衬氟隔膜阀使用说明书
G41F46-10C衬氟隔膜阀
G41F46-10C衬氟隔膜阀
详细介绍
G41F46-10C衬氟隔膜阀的产品类型是隔膜阀.
衬氟隔膜阀（G41F46、G641F46、G45F46）
品牌：KT
品名：衬氟隔膜阀G41F46-10C
型号：G41F46-10C
产地：天津
该产品采用特殊工艺在阀体上包衬聚四氟乙烯，隔膜件采用聚四氟乙烯和隔膜内衬丁腈橡胶衬垫，使阀门内腔的各个零部件达到相同的耐腐蚀性能。
该产品具有良好的节流特性，耐腐蚀性和抗颗粒介质性，密封性能可靠，可广泛应用于各种腐蚀性流体以及纤维状、粉末状介质。
衬里材料：PTFE（F4）、FEP（F46）、PFA、PO等。
适用介质：硫酸、氢氟酸、磷酸、氯气、强碱、王水等具有强腐蚀性的介质。
设计标准：HG/T3704
结构长度：GB/T12221-1989、ANSI B16.10
法兰标准：JB/T79-1994、GB/T9113.1-2000、ASME/ANSI 16.5a
公称压力：0.6、1.0、1.6Mpa、Class150、300Lb
检验试验：GB/T9092-1989、API589
驱动方式：手动、电动、气动等操作方式。
本公司还供应上述产品的同类产品：碳钢隔膜阀,卫生级隔膜阀,不锈钢隔膜阀相关链接：/fmgmf/17369.shtml。
上海阀门五厂气动隔膜阀说明书
上海阀门五厂气动隔膜阀说明书
一、产品概述
上海阀门五厂气动隔膜阀是一种特殊设计的阀门，它结合了气动执行器和隔膜的结构特点，具有高效、安全、可靠等优点。
广泛应用于化工、环保、水处理等领域，是一种理想的控制设备。
二、产品特点
1. 气动执行器采用压缩空气为动力，可实现快速启闭，操作简便。
2. 隔膜材料具有良好的耐腐蚀性能，能够有效防止介质渗漏。
3. 阀体结构紧凑，安装方便，维护简单。
4. 可根据客户需求定制不同规格和材质的阀门。
三、使用注意事项
1. 使用前应检查阀门是否符合使用要求，确认产品合格后再投入使用。
2. 使用过程中应保持清洁，定期进行维护保养，发现异常应及时处理。
3. 气动执行器应使用干燥、清洁的压缩空气，避免杂质和水分对阀门造成损坏。
4. 在使用过程中，应避免阀门受到过大的外力和压力，以免损坏阀门结构。
5. 阀门应安装在干燥、通风良好的地方，避免潮湿和腐蚀环境。
四、常见故障及排除方法
1. 阀门无法关闭：检查气动执行器是否正常工作，阀芯是否有异物卡住，如有需要清理或更换阀芯。
2. 阀门泄漏：检查隔膜是否破损或老化，如有需要更换隔膜；检查阀座是否松动或损坏，如有需要紧固或更换阀座。
3. 执行器动作缓慢或不动作：检查压缩空气是否正常供应，气源压力是否符合要求；检查执行器是否有故障或堵塞，如有需要维修或更换执行器。
隔膜阀基本操作步骤
隔膜阀基本操作步骤
①带有旁通的丝扣隔膜阀在开启前应先打开旁通阀(以平衡进出的差压、减小开启力矩)。
②操作时，人体不能正对阀杆顶部，以防阀杆受压喷出伤人。
③开关操作要平稳、用力咬均匀，严禁使用冲击力，一般情况用手操作即可，避免使用加工杠杆操作新阀。
④手轮(手柄)强度的设计是以操作所需的扭力值为参考依据的，因此不可将手轮(手柄)当做操作踏板及任意增长或套接加长杠杆，或以扳手来过度增加扭力，不能使用绳索等作用在手轮(手柄)上，再以起重机或滑轮来操作或吊运阀门。
⑤带手轮或手柄的隔膜阀，顺时针转动手轮为关，逆时针转动为开。
当阀门全开后，应将手轮反方向回转1-2圈。
带有其他执行机构的丝扣闸阀的操作方式应严格遵循产品说明书。
⑥高压差下，闸板半开半关状态下易损坏闸板，因此丝扣闸阀不能用于节流或调节，须一次性开启或关闭。
ZDRRF 电动衬氟O 型球阀 说明书
大连中核控制阀ZDRR F 电动衬氟O 型球阀选型样本大连中核控制阀有限公司系列角行程电动电动衬氟O 型球阀是由电动执行机构与衬氟O 型球阀组配而成，是一种防腐蚀球阀，与流体接触的阀体内壁和阀内组件均采用高压铸塑工艺，衬有耐腐蚀、耐老化的聚全氟乙丙稀（F46），具有可靠的耐腐蚀性和密封性，可广泛适用于化工、石油、冶金、医药、电力等行业，实现对生产过程中酸、碱、盐类等强腐蚀性介质的切断。
□规格型号□主要技术参数○阀 体 型 式：直通铸造球形阀 公称通径：DN15～200mm 公称压力：PN1.0、1.6MPa 连接型式：法兰连接 FF 、RF 法兰标准 JB/T79.1～2-94 上阀盖型式：与阀体整体铸造○阀内组件 球芯型式：O 型球芯 流量特性：快开特性 主要零件材料○执行机构型 式：3610R 系列电动执行机构；SHQ 系列电动执行机构 NUCOM 系列电动执行机构；PSQ 系列电动执行机构电源电压：220V.AC/50HZ手动操作：SHQ 、PSQ 型：手轮；3610SR 、NUCOM 型：便携式手柄注：执行机构详细资料参见各自产品说明书○环境温度：-20～+60℃○阀作用刑式：电—关式和电—开式大连中核控制阀□主要技术参数○泄 漏 量：小于10-8×阀额定容量○基本误差：3610R 执行机构为±1%；SHQ 、NUCOM 执行机构为±1.5%；PSQ 执行机构为±1%○回 差：3610R 执行机构为1%；SHQ 、NUCOM 执行机构为1.5%；PSQ 执行机构为1%○死 区：0.5%○可调范围：200∶1○额定行程：90°□额定流量系数Kv 值、执行机构配置、允许压差△P 注：NUCOM 电动执行机构为调节式，两位式为UNIC ○流量特性曲线快开特性□外形尺寸 配3610R 执行机构 配SHQ 执行机构 配NUCOM 执行机构 配PSQ 执行机构连中核控制 阀连中核控 制阀 注：重量为PN1.0MPa 的阀□订货须知1、产品型号2、公称通径3、公称压力4、阀体和阀内组件材料5、执行机构型号6、阀作用形式（电—关式还是电—开式）订 货 说 明7、介质名称、温度和密度 8、介质粘度，是否含有悬浊液 9、正常流量和要求最大流量10、介质压力，最大流量和最小流量时 的进口压力和出口压力11、特殊要求。
气动衬氟隔膜阀
气动衬氟隔膜阀直接纳入规划，优先安排建设。
“上大压小”项目实施中，坚持先明确“压小”再“上大”。
拟关停机组企业应与当地政府、省级电网企业签订具有法律效力的关停协议书，按规定程序报国家发展改革委。
问：如何理解《意见》提出的改进发电调度方式？答：长期以来，我国发电调度以电厂或发电机组为单位，对各类机组大致平均分配发电量指标，导致大小火电机组不论能耗高低，都享有基本相同的发电小时数。
对此，《意见》提出，要改进发电调度方式，实行节能环保调度，按照各发电机组的能耗水平排序，节能者优先发电；推行发电机组统一调度，引入市场竞争机制，为关停小火电机组创一、产品[衬氟直流截止阀]的详细资料：产品名称：衬里直流式截止阀产品特点：衬里直流式截止阀,直流式截止阀,衬里截止阀设计与制造按：GB/12239 结构长度：GB/12221 法兰连接尺寸按：GB4126.3GB4216.4 试验检验按：GB/T13927。
二、性能规范：型号公称压力PN（MPa）试验压力PS（MPa）适用介质工作温度（℃）壳体试验密封试验J45J/FS-6 0.6 0.9 0.66 W.非腐蚀性流体 J.一般腐蚀性流体 FS.强酸碱及各种有机溶剂（溶融碱金属及元素氟除外）≤85 ≤150J45J/FS-10 1.0 1.5 1.1三、主要零部件材料表：零件名称 阀体、阀瓣 阀盖阀杆、阀瓣 手轮廓 材料HT200衬氟塑料、衬橡胶HT200衬氟塑料、衬橡胶35衬氟塑料衬橡胶HT200四、工洲牌衬氟直流截止阀主要连接尺寸及重量：型号公称通径DN （mm ） 尺寸（mm ）质量（kg ） L D D1 D H1 b Do n-d 25 160 100 75 60 205 16 120 4-11 4.5 32 180 120 90 70 - 16 160 4-13.5 13 40 200 130 100 80 250 16 160 4-13.5 14 50 230 140 110 90 290 16 160 4-13.5 16.5 65 290 160 130 100 310 16 180 4-13.5 80 310 190 150 125 358 18 200 4-17.5 36 100 350 210 170 145 428 18 200 4-17.5 50 125 400 240 200 175 510 20 280 8-17.5 68 150 480 265 225 200 550 20 280 8-17.5 90 200 600 30 280 255 635 22 400 8-17.5 1462507303753353122412-.17.5一、产品[衬氟直角截止阀]的详细资料： 产品型号：J44J/FS 型产品名称：衬里直角阀产品特点：公称通径：DN15~300（mm）主要零部件材料见表A2 基本型号：手动J44F43 电动J944F3 J44F46 J944F46 法兰连接截止阀（角式）设计与制造符合中国国家标准基本结构形式：角式公称压力：PN1.0~2.5（MPa）法兰连接手动截止阀,角式截止阀,手动截止阀。
G41F46衬氟隔膜阀-上海思氟阀门
G41F46衬氟隔膜阀用途：G41F46、G45F46衬氟隔膜阀用于控制一般腐蚀性以及强腐蚀性介质，阀体内腔表面覆有可选择的各种氟塑料，适用于各种不同作业温度和流体管路。
G41F46衬氟隔膜阀适用介质：各种浓度的盐酸、硫酸、氢氟酸、王水、硝酸、各种有机酸、强碱、强氧化剂、浓稀酸替换、酸碱替换、有机溶剂、除熔融碱金属、元素氟及芳香烃类外的其它强腐蚀性介质；G41F46衬氟隔膜阀原理：G41F46、G45F46衬氟隔膜阀是一种特殊形式的、具有切断功能的阀门，其吝惜闭件由钢质阀瓣与软质材料（橡胶和氟塑料复合）制成的隔膜组成，并将阀体内腔与阀盖内腔离隔，以到达切断管内介质之目的。
G41F46衬氟隔膜阀性能及优点：1、弹性密封的开闭件，确保没有内漏；2、流线型的流道，使得压力损失小；3、没有填料函，因此没有外漏；4、阀体与阀盖被中间隔膜离隔，使的隔膜上方的阀盖、阀杆等零件不受介质腐蚀；5、隔膜可更换，维护费用低；6、面料材料多样可选性，可适用于各种介质，并具有良好的耐腐蚀性；G41F46衬氟隔膜阀技术参数:☆接口尺寸:法兰DN15 —DN 300 ；☆作业压力：1.6MPA；☆介质温度:按照面料和隔膜材料≤85℃、≤100℃、≤120℃、≤150℃、≤180℃；☆阀体原料:铸钢、不锈钢；☆阀盖原料:铸钢、不锈钢；☆面料原料:可选性的各种氟塑料；☆阀瓣原料: 铸铁、铸钢、不锈钢；☆阀杆原料: 碳钢、不锈钢；☆手轮:铸铁；G41F46衬氟隔膜阀主要零部件材料表:序号零件名称灰铸铁铸钢不锈耐酸铸钢超低不锈钢耐酸铸钢Z C P R P R 1阀体/阀盖HT250WCB CF8CF8M CF3CF3M 2阀瓣/阀杆351cr131Cr18Ni9Ti1Cr18Ni12Mo2Ti00cr18Ni1000Cr17Ni14Mo2 3衬里/阀座PTFE(F4)、PCTFE(F3)、FEP(F46)、PFA(可溶性F4)4隔膜FEP(F46)/CR(氯丁橡胶)、PFA（可溶性F4）/FPDM（乙丙橡胶）5支架WCB CF8CF86阀杆螺母ZCuAI10Fe3ZCuAI10Fe3ZCuAI10Fe37紧固螺栓351Cr17Ni21Cr18Ni9Ti8螺母450Cr18Ni90Cr18Ni99手轮WCB WCB WCBG41F46衬氟隔膜阀技术规范：设计标准GB12239结构长度JB1688/GB12221法兰标准JB/T79-94GB9113.1-26检验试验GB/T13927驱动方式手动、电动、气动、常闭型、常开型G41F46衬氟隔膜阀结构图：G41F46衬氟隔膜阀连接尺寸：公称通径标准值参考值DN(mm)NPS(inch)L D D1D2f b Z-фd d0H H1WT(kg)PN0.6MPa / PN1.0MPa151/21259565452144-ф14100105110 3.5 203/413510575552164-ф141001151254 25114511585652164-ф14120120135 5.5 3211/4160135100782184-ф181201251508 4011/2180145110853184-ф1814013517511 5022101601251003204-ф1814015519514 6521/22501801451203204-ф1820017020023 8033001951601353224-ф1820020025529 10043502151801553228-ф1828027032546 12554002452101853248-ф1832033540570 15064602802402103248-ф2332037045095 20085703352952653268-ф23400480600170 2501068039035032032812-ф23500545620270 3001279043539536242412-ф23500585680320PN1.6MPa151/21309565452144-ф141201101154 203/415010575552164-ф141201201305 25116011585652164-ф141401251406 3211/4180135100782184-ф181401301559 4011/2200145110853184-ф1816014018012 5022301601251003204-ф1816016020015 6521/22901801451203204-ф1820017520524 8033101951601353228-ф1820020526030 10043502151801553248-ф1828027533048 12554002452101853268-ф1832034041075 15064802802402103288-ф23320375460105 200860033529526533012-ф23400485605182 2501073040535532033212-ф25500550625295 3001285046041037543412-ф25500590685345。
隔膜阀的基本操作
隔膜阀的基本操作①隔膜阀阀带有旁通的闸阀在开启前应先打开旁通阀(以平衡进出的差压、减小开启力矩)。
②隔膜阀操作时，人体不能正对阀杆顶部，以防阀杆受压喷出伤人。
③隔膜阀开关操作要平稳、用力咬均匀，严禁使用冲击力，一般情况用手操作即可，避免使用加工杠杆操作新阀。
④隔膜阀手轮(手柄)强度的设计是以操作所需的扭力值为参考依据的，因此不可将手轮(手柄)当做操作踏板及任意增长或套接加长杠杆，或以扳手来过度增加扭力，不能使用绳索等作用在手轮(手柄)上，再以起重机或滑轮来操作或吊运阀门。
⑤带手轮或手柄的隔膜阀，顺时针转动手轮为关，逆时针转动为开。
当阀门全开后，应将手轮反方向回转1-2圈。
带有其他执行机构的闸阀的操作方式应严格遵循产品说明书。
⑥高压差下，闸板半开半关状态下易损坏闸板，因此闸阀不能用于节流或调节，一次性完全开启或完全关闭。
隔膜阀阀可以安装在任意角度的管道上，但不宜倒装，通常可侧立式或卧式安装，以防止管道中杂质在密封面上滞留。
隔膜阀阀蝶板的开度与流量基本呈线性比例变化，如果用作控制节流，当节流幅度较大时，蝶板的背面易发生气蚀，有损坏阀门的可能，故蝶板开度不宜太小，一般要求其开度应大于15°。
当蝶板处于中间开度时，水流动力矩会起作用，故操作机构需加自锁功能。
隔膜阀阀安装时应使阀门处于关闭状态，以防阀体变形。
特别要防止焊接管道或法兰时焊渣掉在密封面上，以确保阀门严密性。
系统作水压试验时，中线沟槽蝶阀应处于开启状态。
隔膜阀阀在存放和保管期间应使蝶板开启4°~5°，以防止密封圈产生疲劳变形。
隔膜阀阀的蝶板进口侧装有弯头时，会形成偏流，蝶板开闭力矩会增大，故要求蝶板与弯头间应有不小于4倍管径的距离。
隔膜阀的密封原理是靠楔形闸板上的两密封面和阀体上的两密封面楔入时的紧密结合来达密封的。
使用楔形闸板的目的是为了提高辅助的密封载荷,以使金属硬密封沟槽闸阀既能对高介质压力,也能对低介质压力进行密封。
ITT RICHTER CHEMIE-TECHNIK 隔膜阀操作手册说明书
ITT RICHTER CHEMIE-TECHNIK The Answer to Corrosion Series MV/MVPOperating Manualfor Diaphragm ValvesContents1General2Safety3Transport and storage4Product description5Installation6Operation7Maintenance8Faults9Tables, diagrams,drawingsTotal No. of pages: 7Local agent:See orderReprinting is generally permittedindicating the source.However, our prior written consentmust be obtained in all cases.Note:This operating manual must be strictly observed TM 4055 en Edition 4/00before transport, installation, commissioning etc.Version 1.01GeneralRICHTER valves correspond to the technical delivery conditions for valves as per DIN 3230.The operating manuals enclosed for the accessories must also be carefully read and observed.1.1ApplicationThe corrosion-resistant fluoroplastic lining of the valves makes them ideally suited for aggressive media.Information concerning the operational conditions of the valve is contained in Section 9.If the valve is to be used for operational data other than those intended, the customer has to carefully consider whether the valve, accessories and materials are suitable for the new application.1.2Product dataType codeDiaphragm valve,hand-operated:MV/....Diaphragm valve,remote actuation:MVP/...with liningPFA/PTFE:....../F DN 15 - 100PFADN 125 - 200PTFE PVDF:....../V DN 15-50PP:....../P DN 15-50Nominal sizes:15, 20, 25, 32, 40, 50, 65, 80, 100, 125,150, 2002SafetyPeople may be at risk if this general hazardsymbol is not observed.If this safety sign is not observed, the valvemay be damaged and its function impaired.2.1Staff qualifications and trainingThe staff for installation, operation and maintenance must have the appropriate qualifications for this work.The area of responsibility, authority and supervision of the staff must be regulated precisely by the customer.If the staff do not have the necessary know-how, they are to be trained and instructed.This can, if necessary, be performed by the manufacturer / sup-plier on behalf of the valve customer.Furthermore, the customer must ensure that the contents of the operating manual are fully understood by the staff.2.2 Risks if safety notes are not observedThe non-observance of the notes on safety can result in the loss of any rights to claims for damages.Non-observance may, for example, result in the following hazards:•Failure of important functions of the valve / plant.•Endangering personnel by electrical, mechanical and chemicalinfluences.•Endangering the environment through leakage of hazardous media.2.3Safety-conscious workingThe following are to be observed:•The notes on safety in this operating manual.•The national accident prevention regulations.•The work, operating and safety regulations of the customer. 2.4Notes on safety for the customer/operator•If hot or cold components of the valve are a source of danger, the customer must protect these components from being touched.•No protective facilities may be removed when the valve is in operation.2.5Notes on safety for maintenanceWork on remotely actuated valves is only to be carried out when they are at a standstill.Valves which deliver harmful media must be decontaminated.On completion of work, all safety and protective equipment must be immediately refitted or re-activated.Before re-starting, attention has to be paid to the instructions in the section "Initial commissioning".2.6Conversion work and production of spareparts by the customerConversion of or changes to the valve are only admissible after consultation with the manufacturer.Original spare parts and accessories authorised by the manufac-turer serve to enhance safety.The use of other parts may annul the liability for any resultant consequences.2.8Inadmissible modes of operationThe operational reliability of the valve supplied is only guaranteed when used in accordance with Section 1 of this operating manual.CAUTION !3Transport and storageIt is imperative for all transport work to observegenerally accepted engineering practice and theaccident prevention regulations.3.1UnpackingImmediately after unpacking, the consignment is to be checked for completeness and any in-transit damage.3.2TransportThe goods have to be handled with care to prevent damage. Flange covers serve as transport protection and must not be removed.3.3StorageIf the valve is not to be installed immediately on delivery, it must be properly stored.It should be stored in a dry room at as constant a temperature as possible.Storage over a prolonged period may necessitate moisture-proof packaging. A decision on this must be taken on the basis of the local conditions.3.4 Return consignmentsThe customer must ensure that the valves havebeen well flushed and cleaned before beingpassed on to the maintenance staff. This is ofparticular importance when the goods are returnedto the manufacturer.3.4.1GRAS certificateA GRAS certificate according to EUROPUMP on the field of application is to be enclosed with the returned goods.If necessary, safety precautions and decontamination measures are to be mentioned.Pre-printed forms can be requested from ITT Richter.4Product descriptionThe entire diaphragm valve is of a simple design. In comparison to conventional full-bore valves, it has the advantage that, apart from the diaphragm, the one-piece body is the only "wetted" part.The valves are protected against aggressive atmospheres on the outside with an epoxy paint.Richter diaphragm valves consist of the assemblies:- Body- Upperpart4.1BodyThe metallic body bears the following cast data as per DIN EN 19:− nominal diameter− nominal pressure− body material− manufacturer's code−melt number / foundry number− lining material4.2Upper partThe upper part of the diaphragm valve consists of the bonnet, compressor, diaphragm, stem/valve stem, threaded bushing, (stroke index), travel stop (DN 15 - 80), position indicator (DN 100– 200) and handwheel.4.3NameplateA nameplate on the body contains the following details :- RichterproductionNo.- Any customer-specific dataExample of production No.: 99 4875/2/1Please indicate the production number on all correspondence.5 InstallationTo protect the sealing surfaces againstcontamination and damage, the yellowprotective caps must remain on the flanges until just before installation.The plant must be flushed and free of loose solid matter.The installation space must correspond to the face to face dimen-sion.We recommend gaskets to protect the sensitive plastic sealing surfaces against damage by the mating flange.Gaskets with a PTFE jacket and a stainless steel inlay must be used if a flange is endangered by hard pipe flanges, e.g. made of metal or ceramic.The size of the gaskets must correspond to the nominal diameter of the valve.5.1Direction of flowThe direction of flow is not prescribed for diaphragm valves. The direction can be determined as required.5.2EarthingIf the valve has to be earthed, this can also be performed using the pipe screws.A tooth lock washer is placed under one nut of each valve flange. This penetrates the paint film and thus creates the electric contact with the screw.5.3 Tightening torques of the screw fittingsTighten the connection screws between thebonnet and body with a torque wrench.For recommended torques for the screws, see Section 9.6.CAUTION !CAUTION !6Operation6.1Initial commissioningNormally the valves are tested for leaks with water and air. Unless other agreements have been made, there may still be residual amounts of water in the bore of the valve. Beware of a possible reaction with the operating medium.After initial loading of the valve with operating pressure and tem-perature, the torques of all connection screws must be checked.6.2ShutdownIf the valve is to be dismantled, the local regula-tions are to be observed.Always make sure that the pipe and the vessel have been depressurised and emptied.Suitable protective action is to be taken to avert any risk to people and the environment throughany aggressive or toxic media leaking.If the dismantled valve is to be returned to the company's own workshop or to the manufacturer, it must be thoroughly cleaned.See also Section 3.4.After dismantling, immediately protect the plastic flanges of the valve against mechanical damage using flange caps.6.3Re-startingWhen re-starting the valve, make sure that, depending on the progress of shutdown, all the appropriate steps as described in Section 5 and Section 6.1 are repeated.6.4Inadmissible modes of operation and their consequencesWhen operating in the range of below-zero temperatures, the national regulations are to be observed.7 Maintenance• Check all connection screws of the valve in accordance withSection 5.3.• Check the working order of all other equipment in accordancewith the plant standards in the operating area:− body screws− safety stuffing box − air connections − control equipment − protective devices − etc.The exact arrangement and designation of all single parts belong-ing to the valve including the item numbers mentioned in the following instructions are contained in the arrangement drawing in Section 9.9.All maintenance work is to be performed with appropriate tools by qualified staff. The working practice applicable in the general mechanical engineering sector is to be observed.7.1Screw connectionsPeriodical checks of the tightening torques in line with the opera-tional requirements at the following points:•Connection screws between body and bonnet.•Pipe screws .For tightening toques, see Section 9.6.7.2CleaningThe valve is to be cleaned thoroughly before the start of repair work. Even if the valve has been properly drained and flushed, there could still be residual amounts of medium in the valve, e.g.between the sealing surfaces.Moreover, the plastic components may have absorbed medium which emerges gradually from the material after cleaning.Protective clothing should therefore be worn.See also Section 3.4.7.3Dismantling7.3.1MV (with handwheel)− Undo cover screws and remove upper part.− Turn stem into the threaded bushing until the compressor withthe diaphragm is exposed.− Turn diaphragm through 90° and lift off (bayonet catch).Observe safety regulations when working with the medium.When cleaning, do not treat mechanically but only use soft and/or liquid cleaning materials.7.3.2MVP (with actuator)-Open coupling and remove actuator.- Press stem into the bushing until the compressor with thediaphragm is exposed.-Turn diaphragm through 90° and lift off (bayonet catch).7.4Assembly-Insert new diaphragm, turn through 90° (bayonet catch). Then perform tensile test to see whether the bayonet catch has en-gaged.-Turn stem (manual activation) upwards into the threaded bushing. / Press valve stem (remote activation) upwards in the bushing.-Mount upper part on the body and tighten screws to a torque in accordance with Section 9.6. in diametrically opposite se-quence.7.4.1MV (with handwheel)The travel stop is set as follows with DN 15-80 :-Close valve until completely tight.- Screw travel stop onto stem until in contact with threadedbushing.- Mount handwheel onto stem and find the best position be-tween the stem square feature and the finger on the travel stop; if necessary, turn the stem slightly to the left or right.CAUTION !CAUTION !- The position indicator is set as follows withDN 100-200 :- Close valve until completely tight.- Screw position indicator onto stem up to the end of the yellow paint on the threaded bushings.- Mount handwheel onto the stem and find the best position between the stem square feature and the finger on the travel stop. If necessary, turn the stem slightly to the left or right.- Mount handwheel with intermediate ring onto the stem.7.4.2MVP (with actuator)Mount bracket, groove nut, travel stop, protective bellows and coupling.Mount actuator and close coupling.Close valve until completely tight.Turn travel stop fully tight and counterlockMount protective bellows and hose clip.7.5TestsAll points cited in Section 6.3 are to be observed. After assembly of the valve, a leak test must be performed.8Faults•In case of leaks between the bonnet and body, tighten the screws in accordance with the torques in Section 9.6.•In case of leaks between the stem and threaded bushing or between the bonnet and threaded bushing, the diaphragm is defective. Replace the diaphragm in accordance with Section7.3.•If valves have been opened for operational or other reasons, the diaphragm must always be replaced with a new one. It is possible that the sealing surface of the body has to be care-fully reworked in order to prevent leaks after assembly and re-starting.9Tables, diagrams, sectional drawings9.1 Connectiondimensions- Face to face:see order- Flange pattern:see order- Actuator:seeorder9.2Parts subject to wear- Diaphragm9.3Nominal pressureDN 15- 50PN 16DN 65-200PN 10See Section 9.79.4Weights (with handwheel)DN kg15 2.820 3.425 4.332 6.1408.45011.06515.08020.010031.012543.015067.0200136.09.5Flow ratesDN Kv100-valuem3/h157.82010.02515.03222.54037.05065.06595.080134.0100200.0125320.0150452.0200650.09.6Tightening torquesLubricate screws, tighten in diametrically opposite sequence Pipe screwsDN No. x size[Nm]15/20 4 x M12525 4 x M12632 4 x M161240 4 x M161750 4 x M162565 4 x M1640808 x M16601008 x M16401258 x M16451508 x M20502008 x M2060Connection screws between body and bonnet DN No. x size[Nm]15/20 4 x M6 6.5± 1.525 4 x M87± 2.032 4 x M815± 2.040 4 x M1021± 5.050 4 x M1030±10.065 4 x M1250±10.080 4 x M1675±10.01008 x M1250±10.01258 x M1660±10.015010 x M1660±10.020014 x M1670±10.09.7Pressure/temperature diagram9.8Closing forces in NForces apply to PFA/PTFE-lined bodies and PTFE diaphragm. Other materials for lining and diaphragms result in different forces.p1 for p2 = 0 barDN12345678910111213141516 N N N N N N N N N N N N N N N N 151148122413011390146715431620169617731862193820152091216822452321 201390149215941696179819132015211722192321243625382640274228442959 251620176018872028216823082436257627162857298431243264340535453673 321938210422832449261427932959312433033469363538133979414543234489 4023342550275529713175339235963813401742344438*4655*4859*5076*5292*5497* 5027553086340537244043436246804999531856505969*6288*6607*6926* 7245*7564* 653188389046555356612168237588828990559756 8036354719586670148098924610394115411262513773* 100408158037524924610968126891441116132*17790*19512* 12554208098107761345416196187742155224231*15079071364619385249963073536474422122001913028057369844591154838* larger handwheel required9.9Sectional drawingsDiaphragm valve (hand-operated)Diaphragm valve (remote actuation)100Body 112Bonnet 210Handwheel 211Connector 212Diaphragm 303Threaded bushing 505Disc 508Travel stop 517Scrager ring 528Intermediate ring 531Position indicator 855Stem 900/1Hex. srew 901/1Stud screw 904/1Hex. nut910Protective bellows 921/1Grooved pin 934/1Lock washer100Body 112Bonnet 211Connector 212Diaphragm 508Travel stop 510Bracket 800Valve stem 804Coupling 850Actuator 901/1Stud screw 904/X Hex. nut910Protective bellows 915/1Spring-type slotted pin 934/1Lock washer。
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160 160 200
15
65
21/2
290 180 145 120 3 20 4-φ18
200 175 205
24
80
3
310 195 160 135 3 22 8-φ18
200 205 260
30
10
4
350 215 180 155 3 24 8-φ18
280 275 330
48
125
5
400 245 210 185 3 26 8-φ18
适用范围
衬氟隔膜阀广泛用于化工、石油、冶金、医药等工业部门，实现对生产过程中酸、碱等强腐蚀介质的调节或切断， 在水处理过程控制中使用效果最明显，适用温度：≤100℃、≤120℃ ≤150℃(按照衬里材料)
用途和性能规范
本阀门是按照 GB/T12239 的规定设计、制造的，适用于温度≤110℃的一般腐蚀性介质。在管路系统中作启闭装 置用，并能确保在工作压力下有良好的密封性能。
衬氟隔膜阀使用说明书
简介................................................................................................................................... 2 结构................................................................................................................................... 2 基本型号........................................................................................................................... 2 适用范围........................................................................................................................... 2 用途和性能规范...............................................................................................................2 性 能 规 范.....................................................................................................................3 主要结构及工作原理.......................................................................................................3 剖面图............................................................................................................................... 3 主要零件材料...................................................................................................................4 保管、安装、使用和维护.............................................................................................. 4 可能发生的故障，原因及消除方法.............................................................................. 4 结构图：........................................................................................................................... 4 连接尺寸：.......................................................................................................................5
基本型号
手动 电动
G41F4(堰式) G41F46（堰式） G45F4 （直流式 ） G45F46 （直流式） G9B41F4（防爆式） G9B41F46（防爆式）
基本型号 气动 电动
G641G4 （往复式） G641F46 （往复式） G6B45F4 （常闭式） G6B45F４６（常闭式） G945F4（普通式） G945F46（普通式）
结构图：
连接尺寸：
公称通径
标准值
参考值
DN
NPS
L
D D1 D2 f b
Z-φd
D0 H1 H2
W（kg）
（mm）
（inch）
PN1.6（MPa）
15
1/2
130 95 65 45 2 14 4-φ14
120 110 115
4
20
3/4
150 105 75 55 2 16 4-φ14
120 120 130
可能发生的故障，原因及消除方法
故障现象 阀体与阀盖连接处有介质泄漏
关闭后密封面介质泄漏 壳体泄漏
可能发生的原因 橡胶衬垫损坏 阀体与阀盖连接螺栓松动 关闭力矩不够，不到位 密封面有损伤 衬里层损坏，被腐蚀穿孔
消除方法 更换橡胶衬垫 均匀的拧紧螺母 适当加大关闭力矩，调整限位 拆开阀门修复密封面，更换密封隔膜 修复破损层或更换阀门
简介
衬氟隔膜阀在阀盖上端标有可窥见阀门处启或闭位置的显示色别，以指示阀门的启闭行程。当顺时针放置手轮时， 手轮即下移，阀瓣随之带动隔膜下降使通路截断；反之则阀门即开启，色别随之显露。 从而杜绝了通常阀门的 “跑、冒、滴、漏”等弊端。由於隔膜阀的流道平滑，流阻小，故而可获得较大的流量。
结构
1、复合隔膜阀将阀体下部内腔与阀盖内腔隔开，并与之形成直流通道，使隔膜上部的阀杆、阀瓣等内件与介质 完全隔离，省去填料密封结构，介质的内漏和外漏可同时避免； 2、利用 FEP（Teflon)氟塑料与全成橡胶复合而成的隔膜的带有 Teflon 氟塑料衬里层的阀门，可适于除“熔融碱 金属、元素氟”外的各种强腐蚀性介质。氟塑料的防腐性能及推荐使用温度风。阀门及管路附件用氟塑料衬里性 能表。 3、做为执行元件的膜片,由于频繁的启闭,易产生疲劳断裂,应视工况、介质的特性，进行定期更换。
剖面图
主要零件材料
序号 1 2 3 4 5 6 7
零件名称 阀体 阀盖 阀杆
橡胶膜片 膜片 阀瓣 手轮
材料 WCB+EPDM
WCB 2Cr13 橡胶 EPDM WCB WCC
保管安装、使用和维护
阀门未使用时，应将隔膜阀处于微开启状态，阀门应整齐地存放在通风、干燥的仓库内，严禁堆置和露天存放。 阀门两端应用堵盖封口，以防灰尘、杂质进入阀门内部。 阀门安装前，应仔细核对阀门标志及合格证是否符合使用要求，确认无误后方可进行安装。安装过程中不允许将 两端衬氟密封面损伤。当衬里阀门与衬里管道相连接时，一般不加垫片。如果与金属材料的管件相连接时，应采 用适当的垫片。 阀门在使用中，仅作全开或全关使用，不宜作调节流量用，不允许在负压的工况下使用。 阀门在使用中，应随时观察，发现故障应立即停用，查明原因并消除。
性能规范
公称压力 PN 公称通径 DN
试验压力
适用温度 适用介质
强度试验 密封试验 气密封试验
1.0Mpa 15～400 1.5Mpa 1.1Mpa 0.6Mpa ≤110℃ 一般腐蚀性介质
主要结构及工作原理
本阀门为堰式结构，阀体内衬 EPDM。结构简单，密封性能好，使用安全可靠。 其动作和密封原理： 转动手轮，手轮带动阀杆螺母，顺时针旋转为关闭，逆时针旋转为开启。阀杆螺母带动阀杆，阀杆与钢质阀瓣和 橡胶衬垫隔膜连成一体，并将阀体内腔与阀盖内腔隔开，以达到截断与接通介质的目的。与介质接触的隔膜选用 橡胶，内衬挠性好、富有弹性的橡胶，不仅增加了密封性能，也延长了的使用寿命。
320 340 410
75
150
6
480 280 240 210 3 28 8-φ23
320 375 460
105
200
8
600 335 295 265 3 30 12-φ23 400 485 605
182
250
10
730 405 355 320 3 32 12-φ25 500 550 625
295
5
25
1
160 115 85 65 2 16 4-φ14
140 125 140
6
32
11/4
180 135 100 78 2 18 4-φ18
140 130 155
9
40
11/2
200 145 110 85 3 18 4-φ18
160 140 180
12
50
2
230 160 125 100 3 20 4-φ18