GM 现场审核检查表

Printed 2010-6-28
15
Is there any evidence that it is kept up to date?
PFMEA Changed Log, Meeting Minutes or Similar History
R
是否有改进的证据?
16
Is there a Process Control Plan (PCP) available? 是否有有效的过程控制计划?
R
Is the Process Control Plan (PCP) acceptable (numbers match PFMEA and 17 Process Flow, including KPCs/PQCs/KCCs, GP-12 if applicable and latest EWO/ODM included)? 过程控制计划是否可接收(与PFMEA匹配 的参数和流程,包括过程特性/产品特性, 如早期生产限制合适,是否包括最新的 EWO/ODM)? 18 Are all "Current Controls" listed on the PFMEA detailed on the Control Plan? 所有PFMEA中标注的当前的控制方法是否 具体体现在控制计划中?
5
DFMEA / PFMEA DFMEA (A-1) PFMEA(A-7)
R
B. Quality System Documentation
QUESTION: In regard to Quality System Documentation,
6 Is a Process Flow Diagram available?
Process Flow Diagram
R
过程流程图(A-6)检查清 在现场确认产品标识和零件代码等 单 是否与过程流程图相符? Current Updated FMEA Verify team members , dates etc. of actual PFMEA. R
当前最新的 PFMEA(A-7) 确认PFMEA是否经过多方认证 检查清单 PFMEA Changed Log, Meeting Minutes or Similar History Verify that ALL high RPN or Critical line items have action plans which include Error Proofing.
集团采用的是否为FMEA第三版,当 PFMEA,控制计划,流 前反映的问题是否在A-7检查表中 程图,特殊特性明细表, 体现,是否按规定的时间间隔或数 量间隔巡检,验证使用的FMEA版本 防呆技术应用表等 是否为最新版本. Updated Process Control Verify current dates, etc. of PCP Plan document. 最新的过程控制计划A-8 透过清单和现场确认过程控制计划 中的各项数据是否有效 检查清单 PCP, Changed Log, Verify that PFMEA is updated as Meeting Minutes or required and matches Process Similar History (Linking Control Plan. all Documents) PFMEA,控制计划,流 在现场确认PFMEA更新,是否与当 程图,特殊特性明细表, 前的过程控制方法保持一致 防呆技术应用表等 Current Controls Call Out on Print/PCP/PFMEA PFMEA,控制计划 Are Current Contols listed on the PFMEA and PCP? 通过现场确认PFMEA标注的控制方 法是否体现在控制计划中,员工是 否了解
AUDIT WORKSHEET
OBSERVATIONS
EVIDENCE / QUESTIONS TO ASK AND G/Y/ DOCUMENTATION Score WHAT TO LOOK FOR R REQUIRED
Blue Print Material Spec Sheets 蓝图 材料规格表 Blue Print Math Data 蓝图 设计数据 Do you have drawings? Do you have math data? 是否具备工程图面? 是否具备设计数据? Have you checked EWO and revision date? 是否检查EWO和修订数据? R R
过程流程图是否有效?
7
Does the Process Flow Diagram include receiving? 过程流程是否包括让步接收?
R
8
Does the Process Flow Diagram include rework? 过程流程是否包括返工返修?
R
9
Does the Process Flow Diagram include scrap? 过程流程是否包括报废?
R
10
Does the Process Flow Diagram include gauging/inspection? 过程流程是否包括计量器具?
R
11
Does the Process Flow Diagram include shipping? 过程流程是否包括交付?
R
Does the Process Flow Diagram include 12 labeling and Part ID at receiving, WHIP, finished good and shipping areas? 过程流程是否包括产品标识和接受零件代 码,whip,成品,发货区域? 13 Is there a PFMEA available? 是否有有效的PFMEA? Is the PFMEA acceptable (RPNs, numbers 14 match Process flow and include KPCs/PQCs/KCCs)? PFMEA是否可接收?
3
Verify print has all information (if Completed Engineering applicable, time wise) with PPAP Drawings package. 透过PPAP文件包证明/核实图纸包 含所有信息 Verify Component Technical Part Print/Specification Specifications and Sub-System Package Technical Specification are available for review. 完成的工程图 有效版本控制清单 透过清单检查零件,部件,总成技 术规范的有效性 Verify PFMEA addresses initial DFMEA concerns (high RPNs, corrective actions, etc.) 对照PFMEA检查DFMEA,证实一致性 (是否针对RPNs高的项目,采取措 施等等)
R
4
Are all technical regulations/CTS/SSTS available?
R
所有的技术标准是否有效? If supplier is design responsible, has DFMEA been used to develop the PFMEA? 如果供方有设计责任,是否参照DFMEA作 PFMEA?
AUDIT WORKSHEET
OBSERVATIONS
EVIDENCE / QUESTIONS TO ASK AND G/Y/ DOCUMENTATION Score WHAT TO LOOK FOR R REQUIRED
Is the Process Flow Diagram Process Flow Diagram linked to FMEAs, Control Plan, Operator Instructions, etc? 透过检查清单证实流程图与 过程流程图(A-6)检查清 FMEAs,控制计划,作业指导书保 单 持一致 Assure Receiving Inspection matches the Process Flow Process Flow Diagram Diagram and what is observed on the shop floor. 过程流程图(A-6)检查清 直接检查是否标注了特采 单 Assure Rework matches the Process Flow Diagram Process Flow Diagram and what is observed on the shop floor. 过程流程图(A-6)检查清 在现场确认返工返修是否与过程流 单 程图相符? Assure Scrap matches the Process Flow Diagram Process Flow Diagram and what is observed on the shop floor. 过程流程图(A-6)检查清 在现场确认报废是否与过程流程图 单 相符? Assure Gauging/Inspection matches the Process Flow Process Flow Diagram Diagram and what is observed on the shop floor. 过程流程图(A-6)检查清 在现场确认计量器具的配备是否与 单 过程流程图相符? Assure Shipping matches the Process Flow Diagram Process Flow Diagram and what is observed on the shop floor. 过程流程图(A-6)检查清 在现场确认交付过程是否与过程流 单 程图相符? Assure Labeling and Part ID, etc. matches the Process Flow Diagram and what is observed on the shop floor. R
4361522.xls
译
Printed 2010-6-28
Fra Baidu bibliotek
A. Technical Information Availability
QUESTION: In regard to Technical Information Availability,
1 Are actual drawings available at production facility with the latest change level? 最后一次设变的生产设备的实际图纸是否为 有效版本? 2 Does the supplier have the final customer approved drawing? 供应商是否有最终顾客批准的图纸? Is the print complete (Tolerances, GD&T, Correct Datums, KPCs, etc.)?, 图纸内容是否完整?
R
PFMEA,控制计划,流 透过PFMEA确认针对高风险或关键 程图,特殊特性明细表, 特性采取的对策是否包括防呆 防呆技术应用表等
1 of 8
Revised 01-21-05
4361522.xls
译 Do RPN numbers reflect latest AIAG edition ? (3rd edition July 2001) Evidence of current issues are related back to P.M. Check Sheet. Review P.M. Log for TYPE of Interval. Is it TIME or QUANTITY based (P.M.)? Verify that PFMEA is updated as required & matches Control Plan (Review PRR's). Verify any current failure mode is present on the PFMEA.