LPA分层审核检查表

Layer 1 (circle one) Layer 2
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Date: Shift:
Auditor:
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FormXXXXX Rev XX XX XX
7.4 Is scrap information documented? 有无报废记录文件？ Are in plant rework/teardowns completed per instructions with proper
7.5 identification?
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FormXXXXX Rev XX XX XX
7.1 considered suspect) 被怀疑为不良产品是否有明确识别？（无标识产品视作被怀疑的不良品）
7.2 Is nonconforming/suspect product placed in a designated area?
被怀疑为不良的产品是否放在指定区域里？
7.3 Is containment information documented when the product is nonconforming? 当发现不良品后是否做隔离处理的文件记录？
是否有限度样件并且明显识别？
6.2 Are Boundary Samples located in a designated area? 限度样件是否放在指定位置上？
7.0 Control of Nonconforming / Suspect Product Is nonconforming/suspect product identified? (Untagged product is
防错验证检查是否完毕？
5.2 Are Mistake Proofing Masters being run through the line? 防错装置是否在生产线上有效运行？
6.0 Boundary Samples
6.1 Are Boundary Samples available and identified?
抽取2－3个量具，检查检具是否在工作场所？ 8.2 Are sampled gages in gooБайду номын сангаас condition/working order/calibrated?
抽取的检具是否处于良好的状态，经过校准，被合理使用？ 9.0 Process Controls 9.1 Is SPC being completed and are significant process events recorded?
2.0 Training
2.1 Does the Operator feel competent to perform the task? 操作工能否胜任本岗工作？
3.0 Communication / Special Processes
3.1 Are employees aware of any recent quality issues?
LAYERED AUDIT CHECKLIST 分层审核检查表
De pt/ Ar ea:
Lin e/ Ma chi ne / Ce ll:
工厂内的返工及拆卸是否有文件的指导？ 8.0 Measurement Systems
8.1 In a sample of two to three gages, are gages available at the workstation?
LAYERED AUDIT CHECKLIST 分层审核检查表
Layer 1
Date:
De
pt/
Ar
ea:
(circle one) Layer 2
Shift:
Lin e/ Ma chi ne / Ce ll:
1.0 Standardiz
Process Element
1.1 Are Operators following standardized work instructions? 操作者是否按标准的作业文件执行？
4.0 Set-Up
4.1 首Ar件e F是ir否st 完Piece Samples complete? 成？
4.2 Are Changeovers documented? 现场的更改是否记录？
5.0 Mistake Proofing
5.1 Are Mistake Proofing verification checks complete?
员工是否接收到最新的质量问题的信息？
Layer 3
Auditor:
Y N Evidence of Conformance Corrective Action
3.2 Is a quality alert or other communication posted for any recent quality issue? 质量警告或其它沟通信息是否及时发布？
SPC是否完成，重要的过程特性是否被记录？ 9.2 Have inspections been completed?
检验是否完成？ Are product/process checks within specification? If not are reaction plans 9.3 being followed? 产品及过程检查是否符合规范？如果不是，是否执行相应的行动计划？ 10.0 PM Activities 10.1 Are PM activities verified as complete? PM 是否完成？ 11.0 Workplace Organization & Environment 11.1 Is in-process & outgoing material identified at all stages of production? 进货\制成\出货，产品每个阶段都明确标识？ 11.2 Any mixed or wrong material found in process? 在所有过程中发现任何混料和错料？ 11.3 Are proper containers used? 是否使用正确的存放容器？ 11.4 Is traceability documented and maintained? 可追溯是否有的记录并保持？