压缩机设计说明书分析
GMCC往复式压缩机产品手册说明书
RECIP COMPRESSOR 2020 Array往复式压缩机产品手册12144749我们的企业CompanyGREEN MILE 绿色里程1995年09月 公司成立Sep 1995, Company establishment 1996年10月X1C、X2C系列压缩机开始投产Oct 1996,X1C,X2C seriesrotary comp.2004年03月顺德容桂基地正式投产Mar 2004, Ronggui plant wentinto production2007年11月高效G1系列产品量产成功Nov 2007,High-efficiencyG1 series comp.2008年11月安徽合肥制冷基地投产2008年12月R410A冷媒双缸直流变频产品实现量产Dec 2008, R410A DCinverter twin cylinder comp.2000年10月交流变频机种研发成功实现量产Oct 2000, AC invertercomp.2003年09月R410A直流变频压缩机研发成功实现量产Sep 2003, R410A DCinverter comp.Nov 2008, Hefei plantwent into production2009年12月R134a热泵热水器专用压缩机投放市场Dec 2009, Special comp. forHP water heater in R134a2011年10月安徽芜湖空压基地投产Oct 2011, Wuhu plantwas put into production2011年11月2010年01月卧式系列冷冻压缩机研发成功，投入市场Jan 2010, Horizontalrefrigerating comp.2010年05月CO 热泵热水器专用压缩机研发成功May 2010, Comp. for HPwater heater in CO2010年06月第一亿台旋转式压缩机下线June 2010, The 100 millionthA/C compressor roll-out2010年10月双缸变容压缩机研发成功投入市场Oct 2010, Twin cylindervariable capacity comp.2012年07月2013年09月喷气增焓旋转式变频压缩机研发成功Sep 2013, Gas-injectioninverter comp.2013年09月第2亿台空调压缩机下线Sep 2013, The 200 millionthA/C compressor offline2014年全球市场占有率达30%In 2014, Market shareup to 30%2015年荣获2015年度广东省政府质量奖In 2015, Won theGuangdong QualityAward2016年11月独立压缩机研发成功并正式发布Nov 2016,I-CCC comp.2016年荣获2016年度安徽省质量奖In 2016, Won the AnhuiQuality Award2017年05月欧洲研发中心成立May 2017，EuropeanR&D centerestablishment签约为联合国蒙特利尔R290压缩机示范线Nov 2011, The UN MontrealR290 compressordemonstration line第3000万台变频压缩机下线July 2012,The 30 millionthDC inverter compressorroll-out2018年4月喷气变频热泵采暖专用压缩机正式发布Apr 2018,Heat pump heatingcomp. with EVI.2018年10月“V致能”小型变频空调压缩机研发成功并发布Oct 2018Miniaturized DCinverter comp.日本研发中心成立Japan R&D centerestablishment2019年第五亿台空调压缩机下线The 500 millionthA/C compressorroll-out0405在绿色节能大潮流下，冰箱压缩机行业呈现出高效化、小型化和节能化等技术发展趋势。
HANBELL 磁悬浮离心压缩机 RTM-090 技术手册说明书
磁悬浮离心压缩机RTM-090技术手册目录一. RTM系列压缩机介绍 (4)结构特色： (4)使用环境： (4)二、设计基本信息 (5)2.1压缩机命名： (5)2.2工作温度范围： (5)2.3 压缩机规格 (6)2.4 压缩机外观尺寸： (7)2.5 管路连接 (8)2.5.1吸气端/排气端/节能器法兰： (8)2.5.2 蝶阀： (10)2.5.3 逆止阀： (11)三. 进气结构介绍： (12)3.1 进气导叶(Inlet Guide Vanes)： (12)3.1.1 入口导叶控制： (12)3.2 执行器： (13)3.2.1 执行器基本信息： (13)3.2.2 线路连接： (14)3.2.3 配线施工： (14)3.2.4 各部控制介紹： (15)3.2.5 问题与解决： (18)3.3 容量调节： (18)3.4 安全裕度方程式： (19)3.5 热气旁通(HGBP)： (20)3.6中压关断阀： (20)四、电机： (21)4.1 电机冷却管道： (21)4.1.1 冷媒加热器规格： (21)4.1.2 Pt100电阻温度传感器规格： (21)4.1.3 Pt100军规接头接线点位： (22)4.2 电机冷却回液： (22)4.3 电机温度控制： (24)4.4 电机连接： (24)4.4.1供电电压&频率： (24)4.4.2 变频器搭配组件： (25)4.4.3 接地： (26)4.4.4 主电源输入电缆： (26)4.4.5 接线注意事项： (27)4.5 电机MCC (27)五、控制线接口连接： (28)5.1 磁浮控制器(Magnetic Bearing Controller ,简称MBC)基本数据： (29)5.2 MBC安装注意事项： (29)5.3 MBC外观尺寸： (30)5.4 MBC各接口位臵： (31)5.5 MBC接口信息： (31)5.5.1 接口补充说明： (32)5.5.2 MBC与PLC的通讯 (32)5.6 总谐波失真(Total Harmonic Distortion，简称THD)基本数据： (33)5.7 THD安装&固定： (33)5.8 THD 接口说明： (34)5.9 变频器(VFD) 接口连接： (35)5.10变频器内部参数 (35)六、压缩机吊装及安装： (36)6.1 压缩机吊装： (36)6.2 压缩机安装固定： (36)七、指导说明： (38)7.1 压缩机配件： (38)7.2 阀类组件： (38)7.3 送电前检验： (38)7.4 系統要求： (39)7.5 控制要求： (39)7.6 其他设备： (39)附录：简写说明 (40)一、RTM系列压缩机介绍本技术手册提供工程人员、销售工程师、冷冻空调设计工程师使用RTM系列离心式压缩机的基本信息。
艾默生涡旋变频压缩机和电控解决方案说明书
艾默生全系列涡旋变频压缩机和电控解决方案全面的安全保护和可靠性谷轮涡旋TM 压缩机传承了CoreSense TM 保护技术,将产品可靠性提升到新的高度。
通过将主动保护算法集成于电机控制变频器中,确保压缩机和变频器在各种异常工况运行的安全性。
主要有以下保护特征：• 电机和涡旋温度保护• 电机堵转检测• 相序保护和更正• 最大运行电流检测• 排气温度保护• 频繁启停循环保护该系列变频压缩机产品建立在高度的可靠性和经过验证的高性能基础之上,融合了艾默生25年的涡旋压缩机技术及全世界超过1亿台的运行经验。
为了帮助客户应对变频化的市场趋势,艾默生开发了4~25HP 变频压缩机和变频器的整体解决方案,全系列产品搭载多项创新技术,以业界顶级能效水平助力系统进入能效升级新时代。
结合谷轮引以为豪的喷气增焓技术,超低温环境下也能保证系统强效制热安全可靠。
同时推出的艾默生EVD 系列变频器专门针对永磁电机设计,完美匹配变频压缩机,一站式解决方案帮助客户快速响应市场需求。
变频压缩机型谱图浮动密封圈变容积比涡旋喷气增焓技术（可选）导油管高效集中卷六极永磁电机3.4mm厚壳设计柔性液体刹车容积式油泵谷轮涡旋™变频压缩机优势:• 优异的性能和噪音表现• 卓越的可靠性• 搭载高效艾默生永磁电机有效提升节能效果• 中国研发中心为亚太市场应用量身打造，苏州生产• 广泛适用于变频多联机、柜式空调、地暖等应用• 900-7200rpm 宽广频率范围，让系统设计更加游刃有余• 可变容积比技术(VVR)显著改善涡旋低转速下的能效运行范围喷气增焓(EVI)技术特点:• 专利技术的喷气增焓结构设计• EVI 回路气体进入压缩机后,通过特殊设计的通道注入涡旋, 注入涡旋的气体经过压缩,和吸气口吸入的气体一起排出,进入制冷循环• 喷气增焓带来制热能力的上升和排气温度的降低• 喷气增焓可取代系统辅助电加热艾默生谷轮涡旋™变频压缩机给家用制冷和制热系统带来了变革。
力喜压缩机参数及说明书
力喜压缩机参数及说明书
1、散热不良，加氟太多，导致高压过高，使压缩机重拖，造成压力及连接杆各部件损坏或烧焦抱死。
2、压缩机使用时间太久，压缩机老化产生有机碳化物，造成管道堵塞。
或干燥瓶失效，无法过滤水份，造成冰堵。
3、压缩机管道固定不牢或松散，管道长时间摆动会致使管道接口松动漏气。
4、更换新压缩机前，请清洗管道，冷凝器，蒸发器等，将系统内各管道分离清洗，用清洗剂灌入管道、冷凝器、蒸发器内浸泡约20分钟，再用高压氮气把清洗剂和污物一同冲出。
5、清洗膨胀阀或直接更换。
6、请选择纯正的冷煤，谨防假冒伪劣。
温馨提示：
若压缩机由于卡死或拉缸而损坏失效，在安装新压缩机时就必须清洗干净管道，冷凝器要一并换掉。
由于冷凝器结构特殊，原压缩机卡死或拉缸所产生的铝屑、铁粉及其他残留物根本无法彻底清除，如果强行安装将导致新的压缩机迅速拉缸抱死。
压缩机说明书
产品型号：VFD-0.32/（30～200）-250-A型产品名称：天然气压缩机压缩机使用说明书V457A—SM安瑞科（蚌埠）压缩机有限公司目录一、概述1．导言2．安全注意事项二、压缩机主要技术参数三、压缩机组的配置四、压缩机主机简介1．曲轴箱部件2．曲轴部件3．连杆部件4．十字头部件5．活塞部件6．气缸部件7．填料部件五、压缩机系统简介1．气路系统2．冷却系统3．排污系统4．润滑系统5．仪表操纵系统6．控制管路系统7．压缩机电气设备系统六、压缩机的安装使用1．压缩机的安装2．在压缩机投入正常运转前，应注意和检查以下各种情况3．在压缩机启动正常运转后，应随时注意和检查以下各种情况4．压缩机停机七、压缩机的维修及保养1．压缩机拆装前的准备2．压缩机的装拆3．压缩机主要部件的拆卸和装配方法八、压缩机的故障及排除九、零件目录1．压缩机主机部件零件目录2．连杆部件零件目录3．十字头体部件零件目录4．中体部件零件目录5．曲轴箱部件零件目录6．填料部件零件目录7．气缸部件零件目录8．活塞部件零件目录十、附图VFD-0.32/(30～200)-250-A型天然气压缩机公司内部编号公称排气表压力：250bar公称吸气表压力：30～200bar公称容积流量：0.32m³/min结构: 往复活塞式、V型F冷却方式风冷D低噪声往复活塞式、V型，风冷、低噪声，公称容积流量：0.32m³/min，公称吸气压力30～200bar，公称排气压力250bar的天然气压缩机。
一、概述1．导言欢迎您使用成功动力系列压缩机。
本说明书将提供压缩机组的技术细节、应遵守的操作规程以及为保证压缩机正常工作必须进行的维修方法。
为保证压缩机可靠的工作，操作人员在操作本压缩机前，必须熟悉本说明书，并遵守说明书中的操作规程。
压缩机在出厂前，已采用空气作为压缩介质进行模拟运转实验。
用户只有遵循本说明书的操作规程，制造商才对产品交货条件所列的质量要求实行担保。
制冷压缩机说明书F系列
氟利昂压缩机及压缩冷凝机组说明书安徽科海压缩机制造有限公司中国·安徽·蚌埠目录一、结构、特点、性能和用途 (3)1、特点和用途 (3)2、压缩机结构简介 (3)3、主要技术参数 (4)二、制冷系统概述 (6)1、制冷系统的工作过程 (5)2、制冷剂 (7)3、润滑油 (7)三、安装、使用 (7)1、机组的安装 (7)2、吸、排气截止阀的使用 (8)3、润滑油油压的调节 (8)4、机组的操作 (9)5、添加润滑油 (9)6、放空气 (10)7、吸潮 (10)8、注意事项 (11)9、常见故障分析与补救方法 (11)一、结构、特点、性能和用途1、特点和用途F系列氟利昂压缩机及压缩机组、压缩冷凝组、专供氟利昂制冷剂使用，可作各种小型制冷设备的主机配套。
在国民经济的工业、农业、交通运输、医疗卫生、科学研究等各个部门有极其广泛的作用。
如：化学工业的炼气、炼油、造纸、人造纤维、制药等生产过程的冷却：食品工业中鱼、肉、乳脂、干酪等的冷却冷藏：以及船舶、火车的冷藏运输。
在空调方面如：中心实验室、计量室、机密仪器车间的恒温恒湿，和医院、剧场、餐厅、工厂车间的空气调节。
压缩机和电动机：分油器、控制仪表等均装于同一底座上，组成压缩机组，倘装于冷凝器上，则组成压缩冷凝机组，冷凝器系卧形壳管式，传热性能良好，耗水量小。
压缩机结构紧凑、运转平稳、具有良好的润滑系统，并带有氨气保护装置。
对单级氟利昂R-12压缩机所采用的蒸发温度是-20℃至+10℃，冷凝温度不高于+50℃，R-22时蒸发温度-40~+5℃，冷凝温度不高于+40℃活塞上的压力差均不超过1Mpa。
2、压缩机结构简介F系列氟利昂压缩机有4F70、4F80、2F10、4F10。
它们都是单级、单作用、逆流式压缩机。
二缸成直立式，四缸成V型。
曲轴箱和气缸体用高级铸铁铸成，曲轴采用球墨铸铁制成，两拐互成180 °。
连杆材料为可锻铸铁，断面呈工字型。
-100A说明书
喷油螺杆空气压缩机说明书件号:119000-007 日期:2009-05-201.1 有关压缩机的说明本公司螺杆压缩机是经多年研究开发的成果。
这些先决条件与高质量标准结合，可保证制造的螺杆压缩机寿命长、可靠性高、运行效益高。
产品能够满足所有环保要求。
1.2 使用范围本系列机器和机组是根据已成熟的技术和公认的安全规则生产的。
然而若出现以下情况，则仍可能对使用者或第三方的生命和肢体造成威胁，或对机器和其他物质财产带来损害：●使用范围不正确●由不合格人员操作●不合理地修改或改变机器●不遵守安全规则因此，任何有权对机器进行操作、维护或修理的人员必须阅读并遵守安全规程。
需要时，可以要求签字对此进行确认。
此外，还必须遵守:●有关的事故防范规则●公认的安全法规●国家法规本系列机器和机组必须在完善的技术条件下使用，必须根据操作手册规定的使用范围和指南进行使用，使用人员必须有安全意识，能充分认识操作机器中存在的危险。
若发生任何功能性故障，尤其是影响安全的故障，都必须及时修理（或请别人修理）！在使用范围内操作机器的含义中，还包括应遵守操作手册中的各项指南，按规定进行检查和保养等。
1.3 保养本机必须精心维护，以使螺旋压缩机或压缩机组能满足各种不同要求。
因此必须坚持按规定的保养期限对机器仔细进行维护保养，在工作环境恶劣的情况下尤其应这样做。
服务出现故障或需要备件时，请与特约本公司压缩机商家联系。
设备如出现损坏，我公司训练有素的维修人员一定会用本公司原配件提供迅速良好的维修服务。
正宗的本公司备件是采用最成熟技术制造的，因而可确保机器可靠地工作。
担保在操作本机之前，必须确切了解机器及有关说明。
如果本机的使用与适用的范围不符，或使用目的超出本说明中提及的范围，本公司将无法负责操作的安全性。
如遇下列情况，我公司将不接受担保索赔：●操作失误●维护不当●错用辅料●不使用本公司的原配件●修改或改动本设备本公司不会因上述说明而扩大一般条款的担保及赔偿条件。
Atlas Copco Z压缩机系列产品说明书
Oil-free rotary screw compressorsZR/ZT 110-275 (FF) & ZR/ZT 132-315 VSD (FF)Setting the standard in energy efficiency, safety and reliability The shortest route to superior productivity is to minimize operational cost while maintaining an uninterrupted supply of the right quality of air. The Atlas Copco Z compressor series is focused on effectively saving energy, ensuring product safety –only oil-free machines exclude contamination risks for 100% – and guaranteeing the utmost reliability around the clock. And not just today, but day after day, year after year,with minimal maintenance cost, few service interventions and long overhaul intervals.Highest reliabilityFor 60 years, Atlas Copco Z compressors have set the benchmark for durability. T hey are built using long-standing internal engineering practices, and are designed and manufactured according to ISO 9001, ISO 14001, ISO 22000& OHSAS 18001. T he high-end ZR/ZT uses time-provenstate-of-the-art screw technology, cooling and pulsation dampers and provides you with the highest reliability. 100% oil-free compressed airThe ZR/ZT offers you 100% pure, clean air that complies with ISO 8573-1 CLASS 0 (2010) certification. T his means zero riskof contamination; zero risk of damaged products; zero risk of losses from operational downtime; and zero risk of damaging your company’s hard-won professional reputation. Maximum energy efficiencyThe ZR/ZT’s superior oil-free screw elements provide the optimum combination of high Free Air Delivery (FAD) with the lowest energy consumption. Ample sized cooling, low pressure drops and an extremely efficient drive train result in the highest compressor package efficiency.The most complete packageWith the ZR/ZT compressor, Atlas Copco provides a superior solution without hidden costs. T he totally integrated,ready-to-use package includes internal piping, coolers, motor, lubrication and control system. T he Full Feature version even integrates an IMD adsorption dryer for an impeccable end product. Installation is fault-free, commissioning time is low and no external instrument air is required. Y ou simply plug and run. Global presence - local serviceOur aftermarket product portfolio is designed to add maximum value for our customers by ensuring the optimum availability and reliability of their compressed air equipment with the lowest possible operating costs. We deliver this complete service guarantee through our extensive service organization,maintaining our position as leader in compressed air.100% certified oil-free airAtlas Copco is renowned for designing and manufacturing some of the most durable oil-free screw compressors. T he ZR/ZT high-end rotary screw compressor comes out of this strong tradition.Ideal for industries where high-quality oil-free air is key, the ZR/ZT offers the highest reliability and safety in combination with low energy costs.Food & beverage• 100% pure, clean, oil-free air for all kinds of applications(e.g. fermentation, packaging, aeration, transportation,filling & capping, cleaning, instrument air).• ISO 8573-1 CLASS 0 (2010) certification to avoidcompromising the purity of your end productand ensure zero risk of contamination.T extiles• Easy and quick installation.• A completely, fully integrated, ready-to-use solution.Oil & gas• Years of experience in providing compressed airfor the oil & gas industry.• 100% oil-free compressed air for control/instrumentair or buffer air.• Strong global support network to provide 24/7 assistance.Power plants• Ideal for applications such as flue gas desulphurization,oxidation air, and fluidized beds.• Continuous operation.Class 0:the industry standardOil-free air is used in all kinds of industries whereair quality is paramount for the end product and production process. T hese applications includefood and beverage, pharmaceutical, chemical and petrochemical, semiconductor and electronics,the medical sector, automotive paint spraying, textile and many more. In these critical environments, contamination by even the smallest quantities of oil can result in costly production downtime and product spoilage.First in oil-free air technologyOver the past sixty years Atlas Copco has pioneered the development of oil-free air technology, resulting in a rangeof air compressors and blowers that provide 100% pure, clean air. Through continuous research and development, Atlas Copco achieved a new milestone, setting the standard for air purityas the first manufacturer to be awarded CLASS 0 certification. Eliminating any riskAs the industry leader committed to meeting the needs of the most demanding customers, Atlas Copco requested the renownedTÜV institute to type-test its range of oil-free compressors and blowers. Using the most rigorous testing methodologies available, all possible oil forms were measured across a range of temperatures and pressures. T he TÜV found no traces of oil at all in the outputair stream.concentration in total oil content).321High efficiency coolers and water separator• Corrosion resistant stainless steel tubing*.• Highly reliable robot welding; no leakages*.• Aluminium star insert increases heat transfer*.• Water separator with labyrinth design to efficiently separate the condensate from the compressed air.• Low moisture carry-over protects downstream equipment.3World-class oil-free compression element• Unique Z seal design guarantees 100% certified oil-free air.• Atlas Copco superior rotor coating for high efficiency and durability.• Cooling jackets.2Throttle valve with load/unload regulation• No external air supply required.• Mechanical interlock of inlet and blow-off valve.• Low unload power.1* Only for ZR water-cooled versions.45AirWaterOilMotor• IP55 T EFC protection against dust and humidity.• High efficiency fixed speed IE3 motor (equal to NEMA Premium).4Advanced Elektronikon ®• Large 5.7” sized color display available in 31 languages for optimal ease of use.• Controls the main drive motor and regulates system pressure to maximize energy efficiency.5Water-cooled ZR Pack123Silenced canopy• Base frame with forklift slot.• Fully packaged, easy to install.• Easy ducting.1Efficient intake air filtration• 2-stage dust removal system (99.9% for 3 micron).• Low pressure drop.• Efficient protection of the compressor.• Minimum intake losses.2High-efficiency motor + VSD• TEFC IP55 motor protects against dust and chemicals.• Continuous operation under severe ambient temperature conditions.• Full regulation between 30 to 100% of the maximum capacity.34Full Feature: IMD adsorption dryer• Eliminates the moisture before it enters the air net.• Ensuring a reliable process and a top quality end product.• No external energy is needed to dry the air, resulting in high energy savings and no compressed air losses.• Minimal pressure drop.4Air outAir-cooled ZT Full FeatureAirWaterOilVSD: driving down energy costsOver 80% of a compressor’s lifecycle cost is taken up by the energy it consumes. Moreover, the generation of compressed air can account for more than 40% of a plant’s total electricity bill. T o cut your energy costs, Atlas Copco pioneered Variable Speed Drive (VSD) technology in the compressed air industry. VSD leads to major energy savings, while protecting the environment for future generations. T hanks to continual investments in this technology, Atlas Copco offers the widest range of integrated VSD compressorson the market.EnergyEnergy savings with VSD Investment MaintenanceEnergy savings of up to 35%Atlas Copco's VSD technology closely follows the air demand by automatically adjusting the motor speed. This results in large energy savings of up to 35%. The Life Cycle Cost of a compressor can be cut by an average of 22%. In addition, lowered system pressure with VSD minimizes energy use across your production dramatically.T otal compressor lifecycle costVSD?1The Elektronikon® controls both the compressor and the integrated converter, ensuring maximum machine safety within parameters.2Flexible pressure selection from 4 to 10.4 bar with VSD reduces electricity costs.3Specific converter and motor design (with protected bearings) for the highest efficiency acrossthe speed range.4Electric motor specifically designed for low operating speeds with clear attention to motor cooling andcompressor cooling requirements.5All Atlas Copco VSD compressors are EMC tested and certified. Compressor operation does notinfluence external sources and vice versa.6Mechanical enhancements ensure that all components operate below critical vibration levels throughout theentire compressor speed range.7 A highly efficient frequency converter in a cubicleensures stable operation in high ambient temperatures up to 50°C/122°F (standard up to 40°C/104°F).8No ‘speed windows’ that can jeopardize the energy savings and the stable net pressure. T urndown capability of the compressor is maximized to 70-75%.9Net pressure band is maintained within 0.10 bar, 1.5 psi.Monitoring and control:how to get the most from the leastThe Elektronikon ® unit controller is specially designed to maximize the performance of your compressors and air treatment equipment under a variety of conditions. Our solutions provide you with key benefits such as increased energy efficiency, lower energy consumption, reduced maintenance times and less stress… less stress for both you and your entire air system.Intelligence is part of the package• High resolution color display gives you an easy to understand readout of the equipment’s running conditions. • Clear icons and intuitive navigation provides you fast access to all of the important settings and data. • Monitoring of the equipment running conditions and maintenance status; bringing this information to your attention when needed.• Operation of the equipment to deliver specifically and reliably to your compressed air needs.• Built-in remote control and notifications functions provided as standard, including simple to use Ethernet based communication.• Support for 31 different languages, including character based languages.Online & mobile monitoringMonitor your compressors over the Ethernet with the new Elektronikon ® controller. Monitoring features include warning indications, compressor shut-down andmaintenance scheduling. An Atlas Copco App is available for iPhone/Android phones as well as iPad and Android tablets. It allows fingertip monitoring of your compressed air system through your own secured network.• A remote monitoring system that helps you optimize your compressed air system and save you energy and cost.• It offers you a complete insight in your compressed air network and anticipates on potential problems by warning you up-front.*Please contact your local sales representative for more information.SMART LINK *:Data monitoring programProtecting your productionUntreated compressed air contains moisture and possibly dirt particles that can damage your air system and contaminate your end product. T he resulting maintenance costs far exceed air treatment costs. Atlas Copco believes in effective prevention and provides a complete range of air treatment solutions to protect investments, equipment, production processes and end products.Increase production reliabilityLow quality air heightens the risk of corrosion, which can lower the life span of production equipment. T he air treatment solutions produce clean air that enhances your system’s reliability, avoiding costly downtime and production delays.Safeguard production qualityCompressed air coming into contact with your final products should not affect their quality. Atlas Copco provides clean,dry air to protect your production and reputation in the market.Supreme energy and cost savingsAtlas Copco’s quality air solutions stand for substantial energy savings all day, every day. T aking technology to a new level,these products achieve maximum cost savings.Proven peace of mindBuilding on know-how and years of experience, the entire Atlas Copco quality air range is produced in-house and tested using the most stringent methods in the industry.A dryer solution for every needUntreated compressed air contains moisture and possibly dirt particles that can damage your air system and contaminate your end product. T he resulting maintenance costs far exceed air treatment costs. Atlas Copco believes in effective prevention and provides a complete range of air treatment solutions to protect investments, equipment, production processes and end products.BD/BD +-70°C/-40°C/-20°C -94°F/-40°F/-4°FHeat reactivated adsorption dryer• Use of electrical heaters for regenerating the desiccant• Limited pressure drop• Variants without loss of compressed airFD/FD +(VSD)+3°C/+20°C +37°F/+68°FRefrigerant dryer• Use of cooling circuit for cooling down compressed air • Guaranteed pressure dew points• Lowest energy consumption in all operating conditions • Air and water cooled variantsMD-20°C/+3°C -4°F/+37°FMDG-40°C/-20°C -40°F/-4°FRotary drum heat of compression dryers• Use of freely available heat of compression • Negligible power consumption• Variants with extra heat augmentation for lower dew pointsND-40°C/-20°C -40°F/-4°FDryers overviewD e w p o i n t (°C )D e w p o i n t (°F )Flow (l/s)Flow (cfm)+3+37-20-4-40-40-70-94To further protect your investment, equipment and processes, Atlas Copco presents a full line-up of innovative quality air solutions to suit the high quality requirements of your specific application.45213A complete Full Feature packageAtlas Copco’s Full Feature concept stands for a compact, all-in-one quality air solution. Integrating the IMD dryer and its Variable Speed Drive on VSD models, this integrated package offers the highest quality air at the lowest possible cost.Protect your compressed air systemA dry compressed air system is essential to maintain the reliability of production processes and the quality of the end products. Untreated air can cause corrosion in the pipe work, premature failure of pneumatic equipment and product spoilage.IMD adsorption dryerThe IMD adsorption dryer eliminates the moisture before it enters the air net,ensuring a reliable process and an impeccable end product. As no external energy is needed to dry the air, large savings are obtained. T he pressure drop through the dryer is minimal, which again cuts down the operating cost.The IMD drying principle1 Hot unsaturated air2 Hot saturated air3 Cold saturated air4 Dry air5 Drying sectionOptimize your systemWith the ZR/ZT , Atlas Copco provides an all-in-one standard package incorporating the latest technology in a built-to-last design. T o further optimize your ZR/ZT’s performance or to simply tailor it to your specific production environment, optional features are available.Engineered solutionsAtlas Copco recognizes the need to combine our serially produced compressors and dryers with thespecifications and standards applied by major companies for equipment purchases. Strategically located departments within the Atlas Copco Group take care of the design and manufacturing of customized equipment to operate at extreme temperatures, often in remote locations.Innovative technologyAll equipment is covered by our manufacturer warranty.The reliability, longevity and performance of our equipment will not be compromised. A global aftermarket operation employing 360 field service engineers in 160 countries ensures reliablemaintenance by Atlas Copco as part of a local service operation.Innovative engineeringEach project is unique and by entering into partnership with our customers, we can appreciate the challenge at hand, ask the relevant questions and design the best engineered solutionfor all your needs.Options• : Optional- : Not available(*) Maximum intake/cooling air temperature is 50°C/122 °F for HAT versions.Please note the availability of the option depends on the chosen configuration.ZR 110-275 (FF)(1) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions:- Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi).- Intake air temperature: 20°C/68°F.FAD is measured at the following working pressures: Fixed speed:- 7/7.5/8.6 bar versions at 7 bar.- 10/10.4 bar versions at 9 bar.- 13 bar version at 12 bar.For VSD: at their maximum working pressure.(2) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.(3) Not available as FF variant.CABZT 110-275 (FF)(1) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions: - Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi). - Intake air temperature: 20°C/68°F .FAD is measured at the following working pressures:Fixed speed:- 7/7.5/8.6 bar versions at 7 bar. - 10/10.4 bar versions at 9 bar. - 13 bar version at 12 bar.For VSD: at their maximum working pressure.(2) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.(1) For the working pressure of the FF variant, please consult Atlas Copco.(2) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions:- Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi).- Intake air temperature: 20°C/68°F.FAD is measured at the following working pressures: Fixed speed:- 7/7.5/8.6 bar versions at 7 bar.- 10/10.4 bar versions at 9 bar.- 13 bar version at 12 bar.For VSD: at their maximum working pressure.(3) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.ZR 132-315 VSD (FF) (50/60 Hz)(1) For the working pressure of the FF variant, pleaseconsult Atlas Copco.(2) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions: - Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi). - Intake air temperature: 20°C/68°F .FAD is measured at the following working pressures:Fixed speed:- 7/7.5/8.6 bar versions at 7 bar. - 10/10.4 bar versions at 9 bar. - 13 bar version at 12 bar.For VSD: at their maximum working pressure.(3) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.ZT 132-315 VSD (FF) (50/60 Hz)DimensionsCABCOMMITTED TO SUSTAINABLE PRODUCTIVITY2935 0538 14 © 2017, A t l a s C o p c o , B e l g i u m . A l l r i g h t s r e s e r v e d . D e s i g n s a n d s p e c i fi c a t i We stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. T his is what we call – Sustainable Productivity.。
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仲恺农业工程学院 制冷压缩机课程设计 题目：设计一台家用冰箱全封闭往复式制冷压缩机 姓 名： 郑晓鹏 学 号： 201310814138 指导老师： 陈姝 专业班级： 能源131 时 间： 2015年11月 目录 1、热力计算 ..................................................................................................................................... 4 1.1设计资料 ............................................................................................................................. 4 1.2热力计算压焓图 ................................................................................................................. 4 1.3各工况参数 ......................................................................................................................... 4 1.4热力计算相关参数取值及依据 ......................................................................................... 6 1.5热力计算结果 ..................................................................................................................... 7 2、动力计算（往复惯性力计算） ................................................................................................. 9 2.1、动力计算相关参数取值 .................................................................................................. 9 2.2往复惯性力计算 ............................................................................................................... 10 3、压缩机结构剖面图 ................................................................................................................... 12 制冷压缩机课程设计任务书 指导老师： 陈姝 专业 能源与动力工程 学号 201310814138 姓名 郑晓鹏
设计题目
设计一台家用冰箱全封闭往复式制冷压缩机 设计要求 热力计算和动力计算（计算往复惯性力），绘制结构剖面图 计算下表1四种工况 表1 四种计算工况
标准工况 最大压差工况 最大轴功率工况 设计工况 T0 －15 -30 -5 -25 T1 15 0 15 32 Tk 30 50 50 54.4 T4 25 45 40 17 设计参数 表2 结构参数 汽缸直径（mm）D 38 汽缸数i 1 λ=r/L 0.2
活塞行程缸径比Ψ 0.6 相对余隙容积c 5％ 转速n(r/min) 2880
制冷剂 R134a 活塞材质(kg/m3) 铸铁 3104.7kg/m3
活塞采用铸铁，往复质量按圆柱体计算。
工 况 温
度 ℃ 1、热力计算 1.1设计资料 全封闭小型活塞式压缩机计算工况及结构参数分别见表1和表2。
1.2热力计算压焓图 其循环的压焓图如图1所示
1.3各工况参数 依据给定工况参数，查制冷剂R134a的压焓图可得出对应各点的状态参数，并记录在表3至表6中 表3 R134a标准工况状态参数表 对应点 1 2 4 5
压力（KPa） 164 770 770 164
温度（℃） 15 77.03 25 -15
图1 循环压焓图 焓（KJ/kg） 414.64 462.42 234.67 234.67 比体积
（kgm/3） 0.138 0.034 - -
表4 R134a设计工况状态参数表 对应点 1 2 4 5
压力（KPa） 106.7 1469.5 1469.5 106.7
温度（℃） 32 118.6 17 -25
焓（KJ/kg） 430.37 500.27 223.07 223.07
比体积 （kgm/3） 0.228 0.019 - -
表5 R134a最大压差工况状态参数表 对应点 1 2 4 5
压力（KPa） 84 1318 1318 84 温度（℃） 0 123.3 45 -30 焓（KJ/kg） 404 504.64 263.9 263.9 比体积
（kgm/3） 0.257 0.022 - -
表6 R134a最大轴功率工况状态参数表 对应点 1 2 4 5
压力（KPa） 243 1318 1318 243 温度（℃） 15 85.72 40 -5 焓（KJ/kg） 412.88 463.89 256.43 256.43 比体积 （kgm/3） 0.091 0.019 - -
1.4热力计算相关参数取值及依据 表7 热力计算相关参数取值 参数 取值 依据 等熵过程指数κ 1.09 P1V1K=P2V2K 等端点膨胀多变过程指数m 1 《制冷压缩机》P20
相对余隙容积c 5% 设计条件 曲柄半径与连杆长度比λ 0.2 设计条件
泄露系数λ1 0.98 《制冷压缩机》P23 温度系数公式中a1 1.15 《制冷压缩机》P22 温度系数公式中b1 0.25 《制冷压缩机》P22
指示功率ηi 标准工况下 0.84 《制冷压缩机》P25图2-14 最大压差工况下 0.48
最大轴功率工况下 0.81
设计工况下 0.6
机械效率ηm 标准工况下 0.93
《制冷压缩机》 P26图2-15（取中低速）
最大压差工况下 0.64
最大轴功率工况下 0.91
设计工况下 0.71 电动机效率ηmo 0.84 《制冷压缩机》P29及P26图2-17 1.5热力计算结果 表8 热力计算结果 名称/符号 公式 标准工况 最大压差工况 最大轴功率工况 设计工况
压力比ε 54ppppo
k
4.7 15.69 5.42 13.77
吸气终了的压力损失
smp (kPa)
06.0/1ppsm 9.84 5.04 14.58 6.4
排气终了的压力损失
dmp (kPa)
10.0/2ppdm 77 131.8 131.8 146.95
单位质量制冷量q0m(kJ/kg) 510hhqm
179.97 140.1 156.45 207.3
等熵比功ts(kJ/kg) 12hhts
47.78 100.64 51.01 69.9
活塞行程S(m) S=D*Ψ 0.0228
理论容积输气量
Vtq(m3/h)
212.47inSDqVt
4.47
容积系数V ]1)1([112mdmVppc 0.79 0.19 0.75 0.29
压力系数p 111ppcsmVp
0.92 0.67 0.92 0.78
泄露系数l 0.98 温度系数T
110bTaTKT
0.81 0.72 0.77 0.78
容积效率V lTpVV
0.58 0.09 0.52 0.17
实际质量输气量
maq(kg/h) 1
VtVma
qq 18.79 1.57 25.54 3.33
制冷量0(kW) 3600
00mmaqq 0.94 0.061 1.11 0.192
等熵功率tsP(kW) 3600
tsmats
qP 0.249 0.044 0.362 0.065
电效率el momiel 0.656 0.258 0.619 0.358
电功率elP(kW)
el
tsel
PP 0.380 0.171 0.585 0.182
能效比EER(W/W) elP
EER0 2.47 0.36 1.90 1.05