塑料模具发展中英文对照外文翻译文献
塑料注塑模具中英文对照外文翻译文献
外文翻译及原文(文档含英文原文和中文翻译)【原文一】CONCURRENT DESIGN OF PLASTICS INJECTION MOULDS AbstractThe plastic product manufacturing industry has been growing rapidly in recent years. One of the most popular processes for making plastic parts is injection moulding. The design of injection mould is critically important to product quality and efficient product processing.Mould-making companies, who wish to maintain the competitive edge, desire to shorten both design and manufacturing leading times of the by applying a systematic mould design process. The mould industry is an important support industry during the product development process, serving as an important link between the product designer and manufacturer. Product development has changed from the traditional serial process of design, followed by manufacture, to a more organized concurrent process where design and manufacture are considered at a very early stage of design. The concept of concurrent engineering (CE) is no longer new and yet it is still applicable and relevant in today’s manuf acturing environment. Team working spirit, management involvement, total design process and integration of IT tools are still the essence of CE. The application of The CE process to the design of an injection process involves the simultaneous consideration of plastic part design, mould design and injection moulding machine selection, production scheduling and cost as early as possible in the design stage.This paper presents the basic structure of an injection mould design. The basis of this system arises from an analysis of the injection mould design process for mould design companies. This injection mould design system covers both the mould design process and mould knowledge management. Finally the principle of concurrent engineering process is outlined and then its principle is applied to the design of a plastic injection mould.Keywords :Plastic injection mould design, Concurrent engineering, Computer aided engineering, Moulding conditions, Plastic injection moulding, Flow simulation1.IntroductionInjection moulds are always expensive to make, unfortunately without a mould it can not be possible ho have a moulded product. Every mould maker has his/her own approach to design a mould and there are many different ways of designing and building a mould. Surely one of the most critical parameters to be considered in the design stage of the mould is the number of cavities, methods of injection, types of runners, methods of gating, methods of ejection, capacity and features of the injection moulding machines. Mould cost, mould quality and cost of mould product are inseparableIn today’s completive environment, computer aided mould filling simulation packages can accurately predict the fill patterns of any part. This allows for quick simulations of gate placements and helps finding the optimal location. Engineers can perform moulding trials on the computer before the part design is completed. Process engineers can systematically predict a design and process window, and can obtain information about the cumulative effect of the process variables that influence part performance, cost, and appearance.2.Injection MouldingInjection moulding is one of the most effective ways to bring out the best in plastics. It is universally used to make complex, finished parts, often in a single step, economically, precisely and with little waste. Mass production of plastic parts mostly utilizes moulds. The manufacturing process and involving moulds must be designed after passing through the appearance evaluation and the structure optimization of the product design. Designers face a hugenumber of options when they create injection-moulded components. Concurrent engineering requires an engineer to consider the manufacturing process of the designed product in the development phase. A good design of the product is unable to go to the market if its manufacturing process is impossible or too expensive. Integration of process simulation, rapid prototyping and manufacturing can reduce the risk associated with moving from CAD to CAM and further enhance the validity of the product development.3. Importance of Computer Aided Injection Mould DesignThe injection moulding design task can be highly complex. Computer Aided Engineering (CAE) analysis tools provide enormous advantages of enabling design engineers to consider virtually and part, mould and injection parameters without the real use of any manufacturing and time. The possibility of trying alternative designs or concepts on the computer screen gives the engineers the opportunity to eliminate potential problems before beginning the real production. Moreover, in virtual environment, designers can quickly and easily asses the sensitivity of specific moulding parameters on the quality and manufacturability of the final product. All theseCAE tools enable all these analysis to be completed in a meter of days or even hours, rather than weeks or months needed for the real experimental trial and error cycles. As CAE is used in the early design of part, mould and moulding parameters, the cost savings are substantial not only because of best functioning part and time savings but also the shortens the time needed to launch the product to the market.The need to meet set tolerances of plastic part ties in to all aspects of the moulding process, including part size and shape, resin chemical structure, the fillers used, mould cavity layout, gating, mould cooling and the release mechanisms used. Given this complexity, designers often use computer design tools, such as finite element analysis (FEA) and mould filling analysis (MFA), to reduce development time and cost. FEA determines strain, stress and deflection in a part by dividing the structure into small elements where these parameters can be well defined. MFA evaluates gate position and size to optimize resin flow. It also defines placement of weld lines, areas of excessive stress, and how wall and rib thickness affect flow. Other finite element design tools include mould cooling analysis for temperature distribution, and cycle time and shrinkage analysis for dimensional control and prediction of frozen stress and warpage.The CAE analysis of compression moulded parts is shown in Figure 1. The analysis cycle starts with the creation of a CAD model and a finite element mesh of the mould cavity. After the injection conditions are specified, mould filling, fiber orientation, curing and thermal history, shrinkage and warpage can be simulated. The material properties calculated by the simulation can be used to model the structural behaviour of the part. If required, part design, gate location and processing conditions can be modified in the computer until an acceptable part is obtained. After the analysis is finished an optimized part can be produced with reduced weldline (known also knitline), optimized strength, controlled temperatures and curing, minimized shrinkage and warpage.Machining of the moulds was formerly done manually, with a toolmaker checking each cut. This process became more automated with the growth and widespread use of computer numerically controlled or CNC machining centres. Setup time has also been significantly reduced through the use of special software capable of generating cutter paths directly from a CAD data file. Spindle speeds as high as 100,000 rpm provide further advances in high speed machining. Cutting materials have demonstrated phenomenal performance without the use of any cutting/coolant fluid whatsoever. As a result, the process of machining complex cores and cavities has been accelerated. It is good news that the time it takes to generate a mould is constantly being reduced. The bad news, on the other hand, is that even with all these advances, designing and manufacturing of the mould can still take a long time and can be extremely expensive.Figure 1 CAE analysis of injection moulded partsMany company executives now realize how vital it is to deploy new products to market rapidly. New products are the key to corporate prosperity. They drive corporate revenues, market shares, bottom lines and share prices. A company able to launch good quality products with reasonable prices ahead of their competition not only realizes 100% of the market before rival products arrive but also tends to maintain a dominant position for a few years even after competitive products have finally been announced (Smith, 1991). For most products, these two advantages are dramatic. Rapid product development is now a key aspect of competitive success. Figure 2 shows that only 3–7% of the product mix from the average industrial or electronics company is less than 5 years old. For companies in the top quartile, the number increases to 15–25%. For world-class firms, it is 60–80% (Thompson, 1996). The best companies continuously develop new products. AtHewlett-Packard, over 80% of the profits result from products less than 2 years old! (Neel, 1997)Figure 2. Importance of new product (Jacobs, 2000)With the advances in computer technology and artificial intelligence, efforts have been directed to reduce the cost and lead time in the design and manufacture of an injection mould. Injection mould design has been the main area of interest since it is a complex process involving several sub-designs related to various components of the mould, each requiring expert knowledge and experience. Lee et. al. (1997) proposed a systematic methodology and knowledge base for injection mould design in a concurrent engineering environment.4.Concurrent Engineering in Mould DesignConcurrent Engineering (CE) is a systematic approach to integrated product development process. It represents team values of co-operation, trust and sharing in such a manner that decision making is by consensus, involving all per spectives in parallel, from the very beginning of the productlife-cycle (Evans, 1998). Essentially, CE provides a collaborative, co-operative, collective and simultaneous engineering working environment. A concurrent engineering approach is based on five key elements:1. process2. multidisciplinary team3. integrated design model4. facility5. software infrastructureFigure 3 Methodologies in plastic injection mould design, a) Serial engineering b) Concurrent engineeringIn the plastics and mould industry, CE is very important due to the high cost tooling and long lead times. Typically, CE is utilized by manufacturing prototype tooling early in the design phase to analyze and adjust the design. Production tooling is manufactured as the final step. The manufacturing process and involving moulds must be designed after passing through the appearance evaluation and the structure optimization of the product design. CE requires an engineer to consider the manufacturing process of the designed product in the development phase.A good design of the product is unable to go to the market if its manufacturing process is impossible. Integration of process simulation and rapid prototyping and manufacturing can reduce the risk associated with moving from CAD to CAM and further enhance the validity of the product development.For years, designers have been restricted in what they can produce as they generally have todesign for manufacture (DFM) – that is, adjust their design intent to enable the component (or assembly) to be manufactured using a particular process or processes. In addition, if a mould is used to produce an item, there are therefore automatically inherent restrictions to the design imposed at the very beginning. Taking injection moulding as an example, in order to process a component successfully, at a minimum, the following design elements need to be taken into account:1. . geometry;. draft angles,. Non re-entrants shapes,. near constant wall thickness,. complexity,. split line location, and. surface finish,2. material choice;3. rationalisation of components (reducing assemblies);4. cost.In injection moulding, the manufacture of the mould to produce the injection-moulded components is usually the longest part of the product development process. When utilising rapid modelling, the CAD takes the longer time and therefore becomes the bottleneck.The process design and injection moulding of plastics involves rather complicated and time consuming activities including part design, mould design, injection moulding machine selection, production scheduling, tooling and cost estimation. Traditionally all these activities are done by part designers and mould making personnel in a sequential manner after completing injection moulded plastic part design. Obviously these sequential stages could lead to long product development time. However with the implementation of concurrent engineering process in the all parameters effecting product design, mould design, machine selection, production scheduling,tooling and processing cost are considered as early as possible in the design of the plastic part. When used effectively, CAE methods provide enormous cost and time savings for the part design and manufacturing. These tools allow engineers to virtually test how the part will be processed and how it performs during its normal operating life. The material supplier, designer, moulder and manufacturer should apply these tools concurrently early in the design stage of the plastic parts in order to exploit the cost benefit of CAE. CAE makes it possible to replace traditional, sequential decision-making procedures with a concurrent design process, in which all parties can interact and share information, Figure 3. For plastic injection moulding, CAE and related design data provide an integrated environment that facilitates concurrent engineering for the design and manufacture of the part and mould, as well as material selection and simulation of optimal process control parameters.Qualitative expense comparison associated with the part design changes is shown in Figure 4 , showing the fact that when design changes are done at an early stages on the computer screen, the cost associated with is an order of 10.000 times lower than that if the part is in production. These modifications in plastic parts could arise fr om mould modifications, such as gate location, thickness changes, production delays, quality costs, machine setup times, or design change in plastic parts.Figure 4 Cost of design changes during part product development cycle (Rios et.al, 2001)At the early design stage, part designers and moulders have to finalise part design based on their experiences with similar parts. However as the parts become more complex, it gets rather difficult to predict processing and part performance without the use of CAE tools. Thus for even relatively complex parts, the use of CAE tools to prevent the late and expensive design changesand problems that can arise during and after injection. For the successful implementation of concurrent engineering, there must be buy-in from everyone involved.5.Case StudyFigure 5 shows the initial CAD design of plastics part used for the sprinkler irrigation hydrant leg. One of the essential features of the part is that the part has to remain flat after injection; any warping during the injection causes operating problems.Another important feature the plastic part has to have is a high bending stiffness. A number of feeders in different orientation were added to the part as shown in Figure 5b. These feeders should be designed in a way that it has to contribute the weight of the part as minimum aspossible.Before the design of the mould, the flow analysis of the plastic part was carried out with Moldflow software to enable the selection of the best gate location Figure 6a. The figure indicates that the best point for the gate location is the middle feeder at the centre of the part. As the distortion and warpage of the part after injection was vital from the functionality point of view and it has to be kept at a minimum level, the same software was also utilised to yiled the warpage analysis. Figure 5 b shows the results implying the fact that the warpage well after injection remains within the predefined dimensional tolerances.6. ConclusionsIn the plastic injection moulding, the CAD model of the plastic part obtained from commercial 3D programs could be used for the part performance and injection process analyses. With the aid ofCEA technology and the use of concurrent engineering methodology, not only the injection mould can be designed and manufactured in a very short of period of time with a minimised cost but also all potential problems which may arise from part design, mould design and processing parameters could be eliminated at the very beginning of the mould design. These two tools help part designers and mould makers to develop a good product with a better delivery and faster tooling with less time and money.References1. Smith P, Reinertsen D, The time-to-market race, In: Developing Products in Half the Time. New York, Van Nostrand Reinhold, pp. 3–13, 19912.Thompson J, The total product development organization. Proceedings of the SecondAsia–Pacific Rapid Product Development Conference, Brisbane, 19963.Neel R, Don’t stop after the prototype, Seventh International Conference on Rapid Prototyping, San Francisco, 19974.Jacobs PF, “Chapter 3: Rapid Product Development” in Rapid Tooling: Technologies and Industrial Applications , Ed. Peter D. Hilton; Paul F. Jacobs, Marcel Decker, 20005.Lee R-S, Chen, Y-M, and Lee, C-Z, “Development of a concurrent mould design system: a knowledge based approach”, Computer Integrated Manufacturing Systems, 10(4), 287-307, 19976.Evans B., “Simultaneous Engineering”, Mechanical Engi neering , V ol.110, No.2, pp.38-39, 19987.Rios A, Gramann, PJ and Davis B, “Computer Aided Engineering in Compression Molding”, Composites Fabricators Association Annual Conference , Tampa Bay, 2001【译文一】塑料注塑模具并行设计塑料制品制造业近年迅速成长。
塑料模具中英文对照外文翻译文献
中英文资料翻译The development of plastic mouldChina's industrial plastic moulds from the start to now, after more than half a century, there has been great development, mold levels have been greatly enhanced. Mould has been at large can produce 48-inch big-screen color TV Molded Case injection mold, 6.5 kg capacity washing machine full of plastic molds, as well as the overall car bumpers and dashboards, and other plastic mould precision plastic molds, the camera is capable of producing plastic mould , multi-cavity mold small modulus gear and molding mold. --Such as Tianjin and Yantai days Electrical Co., Ltd Polaris IK Co. manufactured multi-cavity mold VCD and DVD gear, the gear production of such size precision plastic parts, coaxial, beating requirements have reached a similar foreign the level of product, but also the application of the latest gear design software to correct contraction as a result of the molding profile error to the standard involute requirements. Production can only 0.08 mm thickness of a two-cavity mold and the air Cup difficulty of plastic doors and windows out of high modulus, and so on. Model cavity injection molding manufacturing accuracy of 0.02 to 0.05 mm, surface roughness Ra0.2 μ m, mold quality, and significantly increase life expectancy, non-hardening steel mould life up to 10~ 30 million, hardening steel form up to 50 ~ 10 million times, shorten the delivery time than before, but still higher than abroad, and the gap between a specific data table.Process, the multi-material plastic molding die, efficient multicolor injection mould, inserts exchange structure and core pulling Stripping the innovative design has also made great progress. Gas-assisted injection molding, the use of more mature technologies, such as Qingdao Hisense Co., Ltd., Tianjin factory communications and broadcasting companies, such as mold manufacturers succeeded in 29 ~ 34-inch TV thick-walled shell, as well as some parts on the use of gas-assisted mould technology Some manufacturers also use the C-MOLD gas-assisted software and achieved better results. Prescott, such as Shanghai, such as the new company will provide users with gas-assisted molding equipment and technology. Began promoting hot runner mold, and some plants use rate of more than 20 percent, the general heat-thermal hot runner, or device, a small number of units with the world's advanced level of rigorous hot runner-needle device, a small number of units with World advanced level of rigorous needle-hot runner mould. However, the use of hot runner overall rate of less than 10%, with overseas compared to 50 ~ 80%, the gap larger.In the manufacturing technology, CAD / CAM / CAE technology on the level of application of a new level to the enterprise for the production of household appliances representatives have introduced a considerable number of CAD / CAMsystems, such as the United States EDS UG Ⅱ, the United States Parametric Technology Pro / Engineer, the United States CV CADS5 company, the British company DOCT5 Deltacam, HZS's CRADE Japan, the company's Cimatron Israel, the United States AC-C-Tech Mold Company and Australia's MPA Mold flow Mold analysis software, and so on. These systems and the introduction of the software, althougha lot of money spent, but in our country die industry, and achievinga CAD / CAM integration, and to support CAE technology to forming processes such as molding and cooling, such as computer simulation, and achieved certain The technical and economic benefits, promote and facilitate China's CAD / CAM technology. In recent years, China's own development of the plastic mould CAD / CAM system has achieved significant development, the main guarantor Software Engineering Institute, is the development of CAXA, Huazhong University of Science HSC5.0 development of the system and injection mold CAE software, and so on, these Die of domestic software with the specific circumstances in the application of computer and lower prices, and other characteristics, in order to further universal CAD / CAM technology has created good conditions.In recent years, China has been more extensive use of some new plastic mold steel, such as: P20, 3Cr2Mo, PMS, SM Ⅰ, SM Ⅱ, and the quality of life of mold has a direct significant impact on the overall use of the still less . Plastic Moulds standard model planes, such as standard putter and spring has given more applications, and there have been some of the commercializationof domestic hot runner system components. However, at present China Die level of standardization and commercialization in the general level of below 30 percent and foreign advanced industrial countries has reached 70 percent compared to 80 percent, still a large gap. Table 1, at home and abroad plastic mould technology comparison table? Domestic projects abroad cavity injection model mm0.02 accuracy of 0.005 ~0.01 ~0.05mm cavity surface roughness Ra0.01 ~ 0.05 μ mRa0.20 μ m non-hardened steel die life 10 to 60 million 10 ~ 30 million hardened steel die life 160 ~ 300 million of 50 ~ 100 million hot runner mould overall utilization rate of more than 80 per cent less than 10 per cent level of standardization of 70 ~80% less than 30% of medium-sized plastic mould production cycle about a month 2 ~4 months in the mold industry in the amount of 30 to 40% 25 to 30% According to the parties concerned forecast, the market's overall vigorous mold is a smooth upward, in the next Die market, the development of plastic mould faster than the other Die, die in the proportion of industry will gradually improve. With the continuous development of the plastics industry, put on the plastic mold growing demands is a normal, and so sophisticated, large-scale, complex, long-life plastic mould development will be higher than the overall pace of development. At the same time, imports in recent years because of the mold, precision, large, complex, long-life die in the majority, therefore, reduce imports, increase Guochanhualu: perspective, in the mold of such high-end market share will gradually increase. The rapid development of theconstruction industry so that the various Profile Extrusion Die, PVC plastic pipe fittings Die Die market become a new economic growth point, the rapid development of highways, car tires also put a higher demand, radial tire Die, Die particularly active pace of development will also be higher than the overall average level of the plastic and wood, plastic and metal to make plastic molds in the automotive, motorcycle industry in the demand for huge household appliances industry in the "10th Five-Year Plan" period have greater development, especially refrigerators,air-conditioners and microwave ovens, and other parts of the great demand for plastic moulds, and electronics and communications products, in addition to audio-video products, such as color televisions, laptop computers and set-top boxes will be given a wider network development, which are Plastic Mold market is the growth point. Second, China's industrial and technological plastic mould the future direction of the major developments will include: 1, raising large, sophisticated, complex, long-life mold design and manufacturing standards and proportion. This is due to the molding plastic mould products increasingly large, complex and high-precision requirements, as well as requirements for high productivity and the development of a multi-mode due. 2, in the design and manufacture of plastic mould fully promote the use of CAD / CAM / CAE technology. CAD / CAM technology has developed into a relatively mature technology common in recent years CAD / CAM technology hardware and software prices has been reduced to SMEsgenerally acceptable level of popularity for further create good conditions; based on network CAD / CAM / CAE system integration structure the initial signs of emerging, and it will solve the traditional mixed CAD / CAM system can not meet the actual production process requirements of the division of collaboration; CAD / CAM software will gradually improve intelligence plastic parts and the 3-D mold design and prototyping process 3-D analysis will be in our plastic mould industries play an increasingly important role. 3, promote the use of hot runner technology, gas-assisted injection molding technology and high-pressure injection molding technology. Using hot runner mould technology can improve the productivity and quality of parts and plastic parts can be substantial savings of raw materials and energy conservation, extensive application of this technology is a big plastic mould changes. Hot Runner components formulate national standards, and actively produce cheap high-quality components, the development of hot runner mold is the key. Gas-assisted injection molding product quality can be guaranteed under the premise of substantially lower cost. Currently in the automotive and appliance industries gradually promote the use of the Chiang Kai-shek. Gas-assisted injection molding of the ordinary than the traditional injection of more parameters need to identify and control, and its more commonly used in large, complex products, mold design and control more difficult, therefore, the development of gas-assisted molding flow analysis software It seems veryimportant. On the other hand in order to ensure precision plastic parts to continue to study the development of technology and high-pressure injection molding and injection-compression molding mould and die technology is also very important. 4, the development of new plastics molding technology and rapid economic mold. To adapt to more variety, less volume of production. 5, and improve standardization of plastic mould standard parts usage. China's mold and die level of standard parts standardization still low, the gap between the large and foreign, to a certain extent constraining the development of industries in our country die, die to improve quality and reduce manufacturing costs Die, Die standard parts to vigorously promote the application. To this end, first of all, to formulate a unified national standards, and in strict accordance with the standards of production, secondly it is necessary to gradually scale production, to improve the commercialization of the standard of quality, and reduce costs;again it is necessary to further increase the standard specifications of varieties. 6, Die application quality materials and advanced surface treatment technology for improving the quality of life and mold it is necessary. 7, research and application of high-speed die measurement technology and reverse engineering. CMM-use 3D scanner or reverse engineering is the realization of plastic moulds CAD / CAM one of the key technologies.Research and Application of diversity, adjustment, cheap detection equipment is to achieve the necessary precondition forreverse engineering.塑料模具的发展我国塑料模工业从起步到现在，历经半个多世纪，有了很大发展，模具水平有了较大提高。
塑料模具注射成型中英文翻译、外文翻译、外文文献翻译
外文翻译原文：Injection MoldingMany different processes are used to transform plastic granules, powders, and liquids into product. The plastic material is in moldable form, and is adaptable to various forming methods. In most cases thermosetting materials require other methods of forming. This is recognized by the fact that thermoplastics are usually heated to a soft state and then reshaped before cooling. Theromosets, on the other hand have not yet been polymerized before processing, and the chemical reaction takes place during the process, usually through heat, a catalyst, or pressure. It is important to remember this concept while studying the plastics manufacturing processes and polymers used.Injection molding is by far the most widely used process of forming thermoplastic materials. It is also one of the oldest. Currently injection molding accounts for 30% of all plastics resin consumption. Since raw material can be converted by a single procedure, injection molding is suitable for mass production of plastics articles and automated one-step production of complex geometries. In most cases, finishing is not necessary. Typical products include toys, automotive parts, household articles, and consumer electronics goods.Since injection molding has a number of interdependent variables, it is a process of considerable complexity. The success of the injection molding operation is dependent not only in the proper setup of the machine hydraulics, barrel temperature variations, and changes in material viscosity. Increasing shot-to-shot repeatability of machine variables helps produce parts with tighter tolerance, lowers the level of rejects, and increases product quality (i.e., appearance and serviceability).The principal objective of any molding operation is the manufacture of products: to a specific quality level, in the shortest time, and using repeatable and fully automaticcycle. Molders strive to reduce or eliminate rejected parts in molding production. For injection molding of high precision optical parts, or parts with a high added value such as appliance cases, the payoff of reduced rejects is high.A typical injection molding cycle or sequence consists of five phases;1. Injection or mold filling2. Packing or compression3. Holding4. Cooling5. Part ejectionPlastic granules are fed into the hopper and through an in the injection cylinder where they are carried forward by the rotating screw. The rotation of the screw forces the granules under high pressure against the heated walls of the cylinder causing them to melt. As the pressure building up, the rotating screw is forced backward until enough plastic has accumulated to make the shot. The injection ram (or screw) forces molten plastic from the barrel, through the nozzle, sprue and runner system, and finally into the mold cavities. During injection, the mold cavity is filled volumetrically. When the plastic contacts the cold mold surfaces, it solidifies (freezes) rapidly to produce the skin layer. Since the core remains in the molten state, plastic follows through the core to complete mold filling. Typically, the cavity is filled to 95%~98% during injection. Then the molding process is switched over to the packing phase.Even as the cavity is filled, the molten plastic begins to cool. Since the cooling plastic contracts or shrinks, it gives rise to defects such as sink marks, voids, and dimensional instabilities. To compensate for shrinkage, addition plastic is forced into the cavity. Once the cavity is packed, pressure applied to the melt prevents molten plastic inside the cavity from back flowing out through the gate. The pressure must be applied until the gate solidifies. The process can be divided into two steps (packing and holding) or may be encompassed in one step(holding or second stage). During packing, melt forced into the cavity by the packing pressure compensates for shrinkage. With holding, the pressure merely prevents back flow of the polymer malt.After the holding stage is completed, the cooling phase starts. During, the part is held in the mold for specified period. The duration of the cooling phase depends primarily on the material properties and the part thickness. Typically, the part temperature must cool below the material’s ejection temperature. While cooling the part, the machine plasticates melt for the next cycle.The polymer is subjected to shearing action as well as the condition of the energy from the heater bands. Once the short is made, plastication ceases. This should occur immediately before the end of the cooling phase. Then the mold opens and the part is ejected.When polymers are fabricated into useful articles they are referred to as plastics, rubbers, and fibers. Some polymers, for example, cotton and wool, occur naturally, but the great majority of commercial products are synthetic in origin. A list of the names of the better known materials would include Bakelite, Dacron, Nylon, Celanese, Orlon, and Styron.Previous to 1930 the use of synthetic polymers was not widespread. However, they should not be classified as new materials for many of them were known in the latter half of the nineteenth century. The failure to develop them during this period was due, in part, to a lack of understanding of their properties, in particular, the problem of the structure of polymers was the subject of much fruitless controversy.Two events of the twentieth century catapulted polymers into a position of worldwide importance. The first of these was the successful commercial production of the plastic now known as Bakelite. Its industrial usefulness was demonstrated in1912 and in the next succeeding years. Today Bakelite is high on the list of important synthetic products. Before 1912 materials made from cellulose were available, but their manufacture never provided the incentive for new work in the polymer field such as occurred after the advent of Bakelite. The second event was concerned with fundamental studies of the nature polymers by Staudinger in Europe and by Carohers, who worked with the Du Pont company in Delaware. A greater part of the studies were made during the 1920’s. Staudinger’s work was primarily fundamental. Carother’s achievements led to the development of our present huge plastics industry by causing an awakening of interest in polymer chemistry, an interest which is still strongly apparent today.The Nature of ThermodynamicsThermodynamics is one of the most important areas of engineering science used to explain how most things work, why some things do not the way that they were intended, and why others things just cannot possibly work at all. It is a key part of the science engineers use to design automotive engines, heat pumps, rocket motors, power stations, gas turbines, air conditioners, super-conducting transmission lines, solar heating systems, etc.Thermodynamics centers about the notions of energy, the idea that energy is conserved is the first low of thermodynamics. It is starting point for the science of thermodynamics is entropy; entropy provides a means for determining if a process is possible.This idea is the basis for the second low of thermodynamics. It also provides the basis for an engineering analysis in which one calculates the maximum amount of useful that can be obtained from a given energy source, or the minimum amount of power input required to do a certain task.A clear understanding of the ideas of entropy is essential for one who needs to use thermodynamics in engineering analysis. Scientists are interested in using thermodynamics to predict and relate the properties of matter; engineers are interested in using this data, together with the basic ideas of energy conservation and entropy production, to analyze the behavior of complex technological systems.There is an example of the sort of system of interest to engineers, a large central power stations. In this particular plant the energy source is petroleum in one of several forms, or sometimes natural gas, and the plant is to convert as much of this energy as possible to electric energy and to send this energy down the transmission line.Simply expressed, the plant does this by boiling water and using the steam to turn a turbine which turns an electric generator.The simplest such power plants are able to convert only about 25 percent of the fuel energy to electric energy. But this particular plant converts approximately 40 percent;it has been ingeniously designed through careful application of the basic principles of thermodynamics to the hundreds of components in the system.The design engineers who made these calculations used data on the properties of steam developed by physical chemists who in turn used experimental measurements in concert with thermodynamics theory to develop the property data.Plants presently being studied could convert as much as 55 percent of the fuel energy to electric energy, if they indeed perform as predicted by thermodynamics analysis.The rule that the spontaneous flow of heat is always from hotter to cooler objects is a new physical idea. There is noting in the energy conservation principle or in any other law of nature that specifies for us the direction of heat flow. If energy were to flow spontaneously from a block of ice to a surrounding volume of water, this could occur in complete accord with energy conservation. But such a process never happens. This idea is the substance of the second law of thermodynamics.Clear, a refrigerator, which is a physical system used in kitchen refrigerators, freezers, and air-conditioning units must obey not only the first law (energy conservation) but the second law as well.To see why the second law is not violated by a refrigerator, we must be careful in our statement of law. The second law of thermodynamics says, in effect, that heat never flows spontaneously from a cooler to a hotter object.Or, alternatively, heat can flow from a cooler to a hotter object only as a result of work done by an external agency. We now see the distinction between an everyday spontaneous process, such as the flow of heat from the inside to the outside of a refrigerator.In the water-ice system, the exchange of energy takes place spontaneously and the flow of heat always proceeds from the water to the ice. The water gives up energy and becomes cooler while the ice receives energy and melts.In a refrigerator, on the other hand, the exchange of energy is not spontaneous. Work provided by an external agency is necessary to reverse the natural flow of heat and cool the interior at the expense of further heating the warmer surroundings.译文：塑料注射成型许多不同的加工过程习惯于把塑料颗粒、粉末和液体转化成最终产品。
塑料模具术语-中英文教材
塑料原本有光泽,经射出成型,使制品外表有亮度,涂装亦同 因肉厚不均造成R,B痕迹在外表上呈雾状或亮痕 因射出速度太快,塑料流动痕迹显示在外表上 外表或塑料本身,留在模具上,致制品有凸出或平坦之小颗粒 因包装,堆放使表面有相互磨擦之痕迹 制品 顶针推出有某部分仍留在模具内 比Injecting稍短之放射痕迹,但不是起疮
塑料模术語中英文教材（1）
Item 英文 品管 1 Incoming Quality Control 2 In-process Quality Control 4 Outgoing Quality Control 6 First In First Out 7 Material Review Board 8 Accept 9 Reject 10 Acceptable Quality Level 11 Engineering Change Note 16 Audit 20 Process Flow Chart 21 Specification 22 Lot 24 Approval 28 Storage 29 Packing 30 Inventory 31 Bar-Code 32 Equipment Maintenance 35 Stastical Process Control 36 Work Instruction 37 Document Control Center 38 Process Traceability 39 Rework 40 Sorting 41 Waive 42 Improvement 43 Feedback 45 Micrometer 46 Caliper 模具 1 Core 2 Cavity 3 Ejector Pin 4 Parting Line 5 Slide 6 Guide Pin 7 Sleeve Pin 8 Mold Tooling ,Die 9 Molding Plastic 10 Injection Machine 11 Fixture 12 Under Cut 13 Angular Pin 14 Insert 15 Return Pin 16 Boss 17 Rib 18 Support Pin 19 Date Code 中文 进料检验 制程检验 出货检验 先进先出 物料鉴审会 允收 判退 允收水准 简称 IQC IPQC OQC FIFO MRB OK NG AQL ECN 说明 厂商交货经收料点收后交由品管人员检验 品管人员于制造过程中逐项检验，防止不良发生 成品交给客户前品管实施检验,保证产品合乎客户之标准 物料入库后依日期顺序实施发料或出货 物料发生判退,但生产急需用,须召开各相关部门开会讨论 物料、成品合乎本公司订定之品质规范 物料、成品不合乎本公司订定之品质规范 对物料、成品之允收判退须有标准之程序,规定 工程变更通知单 工程部对图面，工程做变更、修改对各部门所下之文件 稽核 对各部门、厂商依检查办法进行检查之动作 流程图 对各种作业程序其前后顺序的步骤 规格 SPEC 对物料、产品所订定的允收标准 批 每次生产数量 承认,认可 物料,产品生产前必须相关单位认可之程序 储存 物料、产品堆放在一定的区域 包装 物料、产品保护,维持良好的功能所做的防护措施 存货 物料、产品未销售,仍储存在公司内 条形码 为区别物料、产品之种类,相关标示以能方便识别 设备维护,保养 对机械、设备、仪器依程序所做的办法加以执行,使其不故障 统计制程管制 SPC 制程中各产品之尺寸测定加以分析并管制在合格之标准内 作业指导书 WI 工作中要求作业员须依一定程序操作机械、工具之规定 各项文件对外联络前须交入指定部门分类、编号、盖章始能分 文件管制中心 DCC 发 追溯程序 对各项物料、产品能明确有查核批进出流向的程序 重工 判退的物料、产品必须全部检查,加以修理、校正 挑选 判退的物料、产品加以区分为良品,不良品 特采 判退的物料、产品MRB后,经有权利的人士同意使用 改善 对不良品提出解决的措施,防止再发生 回馈 讯息的传达后,经确认后其结果再传回 千分尺 一种量具 游标卡尺 一种量具
模具制造科学外文文献翻译、模具类中英文翻译、外文翻译
英文翻译The Science of Die MakingThe traditional method of making large automotive sheet metal dies by model building and tracing has been replaced by CAD/CAM terminals that convert mathematical descriptions of body panel shapes into cutter paths.Teledyne Specialty Equipment’s Efficient Die and Mold facility is one of the companies on the leading edge of this transformation.by Associate EditorOnly a few years ago,the huge steel dies requited for stamping sheet metal auto body panels were built by starting with a detailed blueprint and an accurate full-scale master model of the part. The model was the source from which the tooling was designed and produced.The dies,machined from castings,were prepared from patterns made by the die manutacturers or somethimes supplied bythe car maker.Secondary scale models called”tracing aids”were made from the master model for use on duplicating machines with tracers.These machines traced the contour of the scale model with a stylus,and the information derived guided a milling cutter that carved away unwanted metal to duplicate the shape of the model in the steel casting.All that is changing.Now,companies such as Teledyne Specialty Equipment’s Effi cient Die and Mold operation in Independence,OH,work from CAD data supplied by customers to generate cutter paths for milling machines,which then automatically cut the sheetmetal dies and SMC compression molds.Although the process is uesd to make both surfaces of the tool, the draw die still requires a tryout and “benching” process.Also, the CAD data typically encompasses just the orimary surface of the tool,and some machined surfaces, such as the hosts and wear pads, are typically part of the math surface.William Nordby,vice president and business manager of dies and molds at Teledyne,says that “although no one has taken CAD/CAM to the point of building the entire tool,it will eventually go in that direction because the “big thrdd”want to compress cycle times and are trying to cut the amount of time that it takes to build the tooling.Tryout, because of the lack of development on the design end,is still a very time-consuming art,and vety much a trial-and-error process.”No More Models and Tracing AidsThe results to this new technology are impressive. For example, tolerances are tighter and hand finishing of the primary die surface with grinders has all but been eliminated. The big difference, says Gary Kral, Teledyne’s director of engineering, is that the dimensional control has radically improved. Conventional methods of making plaster molds just couldn’t hold tolerances because of day-to-day temperature and humidity variations.”For SMC molds the process is so accurate , and because there is no spring back like there is when stamping sheet metal, tryouts are not always required.SMC molds are approved by customers on a regulate basis without ever running a part .Such approvals are possible because of Teledyne’s ability to check the toolsurface based on mathematical analysis and guarantee that it is made exactly to the original design data.Because manual trials and processes have been eliminated, Teledyne has been able to consider foreign markets.” The ability to get a tool approved based on the mathe gives us the opportunity to compete in places we wouldn’t have otherwise,” says Nordby.According to Jim Church, systems manager at Teledyne, the company used to have lots of pattern makers ,and still has one model maker.” But 99.9 percent of the company’s work now is from CAD data. Instead of model makers, engineers work in front of computer monitors.”He says that improvenents in tool quality and reduction in manufacturing time are significant. Capabilities of the process were demonstrated by producing two identical tools. One was cut using conventional patterns and tracing mills, and the other tool was machined using computer generated cutting paths. Although machining time was 14 percent greater with the CAM-generated path, polishing hours were cut by 33 percent. In all ,manufacturing time decreased 16.5 percent and tool quality increased 12 percent.Teledyne’s CAD/CAM system uses state-of-the-art software that allows engineers to design dies and molds, develop CNC milling cutter paths and incorporate design changes easily. The system supports full-color, shaded three-dimensional modeling on its monitors to enhance its design and analysis capabilities. The CAD/CAM system also provides finite element analysis that can be used to improve the quality of castings , and to analyze the thermal properties of molds. Inputs virtually from any customer database can be used either directly or through translation.CMM Is CriticalTeledyne’s coordinate measuring machine(CMM),says’ Church,”is what has made a difference in terms of being able to move from the traditional manual processes of mold and die making to the automated system that Teledyne uses today.”The CMM precisely locates any point in a volume of space measuring 128 in, by 80 in, by 54 in, to an accuracy of 0.0007 in. It can measure parts, dies and molds weighing up to 40 tons. For maximum accuracy,the machine is housed in an environmentally isolated room where temperature is maintained within 2 deg.F of optimum. To isolate the CMM from vibration, it is mounted on a 100-ton concrete block supported on art cushions.According to Nordby, the CMM is used not only as a quality tool, but also as a process checking tool. “ As a tool goes through the shop, it is checked several times to validate the previous operation that was performed.” For example, after the initial surface of a mold is machined and before any finish work is done, it is run through the CMM for a complete data check to determine how close the surface is to the required geometry.The mold is checked with a very dense pattern based on flow lines of the part. Each mold is checked twice, once before benching and again after benching. Measurements taken from both halves of the mold are used to calculate theoretical stock thickness at full closure of the mold to verify its accuracy with the CAD design data.Sheet Metal Dies Are Different“Sheet metal is a different ballgame,” says Nordby, “because you have the issue of material springback and the way the metal forms in the die. What happens in the sheet metal is that you do the same kinds of things for the male punch as you would with SMC molds and you ensure that it is 100 percent to math data. But due to machined surface tolerance variations, the female half becomes the working side of the tool. And there is still a lot of development required after the tool goes into the press. The math generated surfaces apply primarily to the part surface of the tool.”EMS Tracks the Manufacturing ProcessTeledyne’s business operations also are computerized and carried over a network consisting of a V AX server and PC terminals. IMS (Effective Management Systems) software tracks orders, jobs in progress, location of arts, purchasing, receiving, and is now being upgraded to include accounting functions.Overall capabilities of the EMS system include bill-of-material planning and control, inventory management, standard costing, material history, master production scheduling, material requirements planning, customer order processing, booking and sales history, accounts receivable, labor history, shop floor control, scheduling, estimating, standard routings, capacity requirements planning, job costing, purchasing and receiving, requisitions, purchasing and receiving, requisitions, purchasing history and accounts payable.According to Frank Zugaro, Teledyne’s scheduling manager, the EMS software was chosen because of its capabilities in scheduling time and resources in a job shop environment. All information about a job is entered into inventory management to generate a structured bill of material. Then routes are attached to it and work orders are generated.The system provides daily updates of data by operator hour as well as a material log by shop order and word order. Since the database is interactive, tracking of materials received and their flow through the build procedure can be documented and cost data sent to accounting and purchasing.Gary Kral, Teledyne’s director of engineering, says that EMS is really a tracking device, and one of the systems greatest benefits is that it provides a documented record of everything involving a job and eliminates problems that could arise from verbal instructions and promises. Kral says that as the system is used more, they are finding that it pays to document more things to make it part of the permanent record. It helps keep them focused.模具制造科学传统的通过制造模具加工大型板材的方法已经被可以把实体的形状信息转换为切削路径的CAD/CAM所取代了。
塑料模具毕业设计中英文对照资料外文翻译文献
中英文对照资料外文翻译文献一个描述电铸镍壳在注塑模具的应用的技术研究摘要：在过去几年中快速成型技术及快速模具已被广泛开发利用. 在本文中,使用电芯作为核心程序对塑料注射模具分析. 通过差分系统快速成型制造外壳模型. 主要目的是分析电铸镍壳力学特征、研究相关金相组织,硬度,内部压力等不同方面，由这些特征参数以生产电铸设备的外壳. 最后一个核心是检验注塑模具.关键词：电镀；电铸；微观结构；镍1. 引言现代工业遇到很大的挑战，其中最重要的是怎么样提供更好的产品给消费者,更多种类和更新换代问题. 因此,现代工业必定产生更多的竞争性. 毫无疑问,结合时间变量和质量变量并不容易,因为他们经常彼此互为条件; 先进的生产系统将允许该组合以更加有效可行的方式进行，例如,如果是观测注塑系统的转变、我们得出的结论是,事实上一个新产品在市场上具有较好的质量它需要越来越少的时间快速模具制造技术是在这一领域, 中可以改善设计和制造注入部分的技术进步. 快速模具制造技术基本上是一个中小型系列的收集程序，在很短的时间内在可接受的精度水平基础上让我们获得模具的塑料部件。
其应用不仅在更加广阔而且生产也不断增多。
本文包括了很广泛的研究路线,在这些研究路线中我们可以尝试去学习，定义，分析，测试，提出在工业水平方面的可行性，从核心的注塑模具制造获取电铸镍壳，同时作为一个初始模型的原型在一个FDM设备上的快速成型。
不得不说的是,先进的电铸技术应用在无数的行业，但这一研究工作调查到什么程度,并根据这些参数,使用这种技术生产快速模具在技术上是可行的. 都产生一个准确的，系统化使用的方法以及建议的工作方法.2 制造过程的注塑模具薄镍外壳的核心是电铸,获得一个充满epoxic金属树脂的一体化的核心板块模具(图1)允许直接制造注射型多用标本，因为它们确定了新英格兰大学英文国际表卓华组织3167标准。
这样做的目的是确定力学性能的材料收集代表行业。
该阶段取得的核心[4]，根据这一方法研究了这项工作,有如下:a,用CAD系统设计的理想对象b模型制造的快速成型设备(频分多路系统). 所用材料将是一个ABS塑料c一个制造的电铸镍壳，已事先涂有导电涂料(必须有导电).d无外壳模型e核心的生产是背面外壳环氧树脂的抗高温与具有制冷的铜管管道.有两个腔的注塑模具、其中一个是电核心和其他直接加工的移动版. 因此,在同一工艺条件下，同时注入两个标准技术制造，获得相同的工作。
注塑模具之模具设计与制造外文文献翻译、中英文翻译
外文翻译：Injection moulding for Mold Design and ManufactureThe mold is the manufacturing industry important craft foundation, in our country, the mold manufacture belongs to the special purpose equipment manufacturing industry. China although very already starts to make the mold and the use mold, but long-term has not formed the industry. Straight stabs 0 centuries 80's later periods, the Chinese mold industry only then drives into the development speedway. Recent years, not only the state-owned mold enterprise had the very big development, the three investments enterprise, the villages and towns (individual) the mold enterprise's development also quite rapidly.Although the Chinese mold industrial development rapid, but compares with the demand, obviously falls short of demand, its main gap concentrates precisely to, large-scale, is complex, the long life mold domain. As a result of in aspect and so on mold precision, life, manufacture cycle and productivity, China and the international average horizontal and the developed country still had a bigger disparity, therefore, needed massively to import the mold every year .The Chinese mold industry except must continue to sharpen the productivity; from now on will have emphatically to the profession internal structure adjustment and the state-of-art enhancement. The structure adjustment aspect, mainly is the enterprise structure to the specialized adjustment, the product structure to center the upscale mold development, to the import and export structure improvement, center the upscale automobile cover mold forming analysis and the structure improvement, the multi-purpose compound mold and the compound processing and the laser technology in the mold design manufacture application, the high-speed cutting, the super finishing and polished the technology, the information direction develops .The recent years, the mold profession structure adjustment and the organizational reform step enlarges, mainly displayed in, large-scale, precise, was complex, the long life, center the upscale mold and the mold standard letter development speed is higher than the common mold product; The plastic mold and the compression casting moldproportion increases; Specialized mold factory quantity and its productivity increase; "The three investments" and the private enterprise develops rapidly; The joint stock system transformation step speeds up and so on. Distributes from the area looked, take Zhujiang Delta and Yangtze River delta as central southeast coastal area development quickly to mid-west area, south development quickly to north. At present develops quickest, the mold produces the most centralized province is Guangdong and Zhejiang, places such as Jiangsu, Shanghai, Anhui and Shandong also has a bigger development in recent years.Although our country mold total quantity had at present achieved the suitable scale, the mold level also has the very big enhancement, after but design manufacture horizontal overall rise and fall industry developed country and so on Yu De, America, date, France, Italy many. The current existence question and the disparity mainly display in following several aspects:(1) The total quantity falls short of demandDomestic mold assembling one rate only, about 70%. Low-grade mold, center upscale mold assembling oneself rate only has 50% about.(2) The enterprise organizational structure, the product structure, the technical structure and the import and export structure does not gatherIn our country mold production factory to be most is from the labor mold workshop which produces assembles oneself (branch factory), from produces assembles oneself the proportion to reach as high as about 60%, but the overseas mold ultra 70% is the commodity mold. The specialized mold factory mostly is "large and complete", "small and entire" organization form, but overseas mostly is "small but", "is specially small and fine". Domestic large-scale, precise, complex, the long life mold accounts for the total quantity proportion to be insufficient 30%, but overseas in 50% above 2004 years, ratio of the mold import and export is 3.7:1, the import and export balances the after net import volume to amount to 1.32 billion US dollars, is world mold net import quantity biggest country .(3) The mold product level greatly is lower than the international standardThe production cycle actually is higher than the international water broadproduct level low mainly to display in the mold precision, cavity aspect and so on surface roughness, life and structure.(4) Develops the ability badly, economic efficiency unsatisfactory our country mold enterprise technical personnel proportion lowThe level is lower, also does not take the product development, and frequently is in the passive position in the market. Our country each mold staff average year creation output value approximately, ten thousand US dollars, overseas mold industry developed country mostly 15 to10, 000 US dollars, some reach as high as 25 to10, 000 US dollars, relative is our country quite part of molds enterprises also continues to use the workshop type management with it, truly realizes the enterprise which the modernized enterprise manages fewTo create the above disparity the reason to be very many, the mold long-term has not obtained the value besides the history in as the product which should have, as well as the most state-owned enterprises mechanism cannot adapt the market economy, but also has the following several reasons: .The mold material performance, the quality and the variety question often can affect the mold quality, the life and the cost, the domestically produced molding tool steel and overseas imports the steel products to compare has a bigger disparity. Plastic,plate, equipment energy balance, also direct influence mold level enhancement.RSP ToolingRapid Solidification Process (RSP) Tooling, is a spray forming technology tailored for producing molds and dies [2-4]. The approach combines rapid solidification processing and netshape materials processing in a single step. The general concept involves converting a mold design described by a CAD file to a tooling master using a suitable rapid prototyping (RP) technology such as stereolithography. A pattern transfer is made to a castable ceramic, typically alumina or fused silica. This is followed by spray forming a thick deposit of tool steel (or other alloy) on the pattern to capture the desired shape, surface texture and detail. The resultant metal block is cooled to room temperature and separated from the pattern. Typically, the deposit’s exterior walls are machined square, allowing it to be used as an insert in a holding block such as a MUD frame [5]. The overall turnaround time for tooling is about three days, stating with a master. Molds and dies produced in this way have been used for prototype and production runs in plastic injection molding and die casting.An important benefit of RSP Tooling is that it allows molds and dies to be made early in the design cycle for a component. True prototype parts can be manufactured to assess form, fit, and function using the same process planned for production. If the part is qualified, the tooling can be run in production as conventional tooling would. Use of a digital database and RP technology allows design modifications to be easily made.Experimental ProcedureAn alumina-base ceramic (Cotronics 780 [6]) was slurry cast using a silicone rubber master die, or freeze cast using a stereolithography master. After setting up, ceramic patterns were demolded, fired in a kiln, and cooled to room temperature. H13 tool steel was induction melted under a nitrogen atmosphere, superheated about100︒C, and pressure-fed into a bench-scale converging/diverging spray nozzle, designed and constructed in-house. An inert gas atmosphere within the spray apparatus minimized in-flight oxidation of the atomized droplets as they deposited onto the tool pattern at a rate of about 200 kg/h. Gas-to-metal mass flow ratio was approximately 0.5.For tensile property and hardness evaluation, the spray-formed material was sectioned using a wire EDM and surface ground to remove a 0.05 mm thickheat-affected zone. Samples were heat treated in a furnace that was purged with nitrogen. Each sample was coated with BN and placed in a sealed metal foil packet as a precautionary measure to prevent decarburization.Artificially aged samples were soaked for 1 hour at temperatures ranging from 400 to 700︒C, and air cooled. Conventionally heat treated H13 was austenitized at 1010︒C for 30 min., air quenched, and double tempered (2 hr plus 2 hr) at 538︒C.Microhardness was measured at room temperature using a Shimadzu Type M Vickers Hardness Tester by averaging ten microindentation readings. Microstructure of the etched (3% nital) tool steel was evaluated optically using an Olympus Model PME-3 metallograph and an Amray Model 1830 scanning electron microscope. Phase composition was analyzed via energy-dispersive spectroscopy (EDS). The size distribution of overspray powder was analyzed using a Microtrac Full Range Particle Analyzer after powder samples were sieved at 200 μm to remove coarse flakes. Sample density was evaluated by water displacement using Archimedes’ principle and a Mettler balance (Model AE100).A quasi 1-D computer code developed at INEEL was used to evaluate multiphase flow behavior inside the nozzle and free jet regions. The code's basic numerical technique solves the steadystate gas flow field through an adaptive grid, conservative variables approach and treats the droplet phase in a Lagrangian manner with full aerodynamic and energetic coupling between the droplets and transport gas. The liquid metal injection system is coupled to the throat gas dynamics, and effects of heat transfer and wall friction are included. The code also includes a nonequilibriumsolidification model that permits droplet undercooling and recalescence. The code was used to map out the temperature and velocity profile of the gas and atomized droplets within the nozzle and free jet regions.Results and DiscussionSpray forming is a robust rapid tooling technology that allows tool steel molds and dies to be produced in a straightforward manner. Each was spray formed using a ceramic pattern generated from a RP master.Particle and Gas BehaviorParticle mass frequency and cumulative mass distribution plots for H13 tool steel sprays are given in Figure 1. The mass median diameter was determined to be 56 μm by interpolation of size corresponding to 50% cumulative mass. The area mean diameter and volume mean diameter were calculated to be 53 μm and 139 μm, respectively. Geometric standard deviation, d=(d84/d16)½ , is 1.8, where d84 and d16 are particle diameters corresponding to 84% and 16% cumulative mass in Figure 1.Figure1. Cumulative mass and mass frequency plots of particles in H13 tool stepsprays.Figure2 gives computational results for the multiphase velocity flow field (Figure 2a), and H13 tool steel solid fraction (Figure2b), inside the nozzle and free jetregions. Gas velocity increases until reaching the location of the shock front, at which point it precipitously decreases, eventually decaying exponentially outside the nozzle. Small droplets are easily perturbed by the velocity field, accelerating inside the nozzle and decelerating outside. After reaching their terminal velocity, larger droplets (〜150 μm) are less perturbed by the flow field due to their greater momentum.It is well known that high particle cooling rates in the spray jet (103-106 K/s) and bulk deposit (1-100 K/min) are present during spray forming [7]. Most of the particles in the spray have undergone recalescence, resulting in a solid fraction of about 0.75. Calculated solid fraction profiles of small (〜30 μm) and large (〜150 μm) droplets with distance from the nozzle inlet, are shown in Figure 2b.Spray-Formed DepositsThis high heat extraction rate reduces erosion effects at the surface of the tool pattern. This allows relatively soft, castable ceramic pattern materials to be used that would not be satisfactory candidates for conventional metal casting processes. With suitable processing conditions, fine surface detail can be successfully transferred from the pattern to spray-formed mold. Surface roughness at the molding surface is pattern dependent. Slurry-cast commercial ceramics yield a surface roughness of about 1 μm Ra, suitable for many molding applications. Deposition of tool steel onto glass plates has yielded a specular surface finish of about 0.076 μm Ra. At the current state of development, dimensional repeatability of spray-formed molds, starting with a common master, is about ±0.2%.Figure 2. Calculated particle and gas behavior in nozzle and free jet regions.(a) Velocity profile.(b) Solid fraction.ChemistryThe chemistry of H13 tool steel is designed to allow the material to withstand the temperature, pressure, abrasion, and thermal cycling associated with demanding applications such as die casting. It is the most popular die casting alloy worldwide and second most popular tool steel for plastic injection molding. The steel has low carbon content (0.4 wt.%) to promote toughness, medium chromium content (5 wt.%) to provide good resistance to high temperature softening, 1 wt% Si to improve high temperature oxidation resistance, and small molybdenum and vanadium additions (about 1%) that form stable carbides to increase resistance to erosive wear[8]. Composition analysis was performed on H13 tool steel before and after spray forming.Results, summarized in Table 1, indicate no significant variation in alloy additions.MicrostructureThe size, shape, type, and distribution of carbides found in H13 tool steel is dictated by the processing method and heat treatment. Normally the commercial steel is machined in the mill annealed condition and heat treated(austenitized/quenched/tempered) prior to use. It is typically austenitized at about 1010︒C, quenched in air or oil, and carefully tempered two or three times at 540 to 650︒C to obtain the required combination of hardness, thermal fatigue resistance, and toughness.Commercial, forged, ferritic tool steels cannot be precipitation hardened becauseafter electroslag remelting at the steel mill, ingots are cast that cool slowly and formcoarse carbides. In contrast, rapid solidification of H13 tool steel causes alloying additions to remain largely in solution and to be more uniformly distributed in the matrix [9-11]. Properties can be tailored by artificial aging or conventional heat treatment.A benefit of artificial aging is that it bypasses the specific volume changes that occur during conventional heat treatment that can lead to tool distortion. These specific volume changes occur as the matrix phase transforms from ferrite to austenite to tempered martensite and must be accounted for in the original mold design. However, they cannot always be reliably predicted. Thin sections in the insert, which may be desirable from a design and production standpoint, are oftentimes not included as the material has a tendency to slump during austenitization or distort during quenching. Tool distortion is not observed during artificial aging ofspray-formed tool steels because there is no phase transformation.注塑模具之模具设计与制造模具是制造业的重要工艺基础，在我国，模具制造属于专用设备制造业。
模具 塑料注射成型 外文翻译 外文文献 英文文献
模具塑料注射成型外文翻译外文文献英文文献XXXThere are many different processing methods used to convert plastic pellets。
powders。
and liquids into final products。
Plastic materials XXX。
thermoplastic materials XXX。
XXX require other methods。
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中英文对照外文翻译文献(文档含英文原文和中文翻译)外文：The development of plastic mouldChina's industrial plastic moulds from the start to now, after more than half a century, there has been great development, mold levels have been greatly enhanced. Mould has been at large can produce 48-inchbig-screen color TV Molded Case injection mold, 6.5 kg capacity washing machine full of plastic molds, as well as the overall car bumpers and dashboards, and other plastic mould precision plastic molds, the camera is capable of producing plastic mould , multi-cavity mold small modulus gear and molding mold. --Such as Tianjin and Yantai daysElectrical Co., Ltd Polaris IK Co. manufactured multi-cavity mold VCD and DVD gear, the gear production of such size precision plastic parts, coaxial, beating requirements have reached a similar foreign the level of product, but also the application of the latest gear design software to correct contraction as a result of the molding profile error to the standard involute requirements. Production can only 0.08 mm thickness of atwo-cavity mold and the air Cup difficulty of plastic doors and windows out of high modulus, and so on. Model cavity injection molding manufacturing accuracy of 0.02 to 0.05 mm, surface roughness Ra0.2 μ m, mold quality, and significantly increase life expectancy,non-hardening steel mould life up to 10~ 30 million, hardening steel form up to 50 ~ 10 million times, shorten the delivery time than before, but still higher than abroad,and the gap between a specific data table.Process, the multi-material plastic molding die, efficient multicolor injection mould, inserts exchange structure and core pulling Stripping the innovative design has also made great progress. Gas-assisted injection molding, the use of more mature technologies, such as Qingdao Hisense Co., Ltd., Tianjin factorycommunications and broadcasting companies, such as moldmanufacturers succeeded in 29 ~ 34-inch TV thick-walled shell, as well as some parts on the use of gas-assisted mould technology Some manufacturers also use the C-MOLD gas-assisted software and achieved better results. Prescott, such as Shanghai, such as the newcompany will provide users with gas-assisted molding equipment and technology. Began promoting hot runner mold, and some plants use rate of more than 20 percent, the general heat-thermal hot runner, or device, a small number of units with the world's advanced level of rigorous hot runner-needle device, a small number of units with World advanced level of rigorous needle-hot runner mould. However, the use of hot runner overall rate of less than 10%, with overseas compared to 50 ~ 80%, the gap larger. In the manufacturing technology, CAD / CAM / CAE technology on the level of application of a new level to the enterprise for the production of household appliances representatives have introduced a considerable number of CAD / CAM systems, such as the United States EDS UG Ⅱ, the United States Parametric Technology Pro / Engineer, the United States CV CADS5 company, the British company DOCT5 Deltacam, HZS's CRADE Japan, the company's Cimatron Israel, the United States AC-C-Tech Mold Company and Australia's MPA Mold flow Mold analysis software, and so on. These systems and the introduction of the software, although a lot of money spent, but in our country die industry, and achieving a CAD / CAM integration, and to support CAE technology to forming processes such as molding and cooling, such as computer simulation, and achieved certain The technical and economic benefits, promote and facilitate China's CAD / CAM technology. In recent years, China's own development of the plasticmould CAD / CAM system has achieved significant development, the main guarantor Software Engineering Institute, is the development of CAXA, Huazhong University of Science HSC5.0 development of the system and injection mold CAE software, and so on, these Die of domestic software with the specific circumstances in the application of computer and lower prices, and other characteristics, in order to further universal CAD / CAM technology has created good conditions.In recent years, China has been more extensive use of some new plastic mold steel, such as: P20, 3Cr2Mo, PMS, SM Ⅰ, SM Ⅱ, and the quality of life of mold has a direct significant impact on the overall use of the still less . Plastic Moulds standard model planes, such as standard putter and spring has given more applications, and there have been some of the commercialization of domestic hot runner system components. However, at present China Die level of standardization and commercialization in the general level of below 30 percent and foreign advanced industrial countries has reached 70 percent compared to 80 percent, still a large gap. Table 1, at home and abroad plastic mould technology comparison table? Domestic projects abroad cavity injection model mm0.02 accuracy of 0.005 ~ 0.01 ~ 0.05mm cavity surface roughness Ra0.01 ~ 0.05 μ mRa0.20 μ m non-hardened steel die life 10 to 60 million 10 ~ 30 million hardened steel die life 160 ~ 300 million of 50 ~ 100 million hot runner mould overall utilization rate of more than 80per cent less than 10 per cent level of standardization of 70 ~ 80% less than 30% of medium-sized plastic mould production cycle about a month 2 ~ 4 months in the mold industry in the amount of 30 to 40% 25 to 30% According to the parties concerned forecast, the market's overall vigorous mold is a smooth upward, in the next Die market, the development of plastic mould faster than the other Die, die in the proportion of industry will gradually improve. With the continuous development of the plastics industry, put on the plastic mold growing demands is a normal, and so sophisticated, large-scale, complex, long-life plastic mould development will be higher than the overall pace of development. At the same time, imports in recent years because of the mold, precision, large, complex, long-life die in the majority, therefore, reduce imports, increase Guochanhualu: perspective, in the mold of such high-end market share will gradually increase. The rapid development of theconstruction industry so that the various Profile Extrusion Die, PVC plastic pipe fittings Die Die market become a new economic growth point, the rapid development of highways, car tires also put a higher demand, radial tire Die, Die particularly active pace of development will also be higher than the overall average level of the plastic and wood, plastic and metal to make plastic molds in the automotive, motorcycle industry in the demand for huge household appliances industry in the "10th Five-Year Plan" period have greater development, especially refrigerators,air-conditionersand microwave ovens, and other parts of the great demand for plastic moulds, and electronics and communications products, in addition to audio-video products, such as color televisions, laptop computers and set-top boxes will be given a wider network development, which are Plastic Mold market is the growth point. Second, China's industrial and technological plastic mould the future direction of the major developments will include:1, raising large, sophisticated, complex, long-life mold design and manufacturing standards and proportion. This is due to the molding plastic mould products increasingly large, complex and high-precision requirements, as well as requirements for high productivity and the development of a multi-mode due.2, in the design and manufacture of plastic mould fully promote the use of CAD / CAM / CAE technology. CAD / CAM technology has developed into a relatively mature technology common in recent years CAD / CAM technology hardware and software prices has been reduced to SMEs generally acceptable level of popularity for further create good conditions; based on network CAD / CAM / CAE system integration structure the initial signs of emerging, and it will solve the traditional mixed CAD / CAM system can not meet the actual production process requirements of the division of collaboration; CAD / CAM software will gradually improve intelligence plastic parts and the 3-D mold design andprototyping process 3-D analysis will be in our plastic mould industries play an increasingly important role.3, promote the use of hot runner technology, gas-assisted injection molding technology and high-pressure injection molding technology. Using hot runner mould technology can improve the productivity and quality of parts and plastic parts can be substantial savings of raw materials and energy conservation, extensive application of this technology is a big plastic mould changes. Hot Runner components formulate national standards, and actively produce cheap high-quality components, the development of hot runner mold is the key. Gas-assisted injection molding product quality can be guaranteed under the premise of substantially lower cost. Currently in the automotive and appliance industries gradually promote the use of the Chiang Kai-shek. Gas-assisted injection molding of the ordinary than the traditional injection of more parameters need to identify and control, and its more commonly used in large, complex products, mold design and control more difficult, therefore, the development of gas-assisted molding flow analysis software It seems very important. On the other hand in order to ensure precision plastic parts to continue to study the development of technology and high-pressure injection molding and injection-compression molding mould and die technology is also very important.4, the development of new plastics molding technology and rapid economic mold. To adapt to more variety, less volume of production.5, and improve standardization of plastic mould standard parts usage. China's mold and die level of standard parts standardization still low, the gap between the large and foreign, to a certain extent constraining the development of industries in our country die, die to improve quality and reduce manufacturing costs Die, Die standard parts to vigorously promote the application. To this end, first of all, to formulate a unified national standards, and in strict accordance with the standards of production, secondly it is necessary to gradually scale production, to improve the commercialization of the standard of quality, and reduce costs; again it is necessary to further increase the standard specifications of varieties.6, Die application quality materials and advanced surface treatment technology for improving the quality of life and mold it is necessary.7, research and application of high-speed die measurement technology and reverse engineering. CMM-use 3D scanner or reverse engineering is the realization of plastic moulds CAD / CAM one of the key technologies.Research and Application of diversity, adjustment, cheap detection equipment is to achieve the necessary precondition for reverse engineering.译文：塑料模具的发展我国塑料模工业从起步到现在，历经半个多世纪，有了很大发展，模具水平有了较大提高。