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螺杆支撑座的详细介绍以及使用注意事项

螺杆支撑座的详细介绍以及使用注意事项

螺杆支撑座的详细介绍以及使用注意事项
螺杆支撑座是连接丝杆和电机的轴承座。

螺杆支撑座的结构是为标准滚珠丝杆库存的轴端产品准备的,标准支撑单元EK和EF是为普通滚珠丝杆准备的。

固定侧支撑单元配有JIS3/5级角接触球轴承,特别是在EK6、8的超小型机型中,为超小型滚珠丝杆开发的接触角为45°的超小型角接触球轴承,因此可以获得高刚性、高精度、稳定的旋转性能。

支撑侧的支撑单元使用深沟球轴承,支撑单元EK和BK的内部轴承填充有适量的锂皂基润滑脂,用专用密封垫密封,可直接安装,长期使用。

螺杆支撑座的特点非常明显,刚性高,精度高,防尘,轴承匹配性好,这也是螺杆支撑座受欢迎的原因之一,我们在使用螺杆支撑座时也应该注意以下要点:
1、轴向锁紧螺母的径向锁紧螺钉应在安装确认后锁紧。

如有必要,应增加螺钉,以防止其松动和固定。

2、不要拆卸固定端支撑座,否则会破坏预紧状态。

支撑架知识点总结

支撑架知识点总结

支撑架知识点总结一、支撑架的分类1.按材料分类支撑架的材料主要包括钢材、铝合金、木材、混凝土等,根据材料的不同,支撑架又可以分为钢支撑架、铝支撑架、木支撑架和混凝土支撑架等。

- 钢支撑架:钢支撑架是用钢材制成的支撑结构,具有强度高、耐腐蚀、稳定性好等优点,适用于大型建筑和重型设备的支撑和固定。

- 铝支撑架:铝支撑架主要由铝合金制成,具有轻便、耐腐蚀、易加工等特点,适用于需要轻型支撑的场合。

- 木支撑架:木支撑架是由木材制成的支撑结构,主要用于临时支撑和小型建筑的支撑,具有易加工、成本低等特点。

- 混凝土支撑架:混凝土支撑架主要由混凝土制成,用于固定地基和支撑重型建筑物,具有耐久性好、稳定性高等特点。

2.按用途分类支撑架根据不同的用途可以分为建筑支撑架、大型设备支撑架、桥梁支撑架、舞台支撑架等。

- 建筑支撑架:主要用于建筑施工中的临时支撑和固定,包括脚手架、模板支撑架等。

- 大型设备支撑架:用于支撑和固定重型设备和机械设备,具有承重能力强、稳定性好的特点。

- 桥梁支撑架:用于桥梁施工中的支撑和固定,能够满足不同跨度、不同荷载的支撑需求。

- 舞台支撑架:用于搭建舞台和展台时的支撑和固定,能够实现各种各样的舞台布置和造型。

二、支撑架的常用材料1.钢材钢材是支撑架材料中使用最广泛的一种,其强度高、耐腐蚀、可塑性好等特点使其成为建筑和工程中的首选材料。

常用的钢材包括碳素钢、合金钢、不锈钢等,根据不同的用途和环境条件选择合适的钢材材质。

2.铝合金铝合金具有轻质、耐腐蚀、易加工等特点,常用于轻型支撑架和舞台搭建中。

铝合金材料的优点在于其重量轻,使得搭建和拆卸更加便捷,适用于临时性的支撑和装饰。

3.木材木材是另一种常用的支撑架材料,其质轻、易加工、成本低等特点使得它在临时支撑和小型建筑中得到广泛应用。

木材的优点在于其易加工性和环保性,但受天气和潮湿条件的影响较大,需要进行防腐处理。

4.混凝土混凝土是一种常用的支撑架材料,其耐久性、稳定性好,适用于固定地基和支撑重型建筑物。

丝杆支撑座作用及特点介绍

丝杆支撑座作用及特点介绍

1、用以支撑螺杆保持螺杆平行方向,固定螺杆避免震动及位移,以保持其精度。

2、高精度之支撑座,可增加螺杆之使用寿命,提高其精准度以及顺畅度。

3、支撑座可以提供多种尺寸,支撑端(BF、EF、FF),固定座(BK、EK、FK),可在有限的空间中,提供最大的支撑。

4、支撑座大致分为固定端与支撑端,支撑端主要为支撑螺杆之用途,固定端除主要支撑螺杆外,通常为连结马达端之支撑,较支撑端为坚固稳定。

5、提供多种C7级以上之支撑座,可以依客户使用需要定制C5及C3级支撑座
6、支撑座全经染黑处理,可依客户需要做无电解镍处理。

7、支撑座全经标准化处理,完全可互换,减少设计上之麻烦。

模板支撑架子

模板支撑架子

模板支撑架子首先,我们来了解一下模板支撑架子的定义。

模板支撑架子是一种用于支撑模板的辅助工具,通常由立柱、横梁、斜杆、调节螺母等部件组成。

它的主要作用是支撑模板,使其能够承受混凝土浇筑时的重压,确保施工安全和施工质量。

同时,模板支撑架子还能够提高模板的使用寿命,减少模板的损耗,降低施工成本。

其次,我们来看一下模板支撑架子的结构特点。

模板支撑架子的结构设计通常采用钢材焊接而成,具有承重能力强、稳定性好、安装方便等特点。

其立柱和横梁之间通常采用螺栓连接,可以根据实际需要进行调节,适应不同高度和形状的模板。

此外,模板支撑架子的底部通常配有调节螺母,可以根据地面的不平情况进行调整,确保支撑架子的稳定性和安全性。

再者,我们来探讨一下模板支撑架子的应用范围。

模板支撑架子广泛应用于建筑施工、桥梁工程、隧道工程、地铁工程等各种工程领域。

在建筑施工中,模板支撑架子主要用于支撑楼板模板、墙模板、柱模板等,保障施工安全和施工质量。

在桥梁工程和隧道工程中,模板支撑架子则主要用于支撑桥梁模板、隧道模板等,确保工程施工的顺利进行。

最后,我们需要重点关注一下模板支撑架子的维护保养。

模板支撑架子在使用过程中,需要定期进行检查和维护,确保其稳定性和安全性。

在施工现场使用后,需要对模板支撑架子进行清洁,及时清除泥土和杂物,防止腐蚀和损坏。

同时,需要检查支撑架子的连接部位和调节螺母是否松动,及时进行紧固和调整。

另外,还需要对模板支撑架子的表面进行防锈处理,延长其使用寿命。

总的来说,模板支撑架子作为一种重要的工业设备,在现代生产中发挥着重要的作用。

它不仅能提高生产效率,还能保障产品质量,为生产企业带来了巨大的经济效益。

因此,在使用模板支撑架子的过程中,需要加强对其结构特点的了解,合理应用于不同的工程领域,并且要加强对其维护保养工作,确保其稳定性和安全性。

希望本文能对大家有所帮助,谢谢阅读!。

婴儿腿部支撑器产品说明书

婴儿腿部支撑器产品说明书

ContentsIntended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Warnings and Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Alignment (Specifications & Preparations Before Use) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Consumable Components: Foot Shell and Spectra® Sock . . . . . . . . . . . . . . . . . . . . . . . . . .9 Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Disposal / Waste Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 User Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Serious Incidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12To see other language options, visit .2Intended UseThe Pediatric Formula posterior-mounted, prosthetic foot is intended for use in lower extremity prostheses. The foot uses a long carbon pylon (Figure 1) to maximize energy storage and release during gait, similar to a “running blade”. The Formula foot is the ideal balance of flexibility and power. A first of its kind, the Pediatric Formulais a high-performance, customizable, pediatric foot that grows with the child. The long, lightweight carbon pylon provides critical energy return through the posterior attachment, while the compact shape of the ankle simplifies cosmetic finishing without hindering performance. It is also an exceptional walking foot for strong users and especially those with longer residual limbs and the height requirements that come with those limbs. The Pediatric Formula bridges the gap between everyday foot and sport specific prosthesis in a single device.Indications• Moderate to very high activity transtibial or transfemoral amputees• Unilateral or bilateral patients• Patients that would benefit from high energy return• Patients that would benefit from low build height• Patients weighing up 125 lbs. (57 kg)Contraindications• Clearance below 1.5 in. (3.8 cm)• Patients weighing over (150 kg) 125 lbs. (57 kg)The device is intended for single patient use only.Performance Characteristics• Patient weight: Up to (150 kg) 125 lbs. (57 kg)• Foot weight: 12 oz. (340 g)• Build height: 1.5 in. (3.8 cm)• Durable; meets ISO-22675 standard.• Primary Materials: Carbon composite, aluminum, and stainless steel• Waterproof: The foot unit is waterproof to 1 meter. See additional information belowStorage and HandlingIt is recommended that prosthetic feet be stored in a cool, clean, dry environment away from harsh chemicals (chlorine, acids, acetone, etc.).3Warnings and PrecautionsWARNING: For patient safety and device compatibility, only theappropriate Fillauer Posterior Mounting Bracket should be used with anyFillauer posterior mounted foot. Failure to use the appropriate bracketcould cause the foot to break away from the socket and lead to fallsor other patient injuries.CAUTION: Abnormal or improper environmental conditions will lead tomalfunctioning and damage of the prosthesis and is not covered underthe warranty of the device. This prosthetic/orthotic component must notbe subjected to dust/debris, liquids other than fresh water, abrasives,vibration, activities which would damage the biological limb, or prolonged,extreme temperatures (< -5 °C or > 50 °C). Do not allow debris or liquidsto remain in the prosthesis and its components during use. Rinse the footwith fresh water and dry immediately after exposure.CAUTION: The foot unit is waterproof to 1 meter. However, if the foot issubmerged, the foot and foot shell should be rinsed with fresh water anddried immediately to remove salt, chlorine, or debris. The foot shell andsock will experience significant deterioration if not allowed to fully drybefore return to normal use and are not covered under warranty for thisfailure.NOTICE: The foot should be inspected by the clinician every six monthsfor signs of abnormal wear and to assure that the attachment/alignmentscrews are secure .NOTICE: The foot stiffness is based on weight and activity level. Pleaseprovide accurate patient information so that the appropriate foot may beselected .NOTICE: Attachment, alignment, and delivery of the foot must beperformed by or under the direct supervision of a qualified prosthetist.Any adjustment or modifications should be done by the clinician and notby the user .NOTICE: If any serious incidents occur in relation to the usage of thedevice, contact your Fillauer Representative and the appropriate authorityin your country .4InstallationAttention: Deviating from the installation or modification instructions will void any product warranty and could lead to product failure and injury to the patient.Pylon VersionsThe Pediatric Formula foot is available in two versions. The standard version of the foot arrives with a 16 inch (41 cm) pylon that will need to be trimmed to length at the proximal end . The custom version arrives with a pre-trimmed proximal end and is ready to use with the included Pediatric Posterior Mounting Bracket (180-10-3000). Pylon Modification — Standard VersionTrim the proximal end of the pylon just below the proximal, posterior brim of the socket. The pylon can be drilled and used with the Pediatric Posterior Mounting (PM) Bracket or laminated directly to the patient’s socket (see the Adult Formula Installation manual for direct mounting instructions). The pylon must be drilled as specified in the instructions for the PM bracket.The distal end of the pylon must also be trimmed if it was purchased as an independent component. Use the guidelines printed on the forefoot to match with the desired foot plate length. Trim the foot using a band saw or cast saw and then sand to the indicated profile.Pylon Modification — Custom VersionIf the Custom version was purchased as part of a complete foot assembly, the pylon will be pre-cut. If purchased as a separate component, the forefoot of the pylon must be trimmed to match the desired foot plate length using the guidelines printed on the forefoot. The foot is best trimmed using a band saw or cast saw and then sanded to the indicated profileAlignment (Specifications & Preparations Before Use)Proximal AttachmentPermanent attachment of the foot may be achieved via direct lamination or through use of the Posterior Mounting Bracket. The Adjustable Alignment Bracket (PN 18-10-5000) may be used for temporary, adjustable attachment during alignment.The Posterior Mounting Bracket (PN 180-10-3000), typically used for permanent attachment, may also be used in a temporary setting but only allows angular56adjustments. See Posterior Mounting Bracket or Adjustable Alignment Bracket instructions for more information or request assistance from Fillauer for further instruction in this process .Static Alignment—Sagittal PlaneBefore aligning, the initial heel height should be established. The Pediatric Formula employs a 7° posterior lean (Figure 1) with a ¼ inch (6 mm) heel block to preload the anterior keel . When the patient is weight bearing, the socket bisection should settle to a vertical to slightly flexed position.7°Lean Non-Weight BearingFigure 17Transtibial Frontal Plane AlignmentA plum line from the bisection of the socket at the proximal brim in the frontal and sagittal plane should bisect the keel of the foot (Figure 2). The foot may be slightly inset 1–12 mm depending on the limb length. Most runners prefer a wider base of support with the foot slightly lateral to the distal bisection, 7–13 mm. The longitudinal axis of the foot will be externally rotated approximately 5–8° by aligning the medial border ofthe foot with the line of progression.Figure 2Transfemoral Static Bench AlignmentAlignment at the transfemoral level should be consistent with the instructions provided by the manufacturer of the prosthetic knee in use. Attachment to theprosthesis will be challenging with transfemoral amputees and the method of doing so is at the discretion of the treating clinician.Dynamic AlignmentIt is important to align the prosthesis so that the anterior keel is loaded sufficiently to provide dynamic response late in stance. Some bending of the carbon pylon is desirable for optimal performance and foot deflection may be more noticeable during dynamic alignment. Patient feedback during this process is essential. Use the Adjustable Alignment Bracket Kit for easier alignment of any Fillauer posterior mounted foot. If using the Posterior Mounting Bracket alone, adjustment of plantar/dorsiflexion angles using the alignment wedges will help achieve a smooth transition from heel to toe and provide adjustment of transverse plane foot rotation.1. Check for smoothness of gait and ground contact throughout the stance phaseof gait.2. If the heel rollover is delayed from heel strike to midstance, or the heelcompression is too great, dorsiflexion of foot may correct this problem.3. If the heel rollover is too rapid from heel strike to midstance, or the heel is toohard, plantarflexion of the foot may solve this problem.4. If the rollover is too rapid from midstance to toe loading, increasedplantarflexion may be required.5. If the rollover from midstance to toe loading is delayed, dorsiflexion may beindicated .6. Check to make sure pylon is vertical in the frontal plane at midstance. Thisangulation will be done by moving the bracket, so extra time spent in benchalignment to properly match the patient’s current angulation is advised. Removing the Foot PlateCAUTION: Use a low heat setting to avoid overheating the compositematerial. Excessive heat may damage the foot.Remove the old foot plate by using a heat gun to soften the epoxy glue which will aid removal of the screws. Apply heat to both proximal/distal surfaces around the screws by continuously moving the heat gun around the area with the hardware for 1 minute. The temperature of composite should not exceed 200 °F (93 °C). If unsure, it maybe useful to periodically measure the temperature of the composite during this process. Remove the bolts and separate the pylon from the foot plate. If screws are difficult to remove, apply additional heat for another minute. Remove excess adhesive from the pylon with a rotary wire wheel or similar abrasiveAttaching the Foot PlateAll Pediatric Formula feet must have the foot plate bonded to the pylon. Once the pylon is trimmed (see above), attach the foot plate so that the split in the pylon matches the split in the foot plate. This can be done visually or by placing a tongue depressor or ruler into the splits to align them. Bond the foot plate using the provided epoxy adhesive or equivalent . Fabtech +PLUSeries adhesive is acceptable . Clean both bond surfaces with rubbing alcohol or acetone and let dry.Figure 38Apply adhesive to the underside of the pylon from the distal end to approximately 0.5 inch (1.3 cm) behind the bolt holes (Figure 3). Torque the bolts to 10–12 N·m with a10 mm socket. Allow adhesive to fully cure before foot is used.If a smooth stance phase of gait cannot be achieved, contact Fillauer for additional assistance .Consumable Components:Foot Shell and Spectra® SockThe Pediatric Formula uses a foot shell that can be purchased through Ossur (FSM Footcover FSM0 XX X, sizes 22–24 cm) or College Park (Enviroshell TP SXX XX, sizes 16–21 cm). See your Fillauer representative for details. Use care in theInstallation• Slide the provided Spectra sock onto the foot from toe to heel, pulling excess material to the ankle so that it does not bunch under the heel or toe of the foot.• Insert the forefoot into the foot shell as far as possible. Set the heel on a supportive surface with the toe up and push the shell onto the foot until the toe is in position.• Rotate the foot side to side to allow the foot shell to slide onto the heel.• Push the foot shell up onto the heel or, if necessary, insert a shoehorn into the foot shell and allow the heel to slide down a shoehorn into the heel lock . The heel must lock (Figure 3) in place for proper function and safety.• The Spectra sock should be inspected and replaced if needed every 3-6 months by the prosthetist. The plantar surface of the foot should be inspected at this time and if there is excessive wear of the protective soling, it should be replaced.• The foot shell should be inspected daily by the user and replaced by the clinician when tears or breaks are evident in the surface of the shell.9Foot Shell SelectionThe Pediatric Formula foot plate comes trimmed for a sandal toe foot shell. Trim the posterior brim of the foot shell since it will most likely come into contact with the pylon as it exits. This can cause the foot shell to unclip from the foot.Removal• Place the foot on the bench so that the heel is hanging over the edge of the bench.• Apply downward force to the top portion of the foot shell at the heel. The heel plate should pop out of the heel lock, allowing removal of the foot shell by hand.• If the foot shell is too tight, a smooth-edged shoehorn may be used to disengage the heel lock .CompatibilityFillauer’s pediatric posterior mounting feet are appropriate for use with the pediatric-sized Fillauer Posterior Mounting Bracket and Adjustable Alignment Bracket. A College Park or Ossur spectra sock and foot shell (not included) should be used with this device — the fit of other manufacturers shells cannot be guaranteed. Disposal / Waste HandlingThe product must be disposed of in accordance with applicable local laws and regulations. If the product has been exposed to bacteria or other infectious agents,it must be disposed of in accordance with applicable laws and regulations for the handling of contaminated material.All metal components may be removed and recycled at the appropriate recycling facility.Warranty• 24 months from date of patient fitting• Foot Shell (sold separately) - 6 months from date of patient fitting10User InstructionsThe providing health care professional must review the following information directly with the user .Care and MaintenanceWARNING: If the foot performance changes or it begins to make noise, thepatient should immediately contact his or her practitioner . These thingsmay be as sign of a failure of the foot or other part of the prosthesisthat could result in a fall or other serious injury.CAUTION: Attachment, alignment, and delivery of the foot must beperformed by or under the direct supervision of a qualified prosthetist.Any adjustment or modifications should be done by the clinician and notby the user .CAUTION: The foot should be inspected by the clinician every six monthsfor signs of abnormal wear and to assure that the attachment/alignmentscrews are secure .CAUTION: The foot is waterproof to 1 meter. However, if the foot issubmerged, the foot and foot shell should be rinsed with fresh water anddried immediately to remove salt, chlorine, or debris .CAUTION: The foot shell is designed to provide realistic appearance andmaximum performance of Pediatric Formula.CAUTION: Patients should inspect the shell daily for signs of cracks orholes and for the presence of sand or other debris. If the foot shell showssigns of failure, it should be replaced as soon as possible to preventdamage to the carbon fiber and soling materials. If debris is present, thefoot and shell should be rinsed and allowed too fully dry.CAUTION: The life of the foot shell will depend on level of activity anddegree to which it is protected from wear and damage with socks andshoes . Socks and shoes should be worn at all times and should be allowedto dry fully after exposure to water to prevent damage to the shell.CAUTION: The foot shell may also be cleaned soft cloth and a soap andwater solution or with rubbing alcohol (70%). Do not use acetone. It willdamage the foot shell. Fillauer LLC2710 Amnicola Highway Chattanooga, TN 37406 423.624.09463938 S. 300 W.Salt Lake City, UT 84107 801.281.9964Fillauer EuropeKung Hans väg 2192 68 Sollentuna, Sweden +46 (0)8 505 332 00© 2021 Fillauer LLCM074/04-10-18/10-04-21/Rev.1Serious IncidentsIn the unlikely event of a failure resulting in a fall and/or injury, seek immediate medical help and contact your prosthetist at the earliest possible convenience .。

螺杆支撑座的用途

螺杆支撑座的用途

螺杆支撑座的用途螺杆支撑座的主要用途是作为连接螺杆和电机之间的关键组成部分,广泛应用于各种行业和设备中。

●它的主要用途包括:1.作为划线、测量、铆焊、工装工艺的工作台:螺杆支撑座可以用于各种检验工作,如精密测量用的基准平面,各种机床机械的检验测量,检查零件的尺寸精度、行位偏差,并作出精密划线。

在这些工艺中,螺杆支撑座提供了稳定的支撑和精确的定位,确保工作的准确性和质量。

2.支撑各种机床和机械:螺杆支撑座被广泛应用于各种机床和机械设备中,如车床、磨床、钻床、镗床、铣床等。

在这些设备中,螺杆支撑座作为重要的支撑部件,能够确保设备的稳定性和精度。

3.应用于各种行业:螺杆支撑座被广泛应用于各种行业,如机械手、自动化设备、减速机、纺织机械、电缆行业、交通领域、医疗机械、机械加工、轧刚设备、陶瓷行业、汽车制造和维修、电子行业等。

在这些行业中,螺杆支撑座发挥着重要的作用,确保各种设备的正常运行和工作的准确性。

螺杆支撑座的主要用途是作为连接螺杆和电机之间的关键组成部分,广泛应用于各种行业和设备中,确保设备的稳定性、精度和工作的准确性。

●螺杆支撑座具有以下优势:1.支撑稳定:螺杆支撑座采用高品质钢材制作而成,具有较高的强度和刚度,能够为螺杆提供可靠的支撑,有效避免了螺杆在运转过程中出现的弯曲和扭曲现象。

2.定位准确:螺杆支撑座通常采用高精度轴承和滚珠丝杆等部件组成,这些部件具有高精度和高刚性的特点,能够保证螺杆在支撑座上的位置精度,进而确保机械设备的加工精度。

3.降低摩擦:螺杆支撑座中的轴承和滚珠丝杆等高精度部件能够有效降低摩擦系数,减小运动阻力,进而提高机械设备的运动平稳性和精度。

4.高度适应性:螺杆支撑座可以根据不同的工作环境和需求进行定制化设计,具有高度适应性。

例如,在一些特殊环境中,螺杆支撑座可以根据需要进行特殊处理,如进行耐高温、耐低温、耐腐蚀等处理,以适应各种复杂环境。

5.优秀的抗冲击性能:螺杆支撑座具有较强的抗冲击性能,能够抵抗来自各种方向的冲击和碰撞。

支撑底座的作用

支撑底座的作用

支撑底座的作用支撑底座的作用支撑底座是一种常见的机械零件,它的作用是为机械设备提供稳定的支撑和固定。

在各种机械设备中,支撑底座都扮演着重要的角色,它能够保证机械设备在运行过程中不会因为外力或者其他原因而发生移动或者倾斜。

下面将详细介绍支撑底座的作用。

一、稳定性支撑底座最主要的作用就是提供稳定性。

在使用机械设备时,如果没有一个稳定的基础,那么设备就会发生晃动、倾斜等问题,这不仅会影响到设备本身的使用寿命,还可能对周围环境造成危险。

而有了支撑底座之后,它可以为机械设备提供一个坚实、平稳、牢固的基础,确保设备能够稳定地运行。

二、减震降噪除了提供稳定性之外,支撑底座还可以起到减震降噪的作用。

在机械设备运行时,由于内部零件的摩擦、振动等原因,会产生一定的噪音和震动。

如果没有采用支撑底座,这些噪音和震动就会传递到设备周围的环境中,对周围人员和设备造成影响。

而有了支撑底座之后,它可以吸收并分散这些震动和噪音,从而降低机械设备运行时产生的不良影响。

三、调整高度支撑底座还可以用来调整机械设备的高度。

在某些情况下,机械设备需要放置在特定高度的平台上才能正常运行。

如果没有支撑底座,那么就需要另外寻找合适的平台来放置机械设备。

而有了支撑底座之后,它可以根据需要进行高度调整,从而使得机械设备能够稳定地放置在所需的位置上。

四、固定位置除了提供稳定性之外,支撑底座还可以用来固定机械设备的位置。

在某些情况下,机械设备需要被牢固地固定在一个位置上才能正常运行。

如果没有支撑底座或者使用不当,那么机械设备就可能会发生移动或者倾斜,导致设备无法正常工作。

而有了支撑底座之后,它可以通过螺丝、螺母等方式将机械设备固定在一个位置上,确保设备能够稳定地运行。

五、承载重量支撑底座还可以用来承载机械设备的重量。

在某些情况下,机械设备的重量非常大,需要一个强大的支撑底座来承受这个重量。

如果没有采用合适的支撑底座,那么机械设备就可能会因为重量过大而导致支撑部分出现裂纹、变形等问题。

电机支撑座的加工工艺过程

电机支撑座的加工工艺过程

电机支撑座的加工工艺过程电机支撑座是电机安装的重要配件,其加工工艺过程关系到电机的稳定性和可靠性。

下面是电机支撑座的加工工艺过程的详细说明。

1. 材料准备:电机支撑座一般使用高强度的铸造材料,常见的有灰铁、球墨铸铁等。

在加工过程中需要准备好足够的原材料,并进行合理的材料质检,以保证材料的质量和性能。

2. 设计图纸制定:根据电机支撑座的设计要求和工艺过程的要求,制定相应的设计图纸。

图纸中需要包含电机支撑座的尺寸、形状、孔位等详细信息。

设计图纸制定完成后,需要经过专业人员的审核和批准。

3. 模具制造:根据设计图纸,在加工之前需要制造相应的模具,用于电机支撑座的铸造。

模具制造过程中需要考虑到电机支撑座的形状和尺寸,以及铸造工艺的要求。

模具制造完成后,需要经过严格的检查和测试,确保模具的质量。

4. 铸造操作:将熔化的金属材料倒入制好的模具中,等待金属凝固并形成电机支撑座的形状。

在铸造操作中需要控制好铸造温度、浇注速度和冷却时间等参数,以确保电机支撑座的质量和性能。

5. 清理和修整:铸造完成后,需要对电机支撑座进行清理和修整。

清理工作主要是清除铸造过程中产生的氧化皮和砂芯等杂质,以保证电机支撑座表面的光滑和整洁。

修整工作主要是根据设计要求,对电机支撑座进行修整和修饰,使其符合要求的尺寸和形状。

6. 加工和修整装配孔位:根据设计要求和实际需要,对电机支撑座进行孔位加工和修整装配。

孔位加工主要是钻孔、铰孔或镗孔等,要求孔位位置准确、尺寸精确。

修整装配主要是根据实际情况,对孔位进行调整和修正,以保证电机支撑座和电机的良好配合性。

7. 表面处理:电机支撑座表面处理是为了提高其耐腐蚀性和装饰效果。

常见的表面处理方法有喷涂、镀锌、热浸镀等。

表面处理过程中需要严格控制处理的温度和时间,以确保电机支撑座表面的质量和性能。

8. 检测和质量控制:在整个加工过程中,需要进行严格的检测和质量控制,以保证电机支撑座的质量和性能。

常见的检测方法包括尺寸测量、硬度测试、强度测试等,质量控制主要是对加工过程中的各个工序进行控制和监督。

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台湾
丝杆支撑座
EK系列(凸型固定侧)
染黑(适用环境:一般)
备注:
1.C7级使用6字头轴承,轴向需轻负荷,间隙约0.03mm.(欲订此规格请先洽询技术资料)
2.C5级使用之轴承经预压处理,轴向0间隙。

3.轴承皆采用台湾品牌大厂,采DF组装,最适宜滚珠螺杆使用。

1
EK系列(凸型固定侧)
备注:
1.C7级使用6字头轴承,轴向需轻负荷,间隙约0.03mm.
(欲订此规格请先洽询技术资料)
2.C5级使用之轴承经预压处理,轴向0间隙。

3.轴承皆采用台湾品牌大厂,采DF组装,最适宜滚珠螺杆使用。

2
EK系列(凸型固定侧)
轴径 L L1 L2 L3 B H B1 H1 P X b h
±0.02±0.02
16.5202424242542
5.55.5666610
18.52229.529.529.53650
3.53.5666510
36426570708095
21254343434958
182132.535354047.5
11132125253030
20183636364156
8202024242525
28305252526075
4.5
5.5
6.6991111
9.5EK05
EK06,EK08
EK10~EK20
(EK05~08)
50
EF系列(凸型支撑侧)
备注:
1.染黑使用之轴承采用变铁盖
2.化学镍使用之轴承经采用双塑胶盖
3.轴承皆采用日系品牌大厂
51
EF系列(凸型支撑侧)
EF
52
1.C7级使用6字头轴承,轴向需轻负荷,间隙约0.03mm. (欲订此规格请先洽询技术资料)
2.C5级使用之轴承经预压处理,轴向0间隙。

3.轴承皆采用台湾品牌大厂,采DF组装,最适宜滚珠螺杆使用。

4.标准品无油嘴(标示★处),若有需要请事先告知业务人员。

53
备注:
1.C7级使用6字头轴承,轴向需轻负荷,间隙约0.03mm. (欲订此规格请先洽询技术资料)
2.C5级使用之轴承经预压处理,轴向0间隙。

3.轴承皆采用台湾品牌大厂,采DF组装,最适宜滚珠螺杆使用。

4.标准品无油嘴(标示★处),若有需要请事先告知业务人员。

54
BK系列(方型固定侧)
BK
单位 mm
重量
C1 C2 d2 X Y Z M T G Q
E P
35
42 45 50
9
12
14
14
44
54
61
67
7
9
9
12
86
106
128
140
64
80
89
96
43
53
64
70
39
48
51
52
50
64
76
88
55
70
78
79
28
33
33
35
68
85
102
114
19
22
23
26
8
10
11
12
6.6
9
11
11
9
11
14
14
14
17
20
20
8.5
11
13
13
M4
M5
M6
M8
24
35
40
50
30
37
37
37
M6
M6
M6
M6
1.3
2.4
3.4
4.4
55
BF系列(方型支撑侧)
1.染黑使用之轴承采用变铁盖
2.化学镍使用之轴承经采用双塑胶盖
3.轴承皆采用日系品牌大厂
56
BF 系列(方型支撑侧)
单位 mm
BF
备注:
1.C7级使用6字头轴承,轴向需轻负荷,间隙约0.03mm. (欲订此规格请先洽询技术资料)
2.C5级使用之轴承经预压处理,轴向0间隙。

3.轴承皆采用台湾品牌大厂,采DF组装,最适宜滚珠螺杆使用。

备注:
1.C7级使用6字头轴承,轴向需轻负荷,间隙约0.03mm. (欲订此规格请先洽询技术资料)
2.C5级使用之轴承经预压处理,轴向0间隙。

3.轴承皆采用台湾品牌大厂,采DF组装,最适宜滚珠螺杆使用。

4.标准品无油嘴(标示★处),若有需要请事先告知业务人员。

FK 系列(圆型固定侧)
FK05~FK08
单位 mm
安装方法B
FK 系列(圆型固定侧)
FK10~FK30
油嘴位置仅供参考,详细油嘴位置至本公司网站型录查询。

安装方法A
FF系列(圆型支撑侧)
FF 系列(圆型支撑侧)
FF
化学镍
(适用环境:无尘室)
染黑
(适用环境:一般)
化学镍
(适用环境:无尘室)
备注:
1.C7级使用6字头轴承,轴向需轻负荷,间隙约0.03mm. (欲订此规格请先洽询技术资料)
2.C5级使用之轴承经预压处理,轴向0间隙。

3.轴承皆采用台湾品牌大厂,采DF组装,最适宜滚珠螺杆使用。

4.标准品无油嘴(标示★处),若有需要请事先告知业务人员。

AK
AK10~AK25
AK10~AK15
AK20~AK25
AK10~AK15AK20AK25
246轴承座本体轴承压板间隔圈轴封锁固螺帽1组1221组
备注:
1.染黑使用之轴承采用双铁盖
2.化学镍使用[之轴承采用双塑胶盖
3.轴承皆采用日系品牌大厂
AF系列(方型支撑侧)
(AF10~20)(AF25)
A F
单位 m m
67
单位 m m
单位 m m Lock Nut
锁固螺帽
68
建议轴端加工尺寸(固型侧)……FK ,FKA ,EK ,AK ,LK 型FK,FKA型FK,FKA型
EK,AK,LK型
单位 mm 70
建议轴端加工尺寸(支撑侧)……FF,EF,BF,AF,LF型
FF型FF型EF,BF,AF,LF型
71。

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