注塑件控制计划中英版201408
注塑件(部装)质量控制方案
质量控制方案一、目的为了对公司产品进行有效控制，杜绝不良品流入下道工序或用户手中，是日常工作日趋正常化。
便于实现产品的可追溯性，公司产品能够顺利进入美的生产线，以免造成批量索赔。
现结合飞乐公司的《质量管理制度》，制定本控制方案。
二、适用范围本方案适用于本公司生产加工、外购及入库存放、出货的所有工序的操作人员。
三、职责1、质量部对公司内生产、外购的所有产品进行全程监控，检验、检查和考核。
2、注塑车间主管对加工的产品进行全面的质量管理。
3、贴合车间主管对加工的产品进行全面的质量管理。
4、仓库主管对存放的产品进行监督和管理。
四、内容1、物流1.1外检员对外购或外调的物料依据物流部所开的到货通知单进行全面的检验，不得漏检或误检。
1.2对于不合格品必须经生产厂长或总经理批示方可安排入库或退货。
1.3仓库对不合格品的入库必须隔离并做好标识。
2、注塑车间2.1机台生产的产品必须加盖日期章、班次章，空壳机产品加盖Y章，挂机出风框排水孔加盖OK章。
2.2注塑产品飞边未修、油污、缺料、超标黑点划伤变形等按公司规定处理责任人，流入飞乐生产线按按规定扣除责任人当月奖金。
2.3机台操作工或上下模维修等人员不得将脏的物料（如脏手套、擦机布）放入干净的落料中。
2.4因公司环境因素的影响，加料工不得将料袋口或料筒未加盖长期敞开。
2.5若因加料工加错料或料筒脱料使产品出现色差扣除当月奖金。
2.6机台上的产品除用餐时外严禁堆放，对于擅自离岗不及时修剪和包装造成划伤按规定处罚，因此造成的划伤和变形由责任人负责挑选和买单。
2.7因公司环境影响，包装产品时袋口封好，严禁外露。
2.8机台操作工下道工序发现上道工序出现重大质量隐患给予发现者现金奖励。
2.9若检验员发现质量问题需操作工返工，代班长必须配合整改或返工。
2.10员工私自调整工艺参数造成质量问题扣除当月奖金。
对于工艺员调试或车间工艺监管不力造成批量质量问题时与检验员、代班长一起挂钩。
注塑机及其的控制外文翻译
Injection molding machine and on the control of it Modern plastic injection molding machine is a set of mechanical, electrical and fluid in one typical system, as this device has forming complex products, less post-processing, processing characteristics of the plastic variety, since its inception has grown rapidly, the current full Over 80% of the world's products are used plastic injection molding machine for processing.Conventional injection molding machines generally use a simple open-loop control, that is, in accordance with a pre-set value of control. In the device manufacturing process, pre-configured parameter values, such as the clamping force, cycle time, temperature, etc., from the machine in the production process be maintained. For example, by controlling the die temperature can be maintained the temperature of heating fluid, plastic temperature can be outside the heating device by controlling the power to maintain. This control method of simple structure, however, poor anti-interference ability to control the temperature is relatively low.At present, more injection molding machine uses a closed-loop control, that is, according to on-line measurement value and set the value of the deviation control. Closed-loop control system uses a negative feedback loop, anti-jamming ability, when the injection speed, injection pressure, mold cavity temperature, cavity pressure, melt temperature and oil pressure due to interference in the production process, deviation of the machine through the adaptive control system for automatic correction of interference. This control method of anti-interference ability, high control accuracy. More advanced control method is to apply computer controlled, that is, to build aclosed-loop real-time computer control system. It includes direct digital control system (DDC), supervisory computer control system (SCC), distributed control system (DCS) and multi-level control of several types.Commonly used injection molding machine control system has three kinds, namely, the traditional relay-based, programmable controllers and computer-based control type. In recent years, programmable logic controller (referred to as PLC) with its high reliability, high-performance characteristics in injection molding machine control system has been widely used. In order to improve the level of injection molding machine control system and quality, a higher level than the PLC, control system design specifically for small and medium programmable computer controller (PCC) came into being. PCC integrates a standard PLC and industrial control computer features, multi-task time-sharing operating systems, data computing and processing power more powerful than the PLC. PCC formed with injection molding machine control system in order to achieve, including position control, speed control, temperature control, fault control and real-time display the whole process such as injection molding a variety of control can greatly improve the quality of plastic products will help enhance economic benefits.Control of the contents of the injection molding machineInjection molding machine process control system mainly consists of two parts: First, the temperature control system in order to right barrel, melt and mold temperature control; second motion control system to the process of injection pressure, velocity and displacement multiple class switching.In the temperature control, its control accuracy has reached a ± 1 ℃. Precisetemperature control in precision injection molding that help improve product quality and availability of raw materials is a very important indicator. In the plastic processing, temperature control include barrel, nozzle and mold temperature control. Barrel temperature of the barrel surface heating temperature, due to relatively thick wall barrel, so the choice of thermocouple detection point is critical, and different test points on the temperature curve is a large difference. Therefore, parallel detection of double-point, namely, surface and deep in the barrel at the same time set the thermocouples, will be relatively stable temperature curve is conducive to temperature control accuracy. Nozzle melt temperature directly affects the passage of the shear flow, the quality of the products have a major impact, so the nozzle temperature control precision demanding. Mold temperature is in contact with the product mold cavity surface temperature, it will significantly affect the charge membrane, cooling and packing process. For the mold temperature control method can be used control the heat carrier temperature method can also directly control the mold temperature. In the former approach, in order to heat the temperature for the control of the export vector objects, is relatively simple and can meet the general temperature control requirements. When the temperature control precision is high generally use the second method of temperature control.Injection speed, packing pressure, back pressure is the injection of part of the sol to control the first of the three variables directly affect the accuracy of its control product quality. Modern more advanced injection molding machine equipped with 5-10 multi-stage injection speed and packing, as well as melt glue back pressure control. Generally through displacement / velocity sensors, pressure sensors, closed-loopinjection control, and high response servo valves used in conjunction to achieve the process of injection molding melt glue back pressure, injection speed and packing conditions of precise control. Another relatively simple approach is to use closed-loop proportional valve, through the proportional valve spool position of their own closed-loop control to improve control precision. However, spool position is an intermediate variable, so the control accuracy somewhat less.Transfer mold process control variable is the main clamping force, clamping force and time again is stable and the necessary conditions for forming the cycle. Transfer mode control of the process should be another important variable is location. On the one hand, advanced injection molding machine constant pursuit of efficiency, directly affect the speed of transfer mold molding cycle, and quickly transfer to the deceleration control mode in itself has put forward higher requirements. On the other hand, due to special process of continuous development and promotion of position control precision molds have become increasingly demanding.PLC and PCCSince the late 20th century, 60 the United States the first programmable logic controller PLC inception, PLC control technology has gone through a 30-year development process, especially with modern computer technology and microelectronics technology, it has been in the soft hardware technology is far out of the original "sequence control" of the prototype stage. Programmable Computer Controller (PCC) is to represent the development trend of this new generation of programmable controllers.PLC compared with conventional, PCC is a for motion control, process control andnetwork control of dedicated control system, is a standard PLC, numerical control systems and industrial performance characteristics of the computer in one of the intelligent controller. PCC is its biggest feature is similar to a large computer time-sharing multi-tasking operating systems and diverse software applications design. Most of the conventional single-task PLC clock scanning or monitoring procedures to deal with the process itself of the logic operation instructions and external I / O channel status of collection and refresh. This treatment led directly to "control the speed," depends on the size of the application, this result is no doubt that I / O channels in real-time control of the high demand religions. PCC's system software the perfect solution to this problem, it uses time-sharing mechanism to build their applications multi-tasking software operating platform, so that the application program running the length of cycle and has nothing to do, but by the decision cycle of the operating system. As a result, it will scan cycle of the application with the real distinction between the external control cycle to meet the real requirements of real-time control. Of course, this control cycle in the CPU computing power to allow the premise, according to the user's actual requirements, arbitrary changes.PCC application modules from the multi-task structure, the development of application software to the project has brought great convenience. Because it can easily control the project in accordance with the various parts of the different functional requirements, such as motion control, data acquisition, alarm, PID regulator computing, communications, control, namely the preparation of a control program module (task), these modules not only operate independently, the data between one another to maintaina certain interrelated, these modules through the step by step after the independence of the development and debugging can be downloaded to the PCC along with the CPU, in the regulation and management of multi-tasking operating systems run in parallel under the joint realization of the project control requirements.PCC a single task in the preparation of the different modules with a flexible choice of the characteristics of different programming languages, which means that not only in conventional PLC has been to people familiar ladder, instruction list language can continue to be used on the PCC, but users can be used more efficient and intuitive high-level language (PL2000), which is a complete text for the control of language, BASIC technical personnel familiar with the syntax it will feel a kind of deja vu, which control requirements for the description of a very simple, intuitive. In addition, PCC's application software development also has an integrated "C" language program capacity, thus providing powerful data computing and processing power.On the hardware structure, PCC is characterized by very significant. In its core computing module inside, PCC for its CPU is equipped with multiple conventional PLC, mass storage unit (100K/16M), this is undoubtedly a powerful system and application software provides a hardware-based monitoring. PCC on the hardware features, but also reflected in its various signals for industrial site designed many dedicated interface module, such as the high-frequency pulses, incremental encoder, temperature, weighing signal and ultrasonic signal interface module. They will all forms of on-site signal is very convenient to PCC joint into the core of the digital control system, the user may need to use the system's hardware I / O channels in a single road, road, or dozens of way morethan a decade as a unit module carried out dozens of point-to-hundreds of thousands of point-point expansion and networking.PCC in the industrial control powerful advantages, and demonstrate the programmable controllers and industrial control computers and DCS (Distributed Industrial Control System) technology, the development trend of convergence, although this is still a relatively young technology, but in its more come more and more application areas, it is increasingly demonstrating its potential for development can not be underestimated. For the injection molding machine, the current widespread application of the PLC control system, but as technology advances, personalized, customized products, growing demand for injection molding machine control requirements more complex, higher and higher precision, PCC as a more advanced control system, will gradually occupy a certain market share. On the other hand, for the future network-based production requirements, obviously, PCC control system more competitive edge, so we have reason to believe, PCC control system will be in the future take place in the field of injection molding machines.There are many types of materials that may be used in the injection molding process. Most polymers may be used, including all thermoplastics, some thermosets, and some elastomers. When these materials are used in the injection molding process, their raw form is usually small pellets or a fine powder. Also, colorants may be added in the process to control the color of the final part. The selection of a material for creating injection molded parts is not solely based upon the desired characteristics of the final part. While each material has different properties that will affect the strength andfunction of the final part, these properties also dictate the parameters used in processing these materials. Each material requires a different set of processing parameters in the injection molding process, including the injection temperature, injection pressure, mold temperature, ejection temperature, and cycle time. A comparison of some commonly used materials is shown below (Follow the links to search the material library).Material name Abbreviation Description ApplicationsPOMStrong,rigid, excellentfatigueresistance,excellent creep resistance,chemicalresistance,moistureresistance,naturallyopaque white,low/mediumcostBearings,cams, gears,handles,plumbingcomponents,rollers, rotors,slide guides,valvesPMMARigid,brittle, scratchDisplay stands, knobs,resistant, transparent, optical clarity, low/medium cost lenses, light housings, panels, reflectors, signs, shelves, traysABSStrong,flexible, lowmoldshrinkage(tighttolerances),chemicalresistance,electroplatingcapability,naturallyopaque,low/mediumcostAutomotive(consoles, panels,trim, vents),boxes, gauges,housings,inhalors, toysCelluloseAcetate CATough,transparent,high costHandles,eyeglass framesPolyamide 6(Nylon)PA6Highstrength,fatigueresistance,chemicalresistance, lowcreep, lowfriction,almostopaque/white,medium/highcostBearings,bushings, gears,rollers, wheelsPolyamide 6/6(Nylon)PA6/6Highstrength,fatigueresistance,chemicalresistance, lowcreep, lowfriction,almostopaque/white,Handles,levers, smallhousings, zip tiesmedium/highcost Polyamide11+12 (Nylon)PA11+12Highstrength,fatigueresistance,chemicalresistance, lowcreep, lowfriction,almost opaqueto clear, veryhigh costAir filters,eyeglass frames,safety masksPCVerytough,temperatureresistance,dimensionalstability,transparent,high costAutomotive(panels, lenses,consoles),bottles,containers,housings, lightcovers, reflectors,safety helmetsand shieldsPolyester -Thermoplastic PBT, PETRigid,heatresistance,chemicalresistance,medium/highcostAutomotive(filters, handles,pumps), bearings,cams, electricalcomponents(connectors,sensors), gears,housings, rollers,switches, valvesPolyetherSulphone PESTough,very highchemicalresistance,clear, veryhigh costValvesPolyetheretherketone PEEKEEKStrong,thermalstability,chemicalresistance,abrasionresistance, lowAircraftcomponents,electricalconnectors,pump impellers,sealsabsorptionPEIHeatresistance,flameresistance,transparent(amber color)Electricalcomponents(connectors,boards,switches), covers,sheilds, surgicaltoolsPolyethylene -Low Density LDPELightweight, tough andflexible,excellentchemicalresistance,natural waxyappearance,low costKitchenware, housings,covers, andcontainersPolyethylene - HighDensity HDPEToughand stiff,excellentchemicalChair seats,housings, covers,and containersnatural waxyappearance,low cost PolyphenyleneOxide PPOTough,heatresistance,flameresistance,dimensionalstability, lowwaterabsorption,electroplatingcapability, highcostAutomotive(housings,panels), electricalcomponents,housings,plumbingcomponents PPSVery highstrength, heatresistance,brown, veryhigh costBearings,covers, fuelsystemcomponents,guides, switches,and shieldsPPLightweight, heatresistance,high chemical resistance,scratchresistance,natural waxy appearance,tough andstiff, low cost.Automotive(bumpers,covers, trim),bottles, caps,crates, handles,housingsGPPSBrittle, transparent,low costCosmeticspackaging, pensPolystyrene -High impact HIPSImpactstrength,rigidity,toughness,dimensionalstability,naturallytranslucent,Electronichousings, foodcontainers, toysPolyvinylChloride - Plasticised PVCTough,flexible, flameresistance,transparent oropaque, lowcostElectricalinsulation,housewares,medical tubing,shoe soles, toysPolyvinylChloride - Rigid UPVCTough,flexible, flameresistance,transparent oropaque, lowcostOutdoorapplications(drains, fittings,gutters)SANStiff,brittle,chemicalresistance,heatresistance,hydrolyticallystable,transparent,Housewares, knobs, syringesThermoplasticElastomer/Rubber TPE/RTough,flexible, highcostBushings,electricalcomponents,seals, washersPossible DefectsDefect CausesFlash Injection pressure too highClamp force too low Warping Non-uniform cooling rate Bubbles Injection temperature too highToo much moisture in materialNon-uniform cooling rate Unfilled sections Insufficient shot volumeFlow rate of material too lowSink marks Injection pressure too lowNon-uniform cooling rate Ejector marks Cooling time too shortEjection force too highMany of the above defects are caused by a non-uniform cooling rate. A variation in the cooling rate can be caused by non-uniform wall thickness or non-uniform mold temperatureMaterial costThe material cost is determined by the weight of material that is required and the unit price of that material. The weight of material is clearly a result of the part volume and material density; however, the part's maximum wall thickness can also play a role. The weight of material that is required includes the material that fills the channels of the mold. The size of those channels, and hence the amount of material, is largely determined by the thickness of the part.Production costThe production cost is primarily calculated from the hourly rate and the cycle time. The hourly rate is proportional to the size of the injection molding machine being used, so it is important to understand how the part design affects machine selection. Injection molding machines are typically referred to by the tonnage of the clamping force they provide. The required clamping force is determined by the projected area of the part and the pressure with which the material is injected. Therefore, a larger part will require a larger clamping force, and hence a more expensive machine. Also, certain materials that require high injection pressures may require higher tonnage machines. The size of thepart must also comply with other machine specifications, such as clamp stroke, platen size, and shot capacity.The cycle time can be broken down into the injection time, cooling time, and resetting time. By reducing any of these times, the production cost will be lowered. The injection time can be decreased by reducing the maximum wall thickness of the part and the part volume. The cooling time is also decreased for lower wall thicknesses, as they require less time to cool all the way through. Several thermodynamic properties of the material also affect the cooling time. Lastly, the resetting time depends on the machine size and the part size. A larger part will require larger motions from the machine to open, close, and eject the part, and a larger machine requires more time to perform these operations.注塑机及其的控制现代塑料注塑机是一个典型的系统集机械，电气和流体，此设备已形成了复杂的产品，少的后处置，加工各类塑料的特性，自成立以来发展迅速，目前全过世界上的产品80％用于加工塑料注塑成型机。
注塑成型质量控制计划
注塑成型质量控制计划引言概述：注塑成型是一种常见的塑料加工技术，其质量控制对于保证产品的质量和性能至关重要。
本文将介绍注塑成型质量控制计划的重要性以及如何制定和实施该计划。
一、质量控制计划的重要性1.1 提高产品质量：注塑成型质量控制计划可以确保产品在尺寸、外观和性能等方面的一致性，提高产品质量。
1.2 减少生产成本：通过合理的质量控制计划，可以及早发现和纠正生产过程中的问题，减少废品率和返工率，降低生产成本。
1.3 提高客户满意度：质量控制计划能够确保产品符合客户的需求和期望，提高客户满意度，增加客户忠诚度。
二、制定注塑成型质量控制计划2.1 确定质量目标：根据产品的特性和市场需求，确定注塑成型的质量目标，包括尺寸精度、外观要求和性能指标等。
2.2 制定质量检验标准：根据质量目标，制定相应的质量检验标准，明确产品的合格标准和不合格标准。
2.3 设计检验方案：根据产品的特点和生产工艺，设计合理的检验方案，包括抽样方案、检验方法和检验设备等。
三、实施注塑成型质量控制计划3.1 培训操作人员：对注塑成型工艺和质量控制要求进行培训，提高操作人员的技术水平和质量意识。
3.2 实施过程控制：通过监控关键工艺参数，及时调整生产参数，确保注塑成型过程的稳定性和一致性。
3.3 强化质量检验：严格执行质量检验标准，对产品进行全面的检验和测试，确保产品符合质量要求。
四、质量控制计划的改进与优化4.1 数据分析与统计：定期对生产数据进行分析和统计，找出问题的根源和改进的方向。
4.2 持续改进措施：根据数据分析的结果，制定相应的改进措施，优化质量控制计划，提高生产效率和产品质量。
4.3 客户反馈与沟通：及时收集客户的反馈意见，与客户沟通，了解客户需求，不断改进产品和服务，提高客户满意度。
结论：注塑成型质量控制计划是确保产品质量和性能的重要手段，通过制定和实施质量控制计划，可以提高产品质量、降低生产成本，并提高客户满意度。
注塑成型质量控制计划
注塑成型质量控制计划一、背景介绍注塑成型是一种常用的塑料加工方法，通过将熔融状态的塑料材料注入模具中，经过冷却固化后得到所需的塑料制品。
为了保证注塑成型产品的质量，需要制定一套科学的质量控制计划，以确保产品符合客户要求和标准。
二、质量控制目标1. 提高产品的一致性和稳定性，减少次品率；2. 确保产品符合设计要求和标准；3. 降低生产成本，提高生产效率。
三、质量控制计划内容1. 原材料控制1.1 选择合适的原材料供应商，确保原材料的质量稳定可靠；1.2 制定原材料的进货标准，包括外观、尺寸、物理性能等要求；1.3 进行原材料的质量检测，包括外观检查、物理性能测试等；1.4 建立原材料的质量档案，记录每批次的检测结果。
2. 模具控制2.1 确保模具的质量稳定可靠，定期进行维护和保养；2.2 制定模具使用规范，包括模具的安装、拆卸、保养等；2.3 进行模具的定期检查，发现问题及时修复或更换；2.4 建立模具的使用记录，记录每次使用的情况和问题。
3. 注塑工艺控制3.1 制定注塑成型工艺参数，包括温度、压力、速度等；3.2 对注塑机进行定期检查和维护，确保其正常运行；3.3 进行注塑工艺参数的验证和调整，确保产品质量稳定；3.4 建立注塑工艺参数的记录，记录每次生产的参数和结果。
4. 注塑产品检测4.1 制定注塑产品的外观检查标准，包括表面光洁度、尺寸偏差等；4.2 进行注塑产品的外观检查，确保产品外观符合要求；4.3 进行注塑产品的物理性能测试，如拉伸强度、冲击性能等；4.4 建立注塑产品的检测记录，记录每批次的检测结果。
5. 不良品处理5.1 制定不良品处理流程，包括不良品的分类、处理方式等；5.2 对不良品进行分析，找出产生不良品的原因；5.3 采取措施改进生产工艺，防止不良品再次发生；5.4 建立不良品记录，记录每次的不良品数量和处理结果。
四、质量控制计划执行1. 建立质量控制计划的执行团队，明确各成员的职责和任务；2. 制定质量控制计划的执行时间表，确保按时完成各项任务；3. 对质量控制计划的执行情况进行监督和检查，及时发现问题并进行纠正；4. 定期评估质量控制计划的效果，根据评估结果进行调整和改进。
塑胶件PMP-控制计划模板(中英)
KUN SHAN GINLIAN ELECTRONIC PLASTIC & METAL CO.,LTD
生 产控 制 计 划(PMP)
共 2页 第 1 页
□样件Sample√试生产Pilot Run□量产MP
控制计划编号
联系人/电话：xxx/0000000
Contact person/Phone:
1time
4h
工艺参数记录The process parameters recording
进行调整/参数记录Adjustment parameter and recording
3
注塑成型Injection molding
注塑机Injection molding machine
1
位置\温度\速度\压力\时间
1
数量型号Number & Model
包装规格Packing specification
手点
Number
100%
每次包装时Every time when packing
包装记录表
Packing record table
作标记/重装
Mark/re-packing
标签Label
标签齐全
labelcomplete
6.0+/-0.2
5.6+/-0.1
1.2+/-0.1
卡尺
二次元
0/1.0
每次发货时When deliver goods every time
8
发货Delivery
1
包装质量
packingquality
包装箱不损坏
Packing is not damaged
注塑控制计划英文版
注塑控制计划英文版Injection Molding Control Plan.英文回答：Injection molding control plan is a systematic approach to ensure the quality and consistency of injection molded products. It outlines the key parameters, processes, and controls that need to be implemented during the manufacturing process. The control plan serves as a roadmap for operators and quality personnel to follow, ensuringthat the desired product specifications are met.The injection molding control plan typically consists of the following elements:1. Process Parameters: This includes the optimal values for key process parameters such as temperature, pressure, and cycle time. These parameters are critical in achieving the desired part quality.2. Material Specifications: The control plan should specify the type of material to be used, along with its physical and mechanical properties. This ensures that the material meets the required standards and is suitable for the intended application.3. Tooling and Equipment: The control plan should define the specifications and maintenance requirements for the injection mold and related equipment. Regular maintenance and calibration are essential to ensure consistent part quality.4. Inspection and Testing: The control plan should outline the inspection and testing procedures to be followed during the production process. This may include visual inspection, dimensional measurement, and functional testing to verify the part's quality.5. Process Monitoring: The control plan should specify the methods and frequency of process monitoring. This may involve real-time monitoring of process parameters, such astemperature and pressure, to detect any deviations from the set values.6. Corrective Actions: The control plan should outline the steps to be taken in case of any process deviations or non-conformities. This may include adjusting process parameters, retesting the parts, or making necessary adjustments to the tooling.7. Documentation and Record Keeping: The control plan should emphasize the importance of documenting all relevant information, including process parameters, inspection results, and any corrective actions taken. This documentation serves as a reference for future production runs and helps in identifying any recurring issues.中文回答：注塑控制计划是确保注塑产品质量和一致性的系统方法。
注塑控制计划英文版
注塑控制计划英文版English:An injection molding control plan outlines the processes and controls necessary to ensure that the injection molding process consistently produces parts that meet quality requirements. The plan typically includes details such as machine settings, material specifications, process parameters, part inspection methods, and corrective actions in case of non-conformance. Key elements of an injection molding control plan include establishing clear process parameters such as temperature, pressure, and cooling time, conducting regular machine and tooling maintenance, training operators on proper procedures, and implementing a robust quality control system to monitor and address any deviations from the planned process. By following a well-defined injection molding control plan, manufacturers can reduce the risk of defects, improve process efficiency, and ultimately produce high-quality parts that meet customer expectations.中文翻译:注塑控制计划概述了确保注塑过程连续生成符合质量要求的零件所必需的过程和控制。
注塑产品生产控制计划
注塑产品生产控制计划英文回答：Injection molding is a widely used manufacturing process for producing plastic products. It involves injecting molten plastic into a mold cavity, where it cools and solidifies to form the desired shape. To ensure the production of high-quality injection molded products, a comprehensive production control plan is essential.Firstly, it is important to establish a detailed production schedule. This includes determining the quantity of products to be produced, the production timeline, and the allocation of resources such as manpower and machinery. By having a clear production schedule, we can effectively manage the production process and ensure timely delivery of products.Secondly, quality control measures should be implemented throughout the production process. Thisincludes conducting regular inspections of raw materials to ensure they meet the required specifications. In addition, the molds used for injection molding should be regularly inspected and maintained to prevent defects in the final products. Quality control checks should also be performed during the injection molding process to identify any issues and make necessary adjustments.Furthermore, it is crucial to monitor and control the operating parameters of the injection molding machine. This includes controlling the temperature, pressure, and injection speed to ensure consistent and accurate molding. By closely monitoring these parameters, we can prevent issues such as warping, sink marks, or voids in the final products.Another important aspect of the production control plan is ensuring proper training and supervision of the production team. The operators should be well-trained in operating the injection molding machine and handling any potential issues that may arise during production. Regular training sessions and performance evaluations should beconducted to ensure the operators are up to date with the latest techniques and best practices.In addition to the technical aspects, effective communication and coordination among different departments are also crucial for successful production control. This includes clear communication between the design team, the production team, and the quality control team to ensure that the product design is feasible for injection molding and that any design changes or improvements are properly implemented.中文回答：注塑是一种广泛应用于生产塑料制品的制造工艺。
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Supplier Plant Code 供方代号 PLM0012
Machine,De vice,Jig,Tool s For Mfg. NO 生产的机器/ 编号 设备/工装 1
10
Incoming Inspection 进料检验
2
1bag / batch Every lot 1袋/批 每批次 1 bag / batch Every lot 1袋/批 每批次 1 / batch 1件/批 1 / batch 1件/批 1 / batch 1件/批 1 / batch 1件/批 100% 100% Once 一次 Once 一次 Once 一次 Once 一次 Once 一次 Once 一次 Once 一次 Once 一次 Every lot 每批次 Every lot 每批次 Every lot 每批次 Every lot 每批次 Every lot 每批次 Every lot 每批次 Fass mal 每桶次 Fass mal 每桶次 Each oven 每烘箱 Each oven 每烘箱 Time / 12 hours Time / 12 hours Time / 12 hours Time / 12 hours
3 1 Store 储存 storage rack 货架 2 3 4 Material requisition 领料 platform car 平台车 1 2 1 2 Bake Einzug 烘料机 1 2 1 2 3 4
20
30
Material requisition 领料单 Spices Record 拌料记录 Spices Record 拌料记录 Record 记录 Record 记录 Molding conditions for 成型条件记录表 Molding conditions for 成型条件记录表 Molding conditions for 成型条件记录表 Molding conditions for 成型条件记录表 record record record record
Customer Engineering Approval/Date (If Req'd.) 客户工程批准/日期 Customer Quality Approval/Date (If Req'd.) 客户质量批准/日期 Other Approval/Date(If Req'd.) 其它批准/日期（如需要〕 Method 方法 Speci Sample 样品 Evaluation/Measurement al Product/Process/Specification/Tolerance Ｃurrent Control Method Size Frequence Technique Char 产品/过程/规范/公差 控制方法 批量 频率 评估/测量技术 Class 特性 Product surface have no obvious Initial inspection records ; 首件（一模）； 首件；巡检（1 scratch, Combined with the line, roving inspection records Visual inspection 巡检（一模/一 次/4H）；自检 there shall be no lack of material, ;Self- inspection records 次）；自检 目视检查 （每班） （100%） dirt 初件检验记录；巡回检验记录；自 产品表面无明显划痕、熔接痕，不可有缺 主检验记录。 Key control size特殊特性尺寸： IPQC IPQC 11±0.2mm;￠10.6±0.2mm;12±0.2mm;10 caliper, Projector卡尺， 巡检（一模/ 巡检（1次 Initial inspection records ; ±0.1mm;9.5±0.1mm;5.2±0.2mm;10.5± 投影仪 roving inspection records /4H）； 一次）； 0.2mm;￠10+0/-0.5mm; ;Self- inspection records 初件检验记录；巡回检验记录； Zeichnung Dimensionierung caliper, Projector卡尺， 1 shot Setup 图面标注尺寸 投影仪 一模 首件 The burr size 0.20mm,Repair the Visual damage0.10mm inspection,Comparison of 100％ samples 毛边大小为小于0.20mm，修缺不得大于 目视检查，比对样品 0.10mm。 Product surface have no obvious scratch, Combined with the line, Visual inspection C=0,AQL=0.4 there shall be no lack of material, 目视检查 dirt 产品表面无明显划痕、熔接痕，不可有缺 Key control size特殊特性尺寸： 11±0.2mm;￠10.6±0.2mm;12±0.2mm;10 caliper, Projector卡尺， 5PCS/次 ±0.1mm;9.5±0.1mm;5.2±0.2mm;10.5± 投影仪 0.2mm;￠10+0/-0.5mm; Packing no damage, no dirty 包装无破损、无脏污。 Non damaged packaging, logo integrity 包装标识完整、书写清晰 QTY / Packing correct 产品数量正确无误 No damage to the product 产品无受损 Packing no damage, no dirty 包装无破损、无脏污。 Non damaged packaging, logo integrity Visual inspection 目视检查 Visual inspection 目视检查 Visual inspection 目视检查 Visual inspection 目视检查 Visual inspection 目视检查 Visual inspection 目视检查 Per shift 每班 Self- inspection records 自主检验记录
Customer Engineering Approval/Date (If Req'd.) 客户工程批准/日期 Customer Quality Approval/Date (If Req'd.) 客户质量批准/日期 Other Approval/Date(If Req'd.) 其它批准/日期（如需要〕 Method 方法 Evaluation/Measurement Technique 评估/测量技术 Material report 材质报告 Visual inspection 目视检查 Visual inspection 目视检查 Visual inspection 目视检查 Visual inspection 目视检查 Visual inspection 目视检查 Visual inspection 目视检查 Visual inspection 目视检查 Stated Lot picklist 领料单上写明批号 Elektronik -Verhältnis 电子称配比 Remember when detected 记时器检测 Remember when detected 记时器检测 Thermometer 测温仪 Sample 样品 Size 批量 1 bag/batch 1袋/批 Frequence 频率 Every lot 每批次 Ｃurrent Control Method 控制方法 inspection records 检验记录 inspection records 检验记录 inspection records 检验记录 Record 记录 Regular inspection records 定期检查记录 Temperatur-und Feuchte Checkliste 温湿度检查表 Material records 发料记录
40
Spices 拌料
Banliao 拌料机
50
Drying material 烘料
Molding process standards 《成型条件标准书》；
Maschinen LCD 机台液晶显示屏
CONTROL PLAN控制计划
Prototype Pre-launch Production Control Plan Number 控制计划编号 ： Family of Item/Latest Change Level 零件号/最新更改水平 Part Name Description零件名称/描述： Supplier Plant 供方/工厂 公司 Proce ss N0. 过程 号 Process Name/Operation Description 过程名称/过程描述 Injection 60 成型 Key Contact/Phone 主要联系人/电话 Core Team 核心人员 : Supplier/Plant Approval/Issue/IssueDate 供应商/工厂批准/发布 Other Approval/Date(If req'd.) 其它批准/日期（如需要〕 Control Characteristics 控制参数 Ａ．Product Ａ．产品 Ｂ．Process 过程 Issued Date (Orig.) 初版日期：2014-07-13 Issued Date (Rev.) 升版日期
CONTROL PLAN控制计划
Prototype Pre-launch Production Control Plan Number 控制计划编号 ： Family of Item/Latest Change Level 零件号/最新更改水平 Part Name Description零件名称/描述： Supplier Plant 供方/工厂 公司 Proce ss N0. 过程 号 Process Name/Operation Description 过程名称/过程描述 Key Contact/Phone 主要联系人/电话 Core Team 核心人员 : Supplier/Plant Approval/Issue/IssueDate 供应商/工厂批准/发布 Other Approval/Date(If req'd.) 其它批准/日期（如需要〕 Control Characteristics 控制参数 Ａ．Product Ａ．产品 Check incoming grades 核对来料牌号 Packaging materials 材料包装 Plastic particle appearance Raw material logo 原料标识 Materialien gelegt 原料摆放 ห้องสมุดไป่ตู้torage Environment 储存环境 FIFO 先进先出 Protective materials 原料防护 Retrospective 追溯性 Gewürze Gewicht 拌料配重比 Spices time 拌料时间 Bake feeding time 烘料时间 Drying temperature 烘料温度 Speed 速度 Pressure 壓力 Stroke 行程 time 時間 Ｂ．Process 过程 Speci al Product/Process/Specification/Tolerance Char 产品/过程/规范/公差 Class 特性 No grades Error 无牌号错误 Non damaged packaging, logo integrity 包装无破损、标识完整 Uniform particle size 颗粒大小均匀 Identifiziert klar, vollständig 标识要清晰、明确、完整； Set- placed 定置摆放 Not damp 不能受潮 Sends the material to FIFO 发料要先进先出 No material damage 无原料受损 Traceability 可追溯 Use material back less than20% 次料要小于20％ 0.5H-1H 4H-6H 85℃±5℃ Issued Date (Orig.) 初版日期：2014-07-13 Issued Date (Rev.) 升版日期