供应商库存结构件焊缝维修指导Guide welding repair of suppliers’ stock structure 201605
焊接相关中英文词汇及注释
焊接常用中、英文术语定义及解释1 母材金属base mental, parent mental 被焊金属材料的统称。
2 热影响区heat-affected zone 焊接或切割过程中，材料因受热的影响（但未熔化）而发生金相组织和机械性能变化的区域。
3 过热区overheated zone 焊接热影响区中，具有过热组织或晶粒显著粗大的区域。
4 焊缝weld 焊件经焊接后所形成的结合部分。
5 焊缝区weld zone 焊缝及其邻近区域的总称。
6 定位焊缝tack weld 焊前为装配和固定构件接缝的位置而焊接的短焊缝。
7承载焊缝strength weld 焊件上用作承受载荷的焊缝。
8 连续焊缝continuous weld 连续焊接的焊缝。
9 断续焊缝intermittent weld 焊接成具有一定间隔的焊缝。
10 纵向焊缝longitudinal weld 沿焊件长度方向分布的焊缝。
11 横向焊缝transverse weld 垂直于焊件长度方向的焊缝。
12 环缝girth weld, circumferential weld 沿筒形焊件分布的头尾相接的封闭焊缝。
13 密封焊缝seal weld 主要用于防止流体渗漏的焊缝。
14 并列断续角焊缝chain intermittent fillet weld T形接头两侧互相对称布置、长度基本相等的断续角焊缝。
15 交错断续角焊缝staggered intermittent fillet weld T形接头两侧互相交错布置、长度基本相等的断续角焊缝。
16 凸形角焊缝convex fillet weld 焊缝表面突起的角焊缝。
17 凹形角焊缝concave fillet weld 焊缝表面下凹的角焊缝。
18 焊缝正面face of weld 焊后，从焊件的施焊面所见到的焊缝表面。
19 焊缝背面root su**ce 焊后，从焊件施焊面的背面所见到的焊缝表面。
焊缝返修工艺卡
签字: 日期:
返修结果
无裂纹，无渗透，焊缝成形好。
返修焊工:
日期:
焊 缝 返 修 工 艺 卡
Welding joint repair record
产品名称
产品位号
生产指令号
片号
焊接方法
返修焊缝编号
缺陷性质
施焊焊工
返修次数
手弧焊
焊接缺陷产生原因分析:
焊接电流过大；表面清理不彻底，外表有油污。
焊接缺陷返修及预防措施:
缺陷返修：用砂轮打磨清除缺陷，待补焊部位应开出宽度均匀，表面平整、便于施焊的凹槽，且两端应有一定坡度。
焊接电流(A)
焊接电压(A)
焊接速度
(mm/s)
手弧焊
直流(反)
手弧焊
直流(反-F4J
焊接材料
焊接质控工程师审批意见:
同意以上返修方案
签字: 日期:
牌号
规格
烘烤温度
入库编号
J422
Ø3.2
J422
Ø3.2
发 料 员
日期
检验确认
日期
总工程师批准意见:
按焊缝返修焊接工艺参数进行补焊,采用短弧焊接。施焊时应严格按照规范和工艺要求执行。注意层间清理干净。焊后清除焊渣及飞溅物。
预防措施:工件表面按要求清理干净, 施焊时应按焊接工艺参数采用短弧进行焊接. 注意层间清理干净。
焊 缝 返 修 焊 接 工 艺 参 数 表
焊接方法
焊接工艺评定号
焊接材料
焊材规格
电流极性
机械专业英语词汇
General 通用法规，规范, code标准, standard暂行标准, tentative standard达到标准, come up to the standard 定标准, fix (set up) a standard 标书，技术规格, specification 要求, requirement满足要求, fulfill requirement 细则, regulation规则, rule法律, law条款, provision总则, general provision附带条件，限制性条款, proviso 判椐, criterion (pl. criteria) 约定条件, stipulation合同规定, on the stipulation that合同, contract签订合同, sign a contract拟订合同, draw up a contract 违约, breach of contract代理人, mandatory强制性的, mandatory,restrictive非强制性的, optional条件, condition符合, conform to (with)遵守, comply with确认, confirm证书, certificate认可, approve (v), approval (n.) 接收, accept (v.), acceptance (n.), acceptable (a.)评定, qualify (v.) qualification (n.)满足, meet许可, permit拒收, reject废品, rejection鉴别, identify提交, submit to论证, demonstrate公约, convention仲裁, arbitration公证, notarization公证人, public notary商检, commodity inspection & testing独立检验员, independent inspector业主代表, representative of S / V业主, owner委托人, client签署, sign要求, request监理员, supervisor, surveyor检查鉴定, survey检查, inspect, check,验证, verify目击，见证, witness禁止, prohibit建议, recommend满意的, satisfactory 授权, authorize文件, document审查, review监控, monitor测定, detect逐个检验, individual inspection 抽样检验, sampling inspection, cross check巡检, touring inspection, patrol inspection评价, evaluate试验, test实验, experiment试样, specimen可跟踪性, traceability预先具有资格, prequalify判定，评价, judge责任, responsibility, obligation, duty折衷，兼顾, compromise官方，管理局, authority样本, sample保证, assure通知单, notification通知, notify (v.) notice (n.) 会议纪要, minutes数量, quantity质量, quality质量控制, quality control(Q.C) 质量保证, qualityassurance(Q.A)缺陷, defect损坏, damage临界的, critical受控文件, valid document停止点, hold point(H)交货, delivery竣工图, as-built drawing原始记录, original record传阅, recycle批注, comment答复, reply紧急, urgent宣读, read out 直线度, straightness垂直度, perpendicular平整度, flatness同心度, concentricity同轴度, axiality平行度, parallelism圆度, roundness平面度, planeness随机的, random不平, uneven空心, hollow同心, concentricity偏心, eccentric表面粗糙度, surface roughness 尺寸公差, dimension tolerance 允许误差, admissible error上偏差, upper deviation下偏差, lower deviation尺寸, dimension长度, length宽度, width高度, height厚度, thickness深度, depth跨度, span直径, diameter半径, radius外径, outer diameter内径, inner diameter口径, caliber拱度, camber挠度, deflection旁弯, lateral flexure径向跳动, runout端面跳动, endface runout中心线偏斜, lack of alignment 弯曲, flexure, bending斜度, slope角度, angle对角线, diagonal平行线, parallel中心线, center line斜线, oblique line切线, tangential line 轮廓线, contour line原点，起点, original指标, index转速, rotary speed方向, direction指南, guide选定, choose选择, select挑选, pick炉批号, heat / plate number, heat batch炉、批, lot or heat编制, drafting签发, sign & issue执行, performance报标, invitation for tender投标, tender, bid开标, bid opening中标, success of bid询价, inquiry标价, quotation of prices, offer 不相符, non-conformance遗漏, omission去掉, remove更换, renew修补, repair几何形状, geometry型号, model暂时, temporarily测量, measure附件, annex, attachment 修正, amend型材, bar stock湿气, moisture发出, issue填写, fill in开工会, kick-off meeting 间距, interval承包商, contractor分保商, subcontractor供货商, supplier操作错误, operate missing 签证, visa敲打检查, hammering test 拉伸试验, tensile test冲击韧性, impact toughness冲击功, impact work抗拉强度, tensile strength屈服强度, yield strength弯曲角, angle of bending冲击韧性试验, impact cupping test压扁试验, squeezing test侧弯试验, side bend test背弯试验, root bend test面弯试验, face bend test纵弯试验, axial bend test硬度试验, hardness test破断延伸率, percentage of elongation of break断面收缩率, percentage seduction of area无损检测, nondestructive test (NDT)破坏试验, destructive test外观检查, visual examination超声波探伤, ultrasonic test (UT) 射线探伤, radiographic test(RT) 磁粉探伤, magnetic particle test (MT)渗透探伤, penetrant test (PT) 密封性试验, leak test气密试验, air tight test压力试验, pressure test水压试验, hydraulic test气压试验, pneumatic test冲水试验, fill water test宏观组织检查, macroscopic examination微观组织检查, microcosmic examination侵蚀, erosion底片, radiographic test film变形, distortion试运行, trial operation永久变形, permanent deformation 凸起, camber凸出, protrusion 凹进, concave超出, protrude beyond清除, decontaminate失败，故障, failure断裂, fracture塌陷，凹陷, collapse中断, discontinuity裂缝, crack发裂, flaw龟裂, fissure毛细裂纹, capillary crack 起始裂纹, incipient crack 断层裂纹, fault fissure积水, stagnant water船舱, cabinProcessing 工艺加工, processing, working 工艺学, technology工艺技术, technique工艺的, technologic工位, station, position工序, procedure, operation工步, step车间, shop, workshop工厂, mill, factory, manufacturer工地、现场, site外场, yard, field侧面, side断面, section结构, structure, construction 构件,部件, member, component 零件, part, element机构, mechanism装置, device机件, machinery机械零件, mechanical element 基准, datum水平基准线, horizontal reference line精度, accuracy余量, allowance组件, assemble分装件, subassemble 包装, package外协件, cooperation外购件, purchase part备件, spare part裸装件, nudes散装件, odd lot, odds & ends拆包, unpackaging工件, workpiece装箱单, packing list焊接, Welding对接焊, butt welding角焊, fillet welding搭接焊, lap welding船形焊, fillet welding in down hand塞焊, plug welding平焊, down hand welding横焊, horizontal position welding立焊, vertical position welding 仰焊, overhead position welding 全位置焊, all position welding平角焊, horizontal fillet welding仰角焊, fillet welding in the overhead衬垫焊, welding with backing 单面焊双面成形, one-side welding with back formation定位焊, tack welding堆焊, surfacing返修焊, rewelding补焊, repair welding隔离层堆焊, buttering手工焊, manual welding自动焊, automatic welding焊条电弧焊, shielded metal arc welding(SMAW)埋弧焊, submerged arcwelding(SAW)气保焊, gas shielded arc welding 氩弧焊, argon arc welding钨极氩弧焊, argon tungsten arc welding 熔化极惰性气体保护焊, MIG钨极惰性气体保护焊, TIG活性气体保护电弧焊, metal active-gas arc welding (MAG) CO2气保焊, carbon-dioxide arc welding药芯焊丝CO2气保焊, arcos arc process, dual shielded arc welding单面焊, welding by one side 双面焊, welding by both sides 单道焊, single pass welding 多道焊, multi-pass welding单层焊, single layer welding 多层焊 , multi-layer welding 连续焊, continuous welding断续焊, intermittent welding 打底焊, backing welding盖面焊, cosmetic welding分段退焊, backstep welding纵缝, longitudinal seam横缝, transverse seam环缝, circumferential seam螺旋缝, spiral seam坡口, groove坡口面, groove face坡口面角度, level angle坡口角度, groove angle坡口高度, groove depth钝边, root face钝边高度, thickness of root face 根部间隙, root gap根部半径, root radius根部锐边, root edgeI型坡口, square groove坡形板边（削薄）, tapered edge 焊缝表面, weld face焊缝背面, back of weld焊缝尺寸, size of weld焊缝厚度, throat thickness熔深, penetration焊缝成形, appearance of weld余高, reinforcement背面余高, root reinforcement 焊脚, leg焊缝腰高, theoretical throat焊根, weld root焊趾, weld toe凸形角焊缝, convex fillet weld 凹形角焊缝, concave fillet weld 交错断续角焊缝, staggered intermittent fillet weld并列断续角焊缝, chain intermittent fillet weld密封焊缝, seal weld熔透焊缝, penetration bead保留垫板, permanent临时垫板, temporary backing垫板, backing铜垫板, copper backing焊剂垫, flux backing引弧板, run-on tab end tab引出板, run-off tab end tab 引弧, arc start, arc burning熄弧, arc outage, arc blowout 焊接工艺评定, welding procedurequalification(WPQ)焊接工艺规程, welding procedure specification(WPS)焊接工艺参数, welding parameter 焊接电流, welding current电弧电压, arc voltage焊接速度, weld travel speed预热, preheat后热, postheat层间温度, interpass temperature 焊后热处理, post weld heat treatment焊接环境, welding surroundings 焊工考试, welder qualification test清根, root back gouged, back chipping清渣, slag removal定位板（马〕, strong-back电弧偏吹, arc flow熔滴, droplet拼接, splice 焊缝清理, weld cleaning气刨, gouge批凿, chip锤击, peening捻缝, caulking中间焊层, intermediate weld layer划线, mark off熔渣, slag焊缝穿越孔, weld access hole 焊态, as-weld过热组织, overheated structure 魏氏组织, Widmannst?tten structure层状偏析, lamellar segregation 熔合线, bound line热影响区, heat-affected zone (HAZ)碳当量, carbon equivalent晶间腐蚀, intercryctalline corrosion敏化区腐蚀, weld decay焊接残余应力, welding residual stress消除应力, stress relieving退火消除应力, stress relieving by annealing焊接残余变形, welding residual deformation角变形, angular distortion波浪变形, wave-like deformation 扭曲, twisted收缩, shrinkage反变形, backward deformation刚性固定, rigid fixing校正, straighten火焰校正, flame straightening 焊接缺陷, weld defect裂纹, crack层状撕裂, lamellar tearing气孔, blowhole密集气孔, porosity虫形气孔, worm hole咬边, undercut 焊瘤, overlap凹坑, pit烧穿, burn through塌陷, excessive penetration未焊透, incomplete penetration 未熔合, incomplete fusion未焊满, Incompletely filled weld 根部缺陷, root concaving电弧擦伤, arc scratch, arc strike夹渣, slag inclusion白点, fish eye错边, dislocation, mismatching, misalignment分层, stratification嵌条, insert飞溅, spatter机械擦伤, mechanical damage焊缝成形差, rough weld锤痕, hammering pit麻点, pock边缘不平整, rough edge剥落, peel弧坑, crater焊道曲折, zigzag weld外形规整, smooth contour歪斜, crooked翘曲, warping焊接材料, welding consumables 焊条, electrode酸性焊条, acid electrode碱性焊条, basic electrode低氢焊条, low hydrogen type electrode焊剂, welding flux焊丝, welding wire镀铜焊丝, copper -plating welding wire药心焊丝, flux-cored wire电弧焊机, arc welding machine 弧焊电源, arc welding power source焊条保温筒, thermostat for electrode 干燥箱, dryer地线, earth lead地线夹头, earth clamp平台, platen滚轮架, turning roll胎架, placentas压缩空气, compressed air焊接量规, weld gauge测温笔, tempil stick打磨, grind (ground)焊钳, electrode holder砂轮机, grinder钢丝刷, wire brush砂纸, sand-paper砂布, emery cloth气焊, gas welding氧-乙炔焊, oxy-acetylene welding热喷涂, thermal spraying气割, gas cutting电弧切割, arc cutting等离子弧切割, plasma arc cutting(PAC)空气等离子弧切割, air plasma arc cutting仿形切割, shape cutting数控切割, NC cutting碳弧气刨, carbon arc air gouging 坡口切割, bevel cutting切割面质量, quality of cut face 缺口, notch挂渣, adhering slag结瘤, dross周边焊, around welding电弧偏吹, arc blow焊态, as-welded铜垫板, copper chill plate焊接熔池, weld pool焊接区, weld region送丝速度, wire feed speed反变形, backward deformation收缩变形, contraction deformation翘曲变形, deflection deformation油漆, Painting底漆, primer painting, under coating中层漆, intermediary painting 面漆, finishing painting, top coating锌粉底漆硬化剂, curing agent, hardener溶剂, solvent溶剂气化, solvent boiling稀释剂, thinner环氧富锌漆, epoxy zinc rich primer磷化漆, Phosphorized painting 沥青, asphalt表面预处理, surface pretreatment喷砂, sand blasting喷丸, shot blasting除锈, rust removal, derusting 除漆, depainting脱脂, degreasing除氧化皮, scaling喷涂, spray painting刷涂, brushing防锈, antirust辊涂, roller-painting电镀, electroplating镀锌, galvanized腻子, putty刮腻子, puttying擦净, scouring晾干, airing嵌填, implant防滑面漆, finishing non-slip paint清漆, varnish防锈漆, rust preventive oil 脱脂漆, antirust grease防锈纸, rust preventive paper 搅拌, stirring条纹状涂层, stripe coating色素, pigment 沉淀, sediment无空气喷漆, airless spray相对湿度, relative air humidity 湿度计, moisture gauge, psychomotor粗躁度, profile roughness干膜厚度,湿膜厚度,膜厚仪, film thickness gauge粘度计, viscosity meter露天, open含水量, moisture content混合比例, mixing ratio风向, fan angle清洁度 , cleanliness覆盖度, coverage露点测量器, dew point calculation汽化, flash off再喷涂最小间隔, minimum recoating interval附着力试验, paint adherence test,cross-hatch test附着力 , adhesion密度, density起泡, blistering气泡, bubble气孔, blowhole针孔, pin hole起皱, wrinkling, crumple凹坑, pitting流淌, running流挂, sagging起皮, peeling桔皮状, orange peeling发黑, blackening泛黄, yellowing开裂, cracking颜色和光泽不均匀, uneven colour & gloss涂层中夹灰和砂, retention of dust &sand厚度不均匀, uneven thickness of film 露底, holiday剥落, peel off脱皮, spalling刷痕, brush mark渗色, bleeding自然老化, weathering飞漆, overspray漆渣, paint dregs油漆烧焦, burnt &charred paint 褪色, discolour; fading粉状表面, powdery surface污染, contamination鳞片, lamination刮痕, scratch堆积, accumulation混浊膜, blushing烤焦, boiling粘附, sticks浪费油漆, over consumption of paint隐蔽部位, hidden past散布, scattered残余物, residues光泽, gloss均匀地, evenly尾状漆, tailing灰尘, dust锈, rust干燥, drying油漆附着力强度值, painting adherence strength value 氧化皮, oxide scale冷作, cold work配作, matching making对称制作, symmetrical排料, blank layout放样, lofting, layout展开, development号料, layout off胀形, bulging扩口, flaring ,expanding 缩口, necking拱曲, arching放边, release side 卷边, curling, crimping折边, hemming, folding翻边, flanging刨边, edge planning修边, trimming拔缘, side bending矫正、校形, correction, rectification矫直, straightening, leveling 校平, flattening划线, laying out切断, cutting打样冲眼, center-punching锯切, sawing錾削, chipping铲去, chips off压皱, corrugate锉削, filing堵孔, hole plugging出白, baring工件, work piece嵌补, inserting贴补, patching榫接, rabbet抛光, polishing机械加工, Machining, Mechanical working钳工加工, bench working砂纸打磨, sanding找正, centering配键, key fitting刮研, spotting-in, rescraping 配研, running-in, facing-up 毛刺, burr去毛刺, deburring无毛刺, out buss打磨修正, dress修磨光滑, dressed smooth滚花, knurling倒角, chamfering倒圆角, sounding, filleting 倒钝锐边, breaking sharp corners，rounding sharp edges 车削, turning rolls 铣削, milling刨削, planning, shaping钻孔, drilling铰孔, reaming锪削, spotting镗削, boring插削, slotting拉削, (pull) broaching推削, push broaching铲削, relieving, backing-off 刮削, scraping磨削, grinding滚削, hobbing扩孔, counterboring, core drilling冲孔, punching, piercing, perforation钻中心孔, centering模具, die, mould力矩扳手, torque wrench铆接, riveting剪断, shearing锯断, sawing粘接, glued joint, adhesive-bonding热处理, Heat treatment 表面热处理, surface heat treatment固溶处理, solution heat treatment稳定化处理, stabilizing treatment水韧处理, water toughening 渗碳, carburization, carburizing渗氮, nitriding磷化, phosphating硬化,强化, hardening时效, ageing退火, annealing正火, normalizing淬火, quenching回火, tempering调质, quenching& tempering 脱碳, decarbonization过烧, burning过热, overheating冷脆, cold brittleness热(红)脆, hot(red) shortness 氢脆, hydrogen embrittlement 蓝脆, blue brittleness回火脆性, temper brittleness 偏析, segregation白点, flake, white spot软点, soft spot晶粒, grain晶界, grain boundary断口, fracture总装, general assembly零件装配, component assembly 部件装配, subassembly配合, fit安装, erection, installation 拆卸, disassembly, dismantle 磨擦, friction磨损, abrasion, wear润滑, Lubrication集中润滑, central lubrication 分散润滑, separate lubrication 泄漏, leakage密封, seal填料函(箱), stuffing box填料, packing铸造, Casting冒口, riser, feeder浇口, gate, sprue粘砂, burning-on砂眼, sand hole气眼, air pocket结瘤, heel多肉, metallic projections残缺, incompleteness冷隔, cold shut缩孔, shrinkage清砂, cleaning铸型, mold型芯, core铸件, casting 锻造, Forging锻件, forge piece成形, forming辊形, roll forming冲压, stamping, pressing, punching冲裁,落料, blanking旋压, spinning滚压, rolling拉延, drawing拉拔, drawing, draft轧制, rolling弯形, bending弯管, pipe bending卷园, edge coiling切口, lancing翻孔, hole flanging滚园, rolling circle下料, cropping冲压件, stamping回弹, spring-back展宽, spreading角裂, chink飞边, flash off连皮, wad, slug凸耳, earing隆起、堆积, piling, build-up烧损, scale (heating)loss缩孔, shrinkage cavity缺肉, underfill非金属夹杂, non-metallic inclusions折（重）叠, lap, overlap错差, mismatch粉末冶金, Powder metallurgy 粉末冶金制品, powder product烧结结构零件, sintered structural part手提电脑, notepad, laptop程序, program软盘, floppy disk软件, software光盘, CD-ROM病毒, virus 杀毒, kill virus数码像机, digital camera容量, capacityCrane起重机桥吊, quayside crane轮胎吊, rubber tyred gantry crane(RTG)装船机, ship loader卸船机, ship unloader堆取料机, stacker-reclaimer 前大梁, boom后大梁, girder立柱，支腿, leg海侧, seaside陆侧, landside上横梁, upper beam下横梁, sill beam连接横梁, horizontal beam 梯形架, A-frame, pylon大平衡梁, upper equalizer 中平衡梁, intermediate equalizer小平衡梁, lower equalizer主动车架, driving bogie从动车架, driven bogie前拉杆, forestay后拉杆, backstay斜撑杆, diagonal bar机器房, machinery house司机室, operator's cab电器房, electrical room理货室, check's cab俯仰操纵室, boom hoist cab小车, trolley大车, gantry托缆小车, catenary trolley吊具, spreader上架, headblock电梯, elevator吊钩横梁, hook beam辅助结构, auxiliary structure 后置平台, rear platform倾转平台, trim / list / skew (T / L / S) platform 上铰座, upper bracket下铰座, lower bracket防挂仓装置, snag load device锚定装置, anchor device顶轨装置 , rail brake device防风系缆, tie down防碰撞装置, bumper轨道夹钳, rail clamp吊具调整装置, trim, list & skew device安全钩, boom latch, safe hook 电缆卷筒, cable drum, cable winder电缆拖令, festoon cable车挡, stopper避雷针, lightning rod灭火器, fire extinguisher防摇装置, anti-sway device防跳装置, anti-bouncer防松装置, slack-preventing device起升滑轮, main hoist reel牵引滑轮, trolley travel reel 俯仰滑轮, boom hoist reel出绳罩, ropes outlet hood吊耳, lifting lug铰点, hinge隔板, diaphragm腹板, web盖板, flange纵向加筋, longitudinal fillet 承轨梁, track girder, rail beam 横梁, transverse beam, cross beam伸缩梁, telescopic beam吊具导板, flipper吊具转销, spreader twistlock梯子, ladder阶梯, stop, stair平台, platform走台, footwalk, walkway扶手, hand rail栏杆, railing护栏, protection cage 直梯, vertical stair斜梯, inclined stairs(ladder) 踢脚板, skirting boards, foot panel波纹板, corrugated plate花纹板, chequered plate网板, wire-mesh plate格栅板, grating plate, grid plate折边板, edgefold plate支承板, bracket支架, support拉板, tie plate档板, baffle钩销, hook pin联接板, link plate泄水孔, drainage hole排水孔, outlet entrance排水管, draw-off tube铭牌, name plate钢丝绳, steel wire, rope卷扬筒, drum马达, motor减速器, reducer滑轮, reel, sheave, pulley制动器, brake制动盘, brake disc制动瓦块, brake shoe制动鼓, brake drum制动带, brake belt制动杠杆, brake lever联轴节, coupling万向联轴节, universal coupling 离合器, clutch齿轮, gear内齿轮, internal gear外齿轮, external gear斜齿轮, helical gear人字齿轮, double helical gear 伞齿轮, bevel gear太阳中心齿轮, sun gear行星齿轮, planet gear蜗轮, worm gear蜗杆, worm 齿条, rack轴, axle, shaft偏心轴, encentric shaft 花键轴, shine shaft轴套, shaft sleeve轴瓦, shaft bush轴承, bearing轴承座, bearing support 链轮, sprocket链条, chain车轮, wheel轮缘, wheel flange轮毂, wheel hub轮辐, wheel spoke轮胎, tyre皮带轮, blot pulley惰轮, idle wheel吊钩, lifting hook抓斗, grab, bucket弹簧 , spring紧固件, fastener螺栓, bolt高强度螺栓, high strength bolt 螺母, nut防松螺母, grip nut螺钉, screw垫圈, washer弹簧垫圈, spring washer螺纹, thread铆钉, rivet钉, nail键, key销, pin开口销, split pin闩, latch铰链, hinge钢轨, rail brake配重, counter-weight压重, ballast备件, spare parts定位块, fix block调整块, adjustment block压板, clip鱼尾板, fish plate 液压系统, hydraulic system齿接触面积, teeth contact area 噪声水平, noise level润滑, lubricate润滑剂, lubricant泄漏, leakage手柄, handle柴油箱, diesel oil box电气系统, electrical system限位开关, limit switch继电器, relay电刷, electrical brush接头, plug插座, socket, consent配电箱, distributing box控制箱, control box开关柜, switch cabinet配电盘, distributer按钮, button, knob开关 , switch cabinet断路器, breaker, disconnector 熔断器, Fuse变压器, transformer整流器, rectifier接触器, contactor电缆 , cable电源, power supply绝缘, insulation接地, earthing电缆槽, cable conduit电气接线箱, electrical connection box故障估测系统及装, MMI soft ware 调试, debugging试车, commission电梯自由坠落试验, falling test 硅胶, silicone纵倾, trim横倾, list扭转, skew主起升, mail hoist俯仰, boom hoist出口孔, outlet hole进口孔, inlet hole 捆扎, bind & fix予紧力矩, pretightening torque 温升, raising of temperature密闭箱体, hermetic box三面成型, before classing box with last plate四面成型, box closed with last plate维修行车, maintenance crane柴油机房, diesel engine room防风系统装置, tie down device 顶轨器, rail brake测量洋冲孔, punch mark for measuring临时焊缝, temporary weld液压泵站, hydraulic pump station 缓冲器, buffer, bumper大车缓冲器, bridge bumper离合器, clutch回转架, Rotary hanger直梯横档, rung双箱梁, Double box girder单箱梁, Mono-box girder涨紧装置, Tension device 换绳装置, Rereeving system 空调, Air conditioner加油点, Oiling point托辊, idler挡绳器, Rope stopper抗剪块, Stop dog车轮踏面, tread控制电缆, Signaling cable 光缆, Optic fiber油污表, contaminant gauge 穿钢丝, thread, reeve布线, wire接线, terminating海绑, sea fastening大梁对中, boom alignment 编码器, encoder发运, delivering船运安全性, cargo security 控制台, console操纵板, console panel 防撞装置, anti-collision device 防震装置, anti-vibration橡胶垫, rubber pad油箱, oil reservoir过滤器, filter软管, hose防松, anti-loose耐久性试验, endurance test达克罗处理, Dacro移动障碍, obstruction of movement of hand over the railing pipe螺旋扣, knob楔套, wire socket楔, wedge绳夹, clamp耐磨板, wire-resisting plate航空灯, aviation light投光灯, flood light照明灯, illuminating lamp应急灯, emergency lamp重锤限位, hammer limit轮压, wheel pressure定位块, location block抗剪块, anti-cut block抗磨块, anti-wear block清扫装置, cleaning device挡绳装置, ward off rope device 涨紧装置, tensioning device挡圈, check ring活塞, piston油标, oil indicator卸扣, shackle双箱吊具, twin-spreader抓斗, grab bucket牵引装置, tow device换绳装置, rope changer联动装置, linkage电缆槽, cable groove扎带, bandage衰减, attenuation贴合面, faying surface临时焊缝, temporary weld RMQC, Rail Mounted Quayside Crane防风颤装置, dampen device抱箍, U-boltContainer 集装箱底架, Base frame底侧梁,底横梁, cross beam, X-member中心梁, center rail底侧梁加强板, bottom side rail reinforcement中心梁TIR加强板, centre rail TIR patch大底横梁, large cross member小底横梁, small cross member门端底横梁, first cross member, rear end cross member地板支撑角铁, floor support angle叉槽角钢, fork lift pocket angle 叉槽底板, fork lift pocket bottom (lower) plate叉槽顶板, fork lift pocket top(upper) plate叉槽横梁, fork lift pocket side member鹅颈槽, gooseneck tunnel鹅颈槽枕梁, bolster鹅颈槽底梁, tunnel bow鹅颈槽外伸梁, tunnel outrigger 鹅颈槽侧梁, tunnel side rail 鹅颈槽板, tunnel plate中底梁(45’), intermediate bottom side rail外底侧梁(45’), bottom side rail end侧部, side侧板, side panel边侧板, end side panel大侧板, main panel顶侧梁,顶板, roof panel角防护板, corner protection plate前角板, front roof gusset 外顶侧梁(45'), top side rail end 中上顶梁(45'), intermediate top rail upper中下顶梁(45'), intermediate top rail lower中角加强板(45'), intermediate reinforcement后角板, rear roof gusset前端, front end前端板, front panel前角柱, front corner post前顶角件, front top corner casting fitting前底角件, front bottom corner casting fitting端框, end frame前底梁, front bottom end rail 前底角件, front bottom corner casting fitting前底梁加强板, front bottom rail patch前角柱加强板, front corner poststiffener底角加强板, bottom corner stiffener防撞槽钢, cone damage protector 前底梁保护槽钢, front protection channel前TIR加强板, front TIR patch 前顶梁, front top end rail前顶板, front top panel固定棒, lashing bar中内角柱(45'), intermediate post inner中外角柱(45'), intermediate post outer系绳环, lashing ring通风窗, ventilator后端, rear end后角柱, rear corner post后内角柱, rear corner post inner 后外角柱, rear corner post outer 后角柱内垫板, rear corner post inner spacer 后角柱内加强板, rear corner post stiffener后下角TIR填板, rear corner TIR filler后角柱边槽, shoring slot门楣, door header门楣加强板, door header gusset 后顶板, rear top panel门槛, door sill门槛加强板, door sill gusset防撞槽钢, door burnper, rear protection channel铰链开口, rear frame cut out for hinges后加强板, rear reinforcement后TIR加强板, rear TIR patch门页, door leaf (leaves)门横梁, door horizontal member 门纵梁, door vertical member门板, door panel碰板, slam plate铰链耳, hinge lug门挡板, door keeper铰链, hinge铰链叶, hinge blade铰链销, hinge pin铰链销衬垫, hinge pin bush门五金件, door hardware锁件, twist lock锁杆, locking rod锁头, locking cam锁座, cam keeper把手, handle把手铰链, handle hinge把手铰链销, handle hinge pin 把手固定夹, handle hub铆钉, rivet实芯铆钉, solid rivet抽芯铆钉, blind rivet开花钉, drive rivet哈克螺栓, Huck bolt六角头螺栓, hexagon head boil 螺母, Nut园头螺栓, round head bolt 弹簧垫圈, spring washer自攻螺钉, self tapping screw密封圈, gasket橡胶门封条, rubber gasket密封圈夹持片, gasketkeeper(retainer)封胶, sealing(S/L)丁基密封胶, butyl sealant氯化密封胶, chloroprene sealant 硅胶, silicon sealant地板, floor board防虫处理板, immunization plate 上漆地板, urethane coated plywood floor安全合格牌, safety approval plate综合标记牌, consolidated data plateCSC安全认可, CSC safety approval国际铁路联盟标记, UIC Mark国际公路运输海关公约认可, TIRapproval plate船级社标, class emblem检验合格标, seal of inspection society木材检疫标, immunization plate 农林徽, farming and foresting badge标志, logo铭牌, name plate箱主代码及系列号, owners code & serial No.集装箱自动识别码标志, A.E.I Tag 油漆标, paint decal核对数字, check digit高度标, height mark超高标, over height mark材料表标, material list decal 制造厂标, manufacturers decal 国家代码, counting code超重标, super heavy decal斑马标, zebra mark, stripe mark 重量标, weight decal 堆码警告标, stack caution decal 箱标, decal, decalcomania不干胶标, self-adhesive film decal毛重, gross weight载重, payload箱重, tare weight容积, cubic capacity样箱试验, prototype test批量试验, batch test堆码试验, stacking test起吊强度试验, lifting strength test顶角件起吊强度试验, vertical lifting test from top corner fitting底角件起吊强度试验, vertical lifting test from bottom corner fitting叉举强度试验, lifting test from fork pocket地板强度试验, floor strengthtest拴固试验, restraint test端壁强度试验, side wall strength test侧壁强度试验, racking transverse test横向刚性试验, racking longitudinal test纵向刚性试验, roof strength test 顶板强度试验, roof strength test 水密试验, Water tightness test 风雨密试验, weather proofness test漏光试验, light leak test拉伸强度试验, tensile strength test(lashing test空载, unloaded加载, loading满载, loaded支承, support偏码, offset stacking偏置, misgather 冷却试验, cooling test扭曲试验, twisting test试验小车, vehicle隔热试验, heat leakage test干货箱, closen van钢干货箱, steel dry cargo container冷藏集装箱, reefer container折叠式集装箱, collapsible container , folding container 绝热集装箱, insulated container 内柱式集装箱, inner post type container平台集装箱, platform container 托盘集装箱, pallet container平面板式集装箱, smooth panel container台架式集装箱, platform based container真空集装箱, vacuum container货箱集装箱, van container拆卸式货物集装箱, demountablecargo container挂衣集装箱, hanger container保温集装箱, thermal container 干散货集装箱, drt bulk container 通风集装箱, ventilated container侧开门集装箱, side door container货笼, cargo cage总装, main assembly, general assembly部装, sub-assembly波形板, corrugation shape超角件, protrude over the corner fitting未渗透, insufficient penetration工位, station夹具, jig胎架，装配架，定位装置, fixture 下线, off-line堆场检验（验箱〕, yard inspection 二次打砂, second shot blasting 堵洞, caulking (C)堵洞后上漆, caulking & painting (C+P)歪斜, askew撞伤, damage封胶, sealing (S/L)稀释剂除油, solvent (S/V)修补, touch up (T/V)高低板（错边〕, mismatch偏焊, welding windage点距, dot pitch箱门卡住, seized door污染物, contamination铅封, customer sealing去油脂, decreasing开卷, decoding柯定钢, corton排水 , drainage曲折形, zigzag海关封板, custom catch凹凸不平的, accidented。
焊接名词术语
焊接名词术语焊接welding焊接技术welding technique焊接过程welding process焊接工艺welding technologe焊接操作welding operation焊接顺序welding sequence焊接方向direction of welding焊接回路welding circuit坡口groove开坡口beveling (of the edge)单面坡口single groove双面坡口double groove坡口面groove face坡口角度groove angle坡口面角度bevel angle angle of preparation接头根部root of joint根部间隙root gap (root opening)根部半径root radius (groove radius钝边root face接缝joint gap 焊接接头gap joint接头设计joint design对接接头butt joint角接接头cornor jointT形接头T-joint搭接接头lap joint十字接头cross shaped joint端接接头edge joint卷边接头odge-flange joint套管接头muff joint(sleeve joint) 斜对接接头scarf butt joint锁底对接接头lock butt joint母材base metal (parent metal) 热影响区heat-affected zone过热区overheated zone熔合区bond熔合线bond line(weld junction) 焊接区weld metal area焊缝区weld metal area焊缝weld定位焊缝tack weld非承载焊缝connective weld承载焊缝strength weld连续焊缝continuous weld断续焊缝intermittent weld纵向焊缝longitudinal weld横向焊缝transverse weld环形焊缝girth weld(circumferential weld) 螺旋形焊缝spiral weld(hilecal weld)密封焊缝seal weld对接焊缝butt weld角焊缝fillet weld正面角焊缝fillet weld in normal shear侧面角焊缝fillet weld parallel shear并列断续角焊缝chain intermittent fillet weld交错断续角焊缝staggered intermittent fillet weld凸形角焊缝convex fillet weld凹形角焊缝concave fillet weld端接焊缝edge weld塞焊缝plug weld焊缝正面face of weld焊缝背面back of weld 焊缝宽度weld width焊缝厚度weld throat(actual throat thickness)焊缝计算厚度theoretical throat焊缝凸度convexity焊缝凹度concavity焊趾toe of weld焊脚leg焊脚尺寸fillet weld size(size of a fillet weld)熔深penetration(depth of fusion)焊缝成形appearance of weld焊缝成形系数form factor(of the weld)余高reinforcement连续焊continuous welding断续焊intermittent welding对接焊butt welding角焊fillet welding搭接焊lap welding卷边焊flange welding车间焊接shop welding工地焊接field welding返修焊rewelding补焊repair welding焊接工艺参数welding condition(welding parameter)焊接电流welding current焊接速度welding speed引弧电压striking voltage电弧电压arc voltage线能量energy input(heat input)熔化速度melting rate熔化系数melting coefficient熔敷速度deposition rate熔敷系数deposition coefficient合金过渡系数transfer efficiency recovery (of an elememt)熔敷效率deposition efficiency损失系数loss efficiency送丝速度wire feed rate保护气体流量shield gas flow rate焊丝间距distance between wire稀释dilution稀释率rate of dilution 熔合比penetration ratio预热preheat后热postheat预热温度preheat temperature后热温度postheat temperature层间温度interpass temperature焊态as welded焊接热循环weld thermal cycle焊接温度场welding temperature field焊后热处理postweld heat treatment焊接性weldability焊接性试验weldability test焊接应力welding stress焊接残余应力welding residual stress焊接变形welding deformation焊接残余变形welding residual deformation 拘束度restraint intensity碳当量carbon equivalent扩散氢diffusible hydrogen焊件weldment焊接部件welding assemble焊接结构welding construction焊接车间welding shop电极electrode熔化电极eonsumable electrode不熔化电极nonconsumable electrode 熔焊名词术语熔焊fusion welding熔池molten pool弧坑crater熔敷金属deposited metal熔敷顺序build up seqence焊道beda根部焊道root pass打底焊道backing run(backing weld)封底焊道back weld(sealing run)熔透焊道penetration bead摆动焊道weave bead线状焊道stringer bead焊波ripple焊层layer弧长length of arc弧柱arc column弧柱压降voltage drop in the arc column 阴极区cathode region阴极压降cathode drop阴极斑点cathode spot阳极区anode region阳极压降anode drop阳极斑点anode drop熔滴globule熔滴过渡maerial transfer粗滴过渡globular transfer短路过渡short circuiting transfer喷射过程spray transfer脉冲喷射过程pulsed spray transfer极性polarity正接straight polarity(negative electrode)反接reversed polarity焊接位置position of welding焊缝倾角weld slope(inclination of weld axis)焊缝转角weld rotation平焊位置flat position横焊位置horizontal position立焊位置vertical position仰焊位置overhead position平焊flat position welding横焊horizontal position welding立焊vertical position welding仰焊overhead position welding船形焊fillet welding in the flat position向上立焊vertical up welding向下立焊vertical down welding倾斜焊inclined position welding上坡焊upward welding in the inclined position下坡焊downward welding in the inclined position左焊法forehand welding右焊法backhand welding分段焊法backstep sequence跳焊skip wequence挑弧焊whipping method单面焊welding by one side双面焊welding by both side单道焊single-pass welding多道焊multi-pass wedling 多层焊multi-layer welding分段多层焊block sequence welding 堆焊surfacing(build up welding)带极堆焊strip surfacing隔离层(堆焊)buttering打底焊backing welding封底焊back welding(sealing welding) 衬垫焊welding with backing焊剂垫焊welding with flux backing 气焊gas welding氧乙炔焊oxy-acetylene welding氢氧焊oxy-hydrogen welding氧乙炔焰oxy-acetylene flame氢氧焰oxy-hydrogen flame中性焰neutral flame氧化焰oxidizing flame碳化焰carburizing flame焰芯inner cone内焰internal flame外焰flame envelope一次燃烧primary combustion二次燃烧secondary combustion火焰稳定性flame stability混合比mixing ratio焊炬torch低压焊炬low pressure torch等压式焊炬balanced pressure torch焊割两用炬combinied cutting and welding torch混合室mixing chamber乙炔发生器acetylene generator低压乙炔发生器low pressure acetylene generator中压乙炔发生器medium pressure acetylene generator净化器purifier减压器pressure regulator回火flash-back逆火backfire回烧flash back回火保险器flashback arrester电弧焊arc welding手弧焊shielded metal arc welding重力焊gravity welding 碳弧焊carbon arc welding槽焊slot welding塞焊plug welding深熔焊deep penetration welding旋转电弧焊rotating arc welding螺柱焊stud welding电弧点焊arc spot welding埋弧焊submerged arc welding多丝埋弧焊multiple-wire submerged arc welding气体保护电弧焊gas shielded arc welding 二氧化碳气体焊carbon-dioxide arc welding气电立焊electro-gas weldingenclosed welding惰性气体保护焊inert-gas arc welding钨极惰性气体保护焊TIG welding熔化极惰性气体保护焊MIG welding氩弧焊argon-arc welding脉冲氩弧焊pulsed argon arc welding熔化极脉冲氩弧焊pulsed metal argon arc welding氦弧焊belium arc welding混合气体保护焊mixed gas arc welding自保护电弧焊self-shielded arc welding等离子弧焊plasma arc welding微束等离子弧焊micro-plasma acr welding 脉冲等离子弧焊pulsed plasma arc welding 等离子弧堆焊plasma arc surfacing转移焊transferred arc非转移焊nontransferred arc小孔效应keyhole effect穿透型焊接法keyhole-mole welding熔透型焊接法fusion type welding压缩喷咀constricting nozzle压缩喷咀孔径orifice diameter孔道长度orifice throat length孔道比orifice throat ratio等离子气plasma gas orifice gas窄间隙焊narrow gap welding原子氢焊atomic-hydrogen arc welding电渣焊electro-slag welding渣池slag bath电子束焊electron beam welding 电子枪electron gun加速电压acceleration voltage束流beam current电子束功率beam power激光焊laser beam welding水下焊under water welding热剂反应thermit reaction热剂焊thermit welding热喷涂thermal spraying火焰喷涂flame spraying电弧喷涂arc spraying等离子弧喷涂plasma spraying 喷熔spray fusing焊钳electrode holder焊枪welding gun焊接机头welding head喷咀nozzle导电咀wire guide contact tube 送丝机构wire feeder铜滑块copper shoe清渣slag remove清根back dhipping飞溅spatter飞溅率spatterloss coeffieient焊接烟尘weld fumes焊接有害气体weld toxic gases焊接发尘量total amount of weld fumes 压焊名词术语压焊pressure welding电阻焊resistance welding电阻对焊upset butt welding闪光对焊flash butt welding高频电阻焊H.F.resistance welding点焊spot welding多点焊multiple-spot welding连续点焊stitch welding手压点焊push welding单面点焊indirect spot welding串联点焊series-spot welding脉冲点焊pulsed spot welding胶接点焊spotweld-bonding缝焊seam welding滚点焊roller-spot welding步进缝焊step-by-step welding 凸焊projection welding多点凸焊multiple ptojection welding电容贮能点焊condenser discharge spot welding焊接循环welding cycle电极压力electrode pressure机锻力upset force预压时间squeeze time预热时间preheat time闪光时间flash time顶锻时间upset time锻压时间forge time焊接通电时间weld time间歇时间chill time(quench time)回火时间temper time休止时间off time预热电流preheat current回火电流temper current闪光电流flash current顶锻电流upset current分流shunting闪光flashing闪光留量flash allowance顶锻upset顶锻留量upset allowance顶锻速度upset speed工作行程operational stroke辅助行程electrode travel调伸长度overhang总留量total allowance熔核nugget熔核直径nugget size焊透率penetration rate焊点spot weld焊点距weld spacing边距edge distance压痕indentation压痕深度depth of indentation压深率indetation ratio电极头insert electrode tip滚轮电极circular electrode电极滑移electrode skid电极粘损electrode pick-up电极接触面electrode contect surface 贴合面faying surface缩孔shrinkage cavity喷溅splash毛刺fin(flash)飞边upset metal (fin)磨擦焊friction welding爆炸焊explosion welding扩散焊diffusion welding diffusion bonding超声波焊ultrsonic welding钎焊名词术语钎焊brazing钎焊接头brazed joint钎缝brazed seam钎缝金属braze metal钎焊面faying face钎焊间隙joint clearance of brazing 钎焊温度brazing temperature钎焊时间holding time钎焊性brazabiltity(soldrabiltiy)润湿性wettability铺展性spreadability钎着率ratio of brazing area钎料brazing alloy硬钎料brazing filler metal软钎料solder自钎剂钎料self-fluxing brazing alloy钎剂brazing flux阻流剂stop-off gent硬钎焊brazing软钎焊soldering烙铁钎焊iron soldering火焰钎焊flame brazing电阻钎焊resistance brazing电弧钎焊arc brazing感应钎焊induction brazing浸沾钎焊dip brazing盐浴钎焊slat bath brazing金属浴钎焊molten metal bath dip brazing 炉中钎焊furnace brazing保护气氛炉中钎焊brazing in controlled atmosphrer真空钎焊vaccum brazing超声波钎焊ultrasonic brazing 烙铁solder iron钎炬brazing torch未钎透incomplete penetration钎剂夹杂flux inclusion深烛erosion焊接材料名词术语焊接材料welding material焊条covered electrode焊芯core wire药皮coating涂料coating mixture(coating material)酸性焊条acid electrode碱性焊条basic electrode钛型焊条titania type electrode钛钙型焊条lime titania type electrode钛铁矿型焊条ilmenite type electrode氧化铁型焊条iron oxide type electrode 低氢型焊条low hydrogen type electrode 纤维素型焊条cellulose type electrode铁粉焊条iron powder type electrode重力焊条gravity electrode底层焊条uranami welding electrode立向下焊条electrode for vertical down welding低尘低素焊条low-fume and harmfulness electrode稳弧剂arc stabilizer造气剂volatile constituent造渣剂slagforming constituent脱氧剂dioxidizer合金剂alloying constituent粘结剂binder水玻璃water glass熔渣slag碱性渣basic slag酸性渣aid slag碱度basicity酸度acidity熔渣流动性fluidity of the slag渣壳solidified slag脱渣性detachability焊条工艺性usability of electrode药皮重量系数gravity coefficient of coating 偏心度eccentricity 焊条直径diameter of electrode焊条夹持端bare terminal(of an electrode 焊条引弧端striking end (of an electrode 焊条压涂机welding rod extrusion press 焊条保温筒electrode dryer焊剂welding flux熔炼焊剂sintered flux烧结焊剂sintered flux(agglomerated flux) 粘结焊剂bonded flux焊丝welding wire药芯焊丝flux-cored wire保护气体shielded gas热切割名词术语热切割thermal cutting气割gas cutting氧熔剂切割powder cutting氧矛切割oxygen lance cutting等离子弧切割plasma cutting激光切割laser cutting火焰气刨flame gouging碳弧气刨carbon arc gouging火焰表面清理scarfing仿形切割shape cutting数控切割NC cutting水下切割under water cutting割炬cutting torch割咀cutting tip快速割咀high speed nozzle预热火焰preheat flame预热氧preheat oxygen切割氧cutting oxygen切割速度cutting speed切口kerf切割面face of cut切割线line of cut后拖量drag挂渣adhering slag焊接工艺装备和辅助器具名词术语焊接夹具fixture焊接工作台welding bench焊接操作机manipulator焊接变位机positioner焊接翻转机welding tilter焊接滚轮架turning rolls 电磁平台electromagnetic platen焊工升降台welder's lifting platform 定位板strong-back引弧板run-on tab引出板run-off tab临时垫板temporary backing保留垫板permanent backing焊接衬垫welding backing焊剂垫flux backing敲渣锤chipping hammel面罩helmet气焊眼镜weldng goggles黑玻璃filter glass防护白玻璃cover glass焊工手套welding glove护脚spats焊接缺陷和检验名词术语焊接缺陷weld defects未焊透incomplete penetration未熔合incomplete fusion夹渣slag inclusion夹杂物inclusion夹钨tungsten inclusion气孔blow hole咬边undercut焊瘤overlap白点fish eye烧穿melt-thru凹坑pit未焊满incompletely filled groove 塌陷excessive penetration焊接裂纹weld crack热裂纹hot crack弧坑裂纹crater crack冷裂纹cold crack延迟裂纹delayed crack焊根裂纹root crack焊趾裂纹toe crack焊道下裂纹under bead crack再热裂纹reheat crack层状撕裂lamellar tearing裂纹敏感区crack sensitivity试件test piece试样test specimen 无损检验non-destructive testing外观检查visual examination超声探伤ultrasonic inspection射线探伤radiographic inspection磁粉探伤magnetic particle inspection 密封性检验leak test气密性检验air tight test破坏检验destructive test裂纹试验cracking test耐压检验pressure test。
焊缝返修工艺规程
6.2.10所有焊缝返修后其焊接质量应符合EN 15085-3、ISO 5817标准和图纸中焊缝质量等级的要求。
6.3焊缝的检验
6.3.1所有焊缝返修后都要重新进行检验。
6.3.2返修后的工件必须使用和首次检验时相同的检验方法重新进行检验。焊接责任人员也可以要求使用其它附加的检验方法。
6.2.1返工使用的WPS（原WPS或焊接责任人员专门为返工编制的WPS）必须符合WPQR的适用范围。
6.2.2实施返工焊接必须由经ISO9606-1标准考试合格的焊工进行焊接操作，其操作范围在焊工证书所规定的范围内。
6.2.3为确保施工安全和焊接质量不受影响，焊接应在防风防雨的设施内进行。
6.2.4要求焊前预热的焊件，在焊接过程中的层间温度应保持不低于预热温度。
6.1.3焊缝有咬边或未焊满缺陷时，不允许以打磨母材作为修正，应先将缺陷部位补焊，补焊应按首次施焊一样进行焊接，然后对成型不均匀的部位采用砂轮机或直磨机进行修磨，保证与未咬边焊缝高低宽窄差一致并符合相关标准或用户的要求。
6.1.4当焊缝收尾产生弧坑裂纹或因其它原因产生裂纹时，在用焊接技术排除裂纹之前，应准确确定裂纹走向，必要时应在裂纹末端钻止裂孔，接着去除裂纹，不许在裂纹上焊接。
6.1.5返工焊接时，应将裂纹和未熔合部位彻底清理干净，必要时采用PT、MT确定裂纹已彻底清除再施焊；然后根据部件的重要性决定是采用MT还是PT进行内部质量检查，符合相关标准或用户的要求。
6.1.6焊缝上产生局部气孔或夹渣时，先用碳弧气刨或砂轮机将表面气孔彻底清除，再将清除部位焊满并打磨至圆滑过渡，保证与原焊缝表面平齐且高低宽窄差一致并符合相关标准或用户的要求。
X文件--对不锈钢结构件焊接的要求(中英)
REQUIREMENTS For STAINLESS STEEL CONSTRUCTED PARTS 不锈钢结构件的要求Document number 文件号: XXXXIssue date 发布时间:Revision / Date 修改时间: 0 /1-Scope 适用范围This specification covers the requirements for stainless steel constructed and machined parts.本规范适用于不锈钢结构件和加工件.This specification is limited to construct and machining of parts, running tests, functional tests or other performance tests are excluded from this specification. 本规范只适应于不锈钢零件的构造和加工,其它的运行试验、功能试验和性能试验等不包含在本规范中。
Statements or specifications made in the PO have priority over this specification. 在PO中提出的要求和说明优先级高于本规范。
2-Objective目标This specification shall ensure that manufacturing of parts and inspections on these parts will be carried out in accordance with applicable international standards. 本技术要求主要是为确保所指的零件的生产和检查都能根据适用的国际标准进行。
3-Definitions定义WPS Welding Procedure Specification 焊接工艺规程PQR Procedure Qualification Record 工艺评定记录WPQ Welder’s Performance Qualification焊工资质证NDE Non-Destructive Examination 无损探伤PT Liquid Penetrast Examination ( Dye Penetrant Examination ) 着色渗透检查MT Magnetic Particle Examination磁粉检查UT Ultasonic Examination超声波检查RT Radiographic Examination射线照片检查Critical Sections关键部位Sections with abrupt changes in shape or wallthickniss,,lifting points included. 形状或壁厚急剧变化的部位，包括起吊点。
焊缝返修作业指导书共5页word资料
封面修改历史修改次数修订人/部门修改内容修改执行日期0 刘剑波第一次发行2019-4-101.0目的Purpose规范焊缝缺陷返修Define requirement of welds’ defects are repaired.2.0范围Scope适用于庞巴迪PHD Metallic parts 520193584、520193585焊接件焊缝Application range, part number 520193584 & 5201935853.0职责Responsibility3.1 焊工负责焊接和焊后自检，缺陷标记，返修操作Welder responsible for self-check during welding and after welding, make an record also, remarking and rework the defects.3.2 焊接检验员负责焊缝检验和缺陷确认，返工效果确认Welding inspector check repaired welds and validate the rework result.3.3 焊接工程师负责返修工艺，返修过程IWE responsible for repair process and monitoring the repair procedure.4.0 流程图Flow chart5.0 作业内容Process Content 5.1 经质检员、技术员宏观检查或各种探伤方法确定的下列缺陷（欠）必须进行返修或补焊Below defects have to be repaired after inspection,表面气孔、裂纹、夹渣、弧坑等深度大于0.5mm 的等缺陷；Gas pore, cracks, slag, pit depth more than 0.5mm.焊缝咬边深度大于0.5mm ，咬边连续长度大于100mm ，焊缝两侧咬边的总长超过该焊缝长度的10%；Undercut depth over 0.5mm, Undercut continuous length over 100mm, Undercut length over 10% of welds ’ length on both side of seams.表面焊瘤；Overlap on the surface.打磨焊缝表面缺陷或机械损伤后的厚度小于母材的厚度。
三级焊缝的焊接焊接 作业指导书
收弧电流
0.6-0.7倍焊接电流
10
收弧电压
与收弧电流匹配
11
焊接速度
总成打底焊：1、坡口位置：15-25（cm/min）；2、其它位置：20-35（cm/min）
12
焊接速度
总成盖面焊：1、坡口焊位置：25-35（cm/min）；2、其它位置：20-35（cm/min）
13
环境条件
禁吹风扇
温度≥10°、湿度≤85%，否则应对焊缝区预热至50～80℃
14
设备条件
工作电流变化范围≤10%，工作电压变化范围≤5%
15
人员要求
培训合格，持证上岗
修
改
编制
校对
会签
审批
共2页
第1页
标志
数量
文件号
签名
三级焊缝的焊接焊接作业指导书
适用产品
所以含有三级焊缝的产品
材料厚度
盖板,侧板
材料牌号
按图纸要求
文件编号
质量特性
Ⅲ级焊缝
重要度
A类
责任单位
过程主要内容
活动支腿焊接
三级焊缝的焊接焊接作业指导书
适用产品
所以含有三级焊缝的产品
材料厚度
盖板,侧板
材料牌号
按图纸要求
文件编号
质量特性
Ⅲ级焊缝
重要度
A类
责任单位
过程主要内容
主焊缝焊接
设备型号名称
气保焊机
设备编号
工装名称/编号（1）
工装名称/编号（2）
工装名称/编号（3）
工装名称/编号（4）
`简图:
工序质量要因控制
序号
项目
内容及要求
钢结构维修手册
钢结构维修手册一、引言钢结构是一种具有广泛应用的建筑结构形式，其具备强度高、抗震性能好、施工速度快等优点。
然而，随着时间的推移，钢结构可能会因为氧化、腐蚀、物理损伤等原因而出现损坏。
为了确保钢结构的安全运行和延长其使用寿命，及时的维修与保养显得尤为重要。
本手册将介绍钢结构维修的基本原则、常见问题及其解决方法，旨在帮助维修人员有效地进行钢结构的维护与修复工作。
二、钢结构维修方法1. 表面清洁钢结构的表面清洁是维修工作的第一步，可采用喷砂、刷洗、高压水冲洗等方法将污垢、锈蚀物和涂层等清除干净，以便进行后续的检测和修复工作。
2. 缺陷检测钢结构维修的关键在于准确发现和评估结构中的缺陷。
常用的缺陷检测方法包括目视检查、超声波检测、X射线探伤和磁粉探伤等。
根据缺陷的类型和大小，确定采取相应的修复方法。
3. 钢结构补强钢结构在使用过程中可能会出现部分损坏或削弱，需要进行补强处理。
常见的补强方法包括增加辅助支撑、加固连接节点和焊接补强等。
在进行补强工作时，要确保所选材料与原材料的相容性和强度要求，且加固措施应符合相关标准。
4. 防腐蚀处理钢结构维修中，防腐蚀处理是必不可少的一环。
可以采用喷涂防腐漆、热浸镀锌或电镀锌等方式，增加钢结构的耐腐蚀性能，延长其使用寿命。
5. 涂层修复钢结构通常需要涂层来保护其表面。
在维修过程中，如果涂层出现磨损、剥落或氧化的情况，应及时进行修复。
修复涂层可采用刷涂、滚涂或喷涂等方式进行，确保涂层的均匀一致和完好无损。
三、维修注意事项1. 安全第一在进行钢结构维修工作时，必须始终将安全放在首位。
维修人员应正确佩戴相关的防护装备，遵守相关安全操作规程，确保自身安全和周围环境的安全。
2. 质量控制钢结构维修应严格按照相关规范和标准进行，确保修复后的结构达到设计要求。
维修人员需要具备专业的技能和知识，熟悉修复工艺和材料，以确保维修质量。
3. 维修记录为了方便以后的维护和管理，维修人员应详细记录维修工作的过程、材料使用情况、检测结果和维修效果等信息。
AWSD1ppt
AWS D1.1
American Welding Society (美国焊接协会)
This code covers the welding requirements for any type of welded structure made from the commonly used carbon and low-alloy constructional steels. Clauses 1 through 8 constitute a body of rules for the regulation of welding in steel construction. There are nine normative and twelve informative annexes in this code. A Commentary of the code is included with the document.
本规范包含对常用碳素钢和低合金结构钢的任何类型结构 的焊接要求。第1 章至第8 章构成了钢结构焊接规范条例 的主体。规范中载有标准性附录9 则和信息性附录12 则。 文件还包括对规范条文的说明。
AWS D1.1
1. General Requirements 总则 2. Design of Welded Connection. 焊接连接的设计 3. Prequalification of WPSs WPS 的免除评定 4. Qualification 评定 5. Fabrication 建造 6. Inspection 检验 7. Stud Welding 螺柱焊 8. Strengthening and Repair of Existing Structures
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Reporter: Li Song
Copyright Liebherr 2014 – EN 01
Foreword
Relevant personnel to audit and inspect suppliers: Participants: Ren Chuang en(CLX welder), Wang Zeng, Li Song. Date: May. 25, 2016. Supplier: Xie Tai，Tian Jin Product: Pivoting chute , Inlet hopper ，Discharge hopper
Inventory quantity
Up to now of inventory quantity到目前为止的库存数量
Supplier Name
Xie Tai
Tian Jin
Structure Name
Pivoting chute Inlet hopper Discharge hopper Pivoting chute Inlet hopper
7 Guide welding repair of suppliers’ stock structure
Copyright Liebherr 2014 – EN 01
Copyright Liebherr 2014 – EN 01
8 Guide welding repair of suppliers’ stock structure
Training and Repair
5 Guide welding repair of suppliers’ stock structure
Copyright Liebherr 2014 – EN 01
Training and Repair
The sample after repairing will as quality standard parts for both sides 修补后样品将作为双方质量标准件
6 Guide welding repair of suppliers’ stock structure
Copyright Liebherr 2014 – EN 01
Notes
1. Operating in strict accordance with the welding process parameters 严格按照焊接工艺参数操作。
ID No.
946183937 991480137 991480237 946183937 990960637
UM
Inventory
Quantity
st
150
st
60
st
70
st
102
st
120
Copyright Liebherr 2014 – EN 01
3 Guide welding repair of suppliers’ stock structure
2 Welding again 重新焊接
3 Weld dressing , Don‘t damage the base metal. 焊缝修整,不能伤到母材
4 Guide welding repair of suppliers’ stock structure
Copyright Liebherr 2014 – EN 01
2. When welding can not use a fan 焊接时不可以使用风扇。
3.Before repair, Must to grinding the weld around 返修前，必须对焊缝周边进行打磨处理。
4.The same parts repair cannot be more than 2 times. 同一部位返修不能超过2次。
Training and Repair
1 Polished off unqualified welds , Don‘t damage the base metal and cut seam along the welding trajectory. 打磨掉不合格的焊缝，不能伤到母材， 沿着焊接轨迹切缝
相关人员去供应商处进行审核指导具体内容如下： 参加人员：任创恩、王增、李松 时间：2016-05-25 供应商名称：解台、天金 主要供应产品：排料槽、进料斗、出料斗
2 Guide welding repair of suppliers’ stock structure
பைடு நூலகம்
Copyright Liebherr 2014 – EN 01