Beach-Russ密封油真空泵英文说明书
真空泵说明书

使用真空泵的方法和注意事项:首先打开包装,将泵体与电机之间的联轴器尽量朝箭头方向旋转;再其次,打开真空泵油箱上的注油塞,将真空泵油倒入泵内。
真空泵是指利用机械、物理、化学或物理化学的方法对被抽容器进行抽气而获得真空的器件或设备。
通俗来讲,真空泵是用各种方法在某一封闭空间中改善、产生和维持真空的装置。
按真空泵的工作原理,真空泵基本上可以分为两种类型,即气体捕集泵和气体传输泵。
其广泛用于冶金、化工、食品、电子镀膜等行业。
随着真空应用的发展,真空泵的种类已发展了很多种,其抽速从每秒零点几升到每秒几十万、数百万升。
随着真空技术在生产和科学研究领域中对其应用压强范围的要求越来越宽,大多需要由几种真空泵组成真空抽气系统共同抽气后才能满足生产和科学研究过程的要求,由于真空应用部门所涉及的工作压力的范围很宽,因此任何一种类型的真空泵都不可能完全适用于所有的工作压力范围,只能根据不同的工作压力范围和不同的工作要求,使用不同类型的真空泵。
为了使用方便和各种真空工艺过程的需要,有时将各种真空泵按其性能要求组合起来,以机组型式应用。
常用真空泵包括干式螺杆真空泵、水环泵、往复泵、滑阀泵、旋片泵、罗茨泵和扩散泵等,这些泵是我国国民经济各行业应用真空工艺过程中必不可少的主力泵种。
近年来,伴随着我国经济持续高速发展,真空泵相关下游应用行业保持快速增长势头,同时在真空泵应
用领域不断拓展等因素的共同拉动下,我国真空泵行业实现了持续稳定地快速的发展。
Leybold TRIVAC B D 16 B D 25 B 油封式旋片真空泵操作规程说明书

TRIVAC® BD 16 B/ D 25 B 油封式旋片真空泵GA01217_002_C0号操作规程产品号113 25/353i113 28A 3i/o113 33140 160/ 1703i/o140 165898 199/199-1/208/698898 227/229912 65-1/65-2912 75-2目录安全信息 (5)0.1 机械危害 (5)0.2 电气危害 (5)0.3 热危害 (5)0.4 材料和物质所引起的危害 (6)0.5 着火危险 (6)0.6 噪声危害 (7)0.7 泵损坏的危险 (7)TRIV AC B ATEX 类别3 i 和3 i/o 真空泵 (8)运行于危险爆炸区域的操作指导 (8)泵的分类和标记 (8)相关符号的解释 (8)保护措施 (9)附加安全措施 (10)1.说明 (11)1.1 功能 (13)1.2 润滑油 (15)1.3所供设备 (15)1.4技术参数 (16)1.5 附件 (25)2. 运输和贮存 (26)3. 安装 (26)3.1 放置 (26)3.2 符合规定的使用 (27)3.2.1 不符合规定的使用 (28)3.3 连接至系统 (29)3.4 电气连接 (30)3.4.1 泵带单相交流电机 (30)3.4.2 泵带三相交流电机 (30)3.5 连接Atex电机 (32)3.5.1 安装信息概要 (34)3.5.2 固定耦合器 (35)3.5.3 固定电机 (36)3.5.4 电气连接 (36)4. 操作 (37)4.1介质兼容性 (37)4.2启动 (37)4.3运行 (38)4.3.1 抽除非可凝性气体和蒸汽 (38)4.3.2 抽除可凝性气体和蒸汽 (38)4.3.3 运行温度 (38)4.4停泵 (39)4.4.1 控制系统/电源故障 (39)5维护 (40)5.1 维护计划 (41)5.2莱宝真空售后服务 (42)5.3监视油位 (42)5.3.1 检查油的状态 (42)5.4换油 (43)5.5清洁进口滤网 (44)5.6 拆/装内部油雾分离器 (45)5.7电动机的拆卸和重新组装 (47)5.7.1 检查联轴器 (47)5.8 更换轴封 (47)5.9 拆卸和重新装配泵模块 (49)5.9.1 拆卸泵模块 (49)5.9.2 重新装配泵模块 (50)6 故障排除 (51)7. 易损件和备件 (53)8. 废物处置 (53)本公司保留修改设计和规定数据的权利。
真空泵操作指导书

文件制修订记录
1.0目的/Aim:
1.1为操作者提供使用说明,确保使用者及设备的安全。
2.0参考文件/Reference Instruction:
2.1 相关设备的操作说明书
3.0设备/材料/ Equipment/Material:
3.1真空泵
3.2 待抽真空的热泵
4.0准备/要求/Prepare/Requirement:
4.1确保输入电压为三相380V,功率550W。
5.0安全/维护/Safety/Maintenance:
5.1 日常维护
5.3.1 在维护和保养时,必须将设备停止。
6.0操作程序/Operation Process:
6.1 开机操作程序
6.1.1 首先检查电源控制柜的各种指示信号,经确认正常后才能开机。
6.1.2 在不连接产品的情况下启动真空泵,开机时按下启动开关,电源指示灯亮。
6.1.3 运行时间到达规定时间后,红色指示灯点亮并确认真空泵状态正常后,方可进行抽真空作业。
确定正常后按计时的复位按钮。
6.1.4 把真空泵的接管快速接头分别与产品的高、低压侧的抽真空用的快速接头连接,按下启动按钮后开始计算抽真空时间。
当红色指示灯亮表明抽真空时间达到设定值。
6.2 关机操作程序
6.2.1 关机时,确认真空泵不连接任何系统,按停机开关。
6.2.4 关闭电源开关。
7.0其他操作/Other Operation:
7.1 油位以停泵时油至油标中心为宜。
8.0故障排除
8.1 故障排除方法
当设备出现故障时,请及时通知动力部维修人员。
真空泵说明书

使用真空泵的方法和注意事项:首先打开包装,将泵体与电机之间的联轴器尽量朝箭头方向旋转;再其次,打开真空泵油箱上的注油塞,将真空泵油倒入泵内。
油位应在机油指示器可见部分的一半到三分之二之间。
如果机油油位过高,会发生燃油喷射。
如果油位过低,会影响真空度,温度升高,噪音增大,影响泵的性能。
1号真空泵油可用作泵油;第三,打开进排气口的黑色橡胶盖,从进气口加入少量(小勺)的真空泵油,以便于启动,连接真空泵和真空系统(真空泵的进气口必须低于仪器的出气口被抽气时),仪表与真空泵连接的管道不宜过长,且连接管的直径不应小于真空泵进气口的内径会影响抽气速度,但必须小于进气口的外径,否则会影响密封程度。
泵送量不能太大,一般会选择泵速在秒15-20倍。
在活动接头中,最好涂上真空润滑脂,以增强其密封性。
进口真空泵油的性能要求:1,高温下饱和蒸汽压要低,易挥发成份要少。
2,最低水含量和吸水性。
3,要有一定粘度,且随温度变化小(粘度温升曲线平滑)。
4,润滑性能好,机械应力下具有良好的抗裂解性。
5,抗腐蚀、抗氧化、化学性能稳定。
对大部分应用,莱宝真空泵使用进口真空泵油矿物质基油品,具有适宜的化学稳定性和热稳定性,耐水解,与密封材料的相容性很好。
针对一些特殊应用,标准油品的某些弱点表现为:1、高温时的稳定性较差。
2、化学反应(酸、碱、卤素)的惰性较差。
3、遇到强氧化剂时(氧气)的惰性较差。
4、对非极性物质(蜡、油脂)的溶解性较差。
5、对极性物质(低聚物、树脂、分解产物、特别是结晶物)和聚合物的溶解性较差。
因此在特殊应用中,可以使用一些泵适用的特殊润滑品做工作液,或者在泵油中调入添加剂以增强某方面的性能表现。
但须注意,添加剂可能会使进口真空泵油的表现达不到期望值,如真空度差,甚至与抽排气体发生反应。
因此使用如果未经审验的油品,可能造成换油频繁,真空性能降低,油反应产生沉淀,甚至损坏泵。
进口真空泵油的选择、使用、更换及储存1,及时换油:经过一段时期的使用,泵油的性质会发生变化。
真空泵使用说明书

H滑阀式真空泵使用说明书一、H滑阀式真空泵概述:H滑阀式真空泵的性能规范:几何抽速为150升/秒,极限压力为1帕(8ⅹ10-3托)。
适用于真空冶炼、真空干燥、真空镀膜、真空浸渍以及其它真空作业上。
H滑阀式真空泵可单独作用,也可作为其它真空泵的前级泵使用,但不适用于自一容器抽至另一容器作输送泵用。
当抽除含氧过高的、有爆炸性的、对黑色金属有腐蚀性的、对真空油起化学反应的、有水的、有尘埃的等气体时,应加附设装置。
本型泵可单独使用,也可作为扩散泵、油增压泵、罗茨泵等高真空泵的前级泵,相对于旋片式真空泵,H型滑阀泵比较耐用,H滑阀式真空泵使用寿命长。
该泵在真空镀膜、真空热处理、真空烧结、分子蒸馏、航空模拟试验使用较多。
二、H滑阀式真空泵的特点:1、经过优化设计配重,振动少,噪声低。
2、轴承密封室单独供油,与泵腔隔开,避免了杂质进入轴承、密封过早损坏。
3、根据用户要求,可附带副油箱,达到冷却真空油分离杂质的作用。
三、H滑阀式真空泵的性能参数表:四、H滑阀式真空泵气镇阀的原理及操作:H滑阀式真空泵上装有气镇机构,特点是能加速抽除蒸汽而不致污染油质。
如当H滑阀式真空泵只抽除永久性气体时,气体不因压力增加而液化,则无所谓泵油的劣化,但是如要用于真空干燥或抽除潮湿空气,则气体中不但有永久性气体而且还有水蒸汽,如果用不带气镇阀的泵抽出这部分水蒸汽时,蒸汽将液化而溶于油中,油的真空性质劣化,因而降低了H滑阀式真空泵的抽速和真空度。
现对水蒸汽的压缩过程再进一步阐述如下:1、被泵抽除的水蒸汽,应该在压缩室内压缩,直到排气阀打开为止,若假定H滑阀式真空泵内的温度为60℃,则在此温度下水的饱和蒸汽压力为20000 Pa(149.4托),在压缩过程中的水蒸汽一旦达到上述压力则开始凝结为水,但20000 Pa(149.4托)时还不能推开排气阀,因为H滑阀式真空泵排气阀是通向大气又有排气阀弹簧压住(排气阀弹簧按1.2 kgf/cm2计算)的,也就是H滑阀式真空泵泵腔内部压力要压缩到120000 Pa到(900托)以上才能推开气阀,水蒸汽经压缩以后,到压缩期已全部凝结为水,而混入油中。
VACUUBRAND 真空泵站 操作说明书

真空泵站系统描述出版说明原版操作说明书保存以供将来使用!只能在完整、未修改状态下使用和传播本文件。
用户负责,确保本文件涉及其产品的有效性。
Array感谢您对我们的信任,能够购买VACUUBRAND GMBH + CO KG公司的产品。
您选择了一个现代化的、高品质的产品。
目录目录1 引言 51.1 用户提示 (5)1.2 关于本操作说明书 (7)1.2.1 操作说明书的结构 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71.2.2 展示协议 (9)1.2.3 符号和图标 (10)1.2.4 操作指导,概述 (11)1.2.5 术语解释 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111.2.6 缩写 (12)2 安全提示 132.1 使用 (13)2.1.1 按规定使用 (13)2.1.2 错误使用 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132.1.3 可预见的错误使用 (14)2.2 责任 (15)2.2.1 运营商责任 (15)2.2.2 人员责任 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152.3 目标组 (16)2.3.1 人员 (16)2.3.2 VACUUBRAND 服务部门 (17)2.4 安全装置 (17)2.5 ATEX 设备类别 (18)2.6 一般的安全措施 (19)2.6.1 防护服 (19)2.6.2 排除危险源 (19)2.7 安全和服务 (23)2.7.1 无危害证明的含义 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232.7.2 我们提供服务的前提条件 (23)2.8 废弃处理 (24)3 机器描述 253.1 产品描述 (25)3.1.1 结构类型和装备 (26)3.1.2 供货范围 (26)3.1.3 功能描述 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273.2 工作位置 (28)4 附录 294.1 技术信息,概述 (29)4.1.1 技术数据 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294.1.2 铭牌位置 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314.1.3 尺寸 (32)4.2 订货数据 (33)4.3 服务 (35)4.4 Declaration of Conformity – China RoHS 2 (37)4.5 关键词目录 (39)目录引言1 引言操作说明书是您所购买产品的组成部分。
莱宝真空泵SV200,300中文说明书.

10510-******** 133******** 李占磊SOGEV ACSV200, SV300 BR2使用说明书(包括备件清单)适用的编号:10926/10927 : J 97 12 00001 (SV200 10930/10931 : J 97 12 00001 (SV30095526/95527 – (JAPAN : J 97 12 00001 (SV200 95536/95537 – (JAPAN : J 97 12 00001 (SV30095027 – (USA : J 97 12 00001 (SV20095031 – (USA : J 97 12 00001 (SV300操作说明书备件清单2005.11.03销售部李占磊20510-******** 133******** 李占磊合格证的EC 声明我们,LEYBOLD SA,在此郑重声明,以下规定的产品在设计、型号及流通过程中的改型方面均满足有关EEC 指令的安全和健康基本要求。
如果没有我们批准而对产品做任何改变,本声明将无效。
产品结构:单级旋片泵SOGEV AC型号: UV25SV 16 – SV 25 – SV 40 – SV 65 SV 100 – SV 200 – SV 300 – SV 585 SV 630 –SV 750 – SV 1200和它们的改型,但不带电机交付的泵和带Eex…..电机交付的泵除外。
产品满足下述指令要求:- EEC 机械指令(89/392/EWG)和相继指令91/336/EWG - EEC 低电压指令(73/23/EWG) - EEC 电磁兼容性指令(89/336/EWG)应用协调标准: -EN 1012.1 (project 1993 - EN 292.1 - EN 292.2 - EN 60204.130510-******** 133******** 李占磊真空泵安装和启动前,必须阅读并弄懂本使用说明书。
多级罗茨真空泵说明书

多级罗茨真空泵说明书产品号:161065V01161040V01目录0 重要的安全信息 (6)0.1机械危险 (6)0.2电气危险 (6)0.3热危害 (6)0.4物料和物质造成的危害 (6)0.5噪声危害 (7)1简介 (8)1.1 安全提示 (8)1.2 技术数据 (8)1.3订货信息 (10)1.4附件 (10)2运输和储存 (12)3安装 (13)3.1 放置 (13)3.2 符合要求的应用 (13)3.2.1不符合要求的应用 (14)3.3连接泵 (15)3.4电气连接 (16)4操作 (17)4.1 手动操作 (17)4.2 接口 (17)4.2.1 X1控制接口 (17)4.2.2 X104 串行RS-485接口 (19)4.2.3 变频器显示屏 (24)4.3 气镇 (24)4.4停机/拆卸 (26)5维修 (27)5.1 LEYBOLD维修 (27)6故障排除 (28)7 废料处理 (30)8 证书 (30)安全信息注意安全提示安装和调试泵之前,仔细阅读这些操作说明书并遵守该信息以确保从一开始就优化和安全工作。
Leybold 的ECODRY plus已按照这些操作说明书设计了使用恰当时的安全有效操作。
使用者负责仔细阅读并严格遵守本章节及全部操作说明书中所述的所有安全保护措施。
另外,遵守所有附加的开关、阀门等操作说明书的信息。
该泵只能在适当条件及操作说明书中规定的条件项下进行运行。
只能由专业人员进行操作和维修。
咨询当地、州和国家机构的有关具体要求和条例。
任何进一步的安全、操作和/或维修问题,提交我们最近的办事处处理。
危险危险是指如果不避免,将会造成死亡或严重受伤的紧急危险情况。
警告是指如果不避免,将会造成死亡或严重受伤警告的潜在危险情况。
警示警示是指如果不避免,将会造成轻微或中度受伤的潜在危险情况。
注意用于告知使用者重要的安装、操作、编程或注意维护信息,而不是与危险相关的信息。
我们保留改变这些操作说明书中所述的设计或任何数据的权利。
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Beach-Russ Company, 544 Union Avenue, Brooklyn, NY 11211. Ph: 718-388-4090; Fax: 718-963-2826 Email: sales@ | beachrus@RP SERIES OPERATING – MAINTENANCE – DISASSEMBLY – ASSEMBLY MANUAL I INSTALLTION OF EQUIPMENT II CLASSES OF PUMPS (D, WS, WSV & VP) III OPERATION OF PUMP IV MAINTENANCE V TROUBLE SHOOTING VI DISASSEMBLY & ASSEMBLY VII CROSS SECTIONAL VIEW & PARTS LISTBeach-Russ Company, 544 Union Avenue, Brooklyn, NY 11211. Ph: 718-388-4090; Fax: 718-963-2826 Email: sales@ | beachrus@ INSTALLATION OF EQUIPMENTChecking Shipment Received As soon as the pump received, it should be carefully inspected. This is for the purpose of discovering any shortage or damage that may have occurred in transit. In event of such shortage or damage, a written report should be made immediately to the transportation company. An itemized shipping list will always be found in each shipment. Location of Pump The Beach-Russ type RP Rotary Piston Vacuum Pump is precision-built and deserves the best attention possible. It should be placed on a firm, level foundation in an accessible, clean, illuminated place. Allow ample space on all sides for servicing. For most efficient operation, the pump should be located as close as possible to the working apparatus. Storing Pump If unit is to be stored for an extended period before installation, fill entire cylinder with oil to prevent atmospheric corrosion. All water-jacketed areas must be checked for complete drainage (drain plugs are located at bottom of each jacketed area). Intake and outlet connections should be sealed. If stored outdoors, protect unit against weather. Foundation The foundation should be sufficiently heavy to afford permanent, rigid support for the pump. If the pump is not properly installed on a suitably prepared foundation or floor, the pulsation which is ordinarily negligible may be magnified and multiplied. It is therefore advisable to observe the following instructions carefully: Proper Placement When locating pumps on any floor of a building or anywhere except on ground level concrete foundations, care must be taken that the pump straddles a floor beam. Better still, it should be located to distribute its load over the floor beams or located near a wall or over a post or column. (See Figure N-737) Piping Connections For efficient operation and a tight piping system, use tubing or a good grade of new pipe, properly threaded and cleaned. Make up pipe joints with shellac or litharge & glycerin mixed to the consistency of heavy cream. No red or white lead should be used on pipe joints. CAUTION : 1) Remove shipping plugs from suction and discharge connections of pump. 2) Clean pipe thoroughly before connecting to the pump. Chips, burrs, scale or other foreign matter should never be left in the suction pipe line. Any foreign objects inside the pump can jam or score the parts, resulting in serious damage. Special caution should be used in this regard when welded or brazed pipe is used.Beach-Russ Company, 544 Union Avenue, Brooklyn, NY 11211. Ph: 718-388-4090; Fax: 718-963-2826 Email: sales@ | beachrus@Flushing & Testing ValveInstall a valve close to the pump suction. The valve should be vacuum tight and of a type that produces practically no line friction (gate, ball or diaphragm valve) Suction Line Run suction piping in as short and direct a line as possible. Use long radius elbows to reduce pipe friction. Install unions close to all pump connections, so that the pump may be easily disconnected from system if necessary. Install either a manual or solenoid-operated vacuum break valve on the suction line to the pump. This valve will prevent the possibility of the pump rotating backward, or filling with oil on shutdown. Never reduce pump suction piping unless pipe friction, pressure and flow rate calculations prove that pipe sizes can be reduced. When ultimate low pressure are desired, use full pipe size. Exhaust Line Discharge piping, if possible, should be piped to outside of the building, so that the oil vapors can be exhausted to the atmosphere. Models 135 to 1000 RP require outside exhausting. Smaller pumps operating at high vacuum, where slight traces of oil vapors are not objectionable, often need not be piped to the outside. Where exhaust vapors are objectionable, Beach-Russ mist filters can be used to eliminate these vapors. In making up discharge pipe lines, piping on top of pump should extend vertically for at least 4 to 6 ft. Where large quantities of water vapor are exhausted, a trap or exhaust line must be installed to prevent condensate backflow into the pump. Cooling Water Line Models 15, 30 and 50 RP pumps are air-cooled. Water jackets can be supplied on these pumps in special cases. All larger sizes are water-cooled. The pump, water or air cooled should operate so that the non jacketed areas of cylinder are warm to hand. There are cases where a pump operating at vacuums of approximately 28” will normally operating higher temperatures. Connect water supply to cooling water inlet which is tagged. Install a valve on inlet, not outlet side so that flow of water may be regulated. Install unions close to pump on inlet and outlet connections. Run discharge pipe from water outlet on pump to an open drain at a convenient location near the pump so that the temperature of cooling water can be easily determined at all times. Inlet water temperature could be anywhere from 600 to 800 F. outlet temperature of cooling water for normal operation should be approximately Delta T 200 F. rise. CAUTION : Valves or fittings which will cause back pressure in water jackets are not permitted in the water discharge line. Unavoidable back pressure above 30 Lbs, should be checked with Beach-Russ Company.Beach-Russ Company, 544 Union Avenue, Brooklyn, NY 11211. Ph: 718-388-4090; Fax: 718-963-2826 Email: sales@ | beachrus@Electric Solenoid Valve Solenoid should be connected in parallel with motor terminals, never in series. The solenoid will operate properly on voltage 10% higher or lower than rated voltage. With this type of solenoid, the valve will open when the solenoid is energized and will close when it is de-energized. Before running the pump, remove one of the plug fittings from oil line. Energize solenoid coil, without starting pump. Check oil flow at the open fitting. Testing & Servicing Solenoids 1. To check the electrical system, energize the solenoid. A metallic “Click” is heard if the solenoid is operating. Absence of “Click” indicates loss of power. Look for a loose connection, open circuit or burnt coil. 2. To check for a burnt coil, turn off power, remove cap nut, lift off the housing cap. Remove spring washer or retaining clip, upper flux plate and insulating washer. Replace coil if it is burnt out. 3. To examine the internal parts, shut off the power and line pressure. Lift off the top assembly by removing the four top screws or unscrew top assembly. Depending on type of solenoid , inspect valve seats, plunger or diaphragm for rupture. Also check that the two bleed holes are not clogged. When ordering solenoids or solenoid parts be sure to give solenoid model number and voltage of the coil. Belt Adjustment Ideal tension is the lowest without belt slippage or flapping, required for operation under peak load conditions, since new v-belts have a tendency to stretch during initial run-in period. It is advisable to check tension after the first 36 hours of operation. Either too low or too high tension will adversely affect the life and operation of the belts. CLASSES OF PUMPS Class “D” PumpThe class “D” type RP pump is used in the majority of normal applications. Units are supplied with a combination automatic lubricating system and oil separator. The separator collects the oil, carried over by the exhaust air, through a series of baffles and re-circulates it back to the pump. A vapor purge valve, on the back head of the pump, prevents vaporized moisture from condensing. A gauge glass indicates the oil level and a drain cock is provided to facilitate the removal of old oil. (See Drawing )Class “WS” Pump Class “WS” type RP pumps are primarily designed to handle large quantities of condensable vapors and gas loads from wet system. These pumps are provided with special large oil separators. The oil distributing pan drips the oil and water to the bottom of the separator. The water on the bottom of the separator will eventually flow through the water overflow pipe (standard equipment) or through an automatic water discharge trap (optional equipment). (See Drawing)Beach-Russ Company, 544 Union Avenue, Brooklyn, NY 11211. Ph: 718-388-4090; Fax: 718-963-2826 Email: sales@ | beachrus@Class “WSV” Pump Oil or water and oil emulsion is immediately discharge into the oil separator. Water can not accumulate on the valve while pump is in operation and while air is moving through the pump. Rapid vacuum recovery can be obtained to immediate sealing of the valve with oil, making it possible for high vacuum to be rapidly obtained. (See Drawing) Class “VP” Pump Class “VP” type RP pumps are specially designed to handle condensable and non-condensable vapors which are harmful to the lubricating oil. The class “VP” pumps are designed so that the gases pumped through the unit have only minimum contact with the lubricating oil. The vapor purge valve keeps the condensable vapors in a gaseous form, which in turn acts as a vehicle in removing the non-condensable vapors. Auxiliary equipment, such as automatic water traps, heaters and oil coolers can be supplied to meet special conditions.OPERATION OF PUMP Before Starting a New Pump 1. Put oil into pump, oil fill until correct level is indicated on gauge. 2. Check motor wiring for correct pump rotation. 3. Open oil line valve. If electric solenoid is used this step is automatic. Check for proper voltage connection. 4. Before turning power on, turn pump pulley by hand in direction indicated by arrow on pump (counter clockwise-facing pulley side). This will indicate if foreign matter is in the pump, thereby preventing serious damage to either pump or motor. 5. Turn on cooling water valve (if no solenoid is on water line). Model 135 and larger are water-cooled. Smaller models are sometimes water-cooled in special cases. Start pump with electric switch on motor circuit. Note : It is important before starting a pump that has been in operation to check the amount and condition of the oil.Note : On models 375 through 1000 – when starting pump it may be necessary first to open valve “A” (See drawing ) until pump gets up to speed and then close valve “A” tightly.CAUTION : When pumps are not in use for a long time (especially Model 135 and larger) the following instructions should be followed before the pumps are turned over by power: Pour a gallon or two of regular lubricating oil into the pump. We also recommend removing oil line plugs and pouring oil down into pump bearings. Turn pump over as described above. This will lubricate any dry spots that may be in the pump and will prevent any scoring that might occur if the pump is started without taking these simple precautions.Beach-Russ Company, 544 Union Avenue, Brooklyn, NY 11211. Ph: 718-388-4090; Fax: 718-963-2826 Email: sales@ | beachrus@Stopping of Pump Caution : Before pump is shut down, close oil line valve. This procedure is not necessary if solenoids are used. If possible open pump to atmosphere for one minute before shutting down. If pump will be out of service for a long time, fill entire pump cylinder with oil to prevent atmospheric corrosion. Be sure to remove this oil before starting the pump again.If pumps are to be left idle in freezing weather, all pump water jackets must be drained of all water content. Drain plugs should be installed at lowest points of all jacketed areas. If units are shipped back to Beach-Russ for repair, drain all jackets. Setting the Purge Valve Properly (Gas Ballast) The “Vapor Purge” valve is shipped with the vacuum pump. The correct valve setting is different for each installation and operation, depending on the amount of moisture entering the pumps. The valve should be opened to a point where enough air is bled into the pump to prevent the heaviest vapor load from condensing. Open valve until no emulsification or change of color of the oil can be seen in the oil level gauge on the reservoir. The Beach-Russ “Vapor Purge” Pump, operated with the “Vapor Purge” valve completely closed has the operational features of the standard Type “D” pump. If extremely high vacuum is desired, we suggest that after the bulk of the vapor load has been handled, the “Vapor Purge” valve be completely closed. If this is done we recommend periodically purifying the oil supply according to instruction given below. Purifying the Oil Supply At the end of the operating cycle, if the vapors have emulsified the oil, blank off the pump and completely open the “Vapor Purge” valve. Run for approximately 30 minutes to purify the oil supply. Repeat, if necessary. MAINTENANCE CHANGING OIL : Drain and replace oil when it becomes contaminated or emulsified. Open drain on separator and/or valve box and drain oil. Then remove oil strainer located in main oil line where it leaves the oil reservoir. This strainer should be removed, inspected and cleaned when oil is changed. The strainer can be removed by removing the flat square cover plate identified by the words “OIL STRAINER CLEAN OFTEN” cast on its surface. After checking strainer, close drain valves and fill reservoir through oil-fill plug to level indicated in gauge glass.Beach-Russ Vacuum pumps can run with any brand type Mineral oil having following specifications. (Consult Factory for special application) ISO Grade 100 Viscosity @ 1000 F. SUS 550 API Gravity 30.0 Cleaning the PumpBeach-Russ Company, 544 Union Avenue, Brooklyn, NY 11211. Ph: 718-388-4090; Fax: 718-963-2826 Email: sales@ | beachrus@On many operations, particularly in chemical and food plant work, vapors may enter the pump and gum up, clog or coat the interior surfaces. This may cause the pump to bind or clog the oil lines. To properly clean the pump, the oil must be removed from the reservoir and a mixture of a solvent such as kerosene, benzene, acetone or alcohol with 25% oil poured into the pump suction while the pump is turned over by hand. After the pump appears to turn easily and the solvent is up to oil level in the reservoir, the power should be turned on and the pump run 2 or 3 minutes. After this, the solvent should be removed and flushed out with oil and a fresh charge of oil put into the pump. RP SERIES PUMPS MAINTENANCE & CHECK LISTBeach-Russ Company, 544 Union Avenue, Brooklyn, NY 11211. Ph: 718-388-4090; Fax: 718-963-2826 Email: sales@ | beachrus@TROUBLE SHOOTING PROBLEM SOLUTIONPump does not operate at the required vacuum & capacity Check suction line for leakages Run the pump alone and check the vacuum (Blank Off) Check vacuum with reliable vacuum gauge Check oil strainer & Valve box Check oil condition, level & type Check oil line solenoid valve Check rotary seal leakage (4B) If pump draws water vapors use Vapor purge valve to avoid contamination in the oil. Pump OverheatsCheck type & level of oil Check solenoid valve If it is water cooled pump make sure water is supplied Use vapor purge valve if pump draws water vapors Change the contaminated oil Pressure clean the oil lines Maintain higher vacuum by reducing air-flow Check the internal clearance Pump will not turnCheck motor & wiring Check exhaust valve Drain the cylinder if oil drawn into it Clean varnish Check for any foreign part inside the pump Varnish builds up inside the pump Check for proper cooling Change the oil periodically Clean the separator and oil lines before changing the oil Open suction to atmosphere for couple minutes at the end of the day before shut off the pump Prevent overheating the pump by maintaining higher vacuum by reducing the air leakageBeach-Russ Company, 544 Union Avenue, Brooklyn, NY 11211. Ph: 718-388-4090; Fax: 718-963-2826 Email: sales@ | beachrus@ DISASSEMBLY – CLEANING – RE-ASSEMBLY INSTRUCTIONS 1. Remove belt guard, loosen the motor frame nuts and remove the V-belts. 2. Mark position of taper bushing on pump shaft (when reassembling, place taper bushing on set scribe line for proper alignment) 3. Remove taper bushing cap screws and insert into bushing tapped holes. 4. Screw cap screws in evenly until pulley (Sheave) is loosened from taper bushing and remove sheave and bushing. 5. Before removing rotary seal be sure the oil line to seal is off. 6. Remove two 3/8” Allen set screws (15A) on inner race of bearing (15) 7. Remove gland screws and using the two tapped holes on gland, evenly remove gland (4C) with bearing from front head, remove gasket (4C(G)). Use shims under jack screws for further jacking off gland, If necessary. 8. Remove gland, inspect face if damaged or uneven wear, lap gland surface. This surface and the outer face of the rotary seal prevents oil leakage. 9. To remove rotary seal (4B) from rotary seal housing (This is a double ended seal) use two button hook type wires and hook in the rear end of rotary seal, pull evenly on both hooks to remove seal unit. 10. Inspect rotary seal faces, if damaged replace with new seal. 11. When replacing seal make sure shaft is clean and generously lubricate all parts of seal and shaft with pump lubricating oil before placing new seal assembly on shaft. 12. Before securing the gland to front head (4) press gland against the rotary seal face two or three times to make sure the seal is not hung up on pump shaft. The rotary seal will push gland out from head upon releasing gland. If no further inspection of pump parts is necessary replace parts as taken off.If inside of pump inspection is necessary do not replace parts and continue as follows:Inspection of pump back head (5) & back shaft (2)1. Remove oil line piping on back head (5).2. Remove screws on back head cap (5B) remove cap and gasket (5B(G))3. Remove two 1-1/4” pipe plugs (5P) and two hidden ½” Allen socket head screws (5N) under pipe plugs.4. Remove back head screws and insert four screws in tapped holes on back head and jack head off cylinder (1) by evenly tightening jack screws. Use shims under screws for further jacking head off cylinder. Do not remove dowel pins.5. Inspect head bushing (5A) clean as needed (use solvent) inspect oil groove and oil hole leading into bushing . inspect two secondary oil line holes in back head, blow out and clean. There are three lubrication holes in the back head (same construction on front head) Note : If back head is frozen on shaft, apply heat to section of head that contains bushing. Use of acetylene torch will help to remove frozen head. If bushing (5A) I.D. measures more than .007” larger than pump shaft diameter at any point in bushing , replace the head bushing. Note : At this point an inspection of the internal parts can be made.Inspection of pump internals1. Place a wooden V-block under back shaft.2. Replace pump pulley and bushing on front shaft.3. Push rotor against cylinder wall by exerting pressure on exposed rotor shaft. Rotate rotorby turning pump pulley and check for foreign matter in cylinder or gate.4. Check for internal wear by inserting a feeler gauge between one rocker seal (3A) andcylinder wall, rotate rotor 3600, check for clearance. If greater than .030” at any point , anew seal (3A) or a pair of rocker seals will be necessary. (A minimum of .005” is desired for proper clearance at the tightest point of 3600 check)Under cut-off plate (2D) check spring (2J) by removing screws (2L). replace spring, if necessary. The screws (2L) have a shoulder that should seat against rotor snugly when screw is tightened (use locktite on screws) These special screws give the cut-off plate its automatic clearance from the rotor. The rotor plate can be moved and spring action felt.Note : Do not remove Rotor shafts from rotor.Removal of pump internal parts1. Removing rocker seals (3A) place gate (3) in vertical position using three corner file onside of rocker seal, slide out top rocker seal. Turn rotor 1800 slowly and remove secondrocker seal from top.2. Place gate in horizontal position. Slide length of wood more than half way throughcylinder to support rotor.3. Carefully slide rotor from cylinder. When rotor is half way out re-adjust support underrotor body and remove rotor.4. Slide gate out of rotor, this will allow the keys and springs (2E) and 2F) to be removedfrom their slots.5. Check parts for excessive wear, clean with solvent and wire brush. (Score marks incylinder wall or on head faces, etc. need only be touched up with emery cloth to removeany projections.)6. Badly worn gate should be replaced.7. Check front head (4) it may not be necessary to remove head from cylinder. Clean andcheck as instructed on back head.8. Do not try to machine cylinder bore. This is a patented elliptical design. Contact factory ifthere is any anxiety about condition of cylinder.Note : After removing pulley and gland smooth off any set screw marks or ridges to help preventbinding on removal of rotor from head.Installing Internal parts1. Place key, spring (2E) and (2F) into rotor key and spring groove, hold parts with screwdriver and slide gate into rotor slot trapping key and spring in groove.2. When gate is part way in slot place other rotor key and spring in second key and springgroove, hold as before and slide gate through rotor.3. Lubricate front shaft of rotor, place gate and rotor in horizontal position with wooden blockin cylinder using sling around rotor. Place rotor into cylinder using front head for line upand bearing point.4. After placing rotor in head, put once rocker seal in gate. Set gate in vertical position andslide in second rocker seal at top of gate. If new rocker seals are needed, check forclearances through 3600. if rocker seal does not fit, draw file length of strip a fewthousandths and emery clean. In many cases an old and new seal can be used withoutfiling rocker seal.5. Before replacing back head (5) clean surfaces on cylinder face head and wipe dry. Mix asmall portion of litharge and glycerin to the consistency of mustard, apply an even coat @.003” thick on surface of cylinder face, press and smooth on a .005” paper gasket (5(G))on cylinder holding gasket in place with four studs in cylinder tapped holes. (this gasketused only on back head joint) apply mixture on gasket surface and install head usingdowel pins for proper alignment. Tighten bolts evenly all around until bolts are snugly inplace.Note : After ½ hour, turn pulley one revolution to insure the litharge inside the pump does not setand bind pump rotor. Do not run pump until the litharge joint hardens (@ 2 to 3 hours)Inspection of exhaust valve1. Drain oil from valve box (6) through valve (6D)2. Remove bolts, valve box and gasket (6(G))3. Remove Nut and spring holder (7B)4. Check valve discs (7D) and spring (7C) check discs for pit holes or uneven wear, checkspring for compression and cracking.5. Check seats of valve (7) for cracks, chipped surfaces of excessive wear. A clean, smoothraised surface for each disc is necessary. Lap or replace, check inside of valve andremove if necessary for further cleaning.6. Check studs (7G) for worn areas, the section where valve disc holes may hang up on ifstud badly worn. If holes in disc are worn so that the disc holes do not center the disc onthe raised surface of valve – replace discs.7. Before assembling and replacing valve body use new gasket (7(G)) and bolt valve tocylinder tightly.Inspection of oil lubricating system1. Drain separator (8) through valve (8D) remove cap (10A) and gasket (10A(G))2. Pull out oil screen sleeve (10B) and screen (10C) remove spring (10D)3. Clean screen (10C) with solvent and replace if collapsed or torn.4. Replace parts as removed using new gasket.5. Remove solenoid cap, cover and coil from oil solenoid. Screw off core and plunger andcheck solenoid seat and disc. Install spring in core housing as removed.6. Clean seat and disc of foreign matter and replace parts as removed.Note : When solenoid valve is functioning properly an internal click can be heard when solenoid isenergized and top of solenoid becomes magnetized. (same information applies to other solenoidvalves. On solenoid valve seat and disc can be checked by removing four cap screws on bonnet.1. Oil cooler (105) is water cooled. Water through copper tubing and oil around tube walls.This cooler has two zinc plugs that should be checked and replaced when used up.These plugs help prevent corrosion in copper tubing wall due to cooling waters.Note : Solenoids on oil cooler can also be checked for proper functioning by feeling pipe linesleading to and from oil cooler. If there is no difference in temperature a flow problem exists.Cleaning separatorThe separator rarely has to be taken apart. However when changing oil, if there is an indicationthat there is a large amount of slug build up in separator, remove inspection plug (8E) to checkand flush separator , if necessary.Suction screen1. Suction screen (1D) should be checked yearly unless indication in the vacuum processshows that there is a possibility of build up of matter on screen. To clean, drop bottomflange (1C) and inspect screen.2. Check screen for corrosion and clean or replace.TYPE RP PARTS LIST Item Part Name1* Cylinder1A Manifold1A(G)* Manifold Gasket1B Suction Flange1B(G)* Suction Flange Gasket1C Manifold Screen Cover1C(G)* Manifold Screen Cover Gasket 1D* Suction Screen1E Water Jacket Plate1E(G)* Water Jacket Plate Gasket2 Rotor Assembly2C Cut-off Plate – Front2D Cut-off Plate – Back2E Rotor Key2F Rotor Key Spring2J Cut-off Plate Spring2L Cut-off Plate Screw3 Gate3A* Rocker Seal4 Front Head4A Front Head Bushing4B* Rotary Seal Assembly4C Gland4C(G)* Gland Gasket4D* ! Front Head Bearing Seal4E ! Front Bearing Washer4F ! Front Roller Bearing4G ! Front Lock Washer4H ! Front Lock Nut4I ! Rotary Seal Housing4I(O)* ! Front “O” Ring5 Back Head5A Back Head Bushing5B Back Head Cap5B(G)* Back Head Cap Gasket’5B(O)* ! Back “O” Ring5C* ! Back Bearing Seal5D ! Back Bearing Washer5E ! Back Roller Bearing5F ! Back Lock Washer5G ! Back Lock Nut6 Valve Box6(G)* Valve Box Gasket6A Valve Box Cover6A(G)* Valve Box Cover Gasket (VP only)6B Valve Box Top Cover (VP only)6B(G) Valve Box Top Cover Gasket (VP only) 7 Valve Body7(G)* Valve Body Gasket7B Valve Spring Holder7C* Valve Spring7D* Valve Disc7G* or 7E Valve Stud7H* Castellated Nut & Washer7K Oil Level Frame (VP only)7K(G)* Oil Level Frame Gasket (VP only)7L Baffle (VP only)8 Separator8(G)* Separator Gasket9 Separator Cover9(G)* Separator Cover Gasket9A Separator Cover Baffles9B Oil Distributing Pan10 Oil Strainer Housing10A Oil Strainer Housing Cap10A(G)* Oil Strainer Housing Cap Gasket10B Oil Screen Sleeve10C* Oil Screen10D Oil Screen Spring15 Front Head Ball Bearing* Recommended Spare Parts! For Model 1000 OnlySingle Stage Oil Sealed Rotary Piston Vacuum Pumps FEATURES• High Volumetric Efficiency ⇒ Down to 1 Torr• High Final Vacuum ⇒ 29.92” Hg. (0.02 Torr)• Low Power Consumption ⇒ Through out the pumping range • Slow Operating Speed ⇒ 200 to 290 RPM• Long Service Life ⇒ 30 to 75 YearsTYPE “RP” SPECIFICATIONVACUUM PUMP OILBeach-Russ Vacuum pumps can run with any brand type Mineral oil having following specifications. (Consult Factory for special application)ISO Grade 100Viscosity @ 1000 F. SUS 550API Gravity 30.0。