KE1-KE5案例分析(完整)

Key 03 建设设施、设备的设计和安装 对策：
Item 7.1 to 7.6 Inadequate records about non-conforming materials in this factory. Some of the nonconforming materials were not well segregated and identified. 不符合材料紀錄不足。有些不符合 材料沒有很好隔離和鑒定。 KEY08 原材料 KEY04 技术标准文件 对策：
f. Didn’t Collect and update RoHS directive and requirement including these from USA (such as, power cord and packing etc).沒 有收集更新RoHS指示要求（如電源線﹐包 裝等）
Item 5.12 Inadequate temperature rising testing in the final qaulity audit and inadequate polarity virification of the humidifier in this factory, so inadequate safeguard for the finished goods. 最終品質審查 中溫升測試和極性檢測不全面，所以成品安全檢 測不足。 KEY 04技术标准文件 KEY06 有效性鉴定 KEY14 半成品和成品的发放和控制 对策：
Item 8.4, 8.5 & 8.6 Inadequate training requirement and training records about the power cord connecting worker, she did not know the polarity requirement in the power cord connection. 負責電源線聯接的員工訓練及 紀錄不足，她不知道電源線極性要求。 KEY02 培训 对策：
Item 6.1, 6.2 & 6.4 Inadequate finished goods warehouse in this factory. The storage area is not suitable for one week‘s throughput simultaneously. 成品倉庫不足。儲存面積 不能滿足一星期的生產量
19. Have not establish the system for determining which personnel are qualified for a job function, and evaluate the effectiveness of the actions taken.沒有建 立一個機制去檢測一個人是不是在此工位 合格﹐也沒有評估行動
8. Key dimensions required in the drawing were out of control.圖紙上要求的重要尺寸 不符合標准
12. Dirty worktable with obsolete Solder paste and other raw materials together, as the result of semi-finished products or finished products damage that will be possible. , the similar nonconformances were found over others work stations.工作 台污臟﹐來料﹐半成品﹐成品都有可能損 壞﹐其他機台也有類似的情況
16. Document management 文件管理 A. old version inspection spec and new version inspection used together in QA station. QA 工作台新舊檢驗標准不分同時 使用 B.supplier management procedure have been revised and issued, but the old version still in use.供應商管理 程序已經修訂發行﹐但11.6 1. No power supply (resulted no function) for two emergency lights in the stairwell of the main production building;主生產大樓樓梯的兩個應急燈無電 源供應(導致無功能)。 2. No function for four emergency lights in the stairwell (*3) and warehouse (*1) in the main production building;主生產大樓三樓樓梯和一樓倉庫四個應 急燈無功能。 3. There are two bulbs for each emergency lights, found two emergency lightings with one dead bulb. 每個應急燈有兩個限期，發現有兩個應急燈只 有一個最終期限。 4. There are five expired fire extinguishers (total sampled 15 fire extinguishers) in the dormitory in two stories (total 5 stories for the main dormitory). 宿捨有五個(總共15個)過期的滅火器。
KE01-05 KJ不符合项 案例
Kevin Tang 2009-07-02
案例一
LOW“S驗廠改善報告081125 Item 4.13 & 5.11 No monthly and weekly improvement target in this factory. 無月度和周期改善目標。
Key 01 Leadship 质量目标 持续改进 Key 16 Self improvement system 自我提高系统 对策：
KEY03 建筑设施、设备的设计和安装 SA8000&国家消防安全法规&ISO14001 对策：
Item 5.6, 5.7, 8.1 to 8.3, 8.16 The working instructions not covered the barcode verifications and the polarity virification of the humidifier.作業指導書沒 有提到條碼驗證和加濕機極性檢驗。 KEY04 技术标准文件 KEY06 有效性鉴定 对策：
KAZ
1. Labeling and segregation were found confusedly in the warehouse倉庫標識隔離 混亂
KEY 07 环境卫生 对策：
2. Incoming inspection items should be not enough to meet quality control required (these requirement from QE team). Such as, burning testing for PCBA , temperature rise test for motor.來料檢測需符合質量控 制標准（QE制定的）﹐如PCBA的老化測 試﹐馬達的溫升測試。 KEY08 原材料 对策：
15. Total 10 cases products failure complaints from Kaz in September, 2008, there are no evidence show that any corrective action was implemented.2008年 9月有10例客訴﹐但是卻沒有任何証據顯示 改善措施已經執行。
6. Sample plan in implementation didn’t comply with inspection spec wherever in IQC station or QA station. 不論是在IQC 或QA工作台檢驗計划的實施都不符合檢驗 標准。 KEY08 原材料 KEY13 过程控制 对策：