磁力泵安装使用说明书
CQ磁力泵 使用说明书
CQ型磁力驱动泵使用说明书地址：山东省烟台市福山高新技术产业区鑫海街188号电话：+86-535-6302098 6300668传真：+86-535-6300568邮编:265500一、产品概述CQ型磁力驱动泵（简称磁力泵）是将永磁联轴器的工作原理应用于离心泵的新产品，设计合理、工艺先进、具有全密封、无泄漏、耐腐蚀的特点，其性能达到国外同类产品的先进水平。
磁力泵以静密封取代动密封，使泵的过流部件处于完全密封状态，彻底解决了其它泵机械密封无法避免的跑、冒、滴之弊病。
磁力泵选用耐腐蚀、高强度的工程塑料、刚玉陶瓷，不锈钢等作为制造材料，因此它具有良好的抗腐蚀性能，并可以使被输送介质免受污染。
二、主要材料及用途磁力泵结构紧凑、外形美观、体积小、噪音低、运行可靠、使用维修方便。
可广泛应用于化工、制药、石油、电镀、食品、电影照相洗印，科研机构。
国防工业等单位抽送酸、碱液、油类，稀有贵重液、毒液、挥发性液体，以及循环水设备配套、过滤机配套。
特别是易漏、易燃、易爆液体的抽送，选用此泵则更为理想。
三、磁力泵结构示意图1、泵壳2、静环3、动环4、叶轮5、密封圈6、隔板7、隔离套8、外磁钢总成9、内磁钢总成10、泵轴11、轴套12、联接架13、电机四、磁力泵材质种类（1）工程塑料泵（增强聚丙烯）型号有：08CQ-2、10CQ-3、14CQ-5、16CQ-8、20CQ-12、32CQ-15、32CQ-25、40CQ-20、50CQ-25、50CQ-32。
（2）不锈钢泵（1Cr18Ni9Ti）型号有：16CQ-8、20CQ-12、32CQ-15、32CQ-25、40CQ-20、40CQ-32、50CQ-25、50CQ-40、50CQ-50、65CQ-25、65CQ-35、80CQ-35、80CQ-50。
五、磁力泵特性曲线（以常温清水为测试介质）六、型号与意义例如：（50CQ-25）50 CQ ——25扬程磁力驱动泵进口直径七、磁力泵型号及主要技术参数表八、磁力驱动泵安装尺寸表与示意图九、磁力泵的安装和使用（一）磁力泵应水平安装，不宜竖立，塑料泵体不得承受管路重量，对于特殊要求垂直安装的场合，电机务必朝上。
2019年MG磁力泵说明书(中文)
Omp磁力齿轮泵使用说明书一、概述：磁力齿轮泵是一种通过磁力耦合传动的齿轮泵。
壳体采用优质不锈钢316L制造，齿轮由PEEK 塑料精密注塑制成。
具有高压力，小流量无渗漏，耐腐蚀，耐高温的特点。
齿轮泵与微型电机组成的齿轮泵单元。
广泛用于医疗、化工、科研、食品加工、清洗、印刷、水处理、喷涂、包装计量等领域。
二、型号说明二、安装与使用：1.打开泵进口的封口，注意打开封口后务必保持泵内的清洁，以免造成泵卡死。
2.泵的进出管道，请按泵壳上箭头表示位置安装，3.泵的进出管应加密封处理和固定。
（特别是进口如有漏气现象会造成泵工作时的噪音增大）。
4.泵在工作前应先将泵内充满液体，以保证泵能可靠的吸入液体。
禁止泵在无液体状态下空转。
5.泵应安装在有减震装置的基础上，以减少泵的震动和噪音。
6.泵吸入的液体中颗粒的直径必须小于40微米。
7.电机的接线：⑴三相交流电机：Y型接法输入380V三相交流电源。
△型接法输入三相220V交流电源。
⑵单相交流电机：接线端子：D1 K1 D2 K2:接220V单相电源，（MG200系列接2微法电容，MG300系列接4微法电容）,短接。
(3)直流无刷电机：A:MG200系列a.外置驱动器①：红色粗导线接DC24V+ ，黑色粗导线接地②：红，绿，黑色三根细线连接的电位器为泵的流量调节控制。
③：白，蓝色二根细线与黑色细线同时短接，泵正转，同时断开，泵处于制动状态。
白色细线与黑色细线短接，泵反转，断开，泵处于制动状态④：黄色细线与黑色细线短接，泵停转，断开，泵运转。
b.内置驱动器①：红色导线接DC24V+ ，黑色导线接地，②：C，D，F三根细线连接的电位器为泵的流量调节控制。
③：白色细线为方向控制于黑色线短接时为正转，反之为反转④：附加说明红色粗线接+24V 黑色粗线接负端红色细线接电位器一端，黑色细线接电位器一端，绿色细线接电位器中心抽头。
白色细线短接正转，断开反转。
B:MG300系列a. 外置驱动器①：红色粗导线接DC24V+ ，黑色粗导线接地②：红，绿，黑色三根细线连接的电位器为泵的流量调节控制。
IMF氟塑料合金磁力泵使用说明书
11
300 含座
80*65
11
300 含座
80*65
11
300 含座
80*50
18.5
335 含座
100*80 100*80
15
330 含座
30
435 含座
*100
32
60
120
17
64
60
42
50
24 IMF100-80-180 *100
40
60
5.0
100*80
30
120
35
62
80
22
50
25 IMF125-100--160 *120
填充 F4 F46/钕铁硼 F46/增强碳纤维 HT200/钕铁硼
HT200
序号
规格型号
1
IMF80-50-200
2
IMF100-80-125
3
IMF100-80-160
4
IMF100-80-180
5
IMF125-100-160
6
IMF125-100-200
注：本公司 IMF 型号磁力泵分为
双支撑结构和单支撑结构，上表
2
安全部分
安全须知 在使用泵之前要仔细阅读本“安全须知”。以免发生意外和避免其他财产的损坏或损失。 要遵守“安全部分”中的说明。本使用说明书是非常重要的，可使泵的操作者货其他人避免受到伤害
或减少财产损失。 一、安全警告事项 （1）磁场的危害：磁力驱动泵具有很强的磁场，其产生的强磁场对带有电子医疗设备或装置（如电子起 搏器）的人有不利的影响。 （2）在维修等工作之前，要切断电源！当有人在维护泵时，要注意防止其他操作人员因失误而打开电源。 在噪音大或者光线差的环境，在电源开关旁应放置醒目的标示，以告知其他人员。在维护期间，电源开关 被错误的打开将导致严重的事故，甚至人员伤亡。每一个相关人员都要特别小心。 （3）当更换管道系统或对泵进行拆卸或组装时要戴上保护工具，如安全护目镜、防护手套、防护衣等。 （4）当起吊泵时，应用链或带穿过吊环和电机，使得泵和电机保持水平。被吊起的泵下面严禁站人。 （5）当泵输送下面所列的危险液体时，必须对泵进行日常定时检查及管理，以免液体泄漏。一旦泄漏， 该危险液体（或挥发成气体）将导致爆炸、火灾或人员伤亡。 a:易燃易爆液体 b:腐蚀性或有毒液体 c:对人体有害的液体
尚择优选MG磁力泵说明书(中文)
磁力齿轮泵使用说明书一、概述：磁力齿轮泵是一种通过磁力耦合传动的齿轮泵。
壳体采用优质不锈钢316L制造，齿轮由PEEK塑料精密注塑制成。
具有高压力，小流量无渗漏，耐腐蚀，耐高温的特点。
齿轮泵与微型电机组成的齿轮泵单元。
广泛用于医疗、化工、科研、食品加工、清洗、印刷、水处理、喷涂、包装计量等领域。
二、型号说明二、安装与使用：1.打开泵进口的封口，注意打开封口后务必保持泵内的清洁，以免造成泵卡死。
2.泵的进出管道，请按泵壳上箭头表示位置安装，3.泵的进出管应加密封处理和固定。
（特别是进口如有漏气现象会造成泵工作时的噪音增大）。
4.泵在工作前应先将泵内充满液体，以保证泵能可靠的吸入液体。
禁止泵在无液体状态下空转。
5.泵应安装在有减震装置的基础上，以减少泵的震动和噪音。
6.泵吸入的液体中颗粒的直径必须小于40微米。
7.电机的接线：⑴三相交流电机：Y型接法输入380V三相交流电源。
△型接法输入三相220V交流电源。
⑵单相交流电机：D1 K1 D2 K2（MG200系列接2微法电容，MG300系列接4微法电容）,D2.K2短接。
(3)直流无刷电机：A:MG200系列a.外置驱动器①：红色粗导线接DC24V+，黑色粗导线接地②：红，绿，黑色三根细线连接的电位器为泵的流量调节控制。
③：白，蓝色二根细线与黑色细线同时短接，泵正转，同时断开，泵处于制动状态。
白色细线与黑色细线短接，泵反转，断开，泵处于制动状态④：黄色细线与黑色细线短接，泵停转，断开，泵运转。
b.内置驱动器①：红色导线接DC24V+，黑色导线接地，②：C，D，F三根细线连接的电位器为泵的流量调节控制。
③：白色细线为方向控制于黑色线短接时为正转，反之为反转④：附加说明红色粗线接+24V黑色粗线接负端红色细线接电位器一端，黑色细线接电位器一端，绿色细线接电位器中心抽头。
白色细线短接正转，断开反转。
B:MG300系列a.外置驱动器①：红色粗导线接DC24V+，黑色粗导线接地②：红，绿，黑色三根细线连接的电位器为泵的流量调节控制。
易威奇(iwaik)MD磁力泵使用说明书
IWAKI AMERICA MAGNETIC DRIVE PUMP MD/WMD SERIESContents1SAFETY INSTRUCTION (1)2UNPACKING AND INSPECTION (3)3OPERATING PRINCIPLE (3)4MODEL IDENTIFICATION GUIDE (4)5SPECIFICATIONS (5)Construction/Materials (6)6HANDLING INSTRUCTIONS (7)7INSTALLATION, PIPING, AND WIRING (8)7.1Installation (8)7.2 Piping instructions (9)7.3Wiring (9)8 ASSEMBLY (11)9OPERATION (12)10 MAINTENANCE/INSPECTION AND CONSUMABLE PARTS (14)11 PARTS DESCRIPTION AND EXPLODED VIEW (14)12 DIMENSIONS (15)13 TROUBLESHOOTING (16)P/N 180243 Rev. C Jan 20101 SAFETYINSTRUCTIONSTurn off the power supplyWorking without disconnecting the power supply may cause an electrical shock. Before performing any assembly or maintenance procedures involving the pump, make sure to turn the power supply switch off and to stop the pump and other related devices.Terminate operationWhen you detect any signs of abnormal operation, terminate pump operation immediately.For specified application onlyThe use of a pump in any applications other than those clearly specified may result in injury or damage to the pump. Use the pump strictly in accordance with the pump specifications and application capabilities.ModificationNever modify the pump. Iwaki America will not be responsible for any accident or damage of any kind caused by the user remodeling the pump without first obtaining permission or instructions from Iwaki America.Protective clothingIf application involves the handling of hazardous liquids, protective gear (gloves, glasses, clothing, etc) must be worn before performing any maintenance on the pump. Please follow safety guidelines established for such applications.OperationOperation of the pump and related system must be by experienced or knowledgeable personal. The pump operator or pump operation supervisor must not allow any personal who have little or no knowledge of the pump to operate the unit.PowerDo not operate the pump at a different voltage than specified on the nameplate. This may result in damage to the unit or fire. Only the specified voltage must be used.Do not submergeIf the motor or power cable becomes wet or damp fire or electric shock may occur. The unit should be installed in such a manner to prevent contact with fluids or in a wet environment. Follow all local, state and government regulations for the installation and wiring of the pump.Spill accidentProtective measures should be taken against any accidental spill or leakage of any hazardous liquids as a result of unexpected damage to the pump or the related piping. Please follow safety guidelines established for such occurrences.Operating site must be free of water and humidityThe pump is not designed to be water-proof or dust-proof. The use of the pump in places with splashing water or humidity above 90% may result in an electrical shock or short circuit.Do not damage power cordDo not cut, abrade or forcibly pull the power cord. Excessive heat or heavy load applied to the cable may damage the cable and finally result in a fire or an electrical shock.Do not cover the motorCovering the motor during operation may result in an accumulation heat inside the motor and cause a fire or a mechanical failure. Proper ventilation is necessary for the motor.GroundingDo not operate the pump without proper grounding; otherwise an electrical shock may result. Follow all local, state and government regulations for the installation and wiring of the pump.Power cord cannot be replacedNever use a damaged power cable; otherwise, a fire or an electrical shock may result. Handle the power cord carefully, as it cannot to be replaced by a new cable. (The complete motor must be replaced if damaged).Location and storageDo not install or store the pump in the following places:* Places where a flammable gas or material is used or stored.* Places where the ambient temperature is extremely high (104°F or higher) or extremely low(32°F or lower).Static Electricity HazardWhen low electric conductivity liquid such as ultra-pure water is handled, static electricity may be generated in the pump, which may cause static discharge and damage the pump. Take appropriate countermeasures to avoid and remove any potential static electricity.2 UNPACKING AND INSPECTIONOpen the package and check that the productconforms to your order. Also, check each of thefollowing points. For any problem orinconsistency, contact your distributor at once.1. Check that the model number indicated on thenameplate conforms to the specifications ofyour order.2. Check that all the accessories you ordered areincluded.3. Check that the pump body and parts have notbeen accidentally damaged or that any boltshave not been loosened in transit.3 OPERATINGPRINCIPLEA sealless magnet drive pump uses magnet torque to transmit energy from the motor to the impeller. A magnet coupling is formed using an inner, or driven magnet, attached to the impeller and an outer, or drive magnet, attached to the motor shaft. This design eliminates mechanical shaft seals or packing, since there is no direct connection between the motor shaft and the impeller. The front and rear casings, sealed with a static o-ring, form the pump or liquid end. The magnetic field is transmitted from the drive magnet through the rear casing to the driven magnet that is attached to the impeller. The combined coupling torque of the drive magnet and impeller magnet provides the driving power to theDrive MagnetDriven Magnet4 MODELGUIDEIDENTIFICATION1 2 3 4 5 6 7 81. Series name (WMD specifies US motor design)2. Pump Size (6, 10, 15, 20, 30, 55, 70, 100)3. R = Rotating Spindle (omit for MD-6 and MD-10)4. L = UL Listed Motor, included in 6, 10, 55, 70, 100 115V model(also on older 15/20/30/40 models)5. Pump typeBlank: Standard ImpellerZ: High Head ImpellerX: High Flow Impeller6. Suction/Discharge Port ConnectionsBlank: Hose ConnectionT: Threaded Connection7. Power source voltage:115: 115V (50.60Hz) 230: 230V (50/60Hz)220:220/240V(50/60Hz)8. NL = UL Listed 115V Motor (applies to 15, 20, 30, 40 sizes)5 SPECIFICATIONSConnections ModelHose NPT MotorOutput (HP) MotorSpeed(RPM)Current(Amps)MaxFlow(GPM)MaxHead(Ft)Max Sys.Pressure(PSI)SpecificGravityWeight(Lbs)PolypropyleneMD-6 1/2---1/25031000.252.3 4.5 2.80 1.2 1.8MD-10 1/2---1/12529000.403.1 6.84.30 1.1 1.6MD-15R(T) 1/21/21/7531000.29 5.0 11.1 7.20 1.3 3.5 WMD-15R(T) 1/21/21/38 3100 0.82 5.0 11.1 7.20 1.3 6.0MD-20RT(T) 5/83/41/38 3100 0.48 8.2 14.1 9.95 1.1 4.4 WMD-20R(T) 5/83/41/38 3100 0.48 8.2 14.1 9.95 1.1 7.0MD-20RX(T) 1 1 1/38 3100 0.50 13.7 8.2 5.69 1.3 4.4 WMD-20RX 111/3831000.5013.7 8.2 5.69 1.3 7.0MD-20RZ 5/83/41/3831000.53 2.9 22.6 14.22 1.1 4.4 WMD-20RZ 5/83/41/383100 0.53 2.9 22.6 14.22 1.1 7.0MD-30R 3/43/41/1631500.80 10.0 17.7 11.60 1.3 7.7 WMD-30R 3/43/41/1631501.00 10.0 17.7 11.60 1.3 9.0MD-30RX 1 1 1/16 3150 1.10 19.0 13.5 8.54 1.1 7.7 WMD-30RX 111/1631501.0019.0 13.5 8.54 1.1 9.0MD-30RZ 5/83/41/1631501.10 4.5 36.1 24.18 1.0 7.7 WMD-30RZ 5/83/41/163150 1.00 4.5 36.1 24.20 1.0 9.0MD-40R 3/43/41/1232001.30 13.7 21.3 14.22 1.1 8.6 WMD-40R 3/43/41/1232001.90 13.7 21.3 14.22 1.1 10.0MD-40RX 1 1 1/12 3200 1.20 22.4 15.4 9.95 1.1 8.6 WMD-40RX 111/1232001.9022.4 15.4 9.95 1.1 10.0MD-55R 1 1 1/8 3400 1.60 18.4 26.9 17.06 1.2 10.1MD-70R 1 1 1/4 3400 2.80 25.6 31.8 21.33 1.0 13.2MD-70RZ 3/43/42/734003.80 11.4 66.6 42.70 1.0 13.2MD-100R 1 1 1/3 3300 3.40 35.6 39.0 25.60 1.2 18.7 WMD-100R 1 1 1/3 3400 * 35.6 39.0 25.60 1.2 * FluoroplasticWMD-30FX ---1/21/163200 0.9 3.2 35.2 17.01.3(1.5)9 WMD-30FY ---1/21/163200 0.9 3.2 26.0 17.01.5(1.8)9 WMD-30FZ ---1/21/163200 0.9 2.6 24.0 21.3 1.9(2.1) 9MD-55Y ---11/833001.917.125.621.31.3(1.5)11.9 MD-55Z ---11/833001.613.0 19.0 21.3 2.0(2.2) 11.9 WMD-100FY --- 1 1/3 3450 * 36.0 38.0 31.2 1.3(1.6) *MD-100FY ---11/333003.435.737.731.21.3(1.6)18.7 WMD-100FZ ---1 1/3 3450 * 28.0 27.2 31.2 1.9(2.2) *MD-100FZ ---11/333003.428.027.231.21.9(2.2)18.7 Notes:1. Pump performance data is based on pumping clean water at ambient temperature.2. The maximum flow rate is at 0 discharge head.3. Maximum viscosity of liquid: 1.0 cP (for a specific gravity of 1.0)4. Permissible liquid temperature: 32-176°F (0 – 80°C). Note, permissible temperature range may differ dependingupon the type of liquid and operating conditions.)5. The maximum specific gravity of the liquid is the value at max. flow rate. The value varies depending on the flowrate, ambient temperature, viscosity of liquid, etc.6. Motor: Single-phase capacitor-run induction motor or 3-phase induction motor.* Built-in thermal protectorA thermal protector is built in the motor. The protector automatically stops motor operation when the motor isoverheated. (The motor starts again when the temperature falls to normal.)Typical Construction/MaterialsName Qty MaterialNo. PartGFRPP (Note 1)1 FrontCasing 1Casing 12 Rear3 Impeller 1Ceramic4 Thrust 2 Alumina5 O-ring 1 FKM or EPDM (Note 2)6 Screw 4~6 Stainless steelcontaining7 Bearing 2 Fluororesinfiller material (Note 3)ceramic8 Spindle 1 Alumina9 Motor 1Note 1: The material of the impeller used in MD-70RZ, 100R, 100R-5 is CFRPP.Note 2: More elastomer options availableNote 3: The material of the bearing used in (W)MD-20RZ, 30RZ, and MD-70RZ is PPS.6 HANDLINGINSTRUCTIONS1. Handle the pump carefullyStrong impact to the pump assembly may result in damage or reduced performance.2. StartingBefore priming the pump be sure the power is turned off then proceed with filling the pumpend with water. Note, the pump must be fully primed before starting.Next close the valve on the outlet or discharge side of pump. Turn on power to the pump,when full speed is reached gradually open the discharge vale until specified flow rate isachieved.CautionOperating the pump dry (without liquid) may cause severe damage.3. StoppingWhen stopping the pump, first close the discharge valve gradually. When it is completelyclosed, turn off the power switch so that the pump stops. Never stop the pump suddenly byquickly closing a valve (i.e., solenoid or hydraulic valves).CautionQuick valve closure may cause water hammer that can cause severe damage to thepump.4. TemperatureThe pump itself may not suffer a change in performance due to temperature fluctuation.However, the liquid may change in terms of viscosity, vapor pressure, and corrosive properties.Pay special attention to changes in liquid characteristics as a result of temperature fluctuation.Liquid temperature range: 32 – 176°F (0 – 80°C)Ambient temperature range: 32 – 104°F (0 – 40°C)5. As there is a powerful magnet inside the pump unit, do not use any liquid that contains metallicsubstances such as iron, nickel, etc.6. Do not operate the pump in the following places:∙ Places exposed to rain and/or wind.∙ Places where the temperature falls below 32°F (0°C).∙ Places where corrosive gas (such as chlorine) is present.∙ Places exposed to splashing of water or fluid being pumped.∙ Places where the ambient temperature is 104°F (40°C) or above.∙ Places where explosive or combustible materials/gases are present.7. Do not operate the pump with the following liquids:∙ For the compatibility to chemical liquid or any special liquid, contact an Iwaki America sales representative.∙ Liquids that significantly swell polypropylene.∙ Paraffinic hydrocarbons such as gasoline and kerosene.∙ Halogenated hydrocarbons such as trichloroethylene and carbon tetrachloride.∙ Ether and low-grade ester∙ Slurry(For a chemical compatibility to guide contact Iwaki America customer service.)8. To prevent fire and explosions, do not place dangerous or flammable substances near thepump.9. Be sure unit is properly ground.10. If a pumped is damaged, it can be dangerous to operate. Contact factory for assistance.11. Avoid direct physical contact with the motor or pump during operation, as surface temperaturesmay be extremely high due to operating conditions.7 INSTALLATION, WIRING AND CONNECTIONS7.1 Installation1. Installation siteInstallation site must have an ambient temperature of 32-104°F (0-40°C) and a relativehumidity lower than 90%. Install the pump where maintenance and inspection work can bedone easily.2. Pump installation methodThis pump is not self-priming. It is recommended that the pump shall be installed in aposition lower than the liquid level of the suction tank by at least 12 inches (30 cm). If thisdistance is too short, air may enter the pump, causing damage.3. Direction of pump discharge portThe discharge port can be directed as desired. However, for efficient elimination of air inthe pump end, it is recommended that the discharge port be positioned in the horizontaldirection.4. Anchoring of baseThe base of the pump must be anchored firmly. The pump must not be mounted in avertical position.7.2 Piping instructions1. To minimize frictional resistance, the shortest piping possible with a minimum number ofbends should be utilized on the inlet or suction side of the pump.2. Use a corrosion-resistant vinyl hose that is rated at or above the pressure rating of thepump (see specification table).3. Hose size (for hose-barb style pumps)Select hose size in accordance with the diameter of the pump connections. As the hosetends to be crushed under the force, the use of a braided reinforced hose is recommended.Note, if the connection on the suction side is loose air may be mixed in with pumped fluid.(In the case of high temperature liquids, special attention must be paid to the selectionof a hose.)4. Hose connectionBe sure to cut the ends of the hose straight. Press the hose end firmly against the dischargeor suction port until it reaches the bottom of the port. Use a fastener (such as a hose clamp)to make the connection tight and leak free.CautionDo not over tighten the connection ports (suction and discharge) excessively asthey are made of plastic resin and are could be damaged.5. Valve installationInstall valves close to the suction and discharge ports.∙ Suction side valve:For easy liquid removal and pump maintenance∙ Discharge side valve:For adjustment of the discharge rate or head and for easy removal and pumpmaintenance.7.3 Wiring1. Prior to wiring the pump, confirm the voltage indicated on the nameplate is correct foryour installation. (Observe all local and national regulations regarding electrical work.)The connection diagram is presented on the next page.2. The pump does not have an external switch. It starts when power is supplied to the pumpwires.Wiring diagrams• (W)MD-15R, 20R, 20RX, 20RZ, 30R, 30RX and 30RZ (Single-phase capacitor run motor withthermal protector)• (W)MD-40R, 40RX, 40RZ, 55R, 70R, 70RZ, and 100R (Single-phase capacitor run motor withthermal protector)• MD-70R, 70RZ, and 100R models (3-phase motor, 220/380V)• (W)MD-70R, 70RZ, and 100R models (3-phase motor,400/440V)8 ASSEMBLY1. Place the motor on end vertically so that the shaft is pointed upward.2. Install the drive magnet on the motor shaft and position the shaft flush with the inside of themagnet. Note: On WMD models, screw the bracket to the motor first.3. Insert the rear casing into the magnet/motor bracket.4. Install the impeller and O-ring into the rear casing.5. Place the front casing over the pump, making sure that the volute casing is aligned.6. Using a hex head driver, fasten the liquid end to the bracket using six screws. Tighten in a starpattern.9 OPERATIONCaution• Before operating the pump, confirm that connections to the discharge and suction ports are secure.• Dry run operation (operation without liquid in the pump) damages the pump. Be sure to fill the pump with liquid prior to startup.• Do not operate the pump with closed, or almost entirely closed, suction and/or discharge side valve(s). A closed suction valve will cause dry-run operation.•Do not open or close the suction or discharge side valve suddenly, this may result indecoupling and damage to the pump end. (Under such circumstances, turn off the power supply immediately. When the motor stops rotating, the magnetic coupling will be reconnect automatically.)No. Operation StepNote1 Check piping, wiringand voltage. Check connections to confirm they are secure and leak-free. Check the power supply voltage by referring to the information on the nameplate.2Open and close valves. Fully open suction side valve. Fully close discharge side valve.3 Check that pumpchamber is filled with liquid. Fill pump chamber with priming liquid.Be sure suction line is completely filled, this is especially important if pump is above liquid level.4 Supply power topumpAfter steps 1 to 3 above, connect power supply to start pump.5 Adjust dischargecapacity & head to desired values.Adjust discharge side valve gradually till desired discharge capacity and head are obtained. Do not open or close valves suddenly.Note: Do not keep discharge side valve closed for more than 1 minute.Note: Check that pump is operating normally. If not, turn off power immediately and eliminate cause referring to 'Causes of Trouble and Troubleshooting' section (p.27).6 Checkpoints during operation Be careful to prevent solids from entering the pump. Solids in thepump may cause impeller to be locked stopping liquid circulation. The motor continues to rotate even if impeller is locked. In such acase, turn off power supply at once.Pump Stopping ProcedureStep Description No. Stopping1 Close discharge side valve. Close discharge side valve gradually.Do not use electromagnetic valve for quick closing.2 Switch power off. Check that motor stops smoothly after power supply isdisconnected. If not, pump should be inspected. (For details,contact Iwaki or your dealer.)How to store pump when it is out of use for a long timeRemove the liquid from the pump if it is to be stored for a long period of time. In addition, run it with water for about 5 minutes every 3 months to prevent rust on the motor bearing.Warning• Before draining the pump, turn off the power supply.• Be sure to wear proper safety gear (gloves, protective shoes, etc.) when handling pump end for draining purposes, especially when a hazardous chemical is being pumped.CautionNote that residual liquid may run from the discharge and suction ports when the housing isremoved. Do not allow any electric parts to come in contact with the liquid.Never discharge hazardous or chemical liquid over the ground or floor in the plant. Instead, use a draining pan (or container). Observe each applicable local law or regulation for the handling or disposal of hazardous liquids.Draining procedure1. Turn off the power supply. (Make sure no other operator will turn the power supply onaccidentally.)2. Close the discharge and suction sides valves fully.3. Remove the hoses piping attached to the pump.4. Remove the screws on the pump base to detach the pump from its mounting location.5. Rotate the pump.6. Discharge hazardous liquids appropriately.10 MAINTENANCE/INSPECTIONMaintenance and inspection• When the pump has been used for a long time, the front casing screws attaching the pump headto the motor bracket may loosen. Tighten screws periodically taking care not to deform the plastic parts. Also, after pump has been stored for a long time, tighten screws before pump is used again.• Daily inspectionCheck operating conditions (vibration, noise) as well as electric current value and pump discharge capacity. As soon as you find any abnormality, turn off power and refer to “Troubleshooting” on page 27.11 PARTS DESCRIPTION AND EXPLODED VIEWItem No. Description Item No. Description 1 Screw 5 Rear Casing 2Front Casing 6 Drive Magnet 3 O-Ring 7 Motor Assembly 8Retainer(MD-100R,100F,55F only)4Impeller9 BracketTYPICAL MD-6 through 40 TYPICAL MD-55/70/10012 DIMENSIONSDimensions in inches*Varies with motorConnectionsW H L a b c d e fNPT(M)Model HosePolypropylene Models (MD-115V models only)MD-6/10 1/2 --- 2.91 3.62 4.09 1.18 2.87 2.36 1.77 1.22 0.67WMD-15R(T) 1/2 1/2 3.50 4.26 9.46 2.37 4.15 2.50 1.94 1.52 0.85MD-15R(T) 1/2 1/2 3.74 4.39 7.05 1.97 4.59 3.35 2.17 1.52 0.85WMD-20R(T) 5/8 3/4 3.50 4.35 9.70 2.37 4.39 2.50 1.94 1.30 1.12MD-20R(T) 5/8 3/4 4.17 4.19 7.99 1.73 4.06 3.54 1.77 1.30 1.12WMD-20RX(T) 1 1 3.50 4.95 10.37 2.37 5.06 2.50 1.94 1.83 40+MD-20RX 1 1 4.17 4.75 8.66 1.73 4.45 3.54 1.74 1.83 40+WMD-20RZ 5/8 3/4 3.50 4.70 9.98 2.37 4.67 2.50 1.94 1.56 1.52MD-20RZ 5/8 3/4 4.17 4.92 8.31 1.73 4.17 3.54 2.17 1.56 1.52WMD-30R 3/4 3/4 3.50 4.70 11.65 2.37 5.72 2.50 1.94 1.89 1.22MD-30R 3/4 3/4 4.72 5.12 9.76 1.57 5.87 3.94 2.36 1.89 1.22WMD-30RX 1 1 3.50 5.09 11.89 2.37 5.96 2.50 1.94 1.97 40+MD-30RX 1 1 4.72 5.51 10.00 1.57 6.10 3.94 2.36 1.97 40+WMD-30RZ 5/8 3/4 3.50 4.70 10.97 2.37 5.04 2.50 1.94 1.56 1.53MD-30RZ 5/8 3/4 4.72 5.12 9.05 1.57 5.16 3.94 2.36 1.56 1.53WMD-40R 3/4 3/4 4.38 4.84 11.34 3.09 6.66 3.37 2.08 1.89 1.22MD-40R 3/4 3/4 4.72 5.12 9.85 1.57 5.87 3.94 2.36 1.89 1.22WMD-40RX 1 1 4.38 5.23 11.30 3.09 7.02 3.37 2.08 1.97 43+MD-40RX 1 1 4.72 5.51 10.08 1.57 6.10 3.94 2.36 1.97 43+MD-55R 1 1 4.72 6.10 10.77 1.57 7.05 3.94 2.56 2.42 1.57MD-70R 1 1 5.63 6.11 10.18 2.76 5.71 4.25 2.56 2.07 1.70MD-70RZ 3/4 3/4 5.63 6.50 9.72 2.76 5.24 4.25 2.56 1.65 1.87MD-100R 1 1 6.14 6.89 12.67 2.76 6.38 4.33 2.95 2.55 1.714.8710.432.551.713.503.00*WMD-100R 117.44*Fluoroplastic Models (MD-115V models only)(X,Y,Z) --- 1/2 3.50 5.02 11.82 2.37 6.67 2.62 2.29 1.84 1.22WMD-30FMD-30F(X,Y,Z) --- 1/2 4.72 5.12 9.09 1.57 6.77 3.94 2.36 1.53 1.52(Y,Z) --- 1 4.72 6.11 10.53 1.57 6.61 3.94 2.56 2.30 1.56MD-55FWMD-100F (Y,Z) --- 1 * 6.80 * 3.00 12.05 4.88 3.56 2.55 1.71MD-100 (Y,Z) --- 1 6.14 6.89 12.67 2.76 6.38 4.33 2.95 2.55 1.7113 TROUBLESHOOTINGPump does not start. Pump isnot pumpingor flow isinsufficient.Electriccurrentis high.Excessivenoise orvibration.Liquidleaks.Power is not supplied or wiringis faulty. ○○Check powerconnections orcontact your dealer. Motor is out of order (shortcoil or capacitor failure).○○Contact your dealer.There is residual air in the pump. ○○Eliminate air frompump end completely.Air is sucked in via suction port. ○○Check suctionconnection.Pump is running dry. ○○Supply priming waterto pump.Specific gravity/viscosity ofliquid is too high. ○○○Confirm applicationwith pumpspecifications. Periphery of impeller magnet isin contact with rear casing. ○○○○Contact your dealer. Impeller is damaged. ○○○○Contact your dealer.Foreign matter is stuck toimpeller. ○○○Contact your dealer. O-ring is damaged. ○Contact your dealer. Loose front casing bolts. ○○Tighten bolts.5 BOYNTON ROAD HOPPING BROOK PARK HOLLISTON, MA 01746 USATEL: 508-429-1440 FAX: 508-429-1386 。
磁力泵操作介绍文本
磁力泵操作介绍文本
磁力泵是一种节能和环保的设备，它能够提供稳定性高的流量和压力，并且有保护性能，安全性高，可靠性好等优点，在各种设备中应用广泛。
下面我们就来介绍一下磁力泵的操作。
一、首先准备工作
1.检查磁力泵是否安装牢固：磁力泵应牢固安装在托架或振动箱内，
应确保磁力泵架和振动箱不变形，以及能够承受磁力泵的重量；
2.检查联接管路是否完好：应确保输入管路和输出管路没有损坏，管
路没有积水，也不要有异物混入；
3.检查电源是否稳定：应保证电源稳定性，确保电源大小符合磁力泵
的要求；
4.检查自动控制设备是否安装正确：若磁力泵配备有自动控制设备，
应确保自动控制设备正确安装，控制参数设置正确；
5.检查泵的启动是否正确：该泵的启动方式应符合电气控制图所示，
确保启动器和起动前程序完全正确；
二、磁力泵启动
1.准备好泵启动器：开关和按钮应装在泵或控制室的易操作位置；
2.打开电源开关：此步骤最好由电工完成，确保电气安全；
3.启动磁力泵：根据设备的电气控制图及手册指示，按顺序进行启动，使磁力泵启动运转；。
KCB83.3磁力驱动齿轮泵安装使用说明书
KCB磁力驱动齿轮泵安装使用说明书兰州明德安全技术有限公司KCB磁力驱动齿轮泵安装使用说明书1 用途说明1.1(1) KCB系列磁力驱动齿轮泵适用于输送各种有润滑油，温度-20-250℃，粘度5×10-6~1.5×10-3m2/S的液体。
(2)KCB系列齿轮泵应用范围在输油系统中可做传输、增压泵；在燃油系统中可做输送、加压、喷射的燃油泵；在一切工业领域中，均可做润滑油泵用。
1.2 磁力驱动齿轮泵不适用于输送含有硬质颗粒或纤维的、高度挥发或闪点低的液体，如汽油、苯溶液等。
2 技术规范2.1K CB –83.3/0.33额定压力（Mpa）流量（m3/h）齿轮泵带安全阀2.2 性能参数与配套电机3 工作原理本系列泵在泵体中装有一对回转齿轮，一个主动，一个被动，依靠两齿轮的相互啮合，把泵腔分为两个腔（图1）。
A为吸入腔，B为排出腔。
泵运转时主动齿轮带动被动齿轮旋转，当齿从啮合到脱开时在吸入侧（A）就形成局部真空，液体被吸入。
被吸入的液体充满齿轮的整个齿谷被带到排出侧（B），齿轮旋转时被挤出，形成高压液体经泵的排出口排出。
图14 结构及特性4.1 结构4.1.1 KCB系列泵是卧式回转泵，主要有泵体、齿轮、轴承座、安全阀、轴承及密封装置等部件组成。
4.1.2 泵体、轴承座为灰口铸铁，齿轮用优质碳素钢材制作，亦可根据用户特殊需要用铜材或不锈钢材料制作。
4.1.3 KCB-18.3~83.3型泵采用滑动轴承，根据使用场合不同可分为铜基或铁基粉末冶金轴承和锌铝合金轴承。
KCB-135~9600型泵采用单列向心球轴承。
一般情况，KCB-18.3~200型泵的轴封采用填料密封,密封圈分为橡胶圈和柔性石墨密封圈两种。
另外，本系列泵根据使用情况，均可设计为机械密封，以满足不同的使用场合。
4.1.4 泵内装有安全阀，当泵或排出管道发生故障产生高压和高压冲击时，安全阀会自动打开，排放部分或全部的高压液体回到低压腔，对泵及管道起到安全保护作用。
ZBF型塑料自吸磁力泵安装与使用
【ZBF型塑料自吸磁力泵】安装与使用：1、自吸泵应水平安装不宜竖立，泵体不得承受管路重量，泵与管路应保持良好的密封，各紧固件无松动现象。
2、拧开泵上方的加水螺栓，加入储液水不少于泵体容积的三分之二，旋紧螺栓。
3、泵使用前应进行检查，电机转动灵活，电机旋转方向与转向标记一致，无卡滞及异常声响。
4、电机启动后，缓慢打开排出阀，待泵进入正常工作状态后，再将排出阀调到所需开度。
5、泵停止工作前，应先关闭排出阀门，然后关闭吸入管阀门。
怎样选择水泵？建议从五个方面加以考虑，既液体输送量、扬程、液体性质、管路布置以及操作运转条件等。
1、流量是选泵的重要性能数据之一，它直接关系到整个装置的的生产能力和输送能力。
如设计工艺能算出泵正常、最小、最大三种流量。
选择泵时，以最大流量为依据，兼顾正常流量，在没有最大流量时，通常可取正常流量的1.1倍作为最大流量。
2、扬程是选泵的又一重要性能数据，一般要用放大5%—10%余量后扬程来选型。
3、液体性质，包括液体介质名称，物理性质，化学性质和其它性质，物理性质有温度c、密度d、粘度u，介质中固体颗粒直径和气体的含量等，这涉及到系统的扬程，有效气蚀余量计算和合适泵的类型：化学性质，主要指液体介质的化学腐蚀性和毒性，是选用泵材料和选用那一种轴封型式的重要依据。
4、管路布置条件指的是送液高度送液距离送液走向，吸如侧最低液面，排出侧最高液面等一些数据和管道规格及其长度、材料、管件规格、数量等，以便进行系梳扬程计算和汽蚀余量的校核。
5、操作条件的内容很多，如液体的操作T饱和蒸汽力P、吸入侧压力PS（绝对）、排出侧容器压力PZ、海拔高度、环境温度操作是间隙的还是连续的、泵的位置是固定的还是可移的。
选购方法水泵的流量，即出水量，一般不宜选得过大，否则会增加购买水泵的费用。
应按需选用，如用户家庭使用的自吸式水泵，流量应尽量选小一些的；如用户灌溉用的潜水泵，就可适当选择流量大一些的。
1）要因地制宜选购水泵。
丹东克隆磁力泵安装使用说明书
CM系列磁力驱动泵安装使用说明书丹东克隆集团有限责任公司保护我们赖以生存的环境您━━也可以做到目次第一章概述 (3)第二章基本结构 (6)第三章安装与调试 (8)第四章拆卸与装配 (8)第五章使用与操作 (12)第六章维护与保养 (13)第七章有关规定参数数值 (14)第八章故障排除表 (14)第一章概述CM系列磁力驱动泵（简称磁力泵）通常由电动机、强力磁偶合器和离心泵组成，其主要特点是利用磁力偶合器传递动力，当电动机带动磁力偶合器外磁转子旋转时，磁力线穿过间隙和隔离套，作用于内磁转子上，使泵转子与电动机同步旋转，无机械接触地传递扭矩，在泵轴的动力输入端，由于液体被封闭在静止的隔离套内，没有动密封，因而完全无泄漏。
一、产品特点CM系列磁力泵是在原离心泵基础上，采用先进的技术设计而成。
CM系列磁力泵在水力上遵循了原离心泵的高效性和可靠性。
同以往的磁力泵相比，该泵具有可靠、先进的磁路设计；优良的冷却循环润滑系统；紧凑、独特的结构；精良的材料选择以及完善的外部监控系统，形成克隆公司独有的磁力泵。
二、主要用途及适用范围CM系列磁力泵适用于石油、化工、制药、电镀、环保、食品、影视洗印、水处理、国防等行业，是输送易燃、易爆、挥发、有毒、稀有贵重和各种腐蚀性液体的理想设备，完全适应石油、化工等行业以节能、降低污染为中心的设备更新换代。
三、使用环境及工作条件环境空气温度随季节变化而变化，但不超过40℃。
若是在有腐蚀性等特殊环境中工作时，在订货时应提出。
CM系列磁力泵适用于输送吐出压力不大于、温度不超过250℃、粘度在～5000mPas之间不含纤维的液体。
四、型号说明CMY □／□□①②③①高效磁力驱动油泵②吸入口直径(mm)③扬程(m)叶轮切割顺序（原型不表示）从原动机方向看泵为逆时针方向旋转CMBY □／□□①②③①高效磁力驱动泵②吸入口直径(mm)③扬程(m)④叶轮切割顺序（原型不表示）从原动机方向看泵为顺时针方向旋转CMI □／□ P □①②③①高效节能磁力驱动油泵②吸入口直径(mm)③扬程(m)吸入口方向为水平吸入(垂直吸入则不注) 叶轮切割顺序（原型不表示）从原动机方向看泵为逆时针方向旋转CMH □ - □ - □□①②③①标准化工流程泵②吸入口口径(mm)③吐出口口径(mm)叶轮直径(mm)叶轮切割顺序（原型不表示）从原动机方向看泵为顺时针方向旋转CMC □ - □□①②③①磁力驱动化工泵②吐出口口径(mm)③叶轮直径(mm)从原动机方向看泵为顺时针方向旋转CMA □ - □□①②③①磁力驱动化工泵(工作压力达②吐出口口径(mm)③叶轮直径(mm)叶轮切割顺序（原型不表示）从原动机方向看泵为顺时针方向旋转CME □ - □□①②③①高温型磁力驱动泵②吐出口口径(mm)③叶轮直径(mm)从原动机方向看泵为顺时针方向旋转第二章基本结构一、壳体部分由泵体、泵盖等组成，它承受泵的全部工作压力。
KCB83.3磁力驱动齿轮泵安装使用说明书
KCB磁力驱动齿轮泵安装使用说明书兰州明德安全技术有限公司KCB磁力驱动齿轮泵安装使用说明书1 用途说明1.1(1) KCB系列磁力驱动齿轮泵适用于输送各种有润滑油，温度-20-250℃，粘度5×10-6~1.5×10-3m2/S的液体。
(2)KCB系列齿轮泵应用范围在输油系统中可做传输、增压泵；在燃油系统中可做输送、加压、喷射的燃油泵；在一切工业领域中，均可做润滑油泵用。
1.2 磁力驱动齿轮泵不适用于输送含有硬质颗粒或纤维的、高度挥发或闪点低的液体，如汽油、苯溶液等。
2 技术规范2.1K CB –83.3/0.33额定压力（Mpa）流量（m3/h）齿轮泵带安全阀2.2 性能参数与配套电机3 工作原理本系列泵在泵体中装有一对回转齿轮，一个主动，一个被动，依靠两齿轮的相互啮合，把泵腔分为两个腔（图1）。
A为吸入腔，B为排出腔。
泵运转时主动齿轮带动被动齿轮旋转，当齿从啮合到脱开时在吸入侧（A）就形成局部真空，液体被吸入。
被吸入的液体充满齿轮的整个齿谷被带到排出侧（B），齿轮旋转时被挤出，形成高压液体经泵的排出口排出。
图14 结构及特性4.1 结构4.1.1 KCB系列泵是卧式回转泵，主要有泵体、齿轮、轴承座、安全阀、轴承及密封装置等部件组成。
4.1.2 泵体、轴承座为灰口铸铁，齿轮用优质碳素钢材制作，亦可根据用户特殊需要用铜材或不锈钢材料制作。
4.1.3 KCB-18.3~83.3型泵采用滑动轴承，根据使用场合不同可分为铜基或铁基粉末冶金轴承和锌铝合金轴承。
KCB-135~9600型泵采用单列向心球轴承。
一般情况，KCB-18.3~200型泵的轴封采用填料密封,密封圈分为橡胶圈和柔性石墨密封圈两种。
另外，本系列泵根据使用情况，均可设计为机械密封，以满足不同的使用场合。
4.1.4 泵内装有安全阀，当泵或排出管道发生故障产生高压和高压冲击时，安全阀会自动打开，排放部分或全部的高压液体回到低压腔，对泵及管道起到安全保护作用。