生产方式的变革(中英对照)

Reduction of stagnation in process. Lead time reduction 減少 了生產過程中的產品滯留，從而減少了產品的生產周期 Reduction of inventory 減少庫存
Fast feedback of quality information 質量信息的快速反饋 Clear responsibility concerning quality. Quality improvement 明确的質量意識和責任。從而提高了質量 Higher work morale by individual performance 士气高昂， 個人的工作熱情提高。
Space reduction by removal of conveyor 因移走了傳送帶而節約了空間 Elimination of loss by reducing in-between spaces 因縮減了工位間的間隙而節約了空間 (消除了空間的損失)
Benefits of Cell Production Method 細胞單元生產的益處
Flexibility Up增加了 靈活多變性
Various items產品多樣性 Conveyor line 傳送帶拉
Loss in production line change Producti 轉拉時存在時間、效率的損失 on 產品
Quantity fluctuation 產量的變動 Conveyor line 傳送帶拉
Various layout 布局的多樣化 Conveyor line 傳送帶拉
Time時間
Line multiplication is difficult 增加生產線比較困難 Cell production 細胞單元式生產
By number of workers 由工人數量決定產量 和拉型 By number of cells 由拉的數量決定產 tion 小批量生產
Large inventory Qty大量的庫存
Innovation
Reduced funds turnover 減少周轉資金 Reduced space 節省了空間 Reduced control costs 節約了管理費用
Flow-oriented production, information 生產的流程方向
1) Production style 生產類型
Production based on forecast 根据預測來生產 Large Qty production 大批量生產 Target:Zero inventory 目標：零庫存
Customer’s 客戶 Required products 要求的產品 Required time 要求的時間 Required Qty 要求的數量
Cell production 單元式生產
Producti on 產品 Operation in 3 Cells 在3條細胞單元式拉進行生產
Cells by production type 以生產類型 決定Cell拉型 Production by sales speed 生產与銷售 同步
Benefits of Cell Production Method 小單元生產的益處
Innovation
Progress by Production Innovation 生產方式的變革(2)
1) Inventory Reduction by Logistic Improvements. 后勤供應的改進使庫存減少
Large Order/Delivery of Parts 大批量的元件采購訂單/交付 Push style provision推式供應
abnormality 通過看到不正常 a quick response is possible 快速反應才成為可能
Max (PCs)
Should be in storage…? 將要庫存…? There should be…PCs 將有多少庫存
Min (PCs)
Abnormal 不正常
From conveyor line to various types of Cell Production 從流水線式拉到各种各樣類型的單元式生產
Direct ‘Refrigerator’
‘Kanban’
Innovation
Provision 供應
Prod line 生產拉
直接供應上拉
Prod line 生產拉
2) Manufacturing equipment. 制造設備
Large-size, High speed, High performance, High price 大型, 高速, 高性能, 昂貴的价格 Small size, Low-medium speed, Functional, Low price 小型, 适中的速度, 具備基本功能, 低廉的价格
Cell Production Method 小單元生產方式
The Cell Production Method is one of the best solutions of manufacturing styles for small lot production, in which assembly and work are done In one single process, by using small manufacturing instruments(tools), by operation of one or a few workers. Cell 式生產是一种小批量生產制造的最佳方案， 它通過 使用較小型的制造設備、工具，由一個或几個工人， 在 一個非常簡單的工序內完成裝配等等的工作。
Conveyor line 傳送帶拉
Cell
2) Control comprehensive for anyone
Data management by computer 電腦控制管理數据
10000PCs 10000 PCs. storage X.X 庫存
Innovation
Select & Order, Fixed place, Fixed qty, Fixed marking 有選擇性地定購, 固定的地方, 固定的數量, 固定的標記 Visual management 可視化管理 By seeing the Part A
Innovation
WIP reduction by production leveling 生產規模的標准化使‘在制品’得以減少
Progress by Production Innovation 生產方式的變革(3)
1) From single operation to multi-operation. 從單一的操作向多項操作轉化 Divided labor conveyor production style due to single operation 單一的操作使得生產按傳送帶進行 Innovation
Assy. 裝配
Assembly 裝配
Assy. 裝配
Assy
Assy
Packaging 包裝
Inventory 庫存
Pack 包裝
Insp. 檢查
Pack 包裝
Insp. 檢查
Stagnation of the products in process 生產過程中的產品滯留 Carry 搬運
Stagnation, transportation loss between or within processes 產 品在不同的工序之間、或工序內部存在有停滯的時間損失 Slow feedback of quality information 質量信息的反饋比較慢 Unclear responsibility concerning quality 質量責任人不明确 (全員質量意識不高)
Layout modification is difficult 車間布局的更改比較困難
Implementation of various cell types according to products attributes, level of operators , production quantity, layout modifications are possible flexibly 可以根据產品的特性、 工人的熟練程度、及產量采用各种各樣的 Cell拉型， 車間的布局顯得良好多變。
Work time工 作時間 Loss time 時間損失
Production qty 生產產量
Work table 工作台
Change-over loss 轉拉損失
Cell production 細胞單元式生產
Cell production 細胞單元式生產
Manpower reduction by elimination of conveyor line loss 通過 消除傳送帶的轉拉損失及平衡損失而減少人力
Assembly 裝配
Small scale line 小規模的拉
Inspection 檢查
Multi-functional work 多技能操作
Small lot 小批量
Packing 包裝
Flow oriented production 流線型生產
Benefits of Cell Production Method 小單元生產的益處
Line balance loss occurs 存在拉平衡損失 Handling loss occurs 操作，處理，過程損 失 One man cart type 一個人推車式 One man ’stall’ type 一個人一個單元式
1
c d e f a
store parts