机械毕业设计英文外文翻译609组合机床现状与前景

机械毕业设计英文外文翻译609组合机床现状与前景
机械毕业设计英文外文翻译609组合机床现状与前景

ⅡAggregate machine-tool and from generator

technological development

In uses the CNC three coordinates processing’s module from the generator in and transfers the tow the aggregate machine-tool and the aggregate machine-tool from the generator are one kind of special-purpose highly effective automation technical equip, at present, because it still was the mass mechanical product realization is highly effective, high grade and the efficient production key equipment, thus is widely applied to the automobile, the tractor, the internal combustion engine and the compressor and soon many industrial productions domain. Among them, specially the automobile industry, is the aggregate machine-tool and from the generator biggest user. If the German populace automotive factory in the Slaughter engine factory, the metal-cutting machine tool which at the beginning of the 90's uses mainly is from the generator (60%),the aggregate machine-tool (20%) and the processing center (20%).Obviously, in the mass production mechanical industry sector, the equipment

which massively uses is the aggregate machine-tool and from the generator. Therefore, aggregate machine-tool and its from the generator technical performance and the synthesis automation level, has decided these industry sector products production efficiencies, the product quality and the ent erprise production organization’s structure in the very great degree, also has decided the enterprise product competitive ability in the very great degree.

The modern aggregate machine tool and from the generator took the integration of machinery product, it is technical the and so on control, actuation, survey, monitoring, cutting tool and mechanical module synthesis reflection. In the recent 20 years, these technologies have make great strides, simultaneously as aggregate machine-tool main profession and so on user's automobile and internal combustion engine also has the very big change, its produce market life unceasingly reduces, the variety increases day by day also the quality unceasingly enhances. These factors powerfully impelled and have driven the aggregate machine tool and from the generator technology unceasing development.

1Aggregate machine-tool variety development key

In aggregate machine-tool this kind of special purpose machine, the rotation type multiplex position aggregate machine-tool and holds thievery important status from the generator. Because these two kind of engine beds may assign the work piece many processing’s working procedure to many Canadian location in, and at the same time can carryon the processing from many directions to the work piece several surface, in addition, but also may through the indexing jig (on rotary table engine bed) or through indexing, the turn over installment (inform generator in) realizes the work piece five processing’s or completely processes, thus has the very high automat city and the production efficiency, by industry sector and so on the automobile, motorcycle and compressor uses.

According to related statistical data, Germany in 1,990 ~ in 1992period, the rotation type multiplex position aggregate machine-too land approximately respectively accounts for the aggregate machine-tool total from the generator output about 50%.

Should point out that, the rotation type multiplex position tool-tool is in fact one kind of special pattern small from the generator, suits to processing overall size <= 250mm center small. With compares from the generator, in the processing identical kind of work piece situation, the rotation type multiplex position tool-tool occupies the work area to have to be approximately smaller than from the generator 2/3.

2 Further reduces from the generator meter time

At present, take the mass production as the characteristic passenger vehicle and the light truck, its engine annual output usually is about600, 000, the realization such great volume production, the rotation type multiplex position aggregate machine-tool and from the generator in three class of movements situations, its meter time generally is 20~ 30 seconds, when the components production batch is bigger, the engine bed meter time also must shorter (table 1). In the 70's, must realize the such short meter from the generator, often must use the compound double location or the establishment double thread means, namely to decides from the generator meter,

the working procedure time longest processing working procedure to have through the parallel two same proc essing’s location, if the restrictive working procedure are more time, then through uses two same from the generator balances from generator system processing meter. Obviously, like this must increase the equipment investment and the work area.

Reduces the non-cutting time mainly is reduces including the work piece transportation, the processing module fast introduction as wells the processing module by quickly enters transforms enters after the labor cuts into the time to the cutting tool which the work piece spend. In order to reduce this part of spatial travel time, generally uses enhance the work piece (work piece direct transportation) or accompanies the jig the transfer rate and the processing module rapid traverse speed. At present, accompanies the jig the transfer rate tube possible to reach 60m/min or higher, the processing module rapid traverse speed reaches 40m/min. At present, accompanies the jig high speed feed way commonly used to have the proportion valve to control or the cycloid actuation feed

way. At the end of the 70's, Hon berg Corporation has used the feed way in its processing gear box body from the generator in which the proportion valve controls. Should from generator long 18.2m, some 12 Canadian location, transportation step of distance be 1400mm, the transportation weights 7000kg, the transfer rate reaches 45.6m/min, step of distance transportation time is only 2.5s. Chart 4 is this feed way state of motion curve. Because the proportion valve control system haste good start and the braking quality, also the system structure is simple, until now, this kind of feed way still many is used from the generator.

3 Aggregate machine-tool flexibility progress is rapid

More than ten for years, took the aggregate machine-tool important user the automobile industry, for caters to the people individuality demand, the automobile aberration variety increases day by day, launches the competition by the multi- varieties to become one of auto market competition characteristics, this causes the tool-tool manufacturing industry to face is changing form thematic- varieties production challenge. In order to adapt the

multi-varieties production, the tradition processes the sole variety the rigidity aggregate machine tool and must enhance its flexibility from the generator. In the 70's, the numerical control system reliability had the very big enhancement, therefore to at the end of the 70's and at the beginning of the 80's, like Align, Hüller-Hille and company and so on Ex-cell-o develops the numerical control processing module and the flexibility one after another from the generator, from this time on the numerical control aggregate machine-tool and the flexibility increase year by year from the generator. From 1988 to1992, the Japan aggregate machine-tool and (including partial other forms special purpose machine) the output numerical control rate has reached 32% from the generator ~ 39%, the output value numerical control ratio reaches 35% ~ 51%; The Germany aggregate machine-too land from the generator output numerical control rate is 18% ~ 62%, the output value numerical control rate reaches 45% ~ 66%. These numerals indicated that, in the recent ten years, the tool-tool numerical control development is extremely rapid. Should point out that, since has entered for the 90's, the auto market competition hastens intensely, the produce market life

further reduces, the new vehicle type development cycle reduces (at present generally is day by day 35 months), the automobile variety unceasingly increases, thus the automobile industry increases day by day to the flexible automation technical equip demand quantity. If the Japanese Toyota car company, is the company subordinate factory flexibility processing system popular rate achieves 100% in this century's end goal. Very obviously, the aggregate machine tool and its at maintains its high production efficiency from the generator under the condition, further enhances its flexibility on increasingly to have the vital significance.

The aggregate machine-tool flexibility mainly is through uses the numerical control technology to realize. The development flexibility aggregate machine-tool and the flexibility develops the numerical control processing module from the generator important premise, but has the longer development history the processing center technology to provide the mature experience for the development numerical control processing module. Flexibility aggregate machine-tool and flexibility’s

composed which by the numerical control processing module from generator, the passable application and the change numerical control procedure realizes from moves the knife, automatically replaces the change processing traveling schedule, the operating cycle, the cutting parameter as well as processes the position and soon, adapts the aberration variety processing. The flexibility aggregate machine-tool and the flexibility the numerical control processing module which use from the generator, according to its numerical control coordinates (axis) the number, mainly has the single coordinates (Z), the double coordinates (X-Z, Y-Z, Z-U and Z-B and soon) and three coordinates (X-Y-Z) processes the module; According toots main axle number, has the single axle and the multiple spindle processing module, also has the single axle and the multiple spindle compound process.

The column moves the type CNC three coordinates processing’s module tube possible to use X axis and the Y axis linkage realizes the peripheral craft, specially when gear box body this kind of rigidity worse work piece, may

use compares the minor diameter the milling cutter, the realization is high speed (cutting speed to reach 2500m/min) peripheral, from this reduces time the processing the work piece distortion. This uses the double coordinates processing module with the large diameter milling cutter to carry on much more superior than. The multiple spindle-processing module is another kind of important module, mainly uses in to process the box body and the plate class work piece flexibility aggregate machine-tool and the flexibility from the generator. This kind of module has the many kinds of different structural style, but basically may divide into from moves the box type multiple spindle processing module (chart 7), transfers the tower system multiple spindle processing module (chart 8) and the rotation work table model multiple spindle processing module (chart 9). From moves the box type module because may specially establish in many storehouses stores up therefore may use for to process more different varieties the work piece. But transfers the tower system and the rotation work table model multiple

spindle processing module, because allows the rotary table which installs to be limited (generally is 4 ~ 6), therefore this kind of processing module only can realize the limited variety processing system multiple spindle processing module, not only may realize the different variety work piece processing, moreover in from generator meter time in (if metre adequate time), this kind of processing module also may in the identical Canadian location through it from moves the knife or trades the box, realizes the multi channel processing working procedure (to bethink in turn The drill hole, drills outland attacks the silk), thus reduces from the generator processing labor figure, reduces from the generator length. The single axle and the multiple spindle compound processing module is one kind of three coordinates numerical controls processing module, passable from has moved the knife either automatically replaces realizes the single axle processing or the multiple spindle processing. Is worth mentioning, Corporation promotes the CNCMACH modulation system in 80'sintermediate stages Germany Hon berg (chart 10) is has

the characteristic very much one kind of modular system, this system full application modulation structure principle, in took the system base module in the CNC three coordinates module, through fluctuates each kind of different function module, assembles Cheng Gashing the different coordinates or does not use the craft use the processing module. To be specific, looking from the coordinates, besides three coordinates, but also may the group form a pair the coordinates and the single coordinates processing module; Looking from the knife storehouse that, may install the cutting tool store house may alone realize the cutting tool automatic replacements, also may realize the cutting tool replacements in turn.

CNC MACH system, not only in mechanism aspect, moreover in aspect ands on control and software also is the modulation. Therefore, uses this system module, may very conveniently assemble the flexibility from the generator (FTL), the flexible processing unit (FMC) or the flexible manufacture system (FMS). Besides above each kind of CNCprocessing module, the robot and the servo actuate

the jig also are the flexibility aggregate machine-tool and the flexibility from the generator important part. Specially in the flexibility from the generator in, at present comparatively generally has used the Dragon Gate type spatial frame robot to carry on the work piece on the automatic yummy treats, uses in work piece indexing or the turn over. In order to transport the different work piece, may in from the generator nearby the establishment fingernail storehouse, the realization fingernail automatic replacement. The jig provides the servo drive, adapts in the work piece race the different work piece automatically to clamp. Chart 11 shows are a processing carrying capacity truck eight kind of gearboxes bodies’ flexibility from the generator. This line uses the numerical control processing module has four double coordinates numerical controls module, six numerical controls transfers the tower system multiple spindle processing module and six numerical controls three coordinates processing module. The auxiliary location has cleans the location and uses the robot to carry on the operation the attire to clamp the workstation.

Because composes from the generator processing module all is the numerical control, when by one kind of work piece processing transformation for another kind of work piece processing, only must be good through the change numerical control procedure, but did not need to carry on aspect the and so on machinery adjustment and the equipment.

The aggregate machine-tool reduces day by day from the generator flexibility rapid development and the meter time, fully had demonstrated the CNC technology and the cutting tool technology the huge technology advancement which bring for the aggregate machine-tool automatic line, causes the flexibility from the generator in thematic- varieties, the mass production to become the important technical equip. But must point out in here that, during the tool-tool and from generator realization flexibility development, the processing center high-speed development exceptionally is rapid. At the beginning of the 90's, the flexible production line which discomposed by this kind of high speed processing center enter the mass realm of production, appeared the processing center and from the

generator competition aspect.

------ Rajput R K Elements of Mechanical Engineering. Katson Publ.House 组合机床现状与前景 组合机床和组合机床自动线是一种专用高效自动化技术装备,目前,由于它仍是大批量机械产品实现高效、 高质量和经济性生产的关键装备,因而被广泛应用于汽车、拖拉机、内燃机和压缩机等许多工业生产领域。其中,特别是汽车工业,是组合机床和自动线最大的用户。如德国大众汽车厂在Slaughter 的发动机工厂,90年代初所采用的金属切削机床主要是自动线(60%)、组合机床(20%)和加工中心(20%)。显然,在大批量生产的机械工业部门,大量采用的设备是组合机床和自动线。因此,组合机床及其自动线的技术性能和综合自动化水平,在很大程度上决定了这些工业部门产品的生产效率、产品质量和企业生产组织的结构,也在很大程度上决定了企业产品的竞争力。 现代组合机床和自动线作为机电一体化产品,它是…

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控制、驱动、测量、监控、刀具和机械组件等技术的综合反映。近二十年来,这些技术有长足进步,同时作为组合机床主要用户的汽车和内燃机等行业也有很大的变化,其产品市场寿命不断缩短,品种日益增多且质量不断提高。这些因素有力地推动和激励了组合机床和自动线技术的不断发展。

1 、组合机床品种的发展重点

在组合机床这类专用机床中,回转式多工位组合机床和自动线占有很重要的地位。因为这两类机床可以把工件的许多加工工序分配到多个加工位上,并同时能从多个方向对工件的几个面进行加工,此外,还可以通过转位夹具(在回转工作台机床上)或通过转位、翻转装置(在自动线上)实现工件的五面加工或全部加工,因而具有很高的自动化程度和生产效率,被汽车、摩托车和压缩机等工业部门所采用。

根据有关统计资料,德国在1990~1992年期间,回转式多工位组合机床和自动线的产量约各占组合机床总数的50%左右。

应指出,回转式多工位组合机床实际上是一种特殊

型式的小型自动线,适合于加工轮廓尺寸≤250mm的中小件。与自动线相比,在加工同一种工件的情况下,回转式多工位组合机床所占作业面积要比自动线约小2/3。

2 、自动线节拍时间进一步缩短

目前,以大批量生产为特征的轿车和轻型载货车,其发动机的年产量通常为60万台左右,实现这样大的批量生产,回转式多工位组合机床和自动线在三班运行的情况下,其节拍时间一般为20~30秒,当零件生产批量更大时,机床的节拍时间还要更短些。在70年代,自动线要实现这样短的节拍,往往要采用并列的双工位或设置双线的办法,即对决定自动线节拍的、工序时间最长的加工工序要通过并联两个相同的加工工位,如果限制性工序较多时,则通过采用两条相同的自动线来平衡自动线系统的加工节拍。显然,这样就要增加设备投资和作业面积。

缩短辅助时间主要是缩短包括工件输送、加工模块快速引进以及加工模块由快进转换为工进后至刀具切入工件所花的时间。为缩短这部分空行程时间,普遍采用提高工件(工件直接输送)或随行夹具的输送速度和加工

模块的快速移动速度。目前,随行夹具的输送速度可达60m/min或更高些,加工模块快速移动速度达40m/min。目前,随行夹具高速输送装置常用的有电液比例阀控制的或摆线驱动的输送装置。 70年代末,Hon berg公司在其加工变速箱体的自动线上就采用了电液比例阀控制的输送装置。该自动线长18.2m,有12个加工位,输送步距为1400mm,输送重量为7000kg,输送速度达45.6m/min,一个步距的输送时间仅为2.5s。由于电液比例阀控制系统具有良好的启动和制动性能,且系统结构简单,至今,这种输送装置仍被许多自动线所采用。

3 、组合机床柔性化进展迅速

十多年来,作为组合机床重要用户的汽车工业,为迎合人们个性化需求,汽车变型品种日益增多,以多品种展开竞争已成为汽车市场竞争的特点之一,这使组合机床制造业面临着变型多品种生产的挑战。为适应多品种生产,传统以加工单一品种的刚性组合机床和自动线必须提高其柔性。在70年代,数控系统的可靠性有了很大的提高,故到70年代末和80年代初,像Align、Hüller-Hille 和Ex-cell-o等公司相继开发出数控加工模

块和柔性自动线(FTL),从此数控组合机床和柔性自动线逐年增多。在 1988年至1992年间,日本组合机床和自动线(包括部分其它形式的专用机床)产量的数控化率已达32%~39%,产值数控比率达35%~51%;德国组合机床和自动线产量的数控化率为18%~62%,产值数控化率达45%~66%。这些数字表明,近十年来,组合机床的数控化发展是十分迅速的。应指出,进入90年代以来,汽车市场竞争更趋激烈,产品市场寿命进一步缩短,新车型的开发周期日益缩短(目前一般为35个月),汽车品种不断增多,因而汽车工业对柔性自动化技术装备的需求量日益增多。如日本丰田汽车公司,在本世纪末的目标是公司下属工厂的柔性化加工系统的普及率达到100%。很显然,组合机床及其自动线在保持其高生产效率的条件下,进一步提高其柔性就愈来愈具有重要意义。

组合机床的柔性化主要是通过采用数控技术来实现的。开发柔性组合机床和柔性自动线的重要前提是开发数控加工模块,而有着较长发展历史的加工中心技术为开发数控加工模块提供了成熟的经验。由数控加工模块组成的柔性组合机床和柔性自动线,可通过应用和改变

数控程序来实现自动换刀、自动更换多轴箱和改变加工行程、工作循环、切削参数以及加工位置等,以适应变型品种的加工。柔性组合机床和柔性自动线用的数控加工模块,按其数控坐标(轴)数,主要有单坐标(Z)、双坐标(X-Z、Y-Z、Z-U和Z-B等)和三坐标(X-Y-Z)加工模块;按其主轴数,有单轴和多轴加工模块,也有单轴和多轴复合加工模块。

立柱移动式CNC三坐标加工模块可利用X轴和Y轴的联动来实现周边铣削工艺,特别是在铣削象变速箱体这类刚性较差的工件时,可采用较小直径的铣刀,实现高速(切削速度达2500m/min)周边铣削,由此减小加工时的切削力和工件的变形。这比采用双坐标铣削加工模块用大直径铣刀进行铣削要优越得多。多轴加工模块是又一种重要模块,主要用于加工箱体和盘类工件的柔性组合机床和柔性自动线。这类模块有多种不同的结构形式,但基本上可分为自动换箱式多轴加工模块、转塔式多轴加工模块和回转工作台式多轴加工模块。自动换箱式模块由于可在专门设置的多轴箱库中储存较多的多轴箱,故可用来加工较多不同品种的工件。而转塔式和回转工

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近几年,我厂和英国、西班牙的几个公司有业务往来,外商传真发来的图纸都是英文标注,平时阅看有一定的困难。下面把我们积累的几点看英文图纸的经验与同行们交流。 1标题栏 英文工程图纸的右下边是标题栏(相当于我们的标题栏和部分技术要求),其中有图纸名称(TILE)、设计者(DRAWN)、审查者(CHECKED)、材料(MATERIAL)、日期(DATE)、比例(SCALE)、热处理(HEAT TREATMENT)和其它一些要求,如: 1)TOLERANCES UNLESS OTHERWISE SPECIFIAL 未注公差。 2)DIMS IN mm UNLESS STATED 如不做特殊要求以毫米为单位。 3)ANGULAR TOLERANCE±1°角度公差±1°。 4)DIMS TOLERANCE±0.1未注尺寸公差±0.1。 5)SURFACE FINISH 3.2 UNLESS STATED未注粗糙度3.2。 2常见尺寸的标注及要求 2.1孔(HOLE)如: (1)毛坯孔:3"DIAO+1CORE 芯子3"0+1; (2)加工孔:1"DIA1"; (3)锪孔:锪孔(注C'BORE=COUNTER BORE锪底面孔); (4)铰孔:1"/4 DIA REAM铰孔1"/4; (5)螺纹孔的标注一般要表示出螺纹的直径,每英寸牙数(螺矩)、螺纹种类、精度等级、钻深、攻深,方向等。如: 例1.6 HOLES EQUI-SPACED ON 5"DIA (6孔均布在5圆周上(EQUI-SPACED=EQUALLY SPACED均布) DRILL 1"DIATHRO' 钻1"通孔(THRO'=THROUGH通) C/SINK22×6DEEP 沉孔22×6 例2.TAP7"/8-14UNF-3BTHRO' 攻统一标准细牙螺纹,每英寸14牙,精度等级3B级 (注UNF=UNIFIED FINE THREAD美国标准细牙螺纹) 1"DRILL 1"/4-20 UNC-3 THD7"/8 DEEP 4HOLES NOT BREAK THRO钻 1"孔,攻1"/4美国粗牙螺纹,每英寸20牙,攻深7"/8,4孔不准钻通(UNC=UCIFIED COARSE THREAD 美国标准粗牙螺纹)

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外文资料翻译 学生姓名: 专业班级:机械设计制造及其自动化04级2班指导教师: 2008年6月

装载机发展概况 Abstract This paper have discussed s.s. ZL-50 type fork-lift truck mainly overall fictitious prototype design as well as some kinds of typical schoolwork operating modes imitate and emulate , include equipment and the overall parts needed build mould. In this design course, have applied ADAMS software and the software of PRO/ENGINEER. ADAMS software is used in the emulation of some kinds of schoolwork operating modes, and the software of PRO/ENGINEER is used to build mould mainly. Through the simulated emulation for some kinds of overall schoolwork operating modes, can see relatively distinctly the overall possible condition in actual schoolwork course that met , can in time modify , have reduced actual design time , have raised production efficiency. The innovation of this design Zhi is in in, imitate and have emulated fork-lift truck the 3 kinds of typical schoolwork operating mode in actual schoolwork, is effect again have imitated in actual schoolwork the hydraulic impact of use, so when being helpful to solve actual loading, the actual problem of meeting the stock that is hard to uninstall can so raise production efficiency. Key words: Fork-lift truck 、fictitious prototype , build mould, emulation, optimization、production efficiency Loader Development China's modern 20 wheel loaders began in the mid-1960s of the Z435. The aircraft as a whole rack, rear axle steering. After years of hard work, the attraction was the world's most advanced technology wheel loader on the basis of the successful development of the power of 162 KW of shovel-fit wheel loaders, stereotypes for Z450 (later ZL50), and in 1971 December 18, formally appraised by experts. Thus the birth of China's first articulated wheel loader, thus creating our industry loader formation and development history. Z450-type loader with hydraulic mechanical transmission, power shift, Shuangqiaoshan drive, hydraulic manipulation, articulated power steering, gas oil Afterburner brake wheel loaders, and other modern, the basic structure of the world's advanced level for the time . Basically represent the first generation of wheeled loading the basic structure. The aircraft in the overall performance of dynamic, and insertion force a rise of power and flexibility, manipulation of light, the higher operating efficiency of a series of advantages. 1978, Heavenly Creations by the Department in accordance with the requirements of machinery, worked out to LIUGONG Z450-based type of wheel loaders series of standards. The development of standards, with reservations Z

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