20160121 赛融ADAP激光跟踪测试手册
三色带宽诊断激光系统用户手册说明书
INSTRUCTION MANUAL3 wavelength DIODE LASER SYSTEMWarningDear user:Thanks for using our company’s diode laser , in orderto fully make use of our laser, we sincerely suggest following:●Please read the instruction in detail and keep it for further readingand consulting;●Please follow the instruction to fit and operate machine correctly;●Please do not remove and change any accessories of machine;●Forbidden others to open and remove the mainframe exceptauthorized or trained people or technician in the company;●Forbidden others to change and maintain the machine exceptprofessional people;●Please contact us if there is any trouble during operation;General Introduction:diode laser hair removal is accomplished when destroying the hair follicular unit by the thermal damage of laser fluence and thus inhibiting future hair re-growth by the follicle.The widely optional pulse duration (50to1000ms)of diode laser system can produce thermal damage in hair matrix stem cells and ensure follicular destruction.In order to minimize the uncomfortable of thermal damage to surrounding skin cells,an efficient skin--cooling system(Sapphire contact cooling tip)is used to chill the skin before,during and after the hair removal treatment. Therefore,diode laser is more effective for hair removal in patients with dark skin;Features:1.One system has two hair removal modes: fast hair removal (FHR) andstandard mode;2.Big spot size 12*12mm of Sapphire contact cooling handpiececontinuously contact cooling for the epidermis with ensuring patient’s maximal safety and comfort at5°c.3.Short treatment time and fast recovery bring little effect for patients’daily work4.Professional FHR system with quite stable performance, high qualityand strong output power5.CE approved!Function:The combined wavelength laser is effective for all skin type and hair type 755nm:Alexander laser,used for light hair on white skin.808nm:808/810nm diode laser,all kinds skin type and hair color.1064nm:Yag long pulse laser,used for black skin hair removal. Technical specification:Laser type: diode laserWavelength:755/808/1064Operate panel: Large 10.4 inch LCD Touch ScreenSpot size of hand-piece:12*12mmDelivery mode: direct sapphire couplingActual Input Power: 2000W Fast mode(FHR):Power density: 5-10J/cm2 adjustableRepetition frequency: 10Hz Professional mode(HR):Power density: 6-50J/cm2 adjustable by fixed pulse width range Repetition frequency: 1-5Hz adjustable by fixed pulse width range Pulse width: 80-200ms adjustableCooling way: water circulation system +semiconductor coolingCooling level: sapphire instant cooling and skin surface lows to0-5degree External dimensions: L39*W47*H113Net Weight:40kgsStandard Parts introduction:14623589710一：Basic indication of device:1: 10.4 inch LCD Touch Screen2: Emergency switch3: socket for key switch4: laser hand-piece5. Hand-piece connection6: hand-piece supporter7: Water input/output port8: Water overflow port9: Power switch10: Power socket二：standard configuration and illustration:laser hand-piece*1unitBlock*1pcs connector*1pcs key switch*2units Hand-piece pipe supporter*1pcs hand-piece support*1pcs water pipe*1pcsWater bottle*1pcs glasses/goggle*each1pcs power supply wire*1pcs1: laser -piece for hair removal therapy;2: Block for water input port during transportation in case of residual water inside device coming out from input port;3: Connector for water overflow port and water output port (in following section will specially illustrate);4: Key switch for starting up equipment, one more for spare;5: Hand-piece pipe supporter for supporting pipe fluently;6: Hand-piece supporter for supporting laser hand-piece;7: Water pipe for adding distilled water for device;8: Water bottle for adding distilled water for device;9: During working of device, operator has to wear protective glasses, patient has to wear goggle in case of eyes injury;10: Power supply wire for connecting power of device;三：Self-purchasing consumables:CoolinggelThis device uses cooling gel for medium, client has to buy on their local marketby themselves; it is a kind of transparent, insipid, used on ultrasound or IPL skin treatment;Cautions:1: the device is worked by water circulation, so before use must add water first for device;2: For protecting device performance, the water must be distilled water, No be tap-water or other dirty water;3: Guarantee each 4 weeks interval to replace new distilled water for device;4: The block is just for transportation, but for normal work of device it has to remove to protect ventilation for system;For transportation only unblocked during working5: This is laser radiation, before use device make sure that operator wears protective glasses and patient wears goggle in case of eye injury;6: Connect correct voltage for device: connect 220V to 220V, 110V to 110V, DO NOT CONNECT WRONG VOLTAGE IN CASE OF BURNING DEVICE!Basic Operation: Add water for device1: check above all standard spare parts and correct voltage for device, and installaccessories well, especially connect laser hand-piece properly by following method:2: Before delivery the water is emptied, so before use need to add water for devicefirst, the method to add water as follows:2.1: Remove the block on water input port to protect normal air ventilation ofdevice: press down the white loop with one hand, pull out the block with another hand by following pictures’ guide (notice: DO NOT DIRECTLY PULL THE BLOCK OUT OTHERWISE WATER INPUT PORT WILL BE DAMAGED!);Whiteloop2.2: connect water bottle and water pipe well: plug one side of water pipeinto interface of water bottle by following pictures shown:2.3: Plug another side of water pipe into water input port, and then plug connector into water overflow port ready for adding water:Connect water bottle and device plug connector well2.4:Fill distilled water into water bottle for device until water coming out from water overflow port,that proves there is enough water for system then stop filling more,at last completely remove water bottle with pipe(the removing way is the same method as removing above block)and remove connector(press down the switch and pull connector out);How to add water:Adding water for device stop adding until water comes out from water overflowPress down the switch and remove connector2.5:When need to replace new water,just plug the connector into water output port until water discharge all by following picture shown, then add new water as above ways;Discharge water3: After finishing adding water for device, connect correct voltage and start up device with key switch to have a screen operation;Why Choose 3 Wavelength into 1 single hand piece Platform?By combining the absorption and penetration levels of three different wavelengths, along with the treatment coverage, comfort and low maintenance of the diode laser,chieves the safest and most comprehensive hair removal treatment available today.Alex 755nm WavelengthFor the widest range of hair types and color. The Alexandrite wavelength offers more powerful energy absorption by the melanin chromophore, making it ideal for the widest range of hair types and color-especially light-colored and thin hair. With more superficial penetration, the 755nm wavelength targets the Bulge of the hair follicle and is especially effective for superficially embedded hair in areas such as the eyebrows and upper lip.Speed 810nm Wavelength:Half the treatment time.The classic wavelength in laser hair removal, the 808 nm wavelength,offers deep penetration of the hair follicle with high average power, a high repetition rate and a large spot size for fast treatment. The 808 nm has a moderate melanin absorption level making it safe for darker skin types. Its deep penetration capabilities target the Bulge and Bulb of the hair follicle while moderate tissue depth penetration makes it ideal for treating the arms, legs, cheeks and beard.Yag 1064nm Wavelength:Specialized for darker skin types.The YAG 1064 wavelength is characterized by lower melanin absorption, making it a focused solution for darker skin types. At the same time, the 1064nm offers the deepest penetration of the hair follicle, allowing it to target the Bulb and Papilla, as well as treat deeply embedded hair in areas such as the scalp, arm pits and pubic areas. With higher water absorption generating a higher temperature, the incorporation of the 1064nm wavelength increases the thermal profile of the overall laser treatment for most effective hair removal.Screen Operation:1: Welcome screen:Picture 1-welcome screenTurn on equipment with key switch,the device will automatically goes to welcomescreen as picture 1 shown; running 2 seconds at welcome screen system will directlygo to menu screen as picture 2shown:2: Menu screen:FHR mode Logo NormalSR modeSettingPicture 2-menu screenAt this menu screen, there is a three treatment functions: fast mode, normal modeand skin rejuvenation model;it is FHR (Fast hair removal) mode, this mode is suitable for public treatment, easy to start a treatment, most popular with beautician in beauty salon,spa centers,etcit is standard hair removal mode, according to the different individual to have a targeted treatment, designed for doctor and professional trained operatoruse in medical clinic, surgical hospital,etcit is a additional function of skin rejuvenation with low energy shooting to make face smooth, tender and younger;it is system settings, user backstage;2.1: Fast mode:Picture 2.1-FHR mode standbyPicture 2.1-FHR mode readyAt FHR mode,it is easy to set parameter then fast go on a therapy:adjust power---press“start”--system becomes to“STOP”and shows“system is ready”at screen bottom---press“button”on hand-piece to start a treatment;the power of FHR mode is adjustable from5-10J/cm2;the water cooling is default “on” after device running;show current shooting numbers of hand-piece, automatically be cleared at next entry;press “UP” or “DOWN” to adjust power;system under standby condition;system ready to work;press “return” system automatically goes back to menu screen;2.2: Normal mode (professional mode)Picture2.2-standard mode standbyPicture 2.2-normal mode readyThis is a professional mode, the operator needs to be professional and adjust correct treatment parameters for targeted patients:: the power changes from6-50J/cm2;: pulse means pulse width, changes from80-200ms;: the frequency changes from1-5Hz;: the water cooling is default “on” after device running;: show current shooting numbers of hand-piece, automatically be cleared at next entry;Treatment parameter is adjusted by following principles:Pulse width at80ms:Power from 6-20J/cm2 adjustable;Frequency from 1-5Hz adjustable;Pulse width at120ms:Power from 6-30J/cm2 adjustable;Frequency from 1-3Hz adjustable;Pulse width at160ms:Power from 8-40J/cm2 adjustable;Frequency from 1-2Hz adjustablePulse width at200ms:Power from 10-50J/cm2 adjustable;Frequency from 1-2Hz adjustable;Power and Frequency will change based on different pulse width;3: Skin rejuvenation screen:Picture 3-skin rejuvenation screenAt skin rejuvenation screen,it is additional function for face rejuvenation and easy to set parameter:adjust power---press“start”--system becomes to“STOP”and shows “system is ready”at screen bottom---press“button”on hand-piece to start a face treatment;: set power from 1-5/cm2adjustable;: the water cooling is default “on” after device running;: show current shooting numbers of hand-piece, automatically be cleared at next entry;Cautions:At each treatment function,the cooling is default“ON”,PLEASE DO NOT CLOSE IT IN ORDER TO SYSTEM NORMAL WORKING！diode laser hair removal machineTherapy areas suitable1:Cleaning:Before do treatment, clean and disinfect the treatment area;2: Shaving hair away:For better energy transmit to skin, need to shave the exposed hair away;3: Daub cooling gel:Cooling gel can reduce discomfort during treatment,so before start treatment daub proper cooling gel onto treatment area (normal 2mm thickness)4: Set parameters for device:Gradually set pulse width and corresponding power, frequency to achieve the best user experience;5: Hair depilation:The method to do hair depliation: the hand-piece (sapphire) is stick to skin tightly,and sliding6-7times back and forth;during this treatment, observe the changes of skin: if skin no obvious changes, need to increase power until user feels hot and the skin on treatment area appears flushed;6: Cleaning and Ice compress:After do treatment,clean again the treatment area,and do ice compress to partial skin for10-15minutes if needed;for device,return to menu from treatment screen,turn off device with key switch and clean the sapphire with tissue;Before and After Hair Removal Photos:Cautions after treatment:1:After finished treatment,the treatment area will feel slightly scorching hot and skin around hair follicles appears erythema,which is normal phenomenon,do ice compress to partial skin for10-15minutes if needed;2: the residual hair on treatment area can pull out in 24 hours or automatically fall off in several days;3: The current day of treatment, use low temperature water to wash and use liquid skin care products;4: After treatment, pay attention to protecting moisture and sunscreen; Cautions before and after therapy:1: One month before treatment, pay attention to the sunscreen;2: Two weeks before treatment, the treatment area does not remove hair with plucking out, with cream or electrolysis;3: Two days before and after treatment, to avoid chemical or mechanical stimulation;4: Two weeks before and after treatment, to disable the filling or other injection, etc the kind of interventional therapyTherapy periods:Underarm, Face: One Therapy interval---4-6 weeks;Arms and legs, body: One Therapy Interval----4-6 weeks;Treatment Period: 3-5times;Contraindications:The following symptoms are forbidden to use:●The pregnant●Recently (within 1-3 months) accepted the sun exposure or sun bath ●The patient with open wound●The patient with infected wounds●The patient suffering from skin disease●The patient with epilepsyAttentions:1: First check the host, accessories, power supply wire is broken or not before use;2: connect correct voltage (220V to 220V, 110V to 110V), can not get through wrong voltage.3Start system, in addition to television, refrigerator, Do not turn on electrical power device at the same time;4Before therapy,please take hearing aid,electronic wristwatch,magnetic card,mobile phone or other things off first,pay attention to child’s care to avoid touching;5During the therapy, drink more water based on your physical;6In case of happening special circumstances or accident, please immediately stop using and consult professionals;7Patients with above mentioned medical electrical device can not use this system at the same time;8Above mentioned patients should be agreed by professionals before using this device;9Please immediately turn on power supply, stop using if following abnormal situation happened:9A water or other things into host;9B: The sound of system to beunusual; 9C Abnormal smell or smoke;9D: Any accessories broken;9E: Natural disaster, earthquake, and the sudden thunder;10: When the treatment is finished, please cut off the power supply, be sure to unplug the power plug from the power socket;11:Transportation and storage conditions:the transport process should be to prevent sun and rain,packaged equipment should be stored in relative humidity of not more than80%,no corrosive gas and ventilated room;Maintenance:1: Prohibit use of machine in the following environment;------Hot and humid environment;------Dusty environment;------Environment with much smoke or stream;2: If there comes a failure, shut down the power immediately, and send contact manufacturer for maintenance, Do not repair by yourself.3: Exclusion of liability:3A: if fire, earthquake or war occurred;3B: The fault of user, operator error;3C: Damage caused by using other purpose (not included in the use manual);3D: Operate without manual’s guide;3E: Do not make the machine close to the wall, keeping a 30cm space around for cooling;3F: The service life of treatment heads according to make times;。
光谱ad max求取 -回复
光谱ad max求取-回复如何使用光谱AD max来求取光谱结果。
引言：光谱分析是一种重要的实验手段，广泛应用于化学、光学、生物学等领域。
光谱AD max是一种常用的光谱分析仪器，其准确的数据处理和高灵敏度使其成为许多研究人员首选的仪器。
本文将详细介绍如何使用光谱AD max进行光谱分析，包括准备工作、操作步骤和数据处理。
第一部分：准备工作1. 确保仪器处于工作状态：打开光谱AD max，并等待一段时间使其达到稳定状态。
2. 准备样品：根据实验需要，准备好需要进行光谱分析的样品。
样品的选择应符合实验要求，并确保样品的纯度和质量。
第二部分：操作步骤1. 调节仪器参数：根据实验要求，在光谱AD max上进行必要的参数设置，如波长范围、积分时间、采样间隔等。
这些参数的设置应根据实验需求来选择，并在保证数据误差可控的前提下尽量选择较高的参数值。
2. 校正仪器：在进行光谱分析前，需要对光谱AD max进行校正。
校正方法包括波长校正、积分时间校正和仪器间校正等。
校正的目的是保证仪器的准确性和稳定性，提高测量结果的可靠性。
3. 放置样品：将准备好的样品置于光谱AD max的样品室内。
在放置样品前，可以先进行样品的预处理，如溶解、稀释等。
确保样品与仪器充分接触，以获取准确的光谱。
4. 开始采集数据：按下仪器上的开始按钮，开始采集光谱数据。
在测量过程中，光谱AD max会自动扫描样品，并实时显示光谱曲线。
可以根据曲线形状和特征，确定实验结果。
第三部分：数据处理1. 数据导出：采集完光谱数据后，将数据导出到计算机软件中进行处理。
光谱AD max通常提供数据导出功能，可以将数据以文件的形式保存在计算机中。
2. 数据分析：使用光谱分析软件，如Origin、Matlab等，对导出的数据进行分析和处理。
可以进行光谱峰识别、浓度计算、峰面积积分等操作，以得到更详细的分析结果。
3. 结果展示：根据实验需求，将处理后的数据进行结果展示。
SPECTROLAB M8型光电直读光谱仪分析操作规程
SPECTROLAB M8型光电直读光谱仪分析操作规程1. 制样全部待激发样品，包括分析试样、标准化样品、控样等必须经过制样后才能在光谱仪上测量。
一般样品制备方法如下：在砂轮或磨盘上制备，粒度为36目。
2. 开机2.1 打开稳压器，稳定20分钟后，调电压为220伏特。
2.2 开主机。
2.2.1 位于仪器后面板处的主机开关置于“ON”位置。
注意：每次重新开机后，仪器需要稳定约2小时，再开始分析试样的测量工作。
2.2.2 待仪器稳定后，按下“STAND BY”按钮和“SOURCE”按钮。
2.2.3 接通高纯氩，分压力不低于5Bar。
2.2.4 启动外部计算机及监视器。
3．测量样品3.1 调用分析程序3.1.1启动计算机后，双击WINDOWS操作系统桌面上“Spark Analyzer ”图标。
计算机将启动“SparkAnalyzer”光谱分析软件，并首先进入测量窗口-“Measure Window”。
3.1.2 在测量窗口，点开File菜单并选择“Load Program”（“调用程序”）项，或按功键F10，可供选用的分析程序表被打开，在分析程序表中，点击要调用的分析程序名，如：Fe-10，并单击OK按钮。
被选择的分析程序名及说明文字在表中以蓝色背景显示。
单击OK后屏幕的右下角会出现“Fe-10”，即铁基-低合金钢分析程序的测量窗口。
至此调用分析程序结束。
3.2检查仪器稳定性激发一个已知成分的样品5-6次，若所得结果及其精密度均满足要求，则可以进行下一步。
这一操作在日常分析中通常被称为样品空烧，用于检验仪器是否已充分稳定。
所使用的样品要与调用的分析程序相符合，测得的结果与已知结果基本一致且精密度（RSD）较好即可。
3. 3 样品分析：选择常用的两种分析方法：控样法、类型标准化法。
3.3.1 控样法3.3.1.1将待激发样品在火花台上放好，放下试样夹，要确保样品能完全覆盖火花台孔，试样夹与样品表面接触良好，处于导通状态。
北科天绘机载激光雷达用户手册
3.4 系统标识 ............................................................................................................ 7 3.4.1 激光扫描仪 ................................................................................................... 7 3.4.2 稳压电源 ....................................................................................................... 7 3.4.3 配套线缆 ....................................................................................................... 8
4.2 电气安装 .......................................................................................................... 11 4.2.1 电气接口 ..................................................................................................... 11 4.2.2 线缆连接 ..................................................................................................... 12
20160121 赛融ADAP激光跟踪测试手册
e)
ADAP 页面，在此页面可以设置自适应输入输出算法，P1，P2，P3 等输出数据可以 直接在机器人控制器里用 KRL 进行实时读取。该例子
版本号 V1.0
Page 7 of 12
修改日期 2016-01-21 By Leo Yang
赛融 ADAP 激光跟踪测试手册
f) g)
Tracking point，选择需要跟踪的特征点 Joint Validation，坡口范围校验
七、 WorkVisual 配置
1. WorkVisual 准备
1) 2) 打开 workvisual，点击 ExtrasOption Package Management 在 Option Package Management 页面点击 install，安装 ATB 后关闭该页面。
3)
重复步骤 2 安装 ATA, RSI ,EthernetKRL ,Seamtracking 等 KOP
3) 4)
点击左下角 windows 图标，打开 RSI-Network 在弹出的 RSI 设置画面点击 EDIT 设置 RSI 的 IP 地址 192.168.2.4
5) 6) 7) 8)
返回 HMI 画面 MenuStart-upNetwork ConfigurationAdvanced 检查 RSI 的 IP 地址 选择 No 退出该页面。
版本号 V1.0
Page 0 of 12
修改日期 2016-01-21 By Leo Yang
赛融 ADAP 激光跟踪测试手册
一、 概述
本次测试完成了 KUKA C4 机器人与赛融 Power-CAM 的激光跟踪以及自适应焊接测试。
二、 限制及注意点
目前不支持焊接摆动跟踪. 示教跟踪程序时, TrackOn 之前和 TrackOff 之后的点必须是 LIN 指令,示教点必须沿着焊接方向平 滑过渡,不能偏差太大,运行速度也需要尽量接近焊接速度. TrackOn 和 TrackOff 之间必须是 CP 指令,需要使用同一个 BASE 和 TOOL 号. ArcOff 指令必须是 LIN 指令 假如使用了 SearchStart 指令,那么 TrackOn 和 TrackOff 之间需要先用普通 CP 指 令 ( 不能用 arc 指令 ) 进行示教并编程 , 然后再把 CP 指令转换成焊接指令 . CommandsArcTechConvertto Arc On/Switch/Off
激光焊检验(epv1602_0011)
Vertragspartner erhalten die Norm nur über die zuständige Beschaffungsabteilung.Confidential. All rights reserved. No part of this document may be transmitted or reproduced without the prior written permission of the Volkswagen Group, EZTN, Standard Department.Parties to a contract can only obtain this standard via the responsible procurement department.VOLKSWAGEN AGF o r m F E 41 - 10.99T h e E n g l i s h t r a n s l a t i o n i s b e l i e v e d t o b e a c c u r a t e . I n c a s e o f d i s c r e p a n c i e s t h e G e r m a n v e r s i o n s h a l l g o v e r n .Q U E L L E : N O L I S (N o r m v o r A n w e n d u n g a u f A k t u a l i t ät p r üf e n !)Page 2PV 1602: 2000-112 RequirementsThe approved component drawing serves as the basis for evaluation of the brazed joint. For seam types and characteristics of brazed joints, see VW 01143.The requirements defined below must be met for all brazing seams. If other instructions are given in the drawing, these take precedence.2.1 EvaluationThe quality of a laser beam brazed joint is evaluated by means of a non-destructive test (visual test per Section 2.3.2 – Table 1) and destructive tests (microsection test per Section 2.4.2.2 – Table 2). The joint strength must be documented by means of mechanical/technological tests (Section 2.4.3).For characteristics of brazed joints that are not included in this standard, an evaluation must be made per DIN 32515 according to the general engineering rules.2.2 EnsuringQualityThe joint/seam quality is generally ensured by means of a specified process window of the produc-tion system. The system process capability is determined by the seam quality on the finished com-ponent or from defined substitute specimens. The quality of the brazing seam must be documented by appropriate visual or metallographic tests per Table 1 or Table 2. The production inspection with deductions as to the strength of the brazed joint is generally performed using a mechani-cal/technological test (e.g., bending specimen, chisel test, tensile test).Specific requirements (measuring methods, test equipment), limitations, rules on exceptions and test frequencies must be specified in a production test specification.Testing2.3 Non-Destructive2.3.1 Visual Testing (Evaluation of the External Findings)The visual test is a reliable method of evaluating the external quality of laser brazing seams. The brazing seams are inspected with the naked eye or suitable visual aids (e.g., illuminated hand magnifier).2.3.2 Evaluation by Visual TestingThe external appearance, length, position, and number of brazing seams must comply with the drawing.The characteristics of the external findings are evaluated according to Table 1 and/or the maximum deviation sample. The evaluation applies to all seam types defined in the standard VW 01143. Exceptions or changes that deviate from Table 1 must be coordinated with the engineering and quality assurance departments.Page 3PV 1602: 2000-11Table 1: Evaluating the characteristics of external findings (visual test)No.Characteristic des-ignationLimit values1Exposed poresConditionally permissible so long as the component function and appearance are not impaired. Rework 1) possible.The location, number and size must be defined in a test speci-fication.2Solder overflowConditionally permissible so long as the function of thecomponent and appearance are not impaired. Rework 1) possi-ble.A test specification must define what is permissible.3Generation of the braz-ing seam surface The brazing joint must be filled throughout with solder.Rework 1) possible.A test specification must define what is permissible.4Surface cracks (length-wise or crosswise cracks)Material separations in the brazing seamConditionally permissible so long as the component function and appearance are not impaired.Rework 1) possible.A test specification must define what is permissible.5Surface cracks (length-wise or crosswise cracks)Material separations in the base materialNot permissible,Rework 1) not permissible.6Burning through the metalNot permissible,Rework 1) not permissible.7Seam edge not covered,insufficient filletNot permissible,Rework 1) required.Symbol for fillet weld shown on the flanged joint8SpatterConditionally permissible so long as the function of the component and appearance are not impaired, rework 1) possi-ble.A test specification must define what is permissible.9UndercutsNot permissible , rework required.A test specification must define what is permissible.10Open start or end cra-tersNot permissible , rework required.A test specification must define what is permissible.11Excess filler metal, weldconcavity h O , root-side suckback h Uh O , h U depend on the seam type.A test specification must define what is permissible.1) Rework (for reworking solutions see Section 3)Page 4PV 1602: 2000-11Tests2.4 DestructiveIt is only possible to evaluate the interior findings of a laser beam brazing seam by means of a metallographic microsection. The quality of the brazing seam must be evaluated per Table 2.The quasi-static joint strength can only be documented by means of a mechanical/technological test.2.4.1 Sampling, Preparation of MicrosectionThe specimen is cut at right angles to the longitudinal axis of the seam. The cut surfaces must be prepared so that the connection point in the base material is visible.A component-specific cutting plan must be created by the responsible production and quality as-surance department. Samples for microsection examination and mechanical/technological tests must be taken according to this cutting plan.2.4.1.1 Sample Cutting PlanExample of laser brazed trunk lid.Sampling is performed according to the cutting plan (Figure 1:).(For example, the tensile specimens for the trunk lid are preferably taken at positions 1, 3, 5 and 7 and the metallographic sections at positions 2, 4 and 6. Removal points 2 and 6 must be 10mm from the license plate inlet).See production test specifications for number of specimens.A Laser brazed trunk lidFigure 1: Sample trunk lid cutting planPage 5PV 1602: 2000-112.4.2 Microsection Examinations (Evaluation of the Internal Findings)2.4.2.1 Testing Frequency for Microsection TestsThe test frequency depends on the process reliability and is agreed upon between the operator, the planner and the specific quality assurance department. In any case, testing should occur at regular intervals. For the minimum testing frequency, see production test specifications.After a change in system parameters or long-term production interruption, the seam quality must be evaluated by means of transverse metallographic microsections from the brazing seam area.2.4.2.2 Evaluation of the Microsection TestThe characteristics of the internal findings are evaluated according to Table 2. The evaluation ap-plies to all seam types defined in the standard VW 01143.Exceptions or changes that deviate from Table 2 must be coordinated with the engineering and quality assurance departments.Table 2: Evaluation of the characteristics of the internal findings(See VW 011 43 for illustrations)No.Characteristics Limit values1Lack of fusion or filling flaw Not permissible,NA required2Cracks Not permissible,Check the manufacturing process! Rework notpossible!3Partial melting of the base material f ≤ 0.5 · t 1.2(t 1.2 = sheet thickness of the partially melted material) 4Solid inclusions Conditionally permissible so long as the componentfunction is not impaired.5Joint gap width s(after brazing)(see also Figure 2)Fillet seam on lap joint0.1 mm ≤ s ≤ 2 t minand s < 2.0 mm Fillet seam on flanged joint s ≤ 0.2 mm Square butt seam on offset lap joint s ≤ 0.2 mm Square butt seam on butt joint s ≤ 3 mm6Width of wetting z z1≥ t1, z2≥ t27Weld edge angle αWeld edges on the transition to the base materialshould run out tangentially as far as possiblePage 6PV 1602: 2000-11No.CharacteristicsLimit values7Weld edge angle α (continued)Fillet seam on lap jointα≤ 60 °Fillet seam on flanged joint, square butt seam on butt joint and square butt seam on offset lap joint α ≤ 45 °8Throat thickness a (see Figure 2)Fillet seam on lap joint:a + SP ≥ t min Fillet seam on flanged joint:a ≥ t min Square butt seam on offset lap joint:a ≥ t 2 + s 9Excess filler metal, weld concavity,penetration bead, root-side suck-backh o , h u ≤ 1mmFigure 2: Various throat thicknesses a or joint gap widths s for fillet weld on lap joint 2.4.3 Mechanical-Technological Testing MethodsThe quasi-static joint strength of laser beam brazing seams can be documented by means of the testing methods described below.2.4.3.1 Tensile TestThe proof of sufficient strength can be documented by means of a corresponding quasi-static ten-sile test on the brazed joint (similar to DIN 8525 Parts 1 and 2). For specimen shape, see Figure 3:. This should cause the specimen to fail in the base material. If the brazing seam fails, a mini-mum tensile strength must be achieved. For unalloyed or low-alloy body panels, a minimum tensile strength of: R m ≥ 200 N/mm² applies.Requirements that deviate from this must be defined in the component drawing.A No deformation before the tensile testpermissible in this areaSpecimen width b = 45 ± 2mm non-mating clamping length: min. 95mm Specimen length l ≥ 65mmall trim edges deburredFigure 3: Tensile specimen shapeOther specimen shapes are possible depending on the component geometry. These must be co-ordinated with the engineering and quality assurance departments.Page 7PV 1602: 2000-112.4.3.2 Bending Test (Practice-Oriented Additional Test)The proof of sufficient strength for a brazed joint can also be documented by means of an appro-priate bending test on sections of the assembly (similar to the tensile specimen shape). In this test, the shackles are bent towards one another up to an angle of 180°. The specimen must not fail in the filler metal before a defined bending angle (e.g., α≥ 120°).The decision whether a laser beam brazing can be tested using a bending specimen is left to the department responsible in each specific case (production, quality assurance and engineering).The procedure and requirements for a bending test must be defined in a production test specifica-tion.Sheet 2 after bendingFigure 4: Bending test procedure2.4.3.3 Chisel Test (Practice-Oriented Additional Test)The proof of sufficient strength for a brazed joint can also be documented by means of a chisel test of the welding group or sections thereof. In this test, the specimen is clamped in place on one side and an appropriate flat chisel applied and driven into the component in the transition area between the weld metal and base material opposite the clamp Figure 5:). Both the brazing joint and the base material can be destroyed.The decision whether a laser brazing can be tested using a chisel specimen is left to the depart-ment responsible in each specific case (production, quality assurance and engineering).The procedure and requirements for a bending test must be defined in a production test specifica-tion.Flat chisel:Chisel width min. 25 mmExpansion angle = 30 °Blunt chisel tip(r = 0.5 mm)Figure 5: Chisel test procedure (not to scale)Page 8PV 1602: 2000-112.4.3.4 EvaluationEvaluation of the Chisel TestOK brazing:The brazing is OK if the base material fails.Not OK brazing:The brazing is not OK if the failure occurs in the filler material (co-hesion break) and the requirements of a subsequent tensile test arenot met.The brazing is not OK if the failure occurs at the transition pointbetween the filler and base material (adhesion break) and the re-quirements of a subsequent tensile test are not met.The brazing is not OK if a failure occurs as a mixed break and therequirements of a subsequent tensile test are not met.Evaluation of the chisel test and tensile test:The following applies if the chisel test and the tensile test are used together for the evaluation:OK brazing:The brazing is OK if the base material fails in both tests.Not OK brazing:The brazing is not OK if either of the tests is not OK.2.5 Measures in Case of Not OK ResultsIf the quality of a brazed joint does not conform to a specified value for the external or internal findings or the requirements for the destructive tests are not met, the processing and contact pa-rameters must be optimized immediately. The proof of sufficient strength for the batch completed in the meantime must be provided by suitable testing measures.Suitable test measures must be defined in a production test specification.3 ReworkRework3.1 ImpermissibleRework is not permissible for:─Burning through the metal─Cracks in base material─Weld discontinuities in the visible areaRequirements that deviate from this must be defined in the test specification.Rework3.2 PermissibleRework according to Tables 1 and 2 is permissible. Permissible brazing methods are MIG, WIG, plasma, gas and soft brazing. See table 3 for measures.Suitable brazing materials, filler materials and flux additives must be specified in a work instruction. The rework must be carried out only by trained personnel.Page 9PV 1602: 2000-11Table 3: Rework measuresFlaw that occurred Measures seeExposed pores Rebraze or touch up with suitable filler mate-rialTable 1, No. 1Surface cracks in filler metal Grind and re-weld,Observe remaining sheet thicknessTable 1, No. 4Undercuts, partial melting, start and end craters Grind and re-weld as necessaryFor rework solutions see test plan or workinstructions of production departmentObserve remaining sheet thickness!Table 1, No. 9Table 2, No. 3Table 1, No. 10Weld concavity Re-weld Table 1, No. 3Table 1, No. 11Lack of fusion and wetting error Grind out and re-weld,Observe remaining sheet thickness!Table 2, No. 1Insufficient fillet Re-weld Table 1, No. 7 Missing seams Re-weldSpatter, excess filler metal GrindObserve remaining sheet thickness!Table 1, No. 8 Table 1, No. 11Caution:Do not go below the minimum remaining sheet thickness when grinding. If no value is given in the component drawing or specified by the engineering department, aminimum remaining sheet thickness of t r≥ 0.8 · t applies!4 ReferencedStandardsDIN 8515-1Defects in Brazed Joints of Metal MaterialsBrazed and High-Temperature Soldered JointsClassifications, Definitions, ExplanationsDIN 8525-1Testing of Brazed JointsTensile TestDIN 8525-2Testing of Brazed JointsShear TestDIN 32 515Acceptance Levels for Brazed JointsBrazed and High-Temperature Soldered ComponentsVW 011 43Laser Brazing of Sheet SteelDVS 2916Testing of Spot Welds。
JIS G1258-2-2007 中文版 铁及钢—ICP发光光谱分析方法—第2部：锰、镍、铬、钼、铜、钨、钒、钴、钛及铌定
的同时，规定硫酸磷酸分解法。此方法适用于各成分符合表 1 中规定范围的定量的钢。但是，它不适
用于以上成分中有一种成分超过表 1 定量范围上限的钢。
2 引用标准
表 1—适用成分与定量范围
适用成分 锰 镍 铬 钼 铜 钨 钒 钴 钛 铌
定量范围[质量比率(%)] 大于 0.01 小于 20.0 大于 0.01 小于 30.0 大于 0.01 小于 35.0 大于 0.01 小于 10.0 大于 0.01 小于 5.0 大于 0.10 小于 10.0 大于 0.01 小于 5.0 大于 0.01 小于 20.0 大于 0.001 小于 3.0 大于 0.01 小于 5.0
JIS G 1258-0 第 0 部：一般事项 JIS G 1258-1 第 1 部：硅、锰、磷、镍、铬、钼、铜、钒、钴、钛及铝定量方法—
酸分解·二硫酸钾熔化法 JIS G 1258-2 第 2 部：锰、镍、铬、钼、铜、钨、钒、钴、钛及铌定量方法—硫酸
磷酸分解法 JIS G 1258-3 第 3 部：硅、锰、磷、镍、铬、钼、铜、钒、钴、钛及铝定量方法—
酸分解·碳酸钠熔化法 JIS G 1258-4 第 4 部：铌定量方法—硫酸磷酸分解法或酸分解·二硫酸钾熔化法 JIS G 1258-5 第 5 部：硼定量方法—硫酸磷酸分解法 JIS G 1258-6 第 6 部：硼定量方法—酸分解·碳酸钠熔化法 JIS G 1258-7 第 7 部：硼定量方法—硼酸三甲脂蒸馏分离法
G 1258-2：2007
前言
本标准是以工业标准化法第 12 条第 1 项规定为基础，由社团法人日本钢铁联盟（JISF） 筹划工业标准原稿，并提出应制定日本工业标准的建议，经日本工业标准调查会的审议，由 经济产业大臣制定而成的。
激光共焦拉曼光谱仪技术要求
激光共焦拉曼光谱仪技术要求
（1）样品准备要求。
样品需要是透明的，具有适当的厚度，并且不
能吸收光谱范围内的激光，以保证有效拉曼效应。
（2）激光源技术要求。
激光共焦拉曼光谱仪通常使用氦氖激光或其
他激光源，以使样品中的原子具有合适的激发能级；同时，激光光束应该
尽可能地聚焦，以提高激发效率。
（3）光谱感应技术要求。
在激光共焦拉曼光谱仪中，一般使用纳米
光谱仪、液晶光谱仪或其他类型的光谱仪，以探测拉曼效应产生的光谱信号，以便进行准确的光谱分析。
（4）数据处理技术要求。
激光共焦拉曼光谱仪检测的数据需要进行
处理，以得到准确的材料结构和性质分析结果。
处理方法可以包括称谱法、拟合法、数模叠加法等。
以上是激光共焦拉曼光谱仪技术要求的简介，它主要包括样品准备要求、激光源技术要求、光谱感应技术要求和数据处理技术要求等。
通过这
种技术要求，可以实现对样品的准确分析，以获取其结构和性质信息。
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赛融 ADAP 激光跟踪测试手册
一、 概述
本次测试完成了 KUKA C4 机器人与赛融 Power-CAM 的激光跟踪以及自适应焊接测试。
二、 限制及注意点
目前不支持焊接摆动跟踪. 示教跟踪程序时, TrackOn 之前和 TrackOff 之后的点必须是 LIN 指令,示教点必须沿着焊接方向平 滑过渡,不能偏差太大,运行速度也需要尽量接近焊接速度. TrackOn 和 TrackOff 之间必须是 CP 指令,需要使用同一个 BASE 和 TOOL 号. ArcOff 指令必须是 LIN 指令 假如使用了 SearchStart 指令,那么 TrackOn 和 TrackOff 之间需要先用普通 CP 指 令 ( 不能用 arc 指令 ) 进行示教并编程 , 然后再把 CP 指令转换成焊接指令 . CommandsArcTechConvertto Arc On/Switch/Off
h)
Trajectory，定位焊缝的过滤功能和手动标定激光器
i)
在标定画面输入激光器的各个角度和偏移数据 （角度尺和直尺测量） ， 点击 Calibrate。
8)
按照上述步骤再建立一个用于跟踪实际坡口的 task n,该号码 n 用于机器人程序调用
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6)
点击 task 的
，进入配置流程。
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7)
按照箭头指示方向完成激光设定 a) Laser，激光强度时间设置 b) Camera，激光视野，频率选择
c) d)
Filter，过滤反光设置 Algorithm，坡口识别算法选择
赛融 ADAP 激光跟踪测试手册
十、 WeldCom 软件配置及操作
1) 2) 3) 在个人电脑上面安装 WeldCom 软件，并把电脑 IP 修改成 192.168.3.4 用网线连接电脑和激光控制器，并在电脑打开 WeldCom 软件。 输入激光器 IP 地址后点击
4) 5)
打开激光，把机器人 TCP 点移动到标定板上面，并保证标定板坡口（以 V 形坡口形式 为例）位于激光条纹视野范围内。 点击 ，建立新的 part 和 task
2. 配置外部轴，配置焊机及 I/O Mapping
省略步骤，如有需要可参照单独外部轴配置手册和焊机配置手册
3. 配置激光跟踪
1) 点击 FILEBrowse for project在弹出话面单击 fresh在 available cells 里面点击打开， 从控制柜导入当前项目。
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赛融 ADAP 激光跟踪测试手册
十一、
1. 2.
在 SmartPAD 上设置 seam tracking
MenuConfigurationSeamTech Tracking 点击 next 进入 general,这里可以设置错误响应方式以及最大起始点寻位偏差
3. 4.
点击 next 进入 communication,这里可以设置最大丢包数,默认值 5,在 seam lost 时候可以 适当加大. 点击 next 进入 Outputs,这里可以设置与激光相关的输出信号
3) 4)
点击左下角 windows 图标，打开 RSI-Network 在弹出的 RSI 设置画面点击 EDIT 设置 RSI 的 IP 地址 192.168.2.4
5) 6) 7) 8)
返回 HMI 画面 MenuStart-upNetwork ConfigurationAdvanced 检查 RSI 的 IP 地址 选择 No 退出该页面。
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九、 机器人标定 Tool 和 Base
把机器人 TOOL 和 BASE 都标定成图示方向。
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2)
在 catalogs 拖拉 ATB，ATA，RSI,EthernetKRL, Seamtracking，ServoRobot 等 options 选项 到左侧窗口的项目结构里面。
3)
双击左侧窗口的 servorobot，在弹出的窗口中设置激光器的 IP 地址 192.168.2.3 和 port 号 6340，一般默认值即可。
七、 WorkVisual 配置
1. WorkVisual 准备
1) 2) 打开 workvisual，点击 ExtrasOption Package Management 在 Option Package Management 页面点击 install，安装 ATB 后关闭该页面。
3)
重复步骤 2 安装 ATA, RSI ,EthernetKRL ,Seamtracking 等 KOP
e)
ADAP 页面，在此页面可以设置自适应输入输出算法，P1，P2，P3 等输出数据可以 直接在机器人控制器里用 KRL 进行实时读取。该例子
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f) g)
Tracking point，选择需要跟踪的特征点 Joint Validation，坡口范围校验
4)
Deploy 项目至机器人控制柜
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八、 SmartPAD 上的设置
1) 2) 点击确认接受从 workvisual 的项目导入 Start-upserviceminimize HMI
五、 硬件安装
1. 现场安装布局图
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六、 软件安装
1) 将ATB, ATA, RSI ,EthernetKRL ,Seamtracking安装软件包拷贝到U盘根目录下. 2) 将U盘插在机器人控制器。 3) 登录专家用户组，在主菜单中选择投入运行辅助软件。 4) 选中选项ATB，然后点击安装键。按下‘是’键回答安全询问。 5) 按下OK 确认重启请求。 6) 拔出U盘。 7) 重新启动机器人控制器。 8) 重复以上步骤顺序安装ATA,RSI,EthernetKRL, Seamtracking
赛融 ADAP 激光跟踪测试手册
赛融 ADAP 激光跟踪测试手册
目录
目录........................................................................................................................................... 0 一、 概述........................................................................................................................... 1 二、 限制及注意点 ........................................................................................................... 1 三、 测试硬件................................................................................................................... 1 四、 测试软件................................................................................................................... 1 五、 硬件安装................................................................................................................... 1 六、 软件安装................................................................................................................... 2 七、 WorkVisual 配置 ....................................................................................................... 2 1. WorkVisual 准备 ....................................................................................................... 2 2. 配置外部轴，配置焊机及 I/O Mapping ................................................................. 2 3. 配置激光跟踪 ........................................................................................................... 2 八、 SmartPAD 上的设置.................................................................................................. 4 九、 机器人标定 Tool 和 Base ........................................................................................ 5 十、 WeldCom 软件配置及操作 ...................................................................................... 6 十一、 在 SmartPAD 上设置 seam tracking ..................................................................... 9 十二、 在 SmartPAD 上编程........................................................................................... 11