容量分析报告

Capacity Planning
A.Ne w Mo del Req uire d OE E -A1)Sup
A2)Ca
A3)Ke
STA Site Sup plier Ford Buye
Cap acit y Req uire men ts
par ts per we ek ope rati ng no mo re tha n 5day s per we ek par ts per we ek ope rati ng no mo re tha n 6day s per we ek
A4)
Planned
Departmental Pattern & Net
A B C D E F G G1G2
A5)Req
H J
Avg. Weekly Max Weekly
Required Incoming Parts for
--A6)Req
K L M N P Q R S T
A7)Shar
U
B.
B1)Surr
V W X Y Z
C.Ga
APW
FO R ST A US E
Auth
orize d Repr esen tativ e Nam e /Title
Ema il
Site Eng ine er
ST A LL6Sup ervi sor
©2010Ford Mot or Co mpa ny
Sign ature
Date Sig nat ure/Dat e
Sig nat ure/Dat e
Program Code Model Year Part Number
Supplier Name Location/Site Code Part Name Version 4.3
----Process Description
--Supplier Name Average Surrogate OEE
--
------APW Result
MPW Result
------Surrogate Customer & Program Reference (~Ford P221)List reference Surrogate Process (~Stamping Press #12)Process Description
APW Result
MPW Result Percent of parts reworked (re-run through process)
Can process contain its changeover, scrap & rework
assumptions? [Is J/(100%-H) + (JxR) + (G1x60xG2/N) <= P]% Remaining for Availability & Performance Efficiency losses {P - [(J/(100%-H)) + (JxR) + (G1x60xG2/N)]} / P Supplier Location
Demonstrated OEE > Required OEE? (Is Z > Q?)
Enter any other assumptions for clarification
(Part Number, Annual Volume, Operating Pattern, etc.)
B2) Process Specific Weekly Part Estimate [P * Z]Site Code for Surrogate Process
Total Hours / Shift
Contractual Planned Downtime - lunch, breaks, etc.(minutes/shift)
Allocation Percent (enter 100 for dedicated)
Ideal Cycle Time per Tool or Machine (sec/cycle)# of Tools or Machines in parallel
Enter any other assumptions for clarification
# of identical parts produced per Tool or Machine Cycle Net Ideal Cycle Time (sec/part) [K / (L*M)]
Theoretical Parts per week at 100% OEE [G x 3600 / N]
Required OEE [J / P]
---Enter Total % Allocation from "Shared - Loading Plan" Tab
Req'd Good Parts / Week to Support Next Process [Process 1 Req'd Parts = Process 2 Req'd Parts /Process description (in value stream order)Days / Week Shifts / Day
Planned Minutes per Changeover (into this part #)
Planned Changeover Frequency / Week (into this part #)
--MPW Plan Net Available Time (hours / week) [B*C*(D-(E/60))*F]APW Plan APW Plan
-MPW Plan -APW Plan
------MPW Plan
---MPW Result
APW Result
APW Result MPW Result APW Result
MPW Result
APW Result
MPW Result
APW Result
APW Result
MPW Result
MPW Result
------APW Plan
MPW Plan
APW Plan APW Plan MPW Plan ----------------------MPW Plan
MPW Plan APW Plan -MPW Plan
APW Plan
MPW Plan
Supplier to demonstrate APW of
Supplier to demonstrate MPW of
APW Plan
MPW Plan
MPW Plan APW Plan
MPW Plan
APW Plan
MPW Plan
Process 5
Process 6
MPW Plan APW Plan MPW Plan
APW Plan -Name Email
Phone #MPW Plan
MPW Plan
APW Plan
MPW Plan
--
APW Plan
--
----APW Plan
MPW Plan
------
-----
--
-
----
-
-
MPW Plan
APW Plan
APW Plan MPW Plan
APW Plan
--APW Plan
MPW Plan
APW Plan
Process 1
Process 2
Process 3
Process 4
Process 8
Process 7
APW Plan
APW Plan
MPW Plan
-APW Plan --------------------Percent of parts scrapped
(100% - Process 2 Scrap%)]--------SUPPLIER OPERATION MANAGEMENT APPROVAL
Phone Number
--------------MPW Plan ----Predicted Good Parts / Week
---------MPW
Date of Study
NOTES
Source of Capacity Requirements
APW
MPW
<PA> Requirements
0.0%
0.0%
0.0%
0.0%
0.0%0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%0.0%0.0%0.0%
0.0%0.0%0.0%0.0%0.0%
0.0%
0.0%
0.0%
0%
10%20%30%
40%50%60%70%
80%90%100%O E E %
Req'd OEE at APW Req'd OEE at MPW Surrogate Demonstrated OEE
Run-at-Capacit Appro
Reje Approved
Rejected
Insert Signature Image from file
Capacity Analysis Report version 4.3Page 1
Date Revised: 8-Oct-10Date Printed:2022/1/7。