流进入涡轮冲击涡轮叶片,使得涡 轮获得输出力矩。推动涡轮与泵轮同方向转动 并且两者速度会逐渐趋同. 当两者速度几乎相等时,此时泵轮的扭矩 几乎都传递给涡轮.此种工况称为耦合工况 现在, 泵轮和涡轮起到液力耦合器的作用。如果想增加输出扭矩的话 , 我们还需要导轮
5
Operator
SPC Control Chart
18 19 20
welding depth
run-out
kcc
0.5 max.
pilot run-out gauge G10 002 07 Microscope
5
Operator
SPC Control Chart
2
2.6min
•螺栓 •螺母 •密封垫 •曲轴后油 封 •凸轮轴油 封 •气门杆油 封 •定位销
系统概述;结构介绍;工艺 介绍；性能试验；缺陷模 式及经验教训
系统概述;结构介绍;工艺 介绍；性能试验；缺陷模 式及经验教训
······
系统概述;结构介绍;工艺 介绍；性能试验；缺陷模 式及经验教训
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发动机/变速箱零部件缺陷和预防知识库手册
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Torque converter/液力变矩器 单向离合器 单向离合器主要用于允许部件单向旋转,而不允许逆向旋转的情况下 用于TC的常见单向离合器主要有两种--圆柱式和楔块式单向离合器. 我们 产品使用的是楔块式(sprag clutch)
允许旋转方向上的旋转使得楔块松开, 旋转能够自由的进行 逆向旋转使得楔块夹紧, 内外轴承固定在一起. 无法自由旋转.
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Torque converter/液力变矩器 二、产品结构介绍
分总成 – 盖总成 – 泵轮总成 – 涡轮总成 – 锁止离合器 – 导轮总成
注：此处所提工艺为典型Valeo工艺，具体工艺 可能会有所差异
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Torque converter/液力变矩器
TC结构图
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Torque converter/液力变矩器
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Torque converter/液力变矩器
锁止离合器
TC是用液力来传递汽车动力的，而液压油的内部摩擦会造成一定的能量损 失，因此传动效率较低。 为提高汽车的传动效率，减少燃油消耗，液力变矩器引入了锁止离合器. 在适当的条件下,以刚性机械传扭代替液力传扭。 锁止离合器提供了在发动机和变速箱输入轴之间的刚性机械传动. 其实质等 同于一个湿式离合器. 锁止离合器由液压控制其接合和分离, 从而实现刚性 机械传扭与否. 我们的产品是两路液压控制(two-way). 锁止离合器的分离/接合由锁止控制阀来具体实现. 在适当的条件下,自动变速箱控制电脑会给锁止控制阀一个开/合信号来控制 液流,从而实现了压盘两侧的液压差, 最终导致压盘的接合或者分离.
PILOT焊 接时靠此 尖角及 COVER 上平面接 触
10-03
Pilot projection welding
W elding machine M1002
15 16
welding parameter
kcc
According to Process Sheet According to Process Sheet
Machine panel indicators air pressure indicator
1
100%
Operator
Control sheet
follow reaction to 1st defect follow reaction to 1st defect follow reaction to 1st defect follow reaction to 1st defect follow reaction to 1st defect follow reaction to 1st defect follow reaction to 1st defect follow reaction to 1st defect
变速箱
Power Transfer System 传动系统
Structure 结构件
Suction system 油泵系统
Control system 控制系统
Starting system 起动系统
Shifting system 换档系统 统
Park system 驻车系统 统
•Case 变速箱壳体 •Housing 液力变扭器 壳体 •Shipping parts •Scoop snubber/baf fle 集油缓冲器 /档油板 •Pin/plug 销/堵塞
•OWC 单向离合器 •Rotating clutch 旋转离合器 •Stationary clutch 固定离合器 •Piston/spri ng/snap ring 活塞/弹簧/ 挡圈
•Park gear 驻车齿轮 •Park pawl 驻车棘爪 •Actuator 致动器 •Guide 导轨 •Manual shaft 手轴
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发动机/变速箱零部件缺陷和预防知识库手册 一、产品功能概述 Go
二、产品结构介绍
三、制造工艺介绍
Go
Go
四、性能试验介绍
Go
五、缺陷模式及经验教训总结 Go
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Torque converter/液力变矩器
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Torque converter/液力变矩器
将发动机动力传递给自动变速箱的装置
将发动机动 力传递给自 动变速箱的 装置
发动机/变速箱零部件缺陷和预防知识库手册
发动机
缸盖/凸轮轴 /正时系统
缸体及曲轴 旋转系统
飞轮/离合器 系统
进排气系统
EMS系统
冷却/润滑 /PCV系统统
紧固件/密封 件/定位销统
•缸盖 •凸轮轴 •气门 •气门弹簧 •座圈 •挺柱 •凸轮轴链 轮 •正时皮带 •曲轴链轮 •正时罩盖
•缸体 •曲轴 •曲轴轴承 盖 •曲轴轴瓦 •活塞总成 •连杆
•飞轮 •自动变速 器柔性盘 •曲轴轴承 盖 •离合器压 盘 •离合器驱 动盘 •摩擦片
•进气歧管 •排气歧管 •排气歧管 隔热罩 •加热三效 催化转化器 •涡轮增压 器
•凸轮轴位 置传感器 •相位电磁 阀 •曲轴位置 传感器 •点火线圈 •燃油喷射 器总成 •节温器 •节气门体
•前盖总成 •冷油器总 成 •油底壳 •曲轴减振 轮 •水管 •油尺管和 标尺 •油管
泵轮
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Torque converter/液力变矩器 泵轮总成
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Torque converter/液力变矩器 涡轮
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Torque converter/液力变矩器 涡轮总成
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Torque converter/液力变矩器 减震器总成
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Torque converter/液力变矩器 涡轮锁止总成
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Torque converter/液力变矩器
基本工作原理
液力耦合是TC蕴含的基本工作原 理。
它可以用两个相对放置的电扇来 说明。右图中接通电源的风扇能 够驱动其相对的未接通电源的风 扇，以实现扭矩的传递。 TC是依靠同样的转换原理，只是 用液流代替气流。
泵轮/涡轮 发动机驱动泵轮(Pump)，而涡轮(Turbine)驱动变速箱输入轴 泵轮起到离心泵的作用，当它旋转的时候，叶片加速液流，液流在 离心力的作用下甩离泵轮外缘, 进入涡轮外缘. 泵轮的叶片曲率形状迫使液流经由叶片从内缘流向外缘进入涡轮。 又由涡轮返回泵轮。形成一螺旋环状的液流循环。
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Torque converter/液力变矩器 导轮的作用是改变从涡轮返回泵轮的液流方向,从而增加涡轮输出扭矩 导轮中的单向离合器将导轮与一固定于变速箱壳体上的轴相连. 这样的结 构使得导轮只能向某特定方向旋转 当导轮能够旋转时, 液力变矩器起到液力耦合器的作用;当导轮固定时, 液 力变矩器将增大输出扭矩 加入导轮后的液力耦合器就形成了典型的三元式液力变矩器。即：泵轮 ＋涡轮＋导轮 导轮不旋转 导轮的叶片形状导致涡轮返回液流的方向几乎相反. 从涡轮流出的液流是向后的，液流冲击导轮叶片的前面。因为导轮被单 向离合器限定不能逆向旋转，所以导轮叶片将向后流动的液流导向向前 推动泵轮叶片，促进泵轮旋转，从而使作用于涡轮的转矩增大。 可见, 变矩工况下, 导轮无法旋转从而实现了增大输出扭矩。