外文翻译-模具工业
模具术语英文翻译

三、模具塑料模具 mould of plastics注塑模具 injection mould冲压模具 die模架 mould base定模座板 Top clamping plateTop plateFixed clamp plate水口推板 stripper plateA 板 A plateB 板 B plate支承板 support plate方铁 spacer plate底针板 ejector plate面针板 ejector retainer plate回针 Return pin导柱 Guide pin有托导套 Shoulder Guide bush直导套 Straight Guide bush动模座板 Bottom clamp plateMoving clamp plate基准线 datum line基准面 datum plan型芯固定板 core-retainer plate 凸模固定板 punch-retainer plate 顶针 ejector pin单腔模具 single cavity mould多腔模具 multi-cavity mould多浇口 multi-gating浇口 gate缺料 starving排气 breathing光彩 gloss合模力 mould clamping force锁模力 mould locking force挤出 extrusion开裂 crack循环时间 cycle time老化 aging螺杆 screw麻点 pit嵌件 insert活动镶件 movable insert起垩 chalking浇注系统 feed system主流道 sprue分流道 runner浇口 gate直浇口 direct gate , sprue gate轮辐浇口 spoke gate , spider gate点浇口 pin-point gate测浇口 edge gate潜藏浇口 submarine gate , tunnel gate 料穴 cold-slug well浇口套 sprue bush流道板 runner plate排飞槽 vent分型线(面) parting line定模 stationary mould,Fixed mould 动模 movable mould, movable half上模 upper mould,upper half下模 lower mould ,lower half型腔 cavity凹模 cavity plate,cavity block拼块 split定位销 dowel定位销孔 dowel hole型芯 core斜销 angle pin, finger cam滑块 slide滑块导板 slide guide strip楔紧块 heel block, wedge lock拉料杆 sprue puller定位环 locating ring冷却通 cooling channel脱模斜度 draft滑动型芯 slide core螺纹型芯 threaded core热流道模具 hot-runner mould绝热流道模 insulated runner mould熔合纹 weld line(flow line )三板式模具 three plate mould脱模 ejection换模腔模具 interchangeable cavity mould脱模剂 release agent注射能力 shot capacity注射速率 injection rate注射压力 injection pressure差色剂 colorant保压时间 holdup time闭模时间 closing time定型装置 sizing system阴模 female mould,cavity block阳模 male mould电加工设施 Electron Discharge Maching数控加工中心CNC machine center全能铁床 Universal milling machine卧式刨床 Horizontal planer车床 Engine lathe平面磨床 Surface grinding machine全能摇臂钻床 Universal radial movable driller 立式钻床 Vertical driller超声波冲洗机Ultrasonic clearing machine。
模具专业术语英语

模具专业术语英语
模具专业涉及许多专业术语,在英语中对应的词汇如下:
1. Mold/Mould: 模具
2. Die: 模具,尤指金属冲压模
3. Cavity: 模穴
4. Core: 模芯
5. Runner: 喷嘴,注塑道
6. Gate: 浇口,进料口
7. Ejector Pin: 顶针,用于将制品从模具中推出
8. Injection Molding: 注塑成型
9. Blow Molding: 吹塑
10. Compression Molding: 压缩成型
11. Extrusion Molding: 挤出成型
12. Casting: 铸造
13. Hot Runner: 热流道系统
14. Cooling Channel: 冷却通道
15. Draft Angle: 脱模锥度
16. Shrinkage: 收缩率
17. Surface Finish: 表面处理/光洁度
18. Undercut: 模具槽,模具凹槽
这些词汇在模具制造和加工过程中经常使用,涵盖了模具设计、制造和加工等方面的专业术语。
模具专业英语词汇【范本模板】

Injection Mold Technical Terms(一)模具专业基本用词Professional Terms1.塑料—plastic, resin2.样件—sample3.钢料 - steel4.注塑机 - injection machine,press5.产品 - part, product,moulding6.模具—mold, mould,toolA 简易模(样板模)—prototype moldB 量产用模具 - production mold 7.三维造型(数模)—3D model, 3D data8.二维产品图 - 2D part drawing9.设计—design10.制造—manufacture,build up,construction11.检验—check, inspection12.测量—measure, inspection13.修改—change,modify, correction14.工程更改—engineer change15.质量 - quality16.数量—quantity17.基准—datum,reference牛角入水—rads gate(二)如何解析2D 产品图?How to read 2D part drawing?一.产品几何Geometry1.点—point2.线(边) —line,edge3.面faceA 侧面—sideB 表面 - surfaceC 外观面—appearance surface 4.壁厚—wall thickness, stock thickness5.加强筋(骨位) —rib6.孔—hole7.细长的槽—slot8.柱位—boss9.角 - cornerA 圆角—filletB 倒角 - chamferC 尖角—sharp corner 10.斜度—angle,taper11。
凹槽—recess , groove二.分模信息Splitting1.分型线—parting line (P/L),splitting line2.主分模方向—main direction, line of draw3.浇口设定—gating产品标识Part Identification1.产品名称—part name (P/N)2.产品编号+版本号—part number + revision (Rev。
模具制造中英文对照外文翻译文献

中英文翻译英文原文:High-speed cutting processing in mold manufactureapplicationAbstractThe current mold application is widespread, also had the very big development with it related die making technology. At present, used the high-speed cutting production mold already to become the die making the general trend. In some mold Manufacturer, the high speed engine bed big area substitution electrical discharge machine, the high-speed cutting production mold already gradually became the die making the general trend. It can improve mold's size, the shape and the surface roughness, reduces even omits the manual sharpening, thus reduces production cost and the reduction manufacturing cycle. This article through to the traditional mold processing craft and the high speed mold processing craft's contrast, elaborated the high-speed cutting processing superiority. In the article also briefly introduced the high-speed cutting processing in the processing craft aspect key technologies.Keywords High-speed cutting Grinding tool Grinding tool processing Process technology1 Introduction1.1 IntroductionAlong with the advance in technology and the industry swift development, the mold already became in the industrial production to use the extremely widespread main craft to equip now. The mold takes the important craft equipment, in Industry sectors and so on consumable, electric appliance electron, automobile, airplane manufacture holds the pivotal status. The manufactured products components rough machining 75%, the precision work 50% and the plastic parts 90% will complete by the mold. At present the Chinese mold market demand has reached 50,000,000,000 Yuan scales, our country die making market potential is huge. The mold is one kind of special-purpose tool, uses in forming () each metal or the nonmetallic material needs the components the shape product, this kind of special-purpose tool general designation mold. The mold is in the industrial production the most foundation equipment, is realizes the few cuttings and the non-cutting essential tool. The mold has widely used in the industrial production each domain, like the automobile, the motorcycle, the domestic electric appliances, the instrument, the measuring appliance, the electron and so on, in them 60%~80% components need the mold to carry on the manufacture; The highly effective production in enormous quantities's, bolt, nut and gasket standard letters and so on plastic also need the mold to produce; The engineering plastics, the powder metallurgy, the rubber, the alloy compression casting, the glass formation and so on need to use the mold to take shape.1.2 High-speed cutting process technologyAs the name suggests, the high-speed cutting, first is the high speed, namely must have the high spindle speed, for instance 12000r/min, 18000r/min, 30000r/min, 40000r/min, even also had a higher rotational speed still in the experiment; On the other hand, should also have the bigger to feed quantity, like 30000mm/min, 40000mm/min, even 60000mm/min; Has is after again the rapid traverse, trades fast the knife, the main axle trade the knife, from the static state arrives its needs rotational speed rise time and so on, only then achieved the above standards to be able to call it high speed.Next is must aim at the different processing object, the different degree of hardness, thedifferent material quality, the different shape to choose the corresponding reasonable parameter, but cannot pursue constantly to be high speed and be high speed, regarding the die space processing, the shape is specially complex, but the cutting tool diameter is also small time, because cutting tool's path is not the simple translation, but is the curve, even has right angle corner time, technological parameter rational especially important, if because wants to maintain the identical feed rate carries on the orthogonal cutting, will not be able to do well will cause as a result of the engine bed moving part's huge inertia the cutting tool will make when the bend angle movement to break suddenly, but the variable motion can, becauseMovements and so on acceleration and deceleration create the thickness of cutting the instantaneous change, but causes the cutter change to enable the work piece surface to have cuts, from this causes the processing drop in quality, therefore, in view of the different processing object, needs the programmers to choose the reasonable cutting tool path, optimized cutting parameter; On the other hand, according to needs to choose the suitable cutting velocity, only then can display the high-speed cutting truly like the strong point.The high-speed cutting (HSC) is an advanced technique of manufacture which for the past ten years rapidly rises. Because the high-speed cutting technology has the cutting efficiency to be high, the processing quality high, can process the hard steel stock and the good efficiency directly, causes profession and so on aviation, mold, automobile, light industry and information production efficiencies and the manufacture quality obviously enhances, and causes the processing craft and the equipment corresponding renewal. Therefore is similar to the numerical control technology is the same, the high-speed cutting and the high speed processing have become in the 21st century a machine-building industry influence profound technological revolution. At present, adapts the HSC request high speed machining center and other high speed numerically-controlled machine tool has assumed the popularization tendency in the developed country, our country recently is also speeding up the development.The high-speed cutting processing is faces for the 21st century a high technology and new technology, it is one kind is different with the traditional processing processing way. Compares with it, the high-speed cutting processing main axle rotational speed high, cuts high for the speed, the cutting quantity is small, but in the unit time material excises the quantity to increase 3 ~ 6 times actually. It take the high efficiency, the high accuracy and the high surface quality as the basic characteristic, in profession and so on in automobile industry, aerospace, mold manufacture and instrument measuring appliance has obtained the increasingly widespread application, and has obtained the significant technology economic efficiency, is the contemporary advanced manufacture technology important constituent.When with traditional way processing mold, often uses the electric spark machining, but the electrode design and makes itself is the technological process which time-consuming takes the trouble. But after uses the high-speed cutting processing, because the narrow and small region processing realization and the high grade superficial result, let the electrode the utilization ratio reduce greatly. Moreover, makes the electrode with the high speed mill also to be possible to make the production efficiency to enhance to a new scale.The major part mold may use the high-speed cutting technology to process, like the forging die, the compression casting mold, cast with the blow molding mold and so on. Hammers the cavity body shallowly, the cutting tool life is long; Compression casting mold size moderate, the productivity is high; Casts with the blow molding mold general size small, quite is economical.2 the high-speed cutting processing mold relative traditionprocesses the mold the superiority2.1 Enhances the productivityIn the high-speed cutting the main axle rotational speed and enters for the speed enhancement, may enhance material removing rate. At the same time, theThe high-speed cutting processing permission use big to feed rate, enhances 5~10 times compared to the convention machining, the unit interval/unit time material excision rate may enhance 3~6 times, the process period may reduce greatly. This may use in processing needs to excise the metal massively the components, specially has the very vital significance regarding the aviation industry.2.2 Improvement processing precishon and surface qualhtyThe high rpeed engine bed must have high performance and so on rigidity and high accuracy, at the same time because cutting force low, the work piece thermal deformation reduces, the cutting tool distorts slightly, the high-speed cutting processing precision Is very high. Depth of cut small, but enters for the speed quickly, the processing surface roughness is very small, cuts when the aluminum alloy may reach Ra0.4 ~ 0.6, when cutting steel stock may reach Ra0.2 ~ 0.4.Compares with the conventional cutting, when high-speed cutting processing the cutting force may reduce 30% at least, this may reduce the processing regarding the processing rigidity bad components to distort, causes some thin wall class fine work piece the machining into possible. Because revolves high speed time the cutting tool cuts the excitation frequency is far away from the craft system's forced oscillation, has guaranteed the good processing condition. Because the cutting force is too small, cut the hot influence to be small, causes the cutting tool, the work piece distortion to be small, maintained the size accuracy, moreover also caused the friction between the cutting tool work piece changes is small, the cutting destruction level thinned, the residual stress was small, has realized the high accuracy, the low roughness processing.2.3 The reduced cutting produces quantity of heatBecause the high-speed cutting processing is the shallow cutting, simultaneously the feed rate is very quick, the knife edge and the work piece contact length and the contact duration were short,reduced the knife edge and the work piece heat conduction, has avoided when the traditional processing met everywhere in the cutting tool and the work piece to have the big calorimetry shortcoming, guaranteed that the cutting tool worked under the temperature not high condition, lengthened cutting tool's service life. As shown in Figure 1, A is time the high-speed cutting processing heat conduction process, B is the traditional processing heat conduction process.Fig.1 high speed processing and traditional processing heat conductionThe high-speed cutting processing process is extremely rapid, 95% above cutting quantity of heat are extremely few, components not because the temperature rise will cause the warp or the inflation distortion. The high-speed cutting is suitable specially for the processing easy thermal deformation components. Is low regarding the processing melting point the metal which, easy to oxidize (for example magnesium), the high-speed cutting has certain significance.2.4 advantageoued in the processing thin wall componentsTime high-speed cutting's cutting force is small, has the high stability, but the high quality processes the thin wall components. Uses as shown in Figure 2 the lamination down milling the processing method, but high-speed cutting wall thickness 0.2mm, wall high 20mm thin wall components. This time, the knife edge and the work piece contact duration was short, has avoided the sidewall distortion.Figure.2 high-speed cutting thin wall components2.5 change the part substitutes certain crafts, like electric spark machining, abrasive machining and so onHigh strength and the high degree of hardness's processing is also a high-speed cutting major characteristic, at present, the high-speed cutting has been possible the work hardness to reach HRC60 the components, therefore, the high-speed cutting can process after the heat treatment hardens the work piece. In the tradition processes in mold's craft, before the precision work, hardens the work piece after the heat treatment to carry on the electric spark machining, may omit in the die making craft with the high-speed cutting processing substitution tradition cutting's processing method the electric spark machining, simplified the processing craft and the cost of investment.the mold's size, the shape and the surface roughness are very important, if after processing the mold cannot meet the requirements the quality precision, needs the massive handworks to rub repairs the work, the handwork rubs repairs can obtain the good surface quality, but it will affect mold's size and the shape precision. Therefore must omit as far as possible in the mold processing rubs manually repairs, improves the mold quality, reduces the production cost and the manufacturing cycle.Figure 3 is the traditional mold processing process: The semifinished materials -> rough machining -> semi-finishing -> heat treatment hardens -> the electric spark machining -> precision work -> to rub manually repairs. Figure 4 is the high speed mold processing process: Hardened semifinished materials -> rough machining -> semi-finishing -> precision work.Figure.3 the traditional mold processes processFigure 4 the high speed mold processes processin Figure 4, in the high speed mold machining process reduced two technological processes,probably reduces the process period 30%~50%. In the traditional processing craft's electric spark machining forms the hardened level easily in the melting processing surface layer, degree of hardness may reach 1000Hv, brings the difficulty for the following machining and the abrasive machining. The electric spark machining also easy to cause the surface layer fatigue cracking and cutting tool's breakage.2.6 Economic efficiency remarkable enhancementSynthesis above all sorts of merits, namely: The comprehensive efficiency will improve, the quality enhances, the working procedure simplifies, the engine bed investment and the cutting tool investment as well as the maintenance cost increase and so on, will use the high-speed cutting craft to cause the synthesis economic efficiency remarkable enhancement.3 high-speed cutting processing craft essential technologyThe high speed engine bed and the high speed cutter are the realization high-speed cutting premise and the basic condition, has the strict request in the high-speed cutting processing to the high speed engine bed performance and the cutting tool material choice.In order to realize the high-speed cutting processing, uses the high flexible high speed numerical control engine bed, the processing center generally, also some use special-purpose high speed mills, drilling machine. At the same time the engine bed has the high speed main axle to be systematic and the high rapid advance or progress gives the system, the high main axle rigidity characteristic, the high accuracy localization function and the high accuracy insert makes up the function, specially the circular arc high accuracy inserts makes up the function.The high-speed cutting cutting tool and ordinary processes the cutting tool the material to have is very greatly different. The main use cutting tool material has the hard alloy, the crystal combination diamond (PCD), the crystal combination cube boron nitride (PCBN) and the ceramics and so on.The high-speed cutting craft technology also is carries on the high-speed cutting processing the key. The cutting method chooses is improper, can make the cutting tool to intensify the attrition, cannot achieve the high speed processing completely the goal. The practice proved, if only then the high speed engine bed and the cutting tool but do not have the good craft technology to make the instruction, the expensive high-speed cutting processing equipment cannot fully play the role. The high-speed cutting processing craft essential technology mainly includes the cutting method and the cutting parameter choice optimization.a. Cutting way choiseIn the high-speed cutting processing, should select the down milling processing as far as possible, because in down milling time, the cutting tool just cut into the thickness of chip which the work piece produces to a big way, afterward reduces gradually. When up milling, the cutting tool just cut into the thickness of chip which the work piece produces to be smallest, afterward the accumulation, increased the cutting tool and the work piece friction like this gradually, has the big calorimetry on the knife edge, therefore produces in the up milling quantity of heat when down milling are more than, the radial force also greatly increases. Meanwhile in the down milling, the knife edge main compression stress, but when the up milling the knife edge tension stress, the stressful condition is bad, reduced cutting tool's service life, the down milling and the up milling the cutting tool cuts into the work piece the process, as shown in Figure 5.Figure.5 the cutting tool cuts into the work piece the process hintb. Maintains constant metal removing rateThe high-speed cutting processing is shallowly suitable for shallowly to cut the depth, the depth of cut should not surpass 0.2/ 0.2mm (ae/Ap), this is for avoids the cutting tool the position deviation, guarantees processes the mold the geometry precision. Maintains constant metal removing rate, guaranteed adds on the work piece the cutting load is constant, by obtains following several good processing effect: (1) may maintain constant cutting load; (2) may maintain the scrap size constant; (3) has the good hot shift; (4) the cutting tool and the work piece maintain at the cold condition; (5) does not need skilled to operate for the quantity and the main axle rotational speed;(6) may lengthen the cutting tool the life; (7) can guarantee the good processing quality and so on.c.choice of the Feeds wayRegarding has opens the mouth die space the region, feeds as far as possible from material outside, by real-time analysis material cutting condition. But regarding does not have the die space enclosed area, selects the screw feed method, cuts into the local region.d. As far as possible reduced cutting tool's commutation rapidlyReduces the cutting tool as far as possible the rapidly commutation, because the zigzag pattern mainly applies in the traditional processing, mainly chooses the return route or the sole way cutting in the high-speed cutting processing. This is because in commutation time the NC engine bed must stop (urgently changing down) immediately then the again execution next step of operation. As a result of engine bed acceleration limitation, but is easy to create the time the waste, stops anxiously or whips then can destroy the surface roughness, also has the possibility because has cut but produces the broach or in the outside undercut. Chooses the sole way cutting pattern to carry on the down milling, does not sever the cutting process and the cutting tool way as far as possible, reduces the cutting tool to cut into as far as possible cuts the number of times, by obtains the relatively stable cutting process.For example, in the cutting mold corner processing, the traditional processing method is usesthe translation (G1), when the cutting tool cuts to the fillet place, the velocity of movement reduces speed, at the same time when enters for the commutation the cutting tool movement is not continuously, can have the massive friction and the quantity of heat in the intermittent process, if processes the aluminum alloy or other light metal alloys, produces the quantity of heat will damage the work piece surface quality.If uses the high-speed cutting processing the method, the use is smaller than the cutting mold corner radius cutting tool, the use high speed engine bed high accuracy circular arc inserts makes up the function (G2, G3) processes the mold corner, the high speed engine bed circular arc inserts makes up the movement is the continuous process, cannot have the cutting tool intermittent motion, thus reduced the cutting tool and the mold contact length and the time, avoids having the massive heat.e In Z direction cutting continual planeThe traditional processing die space's method uses the profile milling, this processing way increased the cutting tool to cut into, to cut the work piece the number of times, has affected the work piece surface quality, has limited the engine bed and the cutting tool formidable function display. In the high-speed cutting processing, often uses the Z direction cutting continual plane. Uses step pitch which is smaller than the convention, thus reduces each tooth cutting elimination quantity, the improvement processing surface's quality, reduced the process period.4 High-speed cutting process technology in die makingapplicationThe high-speed cutting process technology has a series of characteristics and the production benefit aspect's great potential, already becomes country competition research and so on Germany, US and Japan important areas of technology. Now, US, Germany, Japan, France, Switzerland, Italy produce the different specification's each kind of commercialization high speed engine bed already entered the market, applies in the airplane, the automobile and the die making.Along with the high-speed cutting process technology introduction mold industry, has had the very tremendous influence to the traditional mold processing craft, changed the mold processing technical process. Because the mold profile is the very complex free surface generally, and degree of hardness is very high, uses conventional the machining method to satisfy the precision and the shape request with difficulty. The conventional processing method is after the annealing carries on the milling processing, then carries on the heat treatment, the grinding or the electric spark machining, finally the manual polish, polishing, cause the processing cycle to be very long like this. Specially the manual process period, must account for the entire processing cycle to be very big a part. HSC may achieve the accuracy requirement which the mold processes, reduced has even cancelled the manual processing, because and new cutting tool material (for example PCD, PCBN, cermet and so on) the appearance, HSC may the work hardness achieve HRC60, even degree of hardness higher work piece material, after might process hard mold, substitution electric spark machining and abrasive machining.The high speed milling processing has the highly effective high accuracy in the die making as well as may process the high hard material the merit, already obtained the widespread application in the industrially advanced country. The high-speed cutting process technology introduction mold industry, mainly applies in the following several aspects:1) hard mold die space direct processing. After using the high-speed cutting to be possible to process the hard material the characteristic direct processing hard mold die space, improved the quality which and the efficiency the mold processes, may substitute for the electric spark machining.(2) EDM (electric spark) electrode processing. Applied the high-speed cutting technology processing electrode to raise the electric spark machining efficiency to play the very major role. The high-speed cutting electrode improved electrode's surface quality and the precision, reduced the following working process.3) fast sample workpiece manufacture. Uses the high-speed cutting processing efficiencyhigh characteristic, may use in processing the plastic and the aluminum alloy model. After the CAD design produces the 3D full-scale mockup fast, is higher than the fast prototype manufacture efficiency, the quality is good.(4) mold's fast repair. The mold often needs to repair in the use process, lengthens the service life, in the past was mainly completes depending on the electrical finishing, now uses the high speed processing to be possible to complete this work quickly, moreover might use the original NC procedure, did not need to establish.5 ConclusionThe high-speed cutting processing uses the high cutting velocity and the feed rate, the small radial direction and the axial depth of cut, the cutting force is small, the processing surface roughness is very small, cutting tool life enhancement; With the high-speed cutting processing way substitution tradition processing way processing mold, might omit the electric spark machining and rub manually repairs, raised the productivity which the mold processed, reduced the production cost, reduced the processing cycle; When research high-speed cutting processing, must unify closely with the high-speed cutting processing technology, realizes the high efficiency, the high accuracy truly and the redundant reliable goal.The high-speed cutting process technology is the advanced technique of manufacture, has the broad application prospect. Replaces EDM with the high-speed cutting processing (or majority of replaces) speeds up the mold development speed, realizes the craft update major step. The promoted application high-speed cutting process technology applies in the mold manufacturing industry, not only may enhance the machine-finishing large scale the efficiency, the quality, reduces the cost, moreover may lead a series of high technology and new technology industry the development. Therefore, current strengthens the high-speed cutting technology the basic research, establishes the high-speed cutting database, the high-speed cutting safety work standard, enhances the engine bed and tool profession development innovation ability, speeds up the high-speed cutting cutting tool system, the high-speed cutting engine bed system's research development and the industrial production, already was the urgent matter.References[1] A.C. Low, J.W. Kyle, Grinding tool technology recent development, The Mechanical Engineers Association, London, 1986. High-speed cutting and grinding tool manufacture[2] K.L. Johnson, High-speed cutting and grinding tool manufacture, Cambridge University Press, Cambridge, 1985.[3] W.DMay, E.L. Morris, D. Atack, new using of Cutting technology, Applied Physics 30 (1959) 1713–1724.[4] S.C. Hunter, Grinding tool manufacture, Applied Mechanics 28 (1961) 611–617.[5] G. Lodewijks, Dynamics of Belt Systems, Thesis, Delft University of Technology, Delft, 1995.[6] A.N. Gent, High-speed cutting outline, Carl Hanser Verslag, 2001.中文翻译高速切削加工在模具制造中的新应用摘要当前模具应用广泛,与之相关的模具制造技术也有了很大的发展。
模具专业英语翻译

单词翻译:PlasticsCompression Molding for PlasticsTransfer Molding and Injection MoldingPressure Die Casting DiesForging DieFundamental of Chip-type Machining ProcessesFundamental of T urning and Boring on LatheMillingElectrodischarge Machines翻译划线的部分T urning is the process of machining external cylindrical and conical surfaces. It is usually performed on a lathe.The depth of cut (DOC), d, represents the third dimension.As the plastic is fed to the rotating screw, it passes through thre e zones as shown: feed, compression, and metering(定量).句子翻译The molds used for compression molding are classified into four basic types, namely, positive molds, landed positive molds, flash-type molds, and semipositive molds.In order to harden and eject thermoplastic parts from the mold, cooling would be necessary.There are seven basic chip formation processes: shaping, turning, milling, drilling, sawing, broaching, and grinding (abrasive machining).In the injection mold, The screw(螺杆)acts as a combination injecting and plasticizing unit .The physcal composition of the workpiece greatly influences the selection of the machining method, the tool composition and geometry, and the rate of material removal.The clamping force that a machine is capable of exerting is part of the size designation and is measured in tons.Proper selection of the die material and of the die manufacturing technique determines, to a large extent, the useful life of forging dies.In compression molding the plastic material as powder or performs is placed into a heated steel mold cavity.The guide pins, or posts, are mounted in the lower shoe.Plastic often contain other added materials called fillers.When applying the electrical discharge machining process, the material is eroded as a result of electrical discharge between tool and work.Parts made by transfer molding have greater strengths, more uniform densities, closer dimensional tolerances, and the parting line requires less cleaning as compared with parts made by compression molding.The die blocks contain the movement mechanisms of the die and the inserts incorporating the casting form so that the assembly can be mounted between the tie bars of the machine.In the early dawn civilization mankind discovered that a heated piece of metal was more easily hammered into different shapes.The tools necessary to produce a given forging cannot be made until the shape of the final forging has been determined.Solid models eliminate most of the problems of the wire frame.1.This process of annealing consists of heating the steel to an elevated temperature fora definite period of time and, usually, cooling it slowly.The pattern is a replica of the part being made but has slightly larger dimensions to allow for shrinkage during solidification and cooling of the casting.This type of mold is widely used because it is comparatively easy to construct and it controls thickness and density within close limits..1.If the surface is unusually hard, the cutting speed on the first roughing cut should bereduced accordinglyWelding is a process in which two materials, usually metals, are permanently jointed together through localized coalescence, resulting from a suitable combination of temperature, pressure and metallurgical conditions.汉译英传递模注射模自由锻Smith forging切削加工过程段落翻译After the feed zone, the screw flight depth is gradually reduced, forcing the plastic to compress. The work is converted to heat by shearing the plastics, making ita semifluid(半流体)mass.In the metering zone, additional heat is applied by conduction from the barrel surface. As the chamber in front of the screw becomes filled, it force the screw back, tripping a limit switch that activates a hydraulic cylinder that force the screw forward and injects the fluid plastic into the close mold.Gas tungsten arc welding is performed with the heat from an electric arc discharged between the workpiece and a nonconsumable(不熔化)electrode made of tungsten.This process, like GNA W(gas metal arc welding), is gas-shielded arc welding, where an atmosphere of inert gas is maintained around the arc and no flux(熔剂)is used.The process is often called tungsten inert(惰性)gas welding.。
模具工程中英对照大全,国际模具网

模具工程中英对照大全,国际模具网模具工程中英对照大全时间:2005-8-24 10:19:37die 模具figure file, chart file图档cutting die, blanking die冲裁模progressive die, follow (-on)die 连续模compound die复合模punched hole冲孔panel board镶块to cutedges=side cut=side scrap切边to bending折弯to pull, to stretch拉伸Line streching, line pulling线拉伸engraving, to engrave刻印upsiding down edges翻边to stake铆合design modification设计变化die block模块folded block折弯块sliding block滑块location pin定位销lifting pin顶料销die plate, front board模板padding block垫块stepping bar垫条upper die base上模座lower die base下模座upper supporting blank上承板upper padding plate blank上垫板spare dies模具备品spring 弹簧bolt螺栓plate电镀mold成型material for engineering mold testing工程试模材料not included in physical inventory不列入盘点incoming material to be inspected进货待验PCE assembly production schedule sheetPCE组装厂生产排配表model机锺work order工令revision版次production control confirmation生产确认checked by初审approved by核准stock age analysis sheet库存货龄分析表on-hand inventory现有库存available material良品可使用obsolete material良品已呆滞to be inspected or reworked待验或重工cause description原因说明part number/ P/N 料号item/group/class类别prepared by制表year-end physical inventory difference analysis sheet年终盘点差异分析表physical inventory盘点数量physical count quantity帐面数量difference quantity差异量good product/accepted goods/ accepted parts/good parts 良品defective product/non-good parts不良品disposed goods处理品on way location在途仓oversea location海外仓spare parts physical inventory list备品盘点清单spare molds location模具备品仓skid/pallet栈板tox machine自铆机wire EDM线割EDM放电机coil stock卷料sheet stock片料tolerance工差score=groove压线cam block滑块pilot导正筒trim剪外边pierce剪内边drag form压锻差pocket for the punch head挂钩槽slug hole废料孔feature die公母模expansion dwg展开图radius半径shim(wedge)楔子torch-flame cut火焰切割set screw止付螺丝form block折刀stop pin定位销round pierce punch=die button圆冲子shape punch=die insert异形子stock locater block定位块under cut=scrap chopper清角active plate活动板baffle plate挡块cover plate盖板male die公模female die母模groove punch压线冲子air-cushion eject-rod气垫顶杆spring-box eject-plate弹簧箱顶板bushing block衬套insert 入块capability能力parameter参数factor系数phosphate皮膜化成viscosity涂料粘度alkalidipping脱脂main manifold主集流脉bezel斜视规blanking穿落模dejecting顶固模demagnetization去磁;消磁high-speed transmission高速传递heat dissipation热传rack上料degrease脱脂rinse水洗alkaline etch龄咬desmut剥黑膜D.I. rinse纯水次Chromate铬酸处理Anodize阳性处理seal封孔revision版次part number/P/N料号good products良品scraped products报放心品defective products不良品finished products成品disposed products处理品barcode条码flow chart流程表单assembly组装stamping冲压molding成型spare parts=buffer备品coordinate座标dismantle the die折模auxiliary fuction辅助功能poly-line多义线heater band 加热片thermocouple热电偶sand blasting喷沙grit 砂砾derusting machine除锈机degate打浇口dryer烘干机induction感应induction light感应光response=reaction=interaction感应ram连杆edge finder巡边器concave凸convex凹short射料不足nick缺口speck瑕疵shine亮班splay 银纹gas mark焦痕delamination起鳞cold slug冷块blush 导色gouge沟槽;凿槽satin texture段面咬花witness line证示线patent专利grit沙砾granule=peuet=grain细粒grit maker抽粒机cushion缓冲magnalium镁铝合金magnesium镁金metal plate钣金lathe车mill锉plane刨grind磨drill铝boring镗blinster气泡fillet镶;嵌边through-hole form通孔形式voller pin formality滚针形式cam driver铡楔shank摸柄crank shaft曲柄轴augular offset角度偏差velocity速度production tempo生产进度现状torque扭矩spline=the multiple keys花键quenching淬火tempering回火annealing退火carbonization碳化alloy合金tungsten high speed steel钨高速的moly high speed steel钼高速的organic solvent有机溶剂bracket小磁导liaison联络单volatile挥发性resistance电阻ion离子titrator滴定仪beacon警示灯coolant冷却液crusher破碎机模具工程类plain die简易模pierce die冲孔模forming die成型模progressive die连续模gang dies复合模shearing die剪边模riveting die铆合模pierce冲孔forming成型(抽凸,冲凸) draw hole抽孔bending折弯trim切边emboss凸点dome凸圆semi-shearing半剪stamp mark冲记号deburr or coin压毛边punch riveting冲压铆合side stretch侧冲压平reel stretch卷圆压平groove压线blanking下料stamp letter冲字(料号) shearing剪断tick-mark nearside正面压印tick-mark farside反面压印冲压名称类extension dwg展开图procedure dwg工程图die structure dwg模具结构图material材质material thickness料片厚度press specification冲床规格die height range适用模高die height闭模高度burr毛边gap间隙punch wt.上模重量五金零件类inner guiding post内导柱inner hexagon screw内六角螺钉dowel pin固定销coil spring弹簧lifter pin顶料销eq-height sleeves=spool等高套筒pin销lifter guide pin浮升导料销guide pin导正销wire spring圆线弹簧outer guiding post外导柱stop screw止付螺丝located pin定位销outer bush外导套模板类top plate上托板(顶板)top block上垫脚punch set上模座punch pad上垫板punch holder上夹板stripper pad脱料背板up stripper上脱料板male die公模(凸模)feature die公母模female die母模(凹模)upper plate上模板lower plate下模板die pad下垫板die holder下夹板die set下模座bottom block下垫脚bottom plate下托板(底板) stripping plate内外打(脱料板) outer stripper外脱料板inner stripper内脱料板lower stripper下脱料板零件类punch冲头insert入块(嵌入件)deburring punch压毛边冲子groove punch压线冲子stamped punch字模冲子round punch圆冲子special shape punch异形冲子bending block折刀roller滚轴baffle plate挡块located block定位块supporting block for location定位支承块air cushion plate气垫板air-cushion eject-rod气垫顶杆trimming punch切边冲子stiffening rib punch = stinger 加强筋冲子ribbon punch压筋冲子reel-stretch punch卷圆压平冲子guide plate定位板sliding block滑块sliding dowel block滑块固定块active plate活动板lower sliding plate下滑块板upper holder block上压块upper mid plate上中间板spring box弹簧箱spring-box eject-rod弹簧箱顶杆spring-box eject-plate弹簧箱顶板bushing bolck衬套cover plate盖板guide pad导料块塑件&模具相关英文compre sion molding压缩成型flash mold溢流式模具plsitive mold挤压式模具split mold分割式模具cavity型控母模core模心公模taper锥拔leather cloak仿皮革shiver饰纹flow mark流痕welding mark溶合痕post screw insert螺纹套筒埋值self tapping screw自攻螺丝striper plate脱料板piston活塞cylinder汽缸套chip细碎物handle mold手持式模具(移转成型用模具)encapsulation molding低压封装成型(射出成型用模具)two plate两极式(模具)well type蓄料井insulated runner绝缘浇道方式hot runner热浇道runner plat浇道模块valve gate阀门浇口band heater环带状的电热器spindle阀针spear head刨尖头slag well冷料井cold slag冷料渣air vent排气道welding line熔合痕eject pin顶出针knock pin顶出销return pin回位销反顶针sleave套筒stripper plate脱料板insert core放置入子runner stripper plate浇道脱料板guide pin导销eject rod (bar)(成型机)顶业捧subzero深冷处理three plate三极式模具runner system浇道系统stress crack应力电裂orientation定向sprue gate射料浇口,直浇口nozzle射嘴sprue lock pin料头钩销(拉料杆) slag well冷料井side gate侧浇口edge gate侧缘浇口tab gate搭接浇口film gate薄膜浇口flash gate闸门浇口slit gate缝隙浇口fan gate扇形浇口dish gate因盘形浇口diaphragm gate隔膜浇口ring gate环形浇口subarine gate潜入式浇口tunnel gate隧道式浇口pin gate针点浇口Runner less无浇道(sprue less)无射料管方式long nozzle延长喷嘴方式sprue浇口;溶渣各种模具常用成形方式accurate die casting 精密压铸powder forming 粉末成形calendaring molding 压延成形powder metal forging 粉末锻造cold chamber die casting 冷式压铸precision forging 精密锻造cold forging 冷锻press forging 冲锻compacting molding 粉末压出成形rocking die forging 摇动锻造compound molding 复合成形rotary forging 回转锻造compression molding 压缩成形rotational molding 离心成形dip mold 浸渍成形rubber molding 橡胶成形encapsulation molding 注入成形sand mold casting 砂模铸造extrusion molding 挤出成形shell casting 壳模铸造foam forming 泡沫成形sinter forging 烧结锻造forging roll 轧锻six sides forging 六面锻造gravity casting 重力铸造slush molding 凝塑成形hollow(blow) molding 中空(吹出)成形squeeze casting 高压铸造hot chamber die casting 热室压铸swaging 挤锻hot forging 热锻transfer molding 转送成形injection molding 射出成形warm forging 温锻investment casting 精密铸造matched die method 对模成形法laminating method 被覆淋膜成形low pressure casting 低压铸造lost wax casting 脱蜡铸造matched mould thermal forming 对模热成形模各式模具分类用语bismuth mold 铋铸模landed plunger mold 有肩柱塞式模具burnishing die 挤光模landed positive mold 有肩全压式模具button die 镶入式圆形凹模loading shoe mold 料套式模具center-gated mold 中心浇口式模具loose detail mold 活零件模具chill mold 冷硬用铸模loose mold 活动式模具clod hobbing 冷挤压制模louvering die 百叶窗冲切模composite dies 复合模具manifold die 分歧管模具counter punch 反凸模modular mold 组合式模具double stack mold 双层模具multi-cavity mold 多模穴模具electroformed mold 电铸成形模multi-gate mold 复式浇口模具expander die 扩径模offswt bending die 双折冷弯模具extrusion die 挤出模palletizing die 叠层模family mold 反套制品模具plaster mold 石膏模blank through dies 漏件式落料模porous mold 通气性模具duplicated cavity plate 复板模positive mold 全压式模具fantail die 扇尾形模具pressure die 压紧模fishtail die 鱼尾形模具profile die 轮廓模flash mold 溢料式模具progressive die 顺序模gypsum mold 石膏铸模protable mold 手提式模具hot-runner mold 热流道模具prototype mold 雏形试验模具ingot mold 钢锭模punching die 落料模lancing die 切口模raising(embossing) 压花起伏成形re-entrant mold 倒角式模具sectional die 拼合模runless injection mold 无流道冷料模具sectional die 对合模具segment mold 组合模semi-positive mold 半全压式模具shaper 定型模套single cavity mold 单腔模具solid forging die 整体锻模split forging die 拼合锻模split mold 双并式模具sprueless mold 无注道残料模具squeezing die 挤压模stretch form die 拉伸成形模sweeping mold 平刮铸模swing die 振动模具three plates mold 三片式模具trimming die 切边模unit mold 单元式模具universal mold 通用模具unscrewing mold 退扣式模具yoke type die 轭型模模具厂常用之标准零配件air vent vale 通气阀anchor pin 锚梢angular pin 角梢baffle 调节阻板angular pin 倾斜梢baffle plate 折流档板ball button 球塞套ball plunger 定位球塞ball slider 球塞滑块binder plate 压板blank holder 防皱压板blanking die 落料冲头bolster 上下模板bottom board 浇注底板bolster 垫板bottom plate 下固定板bracket 托架bumper block 缓冲块buster 堵口casting ladle 浇注包casting lug铸耳 cavity 模穴(模仁) cavity retainer plate 模穴托板center pin 中心梢clamping block 锁定块coil spring 螺旋弹簧cold punched nut 冷冲螺母cooling spiral 螺旋冷却栓core 心型core pin 心型梢cotter 开口梢cross 十字接头cushion pin 缓冲梢diaphragm gate 盘形浇口die approach 模头料道die bed 型底die block 块形模体die body 铸模座die bush 合模衬套die button 冲模母模die clamper 夹模器die fastener 模具固定用零件die holder 母模固定板die lip 模唇die plate 冲模板die set 冲压模座direct gate 直接浇口dog chuck 爪牙夹头dowel 定位梢dowel hole 导套孔dowel pin 合模梢dozzle 辅助浇口dowel pin 定位梢draft 拔模锥度draw bead 张力调整杆drive bearing 传动轴承ejection pad 顶出衬垫ejector 脱模器ejector guide pin 顶出导梢ejector leader busher 顶出导梢衬套ejector pad 顶出垫ejector pin 顶出梢ejector plate 顶出板ejector rod 顶出杆ejector sleeve 顶出衬套ejector valve 顶出阀eye bolt 环首螺栓filling core 椿入蕊film gate 薄膜形浇口finger pin 指形梢finish machined plate 角形模板finish machined round plate 圆形模板fixed bolster plate 固定侧模板flanged pin 带凸缘销flash gate 毛边形浇口flask 上箱floating punch 浮动冲头gate 浇口gate land 浇口面gib 凹形拉紧楔goose neck 鹅颈管guide bushing 引导衬套guide pin 导梢guide post 引导柱guide plate 导板guide rail 导轨head punch 顶头冲孔headless punch 直柄冲头heavily tapered solid 整体模蕊盒hose nippler 管接头impact damper 缓冲器injection ram 压射柱塞inlay busher 嵌入衬套inner plunger 内柱塞inner punch 内冲头insert 嵌件insert pin 嵌件梢king pin 转向梢king pin bush 主梢衬套knockout bar 脱模杵land 合模平坦面land area 合模面leader busher 导梢衬套lifting pin 起模顶销lining 内衬locating center punch 定位中心冲头locating pilot pin 定位导梢locating ring 定位环lock block 压块locking block 定位块locking plate 定位板loose bush 活动衬套making die 打印冲子manifold block 歧管档块master plate *模样板match plate 分型板mold base 塑胶模座mold clamp 铸模紧固夹mold platen 模用板moving bolster 换模保持装置moving bolster plate 可动侧模板one piece casting 整体铸件parallel block 平行垫块paring line 分模线parting lock set 合模定位器pass guide 穴型导板peened head punch 镶入式冲头pilot pin 导销pin gate 针尖浇口plate 衬板pre extrusion punch 顶挤冲头punch 冲头puncher 推杆pusher pin 衬套梢rack 机架rapping rod 起模杆re-entrant mold 凹入模retainer pin 嵌件梢retainer plate 托料板return pin 回位梢riding stripper 浮动脱模器ring gate 环型浇口roller 滚筒runner 流道runner ejector set 流道顶出器runner lock pin 流道拉梢screw plug 头塞set screw 固定螺丝shedder 脱模装置shim 分隔片shoe 模座之上下模板shoot 流道shoulder bolt 肩部螺丝skeleton 骨架slag riser 冒渣口slide(slide core) 滑块slip joint 滑配接头spacer block 间隔块spacer ring 间隔环 spider 模蕊支架spindle 主轴sprue 注道sprue bushing 注道衬套sprue bushing guide 注道导套sprue lock bushing 注道定位衬套sprue puller 注道拉料spue line 合模线square key 方键square nut 方螺帽square thread 方螺纹stop collar 限位套stop pin 止动梢stop ring 止动环stopper 定位停止梢straight pin 圆柱销stripper bolt 脱料螺栓stripper bushing 脱模衬套stripper plate 剥料板stroke end block 行程止梢submarine gate 潜入式浇口support pillar 支撑支柱/顶出支柱support pin 支撑梢supporting plate 托板sweep templete 造模刮板tab gate 辅助浇口taper key 推拔键taper pin 拔锥梢/锥形梢teeming 浇注three start screw 三条螺纹thrust pin 推力销tie bar 拉杵tunnel gate 隧道形浇口vent 通气孔wortle plate 拉丝模板模具常用之工作机械3D coordinate measurement 三次元量床boring machine 搪孔机cnc milling machine CNC铣床contouring machine 轮廓锯床copy grinding machine 仿形磨床copy lathe 仿形车床copy milling machine 仿形铣床copy shaping machine 仿形刨床cylindrical grinding machine 外圆磨床die spotting machine 合模机drilling machine 冲孔机engraving machine 雕刻机engraving E.D.M. 雕模放置加工机form grinding machine 成形磨床graphite machine 石墨加工机horizontal boring machine 卧式搪孔机horizontal machine center 卧式加工制造中心internal cylindrical machine 内圆磨床jig boring machine 冶具搪孔机jig grinding machine 冶具磨床lap machine 研磨机machine center 加工制造中心multi model miller *磨铣床NC drilling machine NC钻床NC grinding machine NC磨床 NC lathe NC车床NC programming system NC程式制作系统planer 龙门刨床profile grinding machine 投影磨床projection grinder 投影磨床radial drilling machine 旋臂钻床shaper 牛头刨床surface grinder 平面磨床try machine 试模机turret lathe 转塔车床universal tool grinding machine 万能工具磨床vertical machine center 立式加工制造中心wire E.D.M. 线割放电加工机模具钢材alloy tool steel 合金工具钢aluminium alloy 铝合金钢bearing alloy 轴承合金blister steel 浸碳钢bonderized steel sheet 邦德防蚀钢板carbon tool steel 碳素工具钢clad sheet 被覆板clod work die steel 冷锻模用钢emery 金钢砂ferrostatic pressure 钢铁水静压力forging die steel 锻造模用钢galvanized steel sheet 镀锌铁板hard alloy steel 超硬合金钢high speed tool steel 高速度工具钢hot work die steel 热锻模用钢low alloy tool steel 特殊工具钢low manganese casting steel 低锰铸钢marging steel 马式体高强度热处理钢martrix alloy 马特里斯合金meehanite cast iron 米汉纳铸钢meehanite metal 米汉纳铁merchant iron 市售钢材molybdenum high speed steel 钼系高速钢molybdenum steel 钼钢nickel chromium steel 镍铬钢prehardened steel 顶硬钢silicon steel sheet 矽钢板stainless steel 不锈钢tin plated steel sheet 镀锡铁板tough pitch copper 韧铜troostite 吐粒散铁tungsten steel 钨钢vinyl tapped steel sheet 塑胶覆面钢板表面处理关连用语age hardening 时效硬化ageing 老化处理air hardening 气体硬化air patenting 空气韧化annealing 退火anode effect 阳极效应anodizing 阳极氧化处理atomloy treatment 阿托木洛伊表面austempering 奥氏体等温淬火austenite 奥斯田体/奥氏体bainite 贝氏体banded structure 条纹状组织barrel plating 滚镀barrel tumbling 滚筒打光blackening 染黑法blue shortness 青熟脆性bonderizing 磷酸盐皮膜处理box annealing 箱型退火box carburizing 封箱渗碳bright electroplating 辉面电镀bright heat treatment 光辉热处理bypass heat treatment 旁路热处理carbide 炭化物carburized case depth 浸碳硬化深层carburizing 渗碳cementite 炭化铁chemical plating 化学电镀chemical vapor deposition 化学蒸镀coarsening 结晶粒粗大化coating 涂布被覆cold shortness 低温脆性comemtite 渗碳体controlled atmosphere 大气热处理corner effect 锐角效应creeping discharge 蠕缓放电decarburization 脱碳处理decarburizing 脱碳退火depth of hardening 硬化深层diffusion 扩散diffusion annealing 扩散退火electrolytic hardening 电解淬火embossing 压花etching 表面蚀刻ferrite 肥粒铁first stage annealing 第一段退火flame hardening 火焰硬化flame treatment 火焰处理full annealing 完全退火gaseous cyaniding 气体氧化法globular cementite 球状炭化铁grain size 结晶粒度granolite treatment 磷酸溶液热处理graphitizing 石墨退火hardenability 硬化性hardenability curve 硬化性曲线hardening 硬化heat treatment 热处理hot bath quenching 热浴淬火hot dipping 热浸镀induction hardening 高周波硬化ion carbonitriding 离子渗碳氮化ion carburizing 离子渗碳处理ion plating 离子电镀isothermal annealing 等温退火liquid honing 液体喷砂法low temperature annealing 低温退火malleablizing 可锻化退火martempering 麻回火处理martensite 马氏体/硬化铁炭metallikon 金属喷镀法metallizing 真空涂膜nitriding 氮化处理nitrocarburizing 软氮化normalizing 正常化oil quenching 油淬化overageing 过老化overheating 过热pearlite 针尖组织phosphating 磷酸盐皮膜处理physical vapor deposition 物理蒸镀plasma nitriding 离子氮化pre-annealing 预备退火precipitation 析出precipitation hardening 析出硬化press quenching 加压硬化process annealing 制程退火quench ageing 淬火老化quench hardening 淬火quenching crack 淬火裂痕quenching distortion 淬火变形quenching stress 淬火应力reconditioning 再调质recrystallization 再结晶red shortness 红热脆性residual stress 残留应力retained austenite 残留奥rust prevention 防蚀salt bath quenching 盐浴淬火sand blast 喷砂处理seasoning 时效处理second stage annealing 第二段退火secular distortion 经年变形segregation 偏析selective hardening 部分淬火shot blast 喷丸处理shot peening 珠击法single stage nitriding 等温渗氮sintering 烧结处理soaking 均热处理softening 软化退火solution treatment 固溶化热处理spheroidizing 球状化退火stabilizing treatment 安定化处理straightening annealing 矫直退火strain ageing 应变老化stress relieving annealing 应力消除退火subzero treatment 生冷处理supercooling 过冷surface hardening 表面硬化处理temper brittleness 回火脆性temper colour 回火颜色tempering 回火tempering crack 回火裂痕texture 咬花thermal refining 调质处理thermoechanical treatment 加工热处理time quenching 时间淬火transformation 变态tufftride process 软氮化处理under annealing 不完全退火vacuum carbonitriding 真空渗碳氮化vacuum carburizing 真空渗碳处理vacuum hardening 真空淬火vacuum heat treatment 真空热处理vacuum nitriding 真空氮化water quenching 水淬火wetout 浸润处理射出成形关联用语activator 活化剂bag moulding 气胎施压成形bonding strength 黏合强度breathing 排气caulking compound 填隙料cell 气孔cold slug 半凝式射出colorant 著色剂color matching 调色color masterbatch 色母料compound 混合料copolymer 共聚合体cull 残料废品cure 凝固化cryptometer 不透明度仪daylight 开隙dry cycle time 空料试车周期时间ductility 延性elastomer 弹性体extruded bead sealing 压出粒涂层法feed 供料filler 充填剂film blowing 薄膜吹制法floating platen 活动模板foaming agent 发泡剂gloss 光泽granule 颗粒料gunk 料斗hot mark 热斑hot stamping 烫印injection nozzle 射出喷嘴injection plunger 射出柱塞injection ram 射出冲柱isomer 同分异构物kneader 混合机leveling agent 匀涂剂lubricant 润滑剂matched die method 配合成形法mould clamping force 锁模力mould release agent 脱模剂nozzle 喷嘴oriented film 取向薄膜parison 吹气成形坏料pellet 粒料plasticizer 可塑剂plunger 压料柱塞porosity 孔隙率post cure 後固化premix 预混料purging 清除reciprocating screw 往复螺杆resilience 回弹性resin injection 树脂射出法rheology 流变学sheet 塑胶片shot 注射shot cycle 射出循环slip agent 光滑剂take out device 取料装置tie bar 拉杆toggle type mould clamping system 肘杆式锁模装置torpedo spreader 鱼雷形分流板transparency 透明性void content 空洞率塑胶原料acrylic 压克力casein 酪素cellulose acetate 醋酸纤维素CAcellulose acetate butyrate 醋酸丁酸纤维素CAB composite material 复合材料cresol resin 甲酚树脂CFdially phthalate 苯二甲酸二烯丙酯disperse reinforcement 分散性强化复合材料engineering plastics 工程塑胶epoxy resin 环氧树脂EPethyl cellulose 乙基纤维素ethylene vinylacetate copolymer 乙烯-醋酸乙烯EVA ethylene-vinlacetate copolyme 醋酸乙烯共聚物EVA fiber reinforcement 纤维强化热固性/纤维强化复合材料high density polyethylene 高密度聚乙烯HDPE high impact polystyrene 高冲击聚苯乙烯HIPShigh impact polystyrene rigidity 高冲击性聚苯乙烯low density polyethylene 低密度聚乙烯LDPE melamine resin 三聚氰胺酚醛树脂MF nitrocellulose 硝酸纤维素phenolic resin 酚醛树脂plastic 塑胶polyacrylic acid 聚丙烯酸PAPpolyamide 耐龙PA polybutyleneterephthalate 聚对苯二甲酸丁酯PBT polycarbonate 聚碳酸酯PC polyethyleneglycol 聚乙二醇PFG polyethyleneoxide 聚氧化乙烯PEO polyethyleneterephthalate 聚乙醇对苯PETPpolymetylmethacrylate 聚甲基丙烯酸甲酯PMMA polyoxymethylene 聚缩醛POM polyphenylene oxide 聚硫化亚苯polyphenyleneoxide 聚苯醚PPO polypropylene 聚丙烯PPpolystyrene 聚苯乙烯PS polytetrafluoroethylene 聚四氟乙烯PTFE polytetrafluoroethylene 聚四氟乙烯polythene 聚乙烯PEpolyurethane 聚氨基甲酸酯PU polyvinylacetate 聚醋酸乙烯PVAC polyvinylalcohol 聚乙烯醇PVA polyvinylbutyral 聚乙烯醇缩丁醛PVB polyvinylchloride 聚氯乙烯PVC polyvinylfuoride 聚氟乙烯PVF polyvinylidenechloride 聚偏二氯乙烯PVDC prepolymer 预聚物silicone resin 矽树脂thermoplastic 热塑性thermosetting 热固性thermosetting plastic 塑胶unsaturated polyester 不饱和聚酯树脂成形不良用语aberration 色差bite 咬入blacking hole 涂料孔(铸疵)blacking scab 涂料疤blister 起泡blooming 起霜blow hole 破孔blushing 泛白body wrinkle 侧壁皱纹breaking-in 冒口带肉bubble 膜泡burn mark 糊斑burr 毛边camber 翘曲cell 气泡center buckle 表面中部波皱check 细裂痕checking 龟裂chipping 修整表面缺陷clamp-off 铸件凹痕collapse 塌陷color mottle 色斑corrosion 腐蚀crack 裂痕crazing 碎裂crazing 龟裂deformation 变形edge 切边碎片edge crack 裂边fading 退色filler speak 填充料斑fissure 裂纹flange wrinkle 凸缘起皱flaw 刮伤flow mark 流痕galling 毛边glazing 光滑gloss 光泽grease pits 污斑grinding defect 磨痕haircrack 发裂haze 雾度incrustation 水锈indentation 压痕internal porosity 内部气孔mismatch 偏模mottle 斑点necking 缩颈nick 割痕range peel 橘皮状表面缺陷overflow 溢流peeling 剥离pit 坑pitting corrosion 点状腐蚀plate mark 模板印痕pock 麻点pock mark 痘斑resin streak 树脂流纹resin wear 树脂脱落riding 凹陷sagging 松垂saponification 皂化scar 疤痕scrap 废料scrap jam 废料阻塞scratch 刮伤/划痕scuffing 深冲表面划伤seam 裂痕shock line 模口挤痕short shot 充填不足shrinkage pool 凹孔sink mark 凹痕skin inclusion 表皮摺叠straightening 矫直streak 条状痕surface check 表面裂痕surface roughening橘皮状表皮皱摺surging 波动torsion 扭曲warpage 翘曲waviness 波痕webbing 熔塌weld mark 焊痕whitening 白化wrinkle 皱纹模具常用刀具工作法用语adjustable spanner 活动扳手angle cutter 角铣刀arbour 心轴backing 衬垫belt sander 带式打磨机buffing 抛光chamfering machine 倒角机chamfering tool 去角刀具chisel 扁錾chuck 夹具compass 两角规concave cutter 凹面铣刀convex cutter 凸形铣刀cross joint 十字接头cutting edge clearance 刃口余隙角drill stand 钻台edge file 刃用锉刀file 锉刀flange joint 凸缘接头grinder 砂轮机hammer 铁锤hand brace 手摇钻hatching 剖面线hexagon headed bolt 六角头螺栓hexagon nut 六角螺帽index head 分度头jack 千斤顶jig 治具kit 工具箱lapping 研磨metal saw 金工锯nose angle 刀角pinchers 钳子pliers 铗钳 plug 柱塞头polisher 磨光器protable driller 手提钻孔机punch 冲头sand paper 砂纸scraper 刮刀screw driver 螺丝起子scribing 划线second out file 中纹锉spanner 扳手spline broach 方栓槽拉刀square 直角尺square sleeker 方形镘刀square trowel 直角度stripping 剥离工具T-slot T形槽tool for lathe 车刀tool point angle 刀刃角tool post 刀架tosecan 划线盘trimming 去毛边waffle die flattening 压纹效平wiper 脱模钳wrench 螺旋扳手各种冲模加工关连用语barreling 滚光加工belling 压凸加工bending 弯曲加工blanking 下料加工bulging 撑压加工burring 冲缘加工cam die bending 凸轮弯曲加工compressing 压缩加工compression bending 押弯曲加工crowning 凸面加工curl bending 卷边弯曲加工curling 卷曲加工cutting 切削加工dinking 切断蕊骨double shearing 叠板裁断drawing 引伸加工drawing with ironing 抽引光滑加工embossing 浮花压制加工extrusion 挤制加工filing 锉削加工fine blanking 精密下料加工finish blanking 光制下料加工finishing 精整加工flanging 凸缘加工folding 折边弯曲加工folding 摺叠加工forming 成形加工impact extrusion 冲击挤压加工indenting 压痕加工ironing 引缩加工knurling 滚花lock seaming 固定接合louvering 百叶窗板加工marking 刻印加工necking 颈缩加工notching 冲口加工piercing 冲孔加工progressive bending 连续弯曲加工progressive blanking 连续下料加工progressive drawing 连续引伸加工progressive forming 连续成形加工reaming 铰孔加工restriking 二次精冲加工riveting 铆接加工roll bending 滚筒弯曲加工roll finishing 滚压加工rolling 压延加工roughing 粗加工scrapless machining 无废料加工seaming 折弯重叠加工shaving 缺口修整加工shearing 切断加工sizing 精压加工/矫正加工slitting 割缝加工spinning 卷边?接stamping 锻压加工swaging 挤锻压加工trimming 整缘加工upsetting 锻粗加工wiring 抽线加工冲压机械及周边关连用语back shaft 支撑轴blank determination 胚料展开bottom slide press 下传动式压力机board drop hammer 板落锤brake 煞车 buckle 剥砂面camlachie cramp 铸包chamotte sand 烧磨砂charging hopper 加料漏斗clearance 间隙closed-die forging 合模锻造clump 夹紧clutch 离合器clutch brake 离合器制动器clutch boss 离合器轮壳clutch lining 离合器覆盖coil car 带卷升降运输机coil cradle 卷材进料装置coil reel stand 钢材卷料架column 圆柱connection screw 连杆调节螺钉core compound 砂心黏结剂counter blow hammer 对击锻锤cradle 送料架crank 曲柄轴crankless 无曲柄式cross crank 横向曲轴cushion 缓冲depression 外缩凹孔dial feed 分度送料die approach 模口角度die assembly 合模die cushion 模具缓冲垫die height 冲压闭合高度die life 模具寿命die opening 母模逃孔die spotting press 调整冲模用压力机double crank press 双曲柄轴冲床draght angle 逃料倾斜角edging 边锻伸embedded core 加装砂心feed length 送料长度feed level 送料高度filling core 埋入砂心filling in 填砂film play 液面花纹fine blanking press 精密下料冲床forging roll 辊锻机finishing slag 炼後熔渣fly wheel 飞轮fly wheel brake 飞轮制动器foot press 脚踏冲床formboard 进模口板frame 床身机架friction 摩擦friction brake 摩擦煞车gap shear 凹口剪床gear 齿轮gib 滑块引导部gripper 夹具gripper feed 夹持进料gripper feeder 夹紧传送装置hammer 槌机hand press 手动冲床hand rack pinion press 手动齿轮齿条式冲床hand screw press 手动螺旋式冲床hopper feed 料斗送料idle stage 空站inching 微调尺寸isothermal forging 恒温锻造key clutch 键槽离合器knockout 脱模装置knuckle mechanic 转向机构land 模具直线刀面部loader 供料器 unloader 卸料机loop controller 闭回路控制器lower die 下模micro inching device 微寸动装置microinching equipment 微动装置moving bolster 活动工作台notching press 冲缺口压力机opening 排料逃孔overload protection device 防超载装置pinch roll 导正滚轮pinion 小齿轮pitch 节距pressfit 压入progressive 连续送料pusher feed 推杆式送料pusher feeder 料片押片装置quick die change system 快速换模系统regrinding 再次研磨releasing 松释动作reversed blanking 反转下料robot 机器人roll forming machine 辊轧成形roll forming machine 辊轧成形机roll release 脱辊roller feed 辊式送料roller leveler 辊式矫直机rotary bender 卷弯成形机safety guard 安全保护装置scrap cutter 废料切刀scrap press 废料冲床seamless forging 无缝锻造shave 崩砂shear angle 剪角sheet loader 薄板装料机shot 单行程工作shrinkage fit 收缩配合shut height 闭合高度sieve mesh 筛孔sintering of sand 铸砂烧贴slide balancer 滑动平衡器slug hole 逃料孔spin forming machine 旋压成形机spotting 合模stack feeder 堆叠拨送料机stickness 黏模性straight side frame 冲床侧板stretcher leveler 拉伸矫直机strip feeder 料材送料装置stripping pressure 弹出压力stroke 冲程take out device 取料装置toggle press 肘杆式压力机transfer feed 连续自动送料装置turrent punch press 转塔冲床two speed clutch 双速离合器uncoiler 闭卷送料机unloader 卸载机vibration feeder 振动送料机wiring press 嵌线卷边机线切割放电加工关连用语abnormal glow 不规则辉光放电arc discharge 电弧放电belt 皮带centreless 无心chrome bronze 铭铜clearance angle 後角corner shear drop 直角压陷deflection 桡曲度discharge energy 放电能量dressing 修整dwell 保压flange 凸缘gap 间隙graphite 石墨graphite contraction allowance 电极缩小余量graphite holder 电极夹座hair crack 发裂horn 电极臂jump 跳刀magnetic base 磁性座master graphite 标准电极pipe graphite 管状电极pulse 脉冲rib working 肋部加工roller electrode 滚轮式电极rotary surface 旋转面shank 柄部sharp edge 锐角部tough bronze 韧铜traverse 摇臂tungsten bronze 钨青铜waviness 波形起伏working allowance 加工余量working dischard 加工废料锻铸造关连用语accretion 炉瘤acid converter 酸性转炉acid lining cupola 酸性熔铁炉acid open-hearth furnace 酸性平炉aerator 松砂机air set mold 常温自硬铸模airless blasting cleaning 离心喷光all core molding 集合式铸模all round die holder 通用模座assembly mark 铸造合模记号back pouring 补浇注backing sand 背砂base bullion 粗金属锭。
模具加工业常用英语

模具加工业常用英语1. IntroductionIn the field of mold processing, having a good command of English vocabulary is essential for effective communication and collaboration with international clients and colleagues. This document ms to provide a comprehensive list of commonly used English terms and phrases in the mold processing industry. It will serve as a handy reference for professionals who encounter English-language materials and conversations in their dly work.2. Mold Processing Terminology2.1 Mold Types•Injection mold: A mold used for injection molding, where molten material is injected into a mold cavity to create a part.•Blow mold: A mold used for blow molding, where r pressure is used to shape molten material into a hollow object.•Compression mold: A mold used for compression molding, where materials are compressed into a specific shape using heat and pressure.•Extrusion mold: A mold used for extrusion molding, where materials are forced through a die to create continuous shapes.2.2 Mold Components•Cavity: The part of the mold that forms the external shape of the product.•Core: The part of the mold that forms the internal shape of the product.•Runner: The channel that allows molten material to flow into the mold cavity.•Sprue: The mn channel through which molten material enters the mold.•Ejector pin: A pin used to push the finished product out of the mold.•Cooling system: The system of channels and water lines used to cool the mold during production.2.3 Mold Processing Techniques•Milling: The process of removing material from a workpiece using a rotary cutter.•Turning: The process of shaping a workpiece on a lathe by rotating it agnst a cutting tool.•Grinding: The process of removing material from a workpiece using an abrasive wheel.•EDM (Electrical Discharge Machining): A process in which material is removed from a workpiece by a series of rapidly recurring electrical discharges.•CNC (Computer Numerical Control) machining: A process in which computer-controlled machines are used to perform various manufacturing tasks.3. Common Phrases and Expressions•Mold design: The process of creating a blueprint or drawing for a mold.•Mold production: The manufacturing process of producing molds.•Mold mntenance: The routine care and repr of molds to ensure their longevity.•Mold inspection: The process of examining a mold for defects or damage.•Mold testing: The process of using a mold to create sample parts for evaluation.•Mold repr: The process of fixing or restoring a damaged mold.•Mold polishing: The act of smoothing and shining the surface of a mold.•Mold cavity filling: The process of injecting molten material into the mold cavity.•Mold release agent: A substance applied to the mold surface to facilitate the release of the finished product.4. ConclusionThis document has provided a comprehensive list of commonly used English terms and phrases in the mold processing industry. By familiarizing yourself with these terms, you will be better equipped to communicate and collaborate effectively in an English-speakingprofessional environment. Remember to refer back to this document whenever you encounter English-language materials or conversations related to mold processing.。
模具工业中英文翻译

模具工业中英文翻译模具常用术语中英文对照局部视图 Partial View冷料# Cold Slag线切割 Wire E.D.M轮廊 Contour螺纹孔 Tapping Hole连接件 Fittings斜针 Angle Pin接合 Engage替换镶件Interchangeable Mold Inserts 指定吨位的注塑机 Specific Press水嘴接头 Water Fittings螺纹 Eyebolt Thread回针 Stop Pin二级顶出针Sub-Leaderd Pin镶件 Mold Insert 加硬 Harden唧嘴 Sprue设计筒图 Design Preliminary名称块表 Title Block版本标识 Revision Level材料清单 Stock List制模 Build Mold手动滑块 Hand Slide漏水测试 Leak Test流道排气 Runner Vents抛光 Draw Polish侧抽芯 Side Action加强筋 Reinforcing三角撑 Gusset柱子 Bossed出模斜度 Draft外廊 Contour落单会议 Kick-Off Meeting装卸孔 Handling Hole运输安全带 Moldstrap码模槽 Clamp Slot撑头 Support Pillar螺牙1/2-13 Eye Bolt 1/2-13Tap 导柱位 Leader Pin Location耐落胶 Teflon Paste偏移量 Offset水塞 Water Line Plug撬模脚 Ppy Slot重新加工 Reworked配件 Components补偿 Compensation平面度 Parallel倒角 Chamfer模胚 Mold Base热嘴 Hotnozzle火花机 Edm熔接线 Weildline压机 Press晒纹 Texturing梯形 Trapezoid凸缘、法兰 Flange方铁 Spacer Block顶针板 Ejector Plate顶针底板 Ejector Retainer Plate垫板 Retainer Plate后模镶针 Core Pin拉圾钉 Stop Pin有托顶针 Shoulder Ejector Pin顶针板导套 Guided Ejection Bushing针板导柱 Guided Ejection Leader Pin唧嘴 Sprue Bushing三板模延伸式唧嘴Extension Nozzle Bushing 水口板导套Runner Stripper Plate Bushing定位圈(法兰) Locating Ring管钉(定位销) Dowel Pin管状管钉 Tubular Dowel吊环 Safety Hoist Ring日期印 Dating Insert环保印 Recycling Insert气顶 Air Poppet Valve截水口镶件 Runner Shut-Off Insert早回 Early Ejector Return加速项 Accelerated Ejector客户 Client 产品名 Part Name产品编号 Part No 缩水 Shrinkage版本 Rev 模胚 Mold Base下模镶件 Core Block上模镶件 Cavity Block小镶件 Sub-Insert下模小镶件 Core Sub-Insert上模小镶件 Cavity Sub-Insert行位 Slide行位镶件 Slide Insert压条 Gib压紧块(铲机) Jaw硬片(摩擦片) Wear Plate水口铁 Runner Bar上模水口铁 Upper Runner Bar下模水口铁 Lower Runner Bar弹簧 Spring水口勾针 Sprue Puller Pin顶针 Ejector Pin撑头 Support Pillar直身锁 Side Lock斜度锁 Interlock锁模板 Safety Bar‘O’令(密封圈) O'Ring喉塞 Plug隔水片 Baffle波子螺丝(行位定位螺丝) Ball-Catch 斜顶 Lifter控制开关 Switch回针 Return Pin斜导柱 Angle Pin推板 Stripper PlateA’板 A'PlateB’板 B'Plate方铁(垫铁)Spacer Block顶针板 Ejector Plate顶针底板 Ejector Retainer Plate垫板 Retainer Plate垃圾钉 Stop Pin有托顶针 Shoulder Ejector Pin顶针板导套 Guided Ejection Bushing针板导柱 Guided Ejection Leader Pin唧嘴 Sprue Bushing三板模延伸式唧嘴Extension Nozzle Bushing 水口板导套Runner Stripper Plate Bushing定位圈(法兰) Locating Ring管钉(定位销) Dowel Pin管状管钉 Tubular Dowel吊环 Safety Hoist Ring日期印 Dating Insert环保印 Recycling Insert气顶 Air Poppet Valve截水口镶件 Runner Shut-Off Insert早回 Early Ejector Return加速顶 Accelerated Ejector扁顶 Blade 出模斜波 Draft手动滑块模具 Hand Slide-In Type Mold回针板 Backup合模 Shutoff空隙槽 Clearance Slot导柱及导套 Leader Pin Bushing水口拉钩 Spuer Puller模框镶件Pocket Insert成型热固性塑胶模具Thermoset Mold 三板模 3-Plat Mold分型面 Parting Line司筒 Ejector Sleeve垫圈 Washer熔接线(夹水纹) Weldline吸针 Sucker Pin回针板 Retainer Plate顶出板 Knock -Out Plate电动安全开关Electrical-Safety Switch 脱开 Cut Of Position预先决定 Preload缓冲器 Bumper衬垫 Cushion公差 Tolerance突然性动作 Slam销针 Dowel钩槽 Gib精磨 Finished通框 Through Window粘后模 Sticking Core粘水口 Sticking Sprue夹水纹 Weld Line变形 Warpage走水不平均 Filling Uneven走不齐 Short Shot挂成品 Part Hanging漏水 Water Leakage刮花(擦伤) Galling漏电 Ele Leakage困气 Air Trapping温度 Temperature注塑模 Injection Mold入水 Gate试板 Sampling压力 Pressure倒圆 Fillet顶棍 Ejector顶白 Stress Mark粘前模 Sticking Cav名称块表 Title Block版本标识 Revision Level材料清单 Stock List斜导柱(斜边) Angle PinA板 A'plateB板 B'plate倒扣 Under-Cut披峰 Flash缩水 Sink Mark氮化 Nitride不规则四边形Trapezoid缩水 Shrinkage连续的 Consecutive雕刻 Engrave出模角 Draft分模面 Parting Surface擦位 Shut-Off(S/0)导套 Bushing回针 Return Pin加硬 Harden唧嘴 Sprue设计筒图 Design Preliminary 丝印 Silkprint不干胶 Adhesive Sticker导向针 Guide Din公差 Tolerance线切割 Wire-Cut电火花 Edm抛光 Polishing蚀纹 Texture探热针 Thermocouple三打螺丝毫(限螺丝) Stripper Bolt 盖板 Cover Plate齿轮 Gear油唧 Hydraulic Cylinder司筒 Ejector Sleeve导柱 Leader Pin冷料# Cold Slag线切割 Wire E.D.M.轮廓 Contour螺纹孔 Tapping Hole连接件 Fittings斜针 Angle Pin接合 Engage替换镶件Interchangeable Mold Inserts 指定吨位的注塑机Specific Press水嘴接头 Water Fittings螺纹 Eyebolt Thread回针 Stop Pin二级顶出针 Sub-Leader Pin镶件 Mold Insert锁定位 Lock楔子(铲鸡) Wedge高产量模量 High V olume Running Mold 剖面图 Cross Section 模具结构 Mold Construction模芯 Parting Core局部视图 Partial View热流道 Manifold热嘴 Hot Nozzle型腔数 Cav No模号 Mold No胶料 Material尺寸 Dimension重要尺寸 Critical Dimension雕刻 EngraveAssembly line组装线Layout布置图Conveyer流水线物料板Rivet table拉钉机Rivet gun拉钉枪Screw driver起子Pneumatic screw driver气动起子worktable 工作桌OOBA开箱检查fit together组装在一起fasten锁紧(螺丝)fixture 夹具(治具)pallet栈板barcode条码barcode scanner条码扫描器fuse together熔合fuse machine热熔机repair修理operator作业员QC品管supervisor 课长ME制造工程师MT制造生技cosmetic inspect外观检查inner parts inspect内部检查thumb screw大头螺丝lbs. inch镑、英寸EMI gasket导电条front plate前板rear plate后板chassis 基座bezel panel面板power button电源按键reset button重置键Hi-pot test of SPS高源高压测试V oltage switch of SPS 电源电压接拉键sheet metal parts 冲件plastic parts塑胶件SOP制造作业程序material check list物料检查表work cell工作间trolley台车carton纸箱sub-line支线left fork叉车personnel resource department 人力资源部production department生产部门planning department企划部QC Section品管科stamping factory冲压厂painting factory烤漆厂molding factory成型厂common equipment常用设备uncoiler and straightener整平机punching machine 冲床robot机械手hydraulic machine油压机lathe车床planer |'plein?|刨床miller铣床grinder磨床linear cutting线切割electrical sparkle电火花welder电焊机staker=reviting machine铆合机position职务president董事长general manager总经理special assistant manager特助factory director厂长department director部长deputy manager | =vice manager副理section supervisor课长deputy section supervisor =vice section superisor 副课长group leader/supervisor组长line supervisor线长assistant manager助理to move, to carry, to handle搬运be put in storage入库pack packing包装to apply oil擦油to file burr 锉毛刺final inspection终检to connect material接料to reverse material 翻料wet station沾湿台Tiana天那水cleaning cloth抹布to load material上料to unload material卸料to return material/stock to退料scraped |'skr?pid|报废scrape ..v.刮;削deficient purchase来料不良manufacture procedure制程deficient manufacturing procedure制程不良oxidation |' ksi'dei?n|氧化scratch刮伤dents压痕defective upsiding down抽芽不良defective to staking铆合不良embedded lump镶块feeding is not in place送料不到位stamping-missing漏冲production capacity生产力education and training教育与训练proposal improvement提案改善spare parts=buffer备件forklift叉车trailer=long vehicle拖板车compound die合模die locker锁模器pressure plate=plate pinch压板bolt螺栓administration/general affairs dept总务部automatic screwdriver电动启子thickness gauge厚薄规gauge(or jig)治具power wire电源线buzzer蜂鸣器defective product label不良标签identifying sheet list标示单location地点present members出席人员subject主题conclusion结论decision items决议事项responsible department负责单位pre-fixed finishing date预定完成日approved by / checked by / prepared by核准/审核/ 承办PCE assembly production schedule sheet PCE组装厂生产排配表model机锺work order工令revision版次remark备注production control confirmation生产确认checked by初审approved by核准department部门stock age analysis sheet 库存货龄分析表on-hand inventory现有库存available material良品可使用obsolete material良品已呆滞to be inspected or reworked 待验或重工total合计cause description原因说明part number/ P/N 料号type形态item/group/class类别quality品质prepared by制表notes说明yearend physical inventory difference analysis sheet 年终盘点差异分析表physical inventory盘点数量physical count quantity帐面数量difference quantity差异量cause analysis原因分析raw materials原料materials物料finished product成品semi-finished product半成品packing materials包材good product/accepted goods/ accepted parts/ good parts 良品defective product/non-good parts不良品disposed goods处理品warehouse/hub仓库on way location在途仓oversea location海外仓spare parts physical inventory list备品盘点清单spare molds location模具备品仓skid/pallet栈板tox machine自铆机wire EDM线割EDM放电机coil stock卷料sheet stock片料tolerance工差score=groove压线cam block滑块pilot导正筒trim剪外边pierce剪内边drag form压锻差pocket for the punch head挂钩槽slug hole废料孔feature die公母模expansion dwg展开图radius半径shim(wedge)楔子torch-flame cut火焰切割set screw止付螺丝form block折刀stop pin定位销round pierce punch=die button圆冲子shape punch=die insert异形子stock locater block定位块under cut=scrap chopper清角active plate活动板baffle plate挡块cover plate盖板male die公模female die母模groove punch压线冲子air-cushion eject-rod气垫顶杆spring-box eject-plate弹簧箱顶板bushing block衬套insert 入块club car高尔夫球车capability能力parameter参数factor系数phosphate皮膜化成viscosity涂料粘度alkalidipping脱脂main manifold主集流脉bezel斜视规blanking穿落模dejecting顶固模demagnetization去磁;消磁high-speed transmission高速传递heat dissipation热传rack 上料degrease脱脂rinse水洗alkaline etch龄咬desmut剥黑膜D.I. rinse纯水次Chromate铬酸处理Anodize阳性处理seal封孔revision版次part number/P/N料号good products良品scraped products报放心品defective products不良品finished products成品disposed products处理品barcode条码flow chart流程表单assembly组装stamping冲压molding成型spare parts=buffer备品coordinate座标dismantle the die折模auxiliary fuction辅助功能poly-line多义线heater band 加热片thermocouple热电偶sand blasting喷沙grit 砂砾derusting machine除锈机degate打浇口dryer烘干机induction感应induction light感应光response=reaction=interaction感应ram连杆edge finder巡边器concave凸convex凹short射料不足nick缺口speck瑕??shine亮班splay 银纹gas mark焦痕delamination起鳞cold slug冷块blush 导色gouge沟槽;凿槽satin texture段面咬花witness line证示线patent专利grit沙砾granule=peuet=grain细粒grit maker抽粒机cushion缓冲magnalium镁铝合金magnesium镁金metal plate钣金lathe车mill锉plane刨grind磨drill铝boring镗blinster气泡fillet镶;嵌边through-hole form通孔形式voller pin formality滚针形式cam driver铡楔shank摸柄crank shaft曲柄轴augular offset角度偏差velocity速度production tempo生产进度现状torque扭矩spline=the multiple keys花键quenching淬火tempering回火annealing退火carbonization碳化tungsten high speed steel钨高速的moly high speed steel钼高速的organic solvent有机溶剂bracket小磁导liaison联络单volatile挥发性resistance电阻ion离子titrator滴定仪beacon警示灯coolant冷却液crusher破碎机。
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模具工业是国民经济的基础工业,是国际上公认的关键工业,工业发达国家称之为“工业之母”。
模具成型具有效率高,质量好,节省原材料,降低产品成本等优点。
采用模具制造产品零件已成为当今工业的重要工艺手段。
模具在机械,电子,轻工,纺织,航空,航天等工业领域里,已成为使用最广泛的工业化生产的主要工艺装备,它承担了这些工业领域中60%--80%产品零件,组件和部件的加工生产。
“模具就是产品质量”,“模具就是经济效益”的观念已被越来越多的人所认识和接受。
在中国,人们已经认识到模具在制造业中的重要基础地位,认识更新换代的速度,新产品的开发能力,进而决定企业的应变能力和市场竞争能力。
在目前用薄钢板制造发动机罩盖的传统还是会持续相当一段时间,所以有必要在钢板的基础上通过利用计算机软件的功能分析零件的工艺性能(结构合理,受力,是否容易冲出破面、、、),发现现有零件的不足之处,讨论并确定改进这些不足之处,进而改善模具的设计,改良冲裁方式;最终实现产品的改良,改善产品的力学性能,外观,使用效果,和造价等等。
冲压加工是通过模具来实现的,从模具角度来看,模具生产技术水平的高低,已成为衡量一个国家产品制造水平高低的重要标志,因为模具在很大程度上决定着产品的质量、效益和新产品的开发能力。
“模具是工业生产的基础工艺装备”也已经取得了共识。
据统计,在电子、汽车、电机、电器、仪器、仪表、家电和通信等产品中,60%~80%的零部件都要依靠模具成形。
用模具生产制件所具备的高精度、高复杂程度、高一致性、高生产率和低消耗,是其他加工制造方法所不能比拟的。
同时,冲压加工也创造了巨大的价值增值,模具是“效益放大器”,用模具生产的最终产品的价值,往往是模具自身价值的几十倍、上百倍。
目前全世界模具年产值约为600亿美元,日、美等工业发达国家的模具工业产值已超过机床工业,从1997年开始,我国模具工业产值也超过了机床工业产值。
其中冲压模具在所有模具(锻造模、压铸模、注塑模等)中,无论从数量、重量或者是从价值上都位居榜首。
由此可见,板料冲压加工及其模具制造技术对国民经济的发展已经并将继续作出重大的贡献。
随着我国经济的发展,对这种生产技术的发展及专业技术人才的需求将与日俱增。
因此,加强对板料冲压加工及其模具制造技术的研究,具有重要的意义。
现状和发展趋势:经过了100多年的发展,目前小型汽车发动机的罩壳的设计技术已经相当成熟的了,但是随着各式各样的小型发动机的开发,发动机的前后罩也做了很大的改进。
现在,对小型汽车发动机的罩壳的改进主要表现在对其构造材料的改进;例如用树脂基复合材料替代传统的薄钢板,用 RTM制造发动机水箱、隔热罩、发动机罩等等,由于用复合材料来取代原有金属的发动机壳体类零件,重量会有所减轻,且成本也将大大降低,对制造商而言,这个改进创造了很大了利润空间,所以这方面的技术进步还会持续相当长一段时间。
就目前而言,我国冲压模具还存在许多问题,其中模具生产周期、质量和数量仍旧是关键。
与国际水平相比,一般来说,我国冲压模具生产周期要比国外先进水平长、寿命约相差一倍、精度差距也较大。
数量的不足主要反映在大型、精密、复杂、长寿命模具上。
存在这些问题的主要原因是:1)行业结构(如企业组织结构、产品结构、技术结构和进出口结构等)不合理: 2)企业综合素质欠佳、设计制造水平较低、开发能力弱、管理较落后;3 )模具人才严重不足;4)资金投入不够;5)专业化、标准化、商品化程度低,协作差:6)模具材料及相关技术落后;7)模具生产企业的效率和效益较低,等等。
柳州天隆机械有限公司所用的冲压模具还比较落后,利用冲压模具冲出的零件质量也不是很高,经常有起皱,尺寸和形状精度不高,寿命短等缺陷。
同时,在排样时的不合理更造成原材料的浪费。
这些因素无不影响着公司产品质量和效益的提高。
归及以上原因主要是由于模具设计得不够合理,考虑得不够周全等所造成的。
其次不合理的工艺设计也是造成零件质量不高的原因。
工艺设计是联接产品设计与制造的桥梁和纽带,合理的成形工艺设计是模具设计与制造的基础,也是决定零件能否顺利成形的关键,它将直接关系到产品的质量、成本、生产效率以及模具的使用寿命等方面。
在现在这个科技突飞猛进的时代里,模具设计技术同样也是在快速的发展着。
模具技术未来发展趋势主要是朝信息化、高速化生产与高精度化发展。
而如今的市场经济,竞争又十分激烈,要想在市场中站得住脚,那么就必须不断的提高自己设计模具的水平,使自己设计出来的冲压模具更合理,冲出来的零件质量,尺寸和形状精度,寿命以及资源利用率都能得到大幅度的提高,进而才能提高公司的效益和竞争力。
1.2 选题背景1.2.1 近年来冲压成形工艺与理论的研究成果近年来,冲压成形工艺有很多新的进展,特别是精密冲裁、精密成形、精密剪切、复合材料成形、超塑性成形、软模成形以及电磁成形等新工艺日新月异,冲压件的精度日趋精确,生产率也有极大提高,正在把冲压加工提高到高品质的、新的发展水平。
由于引入了CAE,冲压成形已从原来的对应力应变进行有限元等分析而逐步发展到采用计算机进行工艺过程的模拟与分析,以实现冲压过程的优化设计。
在冲压毛坯设计方面也开展了计算机辅助设计,可以对排样或拉深毛坯进行优化设计。
此外,对冲压成形性能和成形极限的研究,冲压件成形难度的判定以及成形预报等技术的发展,均标志着冲压成形以从原来的经验、实验分析阶段开始走上由冲压理论指导的科学阶段,使冲压成形走向计算机辅助工程化和智能化的发展道路。
方案:作为冲压件要大略了解它的冲压性能的好或者差,用个人的经验或者视觉的判断就可以了,但是在要求量化的条件下,最好莫过于用机械相关的板料分析软件;我使用DYNAFORM来对冲压件分析。
从分析的图象的颜色可以判断冲压条件是否恶劣,给出的列表数据可以清楚得知道,拉伸的情况。
依据它给出的信息,我们可以对冲压件作出相应的改进。
最后重点放在模具的设计上来。
大体步骤:1.用CAE软件(DYNAFORM)分析,并讨论现有零件的工艺性(冲压性能)2.改进零件的部分外形,和加强筋分布。
3.用FASTBLANK展料,并排样,选出最佳排样方案。
4.进行相关运算,得出相关数据。
描绘出大体轮廓。
5.利用上面所得数据,使用UG画出模具3维图(数模)。
6.利用上述数模讨论具体零件工艺和相关方案。
7.利用 AUTOCAD或CAXA绘制模具相关部件2维图。
8.写课题说明书。
冲压工艺过程的优劣,决定了冲压件制造技术的合理性、冲压件的质量和产品成本。
因此必须对冲压件进行详尽的工艺分析,分析冲压件的结构、性能及加工难易程度,确定科学的、合理的工序方案。
并在保证产品的设计要求、满足使用条件的情况下尽量减少工序,采用适宜的材料,尽量节约用料,选择先进且合理的加工技术,力求生产工艺过程简单易行,以降低生产成本,提高经济效益。
模具CAE技术就是在设计制造模具之前,在计算机上模拟出冲压件在模具中成形的真实过程,向用户告知模具结构设计、工艺条件状况是否合理,并最终为用户提供出最佳的模具设计工艺方案,可靠性达到80%以上。
从而缩短模具设计与制造周期2/5(对于复杂模具而言),并提高模具质量和产品合格率,进而可大幅度降低制造成本,增强产品的市场竞争力。
国内模具与国外模具的差距当前,我国工业生产的特点是产品品种多、更新快和市场竞争激烈。
在这种情况下,用户对模具制造的要求是“交货期短”、“精度高”、“质量好”、“价格低”。
而供需两旺是近几年来我国模具市场的总体表现,2004年仍旧是这个格局。
由于汽车、机电等工业的发展增幅回落,再加上原材料涨价,能源紧张,电力供应不足,资金周转不畅和运费增加,所以2004年模具市场在供需两旺的情况下,发展增幅也有所回落。
2005年相比,预计要回落5个百分点以上。
在欧美,CAD/CAE/CAM已成为模具企业普遍采用的技术。
在CAD方面,目前3D设计也达到了70%~89%。
澳大利亚3D设计已达到60%,而我国只是刚刚起步。
CAE技术在欧美应用逐渐成熟。
在冲模设计中应用CAE软件,模拟金属变形过程,分析应力应变的分布,预测破裂、起皱和回弹等缺陷,我国只有少部分企业开始CAE技术的应用。
DL图(冲压工艺过程图)设计的过程中,在冲压工艺分析、冲压方向的确定和工序划分方面我国与国外水平接近。
但在工艺补充面的设计和产品数模的工艺处理方面还存在着较大的差距,如过拉延部分的设计,回弹值的处理等方面国外具有丰富的经验,特别是在高精度轿车零件的工艺设计方面与国外相比仍存在着很大的差距。
高速切削是以高切削速度、高进给速度和高加工质量为主要特征的加工技术。
在国外已是比较成熟的技术,型面加工精度≤0.05mm,不需要研合间隙。
修边模刃口间隙由机加工保证;钳装不需要研配间隙,加工后可直接装配合模。
而国内的模具钳工工作量仍较大。
国内的加工机床性能基本与国外设备相当,但在NC技术参数方面,走刀路径、方式及技术的设计方面仍存在着差距。
另外在模具制造周期、质量方面和标准化程度方面也存在着较大的差距。
第二章冲压工艺过程设计冲压工艺过程的优劣,决定了冲压件制造技术的合理性、冲压件的质量和产品成本。
因此必须对冲压件进行详尽的工艺分析,分析冲压件的结构、性能及加工难易程度,确定科学的、合理的工序方案。
并在保证产品的设计要求、满足使用条件的情况下尽量减少工序,采用适宜的材料,尽量节约用料,选择先进且合理的加工技术,力求生产工艺过程简单易行,以降低生产成本,提高经济效益。
模具CAE技术就是在设计制造模具之前,在计算机上模拟出冲压件在模具中成形的真实过程,向用户告知模具结构设计、工艺条件状况是否合理,并最终为用户提供出最佳的模具设计工艺方案,可靠性达到80%以上。
从而缩短模具设计与制造周期2/5(对于复杂模具而言),并提高模具质量和产品合格率,进而可大幅度降低制造成本,增强产品的市场竞争力。
随着现代生产制造的需要,新产品开发设计、制造的质量和周期已成为企业在市场经济中能够生存发展的重要决定性因素之一。
计算机辅助设计(CAD)及制造(CAM)技术的推广应用,不仅将产品开发的设计者们从繁重的手工制图方式中解脱出来,同时,对加工制造业而言应该是一次巨大的革命性飞跃。
然而,在并行工程CE (ConcurrentEngineering)的概念提出和应用前,产品的CAD /CAM /CAE/CAPP由于分属不同部门的工作内容,产品的设计、制造、分析是在自上而下的串行设计中完成的,很显然,针对并行设计,前者在整个设计过程中受到不能及时更新的约束,很难做到产品开发制造集成同步实现,增加了开发周期和生产成本。
公司完成的“国家863/CIMS主题”重大应用项目并行工程,通过在新产品开发CAD/CAM/CAE过程中的实施,体现了良好的应用前景。