林肯电焊机POWERPLUSII350产品介绍
多功能焊机——精选推荐
Power Wave ® 355M 是一款将林肯先进技术和工艺囊括于一体的高效逆变焊接电源，设计应用于高端的半自动焊接生产。
林肯的波形控制技术是Power Wave ® 355M 焊接电源优良性能的核心，该机能操作Pulse-On-Pulse ™ 和Power Mode ™ 等工艺。
焊接工艺参数的精确控制使您能利用该机焊接多种母材，包括碳钢、不锈钢、铝合金及镍基合金。
无论使用哪种类型和尺寸的焊丝均能获得最佳的焊接电弧，从而获得成形均匀一致的焊缝。
• 林肯的波形控制技术使您能够根据自身需要选择正确的波形 ——意味着无论使用哪种类型和尺寸的焊丝均能获得最佳的电 弧，从而获得平滑的电弧性能。
• 采用Arclink ™进行通讯——焊接领域领先的通迅协议Arclink ™与 Power Wave ® 355M 结合能达到无痕化连接和临界时间整合。
• Power Feed 10M 送丝机上的推拉送丝功能为铝合金的焊接提供 了根本的解决方法。
• Pulse-On-Pulse ™工艺改进了铝焊接时的焊缝清洁作用，所产生 的焊缝表面类似于TIG 焊接的焊缝。
• Power Mode ™工艺在短弧焊接薄板材料时能维持稳定、平滑的 电弧。
• 优良的逆变技术使焊机具有高效、优良的焊接性能，而且机身 重量轻，设计简洁。
• 该机能适应恶劣的工作环境，经测试该机坚固耐用，焊接性能 可靠。
• 零部件保修期内提供保修。
• 制造符合ISO9001质保体系和ISO14001环保标准。
优点手工焊 TIG 焊 MIG 焊 脉冲MIG 焊 药芯焊丝焊 碳弧气刨焊接工艺• 连接送丝机的2/0 焊接电缆(10 英尺)，一端为快速接头，另一 端为接线片。
• 两个凸出的快速电缆插头(K852-70)。
• 焊接输入电缆(10英尺)。
包含的元件高级可调节气体流量计和软管组件，电源和送丝机手推车，双气瓶安装组件，带储物架的推车支架，快速接头电缆插头，快速接头电缆插座，快速接头与接线片连接的适配器，感应导线组件，波形设计软件，工件和送丝机电源电缆组件。
林肯焊机说明书
林肯焊机说明书Ⅰ.机械安装1．机头安装安装应牢固以防起弧时机头移动，注意机头与工作电缆应与地绝缘。
根据需要，可装在垂直调节器/水平调节器/行走小车上，所定的机头出厂前根据用户的订购模式安装送丝比率，当改变焊丝直径时需改变送丝轮和导向管。
对不同直径的焊丝需调节随动轮压力调节螺丝，焊丝分两档0.9-2.4mm和3.0-5.6mm。
根据需要调节，对较软的焊丝，压力宜小一点。
出厂时送丝轮设为正转（如图所示方向），但安装板可转动180º，并对换校直器和导电杆，送丝轮转动方向通过改变控制箱内接线上626，627号线来实现。
一般用25kg送丝盘。
NA-3S/NA-4/NA-3SF出厂时所装焊丝校直器的焊丝直径大于2mm以上。
机头安装好后，通过校直器和送丝导向管安装焊丝（其入口处为倒圆）而出丝导向管入口处为倒角）。
2．控制箱安装控制箱在标准行走小车或其它的机架上，当装在其它机架上时，打开控制箱后盖，按照控制箱底板上的安装孔固定控制箱。
3．导电杆组件国内一般常用K231 和K226●K231 导电杆组件：一般用于600A，更高电流可能引起导电嘴磨损坏。
适用于Ф2.4-5.6mm，对不同焊丝需不同导电嘴。
对Ф2.0-2.4mm焊丝还需导电嘴选配件和导丝管。
把工件电缆控制接到导电杆上，用螺栓拧紧，不用完全校直焊丝，以保持良好的电接触。
把焊剂漏斗的软管接到锥形组件的开口处。
要注意经常更换坏的导电嘴。
●K226 压钳式导电杆：一般用于600-1000A。
K226-T 由两个锥形夹组成用于Ф2.4-3.2mm。
K226R由一个锥形夹和一个方形夹组成，用于Ф3.2-5.6mm。
导电杆装在机头的下部，注意锥形夹的斜坡应朝向工件移动方向。
压钳应与导向管对直，通过调节夹钳一侧的螺丝来调节。
Ⅱ.电气安装1．电缆连接需600W，115V/50AC（其中，350W 给送丝电机和控制电路，250W 给行走电路）●从机头到控制箱：所有的工件电缆都接到控制箱后部，每个机头都带1.2m 长电机电缆和1.2m 长焊剂斗电缆，插到控制箱一侧对应的接口内。
林肯V350-PRO焊机产品说明书
E5.91PC Page 2 of 2 4/00
V350-PRO’s LED’s are bright and easy to read.
V350-PRO has easier set-ups.
Yes 5 modes
Similar.
V350-PRO has custom pipe welding output.
Arc control
Yes
Yes
Yes
Vt range.
V350-PRO has input voltage flexibility to go anywhere.
at 350 Amp output V350-PRO gives
50/25 Amps
power cost savings.
No. Handles on top. Machine hits knees when carrying
17 x 12.5 x 24
Weight
77 lbs.
76 lbs.
Thermal 400 GMS
Yes
Yes, Lift-Start™
Yes
No
Yes
Plastic overhang, no door protection Exposed on front
INVERTEC® V350-PRO
Designed Smart. Built Tough.
Feature
Output 3 Phase
Lincoln Invertec V350-PRO
350 Amps, 34 Volts 60% Duty Cycle
林肯电子Power Wave S350进阶过程焊接器说明书
WHAT’S INCLUDEDK2823-3 Base Unit Includes:10 ft. (3.0 m) input power cordRECOMMENDED WIRE FEEDERSPower Feed 84 Bench andPower Feed 25MTHE LINCOLN ELECTRIC COMPANY22801 St. Clair Avenue • Cleveland, OH • 44117-1199 • U.S.A.PH: 216-481-8100 • © Lincoln Global, Inc. All Rights Reserved.All trademarks and registered trademarks are the property of their respective owners.ADVANCED PROCESS WELDERSProcessesStick, DC TIG, Pulsed DC TIG, MIG, Pulsed MIG, Flux-CoredProduct NumberK2823-3 Power Wave® S350K3005-3 Power Wave S350 Ready-Pak® (Steel) See back for complete specsInput Voltage208/230/380-415/460/575/1/3/50/60Input Current @ Rated Output3 Ph / 40% Duty Cycle: 39/35/19/17/14A1 Ph / 40% Duty Cycle: 60/61/NA/NA/NA AOutput Range5-350 AmpsRated OutputGMAW: 350A/31.5V/40%GMAW: 300A/29V/100%Weight/Dimensions (H x W x D)85 lbs. (38.6 kg)20.40 x 14 x 24.80 in.(518 x 356 x 630 mm)INPUT OUTPUT/greenWAVEFORM CONTROL TECHNOLOGY®PROCESS CAPABILITIESPulse-on-Pulse®(with STT® Module)Upgradeable for additional processesto be developed in the future.LI NC OL N E L E C TR ICTwo Year ExtendedWarranty available inthe U.S.A. and Canada.Shown: K2823-3Power Wave S350[ 2 ] | Power Wave S350To tap into the Power Wave S350 Stick, TIG and CV MIG process capability withouta Power Feed ® series wire feeder, add the K3001-2 S-Series User Interface Kit. This optional interface provides full control of welding parameters from the front panel of the power source for Stick and TIG processes.When used with a Power Feed series wire feeder, the feeder is typically used forcontrolling the system and the K3001-2 S-Series User Interface Kit meters can be used for viewing amps and volts. Kit also includes 12-pin Universal Remote Receptacle and TIG Gas Solenoid.FRONT1. Optional S-Series User Interface (K3001-2) for Stick,TIG and CV MIG with voltage sensing feeder 2. Status Light 3.Thermal Fault Indicator Light4. Tweco ®-Style Cam-Lock Output Terminals5. Optional Output Control Receptacle – 12-pin (included with K3001-2 S-Series User Interface)6. Work Sense Lead Receptacle7. Main Power Switch8.Reversible HandlesBACK9. 115V (10 Amp) AC Duplex Auxiliary Power Receptacle and Circuit Breaker(Optional - Order K2829-1 Kit)10. Arc L ink ® Welding System Component Communication Cable Receptacle 11. Circuit Breaker12. Sync Tandem/STT ® Receptacle 13. Input Power Cable Connection 14. TIG Solenoid Kit Knockout (optional TIG Solenoid included with K3001-2 S-Series User Interface) 15. Ethernet Cable Receptacle 16.Reversible Handles1234567910111213141516• Volts/Amps Control – Adjust volts in MIG and Flux-Cored welding or adjust amperage in Stick or TIG welding.• Welding Mode – Select the stick, TIG or CV wire process.• Advanced Process Options – Control pre- and post-weld settings to optimize arc starts and stops.• Arc Control – Adjust arc characteristics to match individual preferences.Reversible handles shownThe S-Series User Interface Kit allows control over:GENERAL OPTIONSWireless Connectivity Module Simple and secure machineconnectivity solution for monitoring and control capabilities without the hassle of costly network cables. Order K4352-1S-Series User Interface Kit This kit allows local control of stick, TIG and wire processes from the power source control panel. Includes TIG Solenoid and Remote Control Connector. Order K3001-2115V Auxiliary KitAdd a duplex 115V receptacle to the back of the machine. Includes PC board and harness which must be installed. Order K2829-1Inverter and Wire Feeder Cart Rear-wheeled cart with frontcasters and gas bottle platform. Convenient handles allow for easy cable storage. Small footprint fits through 30 in. (762 mm) door. Not intended for use with double head wire feeders. Order K3059-4Dual Cylinder Inverter & Wire Feeder CartRear-wheeled cart with frontcasters and dual cylinder platform. Convenient handles allow for easy cable storage. Small footprint fits through 30 inch (762 mm) door. Order K3059-5Tweco Style Cam-Lock Adapter Plug for Work & Electrode CablesCable plug for 2/0 (50 mm 2) cable. Order K2946-1Work Voltage Sense Lead Kit Required to accurately monitor voltage at the arc.Order K940-25 for 25 ft. (7.6 m) Order K1811-50 for 50 ft. (15.2 m)Order K1811-100 for 100 ft. 30.5 m)LC-40Tweco-Style Plug (male, 1/0 Thru 2/0) Order K3416-70LC-40Tweco-Style Receptacle (female, 1/0 Thru 2/0) Order K3417-70LC-40HDTweco-Style Plug (male, 3/0 Thru 4/0) Order K3416-90LC-40HDTweco-Style Receptacle (female, 3/0 Thru 4/0) Order K3417-90Deluxe Adjustable Gas Regulator & Hose KitAccommodates CO 2, Argon, or Argon-blend gas cylinders. Includes a cylinder pressure gauge, dual scale flow gauge and 4.3 ft.(1.3 m) gas hose. Order K586-1Power Wave S350 | [ 3 ]Power Wave S350 Ready-Pak (for Steel)• P ower Wave S350 Power Source (K2823-3)• P ower Feed 84 Wire Feeder (Bench Model) (K3328-13)• .035 in. (0.9 mm) Drive Roll and Split Wire Guide Kit (KP1505-035S)•M agnum ® PRO Curve ™ 400 Gun and Cable Package (K2952-2-10-45)• W ork Lead and Wire Feeder Power Source Cables Package – 350 amps, 60% duty cycle with Tweco style Cam-Lock connectors and Ground Clamp (K1803-2)• I nverter and Wire Feeder Cart (K3059-4)Ready-Pak PackagesReady-Pak packages are assembled and shipped on one pallet. Welding wire and shielding gas must be ordered separately.maintaining a high power factor and efficiency.generation. It also features 100Mbps Full Duplex Ethernet to support Lincoln Electric’s CheckPoint.Rugged ReliabilityTested under severe conditions:• Extreme Temperature Ranges • Extreme Humidity • Rain• Dirt and Dust• IP23 Rated PerformanceCheckPointCheckPoint, cloud server-based and mobile delivery solutions, is the welding industry’s most advanced weld data collection and monitoring tool, allowing fabricators to analyze their welding operations and processes. These tools can provide necessary data for customer ISO, Six Sigma, statistical process control (SPC), quality cost delivery (QCD), overall equipment effectiveness (OEE) and lean manufacturing efforts. CheckPoint is offered at no charge with every Power Wave purchase.RECOMMENDED ACCESSORIESShown:K1811-100General Options Continued Cool Arc 55 Water CoolerDesigned to integrate with Power Wave S350 and S500 power sources to cool water-cooled welding guns or torches rated up to 500 amps. Recommended for and hand-held MIG, TIG and Plasma cutting operations. 115V/1/60. The 55 S model includes an ArcLink communication flow sensor that detects water flow to prohibit welding when no flow is present. Order K3086-1 for Cool Arc 55 Order K3086-2 for Cool Arc 55 S STICK OPTIONSAccessory KitComplete kit for stick welding. Includes 30 ft. (9.1 m) electrode cable, 25 ft. (7.6 m) work cable, headshield, work clamp and electrode holder.Order K875 for 150 amps Remote Output Control with 12-pin Universal Connector Permits remote adjustment of output. Requires K3001-1 Stick/TIG User Interface.Order K857-2 for 25 ft. (7.6 m)12-pin to 6-pin AdapterAllows older 6-pin remote controls (K870, K963-3, K857) to be used with 12-pin Universal Connection. Order K2909-1TIG OPTIONS PTA-26FV 200 Amp Air-Cooled TIG Torch Order K1783-11 for 12.5 ft. (3.8 m) length, 1-cable. With Tweco-style adapter.Foot Amptrol ™ with12-pin Universal Connector Provides 25 ft. (7.6 m) of remote current control for TIG welding. Requires K3001-2 S-Series User Interface Kit. Order K870-2Parts KitsMagnum Parts Kits provide all the torch accessories you need to start welding. Parts kits provide collets, collet bodies, a back cap, alumina nozzles and tungstens in a variety of sizes, all packaged in an easy to carry reclosable box. Order KP508 for PTA-17 Order KP509 for PTA-26Hand Amptrol ™ with12-pin Universal Connector Provides 25 ft. (7.6 m) of remote current control for TIG welding. Requires K3001-2 S-Series User Interface Kit. Order K963-4Tweco Style TIG Torch Adapter Allows a one-cable TIG Torch to connect to the machine’s Tweco style output terminal. Order K960-3WIRE FEEDER OPTIONS Work and Wire Feeder 2/0 Weld PackageIncludes Tweco-style Cam-Lock connectors, work clamps, 15 ft. (4.5 m) work cable and 10 ft. (3.0 m) electrode cable. Rated 350 amps, 60% duty cycle. Order K1803-2Magnum PRO AL Air-Cooled & Water-Cooled Push-Pull Guns The Magnum PRO AL gooseneck style guns are designed to optimize a push-pull welding operation for aluminum. Uses Magnum PRO MIG Gun expendables. Available in 7-pin and 12-pin connections. Request Publication E12.14Power Wave STT Module This module allows easy connection and fast digitalcommunication with compatible Power Wave S-Series powersources, Power Feed wire feeders, and compatible water coolers. Add STT capability without having to purchase a second power source.Order K2902-1 US/Int’l (shown) Order K2921-1 CEPower Wave Advanced Module Provides multi-process reverse polarity (DC+), straight polarity (DC-), AC, high frequency TIG and STT functionality. Compatible with Power Wave S350 and S500.Order K2912-1C U S T O M E R A S S I S T A N C E P O L I C YThe business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed.Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to for any updated information.(1) Based on the U.S. National Electrical Code(2)On 230 Volt / 1 Phase inputs, the peak rating is at a duty cycle of 30%, except for GTAW processes (3)On 208 Volt inputs, the maximum output is limited to 300 ampsFor best welding results with Lincoln Electric equipment, always use Lincoln Electric consumables. Visit for more details.Shown: Cool Arc 55 S。
林肯电焊机操作手册说明书
SP-100OPERA TOR'S MANUALFor use with machines having Code Number 9284 and above .Sales and Service through Subsidiaries and Distributors WorldwideWorld's Leader in Welding and Cutting Products Premier Manufacturer of Industrial MotorsIM366-BNovember 1993Safety Depends on YouLincoln arc welding equipment is designed and built wit h safet y in mind. However, your overall safety can be increased by proper instal-lat ion ... and t hought ful operat ion on your part.DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ-ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON-TAINED THROUGHOUT.And,most importantly, think before you act and be careful.9284; 9429; 9521; 9522; 9725;9726; 9794; 9795; 10050Thank Youfor selecting a QUALITY product by Lincoln Electric.We want you to take pride in operating this Lincoln Electric C ompany product ••• as much pride as we have in bringing this product to you!Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection. The level of seriousness to be applied to each is explained below:PRODUCT DESCRIPTIONThe SP-100, Type K462, is a complete semiautomatic constant voltage DC arc welding machine. Included is a solid state controlled, single phase constant voltage transformer/ rectifier power source and a wire feeder for feeding .023 – .030" (0.6 – 0.8 mm) solid steel electrode and .035" (0.9 mm) cored electrode.The SP-100 is ideally suited for individuals having access to 115 volt AC input power, and wanting the ease of use, quality and dependability of both gas metal arc welding or GMAW (also known as MIG welding) and the Innershield®electrode process (self-shielded flux-cored or FC AW). A convenient chart is mounted inside the wire feed section door for setting welding procedures for 24 gauge through 12 gauge (0.6 – 2.5 mm) mild steel (Chart also may be found in this manual). The SP-100 is a rugged and reliable machine that has been designed for dependable ser-vice and long life.RECOMMENDED PROCESSES AND EQUIPMENTThe SP-100 can be used for welding mild steel using the GMAW, single pass, process which requires a supply of shielding gas or it can be used for the self-shielded, Innershield electrode process.The recommended gas and electrode for GMAW is welding grade CO2gas and .025" (0.6 mm) diameter Lincoln L-56 mild-steel welding wire [supplied on 12 1/2 lb (6 kg) spools]. For 14 gauge (2.0 mm) and thin-ner, CO2gas is recommended because it gives equal or better performance than a blended gas at a lower cost. A mixed gas consisting of 75 to 80% Argon and 20 to 25% CO2is recommended for welding on heav-ier gauge [12 gauge (2.5 mm) for example] steel.The recommended electrode for the self-shielded process is .035" (0.9 mm) diameter Lincoln Innershield NR-211-MP on 10 lb (4.5 kg) spools. This electrode can be used for all position welding of 20 gauge through 5/16" (1.0 – 8.0 mm) thick steel [multi-ple passes are required for 1/4" and 5/16" (6.0 and 8.0 mm)].OPTIONAL ACCESSORIES1.K463 CO2G as Regulator and Hose Kit—Includes a preset, nonadjustable pressure and flow regulator for use on C O2cylinders. Also included is a 10 foot (3.0 m) gas hose which con-nects to the rear of the SP-100.2.K499 Ar-Mixed Gas Regulator and Hose Kit—Includes a preset, nonadjustable pressure and flow regulator for use on argon-mixed gas cylin-ders. Also included is a 10 foot (3.0 m) gas hose which connects to the rear of the SP-100.3..035 (0.9 mm) Innershield®Welding Kit —Includes a contact tip, a gasless nozzle and a cable liner to permit the SP-100 gun and cable to use a .035" (0.9 mm) diameter flux-cored elec-trode. Also included is a spool of .035 (0.9 mm) Innershield®NR-211-MP.Two kits are available:K549-1 kit is for use with the Magnum™100L gun (with red trigger).K464 kit is for use with the original Lincoln Electric®gun (with black trigger).4.M15448-1 Reversible Drive Roll with doubleknurled grooves for .035 cored electrode.5.K467 Input Line Cord — Same as line cord sup-plied with the SP-100 but has a NEMA type 5-20P plug for use on 25 amp branch circuits.To install optional features refer to instructions included with the kit, and/or in this manual.INSTALLATIONDESCRIPTION OF CONTROLSBecome familiar with the SP-100 controls and compo-nents before attempting to weld. Refer to illustrations and lettered items below for brief descriptions.A.Wire speed — Controls the wire speed from 50 –400 in./min (1.3 – 10 m/min). The control can be preset on the dial to the setting specified on the SP-100 Application Chart located on the inside of the wire feed section door. Wire speed is not affected when changes are made in the voltage control. The control is marked (“olo”)B.Power ON/OFF switch — When the power is on,the fan motor will run and air will be exhausted out the louvers in the front of the machine. The welding output and wire feeder remain off until the gun trigger is pressed.C.Voltage control — A continuous control that givesfull range adjustment of power source output volt-age. Can be adjusted while welding.D.Thumbscrew — secures gun and cable assembly.E.Positive (+) and negative (–) output terminals.F.Shielding gas hose (factory installed, not shown)— routed from gas solenoid inside rear of machine to gun connector block.G.Gun trigger lead connectors.H.Circuit breaker — Protects machine from damageif maximum output is exceeded. Button will extend out when tripped. (Manual reset.)I.Wire spool spindle.J.Gas solenoid inlet fitting.K.Power cord.L.Spring loaded pressure arm — adjusts pressureof idle roll on wire.M.Wire feed gearbox and gun connector block.N.Wire feed section door — With application chartfor machine setting procedures.O.Gun cable and control lead access hole.P.Work cable access hole.LOCATIONLocate the welder in a dry location where there is free circulation of clean air into the louvers in the back and out the front. A location that minimizes the amount of smoke and dirt drawn into the rear louvers reduces the chance of dirt accumulation that can block air pas-sages and cause overheating.WORK CABLE AND CLAMP INSTALLATIONWork Clamp InstallationAttach the work clamp to the work cable per the fol-lowing:1.Unplug the machine or turn the power switch to the “Off” position.2.Insert the work cable terminal lug with the larger hole through the strain relief hole in the work clamp as shown below.3.Fasten securely with the bolt and nut provided.Work cableWork clampWork Cable Installation1.Open the wire feed section door on the right side ofthe SP-100.2.Pass the end of the work cable that has the termi-nal lug with the smaller hole through the hole (holeD) next to the louvers in the case front.3.Route the cable under and around the back of thewire feed unit.ing wing nut provided, connect the terminal lugto the negative (–) output terminal located above the wire feed unit; item M (make certain that both wing nuts are tight).NOTE: This connection gives the correct electrode polarity for the GMAW process. If using Innershield, see Output Polarity C onnection Section below for negative electrode polarity connection. OUTPUT POLARITY CONNECTIONThe SP-100, as shipped, is connected for positiveelectrode polarity.To connect for negative electrode polarity (required for the Innershield process), connect the short cable attached to the gun connector block to the negative (–) output terminal and the work cable to the positive (+) terminal using the provided wing nuts (make cer-tain that both wing nuts are tight).GUN INSTALLATIONAs shipped from the factory, the SP-100 gun is ready to feed .023, .024 or .025" (0.6 mm) wire. If .030" (0.8 mm) wire is to be used, install the .030" (0.8 mm) con-tact tip. .023 – .025" contact tip is stenciled .025 and/or 0.6 mm and .030" contact tip is stenciled .030 and/or 0.8 mm. See Maintenance Section for instruc-tions to change contact tip.If .035" (0.9 mm) Innershield flux cored wire is to be used, see Maintenance Section for instructions to change contact tip, cable liner, and gas nozzle.C onnect the gun cable to the SP-100 per the follow-ing:1.Unplug the machine or turn power switch to the off“O” position.2.Pass the insulated terminals of the gun trigger con-trol leads, one at a time, through the rectangular “keyhole” opening (item F) in the case front. The leads are to be routed under the wire feed unit and through the cable hanger on the inner panel.3.Insert the connector on the gun conductor cablethrough the large hole in the SP-100 case front.Make sure the connector is all the way in the metal connector block to obtain proper gas flow. Rotate the connector so control leads are on the underside and tighten the thumbscrew in the connector block.4.Connect the insulated control lead terminals to thetwo insulated 1/4" (6.4 mm) tab connector bushings located above the “Gun Trigger C onnection” decal in the wire feed section. Either lead can go to either connector. Form the leads so that they are as close as possible to the inside panel.WIRE FEED DRIVE ROLLThe SP-100 drive roll has two grooves; one for .023 –.025" (0.6 mm) solid steel electrode and the other for .030" (0.8 mm) solid and .035" (0.9 mm) flux-cored steel electrode. As shipped, the drive roll is installed in the .023/.025" (0.6 mm) position (as indicated by the stenciling on the exposed side of the drive roll).Replace the washer and retaining screw.connectors{Brass connectorIdle roll armRetaining ScrewWELDING WIRE LOADINGThe machine power switch should be turned to the OFF (“O”) position before working inside the wirefeed enclosure.------------------------------------------------------------------------The machine is shipped from the factory ready to feed 8" (200 mm) diameter spools [2.2" (56 mm) max. width]. These spools fit on a 2" (50 mm) diameter spindle that has a built-in, adjustable* friction brake to prevent overrun of the spool and excess slack in theWARNINGK499 Argon-Mixed Gas Regulator and Hose Kit Install the pressure-flow regulator and gauge to a cylinder according to the instructions in Section 1.10.C onnect one end of the 10 foot (3.0 m) hose to the SP-100 gas inlet fitting and the other end to the regu-lator fitting.The K499 argon-mixed gas pressure-flow regulator is preset by the manufacturer to deliver a nominal flow of 30 cubic feet per hour (14 1/min) of argon or argon-mixed gas. This setting cannot be changed..035" (0.9 mm) Innershield Welding KitIncludes a contact tip, gasless nozzle, and a cable liner to permit the SP-100 gun and cable to use .035 (0.9 mm) diameter flux-cored electrode. Also included is a spool of .035 (0.9 mm) Innershield®NR-211-MP. The K549-1 Kit is for use with the Magnum™100L gun (with red trigger). The fitting on the end of the liner is stenciled with the maximum rated wire size (.045"/1.2 mm).The K464 Kit is for use with the earlier “Lincoln Electric®” gun (with black trigger). The end of the brass fitting on the end of the liner for .035 (0.9 mm) wire is color coded green. The .023-.030 (0.6-0.8 mm) factory installed liner is color coded orange.See Maintenance and Troubleshooting Section for instructions on installing liner and contact tip in gun.K467 Input Line CordSame as line cord supplied with the SP-100 but has a NEMA type 5-20P plug for use on a 25 amp branch circuit with a nominal voltage rating of 115 volts to 125 volts, 60 hertz. Install per the following:1.Turn the SP-100 Power Switch to OFF (“O”).2.If connected, remove the line cord plug from powersupply receptacle.3.Remove the two screws that hold the line cordreceptacle in the SP-100 flanged inlet connector and disconnect the line cord from the SP-100.4.C onnect the S18410 input line cord receptacle tothe SP-100 and replace the retaining screws.OPERATING INSTRUCTIONS1.Decrease stickout2.Increase WFS (wire feed speed) (“oIo”)3.Decrease voltage (“V”)4.Increase speed5.Decrease drag angle6.Check for correct gas, if usedIf Arc Blow Occurs (in order of importance) (NOTE: Try different ground connection locations before adjusting procedures)1.Decrease drag angle2.Increase stickout3.Decrease voltage (“V”)4.Decrease WFS (wire feed speed) (“oIo”) andvoltage (“V”)5.Decrease travel speedTo Eliminate Stubbing (in order of importance)1.Increase voltage (“V”)2.Decrease WFS (wire feed speed) (“oIo”)3.Decrease stickout4.Increase drag angleStubbing occurs when the electrode drives through the molten puddle and hits the bottom plate tending to push the gun up.PROPER GUN HANDLINGMost feeding problems are caused by improper han-dling of the gun cable or electrodes.1.Do not kink or pull the gun cable around sharp cor-ners.2.Keep the gun cable straight as practical when weld-ing.3.Do not allow dolly wheels or trucks to run over thecables.4.Keep the cable clean per maintenance instructionsin this Operation Manual.5.Innershield electrode has proper surface lubrica-tion. Use only clean, rust-free electrode.6.Replace the contact tip when it becomes worn orthe end is fused or deformed.Low or no gas flow Cylinder valve closed Open cylinder valveGas flow not set correctly Set proper flow rateCylinder out of gas Get new cylinder of gasLeak in gas line Inspect and replaceClog or Leak in gun Check for obstruction or defective sealsArc unstable Wrong welding polarity Check polarity - Refer to proper sectionErratic or Intermittent Wrong size, worn and/or Replace tip - remove any spatter on end of tip Arc - Poor Starting melted contact tip"Hunting" ArcWorn work cable or poor connections Inspect - repair or replace as necessaryLoose electrode connections Be sure electrode lead is tight, gun cable tight inwire feeder contact block, gun nozzle and guntip tightM 16576S P 100 W I R I N G D I A G R A MNow Available...12th Edition The Procedure Handbook of Arc WeldingWith over 500,000 copies of previous editions publishedsince 1933, the Procedure Handbook is considered by many tobe the “Bible” of the arc welding industry.This printing will go fast so don’t delay. Place yourorder now using the coupon below.The hardbound book contains over 750 pages of weldinginformation, techniques and procedures. Much of this materialhas never been included in any other book.A must for all welders, supervisors, engineers anddesigners. Many welding instructors will want to use the bookas a reference for all students by taking advantage of the lowquantity discount prices which include shipping by4th class parcel post.$15.00postage paid U.S.A. Mainland How To Read Shop Drawings The book contains the latest information and application data on the American Welding Society Standard Welding Symbols. Detailed discussion tells how engineers and draftsmen use the “short-cut” language of symbols to pass on assembly and welding information to shop personnel.Practical exercises and examples develop the reader’s abilityto visualize mechanically drawn objects as they will appearin their assembled form.187 pages with more than 100 illustrations. Size 8-1/2” x 11”Durable, cloth-covered board binding.$4.50postage paid U.S.A. Mainland New Lessons in Arc Welding Lessons, simply written, cover manipulatory techniques;machine and electrode characteristics; related subjects,such as distortion; and supplemental information on arc welding applications, speeds and costs. Practice materials,exercises, questions and answers are suggested for each lesson.528 pages, well illustrated, 6” x 9” size, bound in simulated,gold embossed leather.$5.00postage paid U.S.A. Mainland Need Welding Training?The Lincoln Electric Company operates the oldest andmost respected Arc Welding School in the United States at itscorporate headquarters in Cleveland, Ohio. Over 100,000stu-dents have graduated. Tuition is low and the training is“hands on”For details write: Lincoln Welding School 22801 St. Clair Ave.Cleveland, Ohio 44117-1199.and ask for bulletin ED-80 or call 216-383-2259 and ask for the Welding School Registrar.Lincoln Welding School BASIC COURSE$700.005 weeks of fundamentals There is a 10%discount on all orders of $50.00 or more for shipment at one time to one location.Orders of $50 or less before discount or orders outside of North America must be prepaid with charge, check or money order in U.S. Funds Only.Prices include shipment by 4th Class Book Rate for U.S.A. Mainland Only.Please allow up to 4 weeks for delivery.UPS Shipping for North America Only.All prepaid orders that request UPS shipment please add:$5.00For order value up to $49.99$10.00For order value between $50.00 & $99.99$15.00For order value between $100.00 & $149.00For North America invoiced orders over $50.00 & credit card orders, if UPS is requested, it will be invoiced or charged to you at cost.Outside U.S.A. Mainland order must be prepaid in U.S. Funds. Please add $2.00 per book for surface mail or $15.00 per book for air parcel post shipment.METHOD OF PAYMENT:(Sorry, No C.O.D. Orders)CHECK ONE:Name:_______________________________________________Please Invoice (only if order is over $50.00)Address:_______________________________________________Check or Money Order Enclosed, U.S. Funds only_______________________________________________Credit Card - Telephone:_______________________________________________Signature as it appears on Charge Card:Account No.Exp Date |_|_||_|_|______________________Month Year USE THIS FORM TO ORDER:Order from:BOOK DIVISION, The Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199BOOKS OR FREE INFORMATIVE CATALOGSTelephone: 216-383-2211 or, for fastest service, FAX this completed form to: 216-361-5901.Lincoln Welding School Titles:Price Code Quantity Cost (ED-80)New Lessons in Arc Welding $5.00L Seminar Information Procedure Handbook “Twelfth Edition”$15.00PH (ED-45)How to Read Shop Drawings $4.50H Educational Video Information Incentive Management $5.00IM (ED-93)A New Approach to Industrial Economics $5.00NA James F. Lincoln Arc WeldingThe American Century of John C. Lincoln $5.00AC Foundation Book Information Welding Preheat Calculator $3.00WC-8(JFLF-515)Pipe Welding Charts $4.50ED-89SUB TOTALAdditional Shipping Costs if anyTOTAL COSTJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER-STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.JapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.(such as loss of business, etc.) caused by the defect or Sales and Service through Subsidiaries and Distributors Worldwide22801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A. Tel. (216) 481-8100Premier Manufacturer of Industrial Motorsd。
林肯电焊机
林肯电气PWF-4 & 2 送丝机的送丝速度为 1.5米/分钟 到 20米/分钟 , 和PANA 相类似. POWERPLUS II 500 在全程输出范围内可以进行精确的控制.
POWERPLUS ll 500
测试结果 稳定的输出 – 高 & 低
The Current Range
POWERPLUSTM II 500
附件
气表
国内: 36V CO2 加热器 出口: 220V CO2 加热器
遥控电压盒
和LN-25 送丝机相连的远程电压控制盒.
安装脚轮组件
备有4个脚轮,销子,支架和安装螺丝. 作为选配件可以方便的安装在焊机底部.
POWERPLUS ll 500
林肯电气中国荣幸地向大家发布最新一代性能可靠的 POWERPLUS 焊接电源. 我们的研发工程师根据现场用户的大量使用情况和市场反馈,设 计了此 POWERPLUS焊接电源. 焊接电源产品一些关键的因素如:成本,焊接性能和可靠性是我 们首先关注的问题.
精准的控制
POWERPLUSTM II 500
前面板特征:
电压 / 电流表: 新的数字表,经过校准,当电弧结束后,电压 / 电流表 能保留几秒的焊接参数显示. 收弧电压 / 电流 2/4 步 选择 检气 / 焊接 选择 过热指示灯 — 过载保护: 故障代码可以在电压 / 电流表上显示,为维修带来极 大的方便.
4 步 / 2 步 焊接控制
4 步控制
2 步控制
POWERPLUSTM II 500
收弧控制
POWERPLUSTM II 500
PWF 送丝机
PWF-2 PWF-4 PWF-2 Plus PWF-4 Plus PWF-2 (带1米快速接头, 船厂专用)
林肯电焊机说明书
MAGNUM® PRO ROBOTIC GUNS DESIGNED FOR LONG LIFE.Thru-ArmExternal DressPublication E12.03 | Issue Date 07/24/20• Patented HexConnect ™ Gun Bushing- Delivers superior mechanical and electrical connectionresulting in longer expendable life. - Resists twisting and provides more points of contactfor current flow.• Fixed Electrical Connection- Robust design resists fatigue - Lasted over 1 milliontortuous flex cycles in extreme lab testing. - Competitive rotating designs can cause micro-arcingresulting in arc instability and potential shorter gun life.Tough Teflon ® Insulation• Single Tool Center Point (TCP) - No need to re-programwhen switching between the Magnum ® PRO 350 and 550 amp expendables.• Contact Tip Technology - Copper Plus ™ - more copper for better heat dissipation.- Anti-Seize ™ thread design on contact tips and diffuser.• Aluminum- Aircraft grade aluminum outer tube extends service.• Copper- High quality copper inner tube enhances electrical conductivity.Contact Tip for up to 550 AMagnum ®PRO 550 A ExpendablesGun Tube Insulator 550 A(1) 550 only350 A and 550 A Magnum ® PRO Expendable Parts are interchangeable. Interchanging will require gun tube insulator and gas diffuser changes. Customersmay choose to change expendable parts to standardize stocking parts or to make the gun more compact for tight spaces.(2)(2)Gas Diffuser for up to 550 A Slip-onGas Diffuser for up to 550 AThread-on (2) Jump liners and wire guides are only used on Thru-arm torches with wire brake.Gas Nozzlefor 550Thread-on 1/8 in. (3.2 mm) RecessedBottleneck Gas Nozzle for 550Thread-on 1/8 in. (3.2 mm)RecessedGENERAL OPTIONSRobotic Gun Tube Straightener Used in the event of a robot crash to check and correct robotic gun tube alignment. OrderK3193-1(Compatible with all standard KP3056-XX and KP3057-XX gun tubes)K3193-2(Compatible with all standard KP3354-XX and KP3355-XX gun tubes)EXTERNAL DRESS OPTIONS External Dress Torch Mounting KitsDesigned to mount the External Dress torch in the proper orientation for the application and fixturing presented to the robot. Consult Automation Division for correct mounting kit selection assistance. OrderKP2769-2222 Degree – Lincoln Electric Tool Center Point (TCP)KP2769-4545 Degree – Lincoln Electric Tool Center Point (TCP)KP2769-180180 Degree – Lincoln Electric Tool Center Point (TCP)KP3054-2222 Degree – Tregaskiss ® TCP, FANUC ® Solid Mount KP3055-2222 Degree – Tregaskiss ® TCP, Tregaskiss ® Clutch Mount KP3499-2222 Degree - Lincoln Electric Tool Center Point (TCP)for ABB and KUKA Robot Arms KP3499-4545 Degree - Lincoln Electric Tool Center Point (TCP)for ABB and KUKA Robot Arms KP3499-180180 Degree - Lincoln Electric Tool Center Point (TCP)for ABB and KUKA Robot ArmsExternal Dress Break-Away Disks Replaceable mounting interface disk designed to protect the robot arm by absorbing the effects of any damage in the event of a robot work envelope collision. OrderKP3194-1External Dress Break-Away Disk (Fanuc iB)KP3194-2External Dress Break-Away Disk (Fanuc 50 iC)KP3194-3External Dress Break-Away Disk (Fanuc iC)KP3194-4External Dress Break-Away Disk(ABB2600)KP3194-5External Dress Break-Away Disk(KR6, KR8, KR10)THRU-ARM OPTIONSThru-Arm Break-Away Disks Replaceable mounting interface disk designed to protect the robot arm by absorbing the effects of any damage in the event of a robot work envelope collision.See specification chart below for correct part number rWire Brake PlugPlug when removing wire brake from K4307-2 Order K3563-1Nose Cone Assemblies See specification chart below for correct part numberTorch HousingsSee specification chart below for correct part numberAir Blast KitBlows spatter from the nozzle orifice. Includes 20 ft (6.1 m) hose and fitting. Order K3352-1Thru-Arm Replacement Cable AssembliesSee specification chart below for correct part numberK466-10(1) K1500-3 Gun Receiver Bushing is required for Power Feed 10 series, LF series and LN-25 PRO wire feeders.(2)Terms are tradmarks of Illinois Tool Works.[3]Included with External Dress Torch [4]Included with Thru-Arm Torch(3)(3) Note that external dress guns include a 22 degree Lincoln Electric TCP gooseneck,liner and consumables. Mounting kit is not included.®®®®®®The Lincoln Electric Company22801 St. Clair Avenue • Cleveland, OH • 44117-1199 • U.S.A.C USTO ME R ASSI STA NC E PO LICYThe business of The Lincoln Electric Company ® is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed.Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to for any updated information.For best welding results with Lincoln Electric equipment, always use Lincoln Electric consumables. Visit for more detail.All trademarks and registered trademarks are the property of their respective owners.。
林肯电子POWER MIG350MP操作手册说明书
POWER MIG ®350MPʼS MANUALIM859May, 2012Safety Depends on YouLincoln arc welding and cutting equipment is designed and built with safety in mind. However,your overall safety can be increased by proper installation ... and thoughtful operation on your part. DO NOT INSTALL,OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ-ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON-TAINED THROUGHOUT.And,most importantly, think before you act and be careful.For use with machine Code Numbers: 11147Copyright © Lincoln Global Inc.vvRead this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.The level of seriousness to be applied to each is explained below:TECHNICAL SPECIFICATIONS – POWER MIG®350MP®350MPGUN HANDLESET SCREWSET SCREW INSULATION TUBEFEEDR END CABLE HANDLECLAMPING SCREWGUN TUBE9/16 (14.3mm)GAS DIFFUSERNOZZLE INSULATION GAS NOZZLEMOLDED GAS PLUGLINER ASSEMBLY (LINER BUSHING TO BE SEATED TIGHT AGIANST BRASS CABLE CONNECTOR)BRASS CABLE CONNECTORLINER TRIM LENGTHFIGURE A.3FIGURE A.45. MULTI-PROCESS PANEL - This panel enables selection of weld modes as well as adjustment of certain weld parameters within each weld mode.The eight discrete LED ʼs are used to identify which selec-tion will be shown on the display. The possible selections are:• Weld Mode (Process selection choices)• Preflow / Postflow • Run-In • Start • Arc Control • Crater • Burnback • SpotOnly one LED will be illuminated at any time. The Weld Mode attribute will always be a valid selection (the other attributes may not be available in all processes).5A. SELECT Toggle Switch• This switch toggles through the 8 selections detailed above the switch.• A red LED is located next to each possible selection and is illuminated when that choice can be changed.5B. Display Meter• This meter displays the active weld mode (a set of weld parameters that have been determined to pro-vide the recommended results for a particular welding process) when the “Weld Mode” LED is illuminated or when any one of the other seven LED ʼs is illuminated the meter indicates what value that welding parame-ter has been set to.5C. SET Toggle Switch• This switch adjusts (up or down) the value shown on the display meter. When the WELD MODE LED is illu-minated, this switch is changing the weld mode of the machine. The most commonly used modes are dis-played in the chart on the right half of the Multi-Process Panel.If the LED next to a weld parameter (Preflow/Postflow,Run-In, Start, etc.) is illuminated, the SET switch will adjust the setting of that specific weld parameter. The setting is shown on the display meter.6. ON/OFF POWER SWITCH}Choice of weld parameters that can be plete descriptions of each parameter are found later in this section.2. VOLT / TRIM METER -This meter displays either the voltage or trim value depending on the status of the machine. Located below the display is the text "Volts" and "Trim." An LED light is illuminated to the left of one of these in order to indicate the units of the value displayed in the meter.CV Processes• Prior to GMAW and FCAW operation, the meter displays the desired preset Voltage value.• Prior to synergic GMAW-P and GMAW-PP oper-ation, the meter displays the desired preset Trim value. Trim adjusts the synergic default voltage as a percentage of that voltage. A trim value of 1is the default and results in the recommended voltage setting for a given wire feed speed.Adjusting trim to a value of .95, adjusts the volt-age to 95% of the recommended voltage.• During Welding, the meter displays actual aver-age volts.• After welding, the meter holds the actual voltage value for 5 seconds. During this time , the display is blinking to indicate that the machine is in the "Hold" period. Output adjustment while in the "Hold" period results in the "prior to operation"characteristics stated above.• After the 5 second "Hold" period, the meter dis-plays the set Voltage (GMAW, FCAW) or Trim (GMAW-P) value.CC Processes• The meter displays the status of the output.• When output is enabled, the meter will display "ON."• When there is no output, the meter will display "OFF."3. OUTPUT CONTROLS - The POWER MIG ®350MP has 2encoder knobs to adjust weld parameters.• Each encoder changes the displayed value of the meter located directly above that encoder.• In CC-GTAW modes, the left encoder sets the maxi-mum welding current. Full depression of a foot or hand amptrol results in the preset level of current.• In CC-Stick and CC-GTAW, the right encoder activates and de-activates the output. Turning the encoder clock-wise enables the output if not using a remote trigger device. To de-energize the output, turn the encoder counter-clockwise. The display above will indicate the "ON" or "OFF" status of the output.4. THERMAL - This status light illuminates when the power source has been driven into thermal overload.5. Loosen the socket head cap screw that holds the connector bar against the gun bushing.Important: Do not attempt to completely remove the socket head cap screw.6. Remove the outer wire guide, and push the gun bushing out of the wire drive. Because of the pre-cision fit, light tapping may be required to remove the gun bushing.7. Disconnect the shielding gas hose from the gun bushing, if required.8. Connect the shielding gas hose to the new gun bushing, if required.9. Rotate the gun bushing until the thumb screw hole aligns with the thumb screw hole in the feed plate.Slide the gun receiver bushing into the wire drive and verify the thumb screw holes are aligned.10. Tighten the socket head cap screw.11. Insert the welding gun into the gun bushing andtighten the thumb screw.AVOIDING WIRE FEEDING PROBLEMSWire feeding problems can be avoided by observing the following gun handling procedures:a.Do not kink or pull cable around sharp corners.b.Keep the gun cable as straight as possible when welding or loading electrode through cable.c.Do not allow dolly wheels or trucks to run over cables.d.Keep cable clean by following maintenance instruc-tions.e only clean, rust-free electrode. Lincoln elec-trodes have proper surface lubrication.f.Replace the contact tip when the arc starts to become unstable or the contact tip end is fused or deformed.g.Keep wire reel spindle brake tension to the mini-mum required to prevent excess reel over-travel which may cause wire “loop-offs” from the coil.e proper drive rolls and wire drive/idle roll pres-sure for wire size and type being used.SPECIAL WELDING PROCESSES AVAILABLE ON THE POWER MIG ®350MPPULSE WELDING (GMAW-P)The pulsed-arc process is, by definition, a spray trans-fer process wherein spray transfer occurs in pulses at regularly spaced intervals. In the time between pulses,the welding current is reduced and no metal transfer occurs.Pulsed-arc transfer is obtained by operating a power source between low and high current levels. The high current level or “pulse” forces an electrode drop to the workpiece. The low current level or “background”maintains the arc between pulses. (See Figure B.5).Pulsed MIG is an advanced form of welding that takes the best of all the other forms of transfer while minimiz-ing or eliminating their disadvantages. Unlike short cir-cuit, pulsed MIG does not create spatter or run the risk of cold lapping. The welding positions in pulsed MIG are not limited as they are with globular or spray and its wire use is definitely more efficient. Unlike the spray arc process, pulsing offers controlled heat input that allows better welding on thin materials, lower wire feed speeds and leads to less distortion and improved overall quality and appearance. This is especially important with stain-less, nickel and other alloys that are sensitive to heat input.In GMAW-P mode,arc control adjusts the background current and frequency of the wave. When arc control goes up, the frequency increases thus increasing the droplet transfer rate.POWER MODE™The Power Mode™ process was developed by Lincoln to maintain a stable and smooth arc at low procedure settings which are needed to weld thin metal without pop-outs or burning-through. For Aluminum welding, it provides excellent control and the ability to maintain constant arc length. This results in improved welding performance in two primary types of applications.• Short Arc MIG at low procedure settings.• Aluminum MIG welding.Power Mode™ is a method of high speed regulation of the output power whenever an arc is established. It provides a fast response to changes in the arc. The higher the Power Mode™ Setting, the longer the arc. If a welding procedure is not established, the best way to determine the Power Mode™ Setting is by experi-mentation until the desired output result is estab-lished.In the Power Mode™ two variables need to be set:• Wire Feed Speed• Power Mode TrimSetting up a Power Mode™ procedure is similar to setting a CV MIG procedure. Select a shielding gas appropriate for a short arc process.• For steel, use 75/25 Ar/CO2shield gas.• For Stainless, select a Helium blend Tri-Mix.• For Aluminum, use 100% Ar.Start by setting the wire feed speed based upon mate-rial thickness and appropriate travel speed. Then adjust the Volts/Trim knob as follows:• For steel, listen for the traditional “frying egg”sound of a good short-arc MIG procedure to know you have the process set correctly.• For aluminum, simply adjust the Volts/Trim knob until the desired arc length is obtained.Note the Volts/Trim display is simply a relative number and DOES NOT correspond to voltage.TIG WELDING:The basic sequence of operation.1. Use SET toggle to select GTAW (Mode 03)2. Adjust desired amperage using WFS/AMPS CON-TROL. If using an optional foot or hand Amptrol to control current this setting will be maximum when the Amptrol is fully depressed or extended.3. Energize output with either a remote trigger deviceplugged into the remote connector, or rotate VOLTS/TRIM CONTROL clockwise.4. Touch tungsten to work piece and lift off to establish the arc.5. START can be set by using the SELECT toggle. Use the WFS/AMPS Control to set the respective start current.a.Choose the correct size contact tip for the elec-trode being used (wire size is stenciled on the side of the contact tip) and screw it snugly into the gas diffuser.b.Be sure the nozzle insulator is fully screwed ontothe gun tube and does not block the gas holes in the diffuser. (NOTE: Insulator is not required when using the optional fixed gas nozzles.)c.Slip the appropriate gas nozzle onto the nozzleinsulator. Adjustable gas nozzles are available witha .62” (15.9 mm) or .50” (12.7 mm) I.D., and in bothstandard (flush) and recessed design. The proper nozzle should be selected based on the welding application. Different length fixed nozzles are also available to fit 350MP and 400 amp gun tubes to allow either spray or short-circuiting transfer weld-ing.Choose the gas nozzle as appropriate for the GMAW process to be used. Typically, the contact tip end should be flush to .12” (3.1 mm) extended for the short-circuiting transfer process and .12”(3.1 mm) recessed for spray transfer. For theOutershield (FCAW) process, 1/8” (3 mm) recess is recommended.GUN TUBES AND NOZZLESa.Replace worn contact tips as required.b.Remove spatter from inside of gas nozzle and fromtip after each 10 minutes of arc time or as required. GUN CABLE CLEANINGTo help prevent feeding problems, clean cable liner after using approximately 350MP pounds (136 kg) of electrode. Remove the cable from the wire feeder and lay it out straight on the floor. Remove the contact tip from the gun. Using an air hose and only partial pres-sure, gently blow out the cable liner from the gas dif-fuser end.GUN HANDLESET SCREWSET SCREW INSULATION TUBEFEEDR END CABLE HANDLECLAMPING SCREWGUN TUBE9/16 (14.3mm)GAS DIFFUSERNOZZLE INSULATION GAS NOZZLEMOLDED GAS PLUGLINER ASSEMBLY (LINER BUSHING TO BE SEATED TIGHT AGIANST BRASS CABLE CONNECTOR)BRASS CABLE CONNECTORLINER TRIM LENGTHFIGURE D.1This Troubleshooting Guide is provided to help youlocate and repair possible machine malfunctions.Simply follow the three-step procedure listed below.Step 1.LOCATE PROBLEM (SYMPTOM).Look under the column labeled “PROBLEM (SYMP-TOMS)”. This column describes possible symptomsthat the machine may exhibit. Find the listing thatbest describes the symptom that the machine isexhibiting.Step 2.POSSIBLE CAUSE.The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contributeto the machine symptom. Step 3.RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel.Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.__________________________________________________________________________PUSH PULL WIRE FEEDING PROBLEMSSTALL FACTOR- an adjustment on the POWER MIG®350MP that allows the welder to adjust the maximum amount of power going to the rear drive motor. The purpose is to send only enough power to the rear drive motor to pull the wire off the spool and get the wire up the torch liner.STALL FACTOR NUMBER ADJUSTMENT1. Turn the POWER MIG®350MP off.2. Hold the Push-Pull Torch trigger in and turn the power back on. Continue to hold the trigger in while machinepowers up.3. Once the machine displays "SF" in the left display and a number 5 to 35 in the right display the trigger can bereleased.4. Use the volts / trim knob to adjust the Stall Factor Number.5. Once the Stall Factor Number is adjusted push the select switch up.6. The display should scroll the word “SAVEd” if the number was changed. The display will scroll "no CHANGE" ifthe SF number was not changed.7. The machine should automatically switch back to normal operation after it is done saving the SF number. POWER MIG®350MP“CLEAR ALL” PROCEDURE1. Hold “select” switch up while powering up machine.2. Release “select” switch when displays show “Press Pin”.3. Turn the right “encoder knob” until displays show “Clr All”.4. Toggle the “select” switch up and release.5. Machine will reset itself.JapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER-STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.JapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.。
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林肯电气公司是一家制造和销售高质量焊接设备、焊材和切割设备的企业。
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