外文翻译 塑料注塑模具的并行设计
塑料注塑模具中英文对照外文翻译文献
外文翻译及原文(文档含英文原文和中文翻译)【原文一】CONCURRENT DESIGN OF PLASTICS INJECTION MOULDS AbstractThe plastic product manufacturing industry has been growing rapidly in recent years. One of the most popular processes for making plastic parts is injection moulding. The design of injection mould is critically important to product quality and efficient product processing.Mould-making companies, who wish to maintain the competitive edge, desire to shorten both design and manufacturing leading times of the by applying a systematic mould design process. The mould industry is an important support industry during the product development process, serving as an important link between the product designer and manufacturer. Product development has changed from the traditional serial process of design, followed by manufacture, to a more organized concurrent process where design and manufacture are considered at a very early stage of design. The concept of concurrent engineering (CE) is no longer new and yet it is still applicable and relevant in today’s manuf acturing environment. Team working spirit, management involvement, total design process and integration of IT tools are still the essence of CE. The application of The CE process to the design of an injection process involves the simultaneous consideration of plastic part design, mould design and injection moulding machine selection, production scheduling and cost as early as possible in the design stage.This paper presents the basic structure of an injection mould design. The basis of this system arises from an analysis of the injection mould design process for mould design companies. This injection mould design system covers both the mould design process and mould knowledge management. Finally the principle of concurrent engineering process is outlined and then its principle is applied to the design of a plastic injection mould.Keywords :Plastic injection mould design, Concurrent engineering, Computer aided engineering, Moulding conditions, Plastic injection moulding, Flow simulation1.IntroductionInjection moulds are always expensive to make, unfortunately without a mould it can not be possible ho have a moulded product. Every mould maker has his/her own approach to design a mould and there are many different ways of designing and building a mould. Surely one of the most critical parameters to be considered in the design stage of the mould is the number of cavities, methods of injection, types of runners, methods of gating, methods of ejection, capacity and features of the injection moulding machines. Mould cost, mould quality and cost of mould product are inseparableIn today’s completive environment, computer aided mould filling simulation packages can accurately predict the fill patterns of any part. This allows for quick simulations of gate placements and helps finding the optimal location. Engineers can perform moulding trials on the computer before the part design is completed. Process engineers can systematically predict a design and process window, and can obtain information about the cumulative effect of the process variables that influence part performance, cost, and appearance.2.Injection MouldingInjection moulding is one of the most effective ways to bring out the best in plastics. It is universally used to make complex, finished parts, often in a single step, economically, precisely and with little waste. Mass production of plastic parts mostly utilizes moulds. The manufacturing process and involving moulds must be designed after passing through the appearance evaluation and the structure optimization of the product design. Designers face a hugenumber of options when they create injection-moulded components. Concurrent engineering requires an engineer to consider the manufacturing process of the designed product in the development phase. A good design of the product is unable to go to the market if its manufacturing process is impossible or too expensive. Integration of process simulation, rapid prototyping and manufacturing can reduce the risk associated with moving from CAD to CAM and further enhance the validity of the product development.3. Importance of Computer Aided Injection Mould DesignThe injection moulding design task can be highly complex. Computer Aided Engineering (CAE) analysis tools provide enormous advantages of enabling design engineers to consider virtually and part, mould and injection parameters without the real use of any manufacturing and time. The possibility of trying alternative designs or concepts on the computer screen gives the engineers the opportunity to eliminate potential problems before beginning the real production. Moreover, in virtual environment, designers can quickly and easily asses the sensitivity of specific moulding parameters on the quality and manufacturability of the final product. All theseCAE tools enable all these analysis to be completed in a meter of days or even hours, rather than weeks or months needed for the real experimental trial and error cycles. As CAE is used in the early design of part, mould and moulding parameters, the cost savings are substantial not only because of best functioning part and time savings but also the shortens the time needed to launch the product to the market.The need to meet set tolerances of plastic part ties in to all aspects of the moulding process, including part size and shape, resin chemical structure, the fillers used, mould cavity layout, gating, mould cooling and the release mechanisms used. Given this complexity, designers often use computer design tools, such as finite element analysis (FEA) and mould filling analysis (MFA), to reduce development time and cost. FEA determines strain, stress and deflection in a part by dividing the structure into small elements where these parameters can be well defined. MFA evaluates gate position and size to optimize resin flow. It also defines placement of weld lines, areas of excessive stress, and how wall and rib thickness affect flow. Other finite element design tools include mould cooling analysis for temperature distribution, and cycle time and shrinkage analysis for dimensional control and prediction of frozen stress and warpage.The CAE analysis of compression moulded parts is shown in Figure 1. The analysis cycle starts with the creation of a CAD model and a finite element mesh of the mould cavity. After the injection conditions are specified, mould filling, fiber orientation, curing and thermal history, shrinkage and warpage can be simulated. The material properties calculated by the simulation can be used to model the structural behaviour of the part. If required, part design, gate location and processing conditions can be modified in the computer until an acceptable part is obtained. After the analysis is finished an optimized part can be produced with reduced weldline (known also knitline), optimized strength, controlled temperatures and curing, minimized shrinkage and warpage.Machining of the moulds was formerly done manually, with a toolmaker checking each cut. This process became more automated with the growth and widespread use of computer numerically controlled or CNC machining centres. Setup time has also been significantly reduced through the use of special software capable of generating cutter paths directly from a CAD data file. Spindle speeds as high as 100,000 rpm provide further advances in high speed machining. Cutting materials have demonstrated phenomenal performance without the use of any cutting/coolant fluid whatsoever. As a result, the process of machining complex cores and cavities has been accelerated. It is good news that the time it takes to generate a mould is constantly being reduced. The bad news, on the other hand, is that even with all these advances, designing and manufacturing of the mould can still take a long time and can be extremely expensive.Figure 1 CAE analysis of injection moulded partsMany company executives now realize how vital it is to deploy new products to market rapidly. New products are the key to corporate prosperity. They drive corporate revenues, market shares, bottom lines and share prices. A company able to launch good quality products with reasonable prices ahead of their competition not only realizes 100% of the market before rival products arrive but also tends to maintain a dominant position for a few years even after competitive products have finally been announced (Smith, 1991). For most products, these two advantages are dramatic. Rapid product development is now a key aspect of competitive success. Figure 2 shows that only 3–7% of the product mix from the average industrial or electronics company is less than 5 years old. For companies in the top quartile, the number increases to 15–25%. For world-class firms, it is 60–80% (Thompson, 1996). The best companies continuously develop new products. AtHewlett-Packard, over 80% of the profits result from products less than 2 years old! (Neel, 1997)Figure 2. Importance of new product (Jacobs, 2000)With the advances in computer technology and artificial intelligence, efforts have been directed to reduce the cost and lead time in the design and manufacture of an injection mould. Injection mould design has been the main area of interest since it is a complex process involving several sub-designs related to various components of the mould, each requiring expert knowledge and experience. Lee et. al. (1997) proposed a systematic methodology and knowledge base for injection mould design in a concurrent engineering environment.4.Concurrent Engineering in Mould DesignConcurrent Engineering (CE) is a systematic approach to integrated product development process. It represents team values of co-operation, trust and sharing in such a manner that decision making is by consensus, involving all per spectives in parallel, from the very beginning of the productlife-cycle (Evans, 1998). Essentially, CE provides a collaborative, co-operative, collective and simultaneous engineering working environment. A concurrent engineering approach is based on five key elements:1. process2. multidisciplinary team3. integrated design model4. facility5. software infrastructureFigure 3 Methodologies in plastic injection mould design, a) Serial engineering b) Concurrent engineeringIn the plastics and mould industry, CE is very important due to the high cost tooling and long lead times. Typically, CE is utilized by manufacturing prototype tooling early in the design phase to analyze and adjust the design. Production tooling is manufactured as the final step. The manufacturing process and involving moulds must be designed after passing through the appearance evaluation and the structure optimization of the product design. CE requires an engineer to consider the manufacturing process of the designed product in the development phase.A good design of the product is unable to go to the market if its manufacturing process is impossible. Integration of process simulation and rapid prototyping and manufacturing can reduce the risk associated with moving from CAD to CAM and further enhance the validity of the product development.For years, designers have been restricted in what they can produce as they generally have todesign for manufacture (DFM) – that is, adjust their design intent to enable the component (or assembly) to be manufactured using a particular process or processes. In addition, if a mould is used to produce an item, there are therefore automatically inherent restrictions to the design imposed at the very beginning. Taking injection moulding as an example, in order to process a component successfully, at a minimum, the following design elements need to be taken into account:1. . geometry;. draft angles,. Non re-entrants shapes,. near constant wall thickness,. complexity,. split line location, and. surface finish,2. material choice;3. rationalisation of components (reducing assemblies);4. cost.In injection moulding, the manufacture of the mould to produce the injection-moulded components is usually the longest part of the product development process. When utilising rapid modelling, the CAD takes the longer time and therefore becomes the bottleneck.The process design and injection moulding of plastics involves rather complicated and time consuming activities including part design, mould design, injection moulding machine selection, production scheduling, tooling and cost estimation. Traditionally all these activities are done by part designers and mould making personnel in a sequential manner after completing injection moulded plastic part design. Obviously these sequential stages could lead to long product development time. However with the implementation of concurrent engineering process in the all parameters effecting product design, mould design, machine selection, production scheduling,tooling and processing cost are considered as early as possible in the design of the plastic part. When used effectively, CAE methods provide enormous cost and time savings for the part design and manufacturing. These tools allow engineers to virtually test how the part will be processed and how it performs during its normal operating life. The material supplier, designer, moulder and manufacturer should apply these tools concurrently early in the design stage of the plastic parts in order to exploit the cost benefit of CAE. CAE makes it possible to replace traditional, sequential decision-making procedures with a concurrent design process, in which all parties can interact and share information, Figure 3. For plastic injection moulding, CAE and related design data provide an integrated environment that facilitates concurrent engineering for the design and manufacture of the part and mould, as well as material selection and simulation of optimal process control parameters.Qualitative expense comparison associated with the part design changes is shown in Figure 4 , showing the fact that when design changes are done at an early stages on the computer screen, the cost associated with is an order of 10.000 times lower than that if the part is in production. These modifications in plastic parts could arise fr om mould modifications, such as gate location, thickness changes, production delays, quality costs, machine setup times, or design change in plastic parts.Figure 4 Cost of design changes during part product development cycle (Rios et.al, 2001)At the early design stage, part designers and moulders have to finalise part design based on their experiences with similar parts. However as the parts become more complex, it gets rather difficult to predict processing and part performance without the use of CAE tools. Thus for even relatively complex parts, the use of CAE tools to prevent the late and expensive design changesand problems that can arise during and after injection. For the successful implementation of concurrent engineering, there must be buy-in from everyone involved.5.Case StudyFigure 5 shows the initial CAD design of plastics part used for the sprinkler irrigation hydrant leg. One of the essential features of the part is that the part has to remain flat after injection; any warping during the injection causes operating problems.Another important feature the plastic part has to have is a high bending stiffness. A number of feeders in different orientation were added to the part as shown in Figure 5b. These feeders should be designed in a way that it has to contribute the weight of the part as minimum aspossible.Before the design of the mould, the flow analysis of the plastic part was carried out with Moldflow software to enable the selection of the best gate location Figure 6a. The figure indicates that the best point for the gate location is the middle feeder at the centre of the part. As the distortion and warpage of the part after injection was vital from the functionality point of view and it has to be kept at a minimum level, the same software was also utilised to yiled the warpage analysis. Figure 5 b shows the results implying the fact that the warpage well after injection remains within the predefined dimensional tolerances.6. ConclusionsIn the plastic injection moulding, the CAD model of the plastic part obtained from commercial 3D programs could be used for the part performance and injection process analyses. With the aid ofCEA technology and the use of concurrent engineering methodology, not only the injection mould can be designed and manufactured in a very short of period of time with a minimised cost but also all potential problems which may arise from part design, mould design and processing parameters could be eliminated at the very beginning of the mould design. These two tools help part designers and mould makers to develop a good product with a better delivery and faster tooling with less time and money.References1. Smith P, Reinertsen D, The time-to-market race, In: Developing Products in Half the Time. New York, Van Nostrand Reinhold, pp. 3–13, 19912.Thompson J, The total product development organization. Proceedings of the SecondAsia–Pacific Rapid Product Development Conference, Brisbane, 19963.Neel R, Don’t stop after the prototype, Seventh International Conference on Rapid Prototyping, San Francisco, 19974.Jacobs PF, “Chapter 3: Rapid Product Development” in Rapid Tooling: Technologies and Industrial Applications , Ed. Peter D. Hilton; Paul F. Jacobs, Marcel Decker, 20005.Lee R-S, Chen, Y-M, and Lee, C-Z, “Development of a concurrent mould design system: a knowledge based approach”, Computer Integrated Manufacturing Systems, 10(4), 287-307, 19976.Evans B., “Simultaneous Engineering”, Mechanical Engi neering , V ol.110, No.2, pp.38-39, 19987.Rios A, Gramann, PJ and Davis B, “Computer Aided Engineering in Compression Molding”, Composites Fabricators Association Annual Conference , Tampa Bay, 2001【译文一】塑料注塑模具并行设计塑料制品制造业近年迅速成长。
外文翻译--塑料注射模的同步设计系统
中文译文：塑料注射模的同步设计系统摘要:传统上，塑料注射模设计一般以线性的方式进行。
这种线性的工艺过程中，有些设计活动可以同时进行，因此形成了一个长期的循环过程。
但是由于不同的步骤设计缺乏协调性和设计者之间的相互沟通。
因此错误是不可避免的。
通过分析模型过程和模型设计中模件的设计，在当前模型设计基础上，本文章提出了同步设计系统(SDS)。
SDS主要包括下列功能：（1）设计者之间可以通过使用客户机/服务器技术实现设计者之间的相互联交流；(2)提供当前的设计状况和背景资料，并为下一步的设计提出可行性方案；( 3 )找出不同的设计者之间的不同点，提出解决这些争议的意见，以便这项任务能给在同一时间被不同的专家设计(4)不断地检查模型设计模件以保持设计的一致性。
而且SDS系统能够在模型设计过程中减少人为的错误。
因此，SDS系统的开发能够缩短产品研制周期和减少开发费用，使产品尽快投入市场。
关键字：同步设计系统（SDS）并行工程网络技术和注射模具设计。
1、简介塑料模具的设计是为了生产出不同的塑料产品。
传统上，塑料注射模的设计通常由人工绘图，随着CAD技术的出现，近来计算机辅助注射模的设计(计算机辅助设计)技术也不断的发展。
IMOLD [1 ]就是第一个这样系统，它所需的时间是通常设计时间的80%。
系统提供不同的模型，而每个模型又是由不同的模件组成，即填料、滑块、浇口道、型芯、型腔、型机体、凸模、注射机和通气孔。
设计者通常可以同时运用这些模件。
由于一些辅助元件设计必须同时进行，因此这种线性的设计方法效率较低。
当两个或更多设计者同时对同一模具的辅助元件进行设计时，而协调性和相互之间的沟通只是口头上的，这样效率较低和极易出现错误。
因此信息的交换是必要的[2][3]，而一个自动的设计监控系统当然也是必不可少的。
最近并行工程结合产品设计和相关的工艺过程，已成为一种有条不紊的设计方法，得到支持并已被运用于生产之中，这种方法缩短设计时间，降低产品开发成本，并且改进产品质量 [4].曾经前人使用过的设计方法在此系统中已被使用[5].新的报告也将并行工程用于注射模型设计过程。
机械设计毕业设计外文文献翻译中英文对照塑料模具CAD集成技术
机械设计毕业设计外文文献翻译中英文对照：塑料模具CAD集成技术毕业设计外文文献翻译毕业设计题目摇控器面板注塑模设计翻译题目The molding tool CAD gathers the technique专业机械设计制造及其自动化姓名班级机械A0731学号指导教师机械与材料工程学院二O一O年十一月[K.P. Rao and K. Sivaram: J. Mater. Proc. Technol., 1993, vol. 37, pp.295-318.]毕业论文(设计)外文翻译课题名称:塑料模具CAD集成技术内容提要:通过分析计算机辅助注射模设计和制造的各个环节中共享的技术和信息,本文揭示了注射模CAD的集成技术的根本内涵,并提出了它的研究热点和趋势。
引言模具CAD集成技术是一项重要的模具先进制造技术, 是一项用高技术改造模具传统技术的重要关键技术。
从六五计划开始,我国有许多模具企业采用CAD 技术, 特别是近年, CAD技术的应用越来越普遍和深入, 大大缩短了模具设计周期,提高了制模质量和复杂模具的制造能力。
然而, 由于许多企业对模具CAD集成技术认识不足, 投资带有盲目性, 不能很好地发挥作用,造成了很大的浪费。
本文就塑料模具CAD集成技术及其应用发表一些观点, 供大家参考。
1、塑料模具CAD集成技术塑料模具的制造, 包括塑料产品的造型设计、模具的结构设计及分析、模具的数控加工铣削、电加工、线切割等、抛光和配试模以及快速成形制造等。
各个环节所涉及的CAD单元技术有:造型和结构设计CAD、产品外形的快速反求RE、结构分析与优化设计CAE、辅助制造CAM、加工过程虚拟仿真SIMULATION、产品及模具的快速成形RP、辅助工艺过程CAPP和产品数据管理技术PDM等。
塑料模具CAD集成技术,? 就是把塑料模具制造过程所涉及的各项单元技术集成起来, 统一数据库和文件传输格式, 实现信息集成和数据资源共享, 从而大大缩短模具的设计制造周期, 提高制模质量。
塑料注塑模具并行设计外文翻译、中英文翻译、外文文献翻译
塑料注塑模具并行设计Assist.Prof.Dr. A. YAYLA /Prof.Dr. Paş a YAYLA摘要塑料制品制造业近年迅速成长。
其中最受欢迎的制作过程是注塑塑料零件。
注塑模具的设计对产品质量和效率的产品加工非常重要。
模具公司想保持竞争优势,就必须缩短模具设计和制造的周期。
模具是工业的一个重要支持行业，在产品开发过程中作为一个重要产品设计师和制造商之间的联系。
产品开发经历了从传统的串行开发设计制造到有组织的并行设计和制造过程中,被认为是在非常早期的阶段的设计。
并行工程的概念(CE)不再是新的,但它仍然是适用于当今的相关环境。
团队合作精神、管理参与、总体设计过程和整合IT工具仍然是并行工程的本质。
CE过程的应用设计的注射过程包括同时考虑塑件设计、模具设计和注塑成型机的选择、生产调度和成本中尽快设计阶段。
介绍了注射模具的基本结构设计。
在该系统的基础上,模具设计公司分析注塑模具设计过程。
该注射模设计系统包括模具设计过程及模具知识管理。
最后的原则概述了塑料注射模并行工程过程并对其原理应用到设计。
关键词:塑料注射模设计、并行工程、计算机辅助工程、成型条件、塑料注塑、流动模拟1、简介注塑模具总是昂贵的,不幸的是没有模具就不可能生产模具制品。
每一个模具制造商都有他/她自己的方法来设计模具,有许多不同的设计与建造模具。
当然最关键的参数之一,要考虑到模具设计阶段是大量的计算、注射的方法,浇注的的方法、研究注射成型机容量和特点。
模具的成本、模具的质量和制件质量是分不开的在针对今天的计算机辅助充型模拟软件包能准确地预测任何部分充填模式环境中。
这允许快速模拟实习,帮助找到模具的最佳位置。
工程师可以在电脑上执行成型试验前完成零件设计。
工程师可以预测过程系统设计和加工窗口,并能获得信息累积所带来的影响,如部分过程变量影响性能、成本、外观等。
2、注射成型法注塑成型是最有效的方法之一,将塑料最好的一面呈现。
这是普遍用于制造复杂的制件,优点是简单、经济、准确与少浪费。
塑料注射成型外文文献翻译、中英文翻译、外文翻译
塑料注射成型外文文献翻译、中英文翻译、外文翻译外文翻译原文：Injection MoldingMany different processes are used to transform plastic granules, powders, and liquids into product. The plastic material is in moldable form, and is adaptable to various forming methods. In most cases thermosetting materials require other methods of forming. This is recognized by the fact that thermoplastics are usually heated to a soft state and then reshaped before cooling. Theromosets, on the other hand have not yet been polymerized before processing, and the chemical reaction takes place during the process, usually through heat, a catalyst, or pressure. It is important to remember this concept while studying the plastics manufacturing processes and polymers used.Injection molding is by far the most widely used process of forming thermoplastic materials. It is also one of the oldest. Currently injection molding accounts for 30% of all plastics resin consumption. Since raw material can be converted by a single procedure, injection molding is suitable for mass production of plastics articles and automated one-step production of complex geometries. In most cases, finishing is not necessary. Typical products include toys, automotive parts, household articles, and consumer electronics goods.Since injection molding has a number of interdependent variables, it is a process of considerable complexity. The success of the injection molding operation is dependent not only in the proper setup of the machine hydraulics, barrel temperaturevariations, and changes in material viscosity. Increasing shot-to-shot repeatability of machine variables helps produce parts with tighter tolerance, lowers the level of rejects, and increases product quality (i.e., appearance and serviceability).The principal objective of any molding operation is the manufacture of products: to a specific quality level, in the shortest time, and using repeatable and fully automaticcycle. Molders strive to reduce or eliminate rejected parts in molding production. For injection molding of high precision optical parts, or parts with a high added value such as appliance cases, the payoff of reduced rejects is high.A typical injection molding cycle or sequence consists of five phases;1. Injection or mold filling2. Packing or compression3. Holding4. Cooling5. Part ejectionPlastic granules are fed into the hopper and through an in the injection cylinder where they are carried forward by the rotating screw. The rotation of the screw forces the granules under high pressure against the heated walls of the cylinder causing them to melt. As the pressure building up, the rotating screw is forced backward until enough plastic has accumulated to make the shot. The injection ram (or screw) forces molten plastic from the barrel, through the nozzle, sprue and runner system, and finally into the mold cavities. During injection, the mold cavity is filled volumetrically. When the plastic contacts the cold mold surfaces, it solidifies (freezes) rapidly to produce theskin layer. Since the core remains in the molten state, plastic follows through the core to complete mold filling. Typically, the cavity is filled to 95%~98% during injection. Then the molding process is switched over to the packing phase.Even as the cavity is filled, the molten plastic begins to cool. Since the cooling plastic contracts or shrinks, it gives rise to defects such as sink marks, voids, and dimensional instabilities. To compensate for shrinkage, addition plastic is forced into the cavity. Once the cavity is packed, pressure applied to the melt prevents molten plastic inside the cavity from back flowing out through the gate. The pressure must be applied until the gate solidifies. The process can be divided into two steps (packing and holding) or may be encompassed in one step(holding or second stage). During packing, melt forced into the cavity by the packing pressure compensates for shrinkage. With holding, the pressure merely prevents back flow of the polymer malt.After the holding stage is completed, the cooling phase starts. During, the part is held in the mold for specified period. The duration of the cooling phase depends primarily on the material properties and the part thickness. Typically, the part temperature must cool below the material’s ejection temperature. While cooling the part, the machine plasticates melt for the next cycle.The polymer is subjected to shearing action as well as the condition of the energy from the heater bands. Once the short is made, plastication ceases. This should occur immediately before the end of the cooling phase. Then the mold opens and the part is ejected.When polymers are fabricated into useful articles they are referred to as plastics, rubbers, and fibers. Some polymers, forexample, cotton and wool, occur naturally, but the great majority of commercial products are synthetic in origin. A list of the names of the better known materials would include Bakelite, Dacron, Nylon, Celanese, Orlon, and Styron.Previous to 1930 the use of synthetic polymers was not widespread. However, they should not be classified as new materials for many of them were known in the latter half of the nineteenth century. The failure to develop them during this period was due, in part, to a lack of understanding of their properties, in particular, the problem of the structure of polymers was the subject of much fruitless controversy.Two events of the twentieth century catapulted polymers into a position of worldwide importance. The first of these was the successful commercial production of the plastic now known as Bakelite. Its industrial usefulness was demonstrated in1912 and in the next succeeding years. T oday Bakelite is high on the list of important synthetic products. Before 1912 materials made from cellulose were available, but their manufacture never provided the incentive for new work in the polymer field such as occurred after the advent of Bakelite. The second event was concerned with fundamental studies of the nature polymers by Staudinger in Europe and by Carohers, who worked with the Du Pont company in Delaware. A greater part of the studies were made during the 1920’s. Staudinger’s work was primarily fundamental. Carother’s achievements led t o the development of our present huge plastics industry by causing an awakening of interest in polymer chemistry, an interest which is still strongly apparent today.The Nature of ThermodynamicsThermodynamics is one of the most important areas ofengineering science used to explain how most things work, why some things do not the way that they were intended, and why others things just cannot possibly work at all. It is a key part of the science engineers use to design automotive engines, heat pumps, rocket motors, power stations, gas turbines, air conditioners, super-conducting transmission lines, solar heating systems, etc.Thermodynamics centers about the notions of energy, the idea that energy is conserved is the first low of thermodynamics. It is starting point for the science of thermodynamics is entropy; entropy provides a means for determining if a process is possible.This idea is the basis for the second low of thermodynamics. It also provides the basis for an engineering analysis in which one calculates the maximum amount of useful that can be obtained from a given energy source, or the minimum amount of power input required to do a certain task.A clear understanding of the ideas of entropy is essential for one who needs to use thermodynamics in engineering analysis. Scientists are interested in using thermodynamics to predict and relate the properties of matter; engineers are interested in using this data, together with the basic ideas of energy conservation and entropy production, to analyze the behavior of complex technological systems.There is an example of the sort of system of interest to engineers, a large central power stations. In this particular plant the energy source is petroleum in one of several forms, or sometimes natural gas, and the plant is to convert as much of this energy as possible to electric energy and to send this energy down the transmission line.Simply expressed, the plant does this by boiling water andusing the steam to turn a turbine which turns an electric generator.The simplest such power plants are able to convert only about 25 percent of the fuel energy to electric energy. But this particular plant converts approximately 40 percent;it has been ingeniously designed through careful application of the basic principles of thermodynamics to the hundreds of components in the system.The design engineers who made these calculations used data on the properties of steam developed by physical chemists who in turn used experimental measurements in concert with thermodynamics theory to develop the property data.Plants presently being studied could convert as much as 55 percent of the fuel energy to electric energy, if they indeed perform as predicted by thermodynamics analysis.The rule that the spontaneous flow of heat is always from hotter to cooler objects is a new physical idea. There is noting in the energy conservation principle or in any other law of nature that specifies for us the direction of heat flow. If energy were to flow spontaneously from a block of ice to a surrounding volume of water, this could occur in complete accord with energy conservation. But such a process never happens. This idea is the substance of the second law of thermodynamics.Clear, a refrigerator, which is a physical system used in kitchen refrigerators, freezers, and air-conditioning units must obey not only the first law (energy conservation) but the second law as well.To see why the second law is not violated by a refrigerator, we must be careful in our statement of law. The second law of thermodynamics says, in effect, that heat never flowsspontaneously from a cooler to a hotter object.Or, alternatively, heat can flow from a cooler to a hotter object only as a result of work done by an external agency. We now see the distinction between an everyday spontaneous process, such as the flow of heat from the inside to the outside of a refrigerator.In the water-ice system, the exchange of energy takes place spontaneously and the flow of heat always proceeds from the water to the ice. The water gives up energy and becomes cooler while the ice receives energy and melts.In a refrigerator, on the other hand, the exchange of energy is not spontaneous. Work provided by an external agency is necessary to reverse the natural flow of heat and cool the interior at the expense of further heating the warmer surroundings.译文：塑料注射成型许多不同的加工过程习惯于把塑料颗粒、粉末和液体转化成最终产品。
注塑成型的模具设计外文翻译
Figure 1. Organization of the IKEM Project2 Intelligent Mold Design ToolThe mold design tool in its basic form is a Visual Basic application taking input from a text file that contains information about the part and a User Input form. The text file contains information about the part geometry parsed from a Pro/E information file. The input is used to estimate the dimensions of mold and various other features.2.1 Literature ReviewDesign of molds is another stage of the injection molding process where the experience of an engineer largely helps automate the process and increase its efficiency. The issue that needs attention is the time that goes into designing the molds. Often, design engineers refer to tables and standard handbooks while designing a mold, which consumes lot of time. Also, a great deal of time goes into modeling components of the mold in standard CAD software. Differentresearchers have dealt with the issue of reducing the time it takes to design the mold in different ways. Koelsch and James have employed group technology techniques to reduce the mold design time. A unique coding system that groups a class of injection molded parts, and the tooling required ininjection molding is developed which is general and can be applied to other product lines.A software system to implement the coding system has also been developed. Attempts were also directed towards the automation of the mold design process by capturing experience and knowledge of engineers in the field. The development of a concurrent mold design system is one such approach that attempts to develop a systematic methodology for injection mold design processes in a concurrent engineering environment. The objective of their research was to develop a mold development process that facilitates concurrent engineering-based practice, andFigure 2. Organization of the Mold Design Module.While most of the input, like the number of cavities, cavity image dimensions, cycle time are based on the client specifications, other input like the plasticizing capacity, shots per minute etc., can be obtained from the machine specifications. The output of the application contains mold dimensions and other information, which clearly helps in selecting the standard mold base from catalogs. Apart from the input and output, the Figure 2 also shows the various modules that produce the final output.2.5 Framing rulesAt this stage, the expert’s knowledge is represented in the form of multiple If-Then statements. The rules may be representations of both qualitative and quantitative knowledge. By qualitative knowledge, we mean deterministic information about a problem that can be solved computationally. By qualitative we mean information that is not deterministic, but merely followed as a rule based on previous cases where the rule has worked. A typical rule is illustrated below:If Material = “Acetal” AndRunner Length <= 3 AndRunner Length > 0 ThenRunner Diameter =0.062End IfWhen framing the rules it is important that we represent the information in a compact way while avoiding redundancy, incompleteness and inconsistency. Decision tables help take care of all the above concerns by checking for redundancy and comprehensive expression of the problem statement. As an example, in the process of selecting an appropriate mold base, the size of mold base depends on the number of cavities and inserts. To ensure that all possible combinations of。
注塑模具毕业设计方案外文翻译样本
注塑模具毕业设计方案外文翻译附录外文资料与中文翻译外文资料：China's mold industry and its development trendThe mold is the manufacturing industry important craft foundation, in our country, the mold manufacture belongs to the special purpose equipment manufacturing industry. China although very already starts to make the mold and the use mold, but long-term has not formed the industry. Straight stabs 0 centuries 80's later periods, the Chinese mold industry only then drives into the development speedway. Recent years, not only the state-owned mold enterprise had the very big development, the three investments enterprise, the villages and towns (individual) the mold enterprise's development also quite rapid .Although the Chinese mold industrial development rapid, but compares with the demand, obviously falls short of demand, itsmain gap concentrates precisely to, large-scale,complex, the long life mold domain. As a result of in aspect and so on mold precision, life, manufacture cycle and productivity, China and the international average horizontal and the developed country still had a bigger disparity, therefore, needed massively to import the mold every year .The Chinese mold industry except must continue to sharpen the productivity, from now on will have emphatically to the profession internal structure adjustment and the state-of-art enhancement. The structure adjustment aspect, mainly is the enterprise structure to the specialized adjustment, the product structure to center the upscale mold development, to the import and export structure improvement, center the upscale automobile cover mold forming analysis and the structure improvement, the multi-purpose compound mold and thecompound processing and the laser technology in the mold design manufacture application, the high-speed cutting, the superfinishing and polished the technology, the information direction develops .The recent years, the mold profession structure adjustment and the organizational reform step enlarges, mainly displayed in, large-scale, precise, complex, the long life, center the upscale mold and the mold standard letter development speed is higher than the common mold product; The plastic mold and the compression casting mold proportion increases; Specialized mold factory quantity and its productivity increase; "The three investments" and the private enterprise develops rapidly; The joint stock system transformation step speeds up and so on. Distributes from the area looked, take Zhujiang Delta and Yangtze River delta as central southeast coastal area development quickly to mid-west area,south development quickly to north. At present develops quickest, the mold produces the most centralized province is Guangdong and Zhejiang, places such as Jiangsu, Shanghai, Anhui and Shandong also has a bigger development in recent years .Although our country mold total quantity had at present achieved the suitable scale, the mold level also has the very big enhancement, after but design manufacture horizontal overall rise and fall industry developed country and so on Yu De, America, date, France, Italy many. The current existence question and the disparity mainly display in following several aspects:(1) The total quantity falls short of demandDomestic mold assembling oneself rate only ,about 70%. Low-grade mold , center upscale mold assembling oneself rate only has 50% about .(2) The enterprise organizational structure, the product structure, the technical structure and the import and export structure does not gatherIn our country mold production factory to be most is from the labor mold workshop which produces assembles oneself (branch factory), from produces assembles oneself the proportion to reach as high as about 60%, but the overseas mold ultra 70% is the commodity mold. The specialized mold factory mostly is "large and complete", "small and entire" organization form, but overseas mostly is "small but", "is specially small and fine". Domestic large-scale, precise, complex, the long life mold accounts for the total quantity proportion to be insufficient 30%, but overseas in 50% above 2004 years, ratio of the mold import and export is :1, the import and export balances the after net import volume to amount to billion US dollars, isworld mold net import quantity biggest country .(3) The mold product level greatly is lower than the international standard The production cycle actually is higher than the international water broad product level low mainly to display in the mold precision, cavity aspect and so on surface roughness, life and structure .(4) Develops the ability badly, economic efficiency country mold enterprise technical personnel proportion low the level is lower, also does not take the product development, frequently is in the passive position in the market. Our country each mold staff average year creation output value approximately ,ten thousand US dollars, overseas mold industry developed country mostly 15 to 20 thousand US dollars, some reach as high as 25 to 30 thousand US dollars, relative is our country quite part of molds enterprises alsocontinues to use the workshop type management with it, truly realizes the enterprise which the modernized enterprise manages fewTo create the above disparity the reason to be very many, the mold long-term has not obtained the value besides the history in as the product which should have, as well as the most state-owned enterprises mechanism cannot adapt the market economy, but also has the following several reasons: .(1) Country to mold industry policy support dynamics also insufficiently Although the country already was clear about has promulgated the mold profession industrial policy, but necessary policy few, carried out dynamics to be weak. At present enjoyed the mold product increment duty enterprise nation 185, the majority enterprise still the tax burden is only overweight. The mold enterprise carries on the technological transformationsintroduction equipment to have to pay the considerable amount the tax money, affects the technology advancement, moreover privately operated enterprise loan extremely difficult .(2) Talented person serious insufficient, the scientific research development and the technical attack investment too urineMold profession is the technology, the fund, the work crowded industry, along with the time progress and the technical development, grasps the talented person which and skilled utilizes the new technology exceptionally short, the high-quality mold fitter and the enterprise management talent extremely is also anxious. Because the mold enterprise benefit unsatisfactory and takes insufficiently the scientific research development and the technical attack, the scientific research unit and the universities, colleges andinstitutes eye stares at is creating income, causes the mold profession invests too few in the scientific research development and the technical attack aspect, causes the mold technological development step not to be big, progresses not quick .(3) The craft equipment level to be low, also necessary is not good, the use factor lowrecent years our country engine bed profession progressed quickly, has been able to provide the quite complete precision work equipment, but compared with the overseas equipment, still had a bigger disparity. Although the domestic many enterprises have introduced many overseas advanced equipment, but the overall equipment level low are very more than the overseas many enterprises. As a result of aspect the and so on system and fund reason, introduces the equipment not not necessary, the equipment and the appendix not necessaryphenomenon are extremely common, the equipment utilization rate low question cannot obtain the comparatively properly solution for a long time .(4) Specialization, standardization, commercialized degree low, the cooperation abilityBecause receives "large and complete" "small and entire" the influence since long ago, mold specialization level low, the specialized labor division is not careful, the commercialized degree is low. At present domestic every year produces mold, commodity mold minister 40% About, other for from produce uses for oneself. Between the mold enterprise cooperates impeded, completes the comparatively large-scale mold complete task with difficulty. Mold standardization level low, mold standard letter use cave rare is low also to the mold quality, the cost has a more tremendousinfluence, specially has very tremendous influence .(5) To the mold manufacture cycle) the mold material and the mold correlation technology fallsThe mold material performance, the quality and the variety question often can affect the mold quality, the life and the cost, the domestically produced molding tool steel and overseas imports the steel products to compare has a bigger disparity. Plastic, plate, equipment energy balance, also direct influence mold level enhancement .At present, our country economy still was at the high speed development phase, on the international economical globalization development tendency is day by day obvious, this has provided the good condition and the opportunity for the our country mold industry high speed development. On the one hand, the domestic mold market will continuehigh speed to develop, on the other hand, the mold manufacture also gradually will shift as well as the transnational group to our country carries on the mold purchase trend to our country extremely to be also obvious. Therefore, will take a broad view the future, international, the domestic mold market overall development tendency prospect will favor, estimated the Chinese mold will obtain the high speed development under the good market environment, our country not only can become the mold great nation, moreover certainly gradually will make the powerful nation to the mold the ranks to make great strides forward. "15" period, the Chinese mold industry level not only has the very big enhancement in the quantity and the archery target aspect, moreover the profession structure, the product level, the development innovation ability, enterprise's system and the mechanism aswell as the technology advancement aspect also can obtain a bigger development .The mold technology has gathered the machinery, the electron, chemistry, optics, the material, the computer, the precise monitor and the information network and so on many disciplines, is a comprehensive nature multi-disciplinary systems engineering. The mold technology development tendency mainly is the mold product to larger-scale, preciser, more complex and a more economical direction develops, the mold product technical content unceasingly enhances, the mold manufacture cycle unceasingly reduces, the mold production faces the information, is not having the chart, is fine, the automated direction develops, the mold enterprise to the technical integration, the equipment excellent, is producing approves the brand, the management information, the management internationalization direction develops.Our country mold profession still will have to enhance from now on the general character technology had :(1) To establish in the CAD/CAE platform the advanced mold design technology, enhances modernization which the mold designed, information, intellectualization, standardized level .(2) Establishes in the CAM/CAPP foundation the advanced mold processing technology and the advanced manufacture technology unifies, raises the automated level and the production efficiency which the mold processes .(3) The mold production enterprise's information management technology. For example PDM (product data management), ERP (enterprise resource management), MIS (mold manufacture management information system) and information network technology the and so on INTERMET platform application, the promotion and the development .(4) Are high speed, Gao Jing, the compound mold processing technology research and the application. For example the ultra fine ramming mold manufacture technology, the precise plastic and the compression casting mold manufacture technology and so on .(5) Enhances the mold production efficiency, reduces the cost and reduces the mold production cycle each kind of fast economical mold manufacture technology .(6) The advanced manufacture technology application. For example hot technology and so on flow channel technology, gas auxiliary technology, hypothesized technology, nanotechnology, rapid scanning technology, reversion project, parallel project in the mold research, the development, the processing process application .(7) The raw material the simulation technology which forms in the mold .(8) The advanced mold processing and the appropriation equipment research and the development .(9) The mold and the mold standardletter, the important auxiliary standardized technology .(10) The mold and its the product examination technology.(11) High quality, the new mold materialresearch and the development and its thecorrect application .(12) The mold production enterprise'smodern management technology □Mold profession in "十15" period needsto solve the key essential technology shouldbe the mold information, the digitized technology and precise, ultra fine, highspeed, the highly effective manufacture technology aspect breakthrough Along with the national economy totalquantity and the industry product technology unceasing development, all thevarious trades and occupations to the mold demand quantity more and more big, the specification more and more is also high.Although mold type many, but its development should be with emphasis both can meet the massive needs, and has the comparatively high-tech content, specially at present domestic still could not be self-sufficient, needs the massive imports the mold and can represent the development direction large-scale, precise, is complex, the long life mold. The mold standard letter type, the quantity, the level, the production a and so on have the significant influence to the entire mold profession development. Therefore, some important mold standard letters also must the prioritize, moreover its development speed should quickly to the mold development speed, like this be able unceasingly to raise our country mold standardization level, thus improves the mold quality, reduces the moldproduction cycle, reduces the cost. Because our country mold product holds the bigger price superiority in the international market, therefore regarding the exportation prospect good mold product also should take key develops. According to the above required quantity big, the technical content is high, represents the development direction, the export prospect good principle choice prioritize product, moreover chooses the product to have at present to have the certain technology base, belongs has the condition, has the product which the possibility develops .According to "十15" the mold profession development plan, "十15" the period mold product development mainly has following several kind of the automobile cover mold(1)Ramming mold to occupyThe mold total quantity dish with emphasis above 40%. Automobile cover mold mainly for automobile necessary, alsoincludes for the agriculture with the vehicle, the project machinery and the farm machinery necessary cover mold, it has the very big representation in the ramming mold, the mold mostly is large and middle scale, structure complex, the specification is high. For the passenger vehicle necessary cover mold, the request is in particular higher, may represent the ramming mold the level. This kind of mold our country had the certain technology base, already for middle-grade passenger vehicle necessary, but the level is not high, the ability is insufficient, at present satisfying rate only has one about the half. Center the upscale passenger vehicle cover mold main dependence import, has become the bottleneck which the automobile develops, enormous influence vehicle type development .(2)The precise ramming moldMulti- locations level was entering the mold and fine represents the ramming mold development direction, the precision request life request has been extremely high, mainly for the electronics industry, the automobile, the instrument measuring appliance, the electrical machinery electric appliance and so on formed a complete set. These two kind of molds, domestic had the suitable foundation, and has introduced the overseas technology and the equipment, the individual enterprise produces the product has achieved the world level, but the majority of enterprises still had a bigger disparity, the supply total quantity insufficient, the import were very many(3) The large-scale precise plastic moldPlastic mold accounts for the mold total quantity 10%, moreover this proportion also is rising. In the plasticmold necessary large-scale casts the mold for the automobile and the electrical appliances, necessary models for the integrated circuit seals the mold, for the electronic information industry and the machinery and the packing necessary multilayer, the multi- cavities, the multi- material qualities, the multicolor precise note , and saves water the agricultural necessary plastic different molding for the new building materials to squeeze out the mold and the pipeline and the nozzle mold and so on, at present although had the suitable technology base and fast is developing, but the technical level and overseas still had a bigger disparity, the total quantity falls short of demand, Every year import amount reaches several hundred million US dollar.(4) The main mold standard to imitateeAt present domestically to have an greater output the mold standard letter mainly is the mold frame, the guidance, thethrowout lever pushes the tube, the elastic part and so on. These products not only the domestic necessary massive need, the exportation prospect very is also good, should continue vigorously to develop. The nitrogen cylinder and the hot flow channel part main dependence import, should raise the level in the existing foundation, forms the standard and organization scale production.(5) The other high-tech content moldsOccupiesin the mold total quantity green 8% compression casting mold, large-scale thin wall precise compression casting technology content high, the difficulty is big. The magnesium alloy compression casting mold at present although just started, but the prospects for development were good, have the representation. The meridian rubber tire mold also is the development direction, detachable mold technology difficulty isbiggest. With fast takes shape some fast pattern making technologies and the corresponding fast economical mold which the technology unifies has the very good prospects for development. These high-tech content molds in "十15" period also should the prioritize .中文翻译：我国模具工业现状及发展趋势模具是制造业的重要工艺基础，在我国，模具制造属于专用设备制造业。
模具 塑料注射成型 外文翻译 外文文献 英文文献
模具塑料注射成型外文翻译外文文献英文文献XXXThere are many different processing methods used to convert plastic pellets。
powders。
and liquids into final products。
Plastic materials XXX。
thermoplastic materials XXX。
XXX require other methods。
It is XXX.XXX。
It is also the oldest method。
Suddenly。
XXX account for 30% of all XXX suitable for mass n。
when raw materials XXX in a single step of n。
In most cases。
n machiningis not required for such products。
The us products produced include toys。
automotive parts。
household items。
and electronic consumer goods.Because plastic n molds have many variable nships。
it is a complex and us processing process。
The success of XXX appropriate steps。
but on the XXX。
which leads to the n of XXX。
barrel temperature changes。
XXX ns can help ce tolerances。
ce defect rates。
and increase product quality.XXX operator is to produce products that e first-rate products in the shortest time。
模具外文翻译外文文献英文文献注塑模
模具外文翻译外文文献英文文献注塑模The Injection Molding1、The injection moldingInjection molding is principally used for the production of the thermoplastic parts,although some progress has been made in developing a method for injection molding some thermosetting materials.The problem of injection a method plastic into a mold cavity from a reservoir of melted material has been extremely difficult to solve for thermosetting plastic which cure and harden under such conditions within a few minutes.The principle of injection molding is quite similar to that of die-casting.The process consists of feeding a plastic compound in powered or granular form from a hopper through metering and melting stages and then injecting it into a mold.After a brief cooling period,the mold is opened and the solidified part ejected.Injection-molding machine operation.The advantage of injection molding are：（ⅰ）a high molding speed adapter for mass production is possible；（ⅱ）there is a wide choice of thermoplastic materials providing a variety of useful properties；（ⅲ）it is possible to mold threads,undercuts,side holes,and large thin section.2、The injection-molding machineSeveral methods are used to force or inject the melted plastic into the mold.The most commonly used system in the larger machines is the in-line reciprocating screw,as shown in Figure 2-1.The screw acts as a combination injection and plasticizing unit.As the plastic is fed to the rotating screw,it passes through three zones as shown：feed,compression,and metering.After the feed zone,the screw-flight depth is gradually reduced,force theplastic to compress.The work is converted to heat by conduction from the barrel surface.As the chamber in front of the screw becomes filled,it forces the screw back,tripping a limit switch that activates a hydraulic cylinder that forces the screw forward and injects the fluid plastic into the closed mold.An antiflowback valve presents plastic under pressure from escaping back into the screw flight.The clamping force that a machine is capable of exerting is part of the size designation and is measured in tons.A rule-of-thumb can be used to determine the tonnage required for a particular job.It is based on two tons of clamp force per square inch of projected area.If the flow pattern is difficult and the parts are thin,this may have to go to three or four tons.Many reciprocating-screw machines are capable of handing thermosetting plastic materials.Previously these materials were handled by compression or transfer molding.Thermosetting materials cure or polymerize in the mold and are ejected hot in the range of 375°C～410°C.T hermosetting parts must be allowed to cool in the mold in order or remove them without distortion. Thus thermosetting cycles can be faster.Of course the mold must be heated rather than chilled,as with thermoplastics.3、Basic Underfeed MouldA simple mould of this type is shown in Figure3-1,and the description of the design and the opening sequence follows.The mould consists of three basic parts,namely：the moving half,the floating cavity plate and the feed plate respectively.The moving half consists of The moving mould plate assembly,support block,backing plate,ejector assembly and the pin ejection system.Thus the moving half in this design is identical with the moving half of basic moulds.The floating cavity plate,which may be of the integer or insert-bolster design,is located on substantial guide pillars（not shown）fitted in the feed plate.These guide pillars must be of sufficient length to support the floating cavity plate over its full movement and still project to perform the function of alignment between the cavity and core when the mould is being closed.Guide bushes are fitted into the moving mould plate and the floating cavity plate respectively.The maximum movement of the floating cavity plate is controlled by stop or similar device.The moving mould plate is suitably bored to provide a clearance for the stop bolt assembly.The stop bolts must be long enough to provide sufficient space between the feed plate and the floating cavity plate for easy removal of the feed system.The minimum space provide for should be 65mm just sufficient for an operator to remove the feed system by hand if necessary.The desire operating sequence is for the first daylight to occur between the floating cavity plate.This ensures the sprue is pulled from the sprue bush immediately the mouldis opened.T o achieve this sequence,springs may be incorporated between the feed plate and the floating cavity plate.The springs should be strong enough to give an initial impetus to the floating cavity plate to ensure it moves away with the moving half.It is normal practice to mount the springs on the guide pillars（Figure3-2）and accommodate them in suitable pocket in the cavity plate.The major part of the feed system（runner and sprue）is accommodated in the feed plate to facilitate automatic operation,the runner should be of a trapezoidal form so that once it is pulled from the feed plate is can easily beextracted.Note that if a round runner is used,half the runner is formed in the floating cavity plate,where it would remain,and be prevented from falling or being wiped clear when the mould is opened.Now that we have considered the mould assembly in the some detail,we look at the cycle of operation for this type of mould.The impressions are filled via the feed system（Figure3-1（a））and after a suitable dwell period,the machine platens commence to open.A force is immediately exerted by the compression springs,which cause the floating cavity plate to move away with the moving half as previously discussed.The sprue is pulled from the sprue bush by the sprue puller.After the floating cavity plate has moved a predetermined distance,it is arrested by the stop bolts.The moving half continues to move back and the moldings,having shrunk on to the cores,are withdrawn from the cavities.The pin gate breaks at its junction with the runner（Figure3-1（b））.The sprue puller,being attached to the moving half,is pulled through the floating cavity plate and thereby release the feed system which is then free to fall between the floating cavity plate and the feed plate.The moving half continues to move back until the ejector system is operated and the moldings are ejected （Figure3-1（c））.When the mould is closed,the respective plates are returned to their molding position and the cycle is repeated.4、Feed SystemIt is necessary to provide a flow-way in the injection mould to connect the nozzle（of the injection machine）to each impression.This flow-way is termed the feed system.Normally thefeed system comprises a sprue,runner and gate.These terms applyequally to the flow-way itself,and to the molded material which is remove from the flow-way itself in the process of extracted the molding.A typical feed system for a four-impression,two plate-type mould is shown in Figure4-1.It is seen that the material passes through the sprue,main runner,branch runner and gate before entering the impression.As the temperature of molten plastic is lowered which going through the sprue and runner,the viscosity will rise;however,the viscosity is lowered by shear heat generated when going through the gate to fill the cavity.It is desirable to keep the distance that the material has to travel down to a minimum to reduce pressure and heat losses.It is for this reason that careful consideration must be given to the impression layout gate’s design.4.1.SprueA sprue is a channel through which to transfer molten plastic injected from the nozzle of the injector into the mold.It is a part of sprue bush,which is a separate part from the mold.4.2.RunnerA runner is a channel that guides molten plastic into the cavity of a mold.4.3.GateA gate is an entrance through which molten plastic enters the cavity.The gate has the following function：restricts the flow and the direction of molten plastic；simplifies cutting of a runner and moldings to simplify finishing of parts；quickly cools and solidifies to avoid backflow after molten plastic has filled up in the cavity.4.4.Cold slug wellThe purpose of the cold slug well,shown opposite the sprue,is theoretically to receive the material that has chilled at the front of nozzle during the cooling and ejection phase.Perhaps of greater importance is the fact that it provides position means whereby the sprue bush for ejection purposes.The sprue,the runner and the gate will be discarded after a part is complete.However,the runner and the gate are important items that affect the quality or the cost of parts.5、EjectionA molding is formed in mould by injecting a plastic melt,under pressure,into animpression via a feed system.It must therefore be removed manually.Furthermore,all thermoplastic materials contract as they solidify,which means that the molding will shrink on to the core which forms it.This shrinkage makes the molding difficult to remove. Facilities are provided on the injection machine for automatic actuation of an ejector system,and this is situated behind the moving platen.Because of this,the mould’s ejector system will be most effectively operated if placed in the moving half of the mould,i.e. the half attached to the moving platen.We have stated previously that we need to eject the molding from the core and it therefore follows that the core,too,will most satisfactorily be located in the moving half.The ejector system in a mould will be discussed under three headings,namely：（ⅰ）the ejector grid;（ⅱ）the ejector plate assembly; and（ⅲ）the method of ejection.5.1、Ejector gridThe ejector grid（Figure5-1）is that part of the mould which supports the mould plate and provides a space into which theejector plate assembly can be fitted and operated.The grid normally consists of a back plate on to which is mounted a number of conveniently shaped “support blocks”.The ejector plate assembly is that part of the mould to which the ejector element is attached.The assembly is contained in a pocket,formed by the ejector grid,directly behind the mould plate.The assembly（Figure5-2）consists of an ejector plate,a retaining plate and an ejector rod.One end of this latter member is threaded and it is screwed into the ejector plate.In this particular design the ejector rod function not only as an actuating member but also as a method of guiding the assembly.Note that the parallel portion of the ejector rod passes through an ejector rod bush fitted in the back plate of the mould.5.2、Ejection techniquesWhen a molding cools,it contracts by an amount depending on the material being processed.For a molding which has no internal form,for example,a solid rectangular block,the molding will shrink away from the cavity walls,thereby permitting a simple ejection technique to be adopted.However,when the molding has internal form,the molding,as it cools,will shrink onto the core and some positive type of ejection is necessary.The designer has several ejection techniques from which to choose，but in general,the choice will be restricted depending upon the shape of the molding.The basic ejection techniques are as follows：（ⅰ）pin ejection（ⅱ）sleeve ejection（ⅲ）stripper plate ejection and（Ⅳ）air ejection.Figure 2-1aFigure 2-1bFigure 3-1Figure 3-2Figure 4-1aFigure 4-1bFigure 5-1Figure 5-2注塑模1、注塑模尽管成型某些热固性材料的方法取得了一定的进步，但注塑模主要（还是）用来生产热塑性塑件。
塑料模具设计外文翻译资料
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塑料注塑模具的并行设计Assist.Prof.Dr. A. YAYLA /Prof.Dr. Paş a YAYLA摘要近些年，塑料制品制造业发展迅速。
注塑成型是其中最受欢迎的制作过程。
注塑模具的设计对产品加工的质量和效率非常重要。
模具公司想要保持其竞争优势,就必须缩短模具设计和制造的周期。
模具行业是产品开发过程中的一个重要支柱行业，是产品设计师和制造商之间的重要联系。
产品开发经历了从传统的串行开发设计制造到有组织的并行设计和制造过程。
并行工程的概念(CE)不再是新的,但它在当今仍然适用。
团队合作精神、管理参与、总体设计过程和整合IT工具仍然是并行工程的本质。
CE应用到注射设计过程要同时考虑塑件设计、模具设计和注塑成型机的选择。
生产调度和成本计算应尽快在设计阶段完成。
本文介绍了注射模具的基本结构设计。
在该系统的基础上,模具设计公司分析注塑模具设计过程。
该注射模设计系统包括模具设计过程及模具知识管理。
最后概述了塑料注射模并行过程，并讲述将其原理应用到设计。
关键词: 塑料注射模设计并行工程计算机辅助工程成型条件塑料注塑流动模拟1、简介注塑模具成本很高,然而，没有模具就不可能生产出模具制品。
每一个模具制造商都用他/她自己的方法来设计模具,所以有许多不同的设计方法。
当然最关键的参数之一是型腔数，注塑的方法，浇注的方法，注塑机的选择，注塑成型容量和特点，模具成本。
模具的质量和制件质量是分不开的。
在针对今天的计算机辅助充型模拟软件包能准确地预测任何部分充填模式环境中。
这允许快速模拟实习,帮助找到模具的最佳位置。
工程师可以在电脑上执行成型试验前完成零件设计。
工程师可以预测过程系统设计和加工窗口,并能获得信息累积所带来的影响,如部分过程变量影响性能、成本、外观等。
2、注射成型法注塑成型是最有效的方法之一,将塑料最好的一面呈现。
普遍用于制造复杂的制件。
优点是简单、经济、准确与少浪费。
塑料零件的批量生产主要采用模具。
产品设计制造过程包括模具的结构必须经过外观评价和结构优化。
当设计师创造注射模具组件时，他们面临一个巨大的多种选择，并行工程需要一个工程师考虑制产品在发展阶段时的过程设计。
一个好的产品设计为了满足市场其制造过程是不可能太贵的。
CAD/CAM整合了过程仿真、快速成形制造能减少风险,进一步提高产品开发的有效性。
塑料行业是世界上发展最快的行业之一，属于少数亿万美元的行业。
在日常生活中几乎所有的用品都离不开塑料并且大部分都可以用用塑料注射模具的方法生产。
注塑注射成型工艺也以利用低成本制作出各种各样的形状及复杂的几何图案著称。
注塑注射成型工艺是一个循环过程。
可分为填料、注射、冷却、脱模四个重要阶段。
塑料注射成型过程开始于往料斗到注塑机的加热或注射系统中填入树脂和适量的添加剂。
灌浆阶段就是在注射温度下用融解的热塑料注入模腔。
模腔被填满之后，适量的熔融塑料在一个较高的补偿压力下补充塑料凝固引起的收缩。
跟着是冷却阶段，将模具冷却至有足够的刚度脱出模具。
最后是脱模阶段，即打开模具然后顶出零件，再合上模具开始下一个循环。
需要注塑成型的塑料产品的设计和制造与预期性能是要靠经验控制的一个昂贵的过程，包括实际对封面压花的修改。
在模具设计之中，设计模具具体补充几何，通常在核心边，包括相当复杂的投射和凹槽。
设计模具时必须考虑到许多重要设计系数。
这些因素是模具的大小，型腔的个数及布局、流道系统，浇口系统、脱模系统和收缩率。
对模具的热分析，主要宗旨将分析残余热应力的作用或产品直径方向的压注。
热感应强度的增强主要在模塑零件的冷却阶段，主要因为它的低导热性和在溶融树脂和模具之间的温差。
在冷却期间产品模腔附近也会存在温度不均匀的区域。
在冷却期间，冷却通道附近的区域比冷却通道远处的区域冷却得更快。
这个温差会造成材料的不均匀收缩从而产生热应力。
强热应力会引起翘曲问题。
所以，它是模仿模塑零件在冷却期间残余热应力区域的重要阶段[8]。
通过了解热应力发生的特征，对其造成的变形可以预先模拟。
模具的设计和制造完成后，试模注塑出来的翘曲试样会存在很多缺陷。
包括短射、喷溅和翘曲。
短射的解决可以通过在模腔的角落里铣出附加的气孔来排出被困的空气。
同时，减小注射压力可以减小喷溅的发生。
对于翘曲的控制可以通过控制很多因素，例如注射时间、注射温度和溶料温度。
经过这些修整之后，模具可以生产出低成本高质量的翘曲试样，这些试样需要经过简单的抛光处理。
3、注塑模具设计重要的计算机辅助注射模具设计任务是相当复杂的。
计算机辅助工程(CAE)分析工具提供了巨大的优势让设计工程师考虑几乎所有模具、注塑参数没有真正利用的地方。
在可能性的设计、理念设计师，给工程师们机会去消除潜在的问题,开始真正的生产。
此外,在虚拟环境中,设计师可以快速而方便地评估特定的成型参数敏感性的质量和生产最终产品。
所有这些分析工具使所有模具设计将在一天甚至数小时完成,而不需要几周或几个月来做真正的实验反复试验。
CAE用于早期设计的部分,模具和注塑模具参数、节约成本是实质功能不仅是最好的部分,而且还能节省和缩短开发产品推向市场的时间。
在所有方面的成型过程中需要满足塑料部分设置的公差,包括零件的尺寸和形状,树脂的化学结构、填料使用,模具型腔布置、浇注、模具冷却并释放机制使用。
面对这复杂性,设计师经常使用电脑设计工具,如有限元分析(FEA)和充型分析(MFA),减少开发时间和成本。
有限元分析确定部分结构的应变、应力和挠度,在那里这些参数可以很好地被定义。
冲型分析位置和大小进行优化树脂流动。
它还定义了焊缝的位置、面积过大的压力,以及如何影响墙壁和肋厚度流动。
其它有限元分析设计工具包括模具冷却温度分布,分析周期时间和收缩为空间控制和预测冻结应力、翘曲变形等情况。
采用CAE分析部分压缩模如图1所示。
分析周期始于创造一个CAD模型和有限元网格的模具腔。
在注入条件规定,充型、纤维取向、固化和热历史、收缩和翘曲变形等情况进行仿真。
该材料的性能计算模型模拟可用于结构的行为的一部分。
如果需要部分设计浇口位置及加工条件可以在电脑上修改,直到一个可接受的零件的表达式。
摘要分析了一个优化完成部分可采用降低weldline(亦即也knitline),优化力量、控制温度和固化、最小收缩和翘曲变形等情况。
模具加工的前身是手工制作,如检查每一剪机床维修工。
自动化的增长和普遍使用的电脑数值控制或CNC加工中心使这过程变得更加简便。
设计的时间也被大大降低通过使用特殊的软件能够产生刀具路径直接从CAD数据文件提取。
主轴速度高达100000每分钟转速提一步提出了高速加工。
切削材料已经证明了惊人的表现而不使用任何的剪切/冷却液,什么都没有。
作为一个结果,加工过程复杂的型心和型腔已经加快了。
这是一个好消息,产生一个模具所花费的时间不断的被减少。
坏消息是,另一方面,甚至所有这些进步、设计和制造的模具仍然要花很长时间,是非常昂贵的。
CAD 模型有限元网格CAE 结构分析CAE 仿真加工材料性能优化的部分图1的注射模CAE分析部分许多公司的经理人现在体会部署新产品推向市场迅速发展是多么的重要。
企业的繁荣关键在于新产品。
他们推动企业的收入、市场份额、底线和股票价格。
一个公司能够发明优质的产品和合理的价格领先其竞争不仅实现了100%的打败市场竞争对手的产品,但之前到达也倾向于保持主导地位甚至几年之后终于宣布竞争产品(史密斯,1991)。
对大多数产品来说,这两个优势是戏剧性的。
现在产品快速发展的一个关键方面的竞争成功。
图2显示,只有3 - 7%的产品结构与一般的工业或电子公司是小于5岁。
公司在第一四分位,这个数字增加到15 - 25%。
一流的公司,它是60 - 80%(汤普森,1996)。
最好的公司在不断开发新产品。
在惠普,超过80%的利润结果从产品小于2岁!(Neel,1997)平均最高25% 最高10%图2重要的新产品(雅克布,2000)以先进的计算机技术和人工智能,努力已经被指向降低成本和交货时间在设计和制造注塑模具。
注塑模具设计主要感兴趣的地区,因为它是一个复杂的过程涉及到很多表面设计等各零件的模具,每个都需要专家的知识和经验。
李et.艾尔。
(1997)提出了一种系统的方法关于注塑模具设计的知识库和并行工程环境。
4并行工程在模具设计中并行工程(CE)是一个系统性的方法来集成产品开发过程。
它代表了团队合作的价值观、信任和分享,以这样的方式,决策是通过协商一致,包括视角并联,从一开始就产品的整个生命周期(埃文斯,1998)。
从本质上讲,CE提供合作、合作、集体和同步工程的工作环境。
一个并行工程的方法是基于五个关键要素:1、过程2、多学科小组3、综合设计模型4、设施5、软件基础设施图3的方法对塑料注射模设计,工程b)串并行工程在塑料模具制造业、CE 是很重要的,由于高成本加工和长交货期。
通常,CE 利用制造原型模具在设计之初相位分析和调整设计。
生产制造模具是作为最后一步。
制造过程,包括模具的结构必须经过外观评价和结构优化的产品设计。
CE 要求工程师考虑生产过程中产品设计的发展阶段。
一个好的设计产品是满足市场如果其制造过程是不可能的。
CAD/CAM 整合过程模拟、快速成形制造能减少风险,从效率和进一步提高产品开发的有效性。
多年来,设计师已经被限制在他们可以产出通常必须设计制造(DFM)——那就是,调整他们的设计意图,使元件(或总成)生产使用一个特定的进程或程序。
此外,如果一个模具用于产生一个项目,而因此自动设计对固有限制在一开始就相处得很好。
以注塑为例,以处理一个组件成功,即使在最小程度上,下面的设计元 产品设计 模具设计 工艺过程如果遇到问题则返回上一步产品设计 模具设计 工艺过程不停改进——减少损失缩短时间提高质量降低成本素需要考虑的内容:1.几何.拔模斜度.非内角形状.近恒壁厚.复杂性.分裂线位置.表面抛光2.材料选择3.元件的合理化(减少组件)4.成本在注塑、生产的模具生产注射模具元件通常是最长的部分产品开发过程。
当利用快速造型、CAD需要长时间,因此成为瓶颈。
废水处理工程的工艺设计和注塑塑料涉及相当复杂且耗时的活动,包括零件设计、模具设计、注塑成型机的选择、生产排程、工装和成本估算。
所有这些活动是传统上由部分设计和模具制作人员按注射模顺序的方式完成后塑料部件的设计。
很明显的,这些序列阶段可能会导致长的产品开发时间。
但随着社会的过程中实施并行工程所有参数影响产品设计、模具设计、机械的选择、生产排程、模具和加工成本被认为是尽早塑料部件的设计。
使用时有效,CAE方法节省了部分设计及制造巨大的成本和时间。
这些工具几乎让工程师测试部分处理它在其正常使用寿命表现怎样。
材料供应商,设计师和制造商应该运用这些工具同时在设计之初阶段利用CAE增加塑料成本效益。