司机控制器S640U-B CC[1].005型使用维护说明书V2
[世界五百强机密文件]TKS9型司控器说明书
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TKS9型司机控制器使用说明书1. 概述1.1 用途：TKS9型司机控制器是一种新型无级调速司机控制器，适用DF4D、DF7、DF4B、DF4C 、DF12等机车车型。
1.2 结构特点：该司机控制器，体积小、重量轻、操作灵活、可靠性高、寿命长触头采用消化吸收德国先进技术的触头模块。
触头容量大，Ith=10A，速动型、密封结构、外壳透明、可观察内部的工作状态。
设两个CA－20型插座与外电路相连接。
1.3 适用标准： TB/T 1333 机车电器基本技术条件TB/T 1391 机车司机控制器基本技术条件2．外形及安装尺寸：见后附简图3．操作及使用：该司机控制器的面板上有主手柄、换向手柄、面板锁三种可操作机构。
3.1 主手柄有：0、1、降、保、升五位，其中“降”位和“升”位对于“保”位是自复的。
3.2 换向手柄有：前制、前牵、0、后牵、后制五位。
3.3”两种符号，分别表示锁的开启和锁闭。
（可参看后附简图）在使用时先打开面板锁，由换向手柄选定行车方向和工况，再操作主手柄来控制机车的行驶速度。
主手柄的非“0”位锁住换向手柄（即：在行车过程中，如需改变机车的行车方向和工况时，必须将主手柄放回“0”位后，才可进行换向手柄操作）。
换向手柄“0”位锁定主手柄的“0”位；面板锁锁定换向手柄的“0”位，从而锁定司机控制器。
在进行他端行车之前，必须锁定本端的面板锁，方可到另一端去操作行车。
4．维护及检修4.1 检修时如司机控制器无故障，可在司机控制器的各个转动部位加少许润滑油、在齿轮啮合处加少许润滑脂即可。
4.2 如果司机控制器有故障，可按下列顺序检查；4.2.1 检查司机控制器的所有紧固件是否松动。
西安开天铁路牵引电器有限公司第1页共7页4.2.2 触头动作与闭合表是否符合。
4.2.3 内部接线是否正确。
4.2.4 插座的焊接线是否脱落，（后附该司机控制器的内部接线图和触头闭合表）4.2.5 如确定接线和焊接无误，应对每一个触头进行通断测试，若触头烧损、接触不良，请更换相应的触头（更换时请注意触头滚轮的安装方向）。
多功能机械辅助系统安装维护与配件手册说明书
For other service manuals visit our website at:/service_manuals.aspDORNER MFG. CORP .INSIDE THE USA OUTSIDE THE USA P .O. Box 20 • 975 Cottonwood Ave.TEL: 1-800-397-8664TEL: 262-367-7600Hartland, WI 53029-0020 USA FAX: 1-800-369-2440FAX: 262-367-5827851-260 Rev. J2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load60 Hz GearmotorsInstallation Maintenance & Parts ManualDorner Mfg. Corp.2851-260 Rev. J2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors Table of ContentsIntroduction......................................................................... 2Warnings − General Safety ................................................. 3Product Description............................................................. 4Specifications...................................................................... 4Installation........................................................................... 7Required Tools................................................................. 7Mounting.......................................................................... 7Preventive Maintenance and Adjustment.......................... 10Required Tools............................................................... 10Timing Belt Tensioning. (10)Timing Belt Replacement .............................................. 10Drive or Driven Pulley Replacement ............................ 11Gearmotor Replacement ................................................ 11Service Parts....................................................................... 142100, 2200, 4100, 6200 Series and MPB SeriesLight Load Bottom Mount Drive Package .................... 144100 Series Adapter Package ........................................ 15Gearmotors..................................................................... 15Return Policy. (16)IntroductionUpon receipt of shipment:•Compare shipment with packing slip. Contact factory regarding discrepancies.•Inspect packages for shipping damage. Contact carrier regarding damage.•Accessories may be shipped loose. See accessory instruc-tions for installation.Dorner 2100 Series conveyors are covered by the following patent numbers: 5131529, 5174435, and corresponding patents and patent applications in other countries.Dorner 2200 and MPB Series conveyors are covered by patent number 5174435 and corresponding patents and patent applications in other countries.Dorner 4100 Series conveyors are covered by patent number 3923148 and corresponding patents and patent applications in other countries.Dorner 6200 Series conveyors are covered by patent number 6685009, 5174435, 6109427 and corresponding patents and patent applications in other countries.Dorner’s Limited Warranty applies.Dorner reserves the right to make changes at any time without notice or obligation.Dorner has convenient, pre −configured kits of Key Service Parts for all conveyor products. These time saving kits are easy to order, designed for fast installation, and guarantee you will have what you need when you need it. Key Parts and Kits are marked in the Service Parts section of this manual with the Performance Parts Kits logo .IMPORTANTSome illustrations may show guardsremoved. Do NOT operate equipment without guards.851-260 Rev. J3Dorner Mfg. Corp.2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors Warnings − General SafetyA WARNINGThe safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards.Climbing, sitting, walking or riding onconveyor will cause severe injury. KEEP OFFCONVEYORS.DO NOT OPERATE CONVEYORS IN AN EXPLOSIVE ENVIRONMENT.Hazardous voltage will cause severe injury ordeath. LOCK OUT POWER BEFORE WIRING.A WARNINGGearmotors may be HOT.DO NOT TOUCH Gearmotors.A WARNINGExposed moving parts can cause severe injury. LOCK OUT POWER before removingguards or performing maintenance.A WARNINGDorner cannot control the physicalinstallation and application of conveyors. Taking protective measures is the responsibility of the user.When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system, CHECK FOR POTENTIAL PINCH POINTS and other mechanical hazards before system startup.A WARNINGMPB Series Conveyors are not reversible. Reversing creates pinch points which can cause severe injury.DO NOT REVERSE MPB SERIES CONVEYORS.Dorner Mfg. Corp.4851-260 Rev. J2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors Product DescriptionRefer to Figure 1 for typical components.Figure 1SpecificationsGearmotor Mounting Package Models:Example:* See “Ordering and Specifications” Catalog for details.A ConveyorB Mounting BracketC GearmotorD Belt TensionerE CoverF Timing BeltG Drive Pulley HDrivenPulleyABCDEFGH Single PhaseDC Variable Speed Output Power 0.03 hp (0.025 kw)0.06 hp (0.04 kw)Input Voltage 115 Volts A.C.130 Volts D.C.Input Frequency 60 Hz N/AFull Load Amperes 0.49 Amperes 0.48 Amperes Gearmotor Ratios15:1 and 36:118:1 and 60:1851-260 Rev. J5Dorner Mfg. Corp.2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors SpecificationsTable 2: Belt Speeds for Light Load Fixed Speed Parallel Shaft 60 Hz Gearmotors on 2100, 2200 Gang Drive, 4100 and 6200 Series Conveyors* 115V , 1 phase, non −reversingTable 3: Belt Speeds for Light Load Fixed Speed Parallel Shaft 60 Hz Gearmotors on 2200 Series Conveyors (Excluding Gang Drive)* 115V , 1 phase, non −reversingTable 4: Belt Speeds for Standard Load Fixed Speed Parallel Shaft 60 Hz Gearmotors on MPD Series Conveyors* 115V , 1 phase, non −reversingTable 5: Belt Speeds for Light Load Variable Speed Parallel Shaft DC Gearmotors on 2100, 4100 and 6200 Series Conveyors* 130VDCGearmotors *Belt Speed Drive Pulley Driven Pulley Part Number Gear RatioRPM In-lb N-m Ft/min M/min 62M036PL4FN 36:14236 4.18 2.4223262M036PL4FN 36:14236 4.112 3.7323262M036PL4FN 36:14236 4.117 5.2322262M036PL4FN 36:14236 4.1247.3442262M015PL4FN 15:110015 1.7298.8323262M015PL4FN15:1100151.74112.53222Gearmotors *Belt Speed DrivePulley Driven Pulley Part Number Gear RatioRPM In-lb N-m Ft/min M/min 62M036P L 4FN 36:14236 4.1 134.0283262M036PL4FN 36:14236 4.115 4.6282862M036PL4FN 36:14236 4.121 6.4322262M036PL4FN 36:14236 4.1298.8442262M015PL4FN 15:110015 1.73510.7282862M015PL4FN15:1100151.75516.84428Gearmotors *Belt Speed Drive Pulley Driven Pulley Part Number Gear RatioRPM In-lb N-m Ft/min M/min 62M036PL4FN 36:14236 4.1257.5283262M036PL4FN 36:14236 4.1288.6282862M036PL4FN 36:14236 4.14513.6442862M036PL4FN36:142364.15717.34422Gearmotors *Belt Speed Drive Pulley Driven Pulley Part Number Gear RatioRPM In-lb N-m Ft/min M/min 62M060PLD3DEN 60:142657.4 1.0−8.2.3−2.5223262M060PLD3DEN 60:142657.4 1.4−12.4−3.6323262M018PLD3DEN 18:113921 2.4 4.8−40 1.5−12323262M018PLD3DEN18:1139212.47−582.1−183222Dorner Mfg. Corp.6851-260 Rev. J2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors SpecificationsTable 6: Belt Speeds for Standard Load Variable Speed Parallel Shaft DC Gearmotors on 2200 Series Conveyors (Excluding Gang Drive)Table 7: Belt Speeds for Standard Load Variable Speed Parallel Shaft DC Gearmotors on MPB Series Conveyors* 130VDCGearmotors *Belt Speed Drive Pulley Driven Pulley Part Number Gear RatioRPM In-lb N-m Ft/min M/min 62M060PLD3DEN 60:142657.4 1.8−14.5−4.5282862M060PLD3DEN 60:142657.4 2.8−23.8−7442862M018PLD3DEN 18:113921 2.46−49 1.8−15282862M018PLD3DEN18:1139212.49−772.8−234428Gearmotors *Belt Speed Drive Pulley Driven Pulley Part Number Gear RatioRPM In-lb N-m Ft/min M/min 62M060PLD3DEN 60:142657.4 2.3−19.7−5.9223262M060PLD3DEN 60:142657.4 3.4−281−8.6282862M060PLD3DEN 60:142657.4 5.3−44 1.6−13442862M018PLD3DEN 18:113921 2.411−94 3.5−28282862M018PLD3DEN18:1139212.416−1485−454428NOTEFor belt speed other than those listed, contact factory for details.851-260 Rev. J7Dorner Mfg. Corp.2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors InstallationRequired Tools•Hex key wrenches: 2.5 mm, 3 mm & 5 mm •Torque wrenchInstallation Component List:Mounting1.Typical components (Figure 2)Figure 22.Locate drive output shaft (Figure 3,item P) and remove two screws (Q).Figure 33.For your reference, the following five figures show the attachment area of complete mounting packages for the various conveyor series.2200 Series Figure 4I Bottom Mount Assembly J Driven Pulley K CoverL M4 Socket Head Screws (4x)M Timing Belt N KeyOM6 Socket Head Screws (2x)A WARNINGExposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance.A WARNINGMPB Series Conveyors are not reversible. Reversing creates pinch points which can cause severe injury. DO NOT REVERSE MPB SERIES CONVEYORS.NOTE6200 conveyor shown, other Series similar.NKMJLOIQPDorner Mfg. Corp.8851-260 Rev. J2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors Installation6200 Series Figure54100 SeriesFigure 62100 SeriesFigure 7MPB Series Figure84.Attach mount assembly (Figure 9,item I) with screws (O). Tighten screws to 80 in-lb (9 Nm).Figure95.Install key (Figure 10,item N).Figure 10A WARNINGDrive shaft keyway may be sharp.HANDLE WITH CARE.OIUNJRM851-260 Rev. J9Dorner Mfg. Corp.2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors Installation6.Wrap timing belt (M) around driven pulley (J) and drive pulley (R). Install driven pulley (J) onto conveyor shaft.7.Remove cam bearing and spacer (Figure 9,item U). Place the cam bearing and spacer (Figure 11,item U) next to the driven pulley (J). Ensure the flanges of the driven pulley are aligned with the cam bearing. Tighten driven pulley set screws (T). This will allow for proper belt alignment while conveyor is in use. Replace cam bearing and spacer (U).Figure 118.Depending on direction of conveyor belt travel (1 or 2 of Figure 12), position timing belt tensioner (U) as shown. Tension timing belt to obtain 1/8” (3 mm) deflection for 1 lb (456 grams) of force at timing belt mid-point (V). Tighten tensioner screw to 106 in-lb (12 Nm).Figure 129.Install cover (Figure 13,item K) with four (4) screws (L). Tighten to 35 in-lb (4 Nm).Figure 13JT2VU1VUKLLDorner Mfg. Corp.10851-260 Rev. J2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors Preventive Maintenance and AdjustmentRequired Tools•Hex key wrenches: 2.5 mm, 3 mm, 5 mm •Straight edge•Screwdriver (for terminal box screws)•Torque wrenchTiming Belt Tensioning1.Remove four (4) screws (Figure 14,item L) and remove cover (K).Figure 142.Loosen tensioner (Figure 15,item U).Figure 15 3.Depending on direction of conveyor belt travel (1 or 2 of Figure 16), position timing belt tensioner (U) as shown. Tension timing belt to obtain 1/8” (3 mm) deflection for 1 lb (456 grams) of force at timing belt mid-point (V). Tighten tensioner screw to 106 in-lb (12 Nm).Figure 164.Install cover (Figure 14,item K) with four (4) screws (L). Tighten screws to 35 in-lb (4 Nm).Timing Belt Replacement1.Remove four (4) screws (Figure 14,item L) and remove cover (K).2.Loosen tensioner (Figure 15,item U).3.Remove timing belt (Figure 17,item M).Figure 17A WARNINGExposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance.KLLUA WARNINGExposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance.2VU1VUTM851-260 Rev. J11Dorner Mfg. Corp.2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors Preventive Maintenance and Adjustment4.Install new timing belt.5.Depending on direction of conveyor belt travel (Figure 16,item 1 or 2), position timing belt tensioner (U) as shown. Tension timing belt to obtain 1/8” (3 mm) deflection for 1 lb (456 grams) of force at timing belt mid-point (V). Tighten tensioner screw to 106 in-lb (12 Nm).6.Install cover (Figure 14,item K) with four screws (L). Tighten screws to 4 Nm.Drive or Driven Pulley Replacement1.Complete steps 1 through 3 of “Timing Belt Replacement” section on page 10.2.Loosen set screws and remove drive or driven pulley.Figure 183.Complete steps 6 through 9 of “Installation” section on page 9.Gearmotor Replacement1.For single phase motor, unplug power cord from outlet.2.For DC variable speed motor, unplug motor cord atdisconnect (Figure 19,item W).Figure 193.Remove four screws (Figure 14,item L) and remove cover (K).4.Loosen tensioner (Figure 15,item U).5.Remove timing belt (Figure 17,item M).NOTEIf timing belt does not slide over pulley flange, loosen driven pulley set screws (Figure 17,item T) and remove pulley with belt. For re-installation, see steps 6 through 9 on page 9.A WARNINGExposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance.NOTEIf drive pulley (Figure 18,item R) is replaced, wrap timing belt (M) around drive pulley and complete step 3.RMA WARNINGExposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance.Hazardous voltage will cause severe injury or death. LOCK OUT POWER BEFORE WIRING.NOTEIf timing belt does not slide over pulley flange, loosen driven pulley set screws (Figure 20,item T) and remove pulley with belt (M). For re-installation, see steps 6 through 9 on page 9.Dorner Mfg. Corp.12851-260 Rev. J2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors Preventive Maintenance and AdjustmentFigure 206.Loosen two (2) set screws (Figure 21,item T). Remove drive pulley (R).Figure 217.Remove four screws (Figure 22,item X) and detach gearmotor.Figure 228.Mount new gearmotor with four screws (X). Tighten to 45 in-lb (5 Nm).9.Replace drive pulley (Figure 21,item R) and tighten setscrews (T).plete steps 6 through 9 of “Installation” section onpage 9.11.Replace wiring:•For a single phase motor, reverse step 1 on page 11.•For DC variable speed motor, reverse step 2 on page 11.TMRTXNotes2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors851-260 Rev. J13Dorner Mfg. Corp.Dorner Mfg. Corp.14851-260 Rev. J2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors Service Parts2100, 2200, 4100, 6200 Series and MPB Series Light Load Bottom Mount Drive PackageNOTEFor replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.Item Part Number Description1202390M Nut, Cam Follower2450027M Drive Spacer (2100 − Cleated Belt andall 6200)450377MDrive Spacer (2100, 2200 and MPB − Flat Belt and all 4100)3450047M Cover Mounting Bracket (Flat Belt)450375MCover Mounting Bracket (Cleated Belt and MPB)4200376M Drive Guard (Flat Belt)450376M Drive Guard (Cleated Belt and MPB)5450046M Light Duty Motor Mount Plate − Short (Flat Belt, except MPB)450026MLight Duty Motor Mount Plate (Cleated Belt and MPB)6450445Spacer 7802−046Bearing8807−226Snap −out Plastic Plug9807−952Groove Pin (Used with Item 2 Only)10920545MSocket Head Screw M5x45mm − 15:1 Gearhead (Fixed Speed Gearmotor Only)920555MSocket Head Screw M5x55mm − 36:1 Gearhead (Fixed Speed Gearmotor Only)920416MSocket Head Cap Screw M4x16mm(Variable Speed Gearmotor Only)11980422M Square Key .4mm x 22mm (Fixed Speed Gearmotor)912−084Square Key .125” x .75” (Variable Speed Gearmotor)12920406M Socket Head Screw M4 x 6mm 13920408M Socket Head Screw M4 x 8mm 14920625M Socket Head Screw M6 x 25mm (2100)920622M Socket Head Screw M6 x 22mm (2200 Cleated Belt)920618M Socket Head Screw M6 x 18mm (4100)920630MSocket Head Screw M6 x 30mm (2200 Flat Belt and all 6200)15920840M Socket Head Screw M8 x 40mm 16980422M Square Key 4mm x 22mm 912−084Square Key .125” x .75” (1” Wide Conveyor − 4100 Only)17814-105Timing Belt, 15mm W x 460mm L 814-065Timing Belt, 15mm W x 475mm L 814-101Timing Belt, 15mm W x 500mm L 814-108Timing Belt, 15mm W x 520mm L 18450366MP Driven Pulley, 22Tooth, 12mm bore 450367MP Driven Pulley, 28Tooth, 12mm bore 450368MPDriven Pulley,32Tooth, 12mm boreItem Part Number Description851-260 Rev. J15Dorner Mfg. Corp.2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors Service Parts4100 Series Adapter PackageGearmotors19450384MP Drive Pulley, 22T ooth, 10mm bore 450385MP Drive Pulley, 28T ooth, 10mm bore 450386MP Drive Pulley, 32T ooth, 10mm bore 450387MP Drive Pulley, 44T ooth, 10mm bore 450556P Drive Pulley, 22T ooth, 0.5” bore 450556P Drive Pulley, 28T ooth, 0.5” bore 450556P Drive Pulley, 32T ooth, 0.5” bore 450556PDrive Pulley, 44T ooth, 0.5” boreItem Part No.Part Description1609486Mounting Block 1” (25mm)609487Mounting Block 2” (51mm)609488Mounting Block 3” (76mm)609479Mounting Block 4” (102mm)609480Mounting Block 5” (127mm)609481Mounting Block 6” (152mm)609482Mounting Block 7” (178mm)609483Mounting Block 8” (203mm)609484Mounting Block 10” (254mm)609485Mounting Block 12” (305mm)2613602P Bolt & Flat Washer Assembly 3450374Drive Adapter Plate 4910−126Hex Nut with Lock Washer 5930612MFlat Head Screw M6 x 12mmItem Part NumberDescriptionItem Part No. Part Description162M036PL411FN Gearmotor, 0.03 hp, 115 Volts, 42RPM, 60 Hz, 1-Phase, 36:162M015PL411FNGearmotor, 0.03 hp, 115 Volts, 100 RPM, 60 Hz, 1-Phase, 15:162M060PLD3DEN Gearmotor, 0.06 hp, 130 Volts, 42 RPM, DC, 60:162M018PLD3DEN Gearmotor, 0.06 hp, 130 Volts, 139 RPM, DC, 18:12980422M Key, 4mm x 22mm, 10mm Bore 912−052Key, 1/8” x 5/8”, 1/2” Bore851-260 Rev. J Printed in U.S.A.Dorner Mfg. Corp. reserves the right to change or discontinue products without notice. Allproducts and services are covered inaccordance with our standard warranty. All rights reserved. © Dorner Mfg. Corp. 2006DORNER MFG. CORP.975 Cottonwood Ave., PO Box 20 Hartland, WI 53029-0020 USAUSATEL 1-800-397-8664 (USA)FAX 1-800-369-2440 (USA)Internet: Outside the USA:TEL 1-262-367-7600FAX 1-262-367-5827Return PolicyReturns must have prior written factory authorization or they will not be accepted. Items that are returned to Dornerwithout authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following information ready for the Dorner factory representative or your local distributor:1. Name and address of customer.2. Dorner part number(s) of item(s) being returned.3. Reason for return.4. Customer's original order number used when ordering the item(s).5. Dorner or distributor invoice number.A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization number for reference.There will be a return charge on all new undamaged items returned for credit where Dorner was not at fault. Dorner is not responsible for return freight on such items.Conveyors and conveyor accessories Standard catalog conveyors 30%MPB Series, cleated and specialty belt conveyors 50%7400 & 7600 Series conveyors non-returnable items Engineered special products case by case Drives and accessories 30%Sanitary stand supports non-returnable items PartsStandard stock parts30%MPB, cleated and specialty beltsnon-returnable itemsReturns will not be accepted after 60 days from original invoice date.The return charge covers inspection, cleaning, disassembly, disposal and reissuing of components to inventory. If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit (if any) is issued only after return and evaluation is complete.Dorner has representatives throughout the world. Contact Dorner for the name of your local representative. Our Technical Sales, Catalog Sales and Service Teams will gladly help with your questions on Dorner products.For a copy of Dorner's Warranty, contact factory, distributor, service center or visit our website at .For replacement parts, contact an authorized Dorner Service Center or the factory.。
NFS-640操作手册(DOC)
火灾报警控制器NFS－640操作手册目录第一章简介 (4)1.1 产品描述 (4)1.2 操作特征 (4)第二章控制器的使用 (5)2.1 简介 (5)2.2 系统状态指示LED灯 (5)2.3 控制键 (6)2.3.1 确认/滚动显示 (6)2.3.2 信号消音 (6)2.3.3 火警演习 (7)2.3.4 系统复位 (7)2.3.5 灯检 (7)2.4 编程键盘 (7)第三章控制器操作 (9)3.1 概述 (9)3.2 正常操作模式 (9)3.3 火警操作模式 (10)3.3.1 控制器怎样显示火警 (10)3.3.2 响应火警 (10)3.3.3 火警类型编码 (11)3.4 系统故障操作模式 (12)3.4.1 系统故障的显示 (12)3.4.2 响应系统故障 (12)3.5 预警操作模式 (13)3.5.1 控制器的显示 (13)3.5.2 响应预警 (13)3.5.3 预警类型编码 (14)3.6 隔离点操作模式 (14)3.7 非火警操作模式 (14)3.7.1 非火警点用途 (14)3.7.2 激活的火灾控制的显示（Fire Control 类型码） (15)3.7.3 激活的非火灾点的显示 (15)3.8 激活的故障监视操作模式 (15)3.8.1 激活的故障监视的显示 (15)3.8.2 响应激活的故障监视 (16)3.9 输出线路故障操作模式 (16)3.9.1 概述 (16)3.9.2 NAC故障的显示 (17)3.9.3 多线制线路故障的显示 (18)3.9.4 控制/继电器故障的显示 (18)3.10 专用系统定时器的操作 (19)3.10.1 什么是系统定时器？ (19)3.10.2 查看系统定时器选项 (19)3.10.3 系统定时器 (19)3.10.4 消音抑制定时器 (20)3.11 水流指示器线路的操作 (20)第四章读状态操作 (21)4.1 简介 (21)4.1.1 进入读状态 (21)4.1.2 查看和打印读状态 (21)4.2 查看器件、分区和系统设置 (22)4.2.1 概述 (22)4.2.2 显示已安装的器件总数 (22)4.2.3 显示点或分区 (22)4.2.4 电池的状态 (28)4.2.5 查看事件和火警的历史记录 (28)4.2.6 打印点、事件和火警历史 (29)4.2.7 查看和打印隐藏事件及火警历史 (30)附录A：特殊区操作 (32)概述 (32)释放区(R0-R9) (32)释放区用途 (32)查看释放区选项 (32)释放区的工作过程 (33)时间、日期和假期功能 (35)概述 (35)查看时间控制选项 (35)查看假期功能选项 (35)时间控制和假期功能 (36)附录B：智能探测器功能 (37)1第一章简介1.1产品描述NFS-640是模块化的智能火灾报警控制器（FACP），它具有广泛的适应性，能满足大多数应用。
SS9机车司机室规范化电器使用维修说明书概要
SS9干线电力机车司机室规范化沙尔特宝电器使用维修说明书目录1、SS9G 干线电力机车西安沙尔特宝电器产品配套表 (2)2、S640M 司机控制器使用维修说明书 (3)3、S650M 辅助控制器使用维修说明书 (8)4、S660M 电空制动器使用维修说明书 (12)5、S460L、S470L 扳钮开关组使用维修说明书 (16)6、S293S4脚踏开关使用维修说明书 (19)SS9G 干线电力机车西安沙尔特宝电器产品配套表序号产品名称型号(图号数量备注1 I端司机控制器 S640M1(XS7411 12 II端司机控制器 S640M2(XS7411 1夜间档位标识24VDC, 圆形连接器插座(TL02-20ZY 详见“技通(03-03-10”3 I端辅助控制器 S650M1(XS7511 14 II端辅助控制器 S650M2(XS7511 1夜间档位标识24VDC, 圆形连接器插座(TL02-20ZY 详见“技通(03-03-10”5 I端电空制动器 S660M1(XS7611 16 II端电空制动器 S660M2(XS7611 1夜间档位标识24VDC, 圆形连接器插座(TL02-20ZY 详见“技通(03-03-10”7 I端十二位扳钮开关组S460L1(XS3337 18 II端十二位扳钮开关组S460L2(XS3337 1圆形连接器插座(TL02-20ZY 插头(TL02-20TY配线详见“技通(03-03-12” “技通(03-04-15”9 I端三位扳钮开关组S470L1(S3338 110 II端三位扳钮开关组S470L2(XS3338 1圆形连接器插座(TL02-10ZY 插头(TL02-10TY配线详见“技通(03-03-12” “技通(03-04-03”11 脚踏开关 S293 S4(XS3749 4圆形连接器插座(Y2M-2ZJ 插头(Y2M-2TKS640M 司机控制器使用维修说明书一、外形结构:1、 S640M司机控制器外形和结构图见图1;几点说明如下:a、控制手柄设有“-”位及“牵引” 、“制动”两个区域,手柄在牵引“-”位、制动“18” 位及牵引“-”位有定位,其余档位无级调节。
PST640系列技术说明书
·声 明·
声
动化技术的国内领先者。
明
恭喜您购买了国电南京自动化股份有限公司的数字式保护及自动化产品—数字保护及自
所有国电南京自动化股份有限公司的 PS 系列数字式保护及自动化产品符合严格的技术规 范和 ISO9001 产品质量标准，经得起恶劣的现场工作环境的考验。拥有丰富的数字式保护及 自动化设备的开发经验、对用户常年 24 小时的技术支持，您尽可以信赖国电南京自动化股份 有限公司的产品。 PS 系列产品采用完全汉化的显示技术， 人机界面友好， 使您免除查找说明书操作的烦恼。 每款产品均配置了基于 PC 机调试界面的接口，结合本公司提供的 Psview 调试软件包，大大 改善了现场调试手段。 PS 640 系列产品采用防水、防尘、抗振动设计，适合安装于开关柜等环境条件较为恶劣 的现场运行。机箱面板采用先进的工业美学设计，使用方便，倍感亲切。 通过尽心的研究和设计，PS 640 系列数字式保护及自动化产品具有如下特点： ◆ 大资源、高起点
● ●
摩托罗拉 32 位单片机技术，使产品的稳定性和运算速度得到保证 保护采用 14 位的 A/D 转换器、可选配的专用测量模块其 A/D 转换精度更 是高达 24 位，各项测量指标轻松达到
●
配置以大容量的 RAM 和 Flash Memoryห้องสมุดไป่ตู้可记录 8 至 50 个录波报告，记录 的事件数不少于 40 次。
PST 640 系列 数字式变压器保护装置
技术说明书 使用说明书
编写 王胜 王家华 审核 马文龙 批准 郭效军
V1.52
国电南京自动化股份有限公司
2003 年 11 月
* 本公司保留对此说明书修改的权利，请注意最新版本资料 * 由国电南自技术部监制
司机控制器TKS31型和电空制动控制器的检测维修讲解
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TKS31型司机控制器的作用、结构、工作原理、检修和试验。
1 检修与维护方法 1.1 发光装置更换方法
司机控制器发光装置应发光均匀，无闪烁或不发光现象。如确有 发光不均匀或不发光者， 更换控制侧发光片或换向侧发光片组件，更换时,按以下方法进行： 准备工作 拆卸部分工具：长十字螺丝刀、一字螺丝刀、斜口钳、电烙铁、 热风枪； 材料： 焊锡丝、Φ4 绝缘热缩套管、尼龙扎带。 更换方法(控制侧) a) 去掉司机控制器换向手柄、面板； b) 用斜口钳剪掉图 6 或图 7 中所标记的用于固定发光片接线的尼 龙扎带；
4、充气及消除按扭：该按钮是在开车前或运行中，为检查列车管折角塞门是 否开通而设置的。
5、紧急停车按钮：紧急停车按钮设在副司机操纵台仪表架上，当副司机发现 有危及行车及人身安全的情况，又来不及通告司机时，可直接按下紧急停车 按钮，使停车中间继电器得电，从而使电动放风阀动作，产生紧急制动停车。
Page 4
TKS31型司机控制器的作用、结构、工作原理、检修和试验。
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TKS31型司机控制器的作用、结构、工作原理、检修和试验。 3、TKS31型司机控制器的工作原理：
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TKS31型司机控制器的作用、结构、工作原理、检修和试验。 司控器的机械联锁：
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TKS31型司机控制器的作用、结构、工作原理、检修和试验。 司控器的电位器调节：
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TKS31型司机控制器的作用、结构、工作原理、检修和试验。
四、司机室的检查与维修步骤、方法。
司机室的检查：各设备、仪器、显示器均无异常；各个 接线端子、端子排等配线无异常。确认各开关动作流畅、 灵活。
五、安全作业与环境保护。
SMC6400B使用手册200942710010534[1]
本手册版权归深圳市雷泰控制技术有限公司所有，未经雷泰 公司书面许可，任何人不得翻印、翻译和抄袭本手册中的任何内 容。 本手册中的信息资料仅供参考。 由于改进设计和功能等原因， 雷泰公司保留对本资料的最终解释权。内容如有更改，恕不另行 通知。
调试机器要注意安全！用户必须在机器中设计有效的安全保护装置，在 软件中加入出错处理程序。否则所造成的损失，雷泰公司没有义务或责任对 此负责。
SC400控制系统用户说明书
Version 1.4
深圳 市雷泰 控制技 术有 限公司
S HE NZ HE N LE AD TE CH C ON TR OL T EC HN OL OG Y CO ., L TD
-1-
©Copyright 2007 Leadtech Control Technology Co.,Ltd. All Rig h ts Re se r ve d . 版 权 说 明2 1.3 1.4 第二章 2.1
录
概述................................................................................................................................ - 1 产品概述......................................................................................................................... - 1 技术特性..................................................................................................
FESTO MS 系列维护设备说明书
Anschlussplatte mit Gewinde G
Internet: /catalogue/...
Beschreibung
Einzelgeräte Membran-Lufttrockner MS-LDM1
Pneumatischer Anschluss
Steck
Beschreibung
Pneumatischer Anschluss
Steck
Innengewinde
anschluss
G
Anschlussplatte mit Gewinde G
Internet: /catalogue/...
Beschreibung
Einzelgeräte Filter-Regelventile MS-LFR
Datenblatt
10
13
20
Datenblatt
23
23
Internet: /catalogue/...
31
34
Hinweis Internet: /catalogue/...
Allgemeine Technische Daten Normalnenndurchfluss qnN [l/min]
Betriebs- und Umweltbedingungen – MSB4/6
Internet: /catalogue/...
Gewichte [g] Werkstoffe zusätzliche Werkstoffangaben – Produkte für Batterieproduktion
Bestellangaben – MSB4/6 Druckregelbereich 0,5 ... 7 bar, Manometer mit Außenskala in MPa Druckregelbereich 0,5 ... 12 bar, Manometer mit Außenskala in bar und Innenskala in psi
黑鹰自动车辆维修工具指南说明书
Operating Instructions & Parts ManualSFA Companies10939 N. Pomona Ave. Kansas City, MO 64153******************************Magic Lift TMHydraulicService JacksModel Capacity BH6057 5 Ton TonSPECIFICATIONSSAFETY and GENERAL INFORMATIONSave these instructions. For your safety, read, understand, and follow the information provided with and on this jack before using. The owner and operator of this equipment shall have an understanding of this jack and safe operating procedures before attempting to use. The owner and operator shall be aware that use and repair of this product may require special skills and knowledge. Instructions and safety information shall be conveyed in the operator's native language before use of this jack is authorized. If any doubt exists as to the safe and proper use of this jack, remove from service immediately.Inspect before each use. Do not use if broken, bent, cracked or damaged parts are noted. Any jack that appears damaged in any way, or operates abnormally shall be removed from service immediately. If the jack has been or suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it), immediately discontinue use until jack has been checked by a factory authorized service center (contact distributor or manufacturer for list of authorized service centers). It is recommended that an annual inspection be done by qualified personnel. Labels and Operator's Manuals are available from manufacturer.PRODUCT DESCRIPTIONThis Hydraulic Service Jack is designed to lift, but not support, one end of a vehicle. Immediately after lifting, loads must be supported by an identical pair of appropriately rated jack stands. This MagicLift™ service jack has a unique feature that provides fast, no load lifts to the jacking point, at which time it lifts in approximately 3/4" ~ 2" increments.WARNING : NEVER use hydraulic jack as stand-alone device. After lifting, immediately support the liftedvehicle with an identical pair of appropriately rated jack stands.Figure 1 - Model BH6057 & BH6107 ComponentsPREPARATIONAssemblyInsert handle into the handle sleeve. Tighten the bolt on handle sleeve to prevent accidental removal of handle while in use.Before Use1. Verify that the product and application are compatible, if in doubt call Blackhawk Technical Service (888) 332-6419.2. Before using this product, read the operator's manual completely and familiarize yourself thoroughly with theproduct, its components and recognize the hazards associated with its use.3. To familiarize yourself with basic operation, locate and turn the release valve (handle):a. Clockwise until firm resistance is felt to further turning. This is the ‘CLOSED’ release valve position used toraise the saddle.b. Counter-clockwise, but no more than 1/2 a turn from the closed position. This is the ‘OPEN’ release valveposition used to lower the saddle.4. With the saddle fully lowered and release valve closed, pump the operating handle. If lift arm responds immediately,jack is ready for use. If jack does not respond, open release valve and pump 6 ton 8 full strokes to purge air.Close release valve and recheck operation.5. Ensure that jack rolls freely. Raise and lower the unloaded saddle throughout the lifting range before putting intoservice to ensure the pump operates smoothly. Replace worn or damaged parts and assemblies with Blackhawk authorized replacement parts only.Bleeding / Venting Trapped AirReinstall the oil filler plug.OPERATIONNOTICE Only attachments and/or adapterson area of the vehicle as specified by the vehicle manufacturer.1. Follow the vehicle manufacturer’s recommended guidelines for lifting. Engage the emergency brake and chock each unlifted wheel in both directions to prevent inadvertent vehicle movement.2. Close the release valve by turning the handle clockwise until firm resistance is felt.3. Refer to the vehicle manufacturer owner’s manual to locate approved lifting points on the vehicle. Center jack saddle under lift point.4. Verify lift point, then pump handle to contact lift point. To lift, pump handle until load reaches desired height. Never use foot pedal to raise loads.5. Transfer the load immediately to appropriately rated jack stands.: NEVER use hydraulic jack as adevice! ALWAYS transfer the lifted load IMMEDIATELY to an identical pair of appropriately rated jack stands. Use one pair of jack stands per vehicle. Rated capacity is per pair only! Do not exceed rated capacity.NOTICE Be sure all tools and personnel are clear before owering load. Slowly open the release valve! The more you turn the handle counter-clockwise, the faster the load will come down. Maintain control of the rate of speed at which the load lowers at all times!1. Raise load high enough to clear the jack stands.2. Remove jack stands carefully. (always used in pairs).3. Slowly turn the handle counter-clockwise, but no more than 1/2 a turn. If the load fails to lower:a. Use another jack to raise the vehicle high enough to reinstall jack stands.b. Remove the malfunctioning jack and then the jack stands.c. Using the functioning jack to lower the vehicle. 4. After removing jack from under the vehicle, fully lower the saddle to reduce ram exposure to rust and contamination.MAINTENANCEImportant: Use ONLY premium grade hydraulic jack oil. Avoid mixing different types of fluid and Never use brake fluid, turbine oil, transmission fluid, m otor oil or glycerin. Improper fluid can cause failure of the jack and the potential for sudden and immediate loss of load. Adding oil1. With saddle fully lowered set jack in its upright, level position. Locate and remove oil filler screw.2. Fill with oil until ~3/16" above the inner cylinder as seen from the oil filler hole. Reinstall the oil filler screw. Changing oilFor best performance, replace the complete fluid supply at least once per year.1. With saddle fully lowered, remove oil filler plug.2. Lay the jack on its side and drain the fluid into a suitable container.Note: Dispose of hydraulic fluid in accordance with local regulations.3. Fill with oil until ~3/16" above the inner cylinder as seen from the oil filler hole. Reinstall oil filler screw.4. Perform bleeding/venting trapped air procedure.LubricationA periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure that wheels, casters and pump assemblies move freely. CleaningPeriodically check the pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oily cloth.Note: Never use sandpaper or abrasive material on these surfaces!StorageWhen not in use, store the jack with saddle fully lowered.REPLACEMENT PARTS(refer to page 5-9)Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence. When ordering parts, please give the Model number, part number and parts description. Call or write for current pricing: SFA Companies, 10939 N. Pomona Ave. Kansas City, MO 64153, U.S.A. Tel:(888)332-6419Fax:(816)891-6599E-Mail:******************************Replacement Parts Illustration for Model BH605712345678910111213141516181719202123222425 2627282929AC B DE FHI BC JKLU TS R QM N POB C FQReplacement Parts Illustration for Model BH6107123456789101112131415161817192021232224252627282929AC BDEF HI BC J KLU T SR QM N PO B C FQReplacement Parts List for Model BH6107ONE YEAR LIMITED WARRANTYFor a period of one (1) year from date of purchase, SFA Companies will repair or replace, at its option, without charge, any of its products which fails due to a defect in material or workmanship under normal usage. This limited warranty is a consumer’s exclusive remedy.Performance of any obligation under this warranty may be obtained by returning the warranted product, freight prepaid, to SFA Companies Warranty Service Department, 10939 N. Pomona Ave., Kansas city, MO 64153. Except where such limitations and exclusions are specifically prohibited by applicable law.(1) THE CONSUMER’S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE.(2) SFA COMPANIES SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER.(3) ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL BE LIMITED TO ONE YEAR, OTHERWISE THE REPAIR, REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER, AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.(4) ANY MODIFICATION, ALTERATION, ABUSE, UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY.Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.SFA Companies10939 N. Pomona Ave. Kansas City, MO 64153816-891-6390******************************。
M3919b型司机控制器使用维护说明书
M3919b型司机控制器使用维护说明书版本：第1.1版修改记录版本号1.01.1更改日期2021-04-302021-08-30更改的主要原因初始创建根据投标文件评审意见进行修改更改的章节与内容全部全部目录1功能及用途...............................................................42说明.....................................................................52.1技术参数...............................................................52.2结构及技术说明.........................................................62.3工作原理...............................................................93安全说明................................................................114使用操作................................................................125安装和调试..............................................................125.1安装..................................................................125.2调试..................................................................136维修....................................................................146.1维修等级..............................................................146.2维修计划..............................................................146.3维护工作..............................................................157故障处理、更换原则与维修................................................167.1故障处理..............................................................167.2拆卸..................................................................167.3更换原则..............................................................167.4拆解..................................................................167.5维修..................................................................177.6组装..................................................................177.7重新安装..............................................................177.8参数设置与限度表......................................................177.9投入使用/功能试验.....................................................188专用工具及设备、易损件及备件清单........................................188.1专用工具..............................................................188.2设备..................................................................188.2.1化学清洗剂 (18)8.2.2涂层成分188.2.3润滑剂198.2.4其他设备198.3测量和测试设备198.4易损件和备件清单199废物处理方案2022运输和储存2022.1运输2022.2储存2022零件目录和备件采购2022.1零件目录2022.2备件储存和采购2112开箱和检查2113其他21个1功能及用途司机控制器是机车的主控装置，用于改变机车的牵引和制动条件，改变机车的运行方向，设定机车的运行速度，实现机车的启动和调速。
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司机控制器S640U-B CC.005型使用维护说明书版本：第2版批准总工校核开发部编制开发部姓名部门日期签名目录1 说明 (3)1.1产品描述 (3)1.2技术参数 (4)1.3工作原理 (5)1.4结构及技术说明 (5)2 检修和维护 (9)2.1 检修准备 (9)2.2 检修与维护 (10)2.2.1 检修与维护方法 (10)2.2.1.1 发光装置更换方法 (10)2.2.1.2弹片组件更换方法 (19)2.2.1.3 速动开关S847W2A2b的更换方法 (19)2.2.1.4 电位器输出值整定及电位器更换方法 (21)2.2.2 检修与维护时应注意的内容 (24)2.3 检修周期 (27)2.4 调试 (27)2.5 调试及退出调试 (28)2.6 常见故障处理与维护 (29)3 零件目录及备件采购 (29)3.1 零件目录 (29)1 说明1.1产品描述S640U-B CC.005司机控制器是HXD3C型电力机车司机用来操纵机车运行的主令控制器，是利用控制电路的低压电器间接控制主电路的电气设备。
用来控制机车的运用工况和行车速度。
该司机控制器符合TB1333-2002《机车电器基本技术条件》和TB/T1391-2007《机车司机控制器》。
司机控制器的特点与型号：该司机控制器的特点：结构紧凑、体积小、重量轻、高可靠、长寿命、少维修或免维修。
速动开关采用德国沙尔特宝公司先进的速动开关模块，速动开关为速动自净型、密封结构。
该司机控制器具有夜间档位显示功能。
司机控制器的型号规格为：S640U-B CC.005。
正常使用环境条件：a) 海拔不超过2500m；b) 使用环境温度在-25℃～40℃之间，最高周围空气温度见表1；表1 最高周围空气温度海拔 1400m及以下1400～2500m最高周围空气温度 40℃ 由40℃起，海拔每升高100m，递降0.5℃c) 温度保持40℃不变时，相对湿度为95%；温度从-25℃～+30℃快速变化时，相对湿度为95%，最大绝对湿度为30g/m3；d) 振动和冲击条件按TB/T 1391-2007的规定；e) 污染条件按TB/T 1391-2007的规定；f) 过电压条件按TB/T 1391-2007的规定；g) 装在有防雨、雪、风、沙的车（箱）体内。
正常使用安全条件：a) 本产品使用应有正确的选型、维护保养、储存。
正确的使用还包括整机系统与司机控制器之间应有良好的技术配合，整机系统提供的环境条件、工作条件不应超过本技术条件规定的技术参数要求。
b) 本产品设计具有防火性能要求，整机系统各电器室（屏、柜、箱）也应采取防火措施。
c) 安装地点不应有能影响灭弧或正常工作的强磁场存在。
d) 产品安装不应由于连接、安装位置不当造成维护保养不便，装卸不便、减小电气间隙、减小爬电距离，容易飞弧等不良现象。
e) 使用电路的额定电压和额定电流不应大于司机控制器组的额定参数。
使用本产品的电路内产生的过电压不高于产品规定的耐受过电压水平；f) 当本产品使用工作条件要求与安装点环境条件超出本技术条件要求时应与制造厂协商另行解决。
安全说明：警告拆装司机控制器时，司机控制器必须断电1.2技术参数a) 速动开关S847W2A2b额定值额定电压（Ue）： DC 110V约定发热电流（Ith）： DC 10A额定电流（Ie）： DC 1.0Ab) 速动开关特点接点为速动型；密封式结构；接点具有自净功能，可提高用作计算机信号时的可靠性；c) 电位器特性输出电位器型号为： FSG PW70；输出平滑性： ≤0.1％；绝缘电压： 500VDC, 50HZ；工作温度范围： －30°C～＋70°C；d) 手柄操作力主手柄操作力： 不大于49N换向手柄操作力： 不大于49Ne) 防护等级 (污染等级3)整机 IP00速动开关S847W2A2b IP00 (接线部分)IP60 (触点部分)f) 逆变器输入电压 110VDC；g) 寿命机械寿命 >1×106电寿命 >1×105h) 重量： 约 10Kgi) 接线方式：速动开关(司控器内部)； M3螺钉司控器对外连接：司控器内部（20芯插座）为： JL16-20ZY操纵台（20芯插头）为： JL16-20TY1.3工作原理司机控制器的面板上有主手柄、换向手柄和牵引联锁按钮三种可操作机构。
主手柄有：”0”位、牵引指示档位“*-2-4-6-8-10-12-13”和制动指示档位“*-1-3-5-7-9-11-12”；换向手柄有：“后”、“0”、“前”三个档位。
司机控制器的主手柄档位为无极调节、换向手柄在所有档位有定位；在牵引工况下主手柄向前推,在制动工况下主手柄向后拉，通过齿轮传动带动驱动电位器调节输入到电子柜的电压指令，从而达到调节机车牵引力和电阻制动的目的；换向手柄在每个档位均定位，换向手柄稳定在相应的档位中。
主手柄和换向手柄之间相互机械联锁；主手柄在“0”位自联锁。
主手柄是固定式；换向手柄是可取式(钥匙式)，且只能在“0”位插入或取出。
换向手柄同时也是辅助司机控制器的控制手柄，这样整台机车的司机控制器合用一只活动手柄(钥匙手柄)，从而保证了机车在运行中，只能操作一台司机控制器，其余均被锁在“0”位，不致引起电路指令发生混乱。
1.4结构及技术说明a) S640U-B CC.005司机控制器外形结构示意图见图1，主要结构零件表见表2司机控制器设有主手柄、换向手柄、牵引联锁按钮。
主手柄设有“牵引”区域、“0”位、“制动”区域。
图1 S640U-B CC.005司机控制器外形结构示意图表2 S640U-B CC.005司机控制器结构零件表序号说明序号说明1 控制手柄座组件 10 (换向侧)发光片组件2 换向手柄组件 11 左档位支座3 控制凸轮组件 12 右档位支座4 换向凸轮组件 13 速动开关S847W2A2b5 面板 14 电位器6 安装板 15 逆变器7 (控制侧)滚轮弹片组件16 20芯插座JL16-20ZY8 (换向侧)滚轮弹片组件17 20芯插头JL16-20TY9 (控制侧)发光片b) S640U-B CC.005司机控制器闭合表和接线图见图2图2 S640U-B CC.005司机控制器闭合表及接线图c) S640U-B CC.005司机控制器操纵台面板开孔图见图3图3 S640U-B CC.005司机控制器操纵台面板开孔图d) S640U-B CC.005司机控制器操纵台安装板安装开孔图见图4图4 S640U-B CC.005司机控制器操纵台安装板安装开孔图 e)速动开关S847W2A2b外形结构见图5图5 速动开关S847W2A2b外形结构图2 检修和维护2.1 检修准备表3 安全拧紧转矩表拧紧位置 螺纹公称尺寸 拧紧转矩(Nm) 备注档位支座 螺钉M4 2.7-3.0弹片组件 螺钉M4 2.7-3.0旋转板 螺钉M3 1.14-1.25电位器 螺钉M4 2.7-3.0电位器接线 螺钉M3 1.14-1.25电位器安装板 螺钉M5 5.4-5.9速动开关S847W2A2b螺钉M3 1.14-1.25速动开关S847W2A2b接线螺钉M3 最大0.5专用工具不采用测量和试验设备表4 测量和实验设备测量和试验设备数字万用表0-24V可调电源耐压测试仪500V兆欧表化学清洗剂表5 化学清洗剂清洗剂备注酒精 对于速动开关壳体的清洁材料见文件CS/XS 2008.03.02的要求易损件和备件表6 易损件和备件名称 规格型号 供应商速动开关 S847W2A2b 西安沙尔特宝电气有限公司弹片组件 弹片-80 发光片 发光片 EL110LN 发光片组件 发光片组件-80 电位器 FSG PW70 连接器20芯插座JL16-20ZY20芯插头JL16-20TY逆变器TGN-110A 2.2 检修与维护2.2.1 检修与维护方法 2.2.1.1 发光装置更换方法司机控制器发光装置应发光均匀，无闪烁或不发光现象。
如确有发光不均匀或不发光者，应更换控制侧发光片或换向侧发光片组件，更换时,按以下方法进行： 准备工作拆卸部分工具：长十字螺丝刀、一字螺丝刀、斜口钳、电烙铁、热风枪； 材料： 焊锡丝、Φ4绝缘热缩套管、尼龙扎带。
更换方法(控制侧)a) 去掉司机控制器换向手柄、面板；b) 用斜口钳剪掉图6或图7中所标记的用于固定发光片接线的尼龙扎带；图6 拆左档位支座时剪掉用于固定左档位支座上发光片接线的尼龙扎带图7 拆右档位支座时剪掉用于固定右档位支座上发光片接线的尼龙扎带b) 使用十字螺丝刀拆下安装控制侧的左(或右)档位支座M4螺钉，如图8、9、10；图8 待拆下的用于安装左档位支座的螺钉(左)、安装右档位支座的螺钉(右)图9 待拆下的用于安装左档位支座的螺钉(左)、安装右档位支座的螺钉(右)图10 拆下安装控制侧的左(或右)档位支座M4螺钉 c) 小心撕开贴在档位支座顶部的控制挡位标牌，如图11；图11 撕开贴在档位支座顶部的控制挡位标牌(此照片为同结构的S640U-B司机控制器照片)d) 档位支座组件结构中，绝缘套安装于档位支座两端的孔中，接线柱安装于绝缘套中，发光片两端的引出线穿过接线柱中的小孔用于与导线焊接。
档位支座组件结构示意图见图12；图12 档位支座组件结构示意图使用斜口钳剪开发光片引出线与导线焊接处的绝缘热缩套管，用电烙铁熔化焊接处的焊锡，使发光片与导线分离，将发光片从档位支座上取下，如图13、14。
熔化焊锡分离发光片与导线时注意别使接线柱中的小孔被堵住，以免新的发光片安装时插入困难；图13 用电烙铁熔化焊接处的焊锡使发光片与导线分离图14 从档位支座上撕开发光片e) 将新的发光片贴在档位支座上，并将其两端的引出线穿过档位支座组件两端的接线柱；f) 将控制档位标牌贴在发光片上，粘贴时需注意将左、右挡位标牌应对应贴在左、右档位支座上，且标牌应对称粘贴即标牌上的“0”应在档位支座上的顶部位置，如图15；图15 左档位支座(左图)及右档位支座(右图)上的标牌及标牌粘贴位置(此照片为同结构的S640U-B司机控制器照片)g) 将新的Φ4绝缘热缩套管(约60mm)套在导线上，用电烙铁和焊锡将发光片两端的引出线与导线可靠焊接(注意严格按图2接线图中的接线方法接线)，然后将绝缘热缩套管移动至档位支座底部套住绝缘套之后用热风枪将绝缘热缩套管吹紧；h) 将已换上新的发光片和焊接好接线的档位支座装在安装板上，调整档位支座(顶部边缘靠近控制手柄座组件侧)距控制手柄座组件(顶部边缘靠近档位支座侧)的间隙约0.5mm后拧紧安装档位支座的M4螺钉；i) 在图6、图7中剪掉扎带的位置用新的扎带将发光片接线固定；j) 进行工频耐受电压试验。