最新整理一家美资企业的内训资料.ppt
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家美资企业的内部培训资料
Defect Status Vendor Workmanship
Prod. QC Prod. QC
Total
Remarks
Q Supervisor Manager C
3. 6TOOL-2 / Sequential inspection
To filter all the rejection on the line by inspecting pre-processed work totally (100%) at the next process.
家美资企业的内部培训资料
1. 6TOOL ?
100 PPM QUALITY PROCESS
1
2
Perfect
Check
3
System
4
5
6
Байду номын сангаас
OS&D : Over, Shortage & Defect
OS&D* Sequential Inspection Main Process Control
Time Check Quality Audit Review Meeting
(once/week) => Q-manager at
I&P : Incentive & Penalty
• Receive improved material & f
2. 6TOOL-1 / OS&D Activity (RULE)
Activities P--...ARFTSWtitOrnuaaodpcDnrhpkdsUlpiedteaofeCregrfctdeTatecitIvtifOoee:ncNYpt:ea:Bl--rlRotPli.wPHsunewEUrieodtolmhiledRveusidiCumreogpHpfepardnAldoiecedvSyfreietEidmcoteneelaidnv--lte.qAptpCMrCth’yhaatnoey/lerraaTlttlicsselsryIasczt(QuiytoefypstnCheaectehnseoed/dlfdikerreaeeefvyeajea)icsncltuotit--veainoeMpiprDOtsnneaasira.sArrguttlpassTinlnaEtgoyizRoetthhfIteeaAhletdlLienerrefenecacet---teiivApm..pRHSdDWeatneoe/UareacletdisPelletyyikiinzPmvmlgeyeLpeittrnIhehoEnetevioRnerdvgemeaafteseionocntnt
美资企业质量管理内训资料课件
产品交付与验收
确保产品在交付给用户时符合质量要求，提供明确的验收标准和方法。
售后服务支持
建立完善的售后服务体系，为用户提供及时的技术支持和解决方案。
用户反馈与改进
收集用户反馈，对产品和服务进行持续改进，提高用户满意度和忠诚度。
美资企业质量管理文化与人才培养
树立“质量第一”的理念，强调质量在企业管理中的核心地位。
设备维护与管理
定期对生产设备进行维护和校准，确保设备的稳定性和准确性。
过程检验与控制
对生产过程中的关键节点进行检验和控制，及时发现并纠正不合格品。
生产阶段质量管理概述
生产阶段是将设计转化为实际产品的过程，此阶段的质量管理对于产品的性能和可靠性至关重要。
供应链是产品质量的保障体系，此阶段的质量管理对于产品的可靠性和一致性至关重要。
总结词：质量管理的发展经历了质量检验、统计质量控制、全面质量管理、六西格玛管理等多个阶段。未来，质量管理将更加注重数字化、智能化和个性化。
美资企业质量管理体系
明确企业的质量愿景和期望，制定具体、可衡量的质量目标。
质量方针与目标的制定
组织架构与职责分配
质量策划与流程设计
资源配置与培训
建立质量管理体系的组织架构，明确各部门和人员的职责和权限。
美资企业质量管理內训资料课件
目录
美资企业质量管理概述美资企业质量管理体系美资企业质量管理方法与工具美资企业质量管理实践与应用
目录
美资企业质量管理文化与人才培养美资企业质量管理案例分析
美资企业质量管理概述
质量管理的定义是指通过一系列系统的方法和工具，对产品或服务的质量进行持续改进和提升的过程。质量管理对于企业来说至关重要，它不仅关系到企业的声誉和市场份额，更直接影响到企业的盈利能力和长期发展。
一家美资企业的内训
transportation or vendor
- Record and manage
current defect status
and feed back
- Receive the defective parts - Analyze the reason - Hold improvement meeting .Daily meeting .Weekly innovation meeting (Q-manager attend) - Monthly evaluation meeting (Q-manager attend)
Establish vendor appraisal system - Quality contract
(agreement of target quality) - I&P System
SUPPLIERS
• Attach tag after finding a defect on the line
6TOOL GUIDE
21st. Feb. 2004
India Pvt Ltd
1. 6TOOL ?
100 PPM QUALITY PROCESS
1
2
Perfect
Check
3
System
4
5
6
*OS&D : Over, Shortage & Defect
OS&D* Sequential Inspection Main Process Control
the cause of rejection. . Classify the reason their types like internal
. Sunrise M/T
美资企业质量管理内训资料
Pt
Pt
Pt
Pt
Pt
Pt
Pt
Pt
Repair Record
SHOP / : NO Item
DATE : / Fault
/ Qty
Cause
Prepared By
Checked By
Approved By
Action Taken
Concerned Operation
TOTAL PROD. QTY % REPAIR
OS&D Report
Production Line :
DATE : /
/
S/No
Part Name
Part No
Vendor Name
Defect Description
Prepared
P
By
R
O
D
Checked By
Approved By
Defect Status
Vendor
Workmanship
Remarks
4. 6TOOL-3 / Main Process Control
Establish visual management for main process (Heavy rejection, Customer complaints,critical etc.) and concentrate on improvement activity like Fool Proof.
• Display rejection due to supplier
• Request for urgent delivery in exchange of total rejection.
FACTORY
一家美资企业的内训资料.ppt
- TDRE* activity when defect occurs continuously
- Make a permanent countermeasure : Fool Proof
- Establish check & appraisal system
2019年8月7
感谢你的观看
13
*TDRE : Tear Down & Re- Engineering
6TOOL GUIDE
21st. Feb. 2004
India Pvt Ltd
2019年8月7
感谢你的观看
1
1. 6TOOL ?
100 PPM QUALITY PROCESS
1
2
Perfect
Check
3
System
4
5
6
2019年8月7
*OS&D : Over, Shortage & Defect
By
R
O
D
Checked By
Approved By
Defect Status
Vendor
Workmanship
Prod. QC Prod. NhomakorabeaQC
Total
Remarks 2019年8月7
感谢你的观看
Supervisor Manager Q
C
7
3. 6TOOL-2 / Sequential inspection
After checking pre-processed work, do own process activities
Start
Assembly Line
1st Process
一家美资企业的内训资料整理.ppt
OS&D Image
Innovation Flow
Innovation Activities
Establish full inspection system
Establish quality information system - Real information system
. Real data . Real material - Computerized OS&D management
5. 6TOOL-4 / Time Check
To assure component quality which are processed in house, check main control point regularly
Time Check Image
Flow Chart
Pt
Pt
Pt
Pt
Pt
Pt
Pt
Pt
Repair Record
SHOP / : NO Item
DATE : / Fault
/ Qty
Cause
Prepared By
Checked By
Approved By
Action Taken
Concerned Operation
TOTAL PROD. QTY % REPAIR
- Register defective process : When defect occurs - Withdraw main process : when no defect occurs - If rejection occurs establish countermeasure : attach the process - TDRE* activity when defect occurs continuously - Make a permanent countermeasure : Fool Proof - Establish check & appraisal system
外资企业新入职员工培训PPT课件( 28页)
第十七条迟到、早退、忘打卡的，均予以扣奖10元/次。 旷工半天，除不记出勤外扣奖30元，旷工一天扣奖100元。
第十八条 当班期间干与生产工作无关的事，扣奖10～100元／次。
上班期间不得无故串岗、脱岗，打瞌睡，违反者根据情节扣奖 20～100元／次，年度累计被查实三次（含）以上的，予以解 除劳动合同。
第七条 员工因本身工作需要或主管指定事项，必须在法定节日、 休息日或正常工作时间外继续工作，称为加班。
员工应在正常工作时间内完成工作。如确需加班的，应经部门 主管确认，并由部门主管提前填写《加班申请单》，报经公 司相关权责主管同意核准后，方视为加班。公司按法律规定 给予加班费或同等时间的补休。
加班时间以半小时为单位。
•
6、人性本善，纯如清溪流水凝露莹烁。欲望与情绪如风沙袭扰，把原本如天空旷蔚蓝的心蒙蔽。但我知道，每个人的心灵深处，不管乌云密布还是阴淤苍茫，但依然有一道彩虹，亮丽于心中某处。
•
7、每个人的心里，都藏着一个了不起的自己，只要你不颓废，不消极，一直悄悄酝酿着乐观，培养着豁达，坚持着善良，只要在路上，有人为你遮风挡雨，那就学会自己披荆斩棘，面对一切，用倔强的骄傲，活出无人能及的精彩。
•
5、人生每天都要笑，生活的下一秒发生什么，我们谁也不知道。所以，放下心里的纠结，放下脑中的烦恼，放下生活的不愉快，活在当下。人生喜怒哀乐，百般形态，不如在心里全部淡然处之，轻轻一笑，让心更自在，生命更恒久。积极者相信只有推动自己才能推动世界，只要推动自己就能推动世界。
人事部确认
申请内容：岗位职责、任职资格、人数、到岗时间等
其他制度—试用期考核
No Image
时间：试用期2个月，转正15天前征询车间意见
资料：《转正意见表》、考核试卷、奖惩记录等
第十八条 当班期间干与生产工作无关的事，扣奖10～100元／次。
上班期间不得无故串岗、脱岗，打瞌睡，违反者根据情节扣奖 20～100元／次，年度累计被查实三次（含）以上的，予以解 除劳动合同。
第七条 员工因本身工作需要或主管指定事项，必须在法定节日、 休息日或正常工作时间外继续工作，称为加班。
员工应在正常工作时间内完成工作。如确需加班的，应经部门 主管确认，并由部门主管提前填写《加班申请单》，报经公 司相关权责主管同意核准后，方视为加班。公司按法律规定 给予加班费或同等时间的补休。
加班时间以半小时为单位。
•
6、人性本善，纯如清溪流水凝露莹烁。欲望与情绪如风沙袭扰，把原本如天空旷蔚蓝的心蒙蔽。但我知道，每个人的心灵深处，不管乌云密布还是阴淤苍茫，但依然有一道彩虹，亮丽于心中某处。
•
7、每个人的心里，都藏着一个了不起的自己，只要你不颓废，不消极，一直悄悄酝酿着乐观，培养着豁达，坚持着善良，只要在路上，有人为你遮风挡雨，那就学会自己披荆斩棘，面对一切，用倔强的骄傲，活出无人能及的精彩。
•
5、人生每天都要笑，生活的下一秒发生什么，我们谁也不知道。所以，放下心里的纠结，放下脑中的烦恼，放下生活的不愉快，活在当下。人生喜怒哀乐，百般形态，不如在心里全部淡然处之，轻轻一笑，让心更自在，生命更恒久。积极者相信只有推动自己才能推动世界，只要推动自己就能推动世界。
人事部确认
申请内容：岗位职责、任职资格、人数、到岗时间等
其他制度—试用期考核
No Image
时间：试用期2个月，转正15天前征询车间意见
资料：《转正意见表》、考核试卷、奖惩记录等
美资企业的内训资料
Improvement Activities
• Place collection box for defectives in the line
Improved Material
Real & Quick Information
• Collect rejection & analysis of same from IQC members
*TDRE : Tear Down & Re- Engineering
* Sign Board
550MM
MAJOR PROCESS
145MM
SPECIFIC PROCESS
CRITICAL PROCESS
SHOP
Main Process Control Sheet
CATEGORY
PROCESS NAME
Material
Work defect Replacement for defective parts
Vendor defect & Transportation
Return
Data
Self-inspection Check-list
Prepared By
Checked By
Approved By
Pt
Pt
Pt
Pt
Pt
Pt
Pt
Pt
Repair Record
SHOP / : NO Item
DATE : / Fault
/ Qty
cked By
Approved By
Action Taken
Concerned Operation
TOTAL PROD. QTY % REPAIR
一家美资企业的内训资料
• Display rejection due to supplier
• Request for urgent delivery in exchange • of total rejection.
•FACTORY
•Defect •Found
• Supplier must receive real information • and have improvement meeting • (once/week) => Q-manager attend
• •
Place collection in the line
box
for
defectives
•Establish quality information system •- Real information system • . Real data • . Real material •- Computerized OS&D management
•6
•Review Meeting
•Implement •6TOOL
•*OS&D : Over, Shortage & Defect
•Cultivating •Team •Skill
•
•2. 6TOOL-1 / OS&D Activity
•100 PP
•A system to improve quality of components found defective by monitoring , analyzing & •acting on actual real time data & material supplied by suppliers.
• Request for urgent delivery in exchange • of total rejection.
•FACTORY
•Defect •Found
• Supplier must receive real information • and have improvement meeting • (once/week) => Q-manager attend
• •
Place collection in the line
box
for
defectives
•Establish quality information system •- Real information system • . Real data • . Real material •- Computerized OS&D management
•6
•Review Meeting
•Implement •6TOOL
•*OS&D : Over, Shortage & Defect
•Cultivating •Team •Skill
•
•2. 6TOOL-1 / OS&D Activity
•100 PP
•A system to improve quality of components found defective by monitoring , analyzing & •acting on actual real time data & material supplied by suppliers.
美资企业的内训资料(英文版)(ppt 28页)
• Receive improved material & follow-up
3
*I&P : Incentive & Penalty
2. 6TOOL-1 / OS&D Activity (RULE)
PRODUCTION
PURCHASE
IQC
MATERIAL
SUPPLIER
Activities
- Find defective parts -Attach tag . Supplier defect : Red . Transportation : Blue . Work defect : Yellow - Store defective parts - Issue OS&D NCR (once/day)
transportation or vendor
- Record and manage
current defect status
and feed back
- Receive the defective parts - Analyze the reason - Hold improvement meeting .Daily meeting .Weekly innovation meeting (Q-manager attend) - Monthly evaluation meeting (Q-manager attend)
- Register defective process : When defect occurs
- Withdraw main process : when no defect occurs
- If rejection occurs establish countermeasure : attach the process
3
*I&P : Incentive & Penalty
2. 6TOOL-1 / OS&D Activity (RULE)
PRODUCTION
PURCHASE
IQC
MATERIAL
SUPPLIER
Activities
- Find defective parts -Attach tag . Supplier defect : Red . Transportation : Blue . Work defect : Yellow - Store defective parts - Issue OS&D NCR (once/day)
transportation or vendor
- Record and manage
current defect status
and feed back
- Receive the defective parts - Analyze the reason - Hold improvement meeting .Daily meeting .Weekly innovation meeting (Q-manager attend) - Monthly evaluation meeting (Q-manager attend)
- Register defective process : When defect occurs
- Withdraw main process : when no defect occurs
- If rejection occurs establish countermeasure : attach the process
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Material
Work defect Replacement for defective parts
Vendor defect & Transportation
Return
Data
Self-inspection Check-list
Prepared By
Checked By
Approved By
Improvement Activities
• Place collection box for defectives in the line
Improved Material
Real & Quick Information
• Collect rejection & analysis of same from IQC members
1. 6TOOL ?
100 PPM QUALITY PROCESS
1
2
Perfect
Check
3
System
4
5
6
*OS&D : Over, Shortage & Defect
OS&D* Sequential Inspection Main Process Control
Time Check Quality Audit Review Meeting
Establish vendor appraisal system - Quality contract
(agreement of target quality) - I&P System
SUPPLIERS
• Attach tag after finding a defect on the line
OS&D Report
Production Line :
DATE : /
/
S/No
Part Name
Part No
Vendor Name
Defect Description
Prepared
P
By
R
O
D
Checked By
Approved By
Defect Status
OS&D Image
Innovation Flow
Innovation Activities
Establish full inspection system
Establish quality information system - Real information system
. Real data . Real material - Computerized OS&D management
rtation or vendor
- Record and manage
current defect status
and feed back
- Receive the defective parts - Analyze the reason - Hold improvement meeting .Daily meeting .Weekly innovation meeting (Q-manager attend) - Monthly evaluation meeting (Q-manager attend)
• Receive improved material & follow-up
*I&P : Incentive & Penalty
2. 6TOOL-1 / OS&D Activity (RULE)
PRODUCTION
PURCHASE
IQC
MATERIAL
SUPPLIER
Activities
- Find defective parts -Attach tag . Supplier defect : Red . Transportation : Blue . Work defect : Yellow - Store defective parts - Issue OS&D NCR (once/day)
Implement 6TOOL
Cultivating Team Skill
2. 6TOOL-1 / OS&D Activity
A system to improve quality of components found defective by monitoring , analyzing & acting on actual real time data & material supplied by suppliers.
MACHINE / MODEL PROCESS NAME
BUYER
ORIGIN DATE REVISED DATE REVISION NO
DRAWING
PART
SPECIFICATION
SELF-INSPECTION METHOD
* OS&D Stickers
1. SUPPLIER DEFECT
2. WORKMANSHIP DEFECT
- Provide additional parts - Collect the defective
in lieu of defected q’ty parts (once/day)
. Emergency delivery - Analyze and evaluate
- Hold improvement M/T with supplier
• Display rejection due to supplier
• Request for urgent delivery in exchange of total rejection.
FACTORY
Defect Found
• Supplier must receive real information and have improvement meeting (once/week) => Q-manager attend
the cause of rejection. . Classify the reason their types like internal
. Sunrise M/T
work error or
- Display the defective parts - Organize the receipt/ issuing of alternated parts to the line