阿特拉斯空压机配件清单
阿特拉斯零件号
附表1 阿特拉斯GA55空压机（4台）备件明细表序号零件编号零件名称单位数量单价金额单价金额阿特拉斯品牌替代产品品牌1 1613984001 油分离器芯件 42 1613950100 空气过滤器芯件 43 1613610500 油过滤器芯件164 2901007400 恒温阀包组 4 包括0661100047 密封垫圈个 4 包括0663713700 O型圈个 4 包括1619756000 恒温阀个 45 2901108400 断油阀维修包组 4 包括0661100038 密封垫圈个 4 包括0661100039 密封垫圈个 4 包括0661100044 密封垫圈个16 包括0663713800 O型圈个 4 包括1613235700 弹簧个 4 包括1622079600 弹簧个 4 包括1622079700 阀个 4 包括1622097700 垫片个 4 6 2901021800 最小压力阀维修包组 4 包括0301234400 垫圈个16 包括0335311100 限位环个 4 包括0663313300 O型圈个 4 包括0663713400 O型圈个 4 包括0663713600 O型圈个12 包括0663713800 O型圈个8 包括1612404800 压缩弹簧个 4包括1612404900 压缩弹簧个 4 包括1613322301 垫圈个 4 包括1614466200 活塞环个8 7 2901044800 卸荷阀维修包组 4 包括0261109067 螺母个 4 包括0301235800 垫圈个8 包括0301237800 垫圈个16 包括0653050002 垫片个16 包括0653907800 垫圈个12 包括0661100026 密封垫圈个 4 包括0661100032 密封垫圈个 4 包括0661100040 密封垫圈个 1 包括0661100046 密封垫圈个 1 包括0663210483 O型圈个8 包括0663210643 O型圈个 4 包括0663210737 O型圈个 4 包括0663713200 O型圈个 4 包括0663714200 O型圈个 4 包括0663714400 O型圈个 4 包括1079990382 警告标签个 4 包括1079990383 警告标签个 4 包括 1513001100 弹簧个 4 包括1613678300 弹簧个 4 包括1613726200 活塞环个 4 包括1613737201 弹簧个 4 包括1613806800 弹簧个 4 包括1613807200 阀个 48 2901074900 排污阀个 49 2901076900 冷却油（20升）桶810 2901033803 电机润滑脂（400克）桶 4合计附表2 阿特拉斯GA55+空压机（1台）备件明细表序号零件编号零件名称单位数量单价金额单价金额阿特拉斯品牌替代产品品牌1 2901056622 油气分离器芯件 12 1613950300 空气过滤器芯件 13 1622365280 油过滤器芯件 24 2901145400 恒温阀件 15 2901108400 断油阀维修包组 4 包括0661100038 密封垫圈个 4 包括0661100039 密封垫圈个 4 包括0661100044 密封垫圈个16 包括0663713800 O型圈个 4 包括1613235700 弹簧个 4 包括1622079600 弹簧个 4 包括1622079700 阀个 4 包括1622097700 垫片个 4 6 2901145300 最小压力阀维修包组 1 包括0663713900 O型圈个 1 包括1613322301 垫圈个 1 包括1622366200 弹簧个 1 包括0663210101 O型圈个 1 包括1622366400 弹簧个 1 包括0335311100 弹性挡圈个 1 包括0633312000 O型圈个 17 2901146300 卸荷阀维修包组 1 包括1622368600 阀个 1 包括1622369480 活塞个 1包括1622369000 衬套个 1 包括1622368900 导向带个 1 包括1622369100 圆环个 1 包括0633715400 O型圈个 1 包括1622318200 导块个 1 包括1622318300 密封条个 1 包括1622318400 轴套个 1 包括1622318500 弹簧个 1 包括0301231800 垫圈个 2 包括0160099686 十字头螺钉个 2 包括0633211155 O型圈个 1 包括0633210737 O型圈个 1 包括021******* 螺钉个 2 包括0661100040 密封垫圈个 18 2901074900 排污阀个 19 2901076900 冷却油（20升）桶 210 2901033803 电机润滑脂（400克）桶 1合计附表3 阿特拉斯GA110空压机（4台）备件明细表序号零件编号零件名称单位数量单价金额单价金额阿特拉斯品牌替代产品品牌1 1614905499 油气分离器芯件 42 1621510700 空气过滤器芯件83 1613610500 油过滤器芯件244 1619756000 恒温阀件 45 2906009400 断油阀维修包组 4 包括0661100025 密封垫圈个 4 包括0663210611 O型圈个8 包括0663210612 O型圈个 4 包括0663210615 O型圈个 4 包括0663210812 O型圈个 4 包括0663210968 O型圈个 4 包括2254921500 弹簧个 46 2906009500 最小压力阀维修包组 4 包括0663210658 O型圈个 4 包括0665070089 密封环个 4 包括1614695700 垫圈个 4 包括2254921500 锁紧板个 47 2906056300 卸荷阀维修包组 4 包括0663210971 O型圈个8 包括0663210973 O型圈个8 包括0663986800 O型圈个 4 包括1614915500 活塞个 4 包括1614915600 弹簧个 4 包括1619614200 密封圈个 4包括1619964300 密封圈个 4 8 2906009300 单向阀维修包组 4 包括0661100025 密封垫圈个 4 包括0663210618 O型圈个 4 包括0663210620 O型圈个 4 包括2254532400 单向阀个 4 包括2254807500 弹簧个 49 2900101700 排污阀个 410 2906057100 软管连接组件包组 4 包括029******* 锁紧螺母个8 包括0300027603 垫圈个16 包括1614911500 连接件个8 包括1614949000 减振垫个1611 2901076900 冷却油（20升）桶1612 2901033803 电机润滑脂（400克）桶 4合计附表4 英格索兰ML55空压机（3台）备件明细表序号零件编号零件名称单位数量单价金额单价金额英格索兰品牌替代产品品牌1 39433735 超级冷却剂(油) 桶92 39708466 空气过滤器芯件123 39911631 油过滤器芯件 64 39894597 油分离器芯件 35 92844729 电机润滑脂盒 3合计附表5 英格索兰ML110空压机（3台）备件明细表序号零件编号零件名称单位数量单价金额单价金额英格索兰品牌替代产品品牌1 39433735 超级冷却剂(油) 桶122 39903281 空气过滤器芯件 63 39911631 油过滤器芯件124 54509427 油分离器芯件 35 92844729 电机润滑脂盒 3合计。
阿特拉斯空压机干燥机维保单点课
主讲:朱利波
本讲主要内容
1、干燥机的工作原理
2、干燥机的安装位置
3、燥机的主要部件—分子 筛由二氧化硅和玻璃纤维材料组成， 它被划分为二个区域，四分之三部 分干燥区用来吸收压缩空气的水分， 并输出干燥空气，四分之一部分再 生区利用没有经过后冷却器的高温 压缩气体驱除留在分子筛中的水分， 经过冷却后生成的饱和水分通过疏 水器排出。 再生空气通过喷嘴周围形成的负压 和压缩空气混合再次被干燥后输出， 1:除雾器 所以没有任何空气损耗。
安装内衬铜套时注意铜套在轴套内的上下位置；
铜套需均匀受力装配到转轴轴套内。
内衬铜套
压缩空气干燥机的维护保养（装配部分）
5：安装蜗轮减速器与减震密封 套之间的限位挡圈。
限位挡圈
压缩空气干燥机的维护保养（装配部分）
6: 安装减震密封套到蜗轮减速器的转轴，并将 转轴轴套安装在减震密封套上。 注：安装前清除转轴上的锈、污垢，涂抹润滑脂。
压缩空气干燥机的维护保养（装配部分）
18：安装进干燥机压缩空气管道软接头
管道软接头 注：管道软接头法兰盘之间 间隙一致。
压缩空气干燥机的维护保养（装配部分）
19：压缩空气干燥机的维护保养完成后正、后位置照片。
正面位置
后面位置
谢谢
分子筛
压缩空气干燥机的维护保养（拆卸部分）
7：拆卸干燥机挡水棉。
挡水棉
压缩空气干燥机的维护保养（拆卸部分）
8：拆卸干燥机不锈钢底盘。
不锈钢底盘
压缩空气干燥机的维护保养（拆卸部分）
注：拆卸排水管接头螺帽需用俩个扳手卡住 螺帽同时相对用力，以免扭断排水管底 座螺栓。 排水管底座螺栓
9：拆卸干燥机电子排污（水）阀的排水管。
阿特拉斯空压机配件的空压流程与功能说明
c. 至回功能：当停机后阿特拉斯空压机配件内压力下降时，防止管路压缩空气回流。
G后冷却器
由最小压力阀流出的压缩空气，通至后冷却器。后冷却器与油冷却器制成一体，其结构相同，皆为板翘式。冷却风扇将冷空气抽入，吹过后冷却器翘板。冷却后的压缩空气温度一般在环境温度+15℃ 以下。
二.润滑油流程
阿特拉斯空压机配件为一干式纸质过滤器，过滤纸细孔度约为5μm左右。其主要功能是滤除空气中的尘埃，避免螺杆转子过早磨损，油过滤器和油细分离器过早阻塞。通常每工作500小时，应取下清除其表面的尘埃。清除的方法是使用低压空气将尘埃由内向外吹除。
B进气阀
进气阀为碟式进气阀，主要是通过进气阀内碟片的开启和关闭来进行空重负荷的控制；有两种控制方式，一种开关式，当压力到达高限设定值，关闭进气口，压力降到低限设定值，重新打开进气口全负荷工作。另一种容调控制，进气阀门的碟片微闭配合比例阀进行容调控制，适应外部用气量，使压力稳定在一定范围内，压力未到容调压力，进气阀门的碟片全开，此时压缩机全负荷运转。
2.喷油量的控制
空压机所喷入的油除起润滑作用外，主要用于带走空气在压缩中所产生的热量，喷油量于出厂前已经由本公司技师设定好，因此请不要随意改变它。
3.油路主要部件功能说明
A. 温控阀
阿特拉斯空压机配件温控阀的主要功能是通过控制喷入机头的润滑油湿度来控制压缩机的排气温度，以避免空气中的水汽在阿特拉斯空压机配件内凝结而乳化润滑油。刚开机时，润滑油温度低，温控阀关闭，冷油不经过冷却器而直接喷入机体内。若油温升高到70℃以上，则温控阀逐渐打开至油冷却器的通路，至76℃时全开，此时油会全部经过油冷却器冷却后再喷入机体内。
C阿特拉斯空压机配件
阿特拉斯空压机配件有油气分离和储油两种功能。压缩后的油气混合物排至阿特拉斯空压机配件，在阿特拉斯空压机配件内旋转可以分离出大部分的润滑油；阿特拉斯空压机配件内存较多的润滑油，避免刚分离出来的热油立即参与下一个循环，有利于降低排气温度。阿特拉斯空压机配件侧面装有油位指示计。桶上有一加油孔，供加油用，静态润滑油的油位应在油位计上限与下限之间。阿特拉斯空压机配件下方装有放油（水）球阀，应在每次运转前略微打开球阀，以排除阿特拉斯空压机配件内的凝结水（因水比油重，沉淀在下部）。一旦有油流出，迅速关闭。由于阿特拉斯空压机配件的宽大截面积，可使压缩空气流速减小，有利于油滴分离，起到初步除油的作用。
空压机零件清单
奥通利ATK36-5*32*PT1/4-K-J 奥通利AT010WD-2M-BXG7/0.2
气出口温度传感器与插头 气中冷温度传感器与插头 水入口温度传感器与插头 水出口温度传感器与插头 油入口温度传感器与插头 油出口温度传感器与插头 中冷水箱温度传感器与插头 压气机水箱温度传感器与插 头 工控机 板卡 显示器
FX3U-232BD 自制 JCJ100ND数字式温湿度变送器 JCJ280QY大气压力变送器 宇电AI-701FI4X3S4 宇电AIAI--MODMUS转换器 256点开发运行版 型号：DP35 电压DC24V 厂家：上海磁力泵 业 BOSCH 型号:0280 750 009
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奥通利ATK36-5*32*PT1/4-K-J 奥通利AT010WD-2M-BXG7/0.2 奥通利ATK36-5*32*PT1/4-K-J 奥通利AT010WD-2M-BXG7/0.2 奥通利ATK36-5*32*PT1/4-K-J 奥通利AT010WD-2M-BXG7/0.2 奥通利ATK36-5*32*PT1/4-K-J 奥通利AT010WD-2M-BXG7/0.2 奥通利ATK36-5*32*PT1/4-K-J 奥通利AT010WD-2M-BXG7/0.2 奥通利ATK36-5*32*PT1/4-K-J 奥通利AT010WD-2M-BXG7/0.2 奥通利ATK36-5*32*PT1/4-K-J 奥通利AT010WD-2M-BXG7/0.2 奥通利ATK36-5*32*PT1/4-K-J 奥通利AT010WD-2M-BXG7/0.2 研华工控机IPC-610MB PCI-1715U-AE 19寸
阿特拉斯空压机(atlas copco)生产的产品和型号介绍
整 体 化 的 设 计(外形美观，安装方便)
压缩空气出口(G1 1/2")
� 安 装 使 用 简单 � 占地面积少
集中监控
� 安装费用低
单线供电
电脑集中监控 冷却空气
冷凝液集中排放
新昊阿特拉斯空压机代理商()专业提供压缩空气解决方案
供货范围覆盖所有需要的部件
进口过滤器 进口控制阀 螺杆转子 传动结构 主电机 油分离系统 冷却系统 管道 电脑控制器 电气系统
内 置 式 冷 冻 式 干 燥 机(可选件)
The Atlas Copco way
�一 体 化 的 蒸 发 器 使 压 降 非 常 低 (< 0.2 bar) � 压 力 露 点 3°C � 内 置 冷 干 机 带 热 旁 通 阀 (HGV):
• • • 可 靠 性高 结构 紧 凑: 可 在 较 高 的 环 境 温 度 下工 作 ， 露点仍能满足要求
新昊阿特拉斯空压机代理商()专业提供压缩空气解决方案
一流的配套件------电 动 机
The Atlas Copco way
高 效 电 机(效率94%) � 全 封 闭 风 冷 式 (TEFC) � 防尘防水 � 防 护 等 级 IP54或 IP55，F 级 绝 缘 � Atlas Copco 定 牌 生 产
新昊阿特拉斯空压机代理商()专业提供压缩空气解决方案
可靠的传动机构
The Atlas Copco way
� 直 联 (GA 30-7.5 bar) 或 齿 轮 箱 传动，效率高，寿命长 � 斜 齿 轮 传 动 补 偿 了 30％ 的 轴 向推力，进一步延长了螺杆 的寿命 �驱 动 齿 轮 两 端 的 轴 承 消 除 了 内在设计上的悬臂力 �电 机 和 齿 轮 箱 法 兰 连 接 确 保 驱 动系统永久对中 �弹 性 联 轴 器 降 低 了 启 动 力 矩
ATLAS阿特拉斯·科普柯空压机保养计划书
检查程序操作
检查最小压力阀
检查油路是否渗漏
检查电机电压 电流
检查冷却器、必要时清洗
三、A级保养(包括B级保养项目)
运行时间:2000-4000小时（6个月）
保养设备
保养内容
空压机
检查压力开关、测试传感器
检查最小压力阀
检查联轴器、必要时更换（2006年以前机型）
检查油路是否渗漏
检查冷却器、必要时清洗
检查空压机运行时噪音情况（是否有异响）
检查恒温阀
检查电压 电流
检查卸载阀、必要时更换密封件
检查安全阀是否动作
检查/设定程序操作
检查电机每2000小时加轴承前后端润滑油脂（2006年以后出厂的90KW空压机无此保养项目）
更换空气过滤器
更换机油过滤器
更换机油
更换油气分离器
ATLAS空压机定期保养计划书:
一、D级保养
运行时间:20小时~50小时
保养设备
保养内容
空压机
查看显示读数,观察压力范围
检查空压机运行时噪音情况(是否有不正常的杂音)
备注：具体请详细填写《ATLAS空压机每天运行数据记录》（见附件）
二、C级保养
运行时间:500-1000小时
保养设备
保养内容
检查水分离器、排污阀排污状况
清洁空压机
卸下空气过滤器芯用压缩空气吹扫
检查油路是否渗漏
检查冷却器、必要时清洗
检查油位、必要时加油
查看显示读数,观察压力范围
B级保养(包括C级保养项目)
运行时间:1000-2000小时（3个月）
保养设备
保养内容
测试传感器
更换空气过滤器
更换机油过滤器
阿特拉斯GA132-160vsd产品样本
GA 90+-160+ / GA 132-160 VSD90-160 kW / 125-200 hpAtlas CopcoOil-injected Rotary Screw CompressorsWe are committed to your superior productivity through interaction and innovation.Total capability,total responsibilityRight at the heart of your business, Atlas Copco delivers quality compressed air for superior operational capacity. From compressed air generation to point of use, you can choose from our wide range of products to create a complete compressed air system tailored to your specific needs. All Atlas Copco products are engineered to integrate seamlessly, ensuring the highest level of reliability and energy efficiency. As a result, Atlas Copco can take full responsibility for your compressed air infrastructure with a guarantee of best-in-class quality. With a global presence in over 150 countries, we can provide an unrivalled service to maintain and continually improve your compressed air system performance.Backed by 100 years at the forefront of compressed air, Atlas Copco products offer the finest quality and efficiency. Our goal is to be First in Mind—First in Choice ®. That is why Atlas Copco’s pursuit of innovation never ceases, driven by the dedication to meet and exceed your demands. Always working with you, we are committed to providing the customized air solution that is the driving force behind your business.First in Mind—First in Choice 中国空压机在线论坛ｈｔｔｐ：／／ｂｂｓ．ａｉｒ－ｃｏｍｐ．ｃｎ／Powerful efficiencyDRIVING DOWN ENERGY COSTSThe cost of compressed air can represent over 40% of your total electrical costs. The GA compressor range achieves a new standard in energy efficiency, helping you spend less. With the addition of VSD (Variable Speed Drive) you can reduce costs by an additional average of 35%. By tuning compressor capacity to fluctuating air demand we can also reduce overall compressor lifecycle costs (LCC) by an average of 22%. The impact on the environment is considerable, reflecting Atlas Copco’s commitment to a safe, healthy world for future generations.BUILT TO LASTEvery GA is designed, manufactured and tested to comply with ISO 9001, ISO 14001 and ISO 1217 stipulations. It uses the latest generation of Atlas Copco’s patented oil-injected screw element, ensuring a long and trouble-free life at the lowest possible operating cost. Engineered for reliable service, even in ambient temperatures up to 55°C/131°F and very harsh environmental circumstances, the GA takes reliability to a new level.PROTECTING YOUR PRODUCTIONClean dry air expands the lifetime of your equipment and protects your investment. The new built-in refrigerant dryer ensures a lower dew point, which is reflected in higher efficiency.FOLLOW-UPTailored service contracts and state-of-the-art add-ons make sure you get the right maintenance, immediate response and genuine spare parts – anywhere in the world.TAILORINGAt Atlas Copco we offer the industry’s broadest portfolio of offerings to help you achieve the most efficient compressed air system for your needs, and optimize your production process at the same time.CHOICEAtlas Copco masters every principle of your air system and offers the most energy-efficient solution for each application.EASY INSTALLATION AND MAINTENANCEGA compressors are delivered ready to use and designed for trouble-free maintenance. The oil and air filters are easily accessible and cooler cleaning procedures are simple. The GA Full Feature (FF) compressor range with its integrated air treatment equipment reduces your installation costs even further, and leaves you the space you need for your application to run.TOTAL CONTROLFrom the Elektronikon ® compressor controller to the ES compressor room controller, Atlas Copco uses the most advanced algorithms designed to reduce your energy costs and ensure your peace of mind by keeping reliability at the maximum level.Efficient, reliable and built to last, the GA 90+-160+ / GA 132-160 VSD compressors are designed to provide high quality compressed air even under harsh conditions. Thanks to Atlas Copco’s Beyond a superior screw elementDRIVING DOWN ENERGY COSTS• The GA Series’ superior screw elements are designed to give the optimum combination of maximum free air delivery for low energy consumption.• The state-of-the-art compressor element is powered by Efficiency 1 class / NEMA EPAct electric motors, contributing to maximum compressor package efficiency.• GA VSD (Variable Speed Drive) compressors automatically adjust the compressed air supply to the demand. Thus the considerable waste of energy caused by no load operation and oil vessel blow-off losses can be avoided.• The VSD-driven radial cooling fans deliver optimum cooling flow and reduced energy consumption in any conditions, through precise fan speed regulation.• The optional Energy Recovery system can recover up to 94% of the compressor shaft power as hot water.• GA 90+-160+ / GA 132-160 VSD compressors feature no-loss drains, which eliminate the waste of compressed air that conventional drains create.• The integrated compressed air treatment includes a refrigerant dryer with the built-in Atlas Copco Patented Saver Cycle Control mode that reduces energy consumption in light load conditions.PROTECTING YOUR PRODUCTION• The aftercooler with integrated water separator immediately removes 100% of the condensate, delivering a higher quality of air than conventional external separators with typically low efficiencies (40-90%). This protects the downstream equipment from corrosion and water damage.• Thanks to Elektronikon-controlled drains, there is no risk of condensate building up and no risk of water suspended in the compressed air.• The GA’s integrated compressed air treatment (refrigerant dryer and compressed air filter) increases the quality of your end product by removing moisture, aerosols and dirt particles.BUILT TO LAST• The GA series’ superior screw element’s patented asymmetric rotor profile and meticulous bearing selection ensure low wear and tear and increased reliability.• All compressors feature TEFC IP55 motors designed for continuous operation under severe ambient temperature conditions up to 55°C / 131°F*.• The heavy duty air inlet filter works with a 2-step dust separation system, which protects the compressor components from wear, even in the dustiest environments.• The GA VSD (Variable Speed Drive) motors have been designed specifically to operate ideally during flexible air demands. The special motor design includes protection against bearing currents and optimizes motor cooling at lower speeds.• The GA VSD frequency converters feature epoxy coated electronic cards, and a heavy duty cooling air filtration is available as an option for operation under the dustiest environments.* Standard up to 46°C / 115°F. (Optional up to 55°C / 131°F)long-standing experience and pioneering innovations there’s a GA compressor available to cut costs and enable smooth, continuous operation right across your production processes.LOW MAINTENANCE COSTS• The heavy duty air inlet filter features a pre-separation cyclone which reduces the dust load in the fine filter doubling the filter element lifetime without reducing filter efficiency.• The high efficiency air/oil separation system consists of a 2-step separation system providing low residual oil content in the compressed air. Low oil consumption ensures low maintenance costs and longer up time.• The VSD radial cooling fans are maintenance-free with bearings greased for life.• Condensate is constantly removed from the water drains.A large diameter drain port removes the potential for clogging, providing trouble-free operation and minimal maintenance.• Replacement of the heavy duty oil filter is simple and quick.• For extended service intervals 8,000-hour oil filters are included as standard.• A mobile phone messaging option facilitates easy planning of routine maintenance activities. Efficient maintenance practices reduce the maintenance costs and ensure optimal compressor performance.ENVIRONMENTALL Y RESPONSIBLE• The VSD radial cooling fans and strong sound insulation reduce noise emissions to less than 71 db (A).• The Variable Speed Drive automation and instrumentation comply with 89/336/EEC directives and operate without any risk of electromagnetic interference.• VSD reduces electricity consumption by an average of 35%, enabling companies to become more independent of electricity supplies and reducing harmful CO2emissions.• The Energy Recovery system recycles energy back into hot water and air which can be used elsewhere in the production environment.LOWERED INSTALLATION COSTS• Totally assembled compressor package. No need to assemble loose shipped components. Simply connect a power supply, compressed air piping, and cooling water piping (for the water cooled version) and the compressor is ready to work.• The Full Feature concept comprises the total compressed air system compressor and air treatment equipment. It is all integrated inside the compressor canopy, limiting both installation costs and space requirements.A state-of-the-art integrated solution• The unique and patented Saver Cycle Control stops the dryer when the compressor is stopped or in unload mode, drastically reducing the power consumption. T he dew point is continuously monitored and the dryer is started again when the dew point starts to increase.• By adjusting the speed of the refrigerant compressor, the integrated VSD dryer control* provides maximum energy saving in low load conditions.• The dryers can perform at ambient conditions of up to 46°C / 115°F . High ambient temperature version available for temperatures up to 50ºC as an option.• Compressor and dryer are designed to work optimally together to perform smoothly under the most critical conditions.* GA VSD Full Feature onlyFEATURES OF THE ExTREME DUTY INTEGRATED REFRIGERANT DRYERINCREASE YOUR PRODUCTION RELIABILITYLow quality air heightens the risk of corrosion in your system, which can lower the life span of your air tools and production equipment. The GA’s filtration process produces clean air that enhances your system’s reliability, avoiding costly downtime and production delays.PROTECT THE ENVIRONMENTWith leaks and energy waste minimized and the unsafe disposal of untreated condensate eliminated, you can safeguard the environment and comply with stringent international regulations.INTEGRATED PURITYThe filters and integrated refrigerant-type air dryer (IFD) efficiently remove moisture, aerosols and dirt particles to protect your investment. This quality air expands the life of equipment, increasing efficiency and ensuring quality in your final product.SAFEGUARD YOUR PRODUCT QUALITYCompressed air coming into contact with your final products should not affect their quality. T he GA provides the clean, dry air that will protect your product’s reputation in the marketplace.DRIVING DOWN ENERGY COSTSClean, treated air reduces the risk of corrosion and leaks in your compressed air system. A 3 mm leak could easily add up to €1800 to your energy bill annually.Protecting your productionUntreated compressed air contains moisture, aerosols and dirt particles that can damage your air system and contaminate your end product. Resulting maintenance costs can far exceed air treatment costs. We believe in effective prevention.14 BAR 7 BARTotal control, assured efficiencyThe Elektronikon ® operating system provides monitoring to increase your compressor’s efficiency Easily expandable with extra sensors, digital inputs and internet communication functions, the Elektronikon can to your specific needs – offering simple, central and control of up to four compressors. For optimal ease of use, FULL Y OPTIMIZED SYSTEMThe ES Multiple compressors• Eliminating the inefficient transition period from full to no load power.• Avoiding excessive off load power consumption.• Maintaining the net pressure band within 0.10 bar, 1.5 psi.• Reducing overall average working pressure.• Minimizing system leakage due to a lower system pressure.• Increasing flexibility with soft starting gradual motor ramp-up to avoid electricity surges.• Offering flexible pressure selection from 3,5 to 14 bar with electronic gearing to ensure lowered electricity costs.With VSD (Variable Speed Drive) technology, air supply mirrors air usage – automatically adjusting the motor speed depending on demand. Lowered system pressure minimizes energyuse across all production processes to reduce energy costs. With VSD technology, Atlas Copco has made major energy savings a reality.VSD: Adapt to the flow, control your costsUsing innovative analysis technology, Atlas Copco engineers can map the fluctuations in demand in your current compressed air system and simulate the energy savings a VSD compressorcould bring to your production process. Ask your Atlas Copco representative for more information.THE GA VSD REDUCES ENERGY COSTS BY:JUST HOW MUCH CAN YOU SAVE?Driving down energy costsBecause there is no unnecessary power generated, the GA reduce energy costs by more. Lifecycle costs (LCC) of the compressor can be reduced by an average of 22%. In general, extra cost of a VSD compressor compared to a fixed speed one can be earned back after just one to two Traditional compressors with a full load, no control operate between set pressure points. maximum pressure is the compressor goes off During periods of medium to low air demand, the no load thE high PricE of fLUctUating DEmanDAir DemAnDenerGY CoSTStandard costsair Demand TimeVSD costsAir DemAnDTimeenerGY CoSTair Demand VSD: VariabLE VoLUmE, controLLED coStSLcc of a StanDarD comPrESSorinstallationmaintenance investment Energy consumption VSD comPrESSorinstallationmaintenance investment Energy consumption average 35% Energy Savings1234The Elektronikon ® system controls both the compressor and theintegrated converter; thus ensuring maximum machine safety as well as easy networking of the compressor.All Atlas Copco VSD compressors are EMC tested and certified.External sources do not influence the compressor operation, nor does the compressor affect the operation of other instruments via emissions or via the power supply line.Mechanical enhancements ensure that all the components operatebelow critical vibration levels within the complete compressor speed range.The frequency converter, low consumption, cooling fan ensuresstable operation even in high ambient temperatures up to 50°C / 122°F*INTEGRA TED VSD – THE SMART CHOICE• The machine is tested for the complete speed range to eliminate any ‘speed windows’ that could jeopardize the energy savings and the stable net pressure. (Turndown capability of the compressor is maximized to 80-85%.)• Special attention is given to the electric motor, which is specifically designed for VSD operation (inverter duty motor). Bearings are protected against induced bearing currents and both motor and converter are perfectly tuned to obtain the highest possible efficiency over the entire speed range.*Standard up to 46°C/114.8°F , optional high ambient version up to 50°C/122°F .SecondsmaximumFlowoperating rangemotor speedCombined motor/converter efficiency100 %1234WHAT ENERGY?Air compression creates heat that is normally wasted in the coolers. Atlas Copco-designed energy recovery systems enable the recovery of most of this heat. Recovery of energy from the shaft input of the compressor can be up to 94% of the compressor shaft power.WHY RECOVER ENERGY?Energy costs can constitute 80% of the total costs of compressed air production. With rising energy prices, saving energy also means a substantial cost saving .With global warming, Kyoto directives and the gradual depletion of traditional energy sources, every business has a duty to contribute as much as possible to overall energy conservation .HOW IS THE ENERGY RECOVERED?Energy recovery systems are integrated modules that recover heat which is otherwise wasted. The heat in the form of hot water (85-90 °C) is directly usable as a source of energy. The main module of the recovery system is built into the compressor.Shaft power100 %Radiant losses2 %Remaining heat in compressed airJul 04 Oct 04 Jan 05 Apr 05 Jul 05 Oct 05 Jan 06 Apr 06 Jul 06Date0.750.70.650.60.550.50.450.40.350.3P r i c e /l i t e r (€)evolution of the fuel oil prices (example from a european country)Maximize your savings…process water boilerHOW CAN THE RECOVERED ENERGY BE USED?The hot water generated can be put to several uses in the industry:• as preheated boiler feed water for industrial processes • for space heating by circulation in radiators or for showers • for other industrial applications like dyeing textiles, operation of absorption chillers, etc.The hot water produced should be used as an auxiliary source of energy, as the load of the compressor and thus the amount of heat produced may vary.HOW DO I BENEFIT?You save energy wherever energy as an auxiliary source to reduce your operating costs.The investment needed to link the hot oil circuit from the compressor to the existing water circuit is relatively modest and the time needed from your investment is generally very short.ASSUMPTIONS• example chosen is a 160 kW GA compressor• 8,000 running hours/year at full load and full energy recovery• cost of fuel oil: €0.55/l• figures shown are an example. Price calculations can Investment in energy recovery system is recovered in less than 2 months Compressor is paid back in less than 2 years Net gain of €570,000 in 10 years**Calculation only includes energy costs as maintenance will remain approximately the same as for a standard compressor.1570,00090,00060,00030,000S a v i n g s (€)Lifecycle costcentral heatingshowers…recover energyAt Atlas Copco, our responsibility doesn’t stop when the product is delivered. An extensive portfolio of exclusive Aftermarket products and services is designed to add maximum value for our customers – no hidden costs, no surprises and minimized risk to your processes. Guaranteed serviceability within 24 hours ensures optimum availability and reliability of your compressed air systems with the lowest possible operating costs. We deliver this complete service guarantee through our extensive Aftermarket organization, maintaining our position as the leader in compressed air.Peace of mindACTIVITY PRODUCT*Genuine parts Atlas Copco Service kits & oils Extended warranties AIRXtendService contracts ServicePlanSystem audits AIR Scan™Remote monitoring AIR Connect™Energy saving AIR Optimizer™Product improvements Upgrade programs* more information is available from your local atlas copco customer center.Complete scope suiting all needsIncluded as StandardHeavy duty Air inlet filter TEFC IP55 Class F electric motorAir intake flexible StartersAir intake valve (not on VSD units)Pre mounted electrical and VSD cubiclesCompressed air aftercooler and oil cooler Flexible vibration dumpersVSD cooling fans for air cooled units Air / oil separatorIntegrated water separator Elektronikon control systemElectronic water drains with no loss of compressed air Full load / no load regulation system (not for VSD)Heavy duty oil filters Silencing canopyComplete air, oil, water circuit Supression of emissions / harmonic distortionsOil containing structural skid with no need for foundations Stainless steel tube and Shell coolers for water cooled unitsAvailable options / Model GA 90+ - 160+GA 110 - 160GA 132 - 160 VSD Full Feature: integrated ID refrigerant dryer x x x Integrated DD pre-filter (only with integrated dryer)x x x Integrated energy recovery system x x x Separate air intake x x x Modulation Control x x N.A.High Ambient Version (up to 55 ºC / 131 ºF * )x x x Phase sequence relay x x standard** PT1000 T hermal protection in the main motor windings and bearings x x standard** Oversized main motor x N.A.N.A.Anti-condensation Heater in the main motor x x N.A.VSD cabinet heavy duty filtration (Applicable for VSDs)N.A.N.A.xNema 4 Cubicle x x N.A.Roto-Xtend Duty fluid 8000h x x xNPT connections x x x Anchor Pads x x x Performance test certificate x x x Witnessed performance test x x x Material Certificates x x x Seaworthy packaging x x xRain Protection Kit x x N.A.IT / NT network system x x xSPM vibration monitoring system x x xGSM alarm messaging system x x x Automatic water shut-off valve for water cooler units x x x Thermostatic water regulating valve N.A.N.A.x* GA Full feature 50 ºC / 122 ºF; GA VSD 50 ºC / 122 ºF; GA fix speed Pack 55 ºC / 131 ºF** Functionalities integrated in the frequency converter protectionsDimensionsCompressor typeAircooled Pack Aircooled Full Feature Watercooled Pack & Full Feature L W H L W H L W H mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inchGA 90+-160+260010220007920007932001262000792000792600102163064200079 GA 110-160260010220007920007932001262000792000792600102163264200079 GA 132-160 VSD320012620007920007938001502002792347923200126163064234792(1) Unit Performace Measured according to ISO 1217, Ed. 3, Annex C - 1996 faD is measured at the following working pressures- 5.5 bar variants at 5 bar- 7.5 bar variants at 7 bar(4) maximum working pressure for GA VSD - 8.5; 10;14 bar (e) / GA VSD FF - 8.3; 9.8 ; 13.8 bar(1) Unit Performace Measured according to ISO 1217, Ed. 3, Annex C - 1996 faD is measured at the following working pressures- 75 psi variants at 73 psi- 100 psi variants at 100 psi(4) maximum working pressure for GA VSD - 8.5; 10;14 bar (e) / GA VSD FF - 8.3; 9.8; 13.8 barIn order to be First in Mind—First in Choice ® for all your compressed air needs, Atlas Copco delivers the products and services that help increase your business’ efficiency and profitability.Atlas Copco’s pursuit of innovation never ceases, driven by your need for reliability and efficiency. Always working with you, we are committed to providing you the customized quality air solution that is the driving force behind your business.2935 0548 10 – P r i n t e d i n B e l g i u m – S u b j e c t t o a l t e r a t i o n w i t h o u t p r i o r n o t i c e .Never use compressed air as breathing air without prior purification in accordance with local legislation and standards.。
ATLAS微油螺杆式空压机技术参数
GA5-22
型号
压力bar
GA5
GA7
GA11
GA15
GA18
GA22
7.5
0.9
1.2
1.7
2.6
3.2
3.6
处理风量m3/min
8.5 10.0
0.8
1.1
1.6
2.4
3.0
3.5
0.7
1.0
1.5
2.2
2.6
3.1
13.0
0.5
GA45+
GA55+
GA75+
7.5
6.1
7.1
8.6
10.6
14.7
处理风量m3/min
8.5 10.0
6.0
6.9
8.0
10.1
13.8
4.8
5.9
7.3
8.7
12.3
13.0
3.9
4.9
6.1
10.3
噪音db(A)
64
65
66
65
67
功率KW
30
37
45
55
75
马力HP
40
50
60
75
100
重量kg
专业代理阿特拉斯空压机
862
896
1395*865*1625
380V/3/50HZ
1305
1650
2040*940*1802
1730
2290*1080*1 960
马达防护等级
IP55
出口含油量
<2PPM