巴马格卷绕头说明书
巴马格卷绕头维护检修规程
巴马格卷绕头维修保养操作规程一．卷绕头维修操作一般规程：1．维修人员必须穿戴好相关劳保防护用品；2．要在完全停机状态下，方可拔掉电源、气源总接口，才能进行维修、保养；3. 在安装、拆卸过程中应使用专用拆卸工具；4．彻底检查防电安全装置是否在良好状态，并做好安全措施，不要随便拆卸掉本机中任何保护装置或安全设施；5．带压部件在拆卸前，必须首先拆卸压力源；6．在危险区工作时、要随时保持警惕，对工作无关人员不要进入工作区。
二．换下的卷绕头保养检修规程：1.拆解与清洁工作：a. 表面毛丝、灰尘、油污要擦拭干净，各死角的飞毛杂物要用压缩空气吹干净；b. 拆解机器时将拆下的挡板、防护盖板、螺丝等零部件分类摆放整齐，不得随意乱放，组装时不得少装一个螺丝；c. 压辊、卡盘、推筒、拨叉缠丝清理干净；d. 电仪对电气柜、电机、传感器进行清洁，更换电机滤网。
2.检查调整工作：a.卡盘的转动、松筒、涨子磨损、连轴节磨损、漏气情况b.摩擦辊转动和表面缺陷情况c.气管接头、单向阀、节流阀有无漏气和松脱d.推筒装置是否灵活到位e.各气动装置动作顺序是否正常和到位，延时时间是否正确f.检查拨叉皮带和压辊皮带的磨损情况，校验皮带张力g.拨叉与波形板位置情况（ABCD值）h.抓丝器动作是否灵活，位置是否正确i.各零部件和坚固螺丝有无松动松脱现象，各连接处有无脱焊情况j.检查压辊与卡盘平行度k.电仪检查电气部分绝缘、线缆磨损、接线端子松脱情况l.电仪检查传感器位置是否正确m.各电机运转是否正常，转盘制动是否正常3.保养工作:a.各导向柱、导轨清洁润滑b.丝气缸清洁后涂抹TOP2000润滑脂c.重新装配的气缸、0形圈要加相应润滑油4.维修工作：卷绕头相对应的机械、电气故障要准确的排除，如有疑难问题及时上报；每台卷绕头在维修间必须校正接压是否正常，调试状况要和现场保持一致。
5．记录工作：卷绕头锭位、故障原因、维修保养内容、试运转的各项数据、维修人员全部做好记录并做好维修台帐。
巴马格卷绕头说明书
NG卷绕头Inline test说明书说明1.卷绕头在线测试模式种类(共8种):01.模式0-生产模式(长按按钮13“上下联络/灯测试”可以进行灯测试)02.模式A–单功能测试模式(包括马达单功能测试和其他活动部件的单功能测试)03.模式B–大转盘角度校准测试模式04.模式C–Yarn Handling05.模式D–单步运行测试模式:步程06.模式E–传感器测试模式07.模式F–接触压力控制校准模式(对压力控制阀-EPR的校准)08.模式G–卷绕头自动测试模式说明2.卷绕头操作面板按钮说明:01.Position–OFF pushbutton___________________________________位急停按钮02.Luminous button–winder drives ON__________________________卷绕头马达开03.Luminous button–winder drives OFF_________________________卷绕头马达停04.Luminous button–rotate rotor_______________________________旋转大转盘05.Luminous button–service required___________________________服务/故障请求06.Luminous button–winding time______________________________卷绕时间/手动落筒07.Luminous button–winder ready for string–up___________________卷绕头生头准备08.Luminous button–retract/extend push–off device_______________推出装置推出/退回09.Luminous button–clamp/release chuck_______________________卡盘涨筒/松筒10.Luminous button–godets ON_______________________________导丝盘开11.Luminous button–godets OFF______________________________导丝盘停12.Luminous button–spare___________________________________备用13.Luminous button–communication/lamp test___________________上下联络/灯测试14.Luminous button–cut yarn after certain period of time____________定时后切丝15.Luminous button–cut all yarn_______________________________切断所有的丝16.Luminous button–call doffer/cancel doffer call_________________呼叫/取消落筒呼叫17.Luminous button–enable/lock doffer service__________________启用/锁定落筒服务18.LED–watchdog__________________________________________看门狗19.LEDs–operator call__________________________________请求操作说明3.按键与测试模式的关系:长按按钮35秒后，面板所有指示灯闪烁，此时请在5秒钟内选择一种模式，否则5秒以后，自动退到MODE0(生产模式)，另外，位急停按钮动作时也会退到MODE0。
单胞胎巴玛格卷绕机说明书
单胞胎巴玛格卷绕机说明书摘要：一、单胞胎巴玛格卷绕机简介二、单胞胎巴玛格卷绕机主要特点1.高效节能2.操作简便3.安全可靠4.高质量卷绕效果三、单胞胎巴玛格卷绕机适用范围四、单胞胎巴玛格卷绕机使用方法与注意事项1.安装与调试2.操作步骤3.维护与保养五、单胞胎巴玛格卷绕机故障排除六、售后服务与技术支持正文：一、单胞胎巴玛格卷绕机简介单胞胎巴玛格卷绕机是一款专为电线、电缆行业设计的自动化卷绕设备。
该设备具有高效、节能、操作简便、安全可靠等特点，可广泛应用于各种电线、电缆的卷绕加工。
二、单胞胎巴玛格卷绕机主要特点1.高效节能单胞胎巴玛格卷绕机采用先进的电机驱动技术，具有卓越的负载能力，确保在高效率的前提下，实现稳定卷绕。
2.操作简便该设备采用人性化设计，操作面板清晰易懂，使操作过程更加简便快捷。
同时，设备具有自动纠偏功能，有效提高卷绕精度。
3.安全可靠单胞胎巴玛格卷绕机采用高品质钢材制造，机身结构坚固，确保长时间运行稳定。
设备还配备了紧急停止按钮，以应对突发情况，确保人员安全。
4.高质量卷绕效果该设备采用双轴驱动，实现高精度的卷绕。
同时，卷绕张力可调，满足不同规格产品的卷绕需求，确保卷绕质量。
三、单胞胎巴玛格卷绕机适用范围单胞胎巴玛格卷绕机适用于各种电线、电缆的卷绕加工，如聚乙烯、聚氯乙烯、橡胶等材质的电线电缆。
广泛应用于电力、通信、交通、家电等行业。
四、单胞胎巴玛格卷绕机使用方法与注意事项1.安装与调试在使用前，请按照设备说明书进行安装和调试，确保各部件正常运转。
2.操作步骤1) 开启设备：打开电源开关，启动设备。
2) 设置参数：根据生产需求，设置卷绕速度、卷绕直径等参数。
3) 放入材料：将待卷绕的材料放入设备料架。
4) 开始卷绕：按下启动按钮，设备自动进行卷绕。
5) 卷绕结束：达到预定长度或厚度后，设备自动停止卷绕。
3.维护与保养1) 定期检查设备各部件，确保正常运转。
2) 定期给传动部位润滑，以延长使用寿命。
巴马格卷绕头
巴马格卷绕头（三期）在线测试操作规范1．在线测试的意义在线测试用来检查卷绕运动部件的功能，在纺位撒谎那个或保全室内均可执行在线测试操作。
2．安全注意事项2.1 测试时不允许从卷绕头上拆缷下任何；2.2 使用合适的新纸管，带成品丝饼进行测试操作是不允许;2.3 只有在纺位上或保全室内才允许进行在测试操作；2.4 测试时应与卷绕头保持足够的安全距离，以免遭受卷绕头运动部件的意外伤害。
3 测试模式的选择3.1 测试模式共有7个：A﹑B、C、D、E、F、G；3.2 启动卷绕头插上电源头和气管接头，卷绕头启动，并自动选择模式0（生产模式）;3.3选择测试模式按下“卷绕头电机关”按钮5秒不放，激活“模式选择”功能。
“模式选择”功能最多保持5秒的激活状态。
这5秒内，操作面板上的所有灯会一直闪烁。
只要“模式选择”功能处于激活状态，接着就可以使用合适的按钮来选择某个模式。
相反，在这5秒内，如果没有选择任何测试模式，卷绕头将自动跳回到模式0（生产模式）。
3.4模式的启动与操作面板上按钮（生产模式下）的对应关系如下；模式选择—“卷绕头电机关”按钮模式A—“卷绕头电机开”按钮模式B—“旋转转盘”按钮模式C—“卷绕时间”按钮模式D—“收回/伸出推出装置”按钮模式E—“辊启动”按钮模式F—“备用”按钮模式G—“满卷后剪断”按钮3.4 推出测试模式3.4.1第一种操作方法按住“卷绕头电机关”按钮5秒不放。
如果“模式选择”处于激活状态，5秒内不要选择任何测试模式，卷绕头会自动切换到模式0（生产模式）;3.4.2第二种操作方法按住“急停”按钮后用钥匙松开，卷绕头自动跳回模式0（生产模式）4模式0(生产模式的操作4.1讲述用来检查卷绕头所有部件（包括电机）的运行状况,卷绕头的动作与正常生产模式是一样的。
4.2启动电机运转的测试用来检查所有部件（包括电机）的协作性。
操作跟以前一样，系统会自动辨认出这是无丝运行的测试，并关闭断丝检测器。
阿尔法拉罕 Сан尼马格纳姆超纯粹旋转喷头介绍说明书
Benefits •40% faster cleaning = more time for production •Saves up to 40% of your cleaning cost•Dynamic cleaning performance and 360° full wetting•Easy to retrofit traditional spray balls to a more economical solutionStandard designDifferent choice of spray patterns suitable for variousapplications and tank designs, ranging from simple tanks to more complex tanks with structures such as agitator and baffles. The SaniMagnum UltraPure is lubricated by the cleaning media.Working principleThe flow of the cleaning media causes the head of the Alfa Laval SaniMagnum UltraPure to rotate, and the fan-shaped jets layout a swirling pattern throughout the tank or reactor.This generates the wetting/impact needed for the efficient removal of the residual product; the cascading flow covers all internal surfaces of the vessel.Spray Pattern360°270° up 180° downCertificatesQ-doc, Q-doc incl. FAT/SAT and ATEX.TECHNICAL DATAWetting radius:Max. 3 mImpact cleaning radius:Max. effective 2 mRecommended pressure: 2 barPHYSICAL DATABearing race parts:Duplex steel (UNS S31803)Balls:316L (UNS S31603) / PTFE1Clip parts:3161FDA compliance 21CFR§177Internal + Electro polished:Ra 0.5 µmMax. ambient temperature:140 °C•Clip-on: 1 1/2" or 2" ISO 2037, or DN40 DIN11850-R1 or R2, or 1 1/2" or 2" BPE USCautionAvoid hydraulic shock, hard and abrasive particles in the cleaning liquid, as this can cause increased wear and/or damage of internal mechanisms. In general, a filter in the supply line is recommended. Do not use for gas evacuation or air dispersion. For steaming we refer to the manual.Qualification DocumentationQ-doc •EN 1935/2004 DoC•EN 10204 type 3.1 inspection Certificate and DoC •FDA DoC•GMP EC 2023/2006 DoC•EU 10/2011 DoC•ADI DoC•QC DoCATEX ATEX approved machine for use in explosive atmospheresCatagory 1 for installation in zone 0/20 in accordance with Directive 2014/34/EU II 1G Ex h IIC 85 °C ...175 °C GaII 1D Ex h IIIC T85 °C ...T140 °C DaQualification Documentation includesQ-doc + FAT-SAT •Q-doc•RS, Requirement Specification•DS, Design Specification incl. Traceability Matrix•FAT, Factory Acceptance Test incl. IQ and OQ•SAT, Site Acceptance Test protocol incl. IQ and OQ for End-User ExecutionFlow Ratem 3/hF l o w r a t e20154103-0005105123bar350300250200150100Inlet pressurel/min A = 360°/ 270° UPB = 360° LowFlow/ 270° UP LowFlow/ 180° DownABCleaning radiusm4103-0001_243211234barWettingImpact cleaningInlet pressureT h r o w l e n g h tA = 360°/ 270° UP 180° DownB = 270° UP LowFlow 360° LowFlow AABBDimensions (mm)Figure 1. Clip-on ID 1: 1½"Ø38.4 mm ID 2: 2"Ø51.3 mm DIN Range 1Ø40.4 mm DIN range 2Ø41.4 mmWeld-on157, 500, 1000Ø65This document and its contents are subject to copyrights and other intellectual property rights owned by Alfa Laval Corporate AB. No part of this document may be copied, re-produced or transmitted in any form or by any means, or for any purpose, without Alfa Laval Corporate AB’s prior express written permission. Information and services provided in this document are made as a benefit and service to the user, and no representations or warranties are made about the accuracy or suitability of this information and these services for any purpose. All rights are reserved.200006934-1-EN-GB© Alfa Laval Corporate AB How to contact Alfa LavalUp-to-date Alfa Laval contact details for all countries are always availableon our website at 。
巴马齐鞍座安装说明书
Read this manual before using your Bambach Saddle Seat! It is very important to adjust your Bambach Saddle Seat to suit you before using it for the first time.If you are new to saddle sitting, please do not sit on your new Bambach Saddle Seat more than 2 hours ata time for the first week.■take some time to adjustBuild up slowly to saddle sitting, just as you would build up slowly to anew exercise program. Over the years you may have lost some flexibilityand muscle tone for sitting upright. Your muscles need time to tone andstrengthen. Your hips need time to stretch into a healthy, open position.Your “sit bones” (ischial tuberosities) need time to adapt to newpressures.Your body will be adjusting to a major change in the way you have beensitting all your life. New saddle-sitters should sit for no more than 20minutes the first day, and build up gradually after that.Many adults have lost the ability to sit upright and mayneed several weeks or months to retrain their bodies.Interestingly, children adjust to the seat immediately. They have notbeen conditioned to sitting poorly for may hours every day for years.They have not yet grown accustomed the the feeling of collapse andreduced activity of postural muscles when they sit. Children love thefreedom of movement and easy access to activities that the seat providesOnce you get used to the saddle seat’s ideal posture you’ll experience anew ease of movement, a sense of relaxed sitting, improved energy andfreedom from back and neck strain.Take your time. It’s well worth the effort.■Benefits of saddle sittingThe B AMBACH S ADDLE S EAT embraces an entirely new concept inseating. The high straddle posture supports and stabilizes your body,freeing your hands for work and movement. It is easy to move about inyour workspace and to reach equipment.One "rides" the B AMBACH S ADDLE S EAT just as one rides on horseback.It is the ideal sitting posture. The hip joints rest in a low-stress openposition and your spine is in perfect balance.The B AMBACH S ADDLE S EAT helps protect your spine and muscles fromthe stresses of sitting while you work.✓Your neck and back have less stress and pain.✓Your posture improves. The B AMBACH S ADDLE S EAT maintainsthe spine's natural curves, even without a backrest. In aconventional chair your your spine collapses without a backrestas your pelvis rotates backward and your center of gravity shiftsbackward behind your “sit bones” (ischial tuberosities). Theanatomical contour of the saddle along with the high straddleposture, rotates your pelvis upright and balances your center ofgravity directly over your "sit bones."✓You breathe deeper and have improved digestion. Your chest andabdominal regions expand to allow full function of your lungs andinternal organs, relieving the compression pressures that arepresent with traditional sitting. Your diaphragm is not pushed intoyour vital organs as in a conventional seat, and your organs are notpressing on your bladder and bowel.✓The core muscles in your stomach, back, and pelvic floor getstronger.. In a traditional chair your postural muscles are dormant.In the saddle seat your postural muscles are active.✓Hand accuracy and power increase as a result of your improvedcore muscle tone.✓Many report they have less fatigue and more energy for leisureactivities at the end of the work day.✓Blood and lymph circulation to your legs improves and there isreduced foot swelling. Your feet and legs are active supportingtheir own weight through the feet, which assists the return of fluid to your upper body by small but constant movement. There have been reports of improvement in varicose veins. It is not possible to cross your legs in the Saddle Seat.✓Balance improves, so much so that some disabled people who topple out of conventional chairs, can sit independently on theBambach Saddle Seat.✓You will be able to reach further and more safely.from your hips, not from your back.✓Your hip joints are relieved of damaging pressures. The open hip angle achieved in the saddle seat rotates the top of the femur (the long bone above your knee) into a position of ease in its hip joint.This position is rarely achieved in the everyday lives of mostsedentary people. There is some evidence that this positionreduces the chance of hip problems in later life.✓There is less stress to your major joints (e.g., knees, hips, shoulders) as saddle sitting maintains their mid-range functional postions. The position with your knees apart reduces the chance of hip joint disease at a later age.People who are fit and flexible genrally find immediate comfort in thesaddle, as do seasoned horseback and bike riders. People who have beensitting with poor posture for many years, can take months to adjust.If you your hips are tight it will take time for them to stretch out.Tightmuscles, tendons and ligaments will soften and relax over time. If yourstomach and back muscles are weak, they need time to tone. Be patient.Have you ridden a horse? Remember when you first get into the saddleyou have to wiggle around and sit back deep into the saddle, then after awhile it becomes comfortable. It is the same with the Saddle Seat. If youexperience saddle soreness, try adjusting the seat angle to a more horizontalposition so you can sit down and back.Explore all seat tilt and height variations. Small adjustments can have abig effect on comfort. If the seat has a backrest, push it back out of the wayfor the first few weeks and train yourself to use the seat only.Some men experience genital discomfort for the first few weeks. Duringthis accommodation period, try tilting the seat down at the front. Whensitting down, slide back onto the seat to position your male parts morecomfortably, the same as do horse riders.Be sure your clothing does not interfere with your hip abduction. Wearloose trousers or a wide or stretchy skirt.■Who should use a Bambach Saddle Seat?OFFICE WORKERS COMPUTER USERS TEACHERSDENTISTS SURGEONS MUSICIANSLAB WORKERS HAIRDRESSERS GROCERY CLERKSARTISTS ASSEMBLY WORKERS THERAPISTSBANK TELLERS ULTRASOUND TECHS STORE CLERKSFACTORY WORKERS VETERINARIANS LIBRARIANSMIDWIVES DISABLED CHILDREN AND ADULTSAnyone who wants perfect posture in a task seat can benefit from aB AMBACH S ADDLE S EAT. The B AMBACH S ADDLE S EAT is ideal for peoplewho work with their hands. The B AMBACH especially excels in demandingjob applications that involve:• A lot of reaching.•Close work requiring accuracy with fine eye-handcoordination.•Moving the body along with the arms.•Work spread out over a large area.•Varying work heights.•Working with heavy objects or forces.•Viewing closely or at odd angles.•Getting up and down often from your seat.The stability of the straddle posture also improves hand accuracy andpower and provides a restful alternative to standing work.■Can children use the Bambach Saddle Seat?Yes. In fact, the B AMBACH S ADDLE S EAT was originally developed fordisabled children. Children naturally sit with perfect posture in the saddleseat. It's the ideal seat for a student. As the child grows, a low cylindercan easily be replaced with a higher one. Very small children will needthe foot platform accessory.■Chair and desk adjustmentThe B AMBACH S ADDLE S EAT places you higher than an ordinary chair.in a position in-between sitting and standing. This allows your legs toassume a naturally balanced position and the spine to retain its naturalcurves. There are several pneumatic lift sizes available to customize theheight of your saddle seat.Adjust the height of the chair first. If your saddle chair has a backrest,push it out of the way until the seat is adjusted.1)Adjust chair height by lifting the hand lever (A). The pneumaticcylinder raises the seat when there is no weight on it, so you have toraise your bottom up off the seat to allow it to raise.Raise the seat until your legs hang in the air. Let your hips stretchand your legs hang loose for a minute or so.Lower the chair gentlyby lifting the hand lever (A) until your heels touch the floor.Relax your body. If your posture collapses, either your feet are toofar in front of your body or the seat is too low. Raise the seat higher,or move your feet further backward and you feel your spine straighten.Your thighs should settle at an angle ofabout 45-degrees below your hips.If your work is lower than recommended you will have to tuck your feet under the seat. This limits your mobility and your spinal postures will be less than ideal. Even so, this may be preferable to a traditional task chair if your work involves reaching forward. Many occupations require working at a lower than ideal height, including preschool teaching, car door assembly work, podiatry, and dialysis nursing.2)Adjust chair tilt by lifting the hand lever (B) while seated. Withyour right hand lift and hold hand lever; with your left hand grip the front of the seat and push down or up to tilt the seat forward or backward. When the angle of tilt feels comfortable, release the lever to lock the seat into positon. Correct adjustment is a matter of individual preference, but somewhere in the middle is a good starting point.You may need to experiment to find just the right angle. If the seat is too far forward you may feel pressure on the pubic area. If you feel pressue on your tail bone the seat is tilted too far back. People with thick thighs or peroneal tissues generally tilt the seat more forward.People with thick buttocks generally tilt the seat more backward.When properly adjusted, the seat cradles your pelvis in a neutral position.Be prepared to make frequent small adjustments for maximumcomfort while you are getting used to the seat.If your work is lower than recommended you willhave to tuck your feet under the seat.2)Adjust back rest angle by lifting the hand lever or loosening theadjustment knob (not shown), depending on your seat model. The backrest moves forward and backward. It should just contact your body. It should not push into your back.4)Adjust back height by lifting the hand lever (C) or loosening theadjustment knob (not shown), depending on your seat model. The peak in the cushion should nest into your low back curve.5)Adjust your desk. Your work surface should be close to your elbows.Saddle sitting raises you several inches higher than a conventional chair. Hand tasks must be raised accordingly. Position your desk:Slightly above elbow height for visually demanding tasks, fine hand work, and writing by hand.Close to elbow height for computer use. If you are a touch typist,put your keyboard at or slightly below your elbows and close to your body. This is ideal. If you are not a touch typist and must look at the keyboard when you type, you will have to raise your desk just above your elbows. This forces your keyboard away from your body and requires that your arms be supported by the desktop or arm rests to prevent neck and shoulder strain.Slightly below your elbow height for hand tasks that involve forces,e.g., pushing, pulling, lifting or strong gripping .(e.g., Raise Its TM ), wood or bricks.Conventional desks may betoo low for saddle sitting.Bambach Saddle Seat Instruction Manual ©2008 Health By Design Page 11■What is my saddle size?Your saddle should be long enough (front to back) so there is no pressure to your "private parts" (the peroneal soft tissues), and wide enough to keep your knees spread wide. It is the spread of the legs, called hip abduction, that stabilizes your pelvis in a natural upright posture. This also keeps your hip joints in their ideal alignment in their sockets. If your knees move too close together, your spine becomes less stable and can collapse into a slump.✓The "standard" Bambach saddle fits most adults and school-age children.✓The "large" Bambach saddle fits large-framed people, people with thick thighs or buttocks, and is sometimes more comfortable for male anatomy.✓The "narrow" Bambach saddle is for people with narrow hips,and hips that are very stiff from due to arthritis, spasticity,fracture or other hip pathology.✓The "small" saddle is for toddlers and tiny children.■Who needs a back rest?Most saddle-sitters experience better posture without a backrest.Traditional chairs support the spine by pushing into the back. This is not the case in a saddle seat.Backrests on saddles can be helpful for people with muscle weakness,uncontrolled movements, or poor balance. Backrests on saddles can also be helpful for prolonged, fine hand tasks, such as micro-surgery. If you select a model with a backrest, you need not use it when you are e it just as a rest. Lean against the back rest while you rest, listen, talk,or when you sit back to think.Take care not to position the backrest so far forward that it pushes you onto the front pommel of the seat. That hurts. In the saddle seat thereshould be no back rest pressure pushing into your back.STANDARD LARGE NARROWSMALLPage 12Bambach Saddle Seat Instruction Manual ©2008 Health By Design ■Bambach Saddle Seat WarrantyFor standard use, Health by Design warrants to the original purchaser that the B AMBACH S ADDLE S EAT shall be free from defects in material and workmanship for 5 years. For continuous 24-hour use, for example multi-shift applications, Health by Design warrants to the original purchaser that the B AMBACH S ADDLE S EAT shall be free from defects in material and workmanship for 2 years. Normal wear of fabrics is not covered.This warranty is void if the product has been defaced, changed, or tampered with or improperly used or installed or if the claim arises from damage or loss during shipment.Our liability is limited to repair or replacement of the goods at our option.All other warranties express or implied, whether arising by virtue of statute or otherwise are excluded.For warranty issues please call our Customer Service Department at 888-909-3746 (toll-free) 415-883-4550. Most components can be replaced in the field by the customer. The customer is responsible for delivery of products returned to the factory. We cannot accept returneditems without prior authorization.。
巴马格ACW系列卷绕头在线测试 inlinetest中文精简版
卷绕头Ｉｎｌｉｎｅ ｔｅｓｔ说明书 说明1........................................................................................................................Page2说明2........................................................................................................................Page2说明3........................................................................................................................Page3第一节测试模式A....................................................................................................Page4第二节测试模式B....................................................................................................Page6第三节测试模式C....................................................................................................Page7第四节测试模式D....................................................................................................Page8第五节测试模式E....................................................................................................Page9第六节测试模式F....................................................................................................Page11第七节测试模式G....................................................................................................Page12EDITOR: 张震宇 1/ 12EDITOR: 张震宇 2/ 12说明1.卷绕头在线测试模式种类(共8种):01. 模式 0 - 生产模式 (长按按钮13“上下联络/灯测试”可以进行灯测试)02. 模式 A – 单功能测试模式(包括马达单功能测试和其他运动部件的单功能测试) 03. 模式 B – 大转盘角度校准测试模式(需另外订购的功能,视具体项目而定) 04. 模式C – Yarn Handling05. 模式D – 单步运行测试模式:步程 06. 模式E – 传感器测试模式07. 模式F – 接触压力控制校准模式(对压力控制阀-EPR 的校准) 08. 模式G – 卷绕头自动测试模式说明2. 卷绕头操作面板按钮说明:01. Position–OFF pushbutton___________________________________位急停按钮02. Luminous button – winder drives ON__________________________卷绕头马达开 03. Luminous button – winder drives OFF_________________________卷绕头马达停 04. Luminous button – rotate rotor_______________________________旋转大转盘 05. Luminous button – service required___________________________服务/故障请求06. Luminous button – winding time______________________________卷绕时间/手动落筒 07. Luminous button – winder ready for string–up___________________卷绕头生头准备 08. Luminous button – retract / extend push–off device_______________推出装置推出/退回 09. Luminous button – clamp / release chuck_______________________卡盘涨筒/松筒 10. Luminous button – godets ON_______________________________导丝盘开 11. Luminous button – godets OFF______________________________导丝盘停 12. Luminous button – spare___________________________________备用13. Luminous button – communication / lamp test___________________上下联络/灯测试 14. Luminous button – cut yarn after certain period of time ____________定时后切丝 15. Luminous button – cut all yarn_______________________________切断所有的丝16. Luminous button – call doffer / cancel doffer call_________________呼叫/取消落筒呼叫 17. Luminous button – enable / lock doffer service__________________启用/锁定落筒服务 18. LED – watchdog__________________________________________看门狗 19. LEDs – operator call__________________________________请求操作EDITOR: 张震宇 3/ 12说明3. 按键与测试模式的关系:长按按钮３（Ｍｏｄｅ Ｓｅｌｅｃｔｉｏｎ）“卷绕头马达停” 5 秒后，面板所有指示灯闪烁，此时请在5秒钟内选择一种模式，否则5秒以后，自动退到MODE 0(生产模式)，另外，位急停按钮动作时也会退到MODE 0。
SL_W_900工业全自动丝卷绕头使用说明书
S L W 900 全自动卷绕头使用说明书INSTRUCTION MANUAL FOR SLW900 AUTOMATIC WINDERS(第二版)绍兴县新纶机械制造有限公司二OO六年十月目录一：概述--------------------------------------------------- 4 1．1 一般说明--------------------------------------------------- 4 1．2 卷绕头结构说明---------------------------------------------------4 1．3 检测开关-------------------------------------------------- 5 1．4 气动装置-------------------------------------------------- 6 1．5 电气控制系统-------------------------------------------------- 7 1．6 接触压力-------------------------------------------------- 7 二：操作-------------------------------------------------- 8 2．1操作按扭-------------------------------------------------- 8 2．2操作-------------------------------------------------- 9 2．3联锁动作------------------------------------------------- 10 2．4人机界面------------------------------------------------- 10 三：运输及安装------------------------------------------------- 13 3．1卷绕头的运输------------------------------------------------- 13 3．2卷绕头的安装------------------------------------------------- 13 3．3丝路调整------------------------------------------------- 13 3．4接线与配管------------------------------------------------- 13 3．5运转前准备------------------------------------------------- 14 3．6试运转------------------------------------------------- 15 四：拆卸及更换备件------------------------------------------------- 16 4．1横动装置------------------------------------------------- 16 4．2摩擦辊------------------------------------------------- 16 4．3筒管夹头------------------------------------------------- 17 4．4夹头电机------------------------------------------------- 19 4．5滑簧碳刷------------------------------------------------- 20 4．6升降气缸------------------------------------------------- 20 4．7转盘电机------------------------------------------------- 21 4．8专用工具------------------------------------------------- 21 五：维护保养------------------------------------------------- 22 5．1调整标准------------------------------------------------- 22 5．2检查标准------------------------------------------------- 23 5．3日常检查及润滑标准------------------------------------------------- 23 5．4润滑用品------------------------------------------------- 24 5．5易损件的更换周期------------------------------------------------- 25 六：横动跳跃------------------------------------------------- 26 6．1概述------------------------------------------------- 26 6．2频率计算------------------------------------------------- 26 6．3频率设定------------------------------------------------- 27 七：运行故障------------------------------------------------- 28 7．1故障------------------------------------------------- 28 7．2故障内容及复位------------------------------------------------- 28 7．3故障排查------------------------------------------------- 29八：生产异常及质量控制------------------------------------------------- 30 8．1自动切换成功率底------------------------------------------------- 30 8．2机器异常振动及噪音------------------------------------------------- 30 8．3筒管夹头不能夹放------------------------------------------------- 31 8．4卷绕时经常报警------------------------------------------------- 32 8．5生头困难------------------------------------------------- 32 8．6卷绕成形不良------------------------------------------------- 32 8．7断头率高------------------------------------------------- 33 8．8卷装（丝饼）退绕困难------------------------------------------------- 33附: --------------------------------------------------34一：概述1．1一般说明本操作说明旨在阐述卷绕头的操作、维修及保养工作。
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NG卷绕头Inline test说明书说明1. 卷绕头在线测试模式种类(共8种):01. 模式 0 -生产模式(长按按钮13 “上下联络/灯测试”可以进行灯测试) 02. 模式A–单功能测试模式(包括马达单功能测试和其他活动部件的单功能测试) 03. 模式B –大转盘角度校准测试模式 04. 模式C – Yarn Handling05. 模式D –单步运行测试模式:步程 06. 模式E –传感器测试模式07. 模式F –接触压力控制校准模式(对压力控制阀-EPR 的校准) 08. 模式G –卷绕头自动测试模式说明2. 卷绕头操作面板按钮说明:01.Position–OFF pushbutton___________________________________位急停按钮02.Luminous button – winder drives ON__________________________ 卷绕头马达开03.Luminous button – winder drives OFF_________________________卷绕头马达停04.Luminous button – rotate rotor_______________________________ 旋转大转盘05.Luminous button –service required___________________________服务/故障请求06.Luminous button – winding time______________________________卷绕时间/手动落筒07. Luminous button – winder ready for string–up___________________ 卷绕头生头准备08. Luminous button – retract / extend push–off device_______________推出装置推出/退回09. Luminous button – clamp / release chuck_______________________ 卡盘涨筒/松筒10. Luminous button –godets ON_______________________________导丝盘开11. Luminous button – godets OFF______________________________导丝盘停12. Luminous button – spare___________________________________备用13. Luminous button – communication / lamp test___________________ 上下联络/灯测试14. Luminous button – cut yarn after certain period of time____________定时后切丝15. Luminous button – cut all yarn_______________________________切断所有的丝16. Luminous button – call doffer / cancel doffer call_________________ 呼叫/取消落筒呼叫17. Luminous button – enable / lock doffer service__________________ 启用/锁定落筒服务18. LED – watchdog__________________________________________ 看门狗19. LEDs – operator call__________________________________ 请求操作说明3. 按键与测试模式的关系:长按按钮3 5 秒后，面板所有指示灯闪烁，此时请在5 秒钟内选择一种模式，否则5 秒以后，自动退到MODE 0(生产模式)，另外，位急停按钮动作时也会退到MODE 0。
第一节测试模式A (MODE A，单功能测试模式)操作说明：1．进入模式选择状态后,请按按钮2 即进入测试模式A。
进入测试模式A后指示灯19 会每隔几秒闪一下，闪一下代表：“1=MODE A”注：模式A 状态下用户可以直接进行操作，但是由于没有任何指示灯的引导，所以用户必须严格按照后面的说明进行操作；为安全起见，在测试操作过程中请不要随便动作急停按钮。
3. 进入模式A 后,GUIDE PC 机显示屏上会显示相应信息，并且在测试过程中如果故障指示按钮灯5闪烁，说明此步骤功能存在故障或有误操作，故障信息也会立刻显示在电脑上。
另外还需说明，所有面板按钮在测试状态下不一定代表它们本来所代表的含义。
4．具体操作步骤说明：1）大转盘测试（rotor）：长按大转盘旋转按钮4 大转盘就以最大的速度旋转，旋转的最大位置是下一个卷绕位置。
2）捕丝装置测试(catching device)：每按一次手动落筒按钮6 ，捕丝装置就按照抓丝的四个位置（home position原位– catch yarn 抓丝– yarn transfer 传递交丝– release yarn 放丝)循环动作。
3）推出装置测试（push–off device）：每按一次推出装置推出/退回按钮8 ，推出装置就会来回执行推出或退回动作。
4）生头装置测试（string-up device）：每按一次生头按钮7 ，生头装置就会来回执行抬起和落下的动作。
5）卡盘松/涨筒测试（clamping device）：每按一次卡盘松筒/涨筒按钮9 ，卡盘就会交替执行松/涨筒的动作。
6）丝筒保护板测试（movable protection shield）：每按一次导丝盘停止按钮11 ，保护板就会交替执行伸出/收回的动作。
7）底部切换装置(尾丝杆) 测试（bottom transfer unit）：每按一次上下联络按钮13 ，底部切换装置就会交替执行甩出/收回的动作。
8) 横动箱（旋转机构动程气缸/大动程）测试（traverse housing stroke cylinder of swivel mechanism / large stroke）：每按一次切丝按钮15 ，横动箱就会交替执行大动程的抬起和放下动作。
9) 横动箱（BOX气缸/小动程）测试（traverse housing box cylinder / small stroke）：每按一次落筒服务按钮17 ，横动箱就会交替执行小动程的抬起和放下动作，即BOX气缸伸出/ 缩回。
10）卷绕头马达测试（test of winder drives）：马达测试包括卡盘1、卡盘2、横动单元、压辊。
为了避免无意识地启动，设计上要求任何马达的启动都需要两个按钮同时操作。
一旦马达开始运行，它将以慢速运行，如果运行着的马达的相应按钮再次被操作，它将加速到生产频率。
在按下马达开按钮2 的同时不松手，再操作如下按钮即可启动相应的马达：A．导丝盘开按钮10用于启动卡盘1（chuck1）。
B．备用按钮12 用于启动卡盘2（chuck2）。
C．定时切丝按钮14 用于启动横动拨叉（traverse unit）。
D．呼叫落筒按钮16 用于启动压辊（pressure roll）。
注：马达停止按钮3 用来停止所有运行的马达。
为了限制卡盘空转时间并且为了安全，3分钟后卡盘马达被强迫停止，其它卷绕头马达在10分钟后被强迫停止。
注：马达运行状态说明第二节测试模式B(MODE B，大转盘角度校准测试模式)操作说明：在测试模式B下，大转盘角度能够被校准。
更换或维修resolver和rotor后，角度校准是必须要做的。
1．进入模式选择状态后,请按按钮4即进入测试模式B。
之后指示灯19会每隔几秒闪两下，闪两下代表：“2=MODE B”进入模式B后,GUIDE PC 机显示屏上会显示相应信息，并且在测试过程中如果故障指示按钮灯5 闪烁，说明此步骤功能存在故障或有误操作，故障信息也会立刻显示在电脑上。
4．具体操作步骤说明如下（本操作步骤必须按顺序执行，否则无效）1）卡盘1和卡盘2的区分方法：卡盘1和卡盘2的区分是根据旋转导线架（3）上的铜螺栓的数量来区分的，紧邻一个铜螺栓（1.1）的电机线（1）所连的卡盘为卡盘1；紧邻两个铜螺栓（2.1）的电机线（2）所连的卡盘为卡盘2。
2）旋转大转盘到0º位置(即卡盘1在上面)方法1:长按按钮4 ,直到卡盘1在上面位置,通过专用工具BM_L–27327 来校准转盘的正确位置(0º)。
方法2：在卷绕头的后边有一个白色按钮20，按下此按钮可以释放大转盘的刹车。
按下此按钮，通过用手来盘大转盘使卡盘1转到上面, 并且用专用工具BM_L–27327来校准转盘的正确位置(0º)。
按过按钮20后就等于执行了急停动作, 所以按钮5会闪烁。
3）模式B下按钮10 和12 是常亮的，当卡盘1在0º时（上面）按下按钮10，按钮10的指示灯便会灭掉，表示卡盘1的位置参数已经存在缓存中，然后把卡盘1转到180º（下面）按下按钮12 ，按钮12的指示灯便会灭掉，表示卡盘2的位置参数已经存在缓存中，这时按钮 16 和按钮17 的指示灯同时闪烁，最后同时按下按钮16 和按钮17 ，按钮16和按钮17的指示灯便会常亮，此时软件开始验证卡盘1和卡盘2的校验参数的正确性，当验证程序顺利通过，除了按钮16和按钮17的指示灯灭掉外，其它所有指示灯将同时闪烁5秒（表示软件正在向角度变送器中存储角度校验数据），然后程序自动退出在线测试状态，回到生产状态，此时存储数据完成。
4）如果大转盘校准失败，GUIDE 电脑将会显示一个错误信息，测试模式B将自动重新开始，所有的校准步骤必须全部重来一遍。
第三节测试模式C捕丝动作(MODE C，Yarn Handling)操作说明：卡盘要在0º位置。
按钮6 和7 亮。
按动按钮6 后，捕丝动作连续执行一个周期。
每按一次按钮7 捕丝动作就按顺序执行一步。
第四节模式D(MODE D，单步运行测试模式)操作说明：1．进入模式选择状态后,请按按钮8 “推出装置推出/退回”即进入测试模式D。
2．进入模式D后指示灯19会每隔几秒闪四下，闪四下代表：“4=MODE D”3．在模式D中，所有程序、控制顺序和连锁与卷绕头标准运行时是相同的。
但是，在卷绕步程的每步完成后都有一个停顿，随后“服务/故障请求”按钮 5 的按钮灯会闪烁，为了进入下一步操作，我们必须按下这个按钮。